Biogas from Food Waste: Air Quality Impact
Biogas from Food Waste: Air Quality Impact
To cite this article: Jeff Kuo & Jason Dow (2017) Biogas production from anaerobic digestion
of food waste and relevant air quality implications, Journal of the Air & Waste Management
Association, 67:9, 1000-1011, DOI: 10.1080/10962247.2017.1316326
TECHNICAL PAPER
Biogas production from anaerobic digestion of food waste and relevant air
quality implications
Jeff Kuoa and Jason Dowb
a
 Department of Civil and Environmental Engineering, California State University, Fullerton, CA, USA; bCentral Marin Sanitation Agency, San
Rafael, CA, USA
Introduction
Bioenergy is energy produced from biomass. It can be in the                  it represents 15.5% of total MSW generated. Due to
form of electricity (biopower), renewable gas (biomethane),                  difficulties in recovery/reuse of food waste, only 4.8%
or liquid transportation fuels (biofuels). Biopower can                      of the generated food waste was diverted from landfills
diversify energy supply and improve energy resiliency.                       and incinerators for recovery, mainly by composting
Increases in biopower production from sustainable biomass                    (EPA, 2014a). Food waste can be readily digested
can provide many economic and environmental benefits,                        under anaerobic conditions for capture of energy con-
including creation of green jobs, promotion of local eco-                    tent, and the residuals may be beneficially reused as
nomic stability, and reduction of water and air pollution                    fertilizer or soil amendment. Food waste has three
including greenhouse gas (GHG) emissions (O’Neill and                        times the methane (CH4) production potential of bio-
Nuffer, 2011; California Energy Commission [CEC], 2012).                     solids (376 vs. 120 m3 gas/ton) (EPA, 2014b). Yields
                                                                             from anaerobic digestion can be as high as 3,200
                                                                             standard cubic feet (scf), 90.6 m3, methane per ton
Energy recovery from food wastes
                                                                             of raw food waste. Assuming an electricity cost of US
Total municipal solid waste (MSW) generation in the                          $0.10/kWh and an efficiency of 35% for converting
United States in 2012 was 251 million tons. Food                             biogas energy to electricity, energy in food waste
waste is the second largest component of MSW, and                            would be about $33/ton (Kraemer, 2012).
CONTACT Jeff Kuo         [email protected]   Department of Civil and Environmental Engineering, California State University, 800 N. State College
Boulevard, Fullerton, CA 92834, USA.
© 2017 A&WMA
                                                                   JOURNAL OF THE AIR & WASTE MANAGEMENT ASSOCIATION                  1001
Anaerobic digestion of food wastes in wastewater                     Table 1. Comparison of anaerobic digestion of food waste and
treatment plants                                                     municipal wastewater sludge (source: EBMUD, 2008).
                                                                      Parameter                   Units      Food waste Wastewater sludge
Biogas is the main desirable product from anaerobic                   VS in feed (% of TS)               %      86.3             77
digestion of organic carbon. Quality and quantity of bio-             VS destruction                     %      73.8          38–57
                                                                      CH4 content                        %       64              63
gas will be affected by many parameters, including pH,                Methane production ft3/lb TS applied     6-8.5              5
temperature, feed composition, loading rate, mixing con-             Note. 1 ft3/lb = 0.0623 m3/kg.
dition, reactor design, and residence time. Although
almost any organic material can be processed with anae-
                                                                     mesophilic conditions and mean cell residence time
robic digestion, the level of digestibility is the key factor in
                                                                     (MCRT) of 15 days. The data were extracted from a project
its successful application, if biogas production is the goal.
                                                                     report by EBMUD (2008). As shown, the food waste tested
The more digestible the feed is, the higher is the gas yield
                                                                     had a higher VS content than municipal wastewater sludge
potential. The biogas or methane yield is measured by the
                                                                     (86.3 vs. 77%). Food waste is more digestible, as indicated
amount of biogas or methane that can be produced per
                                                                     by the larger VS destruction (73.8 vs. 38–57%) after 15 days
unit mass of volatile solids (VS) contained in the feedstock
                                                                     of anaerobic digestion, and has a larger methane formation
after a given amount of time under a given temperature
                                                                     potential, 6–8.5 versus 5 ft3/lb (0.37–0.53 vs. 0.33 m3/kg)
(Banks et al., 2011; Zhang et al., 2007).
                                                                     total solid (TS) applied. The methane concentrations in the
    Many wastewater treatment plants (WWTPs) use anae-
                                                                     biogas produced from these two types of feed are essentially
robic digestion to reduce the volume of biosolids before
                                                                     the same, 64 versus 63%.
disposal and/or reuse. The amount of biogas produced by
existing WWTPs in California alone could fuel 125 MW of
power generation capacity. Co-digestion is the treatment of          Biogas from anaerobic digestion
a mixture of at least two different substrates with an aim of
improving efficiency of anaerobic digestion. A recent study          Using biogas in power generation (when compared to
by California Energy Commission (CEC) estimated that,                fossil fuels) avoids additional GHG emissions (Razbani
using existing infrastructure, co-digesting fats, oil, and           et al., 2011). With regard to beneficial uses of biogas
grease (FOG), food processing waste, and dairy waste at              generated from anaerobic digestion, internal combustion
the existing WWTPs could increase the biogas yield poten-            (IC) engines are the most common ones used in WWTPs
tial to 450 MW of capacity, representing 2,500 gigawatt              (O’Neill, 2012). A flaring system and a boiler are often
hours (GWh) per year (Kulkarni, 2009). Food waste can                needed to manage excess biogas during outage or main-
either be digested at facilities specifically designed for the       tenance of the cogeneration system. Small WWTPs may
organic portion of MSW, or co-digested at WWTPs.                     need to supplement their biogas with natural gas to fulfill
WWTPs are ideal for accepting food waste diverted from               the minimum fuel requirement (CH2M HILL, 2014).
landfills because the facilities are often located in urban             Main components of biogas that are generated from
areas and have a short haul distance (i.e., less carbon              anaerobic digestion are methane and carbon dioxide
footprint), have experiences in operating anaerobic diges-           (CO2). However, biogas also contains other trace gases,
ters, and have existing infrastructure in place to capture           moisture, particulate matters (PMs), and contaminants
biogas. In addition, large treatment facilities could use the        such as volatile organic compounds (VOCs), sulfur com-
produced electricity and heat onsite (EPA, 2014b). It                pounds, siloxanes, and ammonia. The composition of bio-
should be noted that preprocessing of food waste is often            gas can be different in different plants and even different in
required because WWTP digesters can be damaged by                    a specific plant due to the differences in feed composition
highly fibrous material, metal, and plastic. Co-digesion             and operating conditions of its anaerobic digesters. The
should also not exceed the design capacity of WWTP                   presence of several trace compounds in raw biogas pro-
digesters with regard to flow, solid loading, and biogas             duced from anaerobic digestion may have adverse effects
handling (Kraemer, 2012).                                            on beneficial uses. Removal of these trace compounds is
    Many WWTPs are now in different stages of anaerobic              often done through pretreatment (or conditioning). The
digestion of food waste (Institute for Local Self-Reliance           most significant components targeted in biogas condition-
[ILSR], 2012; Kraemer, 2012; Moriarty, 2013; EPA 2014c).             ing/pretreatment are hydrogen sulfide (H2S), siloxanes,
East Bay Municipal Utility District (EBMUD) in Oakland,              moisture, PM, ammonia, and CO2. Hydrogen sulfide is a
CA, was the first large-scale WWTP in the nation to con-             toxic product formed from sulfates and organic sulfur
vert postconsumer food scraps to energy through anaero-              compounds in the feedstock under anaerobic conditions.
bic codigestion. Table 1 compares anaerobic digestion of             During combustion, H2S will react with oxygen to form
food waste and municipal wastewater sludge under                     SO2, then sulfurous acid (H2SO3) and sulfuric acid
1002      J. KUO AND J. DOW
(H2SO4). These acids are corrosive to downstream equip-          health and the environment. It is therefore important to
ment such as IC engines (Razbani et al., 2011). Stringent        understand the emission profile of biogas from its creation
H2S limits are usually imposed by regulatory agencies. Gas       to end use to ensure that the affected communities are not
treatments for H2S removal include adsorption, chemical          further harmed. In addition, for example, many air districts
scrubbing, and biological scrubbing using biotrickling fil-      in California are designated as nonattainment in regard to
ters (Huertas et al., 2011). Iron sponge adsorption is one of    air quality standards of ozone and PMs. Emissions of
the most commonly used H2S removal systems, and alter-           nitrogen oxides (NOx), precursors for ozone generation,
native iron oxide adsorbents such as SulfaTreat, Sulfur-Rite,    and other compounds from stationary engines that utilize
and Sulfa-Bind are also being used (CH2M HILL, 2014).            biogas are of concern. The NOx emission limits can be as
    Siloxanes are often used in cosmetics, detergents, and       low as 9 parts per million by volume (ppmv) in some air
building materials and are frequently found in household         pollution control districts (Drake, 2011; U.S. Department
waste and wastewater. If siloxanes are present in the feed-      of Agriculture [USDA]/EPA/Department of Energy
stock to the anaerobic digesters, the low-molecular-weight       [DOE], 2015; Warner, 2009). Consequently, meeting air
siloxanes will volatilize into biogas. When this biogas is       emission requirements is critical to the successful imple-
subsequently combusted in an IC engine, turbine, or boiler,      mentation of any biopower project.
siloxanes will be converted into silicon dioxide and depos-
ited internally in the machine, exhaust manifolds, and
turbochargers, increasing wear and tear. Although food           Objectives of this project
waste slurry should contain few or no siloxanes, they are        Although anaerobic codigestion of food waste is a viable
often contained in biogas from codigestion with waste-           process, full-scale operation of this process is still new.
water sludge. Activated carbon adsorption is currently the       There is a lack of readily available scientific information
best available technology for removing siloxanes from bio-       on the quality of raw biogas, as well as on potential
gas. Upstream removal of H2S and moisture are important          emissions from power generation using this biogas. The
for optimal performance of the granulated activated carbon       information is needed for determining conditioning
(GAC) absorbers. Silica gels are an alternative to GAC and       requirements of raw biogas for beneficial uses, for select-
they are gaining acceptance as an option for siloxanes           ing power-generating equipment, and for air quality
removal for their faster removal rates (CH2M HILL, 2014).        permitting.
    Nitrogen in the food waste typically enters the digesters        The overall objectives of this research were (1) to
as organic nitrogen and a significant fraction of it is hydro-   develop scientific information with regard to quality and
lyzed in the process, leaving the digesters as ammonia in        quantity of biogas from anaerobic codigestion of food
the digestate. The level of ammonia concentration in the         waste and municipal wastewater sludge, (2) to assess the
digestate of municipal WWTPs can be as high as 1,300 mg/         need and performance of conditioning/pretreatment sys-
L. Consequently, biogas also contains ammonia at a con-          tems for biopower generation, and (3) to develop scien-
centration in equilibrium with that in the digestate.            tific information with regard to impacts on air quality
Ammonia in the ambient air poses health risks and it can         from biopower generation using this biogas.
be a precursor to airborne particles. Ammonia in the biogas
can react with water to form ammonium hydroxide
(NH4OH), which will corrode certain metals, such as alu-         Project approaches and methods
minum and copper, making bearings more susceptible to
                                                                 Treatment process trains
corrosion from ammonia (Razbani et al., 2011). It should
be noted that odorous compounds are often generated              All field data of this research project were collected from
under anaerobic conditions. Proper odor control in areas         the WWTP of Central Marin Sanitation Agency (CMSA),
of food waste processing and biogas generation and utiliza-      San Rafael, California. The CMSA processes and disposes
tion may be needed.                                              of approximately 10 million gallons per day (MGD), 0.44
    There are many federal, state, and local regulations         m3/sec, of wastewater and has treated in excess of 116
governing biogas production and uses in various aspects          MGD (5.08 m3/sec) during peak rainfall periods. The
(air, water/wastewater and waste). As an example, the            incoming raw wastewater goes through bar screens, aerated
“Permit Guidance for Anaerobic Digesters and Co-diges-           grit chambers, primary clarifiers, biological treatment units
ters” provides the basic permitting framework and require-       (i.e., biotowers + fine-bubble aeration tanks for activated
ments for anaerobic digestion projects in California             sludge process), secondary clarifiers, chlorine contact
(California EPA, 2011). Although a biopower project will         tanks, and then dechlorination before discharge into cen-
produce renewable energy, the process of producing bioe-         tral San Francisco Bay through a 2-mile (3.2-km) outfall.
nergy should harmonize with the goal of protecting public        The primary sludge (PS) and the thickened waste activated
                                                                 JOURNAL OF THE AIR & WASTE MANAGEMENT ASSOCIATION         1003
sludge (TWAS), which is thickened by rotary drum thick-            system was replaced with a pump mixing system. The
eners (new), are fed to two mesophilic anaerobic digesters.        floating cover of each digester was replaced with a two-
The biogas produced in the digesters is used to generate           layer plastic membrane roof top with air in between to
electricity by an IC engine for treatment plant and facility       regulate the pressure inside the digesters. The covers
uses and to heat plant process water. When digester biogas         were replaced to increase available digester volume and
is not available, the IC engine switches to natural gas            to avoid potential difficulties that could arise from using
(CMSA, 2013).                                                      floating covers (Kennedy/Jenks Consultants, 2008). The
    The Central Marin Commercial Food-to-Energy                    two digesters at the project site are currently running in a
Program is a public–private partnership between CMSA               mesophilic, single-stage, and continuous mode (Dow
and Marin Sanitary Service (MSS). The amount of food               and Garbarino, 2013).
waste that could be collected, provided all the 500 food               The biogas from the two anaerobic digesters goes
waste generators in the area participate into the program,         through an H2S removal system and a siloxanes
is estimated to be up to 15 tons per day. The preconsumer          removal system before being fed to the IC engine for
commercial food waste is collected and then transferred            power generation. Figure 1 is the process flow diagram
to the MSS Transfer Station for processing, by uses of             of biogas generation, conditioning, and utilization.
hoppers, belts, and magnet, and then transported to                    The raw biogas generated from anaerobic digestion
CMSA for further treatment (Dow and Garbarino,                     is first fed to a recently installed H2S-removal system
2013). On most days, the facility receives more than               (Mi SWACO, Chesterfield, MO). The system consists
15,000 gallons/day (56.7 m3/day) of FOG, mostly from               of two vessels (10 ft [3.05 m] diameter and 353 ft3 [10
restaurants in the MSS service area, and as of July 2016,          m3] packing) filled with a synthetic blend of iron oxide
the facility recieves approximately 7.5 tons/day of food           media (SulfaTreat 410 CHP; 4 × 16 mesh) operated in
waste up to 6 days per week.                                       series and in a down-flow mode. The design gas velo-
    The FOG and food waste are typically received in the           city is 3.35 ft/min (1.02 m/min) and the design effluent
mornings. They are then mixed, ground, and recirculated            H2S concentration is 15 ppmv with design influent H2S
in a storage tank for a couple of hours. The slurry is then        concentration of 400 ppmv (maximum).
screened, by using a drum screen paddle mixer, to remove               The effluent from the H2S removal system goes through
materials that are not readily digestible before being fed         a condenser to reduce moisture content before being fed to
into the digesters (typically in late afternoons). The food        two 2,500-lb (1,135-kg) activated carbon adsorbers (Model
waste slurry is fed to each digester on alternate days to be       SAG 48V, Applied Filter Technologies, Snohomish, WA)
co-digested with PS and TWAS.                                      for siloxanes removal. The two vessels (48 inch [1.2 m]
    To upgrade for co-digestion of FOG and food waste,             diameter × 72 inch [1.8 m] straight side, 45º bottom cone)
CMSA overhauled its 1985 anaerobic digestion system by             operate in parallel and in an up-flow mode, and the design
installing new covers, mixers, biogas purification equip-          effluent concentration is <100 ppbv of total siloxanes with
ment, and support systems (Creer, 2012). The gas mixing            influent concentrations of 2 to 6 ppmv. CMSA currently
budgets for one SulfaTreat media and two siloxanes media       Method 2540G (TS and VS), SM 5220C,D (COD), SM
bed disposals per year (CMSA, 2014).                           4500-H+ B (pH), EPA 170.1 (temperature), 4500-NH3 H
   The effluent from the siloxanes removal system is fed to    (ammonia), SM 2320 (alkalinity), and SM 5560 (VA).
the IC engine (Waukesha P48GLD, GE Power & Water,
Waukesha, WI) for cogeneration. The historic average of        Biogas conditioning
run time on biogas is around 8 hr/day. With co-digestion       A portable biogas analyzer, Gas Data GFM416 (Gas Data
of food waste and FOG, the runtime on biogas has               Limited, Whitley, Coventry, UK) was acquired for this
increased to over 22 hr or longer (Dow, personal commu-        project. The measurement ranges of the analyzer are CH4
nication, 2016).                                               (0 to 100%), CO2 (0 to 100%), O2 (0 to 25%), and H2S (0 to
                                                               5,000 ppmv). Effluent samples of the biogas from the
Experimental approaches                                        digesters, after the H2S removal system, and after the
                                                               siloxanes adsorbers were taken and analyzed for CH4,
The following experimental approaches were used in             CO2, O2, and H2S twice daily by this portable biogas
this study:                                                    analyzer. The analyzer was routinely calibrated according
                                                               to manufacturer’s specifications. Selected samples were also
       (1) To assess production rate and composition of        analyzed for siloxanes (gas chromatography/flame ioniza-
           raw biogas from anaerobic codigestion of food       tion detection [GC/FID]) and VOCs (TO-15), as well as for
           waste and municipal wastewater sludge.              EPA Method 3C, “Determination of Carbon Dioxide,
       (2) To evaluate removals of reduced sulfur com-         Methane, Nitrogen, and Oxygen From Stationary
           pounds and siloxanes from raw biogas by the gas     Sources,” with testing by certified laboratories.
           conditioning systems and to evaluate the energy
           content of the biogas as well as the performance    Emissions from the IC engine
           and robustness of the conditioning systems.         A portable emission analyzer, ECOM J2KN Pro Industrial
       (3) To determine characteristics of emissions from      OCNX-IR (ECOM America, Ltd., Gainesville, GA), was
           the IC engine and the reliabilities and efficien-   acquired for this project. The unit is equipped with sensors
           cies of the system.                                 for CH4, CO2, CO, NO2, NO, SO2, and O2. The emissions
                                                               were surveyed by the portable emission analyzer twice daily
                                                               (once when the engine was fueled by biogas and the once
Sampling plan and analytical methods                           when the engine was fueled by natural gas). The analyzer
                                                               was routinely calibrated according to manufacturer’s spe-
It should be noted that all the biogas and IC engine           cifications. The range, accuracy, and resolution of the
emission samples collected in this study are for the pur-      portable analyzer can be found in ECOM (2016).
pose of research only, and are not intended for use for            Tests on IC engine emissions were also conducted by
regulatory compliance. Although samples were collected         a Bay Area AQMD-certified source tester (Total Air
with care, the sampling approach might not meet all the        Analysis, Carson, CA) on two separate days during the
requirements that are needed for compliance data.              study period. For each test run, samples were taken and
Historical data of this facility prior to codigestion were     analyzed for air toxics (i.e., formaldehyde, polycyclic
also included in the data analysis when appropriate, so        aromatic hydrocarbons [PAHs], polychlorinated diben-
that comparisons could be made.                                zodioxins/furans [PCDD/F] and VOCs) by a certified
                                                               laboratory, Quantum Analytical Services (Carson, CA).
Biogas production and characteristics                          These IC engine emissions tests were conducted when
TS and VS of various components of the feed (i.e., PS,         the engine was fueled by the biogas. The analytical
TWAS, FOG, and food waste) were sampled and analyzed           methods used were CARB 428 (PCDD/F), CARB 429
on a daily basis. Selected samples were also analyzed for      (PAHs), TO-14 (VOCs), and EPA 323 (formaldehyde).
chemical oxygen demand (COD). The loading rates of PS,
TWAS, FOG, and food waste were recorded and used to
calculate the mass loading rates to the digesters.             Results and discussion
Operational temperature and pH of the digesters were
                                                               Characteristics of feed and digestate of anaerobic
also recorded. TS and VS of the digestate were analyzed
                                                               digestion
on a daily basis to facilitate the determination of VS
destruction. Concentrations of ammonia and volatile            Characteristics of feed to the anaerobic digesters
acids (VA) and alkalinity of the digestate were also deter-    The two digesters started to receive FOG in November
mined daily. Analytical methods used were Standard             2013 and food waste in February 2014. Due to
                                                                                   JOURNAL OF THE AIR & WASTE MANAGEMENT ASSOCIATION                          1005
considerable daily fluctuations in quantities and quality of                         kg/day), respectively. The contributions of PS, TWAS,
FOG and food waste during the 12-week sampling period                                FOG, and food waste to the TS and/or VS in the total
(08/08/14–11/07/14), determination of characteristics of                             feed were 49, 28, 15, and 9%, respectively. FOG and food
feed and digestate on a daily basis would not be mean-                               waste combined represents approximately 25% of TS or VS
ingful. Instead, analyses here were conducted by using the                           fed to the digesters. In other words, the addition of FOG
average values to delineate the trends. The typical hydrau-                          and food waste increased the VS loading to the digester by
lic residence time of anaerobic digestion was 36 days.                               one-third (25%/75%), when compared to that without the
    Table 2 provides some statistics on characteristics and                          addition. This implies the biogas formation would increase
flow rates of the feed streams to the anaerobic digesters.                           at least 33% with codigestion since the VS of FOG and food
(The raw data of this research project can be found in Kuo                           waste are more readily digestible than that in the municipal
[2015].) As shown, the average TS values for PS, TWAS,                               wastewater sludge.
FOG, and food waste were 4.4 ± 0.6%, 4.5 ± 0.7%, 3.1 ±
2.1%, and 20.6 ± 3.3%, respectively. The data indicate that                          Characteristics of the digestate
the TS concentrations for PS, TWAS, and food waste are                               Table 4 provides some statistics on characteristics of the
relatively consistent, while those for FOG vary consider-                            digestate. Assuming the flow rates of the feed and the
ably. The average percentages of VS in the TS were 84 ±                              digester effluent are the same, the calculated VS destruction
2%, 83 ± 1%, 91 ± 4%, and 90 ± 3% for PS, TWAS, FOG,                                 is 11,460 lb (5,180 kg) VS/day and the VS destruction
and food waste, respectively. As expected, the organic con-                          efficiency is 64.9% (lb VS destructed/lb VS applied). The
tents of FOG and food waste (91% and 90%) are higher                                 destruction efficiency is in line with the data in the litera-
than those of PS and TWAS (84% and 83%). Samples were                                ture, as shown in Table 1 (EBMUD, 2008). The average
also taken from the combined feed stream of FOG and                                  values of pH, temperature, alkalinity, and NH4+-N were 7.2
food waste; the TS, percentage of VS, and COD were 5.5 ±                             ± 0.0, 99.7 ± 0.3ºF (or 37.6 ± 0.2ºC), 4,853 ± 179 mg/L, and
5.7%, 88.6 ± 7.2%, and 39,900 ± 28,600 mg/L, respectively.                           1,137 ± 83 mg/L, respectively. As shown, all these opera-
The average TS and VS values are comparable to the                                   tional parameters are in narrow ranges, and this implies the
corresponding flow-rate weighted average values of the                               anaerobic digesters were being operated under stable con-
FOG and food waste.                                                                  ditions. The ammonium concentrations were around 1,150
    By using the average values of TS, VS, and loading rate                          mg/L, and that did not seem to be inhibitory to biological
of each stream (i.e., PS, TWAS, FOG, and food waste), the                            activities, as evidenced by increases in biogas production.
corresponding values of the total feed stream to the anae-
robic digesters were calculated and are shown in Table 3.
The average total flow rate to the digesters was 57,300                              Biogas production and conditioning
gallons/day (217 m3/day), which contained 4.5% TS, and                               Production and characteristics of biogas generated
the VS percentage was 85.1%. The average mass loadings of                            Table 5 provides some statistics on characteristics of the
TS and VS were 21,500 and 18,300 lb/day (9,760 and 8,310                             biogas from the digesters. The concentrations of CH4, CO2,
Table 2. Characteristics and flow rates of feed streams to the anaerobic digesters.
                              PS                                  TWAS                                    FOG                              Food Waste
              TS (%)   VS (%)      Rate (gal/day)   TS (%)     VS (%)   Rate (gal/day)   TS (%)     VS (%)      Rate (gal/day)   TS (%)   VS (%)   Rate (ton/day)
 Count         59        59             65           59         59            65           60        60              58            70      70           71
 Maximum       7.8       88           42,072         5.3        92          26,685        11.0       98            20,500         29.3     94           8.6
 Minimum       3.5       80           17,630         3.8        80           8,930         0.4       77             4,000         12.9     72           1.7
 Median        4.3       84           28,069         4.6        83          16,016         2.4       92            10,500         20.4     91           3.6
 Average       4.4       84           28,588         4.6        83          16,098         3.1       91            11,543         20.6     90           4.1
 Std. dev.     0.6        2            4,769         0.7        11           2,967         2.1        4             4,316          3.3      3           1.9
Note. 1 gallon/day = 3.785 L/day; 1 ton/day = 2,000 lb/day = 908 kg/day.
             Table 3. Characteristics and loading rates of total feed to the anaerobic digesters.
                                                       PS                TWAS              FOG                  Food waste           Total daily feed
              Loading rate (gallons/day)             28,588              16,098           11,543                   1,077                 57,305
              TS (%)                                     4.4                 4.6              3.1                   20.6                     4.5
              VS (%)                                   83.7                82.7             91.5                    90.4                    85.1
              TS (lb/day)                            10,543               6,155            2,943                   1,854                 21,495
              VS (lb/day)                             8,828               5,089            2,692                   1,676                 18,285
              Percent in TS of total feed              49.0                27.8             14.7                     9.2                   100.0
              Percent in VS of total feed              48.3                27.8             14.7                     9.2                   100.0
             Note. 1 gallon/day = 3.785 L/day; 1 lb/day = 0.454 kg/day.
1006         J. KUO AND J. DOW
Table 4. Characteristics of the digestate.                                         than that for the VS loading rate (38%) supports the
            TS     VS           Temperature     VA      Alkalinity   NH4+-N        argument that volatile solids in FOG and food waste are
           (%)    (%)   pH         (°F)       (mg/L)     (mg/L)      (mg/L)
                                                                                   more readily biodegradable than those in the municipal
 Count      59     59   59           60         60         60           58
 Maximum 2.2       70   7.3       100.7        162        5,300       1,322        wastewater sludge.
 Minimum 1.9       63   7.2        99.3          90       4,600       1,008            Also shown in Table 5, the average CH4 concentrations
 Median    2.0     68   7.2        99.7        122        4,850       1,119
 Average   2.0     67   7.2        99.7        124        4,853       1,137        in the raw biogas, effluent from the H2S adsorbers, and
 Std. dev. 0.1      2   0.0         0.3         18         179          83         effluent from the siloxanes adsorbers were 62.6 ± 0.7%,
Note. °C = (°F – 32) × (5/9).                                                      62.8 ± 0.7%, and 63.6 ± 0.5%, respectively. These values
                                                                                   are essentially the same, which implies that these two
                                                                                   biogas conditioning systems have no, or insignificant,
O2, and H2S in the raw biogas were 62.6 ± 0.7%, 36.1 ±
                                                                                   effects on methane concentrations of the biogas. On the
0.7%, 0.0 ± 0.0%, and 127 ± 75 ppmv, respectively. With
                                                                                   other hand, the H2S concentrations dropped from 127 ±
the average methane concentration of 62.6%, the heating
                                                                                   75 to 7 ± 13 ppmv by the H2S removal system. The system
value of the raw biogas is slightly greater than 600 BTU/ft3
                                                                                   appeared to meet the design specification. Hydrogen sul-
(22,340 kJ/m3).
                                                                                   fide was not detected in the effluent of the siloxanes
   The daily biogas extraction rate, not necessarily the
                                                                                   adsorbers, plausibly due to the additional removal of
biogas generation rate, depended mainly on two operating
                                                                                   H2S by GAC in the adsorbers.
factors. The first was to keep the level of the dome and the
                                                                                       Grab samples of raw biogas, biogas in the effluent of
pressure in the dome within the recommended ranges of
                                                                                   the H2S adsorbers, and biogas in the effluent of the
the manufacturer; the second was to make sure that there
                                                                                   siloxanes adsorbers were analyzed for EPA Method 3C,
was enough gas to run the IC engine during the peak power
                                                                                   and the data served as a quality assurance and quality
window, 12 to 6 pm. As shown in Table 5, the daily biogas
                                                                                   control (QA/QC) check for the measurements of the
flow rate was 212,800 ft3/day (6,030 m3/day). The corre-
                                                                                   portable biogas analyzer. The results are summarized
sponding biogas generation rate is 10.2 ft3 biogas/lb (0.64
                                                                                   in Table 6 and the values between the portable biogas
m3 biogas/kg) TS applied or 6.4 ft3 CH4/lb (0.40 m3 CH4/
                                                                                   analyzer and the certified lab are comparable.
kg) TS applied, which is within the range of 6 to 8.5 ft3
CH4/lb (0.37 to 0.53 m3 CH4/kg) TS applied for food waste
in literature, while the corresponding value for the                               Performance of the hydrogen sulfide removal system
municipal wastewater sludge is 5 ft3 CH4/lb (0.31 m3                               Grab samples were also analyzed for reduced sulfur com-
CH4/kg) TS applied (EBMUD, 2008). On the basis of VS                               pounds. Out of 22 reduced sulfur compounds, H2S and
destruction, the biogas generation rate was 18.5 ft3 biogas/                       n-propyl mercaptan were the only two above the detection
lb (1.15 m3 biogas/kg) VS destroyed, or 11.6 ft3 CH4/lb                            limit of 0.065 ppmv (Table 7). The concentration of total
(0.72 m3 CH4/kg) VS destroyed. The average H2S concen-                             reduced sulfur compounds as H2S in the raw biogas was
tration in the raw biogas was 127 ± 75 ppmv.                                       164 ppmv, and it was reduced to 14.6 ppmv by two H2S
   During the similar period in 2011 (08/18/11 to 11/07/                           adsorbers. It was further reduced to 10.4 ppmv by the
11) when the anaerobic digesters only received PS and                              siloxanes adsorbers. This serves as a QA/QC check for the
TWAS, the average biogas generation rate was 131,800 ±                             H2S measurements by the portable biogas analyzer and the
26,800 ft3 (3,730 ± 760 m3)/day. With co-digestion of                              results are comparable.
FOG, food waste, PS, and TWAS, the daily biogas yield
has increased from 131,800 to 212,800 ft3 (3,730 to 6,030                          Performance of the siloxanes removal system
m3)/day, a 61% increase. On a mass loading basis, the                              Samples of raw biogas, biogas in the effluent of the H2S
biogas yield has increased from 8.75 to 12.1 ft3/lb (0.55 to                       adsorbers, and biogas in the effluent of the siloxanes adsor-
0.75 m3/kg) VS entering the digesters, a 38% increase. The                         bers were grabbed on 10/08/14 and 10/29/14 and analyzed
fact that the increase in biogas production (61%) is larger                        by a certified lab for siloxanes: hexamethyldisiloxane (L2),
Table 6. Results of EPA Method 3C testing (concentrations in %            heptane), two ketones (2-butanone and 4-methyl-2-
by volume).                                                               pentanone), four aromatics (benzene, toluene, ethyl-
 Compound Raw biogas Post H2S adsorbers Post siloxanes adsorbers          benzene, and xylenes) and tetrahydrofuran were
 H2              <1.3                <1.3              <1.3
 O2              <0.1                <0.1              <0.1
                                                                          detected. Table 9 tabulates the concentrations of those
 N2               0.7                 0.6               0.4               compounds detected in the raw biogas, effluent of the
 CO              <0.1                <0.1              <0.1
 CO2             34.9                34.7              34.4               H2S adsorbers, and effluent of the siloxanes adsorbers.
 CH4             64.3                64.6              65.1
Table 10. Statistics of IC engine emission data using natural gas versus biogas (official source test results from 2008–2014).
                                                          Natural gas                                                Biogas
                                     Maximum    Minimum       Median    Average   Std. dev.   Maximum      Minimum    Median     Average    Std. dev.
 Output (kW)                            650        538           590       601        42         649          550        620        612         30
 Flow rate (SCFM)                     2,140      1,390         1,720     1,717       227       1,810        1,340      1,590      1,583        176
 CO (ppm)                               292        246           263       269        17         381          286        329        334         28
 CO (ppm), converted to 15% O2          138        106           121       122          9        157          114        142        142         14
 CO (gm/Hp-hr)                         1.56        0.78         1.14      1.14      0.21        1.58          0.87      1.28       1.29       0.21
 NO (ppm)                               129          20           29        49        37         118            11        46         55         42
 NO2 (ppm)                               49          24           33        36          8         43            18        36         33           8
 NOx (ppm), converted to 15% O2          77          24           28        38        19          66            13        38         37         20
 NOx (g/Hp-hr)                         0.93        0.37         0.45      0.55      0.20        1.02          0.21      0.51       0.54       0.30
 Methane (ppm)                          799        561           686       692        83       1,400          762      1,070      1,065        224
 NMOC as C1 (ppm)                        90          10           34        45        33          26            10        18         18           6
 NMOC as C1 (g/Hp-hr)                  0.21        0.02         0.08      0.10      0.07        0.07          0.02      0.04       0.04       0.02
 TOC as C1 (ppm)                        799        639           760       735        65       1,418          778      1,070      1,075        227
 CO2 (%)                                 8.3        6.8           7.3       7.5       0.5       15.1          10.7      12.7       12.8         1.6
 Oxygen (%)                              8.5        7.2             8       7.9       0.4         8.2            6        6.8        6.9        0.7
 SO2 (ppm)                               11           2             2         4         3         16             2          6          7          5
 SO2 (g/Hp-hr)                         0.08        0.01         0.02      0.03      0.03        0.15          0.02      0.05       0.06       0.04
 Estimated heat input (MMBTU/d)                                                                  191          191        191        191           0
 Heating value of biogas (BTU/scf)                                                               634          424        560        542         65
Note. 1 CFM = 0.0283 m3/min; 1 g/Hp-hr = = 1.34 g/kWh; 1 BTU/day = 1,055 J/day; 1 BTU/ft3 = 37.24 kJ/m3.
probably due to the presence of reduced sulfur compounds                     similar to those measured by the portable emission ana-
in the biogas.                                                               lyzer (Table 11). If the stringent 2016 regulations in the
                                                                             jurisdiction area of South Coast Air Quality
Daily monitoring of IC engine emissions                                      Management District (SCAQMD) in southern
Table 11 provides some statistics of the daily IC engine                     California were enforced on this IC engine, the CO con-
emission data. As shown, the average emissions from NG-                      centration (at 15% O2) of 157 ppmv would be less than
fueled and biogas-fueled operations are: NO2 (30 ± 3 vs. 23                  the 250 ppmv standard; however, the NOx concentration
± 4 ppm); NO (17 ± 4 vs. 10 ± 3 ppm); CH4 (1,200 ± 170 vs.                   (at 15% O2) would be higher than the 11 ppmv standard
1,680 ± 200 ppm); CO2 (7.2 ± 0.1 vs. 7.7 ± 0.1%); CO (122                    (SCAQMD, 2012). It should be noted that the NOx con-
± 9 vs. 142 ± 14 ppm); O2 (8.0 ± 0.1 vs. 7.2 ± 0.1%); and SO2                centratons from this IC engine, using natural gas, are also
(0 ± 0 vs. 0 ± 0 ppm). The data from daily monitoring are                    higher than 11 ppmv, as indicated by the official source
comparable to those of the source tests.                                     test results from 2008 to 2014 (see Table 10).
                                                                                With regard to air toxics, the formaldehyde concentra-
Toxics testing on the IC engine emissions                                    tions were 31.7 ppbv (10/29/14) and 32.6 ppbv (10/30/14)
Tests on IC engine emissions, when the engine was fueled                     in the IC engine exhausts. For the VOC analysis (EPA
by biogas, were also conducted by a BAAQMD-certified                         Method TO-14), two aromatics (benzene and toluene)
source tester on 10/29/14 and 10/30/14.                                      and 10 halogenated organic compounds (1,1,1-trichlor-
   Table 12 tabulates the emission test results from the                     oethane [TCA], 1,2-dichloropropane, bromomethane,
source tester and the data are similar to those of the                       carbon tetrachloride, chloroethane, chloroform, cis-1,2-
official source tests in the past 7 years (Table 10). The                    dichloroethylene [DCE], trichloroethylene [TCE], tri-
concentrations of CH4, CO2, CO, NOx, and O2 are also                         chlorotrifluoroethane, and vinyl chloride) were detected
                                                                         JOURNAL OF THE AIR & WASTE MANAGEMENT ASSOCIATION                        1009
Table 12. IC engine emissions from tests conducted by the                  Table 13. VOCs in the IC engine exhausts from tests conducted
source tester.                                                             by the source tester (concentrations in ppbv).
                                         10/29/2014         10/30/2014                                             10/29/2014               10/30/2014
 Output (kW)                                  613               615            Benzene                                 33                         30
 Measured flow rate (SDCFM)                 1,886             1,898            Toluene                                 12                         11
 Calculated flow rate (SDCFM)               1,972             2,190            1,1,1-Trichloroethane                   0.1                        0.1
 CO (ppm)                                     362               361            1,2-Dichloropropane                     1.4                        0.9
 CO (ppm), converted to 15% O2                157               157            Bromomethane                           648                      1,027
 CO (g/Hp-hr)                                1.63              1.81            Carbon tetrachloride                    0.1                        0.1
 NOx (ppm)                                   54.8              51.4            Chloroethane                           111                        102
 NOx (ppm), converted to 15% O2              23.8              22.3            Chloroform                              22                         16
 NOx (g/Hp-hr)                               0.33              0.35            cis-1,2-Dichloroethene                  17                         23
 Methane (ppm)                              1,484             1,708            Trichloroethene                         0.2                        0.4
 Methane (ppm), converted to 15% O2           643               741            Trichlorotrifluoroethane                0.5                      <0.3
 TOC as C1 (ppm)                            1,484             1,708            Vinyl chloride                         167                        604
 CO2 (%)                                     11.3              11.3
 O2 (%)                                      7.23              7.24
Note. 1 CFM = 0.0283 m3/min; 1 g/Hp-hr = = 1.34 g/kWh.
                                                                           Table 14. Dioxins/furans in the IC engine exhausts from tests
                                                                           conducted by the source tester.
(see Table 13). If the stringent 2016 SCAQMD regulations                                                 10/29/2014                 10/30/2014
were enforced on this IC engine, the total VOC concen-                                             pg/sample     mg/dscm     pg/sample      mg/dscm
                                                                               OCDD                   31.2       1.38E-08       11.7         5.07E-09
trations, which are at the level of a couple of parts per                      Total HpCDD            7.77       3.42E-09      <9.55        <4.14E-09
million by volume or less, would be less than the 30 ppmv                      Total TCDF             44.2       1.95E-08      <8.72        <3.78E-09
                                                                               Total PeCDF            39.1       1.72E-08      <7.98        <3.46E-09
standard (SCAQMD, 2012).                                                       Total HxCDF            7.65       3.37E-09      <3.95        <1.71E-09
   From using CARB Method 428, octachlorodibenzo-
dioxane (OCDD) was the only single PCDD/F species
detected. In one of the two sampling events the masses                     PAH species were detected in the IC engine exhausts
of total heptachlorodibenzodioxine (HpCDD), tetra-                         and naphthalene has the highest average concentration,
chlorodibenzofuran (TCDF), pentachlorodibenzofuran                         at 6.1 × 10−3 mg/dscm (no specific discharge limits on
(PeCDF), and hexachlorodibenzofuran (HxCDF) were                           these compounds were found from a literature search).
also above the detection limits. Table 14 tabulates the                       Two biogas samples (one from each testing day)
masses of the detected compounds in the collected                          were also analyzed for higher heating values (HHV)
samples and the corresponding concentrations (mg/                          using ASTM 1945-03. The gross heating value is 639
dry standard cubic meter), calculated using the mass                       BTU/ft3 (23,800 kJ/m3) and the net heating value is 575
and the total sample volume (80.11 and 81.49 ft3 [2.27                     BTU/ft3 (21,400 kJ/m3) on average.
and 2.31 m3] for 10/29/14 and 10/30/14, respectively).
As shown, the concentrations are relatively low, at 1.95
                                                                           Conclusion
× 10−8 mg/dscm or less. (In addition to concentrations,
the discharge limits of these compounds from an IC                         The findings from this study include the following:
engine typically depend on discharge flow rate, stack
configuration, meterological conditions, and popula-                               (1) With FOG and food waste making up approxi-
tion density and distribution of affected communities.                                 mately 25% of TS or VS loading to the anaero-
No specific discharge limits on these compounds were                                   bic digesters, the digesters are being operated
found from a literature search.)                                                       under stable conditions.
   The exhausts were also collected and analyzed for                               (2) The biogas production rate is 18.5 ft3 biogas/lb
PAHs using CARB Method 429. Table 15 tabulates the                                     (1.15 m3 biogas/kg) VS destroyed. With 33%
masses of the detected compounds in the collected                                      percent more VS loading from FOG and food
samples and the corresponding concentrations. Ten                                      waste, the daily biogas production is 60% more.
1010        J. KUO AND J. DOW
Table 15. PAHs in the IC engine exhausts from tests conducted                 additional emission control may be needed to
by the source tester.                                                         meet the low NOx (at 15% O2) limit of 11
                           10/29/2014             10/30/2014                  ppmv.
                       ng/sample   mg/dscm    ng/sample   mg/dscm
 Naphthalene             13,300    5.86E-03     14,600    6.33E-03
 2-Methylnaphthalene     8,240     3.63E-03     11,100    4.81E-03
 Acenaphthylene           773      3.41E-04       815     3.53E-04
 Acenaphthene             357      1.57E-04       458     1.98E-04
 Fluorene                 698      3.08E-04       352     1.53E-04
                                                                     Acknowledgment
 Phenanthrene            2,470     1.09E-03      1,750    7.58E-04
 Anthracene               128      5.64E-05       <20     8.67E-06   The research team expresses its gratitude toward the commis-
 Fluoranthene             246      1.08E-04       142     6.15E-05   sion contract managers, Marla Mueller and Simone Brant, and
 Pyrene                   193      8.51E-05       108     4.68E-05   Guido Franco and Yu Hou of the California Energy
 Chrysene                 85.1     3.75E-05      47.7     2.07E-05
                                                                     Commission (CEC), as well as Robert Dole (recently retired)
                                                                     and many other staff members of the CMSA for providing great
                                                                     guidance and assisting the team in many ways. The research
       (3) H2S is the dominant reduced sulfur compound               team also expresses gratitude toward the Technical Advisory
           in the raw biogas, while n-propyl mercaptan is            Committee (TAC) members for providing valuable technical
           another one detected. The on-site treatment               input and suggestions for this project. The TAC members are
           system is capable of reducing the H2S concen-             (in alphabetical order) Rizaldo Aldas (CEC), Chris Berch
           tration below 15 ppmv.                                    (Inland Empire Utility Agency), Ryann Bonner (Environ
                                                                     Strategy), Robert Cole (CMSA), Jason Dow (CMSA), Steven
       (4) With regards to siloxanes, only D3, D4, and D5            Fan (City of Los Angles), Jacques Franco (CalRecyle), Robert
           were detected in the raw biogas. The on-site acti-        Gilles (San Joaquin Valley APCD), Ken Kumar (Energy
           vated carbon adsorbers reduced the D3 and D5              Environmental Solutions), Tung Le (CARB), Angus
           concentrations to below or close to the detection         MacPherson (CARB), Gary O’Neill (CEC), Lisa Van de Water
           limit, and the removal of D4 was 80% or better.           (San Joaquin Valley APCD), and Robert Williams (UC Davis).
       (5) In the raw biogas samples, only one alkene, four
           alkanes, two ketones, four aromatics, and tetra-          Funding
           hydrofuran were detected using EPA Method
                                                                     This project was funded by the California Energy
           TO-15 analysis. With regard to air toxics in the
                                                                     Commission under the Public Interest Energy Research
           IC engine exhausts, formaldehyde concentration            (PIER) Program (Agreement Number 500-11-030).
           was 32 ppbv. Two aromatics and 10 halogenated
           organic compounds were detected using EPA
           Method TO-14.                                             About the authors
       (6) The IC engine at the site used both NG and                Jeff Kuo is a professor at the Department of Civil and
           biogas on a daily basis. The NOx concentrations           Environmental Engineering, California State University,
           (at15% O2) in the exhausts using NG and biogas            Fullerton (CSUF).
           were essentially the same (38 vs. 37 ppmv). NG-
                                                                     Jason Dow is the General Manager of Central Marin
           fueled operations emitted less CH4 (692 vs. 1,065         Sanitation Agency (CMSA), San Rafael, CA.
           ppmv), but higher nonmethane organic carbon
           (NMOC) (45 vs. 18 ppmv). Both the average CO2
           and CO (at 15% O2) concentrations from using              References
           biogas were higher than those using NG (12.8 vs.
                                                                     Banks, C.J., M. Chesshire, S. Heaven, and R. Arnold. 2011.
           7.5% for CO2 and 142 vs. 122 ppmv for CO,                   Anaerobic digestion of source-segregated domestic food
           respectively). The average SO2 concentration                waste: Performance assessment by mass and energy bal-
           from biogas-fueled combustion was also higher               ance, Bioresource Technol. 102:612–20. doi:10.1016/j.
           than that using NG (7 vs. 4 ppmv).                          biortech.2010.08.005
       (7) OCDD was the only single PCDD/F species                   California Energy Commission. 2012. Addressing air quality issues
                                                                       for biopower, a request for research proposals from California
           detected in the IC engine exhausts, at an aver-             public universities. California Energy Commission, January.
           age concentration of 9.4 × 10−9 mg/dscm.                    http://lawr.ucdavis.edu/pdf/CFP/305_INFORMAL-RFP-
       (8) Ten PAH species were detected in the IC                     Addressing-AirQuality-Issues-for-Biomass-final-draft.pdf
           engine exhausts with naphthalene having the               California Environmental Protection Agency. 2011. Permit
           highest concentration, at 6.1 × 10−3 mg/dscm.               guidance for anaerobic digesters and co-digesters,
                                                                       Version 2 California EPA, December 22. http://www.
       (9) The IC engine fueled by biogas can meet strin-
                                                                       calepa.ca.gov/digester/Documents/GuideDigester.pdf
           gent emission limits for CO at 15% O2 (250                Central Marin Sanitation Agency. 2013. Adopted operating
           ppmv) and VOCs (30 ppmv). However,                          and capital budget, fiscal year 2013–2014. Central Marin
                                                                    JOURNAL OF THE AIR & WASTE MANAGEMENT ASSOCIATION          1011