HS-5T

Automatic
Gyroscopic
Mixer

User's Manual
Release 181012
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CONTENTS

Chapter Page
1 Safety instructions 3
2 Main features 4
3 Technical specifications 5
6 Installation 7
7 Control panel 8
8 Operation instructions 10
9 Maintenance 12
11 Troubleshooting 14
12 Spare parts and tools 21

Appendix Page
1 Electric diagram 17
2 Board LED diagnostic 19

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Safety
In this manual or on the machine, there will be some safety and warning notes as follows:

Caution: Electric shock may cause death or serious injury.

Do not touch any electric part with wet hands while the machine is running.

Caution: Dangerous, may cause hurt.

To comply with the regulations contained in this manual is the required precondition for preserving safety
and quality of the machine.
This manual provides important information for correct installation, use and maintenance. Please keep it
near the machine.

Safe operation regulations:

1. Do not self-repair or refit without permission by the manufacturer, otherwise, the manufacturer
will not be responsible for the consequences of such actions.
2. The machine has to be connected to a 230 V socket (different power sources as 220 V, 240 V or
110 V will apply to different markets and country specific sources) properly dimensioned and
grounded according to local laws and regulations.
3. Power must be cut off before maintenance to prevent accidental start-up of the machine.
4. Disconnect the power if the machine is left unused for a long time.
5. Sundries in the machine must be cleaned up immediately after machine inspection and repair.
6. No fire or explosive materials are allowed within 5-meter perimeter of the machine.
7. Never perform zero-load running of the machine, machine operational loading should not exceed
35 kg.
8. Keep children away from the machine when it is running or switched ON.
9. The machine must be installed in a dry and cool area. Long exposure to damp or soaked of water
environment would result in rusting, malfunctioning and dangers of power leakage and short
circuit. Environmental conditions for proper use of the machine must be respected: temperature
from 10 to 40 degrees, relative humidity from 5% to 85% not condensing.

Other remarks:

1. Handling care is advised to avoid accidental injury when loading and unloading the machine,
lifting equipment is recommended if possible.
2. The operators should wear protecting gloves to prevent possible injury caused by sharp edges
when loading and unloading the paint can.
3. Maintenance personnel should wear insulated shoes to prevent possible danger of electric shock.
4. For the purpose of fire protection, powder fire extinguisher must be furnished.

Safety devices:

1. Emergency stop button.

2. Door safety switch and lock.
3. Clamping mechanism vertical block.

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Main features
This gyroscopic mixer is the perfect solution for fast and homogeneous mixing of paint and coating
materials. This unit automatically clamps the product can adjusting the clamping force and the mixing
speed according to the inserted can size.

This machine also applies advanced variable speed control technology, and it has unique features such as
patented bi-directional rotation that achieve quicker and better homogeneous mixing of product.

The main features of this gyroscopic mixer are:

 Microcomputer controlled gyroscopic mixer.

 Patented bi-directional rotation.

 Self adjusting mixing speed based on the real can load.

 Lower can tray can be extracted for easy loading and unloading of the can.

 Real-time operational state visualized on a backlighted LCD display. Messages can be visualized in
different languages.

 Adjustable mixing time.

 Automatic clamping and unclamping of the paint can.

 Can size automatic identification to adjust the clamping force in order to prevent paint can
damages.

 Low noise, quiet operation.

 Safety door with lock and emergency stop button specially designed to assure safe operation.

 Rational design, easy to move and service. Each part is easily accessible.

 High manufacturing quality for long term reliability.

 The body and internal mechanism compact design takes a limited space where installed and allows
full filling of container load for shipment.

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Technical specifications

1 Top cover 7 Control panel

2 LCD display 8 Power switch
3 Upper clamping table 9 Latch lock
4 Paint can position 10 Loading door
5 Lower clamping table 11 External body
6 Lower plate extracting mechanism 12 Adjustable holding feet

Specifications:

Mixing time setting From 1 to 10 minutes

Can capacity Up to 25 liters
Can weight Up to 35 kg
Mixing speed 150RPM for small cans and 100RPM for big cans (both speeds adjustable)
Clamping range From 60 to 420 mm
Max. can size H 420 mm x (Diameter) 330 mm

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Power supply Single-phase 230 V 50 Hz, optional 220, 240 or 110 V at 50 or 60Hz
Motor Single phase 750 W
Net weight 175 Kg
Gross weight 235 Kg
Machine size H 1060 mm x W 720 mm x D 750 mm
Shipping size H 1180 mm x W 900 mm x D 810 mm
Noise level < 70 dB (A)

Notes: If the product pictures, characteristics or diagrams are different from the actual machines,
please take the actual machines as standard. The products will be upgraded in technology, so all
descriptions included in this manual are subject to change without further notice.

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Installation
Some basic attentions must be applied when the machine is firstly installed and during the following
normal operation:

1. Keep the machine in a dry and cool environment.

2. Place the machine on a solid and leveled ground.
3. Provide the machine with a stable, well grounded and suitable power supply.

Figure 2

Installation procedure:

Step 1. Carefully remove the machine shipping package and unscrew the nuts fixing the level adjusting
feet to the supporting pallet (Figure 2). Unload carefully the machine from the pallet.

Step 2. Use a wrench to loose the nuts on the adjustable feet; rotate all the nut up enabling the 4 wheels
to touch the floor. After the four wheels are on the floor, roll the machine to the installation
position and adjust the four adjustable feet again until they are all leveled.

Step 3. Preserve all packing materials and the shipping protection poles for future relocations.

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Control panel
It's from the control panel that the operator can interact with the machine and select the desired function.
The control panel is easily accessible at the top of the machine body just in front of the operator.
The control panel is composed by a highly visible LCD display on the left and a set of 5 buttons on the
right.

Figure 3

Button functions:

START a mixing cycle.

- When the EMERGENCY STOP button is activated, pressing the START button for 3 second will
disengage the vertical block mechanism start a full clamping cycle. This useful function allows
to manually rotate the clamping mechanism for inspection or maintenance.
DECREASE the mixing time.
- This button can also be used to terminate an already started mixing cycle. It must be pressed
for 3 seconds to stop mixing.
- After a mixing cycle has been started and during the paint can clamping, pressing this button
will select a reduced clamping force for the can. This function is useful to avoid damages to
small or thin plastic cans.
INCREASE the mixing time.
- This button can also be used to increment the mixing time of an already started cycle. It must
be pressed for 3 seconds to set the timer counter to the initial mixing time.
OPEN the clamping mechanism.

EMERGENCY STOP button.

- For any unexpected occasion occurring, press this button immediately to stop all machine's
movements. After solving the problem, turn the button clockwise to exit the emergency mode
and resume normal operation.

This machine provides a "Setup menu" from where it is possible to check the firmware version, check the
working hours and modify main working parameters like display language, clamping opening time,
clamping force etc.

To access the "Setup menu" press the EMERGENCY STOP button and keep pressed simultaneously the
DECREASE, INCREASE and OPEN buttons for 3 seconds. When the "Setup menu" is started the installed
firmware version number is visualized on the LCD display.

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Setup menu button functions:

Quit the Setup menu and return to normal machine operation.

DECREASE the value of the parameter visualized.

- Also used with the INCREASE button to test the clamping force (see details below).

INCREASE the value of the parameter visualized.

- Also used with the DECREASE button to test the clamping force (see details below).

Scroll to the next parameter.

Setup menu parameters:

# LCD message Value Description

1 FIRMWARE N N.NN Display the installed firmware version number
2 TOTAL HOURS NNNNNN Total machine's mixing time in hours
3 LANGUAGE ABC... Select the panel's display language
4 SMALL CAN FORCE N x Kg Adjusts small cans clamping force **
5 BIG CAN FORCE N x Kg Adjusts big cans clamping force **
6 OPENING TIME N Sec. After mixing clamps opening time in seconds
7 INVERT DIRECTION 0/1 Enables (1) or disable (0) the bi-directional rotation
8 SMALL CAN SPEED NNN RPM Small cans mixing speed
9 BIG CAN SPEED NNN RPM Big cans mixing speed

** Note: Pressing the INCREASE and DECREASE buttons simultaneously for 1 second will start a full
clamping cycle. The can will be closed for 8 seconds before opening again. This function should
be used to test the clamping force (using a load cell) without starting a real mixing cycle.

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Operation instructions
This equipment is controlled by the built-in microcomputer board, it is designed to be user-friendly and
easy to operate.

Figure 6 Figure 7 Figure 8

Figure 9 Figure 10 Figure 11

Standard operation:

1. Turn on the machine using the main switch located on the rear or lateral body panel. The LCD
display should in few seconds indicate the status of the machine.

2. If the clamping mechanism is in vertical position the machine will be immediately ready for
operation. If the mechanism is not vertical the LCD will visualize a message asking the operator to
remove any can and then press the START button to initialize the mixer. Initialization is performed
slowly rotating the clamping mechanism until the vertical position is reached.

3. If the Emergency stop button is pressed the LCD display will show a specific warning. Unlock the
button to restore normal operation.

4. Open the loading door (Figure 6), hold the hand grip under the lower clamping plate and pull it
out (Figure 7), place the paint can in the center of the clamping plate (Figure 8), push the
clamping plate all the way back into the lock position (Figure 9).

5. It is strongly recommended to tie the can handle with a rubber strip to eliminate noise during the
mixing cycle.

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6. Close the door firmly.

7. Select the required mixing time (INCREASE and DECREASE buttons) and press the START button.
The machine will automatically clamp the can (Figure 10) and the mixing operation will start. A
running count-down will be displayed on the panel's LCD.

8. During all the clamping and mixing time the door will be locked.

9. During the mixing time it's possible to reset the count-down and stop the machine pressing for 3
seconds the DECREASE button. It's also possible to add more mixing time pressing for 3 seconds the
INCREASE button.

10. When the mixing time countdown reaches zero the machine will stop automatically and the
clamping mechanism will release the can. When the machine has terminated these operations a
"ready" message will appear on the panel's LCD.

11. Wait until the delayed lock mechanism is released and open the door to unload the can using the
hand grip mechanism positioned under the lower clamping plate (Figure 11).

Before starting any mixing cycle make sure the paint can is properly sealed and
without any damage.
Always use the supplied sponge cushions for large cans.
If the machine is running abnormally or the paint can is damaged, press immediately
the EMERGENCY STOP button to stop the machine. Investigate carefully about the
causes of the problem before releasing the Emergency button and restore normal
operation.

Multiple cans mixing:

When mixing multiple cans simultaneously do not use sponge cushions. Cans must be placed within the
clamping plate flange edges. (Figure 12 and 13).

Figure 12 Figure 13

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Maintenance
Always cut off the power supply when servicing the machine. Detach the plug to be sure
no internal parts are not insulated.

This heavy-duty machine is designed to withstand long operating time without special need for
maintenance. In the specific case where part replacement is required, only trained and authorized
personnel are allowed to service the equipment.

Use only industrial grade grease with lithium content for lubrication.

Frequently run a level balance check on the machine during operation. if high amplitude of vibration along
with loud noise is found, adjust the regulating feet under the machine until the problem is fixed.

Keep the machine clean and after each mixing cycle always clean any paint spillover, dust, or product
remains.

Every time the machine is switched ON check the safety door lock and switch and the EMERGENCY STOP
button to verify that they are working correctly.

Periodical maintenance:

Opening of the machine body is required for the following periodical maintenance activities, please apply
the following simple procedure:

1. Open the clamping plates to the maximum allowed extension.

2. Cut off the power source and unplug the power cord.

3. Open the top cover and hook it up with the supplied hook-terminated cable (Figure 14).

4. To open the back panel unscrew the holding screws paying attention to do not drop the panel.

Frequency Maintenance task

Monthly Clean the machine externally and internally with a soft cloth and neutral detergent
(colorant spills should be cleaned immediately). Dry with a clean cloth
Monthly Wipe off the old lubricants with a
cloth.
Apply new lubricant to the vertical
lifting rods, the guide bars and the
spine shafts.

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6 months Lubricate the bevel gears and the

vertical positioning ratchet wheel and
pawls.

3 months Clean the clamping plates and the

sponges, avoid spilling any solvent or
grease on the plates during daily
operation.
Also lubricate the lower clamping
plate guide pillars and hand grip
mechanism.

Note : Use only industrial grade grease with lithium content for lubrication.

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Troubleshooting
If problems still persists after all the foregoing solutions, or new problems occur, please contact your
supplier. Please provide the manufacturer with clear and correct model name and factory number, all of
which can be found on the serial number label at the back of the machine.

Error messages appearing on the display:

Message Possible causes Solution

Power line problems or damaged control The machine should re-start
ERROR 80 board. automatically after a panel button is
Watchdog timeout pressed. In case the problem persist
replace the control board.
The door was opened during a mixing The door lock should prevent
cycle or during can clamping. accidental opening of the door when
ERROR 81
the machine is in function. Check the
Door opened
lock (Figure 16) and eventually replace
it.
The motor is jammed or the limit Check the motor mechanism (Figure
ERROR 85
switches are out of position. 21), and the correct alignment of the
Block stalled
switches.
The inverter is in ERROR condition or Turn the machine OFF and ON, check if
the motor is jammed or damaged. the error condition is reset. Investigate
ERROR 86 carefully about the source of this error.
Inverter error Check also the running sensor
positioned behind the motion wheel
(Figure 19).

Note: After an error message is displayed on the panel's LCD press any panel's button to restart the
machine. In any case always investigate on the cause that has determined the error condition.

Figure 15 Figure 16

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Electrical failures:

Failure Possible causes Solution

No backlight on the LCD display damaged. Replace the LCD display.
LCD display
No power supply. Check power plug, cable and switch.
Burnt fuse. Replace power FUSE 3 and 4 (Figure 15)
with same characteristics parts.
Transformer burnt. Replace transformer.
Low LCD contrast. LCD contrast has changed. Adjust WR1 on the control board for
the best contrast ratio.
Door is closed but still Damaged or incorrectly positioned door Check the door switch and lock
"Door is open..." switch or door switch shaft. assembly. Eventually substitute the
appears on the parts.
display.
Big and small can sizes The can sensor is blocked by paint or Clean paint or product covering the
are not recognized other material or is damaged (Figure sensor or replace it.
properly 17).

Figure 17 Figure 18 Figure 19

Mechanical failures:

Failure Possible causes Solution

Slow mixing speed The motor belt is not tensioned properly Loosen fastening screw on the motor,
or is damaged. replace the belt, fasten the motor
screws and adjust the tensioner to tight
the belt (Figure 20).
The machine wobbles Machine is not properly leveled Level the machine using the adjustable
and is noisy during feet.
mixing Machine components or joint parts of Tight parts and body.
mechanism are loose
Paint cans are Paint can is inconsistent with Use standard package can or adjust the
deformed after requirement or clamping pressure is too clamping pressure (see "Setup menu").
clamping high.
Vertical blocking The block motor is damaged (Figure Replace the motor.
malfunctioning 21).

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Limit switches on the motor are Check and eventually replace the
damaged or incorrectly positioned switches.
(Figure 21).
The motor and switches connecting Check the wire connections and try to
wire are detached or broken. disconnect and connect them again.
Vertical position sensor is damaged Replace the sensor.
(Figure 18)
Jammed screw rod rotation resulted Clean up paint or dirt from all
from paints spilled during mixing time. mechanical parts.

Figure 20 Figure 21

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Electric diagram
W2
U2
V2
1

11
3
5

8
7

W1

V1
U1
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Electric diagram parts:

Code Specifications Description

CB1 HPU Control board Mixer main control board
INV1 Shihlin SE021-0.75K Single-phase inverter
LCD1 LCD 2 x 16 Characters Front panel LCD display with backlight
M1 Motor 380VAC 50Hz 3-Phases 750W 1390RPM motor
M2 Motor 24VDC Vertical block motor and gear box (160mm/S)
EL1 Solenoid 24VDC Front door lock mechanism
S1 PNP 24VDC Proximity sensor Speed detector reads the belt wheel
S2 PNP 24VDC Proximity sensor Big/small can and upper clamping limit detector
S3 PNP 24VDC Proximity sensor Can plates vertical position detector
SW1 2 x NO Safety switch Door closed detection
SW2 1 x NO Limit switch Vertical block activated
SW3 1 x NO Limit switch Vertical block released
P1 2 x NC Emergency button Front panel emergency button
P2 1 x NO Pushbutton Front panel OPEN button
P3 1 x NO Pushbutton Front panel PLUS button
P4 1 x NO Pushbutton Front panel MINUS button
P5 1 x NO Pushbutton Front panel START button
PS1 2 x NO Power switch Main power switch
FUSE1 10A 5x20 Fuse 24 VDC line protection (control board)
FUSE2 10A 5x20 Fuse Vertical block motor protection (control board)
FUSE3 10A 10x38 Fuse Inverter protection
FUSE4 2A 10x38 Fuse Transformer protection
TR1 100VA Transformer Input: 230VAC 50Hz (optional 220 - 240VAC 50/60Hz)
Output: 24V 45VA, 18V 45VA, 9V 10VA
C1 470KnF 400VL capacitor Noise reduction filtering
R1 100Ω 100W resistor Optional inverter brake resistor
RL1 24VAC Power contactor Safety contactor cuts power to inverter
RL2 24VDC 3x 250VAC 10A relay Star/Triangle AC motor control

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On-board LED diagnostic

The machine's control board has been designed to support a quick and intuitive debug of all the machine's
functions. In particular a set of LEDs identifies the status of all the devices electrically attached to the
board.

The LEDs colors are related to the specific associated function:

Yellow = On-board power source

Red = Output controls (motors, solenoids, relays etc.)
Green = Input signals (sensors, switches, buttons etc.)

Code Color Conn. Pin # Description

LY1 Yellow N/A 5 VDC Power source for the board internal logic
LY2 Yellow J1 5-6 24 VDC Power source
LY3 Yellow J2 3-4 36 VDC Vertical block motor power source
LR4 Red N/A CPU activity monitor
LG5 Green J7 1-2 OPEN front panel button
LG6 Green J7 3-4 DECREASE front panel button
LG7 Green J7 5-6 INCREASE front panel button
LG8 Green J7 7-8 START front panel button
LG9 Green J7 9 - 10 EMERGENCY STOP button
LG10 Green J7 11 - 12 Door switch
LG11 Green J7 13 - 14 Not used
LG12 Green J7 15 - 16 Not used
LG13 Green J6 2-3 Vertical position sensor
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LG14 Green J6 5'6 Big (ON) or small (OFF) can sensor. Clamping opening limit (OFF).
LG15 Green J6 8-9 Motor running/speed sensor
LG16 Green J6 10 - 9 Not used
LG17 Green J9 3-4 Vertical block released (OUT) limit switch
LG18 Green J9 1-2 Vertical block inserted (IN) limit switch
LG19 Green N/A Not used
LR20 Red J9 3-4 Star / triangle AC motor connection
LR21 Red J9 5-6 Not used
LR24 Red J10 8-7 Inverter ON command
LR25 Red J10 6-5 Inverter direction setting
LR26 Red J9 1-2 Lock solenoid control
LR27 Red J8 5-6 DC vertical block motor insertion (IN) direction
LR28 Red J8 5-6 DC vertical block motor release (OUT) direction
LR29 Red J8 5-6 DC vertical block motor solid state current control

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Spare parts and tools

With each machine a set of standard spare parts and mechanical tools is supplied:

Item Quantity
Sponge cushion (8 mm) for the can 1
Sponge cushion (12 mm) for the can 1
Hook terminated cable for top cover holding 1
Lubricant kettle 1
10A 10x38 Fuse (power source) 1
2A 10x38 Fuse (power source) 1
Rubber belt for paint can 1
8-10mm Open-end wrench 1
19-22mm Open-end wrench 1
4mm Allen (hexagonal) key 1
This user’s manual 1

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