Reference Manual

00809-0100-4541, Rev DB
September 2018

Emerson™ Plantweb™ Insight

Reference Manual Contents
00809-0100-4541, Rev DB September 2018

Contents
1Section 1: Introduction
1.1 Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1.1 Install and launch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1.2 Customize system settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1.3 Application configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Product recycling/disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2Section 2: Installation
2.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2.1 Host operating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2.2 Guest operating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2.3 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.4 Other requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.5 Gateway compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.6 Device compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Installation procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.4 Launching the application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3Section 3: Configuration
3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Customize system settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3.1 Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3.2 Data source configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3.3 Ethernet configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3.4 Platform settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 Application installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5 Application configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5.1 Global settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5.2 Adding assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5.3 Editing assets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.6 Version upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.6.1 Virtual machine upgrades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.6.2 Application upgrades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

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3.6.3 Platform upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.7 Modbus TCP mapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

AAppendix A: Advanced Setup

A.1 Network connection settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

BAppendix B: Steam Trap Application Configuration and Information

B.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
B.2 Global settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
B.3 Adding assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
B.4 Calculated fields. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
B.4.1 Trap status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
B.4.2 Lost energy cost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
B.4.3 Emissions lost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
B.4.4 Device status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
B.5 Modbus TCP mapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

CAppendix C: Pump Application Configuration and Information

C.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
C.2 Global settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
C.2.1 Overall health index goal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
C.2.2 Alert weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
C.3 Configuring assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
C.3.1 Capture baseline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
C.3.2 Editing alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
C.4 Calculated fields. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
C.4.1 Measurement point thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
C.4.2 Vibration and PeakVue increase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
C.4.3 Cavitation detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
C.4.4 Pump health index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
C.4.5 Pump status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
C.5 Modbus TCP mapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

DAppendix D: Heat Exchanger Application Configuration and

Information
D.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
D.2 Global settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
D.2.1 Energy loss goal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

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D.2.2 Alert weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

D.3 Configuring assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
D.3.1 Capture baseline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
D.3.2 Editing alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
D.4 Calculated fields. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
D.4.1 Measurement point thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
D.4.2 Heat duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
D.4.3 Heat exchanger coefficient. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
D.4.4 Fouling factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
D.4.5 Lost energy cost/cost of degradation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
D.4.6 Cleaning required indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
D.4.7 Heat exchanger health index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
D.4.8 Heat exchanger status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
D.5 Modbus TCP mapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

EAppendix E: Wireless Pressure Gauge Application Configuration and

Information
E.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
E.2 Adding devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
E.3 Calculated fields. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
E.3.1 Pressure status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

FAppendix F: Air-cooled Heat Exchanger Application Configuration and

Information
F.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
F.2 Global settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
F.2.1 Overall health index goal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
F.2.2 Alert weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
F.3 Configuring assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
F.3.1 Capture baseline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
F.3.2 Editing alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
F.4 Calculated fields. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
F.4.1 Measurement point thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
F.4.2 Reverse fan suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
F.4.3 Stop fan operation suggestion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
F.4.4 Fouling detected. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
F.4.5 Excessive cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
F.4.6 Louver defect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

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F.4.7 Pitch defect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

F.4.8 Air-cooled heat exchanger health index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
F.4.9 Air-cooled heat exchanger status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
F.5 Modbus TCP mapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

GAppendix G: Pressure Relief Device Application

Configuration and Information
G.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
G.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
G.3 Adding assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
G.3.1 Add an asset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
G.4 Baseline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
G.4.1 Capturing Baseline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
G.4.2 Selecting Minimum Event Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
G.5 Calculated Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
G.5.1 PRD Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
G.5.2 Emissions loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
G.5.3 Lost production cost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
G.5.4 Device status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
G.5.5 Modbus TCP mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

HAppendix H: Network Management Application

Configuration and Information
H.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
H.2 Global settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
H.2.1 Alert weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
H.3 Calculated fields. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
H.3.1 Network status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
H.3.2 Device status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
H.4 Network load index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
H.4.1 Gateway best practices (details page) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
H.4.2 Network Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

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IAppendix I: Power Module Management Application Configuration

and Information
I.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
I.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
I.2.1 Estimated remaining life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
I.2.2 Estimated Total Lifespan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
I.3 Adding Power Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
I.3.1 Add Power Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
I.3.2 Import Power Module configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

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Section 1 Introduction

1.1 Using this manual

This document is intended for system administrators and will provide details on how to set up Emerson™
Plantweb™ Insight. For more details and configuration information on specific applications, refer to the
appropriate Appendix sections.
It is recommended administrators complete all steps in the order described. An overview of these steps
is described below:

1.1.1 Install and launch

1. Make sure system meets minimum requirements.

2. Install the Plantweb Insight virtual machine.

3. Launch Plantweb Insight web interface from a supported web browser.

Refer to Section 2: Installation for more information.

1.1.2 Customize system settings

1. Set up users for access.

2. Connect to Emerson Wireless Gateways and other data systems.

3. Backup and restore your system to avoid loss of settings.

Refer to Section 3: Configuration for more information.

1.1.3 Application configuration

1. Configure your application specific global settings.

2. Add, edit, or delete assets via asset management.

Refer to Section 3: Configuration for more information.

1.2 Product recycling/disposal

Recycling of equipment and packaging should be taken into consideration and disposed of in accordance
with local and national legislation/regulations.

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Section 2 Installation

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3

System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
Launching the application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6

2.1 Safety messages

Procedures and instructions in this section may require special precautions to ensure the safety of the
personnel performing the operation. Information that raises potential safety issues is indicated by a
warning symbol ( ). Refer to the following safety messages before performing an operation preceded
by this symbol.

2.2 System requirements

Emerson™ Plantweb™ Insight can be installed on a network server or PC/laptop. Both installations have
the same requirements and installation steps. Network connection settings can be made subject to
organization policies and are discussed in Appendix A: Advanced Setup. Any pertinent Gateways must be
accessible on the network.
Before you begin, verify your system meets the minimum requirements.

2.2.1 Host operating system

Virtualization software
 VMware Workstation Pro™ 10 or higher (requirements can be found here)
 VMware vSphere® 5.5 or higher (requirements can be found here)
OR
 Contact Rosemount™ support if utilizing a different virtualization software (Microsoft® Hyper-V)

2.2.2 Guest operating system

 Processors = 2
 Memory = 1 GB RAM minimum
 Hard drive = 20 GB of free space

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2.2.3 Application
Browsers (recent versions supported)
 Chrome™ browser
 Mozilla Firefox®
 Safari®
 Microsoft Windows™ Edge
 Microsoft Internet Explorer™

2.2.4 Other requirements

A DVD drive is required for installations. A DHCP server is required to assign a valid IP address. Static IP
addresses can be configured once connected to the Plantweb Insight web interface.

2.2.5 Gateway compatibility

Plantweb Insight is compatible with Emerson Wireless 1410/1420 Gateways on firmware version 4.6.59
or higher.

2.2.6 Device compatibility

Emerson devices must be in Emerson Optimized burst configuration. If devices are not set to this, please
change using a device configuration tool.
Devices without this capability must be in either of the two configuration modes to be compatible with
Plantweb Insight:
 command 9 and command 48
 command 3 and command 48

2.3 Installation procedure

Two DVDs will be supplied for installations.
1. Exit/close all programs, including any running in the background.
2. Insert Disk 1 into the DVD drive.
3. Open the app-srv-vm.ova file. This file will prompt VMware to open with an Import Virtual Machine
pop-up.

Note
This file name may change based on version and type.

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4. Name and store the new virtual machine, then select Import.

5. (If the following message appears) select Retry.

6. Wait for the virtual machine to load.

7. Select Power on this virtual machine once the loading process is complete.

8. Find the IP address in the command window.

Note
This IP address will vary depending on installation. What is shown here will not be your IP address.
A DHCP server will be required to assign an IP address. If no DHCP server is available, contact Rosemount
support (contact information on last page).

Note
The virtual machine login and password are not necessary and will not be provided.

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Note
A message about features may pop up during the installation process; select OK.

End users should not change any settings besides the ones outlined above. Alterations could impact the
performance and functionality of Plantweb Insight.

2.4 Launching the application

The Plantweb Insight web interface can be launched from any of the supported web browsers shown in
the system requirements.
1. Open a supported web browser.
2. Beginning with “https://”, enter the IP address found in step 8 of Installation procedure .
3. Login with the following credentials:
– Email: [email protected]
– Password: Default.1234

Note
Both the Email and Password are case sensitive.

4. Change your password as prompted (default settings are listed below and can be changed in System
Settings).
– Minimum length: 12
– Minimum lowercase: 1
– Minimum uppercase: 1
– Minimum numbers: 1
5. Login with the updated credentials.

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Section 3 Configuration

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
Customize system settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
Application configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11

3.1 Overview
This section contains information on customizing system settings and configuring Emerson™ Plantweb™
Insight.

3.2 Safety messages

Procedures and instructions in this section may require special precautions to ensure the safety of the
personnel performing the operations. Information that raises potential safety issues is indicated by a
warning symbol ( ). Refer to the following safety messages before performing an operation preceded
by this symbol.

3.3 Customize system settings

System settings should be configured during the launch of Plantweb Insight.

3.3.1 Users
User accounts
Add users
1. Navigate to System Settings > Users > User Accounts then select the Add User Account button.
2. Enter the user’s Email, Role, and Password and select Save.
Table 3-1. Roles and Privileges

User role Privileges

Admin Read and write
User Read

Edit users
1. Navigate to System Settings > Users.
2. Select the button next to the user to be edited.

Note
If the user is disabled, you can enable the user in the modal window.

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3. Update the information and select Save.

Note
Users can be deleted by selecting the Delete this account box.

Password options
Password requirement and settings can be made in the Password Option page. These settings include
password limitations and requirements (e.g. uppercase letters, lowercase letters, numbers, character),
session idle timeouts, and account locking details.

Change password
Login password can be changed in the Change Password page.

3.3.2 Data source configuration

Gateway connections
Add Gateway
1. Navigate to System Settings > Gateway Connection.
2. Select the Add Gateway button.
3. Enter the IP Address, Port, and Description and select Save.

Note
HART-IP™ Port 5094. Ensure both HART-IP TCP and HART-IP UDP are enabled in the Gateway.

Edit Gateway
1. Navigate to System Settings > Gateway Connection.
2. Select the button next to the user to be edited.
3. Update the information and select Save.
Delete Gateway
1. Select the check box/boxes next to the Gateway/s to be deleted.
2. Select red Delete Selected button.

OPC UA® Server Connection

Add OPC UA Server
1. Navigate to System Settings > Data Source Config > OPC UA Servers.
2. Select Add OPC UA Server button.
3. Enter the IP Address, Port, Tag, and Description and select Save.

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Note
The OPC UA Port in Plantweb Insight is designated as 4880 (the OPC UA Server must be set up for this
port). Plantweb Insight uses a opc.tcp:// connection to the OPC UA Server. Tag and Description are used
for explanatory reasons only.
The IP address field will only accept IP addresses and will not accept full URLs (it assumes the
opc.tcp://).The OPC UA Server must be configured to security configuration "none" and "allow
anonymous login".

Edit OPC UA Server

1. Navigate to System Settings > Data Source Config > OPC UA Servers.

2. Select the button next to the Server to be edited.

3. Update the information and select Save.

Delete OPC UA Server

1. Select the check box/boxes next to the Server/s to be deleted.
2. Select red Delete Selected button.

3.3.3 Ethernet configuration

Use caution when making changes to IP network settings. If they are lost of improperly configured, it
may be difficult to log into the application. Contact the network administrator for information on the
proper IP network setting to apply.

To change IP Network Settings:

1. Navigate to System Settings > Platform Settings > Ethernet Communication.
2. Select Static IP Address.
3. Enter the following:
 Hostname
 IP Address
 Netmask
 Gateway

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4. Select Save.

3.3.4 Platform settings

Plantweb Insight has a system backup and restore feature that saves all user configured data. It is best
practice that a system backup be performed periodically throughout the installation and configuration
process.

Save system backup

1. Navigate to System Settings > Platform Settings > Backup and Restore.
2. Create a Passphrase and select Save Backup button.

Note
Passphrase is required for restoring your system to these settings.

Restore system
1. Navigate to System Settings > Platform Settings > Backup and Restore.
2. Enter the system backup passphrase.
3. Browse for the backup file and select Install button.

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3.4 Application installation

1. Insert Disk 2 into the DVD drive.
2. In the web interface navigate to System Settings > Platform Settings > Manage Applications.

3. Under the Install App section, select the Browse button.

4. Navigate to Disk 2 and select the pertinent .app file and select Open.
5. Select Install.
6. An action prompt will appear - select Restart Server if this is the last app to install. Otherwise, select
Resume and repeat steps 3-5 for subsequent apps.
7. Navigate to Home and the apps installed will appear.

3.5 Application configuration

There are a few configuration steps that are consistent across specific Plantweb Insight Applications.
These are briefly discussed below. More information about configuration can be found in the specific
Appendix.

Note
All configuration mentioned below is specific to Plantweb Insight. Changes will not be communicated to
the Gateway or devices.

3.5.1 Global settings

Each application contains specific global settings that should be set before any asset configuration.
Global settings apply to all assets. These settings could include units used for inputs (e.g. inlet pressure
units), units used for calculations (e.g. currency), or key performance indicators to be tracked on the
dashboard (e.g. overall health index).

3.5.2 Adding assets

There are two ways to add assets. The options are discussed below. Configuration of devices occurs
during addition of assets.

Add an asset
Use this method to add a single asset.
1. Navigate to the Asset Summary tab and select the Add an Asset button.
2. Complete all information on the New Asset modal window and select Save (field descriptions can be
found in the Appendix.

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Add a measurement point

Wireless Device from an Emerson Wireless Gateway
Depending on the application, wireless devices can either be added using a drop-down list or a search
function.
1. For applications (Steam Trap application) requiring specific devices, the devices can be added by
selecting the appropriate device via a drop-down list. The drop-down list will contain all devices with
the pertinent device type.
2. For applications with generic measurements (pressure, temperature, flow, etc.) the wireless devices
can be added using the following procedure.
 Select Source: HART-IP
 Begin to type the device tag. After a few characters, a drop-down list of recognized devices will
appear. Select the pertinent device.
 Select the pertinent variable (ex: PV).

OPC-UA tags
OPC-UA tags can be set up for certain measurement points.
1. Select Source: OPC-UA
2. Select the pertinent OPC-UA server.
3. Type in the complete path to the pertinent measurement point
(ex: Objects/Devices/OPC_Server1/3051S/PV).
 Use forward slashes, "/", for path breaks
 The entire path is case sensitive

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Manual input
Manual inputs should be used sparingly for measurement points. They should only be considered for
known consistent conditions (motor speed).
1. Select Source: Manual
2. Type in the manual value
3. Select the pertinent units

Note
Depending on the application, it will likely take time for the calculations to begin processing. Certain
applications require capturing a baseline. This process is described in the Appendix.

Import asset config

Use this method to add/edit multiple assets at the same time.
1. Navigate to Asset Summary tab and select Import Asset Config button.
2. Select Download asset configuration and download the csv file.

Note
If there are no assets configured, select the Empty File box.

3. Complete the csv file and save files.

Note
Data fields have strict requirements for entries; these can be found in Import Specs File.

Configuring device
For configuring the device, please use the following guides.
For HART-IP™ from a WirelessHART® Gateway:

Entry tag Description Data type Values Example

XXXX_source Data source String HART-IP HART-IP
XXXX_tag Device tag String String 3051S

• PV
• SV
XXXX_value Device parameter String PV
• TV
• QV

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For OPC UA data points:

Entry tag Description Data type Values Example

XXXX_source Data source String OPC UA OPC UA
XXXX_tag Device tag String String 3051S.PV

For Manual data entry:

Entry tag Description Data type Values Example

XXXX_source Data source String Manual Manual
XXXX_tag Parameter value Float Any value 100.00

4. Browse and upload the csv file via the Import Asset Config modal window and select Save.
5. Check all assets were successfully downloaded.
6. If assets fail download, check all fields are filled out correctly and download again.

3.5.3 Editing assets

There are two ways to edit assets. The options are discussed below.

Edit singular asset

1. Navigate to Asset Summary tab.
2. Select Asset to edit. The Details modal window will pop up with all fields to edit.
3. Select Save when complete.

Note
Assets can be deleted by selecting the Delete Asset button.

Import asset config

1. Navigate to Asset Summary tab and select the Import Asset Config button.
2. Select Download asset configuration and download the csv file.
3. Edit the csv file and save files.

Note
Data fields have strict requirements for entries; these can be found in the appropriate manual
supplement.

4. Browse and upload the csv file via the Import Asset Config modal window and select Save.
5. Check all assets were successfully downloaded.
6. If assets fail download, check all fields are filled out correctly and download again.

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3.6 Version upgrades

Backup all files before installing a new version.

3.6.1 Virtual machine upgrades

1. Ensure an up to date backup has been saved following the steps in the Save System Backup
procedure.
2. Install the new Plantweb Insight virtual machine following the steps in Installation procedure .
3. Restore the backup file following the steps in the Restore System procedure.

3.6.2 Application upgrades

1. Navigate to System Settings > Platform Settings > Manage Applications.
2. Install the new version following the steps in “Application installation” on page 11. You will receive a
prompt to replace the old version of the application.
3. If applicable, restore the system backup to retrieve configuration.

3.6.3 Platform upgrades

1. Navigate to System Settings > Platform Settings > Manage Base Platform.
2. Browse and upload the pertinent upgrade file.
3. Select Update.
4. Select Restart Server.
5. If applicable, restore the system backup to retrieve configuration.

3.7 Modbus TCP mapping

1. Modbus TCP registers and tags are pre-populated in Plantweb Insight and cannot be changed.
2. Registers and codes can be found in each app by going to the app settings (Global Settings) and then
selecting Download Modbus Mapping. The pertinent Modbus TCP port for each application are
listed in the table below.

Application Modbus TCP port

Steam trap 502
Pump 503
Heat exchanger 505
Air cooled heat exchanger 506

3. A csv file will open with the listed registers and tags.

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Appendix A Advanced Setup

Advanced settings around network connection and IP addresses can be made inside the virtual software
and in the host operating system. The virtual machine must be powered down for changes to be made.
Setting changes will be finalized when the virtual machine is powered on.

A.1 Network connection settings

Network connection changes can be made within the virtual machine.
1. Select Network Adapter. Network settings can be made here.

2. Select OK to save changes.

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Appendix B Steam Trap Application

Configuration and Information
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19
Global settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19
Adding assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20
Calculated fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21
Modbus TCP mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 24

B.1 Overview
This document provides information on set up and configuration of the Steam Trap Application within
Emerson™ Plantweb™ Insight.
Prior to configuring your Steam Trap Application, be sure to complete all steps in the Emerson Plantweb
Insight Quick Start Guide. Some steps in the guide will be reiterated in this document in more detail.

B.2 Global settings

Global settings should be set before any asset configuration is completed. These settings apply to all
assets within a specific application but do not change any settings within the Gateway or devices.

Navigate to Settings tab.

Table B-1. Units of Measurement

Field Input type Description/use

Currency Drop down selection Used for determining the currency unit of your energy costs
Steam cost Number entry Used for calculations
Steam units Drop down selection Used for steam cost units
Pressure units Drop down selection Used for inlet and outlet pressure entries
Boiler fuel type Drop down selection Used for calculations
Linear measurement units Drop down selection Used for orifice size and pipe size entries
Boiler efficiency Number entry (0–1) Used for calculations

Table B-2. Key Performance Objectives

Field Input type Description/use

Energy loss goal Number entry Used on dashboard for energy costs gauge goal
Carbon emissions goal Number entry Used on dashboard for carbon emissions gauge goal

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B.3 Adding assets

Fields of note
Pressure inlet
The inlet pressure can be tracked using a manual input, HART-IP™ variable, or OPC-UA® variable. To
configure HART-IP and OPC-UA variables, follow the instructions from “Adding assets” on page 11.

Orifice size
If orifice size information is not available, the table below can be used as a guide.

Table B-3. Orifice Specifications

Pressure (PSIG)

0 5 10 20 25 50 75 100 125 150 200 250

0 0.000

/
1 4 0.125 0.125 0.125 0.094 0.094
0.094 0.094
/
3 8 0.188 0.188 0.125 0.125 0.125 0.094 0.094
Line size (in.)

/
1 2 0.250 0.250 0.188 0.156 0.156 0.125 0.125

/
3 4 0.000 0.375 0.313 0.250 0.219 0.188 0.156 0.125 0.125 0.125

1 0.438 0.344 0.313 0.281 0.250 0.219 0.188 0.188

11/2 0.469 0.438 0.375 0.375 0.344 0.313 0.281

0.500
13/4 0.500 0.469 0.438 0.438 0.375 0.344 0.344
0.500
2 0.500 0.500 0.500 0.469 0.438 0.375

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Pressure (BARG)

0 0.3 0.7 1 2 3.5 5 7 8.5 11 15 20

0 0

5 3 3 3 2.5 2.5 2.5 2 2 2

10 5 5 4 3 3 2.5 2.5 2 2
Line size (mm)

15 7 7 5 4 3.5 3 3 3 2.5

20 0 10 9 7 6 5.5 5 4.5 4 3

25 11 9 8 7.5 7 6 5.5 5

40 12.5 12 11 10.5 10 9 7.5 7

13
45 13 13 12 11.5 11 10 9.5 9

50 13 13 13 13 13 11 10 9.5

Noise filter level

In noisy environments it may become necessary to filter out the surrounding noise so sensitivity to
leaking steam noise is restored. This can be accomplished by using the Noise Filter Level advanced setting.

Temp deadband
Use Temperature Deadband settings to slow or contain state change “flipping”. Flipping may occur when
a trap is operating under “swinging” temperature conditions, including heavy loads and rapidly
modulating steam supply.

Temp rate alarm

Some critical steam systems require rapid indication of condensate accumulation. The thermal mass of
the trap and piping system introduce a significant thermal lag that can be compensated through
calculation. When Temp Rate Alarm is enabled, transition occurs quickly.

B.4 Calculated fields

The Rosemount™ 708 Acoustic Transmitters update period must be between one and five minutes due
to polling and filtering considerations. The steam trap application will take at least 90 minutes to
complete its filtering and calculation cycle. During this time period, the steam trap status will indicate
“NO DATA/ERROR”.

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B.4.1 Trap status

Trap state calculations are derived from ultrasonic amplitude (acoustic) and temperature readings from
the Rosemount 708 Acoustic Transmitters as well as static configuration information. The following
states are calculated.

Table B-4. State Descriptions

Value Name Description Action

0 GOOD Trap operating normally None
1 INACTIVE Trap is near room temperature None
2 UNUSED N/A N/A
3 BLOW- Trap is within operational temperature limits and is continuously Investigate trap
THROUGH allowing steam to escape into the condensate return

4 NO The Rosemount 708 is not publishing data or is publishing a Investigate

DATA/ERROR fault condition Rosemount 708
5 NO CONFIG Critical user configuration information is missing Configure asset
6 OUT OF The trap is out of service (user writable) None
SERVICE
7(1) PLUGGED The trap is stuck in the closed position or there is a blockage in Investigate trap
the trap inlet or outlet
8(1) FLOODED The trap temperature is below expected operation limits but Investigate trap sizing
acoustic energy is present (trap is operating) and/or load conditions
1. To ensure safety, check trap temperature before performing maintenance on a cold trap.

B.4.2 Lost energy cost

When a steam trap is in a blow through state, unnecessary energy is used to produce excess stream. The
lost energy cost value represents the projected annual avoidable energy costs due to faulty traps.

B.4.3 Emissions lost

When a steam trap is in a blow through state, unnecessary emissions are expended to produce excess
steam. The emissions lost value represents the projected annual avoidable emissions due to faulty traps.

Steam Trap Insight 22

Steam Trap Application Reference Manual
September 2018 00809-0100-4541, Rev DB

B.4.4 Device status

Device health Description Action
GOOD Device operating normally None
POWER_MODULE_LOW Power module has low battery Prepare to replace power module
Power module has a critically low
POWER_MODULE_CRITICAL Replace power module
battery
DEVICE_MALFUNCTION Device has a malfunction Investigate device
NO_DATA No polling data was found Investigate device
The asset is set to out of service
ASSET_OUT_OF_SERVICE None
(user writable)
DEVICE_NOT_FOUND The asset's device can not be found Investigate device
The asset's device is set to out of
DEVICE_OUT_OF_SERVICE None
service
The Gateway associated with the
GATEWAY_NOT_FOUND Investigate Gateway
asset's device can not be found
The Gateway associated with the
GATEWAY_OUT_OF_SERVICE None
asset's device is set to out of service
The steam trap type is not
NO_APP_TYPE Configure the steam trap type
configured
The steam trap orifice size is not
NO_O_SIZE Configure the steam trap orifice size
configured
The steam trap line size is not
NO_L_SIZE Configure the steam trap line size
configured
The steam trap inlet pressure is not Configure the steam trap inlet
NO_P_IN configured pressure
The steam trap outlet pressure is not Configure the steam trap outlet
NO_P_OUT configured pressure

The Rosemount 708 update rate is Configure the Rosemount 708

UPDATE_RATE<60s update rate to the recommended 5
less than 60 seconds
minutes
Polling data period is longer than
DATA_TOO_OLD Investigate device
anticipated

23 Steam Trap Insight

Reference Manual Steam Trap Application
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B.5 Modbus TCP mapping

1. There are three Modbus® TCP outputs and one Modbus TCP input that are pre-defined in the steam
trap app for every asset

Input Out of service

Output Steam trap status (value described in Table B-4 on page 22)
Output Lost energy cost
Output Emissions lost

2. Modbus TCP registers and tags are pre-populated in Plantweb Insight and cannot be changed.
3. Registers and codes can be found in each app by going to the app Settings (Global Settings) and then
selecting Download Modbus Mapping.
4. A csv file will open with the listed registers and tags.

Steam Trap Insight 24

Reference Manual Pump Application
00809-0100-4145, Rev DB September 2018

Appendix C Pump Application Configuration

and Information
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25
Global settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25
Configuring assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 26
Calculated fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28
Modbus TCP mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

C.1 Overview
This document provides information on set up and configuration of the pump application within
Emerson™ Plantweb™ Insight.
Prior to configuring your pump application, be sure to complete all steps in the Plantweb Insight Quick
Start Guide. Some steps in this guide will be reiterated in this document in more detail.

C.2 Global settings

Global settings should be set before any configuration is completed. These settings apply to all assets
within a specific application but do not change any setting within the Gateway or devices.
Navigate to Settings tab.

C.2.1 Overall health index goal

Overall Health Index Goal is a number entry from 0–100 percent (100 percent = completely healthy). It is
used on the dashboard for the overall health index goal indicator.

C.2.2 Alert weights

Select the Alert Weights button on the Settings page.

Alert weights correspond to the severity of an alert (0 least severe, 100 most severe). Defaults values are
preconfigured for the application and can be changed at any time. The most severe alert weight will be
used for the health index indication for a given pump. See Table C-1 on page 26.

Pump Insight 25
Reference Manual Pump Application
00809-0100-4145, Rev DB September 2018

Table C-1. Alert Weights

Alert Weight Severity

0–15 Good
16–50 Warning
50+ Critical

C.3 Configuring assets

To finish configuring assets, navigate to the specific asset Details page by selecting the asset from the
Asset Summary page.

C.3.1 Capture baseline

The pump application compares the current state of a pump against a baseline. The baseline should be
captured after all pertinent measurement points are configured and the pump is in an ideal/typical
operating state.
Once these criteria are met, the admin should capture a baseline using the following steps:
1. Select the Capture Baseline button on the Details page. See Figure 2 on page 26.

Figure C-1. Capture Baseline

2. Ensure this is the indented baseline pump condition and select Yes.

Pump Insight 26
Pump Application Reference Manual
September 2018 00809-0100-4145, Rev DB

C.3.2 Editing alerts

After the baseline is captured, the pump application will automatically set alert thresholds and limits for
measurement points and calculations. Alerts can be disabled and thresholds can be manually
configured.
1. Select the Edit Alerts button on the Details page, as shown in the figure below.

Figure C-2. Edit Alerts

2. Use the Enable check boxes to enable/disable alerts.

3. Configure alert limits by manually filling in boxes. See figure below.

Figure C-3. Asset Alert Details

Note
Some alerts may have complex calculations that do not allow configuration.

Note
Alerts can be reset to defaults at any time using the Reset to Default button.

27 Pump Insight
Reference Manual Pump Application
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C.4 Calculated fields

C.4.1 Measurement point thresholds
Based on the baseline capture, the pump application will automatically configure thresholds for
measurement points (Example: low pump flow, high DP across the strainer, etc.). These thresholds are
meant to alert the user to abnormal conditions pertaining to the pump that could affect the overall
health and performance.

C.4.2 Vibration and PeakVue increase

The “increase detected” and “SPC” (statistical performance calculation) alerts for both vibration and
PeakVue are used to identify statistically relevant changes in the vibration measurements. These
calculations use statistical analysis to detect an increase in vibration readings over a period of time.

C.4.3 Cavitation detection

Pump cavitation is detected from a significant increase in the discharge pressure (standard deviation)
and an increase in the PeakVue parameter of the pump. If the pump vibration is not available, the
standard deviation of the discharge pressure can be used to indicate “precavitation” with less certainty.

C.4.4 Pump health index

The Pump Health Index is a 0 -100 percent variable determined by the severity of pump alerts. The Pump
Health is 100 percent if there are not active alerts. Otherwise, the Pump Health is calculated based on
the following equation (100 percent – highest alert weight). Therefore, pump status and health index are
correlated to the alert weights. See Table C-2 on page 28 and Table C-3 on page 29.

Table C-2. Pump Health Index

Health Index Pump Status

86–100% Good
51–85% Warning
≤50% Critical

Pump Insight 28
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C.4.5 Pump status

Table C-3. Pump Status

Value Pump State Description

0 GOOD Pump health > 85%
4 NO DATA/ERROR There is not enough data for the pump state to calculate
5 NO CONFIG Baseline has not been captured for the pump
6 OUT OF SERVICE Pump is out of service (user writable)
7 WARNING Pump health is between 50% and 85%
8 CRITICAL Pump health is < 50%

C.5 Modbus TCP mapping

There are three Modbus® Transmission Control Protocol (TCP) outputs and one Modbus TCP input that
are predefined in the pump app for every asset. See table below.

Table C-4. Modbus TCP Definitions

Modbus TCP Definition

Input Out of service
Output Pump state (value described in Table C-3 on page 29)
Output Pump alert
Output Pump health

Note
Modbus TCP registers and tags are automatically populated in Plantweb Insight and cannot be changed.

1. Registers and codes can be found in each app by going to the app Settings (Global Settings) and then
selecting Download Modbus Mapping.
2. A csv file will open with the listed registers and tags.

29 Pump Insight
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00809-0100-4145, Rev DB September 2018

Pump Insight 30
Reference Manual Heat Exchanger Application
00809-0100-4541, Rev DB September 2018

Appendix D Heat Exchanger Application

Configuration and Information
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31
Global settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31
Configuring assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 32
Calculated fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 34
Modbus TCP mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 35

D.1 Overview
This document provides information on set up and configuration of the Heat Exchanger Application
within Emerson™ Plantweb™ Insight.
Prior to configuring your Heat Exchanger Application, be sure to complete all steps in the Emerson
Plantweb Insight Quick Start Guide. Some steps in this guide will be reiterated in this document in more
detail.

D.2 Global settings

Global settings should be set before any configuration is completed. These settings apply to all assets
within a specific application but do not change any setting within the Gateway or devices.

Navigate to the Settings tab.

D.2.1 Energy loss goal

Used in the dashboard for energy costs gauge goal.

D.2.2 Alert weights

Select the Alert Weights button on the Settings page.
Alert weights correspond to the severity of an alert (0 least severe, 100 most severe). Defaults values are
preconfigured for the application and can be changed at any time. The most severe alert weight will be
used for the health index indication for a given heat exchanger. See table below.

Table D-1. Alert Weights

Alert weight Severity

0–15 Good
16–50 Warning
50+ Critical

Heat Exchanger Insight 31

Reference Manual Heat Exchanger Application
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D.3 Configuring assets

To finish configuring assets, navigate to the specific asset Details page by selecting the asset from the
Asset Summary page.

D.3.1 Capture baseline

The heat exchanger application compares the current state of a heat exchanger against a baseline. The
baseline should be captured after all pertinent measurement points are configured and the heat-
exchanger is in an ideal/typical operating state (usually after cleaning).
Once these criteria are met, the admin should capture a baseline using the following steps:
1. Select the Capture Baseline button on the Details page. See Figure D-1 on page 32.
2. Ensure this is the intended baseline heat exchanger condition and select Yes.

Figure D-1. Capture Baseline

Heat Exchanger Insight 32

Heat Exchanger Application Reference Manual
September 2018 00809-0100-4541, Rev DB

D.3.2 Editing alerts

After the baseline is captured, the heat exchanger application will automatically set alert thresholds and
limits for measurement points and calculations. Alerts can be disabled and thresholds can be manually
configured.
1. Select the Edit Alerts button on the Details page, as shown in figure below.

Figure D-2. Edit Alerts

2. Use the Enable check boxes to enable/disable alerts

3. Configure alert limits by manually filling in boxes. See Figure D-3 on page 33.

Note
Some alerts may have complex calculations that do not allow configuration.

Figure D-3. Asset Alert Details

33 Heat Exchanger Insight

Reference Manual Heat Exchanger Application
00809-0100-4541, Rev DB September 2018

Note
Alerts can be reset to defaults at any time using the Reset to Default button.

D.4 Calculated fields

D.4.1 Measurement point thresholds
Based on the baseline capture, the heat exchanger application will automatically configure thresholds for
measurement points (Example: low hot side flow, high cold side DP, etc.). These thresholds are meant to
alert the user to abnormal conditions pertaining to the heat exchanger that could affect the overall
health and performance.

D.4.2 Heat duty

Heat duty is calculated using flow, temperature, heat capacity, vapor fractions and heat of vaporization.
It can be used as an indication of the amount of heat transferred from one fluid to another. Heat duty is
calculated for both the hot and cold sides as well as a delta to check degradation.

D.4.3 Heat exchanger coefficient

The heat exchanger coefficient is a indication of current heat transfer coefficient.

D.4.4 Fouling factor

The current heat exchanger coefficient is compared to the baseline value to determine the fouling factor.
When the fouling rate is higher than anticipated, an alert will be triggered.

D.4.5 Lost energy cost/cost of degradation

The cost of degradation is an indication of the lost energy costs resulting from a fouled heat exchanger.

D.4.6 Cleaning required indication

When multiple alarms are triggered (lost energy cost, fouling factor, dP) the “exchanger cleaning
required” alert will be shown.

D.4.7 Heat exchanger health index

The heat exchanger health index is a 0–100 percent variable determined by the severity of heat
exchanger alerts. The heat exchanger health is 100 percent if there are not active alerts. Otherwise, the
heat exchanger health is calculated based on the following equation (100 percent– highest alert weight).
Therefore, pump status and health index are correlated to the alert weights. See Table D-2 on page 34
and Table D-3 on page 35.
Table D-2. Heat Exchanger Health Index

Health index Heat exchanger status

86–100% Good
51–85% Warning
≤50% Critical

Heat Exchanger Insight 34

Heat Exchanger Application Reference Manual
September 2018 00809-0100-4541, Rev DB

D.4.8 Heat exchanger status

Table D-3. Heat Exchanger Status

Value Heat Exchanger State Description

0 GOOD Heat exchanger health > 85%
There is not enough data for the heat exchanger state to
4 NO DATA/ERROR calculate
Baseline has not been captured for the heat exchanger or
5 NO CONFIG required inputs are not entered
6 OUT OF SERVICE Heat exchanger is out of service (user writable)
7 WARNING Heat exchanger health is between 50% and 85%
8 CRITICAL Heat exchanger health is < 50%
One of four process conditions are not met:
Hot inlet temp > hot outlet temp
9 CHECK PROCESS VALIDITY Cold inlet temp < cold outlet temp
Hot inlet temp > cold outlet temp
Hot outlet temp > c old inlet temp

D.5 Modbus TCP mapping

1. There are four Modbus® Transmission Control Protocol (TCP) outputs and one Modbus TCP input that
are predefined in the heat exchanger app for every asset. See table below.
Table D-4. Modbus TCP Definitions

Modbus TCP Definition

Input Out of service
Output Heat exchanger state (value described on the table in section 5.8)
Output Heat exchanger alert
Output Heat exchanger health
Output Heat exchanger lost energy costs

2. Modbus TCP registers and tags are automatically populated in Plantweb Insight and cannot be
changed. The Modbus TCP port for the heat exchanger application is 505.
3. Registers and codes can be found in each app by going to the app Settings (Global Settings) and then
selecting Download Modbus Mapping.
4. A csv file will open with the listed registers and tags.

35 Heat Exchanger Insight

Reference Manual Heat Exchanger Application
00809-0100-4541, Rev DB September 2018

Heat Exchanger Insight 36

Reference Manual Wireless Pressure Gauge Application
00809-0100-4541, Rev DB September 2018

Appendix E Wireless Pressure Gauge

Application Configuration and
Information
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 37
Adding devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 37
Calculated fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 38

E.1 Overview
This document provides information on set up and configuration of the Emerson™ Wireless Pressure
Gauge Application within Plantweb™ Insight.
Prior to configuring your Wireless Pressure Gauge Application, be sure to complete all steps in the
Emerson Plantweb Insight Quick Start Guide. Some steps in this guide will be reiterated in this document
in more detail.

E.2 Adding devices

Pressure threshold alerts
When pressure drops below or rises above the configured limit, a pressure threshold alert is triggered.
Low pressure warning limit
User configurable low pressure threshold. When the pressure drops below this value, a Low Pressure
Warning alert will be triggered.
High pressure warning limit
User configurable high pressure threshold. When the pressure rises above this value, a High Pressure
Warning alert will be triggered.

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Reference Manual Wireless Pressure Gauge Application
00809-0100-4541, Rev DB September 2018

E.3 Calculated fields

E.3.1 Pressure status
The Wireless Pressure Gauge Application within Plantweb Insight calculates the following pressure value
(PV) states, shown below.

Table E-1. Calculated Pressure Status

Name Description
NORMAL Pressure is within the anticipated range
LOW PRESSURE WARNING Pressure is below the anticipated range
HIGH PRESSURE WARNING Pressure is above the anticipated range
Pressure exceeded 105% of the maximum working pressure of the device.
OVERPRESSURE NOTIFICATION
Physical device must be reset.

Wireless Pressure Gauge Insight 38

Air-cooled Heat Application Reference Manual
September 2018 00809-0100-4541, Rev DB

Appendix F Air-cooled Heat Exchanger

Application Configuration and
Information

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 47
Global settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 47
Configuring assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 48
Configuring assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 48
Calculated fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 50
Modbus TCP mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 52

F.1 Overview
This document provides information on set up and configuration of the air-cooled heat exchanger
application within Emerson™ Plantweb™ Insight.
Prior to configuring your Air-Cooled Heat Exchanger Application, be sure to complete all steps in the
Emerson Plantweb Insight Quick Start Guide. Some steps in this guide will be reiterated in this document
in more detail.

F.2 Global settings

Global settings should be set before any configuration is completed. These settings apply to all assets
within a specific application but do not change any setting within the Gateway or devices.
Navigate to the Settings tab.

F.2.1 Overall health index goal

Overall Health Index Goal is a number entry from 0–100 percent (100 percent = completely healthy). It is
used on the dashboard for the overall health index goal indicator.

47 Air-cooled Heat Exchanger

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F.2.2 Alert weights

Select the Alert Weights button on the Settings page.
Alert weights correspond to the severity of an alert (0 least severe, 100 most severe). Defaults values are
preconfigured for the application and can be changed at any time. The most severe alert weight will be
used for the health index indication for a given air-cooled heat exchanger. See table below.
Table F-1. Alert Weights

Alert weight Severity

0–15 Good
16–50 Warning
50+ Critical

F.3 Configuring assets

To finish configuring assets, navigate to the specific asset Details page by selecting the asset from the
Asset Summary page.

F.3.1 Capture baseline

The air-cooled heat exchanger application compares the current state of a heat exchanger against a
baseline. The baseline should be captured after all pertinent measurement points are configured and the
air-cooled heat exchanger is in an ideal/typical operating state (usually after cleaning).
Once these criteria are met, the admin should capture a baseline using the following steps:
1. Select the Capture Baseline button on the Details page. See Figure F-1 on page 48.
2. Ensure this is the indented baseline air-cooled heat exchanger and select Yes.

Figure F-1. Capture Baseline

Air-cooled Heat Exchanger 48

Air-cooled Heat Application Reference Manual
September 2018 00809-0100-4541, Rev DB

F.3.2 Editing alerts

After the baseline is captured, the air-cooled heat exchanger application will automatically set alert
thresholds and limits for measurement points and calculations. Alerts can be disabled and thresholds
can be manually configured.
1. Select the Edit Alerts button on the Details page, as shown in Figure F-2 on page 49.

Figure F-2. Edit Alerts

2. Use the Enable check boxes to enable/disable alerts.

3. Configure alert limits by manually filling in boxes. See Figure F-3 on page 50, as an example.

Note
Some alerts may have complex calculations that do not allow configuration.

49 Air-cooled Heat Exchanger

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Figure F-3. Asset Alert Details

Note
Alerts can be reset to defaults at any time using the Reset to Default button.

F.4 Calculated fields

F.4.1 Measurement point thresholds
Based on the baseline capture, the air-cooled heat exchanger application will automatically configure
thresholds for measurement points (e.g. high vibration, low process flow, etc.). These thresholds are
meant to alert the user to abnormal conditions pertaining to the air-cooled heat exchanger that could
affect the overall health and performance.

F.4.2 Reverse fan suggestions

If the inlet air temp falls below the low temperature inlet threshold (stop), a stop fan suggestion alert will
be triggered.

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Air-cooled Heat Application Reference Manual
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F.4.3 Stop fan operation suggestion

If the inlet air temp falls below the low temperature inlet threshold (stop), a stop fan suggestion alert will
be triggered.

F.4.4 Fouling detected

If the differential temperature of the air temperature falls below the minimum differential temperature, a
fouling alert will be triggered.

F.4.5 Excessive cooling

If the differential temperature of the process fluid exceeds the maximum differential temperature, an
excessive cooling alert will be triggered.

F.4.6 Louver defect

A mismatch between the implied and actual louver position can imply a louver mechanical defect. If
both variables are available, a comparison between the two will be performed.

F.4.7 Pitch defect

A mismatch between the implied and actual louver position can imply a pitch actuator mechanical
defect. If both variables are available, a comparison between the two will be performed.

F.4.8 Air-cooled heat exchanger health index

The air-cooled heat exchanger Health Index is a 0-100 percent variable determined by the severity of
pump alerts. The air-cooled heat exchanger health is 100 percent if there are not active alerts.
Otherwise, the air-cooled heat exchanger Health is calculated based on the following equation (100
percent – highest alert weight). Therefore, air-cooled heat exchanger status and health index are
correlated to the alert weights.
Table F-2. Air-cooled Heat Exchanger Health Index

Health index Air-cooled heat exchanger status

86–100% Good
51–85% Warning
≤ 50% Critical

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F.4.9 Air-cooled heat exchanger status

Table F-3. Air-cooled Heat Exchanger Status

Air-cooled heat
Value Description
exchanger state
0 GOOD Air-cooled heat exchanger health > 85%
There is not enough data for the air-cooled heat exchanger
4 NO DATA/ERROR state to calculate
Baseline has not been captured for the air-cooled heat
5 NO CONFIG exchanger
6 OUT OF SERVICE Air-cooled heat exchanger is out of service (user writable)
7 WARNING Air-cooled heat exchanger health is between 50 and 85%
8 CRITICAL Air-cooled heat exchanger health is < 50%

F.5 Modbus TCP mapping

There are four Modbus® Transmission Control Protocol (TCP) outputs and one Modbus TCP input that are
predefined in the air-cooled heat exchanger app for every asset. See table below.

Table F-4. Modbus TCP Definitions

Modbus TCP Definition

Input Out of Service
Output Air-cooled heat exchanger state (value described in Table F-3 on page 52)
Output Air-cooled heat exchanger alert
Output Air-cooled heat exchanger health

Note
Modbus TCP registers and tags are automatically populated in Plantweb Insight and cannot be changed.

1. Registers and codes can be found in each app by going to the app Settings (Global Settings) and then
selecting Download Modbus Mapping.
2. A csv file will open with the listed registers and tags.

Air-cooled Heat Exchanger 52

Pressure Relief Device Application Reference Manual
September 2018 00809-0100-4541, Rev DB

Appendix G Pressure Relief Device (PRD)

Application Configuration and
Information

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 53
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 53
Adding assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 54

G.1 Overview
This document provides information on set up and configuration of the Pressure Relief Device
Application within Emerson™ Plantweb™ Insight.
Prior to configuring your Pressure Relief Device Application, be sure to complete all steps in the Emerson
Plantweb Insight Quick Start Guide. Some steps in the guide will be reiterated in this document in more
detail.

G.2 Global settings

Global settings should be set before any asset configuration is completed. These settings apply to all
assets within a specific application but do not change any settings within the Gateway or devices.
Navigate to Settings tab.
Table G-1. Unit of Measurement

Field Input type Description/use

Used for determining the currency unit of
Currency Drop down selection
production costs
Gas units Drop down selection Used for calculations
Pressure units Drop down selection Used for pressure inlet and set pressure entries
Temperature units Drop down selection Used for gas temperature entry
Linear measurement units Drop down selection Used for orifice size entry
Table G-2. Key Performance Objectives

Field Input type Description/use

Number of releases Number entry Used on dashboard for number of releases horseshoe
Total Release Duration dd:hh:mm Used on dashboard for release duration horseshoe goal
Goal
Lost emissions goal Numberentry Used on dashboard for lost emissions horseshoe goal
Lost product cost goal Numberentry Used on dashboard for lost product cost horseshoe goal

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G.3 Adding assets

G.3.1 Add an asset
Fields of note
Temperature consideration
If enabled, temperature will be considered when determining whether a PRD is releasing. This can be
used when multiple PRDs are in close proximity. This should be activated for situations such as shared
headers.

G.4 Baseline
G.4.1 Capturing baseline
Once assets are configured within the Pressure Relief Device application the user needs to complete a
baseline. The baseline is used to characterize background noise from the PRD surroundings. To capture a
baseline, first ensure the PRD does not release for the extent of the baseline. This allows the application
algorithm to correctly identify and characterize releases. If a release does occur during, the baseline can
be stopped and restarted or can be deleted later. To capture a baseline, complete the following steps:
1. Navigate to Asset Summary tab and select Baseline button.
2. Under Awaiting Baseline section, select a baseline time frame for all assets or individually for each
asset.

Note
The longer the baseline, the more accurate the release algorithm. Allowing the baseline to run longer
helps characterize background noise to its full extent.

3. Select the baseline button for each individual asset, or select baseline all to run all baselines

Figure G-1. Baseline Page

The baseline will page will show the user progress through the baseline process.

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G.4.2 Selecting minimum event duration

Once baselines are completed, the user must select a minimum event duration. The minimum event
duration is the quickest release the PRD application will detect. For example, if the user is only receiving
data every eight seconds from the acoustic transmitter, it is impossible to detect to a four second
release. A rule of thumb is to multiply the Rosemount 708 Acoustic Transmitter update rate by four to get
the shortest available release length. To select a minimum event duration, complete the following steps:
1. Navigate to Asset Summary tab and select Baseline button.
2. Under Baseline Complete section, select the minimum event duration individually for each asset or
select Minimum for All button.

Note
Selecting a longer minimum event duration increases the confidence interval of the algorithm by
allowing it to analyze more data over a possible release.

Figure G-2. Baseline Complete

G.5 Calculated fields

G.5.1 PRD status
PRD state calculations are derived from ultrasonic amplitude (acoustic) readings from the Rosemount™
708 Acoustic Transmitters and the built-in Plantweb Insight algorithm. The following states are
calculated.

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Table G-3. State Descriptions

Value Name Description Action

0 NORMAL PRD operating normally None
OPERATION

1 RELEASE Plantweb Insight has recognized a potential PRD release Investigate event log
and/or PRD

4 NO The Rosemount 708 is not publishing data or is publishing a Investigate Rosemount

DATA/ERROR fault condition 708

5 NOCONFIG Critical user configuration information is missing Configure asset

6 OUT OF The PRD is set to out of service (user writable) None
SERVICE

7 BASELINE_ PRD Asset it configured and is waiting for the user to Run baseline function
NEEDED prompt a baseline (see Section B.4.1)

8 CAPTURING_ Baseline is being captured None

BASELINE

9 AWAITING_ Baseline is complete and asset is awaiting a minimum Select minimum event
EVENT_ event duration to be selected duration (see Section
DURATION B.4.2)

G.5.2 Emissions loss

When a PRD is releasing, excess emissions are lost. The emissions loss value represents the total
aggregated emissions due to releasing PRDs over the selected time period.

G.5.3 Lost production cost

When a PRD is releasing, production materials may be lost. The lost production costs value represents
the total aggregated production loss due to releasing PRDs over the selected time period.

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G.5.4 Device status

Device health Description Action
GOOD Device operating normally None
POWER_MODULE_LOW Power modulehaslow battery Preparetoreplacepowermodule
POWER_MODULE_CRITICAL Power module has a critically low Replacepowermodule
battery
DEVICE_MALFUNCTION Devide has a malfunction Investigate device
NO_DATA No polling data was found Investigate device
DEVICE_NOT_FOUND The asset’s device cannot be found Investigate device
DEVICE_OUT_OF_SERVICE Theasset's device is set to out of service None

GATEWAY_NOT_FOUND The Gateway associated with the Investigate Gateway

asset’s device cannot be found
GATEWAY_OUT_OF_SERVICE The Gateway associated with the None
asset’s device is set to out of service

G.5.5 Modbus TCP mapping

1. There are three Modbus® TCP outputs and one Modbus TCP input that are pre-defined in the app for
every asset.

Input Out of service

PRD status (value described in
Output
Table G-3 on page 56)
Output Lost energy cost
Output Emissions lost

2. Modbus TCP registers and tags are pre-populated in Plantweb Insight and cannot be changed.
3. Registers and codes can be found in each app by going to app Settings (Global Settings) and then
selecting Download Modbus Mapping.

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Appendix H Network Management Application

Configuration and Information

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 59
Global settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 59
Calculated fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 59

H.1 Overview
This document provides information on set up and configuration of the Network Management
application within Emerson™ Plantweb™ Insight.
Prior to configuring the application, be sure to complete all steps in the Emerson Plantweb Insight Quick
Start Guide. Some steps in the guide will be reiterated in this document in more detail.

H.2 Global settings

Global settings should be in place before any Network application configuration is completed. These
settings apply to all Networks within the application but do not change any settings within the Gateway
or devices.
Navigate to Settings tab.

H.2.1 Alert weights

Alert weights correspond to the severity of an alert (informational, warning, critical). Defaults values are
preconfigured for the application and can be changed at any time.

H.3 Calculated fields

H.3.1 Network status
Network Status is based on a pre-defined network reliability calculation. This is different than the
reliability displayed in Gateway web page.
Table H-1. State Descriptions

Name Description Action

GOOD Operating normally None

Investigate Network
WARNING Network Reliability is below best practices. Details for areas of
improvement

Investigate Network
CRITICAL Network Reliability is severely below best practices. Details for areas of
improvement

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H.3.2 Device status

Device Status is based on the reliability of the device.
Table H-2. State Descriptions

Name Description Action

GOOD Operating normally None

Investigate Network
PROBLEM Device Reliability is below expected. Details and Diagram for
areas of improvement

Locate device to
UNREACHABLE Device has dropped off the network. troubleshoot. Possible
Power Module
replacement

H.4 Network load index

Based on the network load of each Gateway. Results are bucketed into high, medium, and low Load
networks.

H.4.1 Gateway best practices (details page)

Total live devices
Each network should contain at least five active devices

Gateway neighbors
25 percent of active devices should be direct Gateway neighbors

Device neighbors
Every device should have at least three neighbors with 70 percent path stability or higher

Hops (fast sampling)

Fast sampling devices (eight second update rate or faster) should have less than two hops to the Gateway

Hops (regular sampling)

Regular sampling devices (more than eight second update rate) should have less than seven hops to the
Gateway

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H.4.2 Network diagram

A network diagram for each network will be available in the Network Management app. The following
navigation tools are available.

Drag and drop

Click and hold a device or Gateway to move around the diagram

Device details
Hover over a device to see more information (device name, device type, etc.)

Device neighbors
Double click a device to highlight the device's neighbors. Double click again on the device to display the
normal view.

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Appendix I Power Module Management

Application Configuration and
Information

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 63
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 63
Navigate to Settings tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 63

I.1 Overview
This document provides information on set up and configuration of the Power Module Management
application within Emerson™ Plantweb™ Insight.
Prior to configuring the application, be sure to complete all steps in the Emerson Plantweb Insight Quick
Start Guide. Some steps in the guide will be reiterated in this document in more detail.

I.2 Global settings

Global settings should be in place before any power module configuration is completed. These settings
apply to all power modules within this application but do not change any settings within the Gateway or
devices.
Navigate to Settings tab

I.2.1 Estimated remaining life

The estimated remaining life configuration is used to set the second dashboard donut.

I.2.2 Estimated total lifespan

The estimated total lifespan configuration is used to set the third dashboard donut

I.3 Adding power modules

I.3.1 Add power modules
Use this method to add power modules with default settings.
1. Navigate to Power Module Summary tab and select Add Power Modules button. The Power Module
Configuration will appear.
2. Select Power Modules to add then select Add Selected button or select Add All button.
3. Select Save and OK.
4. After adding power modules, ensure the installation date is correct. This field is used for calculations
and should be set to the date the power module was installed.

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Calculated fields
Power module status
Power module status is determined using the supply voltage symptoms.

Name Description Action

GOOD Operating normally None
LOW Device is in a low power condition. Replace power module
CRITICAL Device is in a critical power condition. Replace power module

Estimated remaining life

Based on the conditions of the power module and the installation date, the remaining estimated life of
the power module can be determined. This is a high-level estimate and should be treated as such, but
can provide an indication for maintenance planning.
Estimate total lifespan
Based on the current configuration of the device (update rate, etc.), a total lifespan can be estimated.
This is a high-level estimate designed to notify the users of power modules that will need to be replace
frequently.

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