THE MK.
DIY SHEET METAL
SELF-LOADING PISTOL
CONSTRUCTION PLANS
By Professor Parabellum
.32 ACP SMSLP MK2
Leesa
Standard model Zz es
- Barrel length: 127mm
- Overall length: 215mm
Commander Model
- Barrel length: 108mm
- Overall length: 195mm
All pages included should be printed out on 8.5 x 11 US letter paper. Each component template is drawn to scale
and can be cut out and glued to their respective thickness of material or used as a reference for measurements.
Make sure the ruler at the bottom left of each sheet is 2 inches in length. Alternatively, take a screen-shot and
enlarge the plans using a computer program until the ruler is the correct length, then trace the parts needed onto
a sheet of paper taped over your monitor screen.
For academic study purposes only
Z
sayoul
Jaded
JUL
UO
LLXg"g
SN
199]
inches
pack
di
before
(Align
hammer
with
2inches pin
down
Take
holes
through
pieces
once)
all
at
paper
letter
US
8.5x11
on
Print
endian
Right
plate
frame
side
(2mm)
gauge
from
Cut
mild
sheet
14
thick
steel
2inches
paper
letter
US
8.5x11
on
Print
frame
to
Weld through
plates
trigger
slot
wide
7mm
Cut
both
for
bar
Trigger
(Optional)
covers
slot
ee.
plate
frame
side
Left
/ (2mm)
gauge
14
from
Cut
sheet
steel
mild
thick
top
along
plates
rails,
slide
form
To
bead
acontinuous
weld
both
of
grind
using
shape
grinder
angle
high
and
to
an
until
dremel
or
wide
x2mm
Alternatively
strips
steel
two
on
weld
Print on 8.5x11 US letter paper
2inches
profile
asmooth
to
guard
Trigge
edges
flap
sand
and
smooth
welds
aGrind
with
wheel
Grind away 3mm for magazine base plate clearance
Clamp
plates
securely
place.
frame
inbetween
and
in
weld
-
profile
strip
long
strap.
wide,
to
Bend
11”
an
from
14mm
of
steel
mild
thick
3mm
.
Hammer pack side plates
Cut from 3mm thick mild steel sheet. Clamp both plates together before drilling.
6mm hole
All black holes on right side plate are
e drilled with a 3mm bit and tapped
to accept a 14mm long m4 bolt threaded
in place, beheaded and sealed with epoxy
to create six fixed pins, each 10mm high.
Black holes on left plate are drilled with an
m4 bit. The pack should snap together closed.
{e)
4mm hole
Back strap
Cut from 8mm thick aluminum, plastic
or steel plate
2 inches
Print on 8.5x11 US letter paper
Hammer mechanism
Hammer Sear Disconnector
(8mm plate)
if
(Both 4mm plate)
Use a needle file to elongate
4mm hole in disconnector
Side profile
File down lower area until coil spring sits flush
- use dremel slitting disc to cut spring arm slot
15mm
Sear spring
4mm
Bend to profile from 0.25 music wire
Bend end marked over edge of sear
Hammer spring
Bend to profile from heavy 19 gauge + spring steel music wire
Disconnector spring
0.25 music wire
Bend point marked so end wraps just below
top point on disconnector
2 inches
Print on 8.5x11 US letter paper
Hammer pack assembled
Magazine catch
8mm thick steel or aluminum
WWW
5mm dia x 15mm long compression spring
2 inches
Print on 8.5x11 US letter paper
Sear disconnection sequence
1 2
Hammer cocked: Trigger pulled:
4
Hammer resting forward:
5
Trigger released:
Trigger
Trigger block
Trigger bar
Cut from 14mm thick aluminum / plastic
Bend to shape from a 115mm length of 1mm
steel strip. Pin to trigger.
48mm
16mm
File front half down to 6mm - round off edges
Side view:
Top view:
2 inches
Print on 8.5x11 US letter paper
Barrel
7.5mm inner dia, 2.75mm wall
127mm long
13mm
45mm
Barrel collar
(5/8” / 16mm steel tube, 1.5mm wall)
Solder or weld in place
Cut 6mm wide slot at top of barrel
entrance to accommodate front of extractor
Bevel entrance with 16mm + drill bit
- form slight ramp profile on lower wall
Barrel lug
Cut from 14mm thick steel plate
- Can alternatively be laminated from multiple sheet metal pieces.
2 inches
Print on 8.5x11 US letter paper
Barrel assembly
19mm
Weld both sides
ae Form shallow dip
profile in lug using
a dremel grinding wheel
Secure barrel lug to frame using two 18mm long 5mm dia pins
2 inches
Print on 8.5x11 US letter paper
Bolt piece
The bolt piece is made from a 57mm long length of 16mm (5/8”) mild steel bar.
- Drill center with a 9.5mm drill bit until 3mm deep.
- Level hole flat using a 9.5mm drill bit having had its tip removed using an angle grinder
- Drill firing pin hole from front with a 3mm drill bit
- Drill from back using a 4.2mm drill bit, 50mm deep
- Cut feed channels using angle grinder to profile below:
16mm
_ QD | 3mm
5mm
Bottom Top
File notch for extractor 41mm
Firing pin retainer hole
~ Drill 3.3mm and tap for m4 bolt
Angle grinder ‘milling’
Secure bar in a vice and grind down sides using a small angle grinder
fitted with a 2mm or 3mm grinding disc. Neaten cuts using a file.
2 inches
Print on 8.5x11 US letter paper
Firing pin & extractor
Firing pin
1/6” (4mm) dia silver steel bar. 60mm long.
Reduce tip to 2.5mm dia _
sai 12mm
Extractor
Bend from 45mm long, 5mm wide, 2mm thick steel strip.
/
Round off
Hand fit so that front of claw is in contact with a cartridge rim when centered on bolt face. Cartridge should be
able to slip under with ease. Retain using two m3 bolts, each 6mm long.
2 inches
Print on 8.5x11 US letter paper
Slide side plates x 2
Cut from 3mm or 4mm thick mild steel plate, 18mm wide x 194mm long
Retention holes are only drilled once slide cover is welded in place and alignment with frame is established.
Insides
The slide rail cuts are formed by carefully using an angle grinder fitted with a 2mm grinding disc to forma
shallow channel in the middle across the panel’s entire length. Use a dremel and hand-file to neaten.
Clamp breech piece between slide plates centrally in-line with barrel and weld along each side
in contact with slide. Grind down beads flush with sides.
2 inches
Print on 8.5x11 US letter paper
Slide cover
Create a U channel slide cover from a length of 2mm thick steel sheet. Ensure even wrap around with bolt
and cut off flush with bottom of slide plates.
- 27mm high
- 194mm long
Right side
Drill three holes either side and spot weld cover permanently to inner bolt piece
65mm
Top
20mm
(Hole for firing pin screw)
27mm high
A length of 22mm dia round stock
J SSS5 can be used as a forming bar. Cut U bend
to 27mm in height.
20mm wide
2 inches
Print on 8.5x11 US letter paper
Slide (assembled)
Sights Serrate both sides using a jewelers saw
3mm steel sheet. Dovetail into slide.
—) |5mm [2] |5mm
oT
12mm 41mm
Slide retainer lug
Tap a 15mm length of m6 bolt at rear to form recoil spring stud Roll pins X2
Side Front
16mm
15mm
10mm
20mm 12mm
Can be modified from 5/8” steel square bar or cut from 1” round bar
Clamp lug securely in place at front of slide and drill through holes marked.
rl Tap in two 1” long, 4mm diameter roll pins to retain.
2 inches
Print on 8.5x11 US letter paper
Recoil spring
4.5”
rome | NAAN
Wire dia: .043 (4mm)
Spring guide rod
20mm
—_
5mm dia rod. Solder an 8mm dia washer at base.
2 inches
Print on 8.5x11 US letter paper
Magazine
Cut template out from 1mm thick mild steel sheet. Score on bend lines slightly using dremel.
Form around a 1/2” thick, 30mm wide block. Carefully weld together in spots along rear fold.
Follower
Bend from a 50mm long, 10mm wide
steel strip
Feed lips (rear)
8mm
6mm
Base plate
42mm thick aluminum
30mm
412mm
40mm
Secure base plate using two
14mm long seloc pins.
- Can be adjusted for optimum
mag depth
2 inches
Print on 8.5x11 US letter paper
Magazine spring
4”
Make a forming mandrel from a length of
1/4” (6mm thick) plate, 18mm wide, 12” long.
Drill a hole at one end to tie a knot through.
Tightly form spring from 20 gauge spring steel
music wire. Leave 15mm between coils.
19/32” (15mm
( ) Once complete, use pliers to form each coil
into the correct rectangular shape.
7.5” long
2 inches
Print on 8.5x11 US letter paper
Grip panels / stocks
1/4” thick hardwood or plastic
Secure to frame with four 5mm long M4 button head bolts
File down surfaces in contact with trigger slot covers to ensure flush fit against frame
Alternatively fit standard 1911 grip panels
2 inches
Print on 8.5x11 US letter paper
2inches
paper
letter
US
8.5x11
on
Print
Model
Commander
long
108mm
to long
Slide
173mm
to
shortened
-
shortened
Barrel
-
spring
guide
may
length
adjusted
Recoil
and
rod
be
-
inches
= Ht]
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