Rev: A

Aug 2020
Parts
Part No.501048120002
GTJZ0612E&0812E&1012E&1212E Parts
Manual
Manual产品说明书
PRODU
CT MAN
UAL
GTJZ0612E/0612E/2146E
GTJZ0812E/0812E/2746E
0608E (2132E)
GTJZ
GTJZ1012E/1012E/3346E
GTJZ 0808E (2732E)
GTJZ1212E/1212E/4047E
GTJZ 0808E (2732E)
GTJZ 0808E (2732E)
Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which
are known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your
hands frequently when servicing. For more information
go to: www.P65warnings.ca.gov.
Manual revision history：
REV DATE DESCRIPTION REMARK
A Aug, 2020 Original issue of the manual

Please contact us:

Website : www.sinoboom.com
E-mail : [email protected]

Service Tel : 0086-400-608-1289

Sales Tel : 0086-400-601-5828
Fax : 0086–731-87116516-16
Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Zip Code : 410600

Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved

The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
 APPLICATION
Use the following table to identify the specific serial number for models included in this
manual. Check the model of your machine before consulting the manual, and then use
the correct manual according to the serial number of the model. See the nameplate on
your machine to identify the model and serial number. (See Decals of the Parts
Manual for details.)

Trade identification
MODELS SERIAL NO.
Metric Imperial

GTJZ0612E GTJZ0612E 2146E From 0105100100 to present

GTJZ0812E GTJZ0812E 2746E From 0105200100 to present

GTJZ1012E GTJZ1012E 3346E From 0104800130 to present

GTJZ1212E GTJZ1212E 4047E From 0104900110 to present

NOTE:
• Product model is applied in product nameplate for distinction of products of different main
parameters.
• Product trade identification is applied in marketing and machine decals for distinction of
products of different main parameters, and can be classified as metric type and imperial
type: The metric type of trade identification is applicable to machines for countries/regions
using metric system or as specially required by customers; The imperial type of trade
identification is applicable to the machines for countries/regions using imperial system or
as specially required by customers.
 STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as
Sinoboom) will upload the latest product manual information to the website www.
sinoboom. com as soon as possible. However, due to continuous product
improvement, the information in this manual is subject to change without prior notice.
This manual covers the basic parts information of one or more products. Therefore,
please use this manual according to your needs. If you find problems in the manual or
have suggestions for improvement, feel free to share your feedback with Sinoboom,
and we will address these issues as soon as possible.
Feel free to consult and download the Operation Manual, Maintenance Manual and
Parts Manual of the products you need online at www.sinoboom.com.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation
of the manual.
 GENERAL INFORMATION
4-1b 4-2b No. Part No. Qty. Description
1 215020000110 4 Screw M5×12-A2-70 GB/T 818
4-1c 4-2c
2 215040000003 4 Washer 5-A2-70 GB/T 93
4-2d 3 203990000003 4 Guard
4-1d 1 2
4 101053063017 Options, Level sensor installation
4-2a
4-1a 4-1a 203150000066 1 Level sensor
4-1b 215010000049 3 Bolt M6×12-A2-70 GB/T 5783
4-1c 215040000004 3 Washer 6-A2-70 GB/T 93
4-1d 215040000033 3 Washer 6-A2 GB/T 97.1
4-2a 203060000076 1 Level sensor
4-2b 215010000050 3 Bolt M6×16-A2-70 GB/T 5783

1 4-2c 215040000004 3 Washer 6-A2-70 GB/T 93

2 4-2d 215040000033 3 Washer 6-A2 GB/T 97.1

5 203050000038 2 LED light, beacon
3 B
5
6 201990003005 2 Connector 1 2
7 203060000055 2 Limit switch
8 215040000003 2 Washer 5-A2-70 GB/T 93
B
9 215020000215 2 Screw M5×40-A2-70 GB/T 818
10 203080000173 1 Charger cord and plug
A 11 203080000343 1 3 pins plug
12 101032030115 1 Rubber grommet

A
3 9 8 7

10 12
11

The special meanings expressed in the illustrations and tables in this manual are
explained as follows：
Add "-1, -2, -3…" after the number to represents an options (one multiple choice),
1 such as choose 4-1 and 4-2 according to specific needs.

Add "lowercase a, b, c…" after the number to indicate by a variety of components,

2 such as 4a, 4b, 4c and 4d composition 4.
"A,B,C..." in figure indicates the same parts in many places, and the same place is
3 indicated by the same symbol.

4
The diagram indicated by the lead is a local enlargement or a local illustration.
 TABLE OF CONTENTS
Introduction .............................................................................. 1

1 Chassis Components.............................................................. 3
1.1 Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Steer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Rear Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Pothole Protection System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Left Door Installation (with Main Power Switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6 Left Door Installation (with Main Power Plug) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.7 Left Door Installation (Lithium Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.8 Left Door Installation (Lead-acid Battery)-GTJZ1212E . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.9 Right Door Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.10 Ladder and Counterweight Installation-GTJZ0612E&0812E . . . . . . . . . . . . . . . . . . . 20
1.11 Ladder and Counterweight Installation-GTJZ1012E . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.12 Ladder and Counterweight Installation-GTJZ1212E indoor use . . . . . . . . . . . . . . . . 23
1.13 Ladder and Counterweight Installation-GTJZ1212E indoor/outdoor use . . . . . . . 24
1.14 Chassis Shield Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2 Scissor Components ............................................................ 27

2.1 Scissor Components-GTJZ0612E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.2 Scissor Components-GTJZ0812E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.3 Scissor Components-GTJZ1012E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.4 Scissor Components-GTJZ1212E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

3 Platform Components ........................................................... 43

3.1 Platform Components (China Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.1.1 Fixed Platform Assembly (China Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.1.2 Extended Platform Assembly (China Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.1.3 Fixed Platform Rails Installation (China Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.1.4 Extended Platform Rails Installation (China Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.1.5 Platform Entry Gate Installation (China Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.2 Platform Components (Korean Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.2.1 Fixed Platform Assembly (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

© Aug 2020 I GTJZ0612E&0812E&1012E&1212E Parts Manual

 3.2.2 Extended Platform Assembly (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.2.3 Fixed Platform Rails Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.2.4 Extended Platform Rails Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.2.5 Platform Entry Gate Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
3.3 Platform Components (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.3.1 Fixed Platform Assembly (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.3.2 Extended Platform Assembly (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.3.3 Fixed Platform Rails Installation (Japanese Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.3.4 Extended Platform Rails Installation (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . 68
3.3.5 Platform Entry Gate Installation (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.4 Platform Components (American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.4.1 Fixed Platform Assembly (American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.4.2 Extended Platform Assembly (American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.4.3 Fixed Platform Rails Installation (American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.4.4 Extended Platform Rails Installation (American Specs) . . . . . . . . . . . . . . . . . . . . . . . . 77
3.4.5 Platform Entry Gate Installation (American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.5 Platform Components (All Specs except China, Korean, Japanese and
American Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.5.1 Fixed Platform Assembly (All Specs except China, Korean, Japanese and
American Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.5.2 Extended Platform Assembly (All Specs except China, Korean, Japanese
and American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.5.3 Fixed Platform Rails Installation (All Specs except China, Korean,
Japanese and American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3.5.4 Extended Platform Rails Installation (All Specs except China, Korean,
Japanese and American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
3.5.5 Platform Entry Gate Installation (All Specs except China, Korean,
Japanese and American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

4 Chassis-Scissor-Platform Installation....................................... 89
4.1 Chassis-Scissor-Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

5 Hydraulic System................................................................. 93
5.1 Right Door Hydraulic Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
5.2 Emergency Decent Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
5.3 Lift Control Valve Installation-GTJZ0612E&0812E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
5.4 Lift Control Valve Installation-GTJZ1012E&1212E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

GTJZ0612E&0812E&1012E&1212E Parts Manual II © Aug 2020

 5.5 Hydraulic Valves Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
5.6 Hydraulic Tubes Layout-GTJZ0612E&0812E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
5.7 Hydraulic Tubes Layout-GTJZ1012E&1212E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
5.8 Hydraulic Schematic-GTJZ0612E&0812E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5.9 Hydraulic Schematic-GTJZ1012E&1212E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

6 Electrical System ................................................................ 109

6.1 Left Door Electrical Components Installation (with Main Power plug) . . . . . . . . . . .110
6.2 Left Door Electrical Components Installation (with Main Power switch). . . . . . . . .112
6.3 Right Door Electrical Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
6.4 Batteries Installation (Lead-acid battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
6.5 Batteries Installation (Lead-acid battery, Maintenance-free) . . . . . . . . . . . . . . . . . . . .117
6.6 Batteries Installation (Lithium battery). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
6.7 Ground Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
6.8 Chassis Electrical Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
6.9 Scissor Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
6.10 Platform Controller Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
6.11 Ground to Platform Harness-GTJZ1212E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
6.12 Ground to Platform Harness-GTJZ1012E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
6.13 Ground to Platform Harness-GTJZ0612E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
6.14 Ground to Platform Harness-GTJZ0812E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
6.15 Power Cable Kit (with Main Power switch)–GTJZ0612E&0812E&1012E . . . . 129
6.16 Power Cable Kit (with Main Power Plug)-GTJZ0612E&0812E&1012E . . . . . . . 131
6.17 Power Cable Kit (Lithium battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
6.18 Power Cable Kit-GTJZ1212E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
6.19 Chassis Harness (Lead-acid battery)-GTJZ0612E&0812E. . . . . . . . . . . . . . . . . . . 137
6.20 Chassis Harness (Lithium battery)-GTJZ0612E&0812E . . . . . . . . . . . . . . . . . . . . . 141
6.21 Chassis Harness (Lead-acid battery)-GTJZ1012E&1212E. . . . . . . . . . . . . . . . . . . 145
6.22 Chassis Harness (Lithium battery)-GTJZ1012E&1212E . . . . . . . . . . . . . . . . . . . . . 149
6.23 Electrical Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

7 Decals .............................................................................. 155

7.1 Decals (GB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
7.2 Decals (CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
7.3 Decals (CE-PL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
7.4 Decals (CE-JP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
7.5 Decals (CSA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

© Aug 2020 III GTJZ0612E&0812E&1012E&1212E Parts Manual

 7.6 Decals (ANSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
7.7 Decals (KCS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
7.8 Decals (AS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

8 Special Options .................................................................. 181

8.1 LED light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
8.2 RCBO Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
8.3 Work Light Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
8.4 Foot Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
8.5 Overhead Protection Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
8.6 AC Box at Platform Installation (GB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
8.7 AC Box at Platform Installation (ANSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
8.8 AC Box at Platform Installation (CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
8.9 External Power Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

GTJZ0612E&0812E&1012E&1212E Parts Manual IV © Aug 2020

 INTRODUCTION
Thank you for choosing and using the machinery of Hunan Sinoboom Intelligent Equipment
Co., Ltd. Always read, understand and become familiar with the operation requirements of
the machine and its associated safety procedures before operating, maintaining and
repairing the machine. Operating the machine without becoming familiar with its specific
operation requirements and safety procedures poses serious risks. Operators who follow
safety rules and operate the machine carefully and effectively will prevent personal injury,
property loss and accidents.
The information contained in this manual is designed to aid the user in locating and
identifying replacement parts. Component parts of various assemblies and sub-assemblies
are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to
show relative location of component parts in disassembly or assembly order.
This product uses the latest technology and the highest quality components. When
replacement parts are required, Hunan Sinoboom Intelligent Equipment Co., Ltd.
recommends that only the original or recommended parts be used. When ordering
replacement parts, the complete part number and description should be used to ensure
proper identification and delivery of the desired item. This complete identification should
also be used when requesting equipment information.
Consider this manual a part of the machine, along with Operation Manual and Maintenance
Manual, and always keep the manuals with the machine. The owner or administrator of the
machine shall offer all manuals and other necessary information provided by the machine
manufacturer regarding the daily inspection and maintenance to each of the renters. If the
machine is sold, the owner or administrator must pass along the manuals and other
necessary information to the purchaser. The owner or administrator of the machine shall
also provide the manufacturer’s maintenance information to the person responsible for
maintaining the machine.
If you have any questions, contact Hunan Sinoboom Intelligent Equipment Co., Ltd..

GTJZ0612E&0812E&1012E&1212E Parts Manual 1 © Aug 2020

 This Page Intentionally Left Blank

© Aug 2020 2 GTJZ0612E&0812E&1012E&1212E Parts Manual

 1 CHASSIS COMPONENTS

GTJZ0612E&0812E&1012E&1212E Parts Manual 3 © Aug 2020

CHASSIS COMPONENTS

1.1 DRIVE INSTALLATION

8
12

2
7
5

12 6

1 3
10 11
9

© Aug 2020 4 GTJZ0612E&0812E&1012E&1212E Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 203010003011 2 Drive reducer, DC

2 101020030042 1 Wheel carrier, Left
3 101020030043 1 Wheel carrier, Right

4 101039030018 2 Blockage

5 101039030112 2 Washer
6 215080000023 12 Bolt 3/8"-16UNC-1.25inches GR8
7 214030000067 4 Self-lubricating bearing

8 101032030107 2 Special Bolt

9 204080000010 2 Solid wheel

10 215010000226 10 Bolt M12×1.5×40-10.9-DKL GB/T 5786
11 215040000037 10 Washer 12-200HV-ZnD GB/T 97.1
12 215040000035 14 Washer 10-200HV-ZnD GB/T 97.1

GTJZ0612E&0812E&1012E&1212E Parts Manual 5 © Aug 2020

CHASSIS COMPONENTS

1.2 STEER INSTALLATION

10
7 2
8
9
5
6

1 3

No. Part No. Qty. Description

1 101016030025 2 Steering linkage

2 101016050003 1 Steer cylinder

3 215010000195 4 Bolt M14×1.5×55-10.9 DKL GB/T 5786

4 214080000001 2 Bearing 20×23×21.5 SF-1F

5 214030000025 2 Bearing 16×18×20 SF-1

6 215040000103 2 Washer 8-100HV-ZnD GB/T 5287

7 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
8 215060000066 2 Cotter pin 4×25-ZnD GB/T 91

9 215040000005 2 Washer 8-ZnD GB/T 93

10 215060000039 2 Clevis Pin B16×55-ZnD GB/T 882

© Aug 2020 6 GTJZ0612E&0812E&1012E&1212E Parts Manual

 CHASSIS COMPONENTS

1.3 REAR WHEEL INSTALLATION

8
4 2
3
6 7
1

No. Part No. Qty. Description

1 204080000010 2 Solid wheel

2 202050000006 2 Bearing block

3 101045030005 2 Wheel flange

4 215080000025 8 Bolt 1/2-13UNC-3.5inches GR8

5 215060000008 2 Cotter pin 4×63-ZnD GB/T 91

6 215010000226 10 Bolt M12×1.5×40-10.9-DKL GB/T 5786

7 215040000037 10 Washer 12-200HV-ZnD GB/T 97.1
8 215030000093 8 Nut 1/2"-13UNC GR8

GTJZ0612E&0812E&1012E&1212E Parts Manual 7 © Aug 2020

CHASSIS COMPONENTS

1.4 POTHOLE PROTECTION SYSTEM INSTALLATION

17
5
21

1b
3

20 1d
1

A 22 1c
19
16
9
7
18

20 1a

12 15
B
14 13
18 10
A

4 4 5 13 A
17 6 8 A
15 11

B 2

© Aug 2020 8 GTJZ0612E&0812E&1012E&1212E Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 101039030026 2 Spring support

1a 101039030068 1 Steel pipe

1b 101039030038 1 Clevis pin

1c 210070000008 1 Spring TH25-100

1d 215020000190 1 Screw M8×12-45H GB/T 79

2 101039030007 1 Pothole protection plate, Right

3 101039030101 1 Pothole protection plate, Left

4 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1

5 215040000033 4 Washer 6-A2 GB/T 97.1
6 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
7 215060000039 6 Clevis Pin B16×55-ZnD GB/T 882
8 101039030027 2 Connecting rod

9 101039030028 2 Plunger

10 210010000074 2 Gas strut

11 101039030105 2 Connecting rod

12 101014030007 2 Roller
13 214030000024 4 Bearing 20×23×16.5 SF-1F

14 215060000089 4 Clevis Pin

15 101014030008 4 Clevis pin

16 215010000069 8 Nut M10×25-8.8-ZnD GB/T 5783

17 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
18 215040000039 10 Washer 16-200HV-ZnD GB/T 97.1
19 215040000006 8 Washer 10-ZnD GB/T 93
20 215060000066 10 Cotter pin 4×25-ZnD GB/T 91

21 215060000007 2 Cotter pin 4×32-ZnD GB/T 91

22 215040000035 8 Washer 10-200HV-ZnD GB/T 97.1

GTJZ0612E&0812E&1012E&1212E Parts Manual 9 © Aug 2020

CHASSIS COMPONENTS

1.5 LEFT DOOR INSTALLATION (WITH MAIN POWER SWITCH)

4
22
21

17

24
16

15

14

27 26
28
10 8 5 20
11 9 12
1 19

19 18
23

7
6
9

25 13

2
3

© Aug 2020 10 GTJZ0612E&0812E&1012E&1212E Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 209050000021 1 502 hood lock cylinder, Left

2 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1

3 209030000009 1 Handle, push button

4 215020000012 2 Screw M6×20-A2-70 GB/T 70.1

5 215040000032 2 Washer 5-A2 GB/T 97.1
6 215040000004 3 Washer 6-A2-70 GB/T 93
7 215010000050 3 Bolt M6×16-A2-70 GB/T 5783
8 215040000003 2 Washer 5-A2-70 GB/T 93
9 215040000033 5 Washer 6-A2 GB/T 97.1
10 215010000041 2 Bolt M5×12-A2-70 GB/T 5783
11 215030000025 2 Nut M6-8-A2-70 GB/T 889.1
12 101017030054 1 Lock Catch
13 215010000053 2 Bolt M6×30-A2-70 GB/T 5783
14 216040000008 1 Cushion
15 101015030030 1 Shim
16 101015030029 1 Shim
17 101014030014 1 Pad
18 215030000029 1 Nut M12-8-ZnD GB/T 889.1
19 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1
20 101048030029 1 Plate
21 215040000033 2 Washer 6-A2 GB/T 97.1
22 215040000004 2 Washer 6-A2-70 GB/T 93
23 101048030012 1 Weldment, Left door
24 215030000027 1 Nut M10-8-ZnD GB/T 889.1
25 101016030041 1 Bumper strip

26 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1

27 215060000048 2 Clevis Pin
28 215060000007 2 Cotter pin 4×32-ZnD GB/T 91

GTJZ0612E&0812E&1012E&1212E Parts Manual 11 © Aug 2020

CHASSIS COMPONENTS

1.6 LEFT DOOR INSTALLATION (WITH MAIN POWER PLUG)

4
1

8 5

20

27 28
26
14 19
15 16 23
2

13 2 3
21 9
10

12
17
9

25 11

24
22

© Aug 2020 12 GTJZ0612E&0812E&1012E&1212E Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 215040000033 2 Washer 6-A2 GB/T 97.1

2 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1
3 215030000029 1 Nut M12-8-ZnD GB/T 889.1
4 215040000004 2 Washer 6-A2-70 GB/T 93
5 101015030029 1 Shim
6 101015030030 1 Shim
7 101014030014 1 Pad
8 215030000027 1 Nut M10-8-ZnD GB/T 889.1
9 215040000033 5 Washer 6-A2 GB/T 97.1
10 209050000021 1 502 hood lock cylinder, Left

11 215010000053 2 Bolt M6×30-A2-70 GB/T 5783

12 215010000050 3 Bolt M6×16-A2-70 GB/T 5783
13 101048033012 1 Weldment, Left door
14 101048033011 1 Plate
15 215040000003 2 Washer 5-A2-70 GB/T 93
16 215010000041 2 Bolt M5×12-A2-70 GB/T 5783
17 215040000004 3 Washer 6-A2-70 GB/T 93
18 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
19 215040000032 2 Washer 5-A2 GB/T 97.1
20 216040000008 1 Cushion
21 215030000025 2 Nut M6-8-A2-70 GB/T 889.1
22 209030000009 1 Handle, push button

23 101017030054 1 Lock Catch

24 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
25 101016030041 1 Bumper strip

26 215060000007 2 Cotter pin 4×32-ZnD GB/T 91

27 215060000048 2 Clevis Pin

28 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1

GTJZ0612E&0812E&1012E&1212E Parts Manual 13 © Aug 2020

CHASSIS COMPONENTS

1.7 LEFT DOOR INSTALLATION (LITHIUM BATTERY)

20

1
4

19

2 22

7
9

24 23
14 25 12 17 10
16 13 6
6 5

21
8
17

3
18
11 15

© Aug 2020 14 GTJZ0612E&0812E&1012E&1212E Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 215040000004 2 Washer 6-A2-70 GB/T 93

2 215030000027 1 Nut M10-8-ZnD GB/T 889.1
3 101016030041 1 Bumper strip

4 215040000033 2 Washer 6-A2 GB/T 97.1

5 215030000029 1 Nut M12-8-ZnD GB/T 889.1
6 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1
7 101015030030 1 Shim
8 215040000004 3 Washer 6-A2-70 GB/T 93
9 216040000008 1 Cushion
10 209050000021 1 502 hood lock cylinder, Left

11 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1

12 215030000025 2 Nut M6-8-A2-70 GB/T 889.1
13 101017030054 1 Lock Catch
14 101049033007 1 Weldment, Left door
15 209030000009 1 Handle, push button

16 216030000005 1 Rubber grommet

17 215040000033 5 Washer 6-A2 GB/T 97.1

18 215010000053 2 Bolt M6×30-A2-70 GB/T 5783
19 101014030014 1 Pad
20 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
21 215010000050 3 Bolt M6×16-A2-70 GB/T 5783
22 101015030029 1 Shim
23 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
24 215060000048 2 Clevis Pin
25 215060000007 2 Cotter pin 4×32-ZnD GB/T 91

GTJZ0612E&0812E&1012E&1212E Parts Manual 15 © Aug 2020

CHASSIS COMPONENTS

1.8 LEFT DOOR INSTALLATION (LEAD-ACID BATTERY)-

GTJZ1212E

14
22
25

17
20

10

19
18

12 23
13

5 8 11
9 6 24
24 21

4
7
8

15 1

16
2

© Aug 2020 16 GTJZ0612E&0812E&1012E&1212E Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 215010000053 2 Bolt M6×30-A2-70 GB/T 5783

2 209030000009 1 Handle, push button

3 216030000005 1 Rubber grommet

4 215010000050 3 Bolt M6×16-A2-70 GB/T 5783

5 215030000025 2 Nut M6-8-A2-70 GB/T 889.1
6 209050000021 1 502 hood lock cylinder, Left

7 215040000004 3 Washer 6-A2-70 GB/T 93

8 215040000033 5 Washer 6-A2 GB/T 97.1
9 101049033023 1 Weldment, Left door
10 101015030029 1 Shim
11 101017030054 1 Lock Catch
12 215060000048 2 Clevis Pin
13 215060000007 2 Cotter pin 4×32-ZnD GB/T 91

14 215020000012 2 Screw M6×20-A2-70 GB/T 70.1

15 101016030041 1 Bumper strip

16 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1

17 101014030014 1 Pad
18 216040000008 1 Cushion
19 101015030030 1 Shim
20 215030000027 1 Nut M10-8-ZnD GB/T 889.1
21 215030000029 1 Nut M12-8-ZnD GB/T 889.1
22 215040000004 2 Washer 6-A2-70 GB/T 93
23 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
24 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1
25 215040000033 2 Washer 6-A2 GB/T 97.1

GTJZ0612E&0812E&1012E&1212E Parts Manual 17 © Aug 2020

CHASSIS COMPONENTS

1.9 RIGHT DOOR INSTALLATION

16
4
15

22
7

24

21 23

9
6 3
26

12 2 25 28
18 20 29
10 12 5
11

19
8
20

13 14
1
17
27

© Aug 2020 18 GTJZ0612E&0812E&1012E&1212E Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 215010000053 2 Bolt M6×30-A2-70 GB/T 5783

2 101017030054 1 Lock Catch
3 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
4 215040000004 2 Washer 6-A2-70 GB/T 93
5 101048030014 1 Weldment, right door

6 215060000007 2 Cotter pin 4×32-ZnD GB/T 91

7 215030000027 1 Nut M10-8-ZnD GB/T 889.1

8 215040000004 3 Washer 6-A2-70 GB/T 93
9 215060000048 2 Clevis Pin
10 215030000029 1 Nut M12-8-ZnD GB/T 889.1
11 216030000005 1 Rubber grommet

12 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1

13 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
14 101016030041 1 Bumper strip

15 215040000033 2 Washer 6-A2 GB/T 97.1

16 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
17 209030000009 1 Handle, push button

18 209050000020 1 502 hood lock cylinder,Right

19 215010000050 3 Bolt M6×16-A2-70 GB/T 5783

20 215040000033 5 Washer 6-A2 GB/T 97.1
21 101015030030 1 Shim
22 101014030014 1 Pad
23 216040000008 1 Cushion
24 101015030029 1 Shim
25 215030000025 2 Nut M6-8-A2-70 GB/T 889.1
26 101048030002 1 Plate
27 215020000227 2 Screw M8×25-8.8-ZnD GB/T 70.3
28 215030000026 2 Nut M8-8-ZnD GB/T889.1
29 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1

GTJZ0612E&0812E&1012E&1212E Parts Manual 19 © Aug 2020

CHASSIS COMPONENTS

1.10 LADDER AND COUNTERWEIGHT INSTALLATION-

GTJZ0612E&0812E

1
4
7

7 9

13
12 11

8 6

3
6

10

© Aug 2020 20 GTJZ0612E&0812E&1012E&1212E Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 215010000094 2 Bolt M12×40-8.8-ZnD GB/T 5783

2 101045030001 1 Ladder
3 215010000089 2 Bolt M12×25-8.8-ZnD GB/T 5783
4 215040000007 2 Washer 12-ZnD GB/T 93
5 101039030114 1 Counterweight

6 215040000130 4 Washer 12-100HV-ZnD GB/T 5287

7 215040000037 4 Washer 12-200HV-ZnD GB/T 97.1
8 215010000096 2 Bolt M12×45-8.8-ZnD GB/T 5783
9 215030000029 2 Nut M12-8-ZnD GB/T 889.1
10 101039030085 1 Counterweight(only GTJZ0812E configuration)

11 215040000007 4 Washer 12-ZnD GB/T 93(only GTJZ0812E configuration)

12 215040000037 4 Washer 12-200HV-ZnD GB/T 97.1(only GTJZ0812E configuration)

13 215010000094 4 Bolt M12×40-8.8-ZnD GB/T 5783(only GTJZ0812E configuration)

GTJZ0612E&0812E&1012E&1212E Parts Manual 21 © Aug 2020

CHASSIS COMPONENTS

1.11 LADDER AND COUNTERWEIGHT INSTALLATION-

GTJZ1012E

1
3

10 9

7 8

6
8

No. Part No. Qty. Description

1 215040000007 2 Washer 12-ZnD GB/T 93(Outdoor use configuration)

2 215010000094 2 Bolt M12×40-8.8-ZnD GB/T 5783(Outdoor use configuration)

3 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1(Outdoor use configuration)

4 101039030031 1 Counterweight(Outdoor use configuration)

5 101039030081 1 Ladder
6 215010000089 2 Bolt M12×25-8.8-ZnD GB/T 5783
7 215010000096 2 Bolt M12×45-8.8-ZnD GB/T 5783
8 215040000130 4 Washer 12-100HV-ZnD GB/T 5287
9 215030000029 2 Nut M12-8-ZnD GB/T 889.1
10 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1

© Aug 2020 22 GTJZ0612E&0812E&1012E&1212E Parts Manual

 CHASSIS COMPONENTS

1.12 LADDER AND COUNTERWEIGHT INSTALLATION-

GTJZ1212E INDOOR USE

6
8
7

10 9

2 3

4
3

No. Part No. Qty. Description

1 101039030081 1 Ladder
2 215010000096 2 Bolt M12×45-8.8-ZnD GB/T 5783
3 215040000130 4 Washer 12-100HV-ZnD GB/T 5287
4 215010000089 2 Bolt M12×25-8.8-ZnD GB/T 5783
5 101039030114 1 Counterweight

6 215010000094 2 Bolt M12×40-8.8-ZnD GB/T 5783

7 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1
8 215040000007 2 Washer 12-ZnD GB/T 93
9 215030000029 2 Nut M12-8-ZnD GB/T 889.1
10 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1

GTJZ0612E&0812E&1012E&1212E Parts Manual 23 © Aug 2020

CHASSIS COMPONENTS

1.13 LADDER AND COUNTERWEIGHT INSTALLATION-

GTJZ1212E INDOOR/OUTDOOR USE

5
8
6

1110

5
8
6

4 3
1
3

No. Part No. Qty. Description

1 215010000089 2 Bolt M12×25-8.8-ZnD GB/T 5783

2 101039030081 1 Ladder
3 215040000130 4 Washer 12-100HV-ZnD GB/T 5287
4 215010000096 2 Bolt M12×45-8.8-ZnD GB/T 5783
5 215010000094 6 Bolt M12×40-8.8-ZnD GB/T 5783
6 215040000037 6 Washer 12-200HV-ZnD GB/T 97.1
7 101039030114 1 Counterweight

8 215040000007 6 Washer 12-ZnD GB/T 93

9 101039030085 1 Counterweight

10 215030000029 2 Nut M12-8-ZnD GB/T 889.1

11 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1

© Aug 2020 24 GTJZ0612E&0812E&1012E&1212E Parts Manual

 CHASSIS COMPONENTS

1.14 CHASSIS SHIELD INSTALLATION

9
13

14
20 19
8

18
19 15

4
20

17 18
1 5

12

3
16

13 2
11

10

GTJZ0612E&0812E&1012E&1212E Parts Manual 25 © Aug 2020

CHASSIS COMPONENTS

No. Part No. Qty. Description

1 101014030104 1 Rubber grommet

2 101058033019 1 Coverplate

3 215020000105 4 Screw M4×12-A2-70 GB/T 818

4 215040000003 4 Washer 5-A2-70 GB/T 93
5 101053033000 2 Coverplate

6 101048030033 1 Weldment, Chassis

7 101032030094 2 Rubber grommet

8 101039030058 1 plate

9 101054043028 2 Bumper strip

10 102004030245 2 Rubber Grommet

11 101015030037 2 Bumper strip

12 101039030113 1 Plate
13 215020000021 16 Screw M8×12-8.8-ZnD GB/T 70.1
14 215010000057 4 Bolt M8×20-8.8-ZnD GB/T 5783
15 215020000111 4 Screw M5×16-A2-70 GB/T 818
16 215040000002 4 Washer 4-A2-70 GB/T 93
17 101015030020 1 Bracket
18 215040000034 6 Washer 8-200HV-ZnD GB/T 97.1
19 215010000056 6 Bolt M8×16-8.8-ZnD GB/T 5783
20 215040000005 6 Washer 8-ZnD GB/T 93

© Aug 2020 26 GTJZ0612E&0812E&1012E&1212E Parts Manual

 2 SCISSOR COMPONENTS

GTJZ0612E&0812E&1012E&1212E Parts Manual 27 © Aug 2020

SCISSOR COMPONENTS

2.1 SCISSOR COMPONENTS-GTJZ0612E

10

B 15

1
B
A

H
F
C
G
A 25
27
D
A

A
21
B 8

27

24 29

3
4

© Aug 2020 28 GTJZ0612E&0812E&1012E&1212E Parts Manual

 SCISSOR COMPONENTS

29
30
16 14

26
12 2
F
20

11
23

17 31 11
A

22
29
31
19 H
22
29

11
28 5
11 B
20
2 29
30
16 31
19
22
29

2
20 11
11 E 28
28 11
11 13
31 2
9 D
22
29 31
19
22
29

6c
6e
6d 11
C
28
11
18
6a 6b 2
G

GTJZ0612E&0812E&1012E&1212E Parts Manual 29 © Aug 2020

SCISSOR COMPONENTS

No. Part No. Qty. Description

101043013001 1 Scissor assembly

1 101039010078 2 Arm, Outboard

2 215040000107 10 Retaining ring

3 215010000073 4 Bolt M10×35-8.8-ZnD GB/T 5783

4 101039010011 2 Holding plate

5 101016010023 1 Pin
6 101016010070 1 Safety arm assembly

6a 101017010062 2 Rubber grommet

6b 215030000026 2 Nut M8-8-ZnD GB/T889.1

6c 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782
6d 101016010068 1 Clamp

6e 101016010061 1 Safety arm

7 101015030022 2 Special bolt

8 101034010016 16 Pad
9 101029010002 1 Pin
10 101045013023 1 Arm, outboard
11 214030000014 20 Self-lubricating bearing

12 101015010003 3 Clamp

13 101045013028 1 Rod, spool

14 215020000264 3 Screw M5×16-A2-70 GB/T70.3

15 101043013002 1
16 215010000075 2 Bolt M10×40-8.8-ZnD GB/T 5783
17 101039010062 1 Lift cylinder

18 101039010064 1 Rod, spool

19 101029010014 5 Pin
20 101016010041 8 Washer
21 101045013002 1 Arm, inboard
22 215040000035 10 Washer 10-200HV-ZnD GB/T 97.1
23 101045013024 4 Pin XGФ38.1-870
24 215030000025 2 Nut M6-8-A2-70 GB/T 889.1
25 101045013012 1 Arm, inboard
26 101016010056 1 Pin
27 101045013010 1 Arm, outboard
28 101039010032 6 Spacer sleeve

29 215030000027 16 Nut M10-8-ZnD GB/T 889.1

30 209020000002 2 Keeper, pin

31 215010000011 10 Bolt M10×70-8.8-ZnD GB/T 5782

© Aug 2020 30 GTJZ0612E&0812E&1012E&1212E Parts Manual

 SCISSOR COMPONENTS

2.2 SCISSOR COMPONENTS-GTJZ0812E

10

B
13

5
C
A

G
C
A 32
5
C
A
I 5

G E
H 28
A

D
A

F
A
1
16
C

18 4
33

23

GTJZ0612E&0812E&1012E&1212E Parts Manual 31 © Aug 2020

SCISSOR COMPONENTS

7
14
4 12
4
17
22 20
3 26
27
G 30
24
7 30
14
12 15 C
4 I
11

30
24

30
19 8 11
4
15
11 17
30
3 24
B
30

7 D
7
14 31
12 12
4 4

6b 6c
30 6a
24
E 30

25 6e
6d H
11

7
14 11
12 4 15

30

30 21

24 30
A
30 7
F
29 12
4
11

© Aug 2020 32 GTJZ0612E&0812E&1012E&1212E Parts Manual

 SCISSOR COMPONENTS

No. Part No. Qty. Description

101044013000 1 Scissor assembly

1 101034010016 24 Pad
2 101015030022 2 Special bolt

3 215010000075 2 Bolt M10×40-8.8-ZnD GB/T 5783

4 215030000027 20 Nut M10-8-ZnD GB/T 889.1
5 101039010078 4 Arm, Outboard
6 101016010070 1 Safety arm assembly

6a 101016010068 1 Clamp

6b 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782

6c 101016010061 1 Safety arm

6d 101017010062 2 Rubber grommet

6e 215030000026 2 Nut M8-8-ZnD GB/T889.1

7 215010000011 14 Bolt M10×70-8.8-ZnD GB/T 5782
8 101016010023 1 Pin
9 101045013010 1 Arm, outboard
10 101045013023 1 Arm, outboard
11 215040000107 14 Retaining ring

12 215040000035 14 Washer 10-200HV-ZnD GB/T 97.1

13 101039013005 1 Arm, inboard
14 101029010014 7 Pin
15 101016010041 11 Washer
16 101045013002 1 Arm, inboard
17 209020000002 2 Keeper, pin

18 215030000025 2 Nut M6-8-A2-70 GB/T 889.1

19 101039010063 1 Rod, spool

20 101039010062 1 Lift cylinder

21 101045013024 6 Pin XGФ38.1-870

22 101016010056 1 Pin
23 101039010011 2 Holding plate

24 101039010032 8 Spacer sleeve

25 101039010064 1 Rod, spool

26 215020000264 4 Screw M5×16-A2-70 GB/T70.3

27 101015010003 4 Clamp

28 101045013012 1 Arm, inboard

29 101045013028 1 Rod, spool

30 214030000014 28 Self-lubricating bearing

31 101029010002 1 Pin

GTJZ0612E&0812E&1012E&1212E Parts Manual 33 © Aug 2020

SCISSOR COMPONENTS

No. Part No. Qty. Description

32 101044013001 1 Arm, inboard

33 215010000073 4 Bolt M10×35-8.8-ZnD GB/T 5783

© Aug 2020 34 GTJZ0612E&0812E&1012E&1212E Parts Manual

 SCISSOR COMPONENTS

2.3 SCISSOR COMPONENTS-GTJZ1012E

14

B 17

13
C
A

I
B
G
A
H 9
13
C
A

13
C
G
A
32
13 C
A
J
13
G E
H A
34
D
A
13

F
A
25
C

15

28

8
10 31

12

GTJZ0612E&0812E&1012E&1212E Parts Manual 35 © Aug 2020

SCISSOR COMPONENTS

8
27
2
30 1
20 4
26 18
33 8
G

I 29
7
8 C
27 29
11
2
16
30
22
30
16
11
8 29
27 7
29
1 2
4 J 1 D
18 23
8 18
8
29
7
29
21 3
16
8 16
27 11
B 2
29
5

29 A
1
18 8
6a 6b
6c
1
4
6d 18
H 8
6e

29
1 7
4 F
29
18 35
8
16

29
E 7
29
24
16

© Aug 2020 36 GTJZ0612E&0812E&1012E&1212E Parts Manual

 SCISSOR COMPONENTS

No. Part No. Qty. Description

101045013027 1 Scissor assembly

1 215010000011 18 Bolt M10×70-8.8-ZnD GB/T 5782

2 215010000075 4 Bolt M10×40-8.8-ZnD GB/T 5783
3 101016010023 1 Pin
4 101029010014 9 Pin
5 101045013024 8 Pin XGФ38.1-870
6 101016010070 2 Safety arm assembly

6a 101016010061 1 Safety arm

6b 215030000026 2 Nut M8-8-ZnD GB/T889.1

6c 101016010068 1 Clamp

6d 101017010062 2 Rubber grommet

6e 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782

7 101039010032 10 Spacer sleeve

8 215030000027 26 Nut M10-8-ZnD GB/T 889.1

9 101045013021 1 Arm, inboard
10 215030000025 2 Nut M6-8-A2-70 GB/T 889.1
11 101016010041 15 Washer
12 101039010011 2 Holding plate

13 101039010078 6 Arm, Outboard

14 101045013023 1 Arm, outboard
15 101045013010 1 Arm, outboard
16 215040000107 18 Retaining ring

17 101045013022 1 Arm, inboard

18 215040000035 18 Washer 10-200HV-ZnD GB/T 97.1
19 101034010016 32 Pad
20 101039050004 1 Lift cylinder

21 101039010063 2 Rod, spool

22 101039010062 1 Lift cylinder

23 101029010002 1 Pin
24 101039010064 1 Rod, spool

25 101045013002 1 Arm, inboard

26 215020000264 5 Screw M5×16-A2-70 GB/T70.3
27 209020000002 4 Keeper, pin

28 101015030022 2 Special bolt

29 214030000014 36 Self-lubricating bearing

30 101016010056 3 Pin
31 215010000073 4 Bolt M10×35-8.8-ZnD GB/T 5783

GTJZ0612E&0812E&1012E&1212E Parts Manual 37 © Aug 2020

SCISSOR COMPONENTS

No. Part No. Qty. Description

32 101045013013 1 Arm, inboard

33 101015010003 5 Clamp

34 101045013012 1 Arm, inboard

35 101045013028 1 Rod, spool

© Aug 2020 38 GTJZ0612E&0812E&1012E&1212E Parts Manual

 SCISSOR COMPONENTS

2.4 SCISSOR COMPONENTS-GTJZ1212E

29

B 21

23 C
A

B
G
A
H 24
23 C
A
I 23
B
G
A 28
23 C
A
23
C
A
18
23 C
A
J
23

G E
H A 2

D
A
23

F
A
9
26 C

33
35 17
6

GTJZ0612E&0812E&1012E&1212E Parts Manual 39 © Aug 2020

SCISSOR COMPONENTS

33
11
3 16
22 10
19
34 G 7
31
13
31
30 A
I
20
33 33
11
3
22
14
22
19
7
33 31
11 12
31
30 3
25 30 D
20 27
33 20
J 33
31
12
31
32
19
15 30
25
20
33
B
33
11
3
31
12 C
31
7
8d 8c 19
8b

8e
H 30
8a 25
20
33

30 E 31
25 12
20 31
33 36
19

31
F
12
31
5
19

© Aug 2020 40 GTJZ0612E&0812E&1012E&1212E Parts Manual

 SCISSOR COMPONENTS

No. Part No. Qty. Description

101039013002 1 Scissor assembly

1 215030000025 2 Nut M6-8-A2-70 GB/T 889.1

2 101045013012 1 Arm, inboard
3 215010000075 4 Bolt M10×40-8.8-ZnD GB/T 5783
4 101045013010 1 Arm, outboard
5 101045013028 1 Rod, spool

6 101039010011 2 Holding plate

7 101016010041 18 Washer
8 101016010070 2 Safety arm assembly

8a 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782

8b 101016010068 1 Clamp

8c 215030000026 2 Nut M8-8-ZnD GB/T889.1

8d 101016010061 1 Safety arm

8e 101017010062 2 Rubber grommet

9 101034010016 32 Pad
10 215020000264 6 Screw M5×16-A2-70 GB/T70.3
11 209020000002 4 Keeper, pin

12 101039010032 10 Spacer sleeve

13 101045013024 10 Pin XGФ38.1-870

14 101039010062 1 Lift cylinder

15 101016010023 1 Pin
16 101039010061 1 Lift cylinder

17 215010000073 4 Bolt M10×35-8.8-ZnD GB/T 5783

18 101045013013 1 Arm, inboard
19 215040000107 21 Retaining ring

20 215040000035 22 Washer 10-200HV-ZnD GB/T 97.1

21 101039013005 1 Arm, inboard
22 101016010056 3 Pin
23 101039010078 8 Arm, Outboard
24 101039013004 1 Arm, inboard
25 101029010014 11 Pin
26 101045013002 1 Arm, inboard
27 101029010002 1 Pin
28 101039013003 1 Arm, inboard
29 101045013023 1 Arm, outboard
30 215010000011 22 Bolt M10×70-8.8-ZnD GB/T 5782
31 214030000014 42 Self-lubricating bearing

GTJZ0612E&0812E&1012E&1212E Parts Manual 41 © Aug 2020

SCISSOR COMPONENTS

No. Part No. Qty. Description

32 101039010063 3 Rod, spool

33 215030000027 30 Nut M10-8-ZnD GB/T 889.1

34 101015010003 6 Clamp

35 101015030022 2 Special bolt

36 101039010064 1 Rod, spool

© Aug 2020 42 GTJZ0612E&0812E&1012E&1212E Parts Manual

 3 PLATFORM COMPONENTS

GTJZ0612E&0812E&1012E&1212E Parts Manual 43 © Aug 2020

PLATFORM COMPONENTS

3.1 PLATFORM COMPONENTS (CHINA SPECS)

© Aug 2020 44 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.1.1 FIXED PLATFORM ASSEMBLY (CHINA SPECS)

10

15
17 4

3 11

18
14 1 19 7
16 13 12
5

GTJZ0612E&0812E&1012E&1212E Parts Manual 45 © Aug 2020

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2

2 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
3 101040040037 1 Bracket
4 215020000010 2 Screw M6×12-A2-70 GB/T 70.1
5 215010000044 4 Bolt M5×25-A2-70 GB/T 5783
6 101040040069 1 Clamp

7 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

8 101040040071 1 Clamp

9 101012040008 4 Special Nut

10 101040040070 1 Clamp

11 101016040103 2 Pad
12 101016040136 2 Sliding block

13 101039040034 2 Roller
14 101016040113 2 Pad
15 215040000033 2 Washer 6-A2 GB/T 97.1
16 215040000003 4 Washer 5-A2-70 GB/T 93
17 215040000004 2 Washer 6-A2-70 GB/T 93
18 101039040001 1 Fixed platform

19 101039040024 1 Bracket

© Aug 2020 46 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.1.2 EXTENDED PLATFORM ASSEMBLY (CHINA SPECS)

18
12
1

19

11
3

8 7

17

10

6 14 16
4 20 8 15
13
2

GTJZ0612E&0812E&1012E&1212E Parts Manual 47 © Aug 2020

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215040000119 1 Washer 14-200HV GB/T97.1

2 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2
3 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
4 101016040136 2 Sliding block

5 215030000026 1 Nut M8-8-ZnD GB/T889.1

6 101012040031 4 Pad
7 101040040062 1 Spring

8 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

9 101040040060 1 Rod
10 101039040040 1 Extended platform

11 101039040013 1 Bracket
12 209010000001 1 Anti-slip cover, pedal

13 101039040015 2 Roller
14 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
15 101042040031 2 Cover
16 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
17 101055043000 2 Plate
18 215030000029 1 Nut M12-8-ZnD GB/T 889.1
19 101040040066 1 Pedal
20 101039040024 1 Bracket

© Aug 2020 48 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.1.3 FIXED PLATFORM RAILS INSTALLATION (CHINA SPECS)

A
A

3 4
4 5
A

No. Part No. Qty. Description

1 101039040011 1 Rail
2 101039040045 1 Rail
3 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783
4 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1
5 215030000026 4 Nut M8-8-ZnD GB/T889.1
6 101014043005 22 Rubber choke plug

GTJZ0612E&0812E&1012E&1212E Parts Manual 49 © Aug 2020

PLATFORM COMPONENTS

3.1.4 EXTENDED PLATFORM RAILS INSTALLATION (CHINA SPECS)

7 6
11 9

10 12
2
4
5

8 1 3 A
A 1 8

3 8 B
A
B A

No. Part No. Qty. Description

1 215030000026 6 Nut M8-8-ZnD GB/T889.1

2 209020000005 2 Lanyard

3 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783

4 101016043004 1 Rail
5 101014043005 15 Rubber choke plug

6 101015040048 1 Rail
7 101045043028 1 Rail, front
8 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1
9 216070000001 1 Manual storage container

10 215010000050 4 Bolt M6×16-A2-70 GB/T 5783

11 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
12 215040000033 4 Washer 6-A2 GB/T 97.1

© Aug 2020 50 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.1.5 PLATFORM ENTRY GATE INSTALLATION (CHINA SPECS)

14 5

3 6 8

4
1 7
2

10

13 13 12
11
A
A
A
A

GTJZ0612E&0812E&1012E&1212E Parts Manual 51 © Aug 2020

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101012040056 1 Lock
2 101014040037 1 Entry gate

3 215030000026 1 Nut M8-8-ZnD GB/T889.1

4 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
5 215010000205 12 Bolt M6×55-A2-70 GB/T5783
6 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
7 101019040001 1 Spring

8 101015040007 2 Hinge assembly

9 101039040039 1 Rail
10 209020000005 2 Lanyard

11 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783

12 215030000026 4 Nut M8-8-ZnD GB/T889.1
13 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1
14 215040000033 12 Washer 6-A2 GB/T 97.1

© Aug 2020 52 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.2 PLATFORM COMPONENTS (KOREAN SPECS)

GTJZ0612E&0812E&1012E&1212E Parts Manual 53 © Aug 2020

PLATFORM COMPONENTS

3.2.1 FIXED PLATFORM ASSEMBLY (KOREAN SPECS)

10

11

13

16
15 17

14 2 1

8 1 3
19 14
9 7
18

© Aug 2020 54 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101045043027 1 Fixed platform

2 101016040143 1 Bracket
3 101016040146 1 Bracket
4 101016040103 2 Pad
5 101040040071 1 Clamp

6 101012040008 4 Special Nut

7 101016040136 2 Sliding block

8 101016040113 2 Pad
9 101039040034 2 Roller
10 101054063008 1 101054063008
11 101054063007 1 Clamp

12 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2

13 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
14 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
15 215040000004 2 Washer 6-A2-70 GB/T 93
16 215040000033 2 Washer 6-A2 GB/T 97.1
17 215020000010 2 Screw M6×12-A2-70 GB/T 70.1
18 215010000044 4 Bolt M5×25-A2-70 GB/T 5783
19 215040000003 4 Washer 5-A2-70 GB/T 93

GTJZ0612E&0812E&1012E&1212E Parts Manual 55 © Aug 2020

PLATFORM COMPONENTS

3.2.2 EXTENDED PLATFORM ASSEMBLY (KOREAN SPECS)

3
15

11
10

13

11 16 17 6
8 2 14
12
7

© Aug 2020 56 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101045043013 1 Extended platform

2 101039040024 1 Bracket
3 101039040013 1 Bracket
4 101040040066 1 Pedal
5 215030000026 1 Nut M8-8-ZnD GB/T889.1
6 101042040031 2 Cover
7 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2
8 101016040136 2 Sliding block

9 101055043000 2 Plate
10 101040040062 1 Spring

11 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

12 101039040015 2 Roller
13 101040040060 1 Rod
14 101012040031 4 Pad
15 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
16 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
17 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1

GTJZ0612E&0812E&1012E&1212E Parts Manual 57 © Aug 2020

PLATFORM COMPONENTS

3.2.3 FIXED PLATFORM RAILS INSTALLATION (KOREAN SPECS)

A
A

5 6
6 4
A

No. Part No. Qty. Description

1 101045043026 1 Rail
2 101045043025 1 Rail
3 101014043005 22 Rubber choke plug

4 215030000026 4 Nut M8-8-ZnD GB/T889.1

5 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783
6 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1

© Aug 2020 58 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.2.4 EXTENDED PLATFORM RAILS INSTALLATION (KOREAN SPECS)

2 1
10 12

9 11
6
3

A 7 8 5 A
8 7

5 7 B
A
A
B

No. Part No. Qty. Description

1 101015040048 1 Rail
2 101045043024 1 Rail, front
3 101016043004 1 Rail
4 101014043005 15 Rubber choke plug

5 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783

6 209020000005 2 Lanyard

7 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1

8 215030000026 6 Nut M8-8-ZnD GB/T889.1
9 215010000050 4 Bolt M6×16-A2-70 GB/T 5783
10 216070000001 1 Manual storage container

11 215040000033 4 Washer 6-A2 GB/T 97.1

12 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

GTJZ0612E&0812E&1012E&1212E Parts Manual 59 © Aug 2020

PLATFORM COMPONENTS

3.2.5 PLATFORM ENTRY GATE INSTALLATION (KOREAN SPECS)

8
1
7

5 6
3 2

10

9 14 14 13
A
A
A
A

11 12
13 14

© Aug 2020 60 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101054043002 1 Entry gate

2 215010000205 12 Bolt M6×55-A2-70 GB/T5783

3 215040000033 12 Washer 6-A2 GB/T 97.1
4 216030000022 1 Magnet

5 215030000025 12 Nut M6-8-A2-70 GB/T 889.1

6 101015040007 2 Hinge assembly

7 101048043001 1 Rail
8 101048043000 1 Rail
9 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783
10 209020000005 2 Lanyard

11 209030000003 2 Handle
12 215020000026 4 Screw M8×35-8.8-ZnD GB/T 70.1
13 215030000026 8 Nut M8-8-ZnD GB/T889.1
14 215040000034 12 Washer 8-200HV-ZnD GB/T 97.1

GTJZ0612E&0812E&1012E&1212E Parts Manual 61 © Aug 2020

PLATFORM COMPONENTS

3.3 PLATFORM COMPONENTS (JAPANESE SPECS)

© Aug 2020 62 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.3.1 FIXED PLATFORM ASSEMBLY (JAPANESE SPECS)

13

18

16
20 1

11

10
2

19 4
15

12 6 5
21 14 17
7
3

GTJZ0612E&0812E&1012E&1212E Parts Manual 63 © Aug 2020

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215020000010 2 Screw M6×12-A2-70 GB/T 70.1

2 101030040006 1 Bracket
3 215010000044 4 Bolt M5×25-A2-70 GB/T 5783
4 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
5 215020000226 4 Screw M8×20-8.8-ZnD GB/T 70.3
6 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2
7 101016040136 2 Sliding block

8 101040040071 1 Clamp

9 101054063007 1 Clamp

10 101016040103 2 Pad
11 101012040008 4 Special Nut

12 101016040113 2 Pad
13 101054063008 1 101054063008
14 101039040034 2 Roller
15 101039040001 1 Fixed platform

16 215040000033 2 Washer 6-A2 GB/T 97.1

17 101016040146 1 Bracket
18 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
19 215010000058 4 Bolt M8×25-8.8-ZnD GB/T 5783
20 215040000004 2 Washer 6-A2-70 GB/T 93
21 215040000003 4 Washer 5-A2-70 GB/T 93

© Aug 2020 64 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.3.2 EXTENDED PLATFORM ASSEMBLY (JAPANESE SPECS)

9
8
12

16

18
6

15
13

11

14

10 5 17
7 19 15 3
2
4

GTJZ0612E&0812E&1012E&1212E Parts Manual 65 © Aug 2020

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101055043000 2 Plate
2 101039040015 2 Roller
3 101042040031 2 Cover
4 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2
5 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
6 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
7 101016040136 2 Sliding block

8 215040000119 1 Washer 14-200HV GB/T97.1

9 215030000029 1 Nut M12-8-ZnD GB/T 889.1
10 101012040031 4 Pad
11 101040040060 1 Rod
12 101040040066 1 Pedal
13 101040040062 1 Spring

14 101045043013 1 Extended platform

15 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

16 215030000026 1 Nut M8-8-ZnD GB/T889.1
17 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
18 101039040013 1 Bracket
19 101039040024 1 Bracket

© Aug 2020 66 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.3.3 FIXED PLATFORM RAILS INSTALLATION (JAPANESE SPECS)

3 6
6 4
A

No. Part No. Qty. Description

1 101039040045 1 Rail
2 101039040011 1 Rail
3 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783
4 215030000026 4 Nut M8-8-ZnD GB/T889.1
5 101014043005 22 Rubber choke plug

6 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1

GTJZ0612E&0812E&1012E&1212E Parts Manual 67 © Aug 2020

PLATFORM COMPONENTS

3.3.4 EXTENDED PLATFORM RAILS INSTALLATION (JAPANESE SPECS)

2 5
11 12

9
10
1

4
3

7 8 6 A
A
8 7

6 7 B
A
B A

No. Part No. Qty. Description

1 209020000005 2 Lanyard

2 101045043014 1 Rail, front

3 101014043005 15 Rubber choke plug

4 101016043004 1 Rail
5 101015040048 1 Rail
6 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783
7 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1
8 215030000026 6 Nut M8-8-ZnD GB/T889.1
9 215010000050 4 Bolt M6×16-A2-70 GB/T 5783
10 215040000033 4 Washer 6-A2 GB/T 97.1
11 216070000001 1 Manual storage container

12 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

© Aug 2020 68 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.3.5 PLATFORM ENTRY GATE INSTALLATION (JAPANESE SPECS)

6
1
7

5 2
3

11 10
9 11 A
A
A A

GTJZ0612E&0812E&1012E&1212E Parts Manual 69 © Aug 2020

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101054043002 1 Entry gate

2 101015040007 2 Hinge assembly

3 215010000205 12 Bolt M6×55-A2-70 GB/T5783

4 216030000022 1 Magnet

5 215030000025 12 Nut M6-8-A2-70 GB/T 889.1

6 101045043004 1 Rail
7 101045043010 1 Rail
8 209020000005 2 Lanyard

9 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783

10 215030000026 4 Nut M8-8-ZnD GB/T889.1
11 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1

© Aug 2020 70 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.4 PLATFORM COMPONENTS (AMERICAN SPECS)

GTJZ0612E&0812E&1012E&1212E Parts Manual 71 © Aug 2020

PLATFORM COMPONENTS

3.4.1 FIXED PLATFORM ASSEMBLY (AMERICAN SPECS)

10

15

21 13
16

9
4 2

14 20 1

6 19 7 17
11 5 12
18

© Aug 2020 72 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101039040001 1 Fixed platform

2 101016040103 2 Pad
3 101054063007 1 Clamp

4 101030040006 1 Bracket
5 101039040034 2 Roller
6 101016040113 2 Pad
7 101016040146 1 Bracket
8 101040040071 1 Clamp

9 101012040008 4 Special Nut

10 101054063008 1 101054063008
11 215040000003 4 Washer 5-A2-70 GB/T 93
12 101016040136 2 Sliding block

13 215020000010 2 Screw M6×12-A2-70 GB/T 70.1

14 215010000058 4 Bolt M8×25-8.8-ZnD GB/T 5783
15 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
16 215040000004 2 Washer 6-A2-70 GB/T 93
17 215020000226 4 Screw M8×20-8.8-ZnD GB/T 70.3
18 215010000044 4 Bolt M5×25-A2-70 GB/T 5783
19 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2
20 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
21 215040000033 2 Washer 6-A2 GB/T 97.1

GTJZ0612E&0812E&1012E&1212E Parts Manual 73 © Aug 2020

PLATFORM COMPONENTS

3.4.2 EXTENDED PLATFORM ASSEMBLY (AMERICAN SPECS)

12

13
2

19

18
5

17

10

3 18 15 14
6 16
7
11
8

© Aug 2020 74 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101039040040 1 Extended platform

2 101040040066 1 Pedal
3 101039040024 1 Bracket
4 101039040013 1 Bracket
5 101040040062 1 Spring

6 101012040031 4 Pad
7 101016040136 2 Sliding block

8 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2

9 215030000026 1 Nut M8-8-ZnD GB/T889.1
10 101055043000 2 Plate
11 101039040015 2 Roller
12 215030000029 1 Nut M12-8-ZnD GB/T 889.1
13 215040000119 1 Washer 14-200HV GB/T97.1
14 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
15 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
16 101042040031 2 Cover
17 101040040060 1 Rod
18 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
19 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783

GTJZ0612E&0812E&1012E&1212E Parts Manual 75 © Aug 2020

PLATFORM COMPONENTS

3.4.3 FIXED PLATFORM RAILS INSTALLATION (AMERICAN SPECS)

6 4
4 5
A

No. Part No. Qty. Description

1 101039040045 1 Rail
2 101039040011 1 Rail
3 101014043005 22 Rubber choke plug

4 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1

5 215030000026 4 Nut M8-8-ZnD GB/T889.1
6 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783

© Aug 2020 76 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.4.4 EXTENDED PLATFORM RAILS INSTALLATION (AMERICAN SPECS)

1
11 4
9

10 12
8

5
2

A 3 6
7 A
6 3

7 3 B
A

B A

No. Part No. Qty. Description

1 101045043028 1 Rail, front

2 101016043004 1 Rail
3 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1
4 101015040048 1 Rail
5 101014043005 15 Rubber choke plug

6 215030000026 6 Nut M8-8-ZnD GB/T889.1

7 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783
8 209020000005 2 Lanyard

9 216070000001 1 Manual storage container

10 215010000050 4 Bolt M6×16-A2-70 GB/T 5783

11 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
12 215040000033 4 Washer 6-A2 GB/T 97.1

GTJZ0612E&0812E&1012E&1212E Parts Manual 77 © Aug 2020

PLATFORM COMPONENTS

3.4.5 PLATFORM ENTRY GATE INSTALLATION (AMERICAN SPECS)

9
8
1

10 5
2 6

4
7
3

14

11 13
12 11 A
A

A A

© Aug 2020 78 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101045043003 1 Rail
2 215030000026 1 Nut M8-8-ZnD GB/T889.1
3 101019040001 1 Spring

4 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783

5 101015040007 2 Hinge assembly

6 215010000205 12 Bolt M6×55-A2-70 GB/T5783

7 101012040056 1 Lock
8 101042040025 1 Entry gate

9 101045043004 1 Rail
10 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
11 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1
12 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783
13 215030000026 4 Nut M8-8-ZnD GB/T889.1
14 209020000005 2 Lanyard

GTJZ0612E&0812E&1012E&1212E Parts Manual 79 © Aug 2020

PLATFORM COMPONENTS

3.5 PLATFORM COMPONENTS (ALL SPECS EXCEPT CHINA,

© Aug 2020 80 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.5.1 FIXED PLATFORM ASSEMBLY (ALL SPECS EXCEPT CHINA, KOREAN,

JAPANESE AND AMERICAN SPECS)

7
5

18

15
19
17

2 10

13 1

6 3 13
11 16
9 14
12

GTJZ0612E&0812E&1012E&1212E Parts Manual 81 © Aug 2020

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101039040001 1 Fixed platform

2 101040040037 1 Bracket
3 101016040146 1 Bracket
4 101040040071 1 Clamp

5 101054063007 1 Clamp

6 101016040113 2 Pad
7 101054063008 1 101054063008
8 101012040008 4 Special Nut

9 101039040034 2 Roller
10 101016040103 2 Pad
11 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2
12 215010000044 4 Bolt M5×25-A2-70 GB/T 5783
13 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
14 101016040136 2 Sliding block

15 215040000033 2 Washer 6-A2 GB/T 97.1

16 215040000003 4 Washer 5-A2-70 GB/T 93
17 215040000004 2 Washer 6-A2-70 GB/T 93
18 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
19 215020000010 2 Screw M6×12-A2-70 GB/T 70.1

© Aug 2020 82 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.5.2 EXTENDED PLATFORM ASSEMBLY (ALL SPECS EXCEPT CHINA,

KOREAN, JAPANESE AND AMERICAN SPECS)

5
9

17

15
6

7
18

19

12

3
7 4 11
16 14 13
10

GTJZ0612E&0812E&1012E&1212E Parts Manual 83 © Aug 2020

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101039040040 1 Extended platform

2 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2

3 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
4 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
5 215030000029 1 Nut M12-8-ZnD GB/T 889.1
6 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
7 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
8 215030000026 1 Nut M8-8-ZnD GB/T889.1
9 215040000119 1 Washer 14-200HV GB/T97.1
10 101039040015 2 Roller
11 101042040031 2 Cover
12 101055043000 2 Plate
13 101012040031 4 Pad
14 101039040024 1 Bracket
15 101039040013 1 Bracket
16 101016040136 2 Sliding block

17 101040040066 1 Pedal
18 101040040062 1 Spring

19 101040040060 1 Rod

© Aug 2020 84 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.5.3 FIXED PLATFORM RAILS INSTALLATION (ALL SPECS EXCEPT CHINA,

KOREAN, JAPANESE AND AMERICAN SPECS)

2
1

3 5
5 4
A

No. Part No. Qty. Description

1 101039040045 1 Rail
2 101039040011 1 Rail
3 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783
4 215030000026 4 Nut M8-8-ZnD GB/T889.1
5 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1
6 101014043005 22 Rubber choke plug

GTJZ0612E&0812E&1012E&1212E Parts Manual 85 © Aug 2020

PLATFORM COMPONENTS

3.5.4 EXTENDED PLATFORM RAILS INSTALLATION (ALL SPECS EXCEPT

CHINA, KOREAN, JAPANESE AND AMERICAN SPECS)

3 7
9 11

12 10
8

5 6

4 1 2 A
A 4
1

2 4 B
A
B A

No. Part No. Qty. Description

1 215030000026 6 Nut M8-8-ZnD GB/T889.1

2 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783
3 101045043028 1 Rail, front
4 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1
5 101016043004 1 Rail
6 101014043005 15 Rubber choke plug

7 101015040048 1 Rail
8 209020000005 2 Lanyard

9 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

10 215040000033 4 Washer 6-A2 GB/T 97.1
11 216070000001 1 Manual storage container

12 215010000050 4 Bolt M6×16-A2-70 GB/T 5783

© Aug 2020 86 GTJZ0612E&0812E&1012E&1212E Parts Manual

 PLATFORM COMPONENTS

3.5.5 PLATFORM ENTRY GATE INSTALLATION (ALL SPECS EXCEPT CHINA,

KOREAN, JAPANESE AND AMERICAN SPECS)

2
6
3

7 5
10
4

8
9 1

12

14 13
11 14
A
A
A A

GTJZ0612E&0812E&1012E&1212E Parts Manual 87 © Aug 2020

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101019040001 1 Spring

2 101045043004 1 Rail
3 101045043003 1 Rail
4 215030000026 1 Nut M8-8-ZnD GB/T889.1
5 101015040007 2 Hinge assembly

6 101042040025 1 Entry gate

7 215030000025 12 Nut M6-8-A2-70 GB/T 889.1

8 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
9 101012040056 1 Lock
10 215010000205 12 Bolt M6×55-A2-70 GB/T5783
11 215010000065 4 Bolt M8×60-8.8-ZnD GB/T 5783
12 209020000005 2 Lanyard

13 215030000026 4 Nut M8-8-ZnD GB/T889.1

14 215040000034 8 Washer 8-200HV-ZnD GB/T 97.1

© Aug 2020 88 GTJZ0612E&0812E&1012E&1212E Parts Manual

 4 CHASSIS-SCISSOR-PLATFORM
INSTALLATION

GTJZ0612E&0812E&1012E&1212E Parts Manual 89 © Aug 2020

CHASSIS-SCISSOR-PLATFORM INSTALLATION

4.1 CHASSIS-SCISSOR-PLATFORM INSTALLATION

7 11
8

3
1 4

6 2

8
7 11 5

9 10

© Aug 2020 90 GTJZ0612E&0812E&1012E&1212E Parts Manual

 CHASSIS-SCISSOR-PLATFORM INSTALLATION

No. Part No. Qty. Description

1 101013040001 2 Sliding block

2 101039040042 2 Sliding block

3 215010000223 2 Bolt M14×155-8.8-ZnD GB/T 5782

4 215030000080 2 Nut M14-8-ZnD GB/T 889.1
5 101016010044 2 Pin
6 101039010052 2 Pin
7 215030000027 4 Nut M10-8-ZnD GB/T 889.1
8 215010000011 4 Bolt M10×70-8.8-ZnD GB/T 5782
9 101039030030 1 Sliding block

10 101039030067 1 Sliding block

11 215040000035 4 Washer 10-200HV-ZnD GB/T 97.1

GTJZ0612E&0812E&1012E&1212E Parts Manual 91 © Aug 2020

CHASSIS-SCISSOR-PLATFORM INSTALLATION

This Page Intentionally Left Blank

© Aug 2020 92 GTJZ0612E&0812E&1012E&1212E Parts Manual

 5 HYDRAULIC SYSTEM

GTJZ0612E&0812E&1012E&1212E Parts Manual 93 © Aug 2020

HYDRAULIC SYSTEM

5.1 RIGHT DOOR HYDRAULIC COMPONENTS INSTALLATION

13 16 15 6
5

17
18

10 9
7

3 4

8 18
2 12 12
14
11

© Aug 2020 94 GTJZ0612E&0812E&1012E&1212E Parts Manual

 HYDRAULIC SYSTEM

No. Part No. Qty. Description

1 305070000003 / Hydraulic oil(Not shown)

2 202040000394 1 Platform Control Valve

3 215020000024 4 Screw M8×25-8.8-ZnD GB/T 70.1
4 215040000005 4 Washer 8-ZnD GB/T 93
5 203010003001 1 Motor assembly

6 202010000034 1 Gear pump

7 202110000009 1 Hydraulic tank

8 202080000001 1 Return filter

9 202110000007 1 Oil cap

10 202070003000 1 Air filter

11 101039030023 1 Plate
12 215020000287 8 Screw M8×12-8.8-ZnD GB/T 70
13 215080000001 2 Screw 3/8"-24UNF-1inches GR5
14 215080000026 4 Bolt 1/4"-20UNC-0.5inches
15 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1
16 215040000006 2 Washer 10-ZnD GB/T 93
17 215010000050 2 Bolt M6×16-A2-70 GB/T 5783
18 215040000004 6 Washer 6-A2-70 GB/T 93

GTJZ0612E&0812E&1012E&1212E Parts Manual 95 © Aug 2020

HYDRAULIC SYSTEM

5.2 EMERGENCY DECENT HANDLE INSTALLATION

1-1 1-2

3 5
4
2

No. Part No. Qty. Description

1-1 204100000016 1 Handle, emergency down(GTJZ0612E&0812E)

1-2 204100000014 1 Handle, emergency down(GTJZ1012E&1212E)

2 101039030040 1 Bracket
3 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
4 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
5 215040000005 2 Washer 8-ZnD GB/T 93

© Aug 2020 96 GTJZ0612E&0812E&1012E&1212E Parts Manual

 HYDRAULIC SYSTEM

5.3 LIFT CONTROL VALVE INSTALLATION-GTJZ0612E&0812E

3 4
5
2

No. Part No. Qty. Description

1 202040000166 1 Lift control valve

2 101012010046 1 Bracket
3 215020000022 3 Screw M8×16-8.8-ZnD GB/T 70.1
4 215020000031 3 Screw M8×45-10.9-DKL GB/T 70.1
5 215040000005 3 Washer 8-ZnD GB/T 93

GTJZ0612E&0812E&1012E&1212E Parts Manual 97 © Aug 2020

HYDRAULIC SYSTEM

5.4 LIFT CONTROL VALVE INSTALLATION-GTJZ1012E&1212E

2
6

7
5
3

© Aug 2020 98 GTJZ0612E&0812E&1012E&1212E Parts Manual

 HYDRAULIC SYSTEM

No. Part No. Qty. Description

1 202040000171 1 Lift control valve

2 202040000271 1 Lift control valve
3 101015050013 1 Bracket
4 215020000031 3 Screw M8×45-10.9-DKL GB/T 70.1
5 215020000033 3 Screw M8×50-10.9-DKL GB/T 70.1
6 215020000022 3 Screw M8×16-8.8-ZnD GB/T 70.1
7 215040000005 3 Washer 8-ZnD GB/T 93

GTJZ0612E&0812E&1012E&1212E Parts Manual 99 © Aug 2020

HYDRAULIC SYSTEM

5.5 HYDRAULIC VALVES IDENTIFICATION

© Aug 2020 100 GTJZ0612E&0812E&1012E&1212E Parts Manual

 HYDRAULIC SYSTEM

H G I
V Y4
Y3 J
U
D
Y2 U
Y1
T1
BS U U
M
AS
CSE 202040000271
P
T2
202040000394
Y5 V

CSE
Y4 U

C
202040000166
V
202040000171
U F

NO. Description
D Lift valve
G Lift relief valve
H Priority valve
I Steer relief valve
J Soleniod directional valve, steer
U Check valve
V Soleniod directional valve, descend
F Relief valve
Y1 Soleniod, liftvalve
Y2 Soleniod, right steer valve
Y3 Soleniod, left steer valve
Y4 Soleniod, descend valve
Y5 Soleniod, descend valve

GTJZ0612E&0812E&1012E&1212E Parts Manual 101 © Aug 2020

© Aug 2020
18
3
S
HYDRAULIC SYSTEM

Hydraulic pump
P
3
Lift cylinder
2

14 16 10 C
Suction port 19

102
Hydraulic oil tank 14 1 6 Filter 6 8 P 16 9 CSE
Return port T2 9 21
Drain port CSE 9 21
12

18 Platform control valve

BS 7 22 11 15 13 7
4 M
AS 7 17 11 15 13 7 Steer cylinder

5 T1
5.6 HYDRAULIC TUBES LAYOUT-GTJZ0612E&0812E

GTJZ0612E&0812E&1012E&1212E Parts Manual

 HYDRAULIC SYSTEM

No. Part No. Qty. Description

1 213050000475 1 Hose
2 213010000011 1 Fitting

3 213010000061 2 Fitting

4 213010000010 1 Fitting

5 213010000003 1 Fitting

6 213010000014 2 Fitting

7 213010000007 4 Fitting

8 213010000005 1 Fitting

9 213010000006 3 Fitting

10 213010000012 1 Fitting

11 213010000024 2 Fitting

12 213060000002 1 Plug

13 213050001040 2 Hose
14 101011050001 2 Sunction tube assy

15 213010000139 2 Fitting

16 213010000009 2 Fitting

17 213050000435 1 Hose
18 213050001327 2 Hose
19 213050001326 1 Hose
20 216110000001 1 Hose Jacket
21 213050000348 2 Hose
22 213050000850 1 Hose

GTJZ0612E&0812E&1012E&1212E Parts Manual 103 © Aug 2020

© Aug 2020
Lift cylinder, upper
18
Lift control valve,
3 upper
HYDRAULIC SYSTEM

S
28 25 10 C
Hydraulic pump
P
3
2 20 25 9 CSE

14
Suction port 19 16
26 27 25 10 C D
M1

104
Hydraulic oil tank 14 1 6 6 8 P
Filter
Return port 25
Drain port 25 9 CSE
T2 9 21
12 Lift control valve,
Platform control valve CSE 9 23 lower Lift cylinder, lower
18

4 M BS 7 22 11 15 13 7
Steer cylinder
5 T1 AS 7 17 11 15 13 7
5.7 HYDRAULIC TUBES LAYOUT-GTJZ1012E&1212E

GTJZ0612E&0812E&1012E&1212E Parts Manual

 HYDRAULIC SYSTEM

No. Part No. Qty. Description

1 213050000475 1 Hose
2 213010000011 1 Fitting

3 213010000061 2 Fitting

4 213010000010 1 Fitting

5 213010000003 1 Fitting

6 213010000014 2 Fitting

7 213010000007 4 Fitting

8 213010000005 1 Fitting

9 213010000006 4 Fitting

10 213010000012 2 Fitting

11 213010000024 2 Fitting

12 213060000002 1 Plug

13 213050001040 2 Hose
14 101011050001 2 Sunction tube assy

15 213010000139 2 Fitting

16 213010000002 1 Fitting

17 213050000435 1 Hose
18 213050001327 2 Hose
19 213050001326 1 Hose
20 213050000404 1 Hose
21 213050003186 1 Hose
22 213050000850 1 Hose
23 213050003187 1 Hose
24 216110000001 1 Hose Jacket
25 213010000009 5 Fitting

26 213010000062 1 Fitting

27 213050000268 1 Hose
28 213050001592 1 Hose

GTJZ0612E&0812E&1012E&1212E Parts Manual 105 © Aug 2020

HYDRAULIC SYSTEM

5.8 HYDRAULIC SCHEMATIC-GTJZ0612E&0812E

Load sensor(options) Lift cylinder

M1 A B

M2 Y4

Steer cylinder

CSE AS BS

M Y1

Y2 Y3

M T1

T2

© Aug 2020 106 GTJZ0612E&0812E&1012E&1212E Parts Manual

 HYDRAULIC SYSTEM

5.9 HYDRAULIC SCHEMATIC-GTJZ1012E&1212E

Upper lifting cylinder

Lower Lift cylinder
Load sensor(options)

M1
A A B
B

M2 Y5

Y4

C
CSE
C

D
CSE
Steer cylinder

CSE AS BS

M Y1

Y2 Y3

M T1

T2

GTJZ0612E&0812E&1012E&1212E Parts Manual 107 © Aug 2020

HYDRAULIC SYSTEM

This Page Intentionally Left Blank

© Aug 2020 108 GTJZ0612E&0812E&1012E&1212E Parts Manual

 6 ELECTRICAL SYSTEM

GTJZ0612E&0812E&1012E&1212E Parts Manual 109 © Aug 2020

ELECTRICAL SYSTEM

6.1 LEFT DOOR ELECTRICAL COMPONENTS INSTALLATION

(WITH MAIN POWER PLUG)

7
13
14 16
10
12
17
10
12 5
3

8 1

15

2
6
9
11

© Aug 2020 110 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 101053063026 Options, 3 pins plug

1-1 203080003071 1 3 pins plug

1-2 203080000343 1 3 pins plug

2 203040000023 1 Contactor
3 203080000647 1 Handle assembly, Emergency stop plug

4 203100000025 1 Charger

5 203080000002 1 Emergency stop plug

6 215020000104 2 Screw M4×10-A2-70 GB/T 818

7 215020000111 2 Screw M5×16-A2-70 GB/T 818
8 101055063023 Options, Charger cord and plug

8-1 203080000178 1 Charger cord and plug (Type G, HongKong and Middle East specs)

8-2 203080000173 1 Charger cord and plug (Type M, Macao specs)

8-3 203080003040 1 Charger cord and plug (Japanese specs)

8-4 203080000175 1 Charger cord and plug(Type I, China and Australian specs)

8-5 203080000174 1 Charger cord and plug (Type J, Swiss specs)

8-6 203080000177 1 Charger cord and plug (Type E+F, European and Brazilian specs)

8-7 203080000630 1 Charger cord and plug (Type B, American and South American specs)

9 215040000002 2 Washer 4-A2-70 GB/T 93

10 215040000004 6 Washer 6-A2-70 GB/T 93
11 215040000031 2 Washer 4-A2 GB/T 97.1
12 215040000033 6 Washer 6-A2 GB/T 97.1
13 215040000003 2 Washer 5-A2-70 GB/T 93
14 215020000119 2 Screw M6×30-A2-70 GB/T 818
15 203080000004 2 Connector, PVC
16 203070000043 1 Fuseholder, with 275A fuse
17 215020000116 4 Screw M6×16-A2-70 GB/T 818

GTJZ0612E&0812E&1012E&1212E Parts Manual 111 © Aug 2020

ELECTRICAL SYSTEM

6.2 LEFT DOOR ELECTRICAL COMPONENTS INSTALLATION

(WITH MAIN POWER SWITCH)

5
4 12
12
13

11

14
6
9
2 1

16 8

16

10
3
15
7

© Aug 2020 112 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 101053063026 Options, 3 pins plug

1-1 203080003071 1 3 pins plug

1-2 203080000343 1 3 pins plug

2 215040000033 4 Washer 6-A2 GB/T 97.1

3 215040000002 2 Washer 4-A2-70 GB/T 93
4 215020000110 2 Screw M5×12-A2-70 GB/T 818
5 215020000111 2 Screw M5×16-A2-70 GB/T 818
6 215040000004 4 Washer 6-A2-70 GB/T 93
7 203040000023 1 Contactor
8 101048063004 Options, Charger

8-1 203100000025 1 Charger(Lead-acid battery)

8-2 203100000067 1 Charger(Lithuim battery)

9 101055063023 Options, Charger cord and plug

9-1 203080000178 1 Charger cord and plug (Type G, HongKong and Middle East specs)

9-2 203080000173 1 Charger cord and plug (Type M, Macao specs)

9-3 203080003040 1 Charger cord and plug (Japanese specs)

9-4 203080000175 1 Charger cord and plug(Type I, China and Australian specs)

9-5 203080000174 1 Charger cord and plug (Type J, Swiss specs)

9-6 203080000177 1 Charger cord and plug (Type E+F, European and Brazilian specs)

9-7 203080000630 1 Charger cord and plug (Type B, American and South American specs)

10 215020000105 2 Screw M4×12-A2-70 GB/T 818

11 203060000124 1 Emergency Stop Switch

12 215040000003 4 Washer 5-A2-70 GB/T 93

13 203070000043 1 Fuseholder, with 275A fuse
14 215020000116 4 Screw M6×16-A2-70 GB/T 818
15 215040000031 2 Washer 4-A2 GB/T 97.1
16 203080000004 4 Connector, PVC

GTJZ0612E&0812E&1012E&1212E Parts Manual 113 © Aug 2020

ELECTRICAL SYSTEM

6.3 RIGHT DOOR ELECTRICAL COMPONENTS INSTALLATION

15
16
17
1

7
12 8

14
13
10
3

14
13
10
2
6
9
5 11

© Aug 2020 114 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 203020000060 1 Motor controller

2 203050000002 1 Alarm
3 203050000012 1 Horn
4 203030000014 1 Protector, drive circuit
5 203040000001 1 Relay

6 215020000104 1 Screw M4×10-A2-70 GB/T 818

7 215040000032 2 Washer 5-A2 GB/T 97.1
8 215040000003 2 Washer 5-A2-70 GB/T 93
9 215040000002 1 Washer 4-A2-70 GB/T 93
10 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
11 215040000031 1 Washer 4-A2 GB/T 97.1
12 215020000111 2 Screw M5×16-A2-70 GB/T 818
13 215040000005 2 Washer 8-ZnD GB/T 93
14 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
15 215040000033 4 Washer 6-A2 GB/T 97.1
16 215040000004 4 Washer 6-A2-70 GB/T 93
17 215020000118 4 Screw M6×25-A2-70 GB/T 818

GTJZ0612E&0812E&1012E&1212E Parts Manual 115 © Aug 2020

ELECTRICAL SYSTEM

6.4 BATTERIES INSTALLATION (LEAD-ACID BATTERY)

A 4

B
5 4

3 5

A
B 1

B B
A

No. Part No. Qty. Description

1 101051063031 Options, Lead acid battery

1-1 203100000034 4 Battery, Lead acid(GTJZ0612E&0812E&1012E)

1-2 203100000002 4 Battery, Lead acid(GTJZ1012E)

1-3 203100000030 4 Battery, Lead acid(GTJZ1212E)

2 203100000044 4 Battery cap (Black)

3 203100000041 4 Battery cap

4 203080000004 8 Connector, PVC

5 215080000007 8 Nut 5/16"-18UNC

© Aug 2020 116 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.5 BATTERIES INSTALLATION (LEAD-ACID BATTERY,

MAINTENANCE-FREE)

A 3

B
4
3

5
4

A
B
1

B B
A

No. Part No. Qty. Description

1 101051063032 Options, Lead acid battery, maintenance-free

1-1 203100000017 4 Battery, Maintenance free(GTJZ0612E&0812E&1012E)

1-2 203100000032 4 Battery, Maintenance free(GTJZ1212E)

2 203100000044 4 Battery cap (Black)

3 203080000004 8 Connector, PVC

4 215080000007 8 Nut 5/16"-18UNC
5 203100000041 4 Battery cap

GTJZ0612E&0812E&1012E&1212E Parts Manual 117 © Aug 2020

ELECTRICAL SYSTEM

6.6 BATTERIES INSTALLATION (LITHIUM BATTERY)

No. Part No. Qty. Description

1 101051063028 Options, lithium battery

1-1 203100000058 1 Battery, Lithium

1-2 203100000059 1 Battery, Lithium(GTJZ0612E&0812E&1012E)

© Aug 2020 118 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.7 GROUND CONTROLLER INSTALLATION

9 11

12
10 7

11
8

6
1

3 5

2 4

GTJZ0612E&0812E&1012E&1212E Parts Manual 119 © Aug 2020

ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 101058033013 1 Control panel

2 101053063039 1 Screen label

3 203020000064 1 Main controller
4 203060000066 1 Key switch

5 203060000142 1 Emergency stop switch

6 203160000006 1 Fuse
7 215020000211 2 Screw M4×30-A2-70 GB/T 818
8 215020000116 4 Screw M6×16-A2-70 GB/T 818
9 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
10 215040000002 2 Washer 4-A2-70 GB/T 93
11 215040000033 8 Washer 6-A2 GB/T 97.1
12 215040000031 2 Washer 4-A2 GB/T 97.1

© Aug 2020 120 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.8 CHASSIS ELECTRICAL COMPONENTS INSTALLATION

10

1
17

4-1b
9
4-2b 4-1c
4-2c 4-1d
4-2d
4-2a 4-1a
20
8
6
15
3
24

12 19 15 3 24

23
18 2
22 13 16 25
21 14 7
11

GTJZ0612E&0812E&1012E&1212E Parts Manual 121 © Aug 2020

ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 215040000005 4 Washer 8-ZnD GB/T 93

2 101058063003 Options, Limit switch, Pothole protection

2-1 203060003030 2 Limit switch

2-2 203060003031 2 Limit switch
3 215040000003 5 Washer 5-A2-70 GB/T 93
4 101048063013 Options, Level sensor

4-1a 203060000076 1 Level sensor

4-1b 215010000050 3 Bolt M6×16-A2-70 GB/T 5783
4-1c 215040000004 3 Washer 6-A2-70 GB/T 93
4-1d 215040000033 3 Washer 6-A2 GB/T 97.1
4-2a 203150000036 1 Level sensor
4-2b 215010000049 3 Bolt M6×12-A2-70 GB/T 5783
4-2c 215040000004 3 Washer 6-A2-70 GB/T 93
4-2d 215040000033 3 Washer 6-A2 GB/T 97.1
5 215010000064 1 Bolt M8×55-8.8-ZnD GB/T 5783
6 203060000108 2 Limit switch
7 215040000033 4 Washer 6-A2 GB/T 97.1
8 201990003005 2 Connector
9 101015030039 1 Cover
10 215010000056 4 Bolt M8×16-8.8-ZnD GB/T 5783
11 216990003000 1 Clamp

12 215020000114 1 Screw M5×30-A2-70 GB/T 818

13 101014030107 2 Bracket
14 215040000004 4 Washer 6-A2-70 GB/T 93
15 215040000032 5 Washer 5-A2 GB/T 97.1
16 215020000212 4 Screw M4×35-A2-70 GB/T 818
18 215040000031 4 Washer 4-A2 GB/T 97.1
19 203160000004 1 Rubber strap, anti-static

20 215020000214 4 Screw M5×35-A2-70 GB/T 818

21 215010000050 4 Bolt M6×16-A2-70 GB/T 5783
22 215030000005 1 Nut M8-8-ZnD GB/T 6170
23 203080003072 1 Cable
24 215030000003 5 Nut M5-A2-70 GB/T 6170
25 215040000002 4 Washer 4-A2-70 GB/T 93
17 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1

© Aug 2020 122 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.9 SCISSOR ELECTRICAL COMPONENTS INSTALLATION

1 4 5
11 6 8
7 3

2
5
4

10
9

No. Part No. Qty. Description

1 101016010063 1 Bracket
2 215010000041 4 Bolt M5×12-A2-70 GB/T 5783
3 101016010062 1 Flange

4 215040000032 6 Washer 5-A2 GB/T 97.1

5 215040000003 6 Washer 5-A2-70 GB/T 93
6 215030000003 2 Nut M5-A2-70 GB/T 6170
7 215020000215 2 Screw M5×40-A2-70 GB/T 818
8 215020000001 2 Screw M4×10-A2-70 GB/T 70.1
9 203150000055 2 Pressure sensor
10 203080003094 2 Connector
11 203150000046 1 Angle sensor

GTJZ0612E&0812E&1012E&1212E Parts Manual 123 © Aug 2020

ELECTRICAL SYSTEM

6.10 PLATFORM CONTROLLER INSTALLATION

2

7
6

4
1
3

No. Part No. Qty. Description

1 215040000004 4 Washer 6-A2-70 GB/T 93

2 203020000065 1 Platform control box
3 215020000116 4 Screw M6×16-A2-70 GB/T 818
4 215040000033 4 Washer 6-A2 GB/T 97.1
5 101015060015 1 Cover, Platform control box
6 209030003004 1 Bolt M8
7 101014040046 1 Bracket

© Aug 2020 124 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.11 GROUND TO PLATFORM HARNESS-GTJZ1212E

1 2 3 5 6 7 8

CANH 00 CANH 00

2 1 2 1

CANL 06 08
CANL 06 08

4 5 4 3
5 3

No. Part No. Qty. Description

101048060015 1 Ground to Platform Harness

1 203080000349 1 Connector
2 203080000351 5 Pin
3 203080000352 1 Terminal, male
4 203080003050 16 Cable, 5-pin cordset

5 203080000348 1 Connector
6 203080000355 5 Socket
7 203080000354 1 Cover
8 203080000350 2 Connector

GTJZ0612E&0812E&1012E&1212E Parts Manual 125 © Aug 2020

ELECTRICAL SYSTEM

6.12 GROUND TO PLATFORM HARNESS-GTJZ1012E

1 2 3 5 6 7 8

CANH 00 CANH 00

2 1 2 1

CANL 06 08
CANL 06 08

4 5 4 3
5 3

No. Part No. Qty. Description

101048060014 1 Ground to Platform Harness

1 203080000349 1 Connector
2 203080000351 5 Pin
3 203080000353 1 Cover
4 203080003050 14 Cable, 5-pin cordset

5 203080000348 1 Connector
6 203080000355 5 Socket
7 203080000354 1 Cover
8 203080000350 2 Connector

© Aug 2020 126 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.13 GROUND TO PLATFORM HARNESS-GTJZ0612E

1 2 3 5 6 7 8

CANH 00 CANH 00

2 1 2 1

CANL 06 08
CANL 06 08

4 5 4 3
5 3

No. Part No. Qty. Description

101051063009 1 Ground to Platform Harness

1 203080000349 1 Connector
2 203080000351 5 Pin
3 203080000353 1 Cover
4 203080003050 9 Cable, 5-pin cordset

5 203080000348 1 Connector
6 203080000355 5 Socket
7 203080000354 1 Cover
8 203080000350 2 Connector

GTJZ0612E&0812E&1012E&1212E Parts Manual 127 © Aug 2020

ELECTRICAL SYSTEM

6.14 GROUND TO PLATFORM HARNESS-GTJZ0812E

1 2 3 5 6 7 8

CANH 00 CANH 00

2 1 2 1

CANL 06 08
CANL 06 08

4 5 4 3
5 3

No. Part No. Qty. Description

101052063007 1 Ground to Platform Harness

1 203080000349 1 Connector
2 203080000351 5 Pin
3 203080000353 1 Cover
4 203080003050 12 Cable, 5-pin cordset

5 203080000348 1 Connector
6 203080000355 5 Socket
7 203080000354 1 Cover
8 203080000350 2 Connector

© Aug 2020 128 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.15 POWER CABLE KIT (WITH MAIN POWER SWITCH)–

GTJZ0612E&0812E&1012E
1 2 3

180

Red wire
Ba+ 35-8 35-8 Ba- Battery connecting wire, quantity 2 ea

300

Red wire
Ba+ 35-8 35-8 Ba- Battery connecting wire, quantity 1 ea

300

Red wire
Ba+ 35-8 35-8 F1.1 Battery positive voltage - Fuse, quantity 1 ea

2400
Black wire
Ba- 35-8 35-8 -BATT Battery negative voltage - Motor controller,
with closed corrugated pipe quantity 1 ea

4 6

450

Red wire
F1.2 35-8 35-8 QF.1 Fuse - Main power switch, quantity 1ea

450

Red wire
QF.2 35-8 35-8 K1.1 Main power switch - Contactor, quantity 1ea

900
Black wire
MP- 35-10 35-8 -P DC motor - Motor contrller, quantity 1 ea

900
Red wire
MP+ 35-10 35-8 B+ DC motor - Motor contrller, quantity 1 ea

2100
Red wire
K1 35-8 35-8 B+ Contactor - Motor contrller, quantity 1 ea
with closed corrugated pipe

GTJZ0612E&0812E&1012E&1212E Parts Manual 129 © Aug 2020

ELECTRICAL SYSTEM

No. Part No. Qty. Description

101048063037 1 Power Cable Kit

1 203080000677 18 Terminal, copper

2 203080000257 5 Cable (red)

3 203080000035 1 Heat shrink

4 203080000009 3 Cable (black)

5 203080000680 2 Terminal, copper

6 203080000006 5 Corrugated pipe

© Aug 2020 130 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.16 POWER CABLE KIT (WITH MAIN POWER PLUG)-

GTJZ0612E&0812E&1012E
1 2 3
200

Red wire
Ba+ 35-8 35-8 Ba- Battery connecting wire, quantity 1 ea

250

Red wire
Ba+ 35-8 35-8 Ba- Battery connecting wire, quantity 1 ea

320

Red wire
Ba+ 35-8 35-8 Ba- Battery connecting wire, quantity 1 ea

7
300

Red wire
Ba+ 35-8 QF1.1+ Battery positive voltage - Main power plug

600
Black wire
Ba- 35-8 QF2.1- Battery negative voltage - Main power plug

300
Red wire
QF1.2+ 35-8 F1 Main power plug - Fuse, quantity 1ea

830
Red wire
F1 35-8 35-8 K1 Fuse - Contactor, quantity 1ea

3100
Black wire
QF2.2- 35-8 -BATT Main power plug - Motor contrller, quantity 1 ea
with closed corrugated pipe
4 6
5

900
Black wire
MP- 35-10 35-8 -P DC motor - Motor contrller, quantity 1 ea

900
Red wire
MP+ 35-10 35-8 B+ DC motor - Motor contrller, quantity 1 ea

1900
Red wire
K1 35-8 35-8 B+ Contactor - Motor contrller, quantity 1 ea
with closed corrugated pipe

GTJZ0612E&0812E&1012E&1212E Parts Manual 131 © Aug 2020

ELECTRICAL SYSTEM

No. Part No. Qty. Description

101048063039 1 Power Cable Kit

1 203080000677 16 Terminal, copper

2 203080000257 6 Cable (red)

3 203080000035 1 Heat shrink

4 203080000009 5 Cable (black)

5 203080000680 2 Terminal, copper

6 203080000006 7 Corrugated pipe

7 203080000397 4 Terminal

© Aug 2020 132 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.17 POWER CABLE KIT (LITHIUM BATTERY)

1 2 3

300
Red wire
Ba+ 35-8 35-8 F1.1 Battery positive voltage - Fuse, quantity 1 ea

2200
Black wire Battery negative voltage - Motor controller,
35-8 35-8 -BATT
BA- quantity 1 ea
with closed corrugated pipe

450
Red wire
F1.2 35-8 35-8 QF.1 Fuse - Main power switch, quantity 1ea

450
Red wire
QF.2 35-8 35-8 K1.1 Main power switch - Contactor, quantity 1ea

5
900

Black wire
MP- 35-10 35-8 -P DC motor - Motor contrller, quantity 1 ea

900
Red wire
MP+ 35-10 35-8 B+ DC motor - Motor contrller, quantity 1 ea

1700
Red wire
K1.2 35-8 35-8 B+ Contactor - Motor contrller, quantity 1 ea
with closed corrugated pipe
6

GTJZ0612E&0812E&1012E&1212E Parts Manual 133 © Aug 2020

ELECTRICAL SYSTEM

No. Part No. Qty. Description

101049063010 1 Power Cable Kit

2 203080000257 4 Cable (red)

4 203080000009 3 Cable (black)

6 203080000006 4 Corrugated pipe

5 203080000045 2 Terminal, copper

1 203080000038 12 Terminal, copper

3 203080000035 1 Heat shrink

© Aug 2020 134 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.18 POWER CABLE KIT-GTJZ1212E

1 2 3

200
Red wire
Ba+ 35-8 35-8 Ba- Battery connecting wire, quantity 2 ea

500

Red wire
Ba+ 35-8 35-8 Ba+ Battery connecting wire, quantity 1 ea

350
Red wire
Ba+ 35-8 35-8 F1.1 Battery positive voltage - Fuse, quantity 1 ea

2700
Black wire Battery negative voltage - Motor controller,
Ba- 35-8 35-8 -BATT quantity 1 ea

4 6

550
Red wire
F1.2 35-8 35-8 QF.1 Fuse - Main power switch, quantity 1ea

450
Red wire
QF.2 35-8 35-8 K1.1 Main power switch - Contactor, quantity 1ea

900
Black wire
MP- 35-10 35-8 -P DC motor - Motor contrller, quantity 1 ea

900
Red wire
MP+ 35-10 35-8 B+ DC motor - Motor contrller, quantity 1 ea

2200
Red wire
K1 35-8 35-8 B+ Contactor - Motor contrller, quantity 1 ea

280
Red wire
35-8 35-8 Battery connecting wire, quantity 1 ea
Ba- Ba-

GTJZ0612E&0812E&1012E&1212E Parts Manual 135 © Aug 2020

ELECTRICAL SYSTEM

No. Part No. Qty. Description

101049063009 1 Power Cable Kit

1 203080000677 20 Terminal, copper

2 203080000257 4 Cable (red)

3 203080000035 1 Heat shrink

4 203080000009 4 Cable (black)

5 203080000680 2 Terminal, copper

6 203080000006 5 Corrugated pipe

© Aug 2020 136 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.19 CHASSIS HARNESS (LEAD-ACID BATTERY)-

GTJZ0612E&0812E

32 1 54 8 76 11

41 40 39 38
Down Limit Up limit

210 07 209 07
50 50

Down
200 200
2 1
00 307
Φ8

4500 300
Φ8 Level Switch
Down Angle sersor
B
2 1 100 213
00 307 2800 C 00
214 00 07 07
3 2 1 A

400 2300 50
F1 F2
Connect by wire
B Motor controller Motor controller
215 100 1200 1750
C 00 00 F1 F2
07
A
150
1 100 150
A1 A2
Press Sensor 1 150
field coil field coil
100
2 1 2 1 90
B 800 800 2 1 15 F1 15 F2
2 1
222 00 07 00 07
C 00
Break,left Break,right
07
A 2 1 2 1
2 3 2 Flash beacon L- L+ R- R+
Press Sensor 2 BB 07 50 Flash beacon
210 100
4 1
650 100
50
Pothole guard deploy detect 50
1250
Φ8
Φ8
50 50
3 2
211 BB 650
50 300
4 1
50
100 250 750 600 150
05X 05
2 1
Charger plug

100 Turn right,front wheel

1100 2 1
B 00 302
CAN1L
C
CAN1H
A 50
80 80
BMS

Contactor 02

12 13

Contactor

47 10 9 36 37 35 34 33 32 31 25 26 27 28 29 30

GTJZ0612E&0812E&1012E&1212E Parts Manual 137 © Aug 2020

ELECTRICAL SYSTEM

12 13 14 15 43 46 23 22 42 44 45

Fuse

motor controller
03 02
AMP Connector (35 Position) SB0
Emergency stop Switch
1 24
13 50 50 03 05
07
2 25 motor controller
315 14 310
3 317 26 70 AMP Connector (14 Position)
316 15 motor controller
313 80
4 27 AMP Connector (35 Position) 1
312 16 6 10
5 28
314 17 1 24 2 11
13 7 219
6 210 29 CANL
18 CANH 12
2 25 3
7 50 14 07 8 220
30
19 3 09 26 4 13
8 31 3 1 15 215 CAN1H 9
CAN2L 20 05X 80 4 00 27 5 14
06 07 16 314 CAN1L
9 32
CAN2H
21 4 2 5 214 28
10 33 05X
07 17 311 Brake
12 06 09 6 310
22 29
11 34 306 18 317
13 23 311 7 307 30
Keyswitch 316 19 302
12 35 1 2 3 4 5
15 8 301 31 07 L- L+ 303
313 20 315 6 7 8 9 10
Footswitch and overhead protection 9 308 32 304 00 R- R+ 305
(options) 312 21 304
10 212 33
3 2 303 305
220 07 22 160
11 211 34
130 07 219 222 23 213
4 1 12 35
209 210 270
80
90

100 120

110 100 50 3 2
90 CAN2H CAN1L

CAN2L CAN1H
4 1

Electrical plug
100 300 120
120 2 1
00 301

CANH 00 00 00

1 86 100 150
Turn left,front wheel 2
170 200 07 03
06 87a
CANL 08 30
87 85
5 4 3 08
308
150
Power and communication RelayK2
2 1
00 306 Horn
100 07
100 212

Alarm
3 2
2 1 CAN1H 00
00 07
CAN1L 07
4 1

Flash beacon
Remote data interactive unit

19 18 17 16 21 20 24
48

© Aug 2020 138 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

No. Part No. Qty. Description

101051063016 1 Chassis Harness

1 203080000012 3 Connector
2 203080000032 3 Lock
3 203080000041 45 Terminal, female
4 203080000024 10 Connector
5 203080000016 10 Lock
6 203080000315 1 Connector
7 203080000314 1 Lock
8 203080000262 3 AMP Terminal
9 203080000018 1 Terminal
10 203080000030 1 Heat shrink
11 203080000514 4 Terminal
12 203080000134 5 Terminal
13 203080000036 2 Terminal
14 203080000430 2 AMP Connector (35 Position)

15 203080000433 50 Terminal
16 203080000348 1 Connector
17 203080000355 5 Socket
18 203080000354 1 Cover
19 203080000350 1 Connector
20 203040000038 1 Relay mount

21 203080000336 4 Terminal
22 203080000259 1 MOLEX Connector
23 203080000584 9 Terminal
24 203080000335 1 Connector
25 203080000029 1 Cable
26 203080000047 3 Cable
27 203080000248 77 Cable
28 203080000308 25 Cable
29 203080000196 1 Cable
30 203080000528 2 Cable
31 203080000135 1 Corrugated pipe (Black)

32 203080000037 2 Corrugated pipe

33 203080000006 6 Corrugated pipe

34 203080000031 11 Corrugated pipe

35 203080000188 1 Corrugated pipe

36 203080000130 6 Terminal
37 203080000129 6 Connector

GTJZ0612E&0812E&1012E&1212E Parts Manual 139 © Aug 2020

ELECTRICAL SYSTEM

No. Part No. Qty. Description

38 203080000133 3 Terminal
39 203080000678 2 Connector
40 203080000663 2 Locking piece

41 203080000664 4 Terminal
42 203080000492 3 Cap, Female (4 position)

43 203080000295 34 Plastic plug

44 203080000020 3 Lock
45 203080000044 3 Connector
46 203080000431 1 AMP Connector (14 Position)

47 203080000200 2 Terminal
48 203080000474 1 Cap, Female (2 Position)

© Aug 2020 140 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.20 CHASSIS HARNESS (LITHIUM BATTERY)-

GTJZ0612E&0812E

3 2 1 5 4 8 7 6 11

41 40 39 38
Down Limit Up limit

210 07 209 07
50 50

200 200

Φ8

Angle sersor 300 Level Switch

Down
B
2 1 100 213
00 307 214 00 07 C 00
3 2 1
07
A

5300 50
400 Connect by wire F1 F2
B Motor controller Motor controller
100 1200 1750
215
C 00 00 F1 F2
07
A
100 150
Press Sensor 1 100 150
B
150
215
C 00 90
07 800 800 2 1 A1 A2
A 2 1
00 07 00 07 field coil field coil
Press Sensor 2 2 1 2 1
2 15 F1 15 F2
3 Flash beacon Break,left
BB 07 Flash beacon
2 1 Break,right
4 1 210 L- L+
2 1
650 R- R+
Pothole guard deploy detect
100 100
Battery Communlation 1150 50
Φ8
B 50
Φ8
CAN1L
C 08 3 2 100
650
CAN1H 211 BB 100
A
50 300
4 1

300 600 550

200
05 05X
2 1 50
Charger plug

Turn right,front wheel

300 2 1
00 302

50
80 80
2.5mm2

Contactor
02

12 13

Contactor

48 10 9 36 37 35 34 33 32 31 25 26 27 28 29 30

GTJZ0612E&0812E&1012E&1212E Parts Manual 141 © Aug 2020

ELECTRICAL SYSTEM

12 13 42 44 45 14 15 43 46 23 22 47

Fuse

motor controller
03 02
AMP Connector (35 Position) SB0
Emergency stop Switch
1 24
13 50 50 03 05
07
2 25 motor controller
315 14 310
3 317 26 70 AMP Connector (14 Position)
316 15 motor controller
313 80
4 27 AMP Connector (35 Position)
312 16 1 10
6
5 28
314 17 1 24 2 11
13 7 219
6 210 29 CANL
18 CANH 12
2 25 3
7 50 14 07 8 220
30
19 3 09 26 4 13
8 31 3 1 15 215 CAN1H 9
CAN2L 20 05X 80 4 00 27 5 14
06 07 16 314 CAN1L
9 32
CAN2H 21 4 2 5 214 28
10 33 07 17 311
06 05X
12 22 09 6 310 29 Brake
11 34 306 18 317
13 23 311 7 307 30
12 35
Keyswitch 316 19 302 1 2 3 4 5
15 8 301 31 07 L- L+ 303
313 20 315 6 7 8 9 10
Footswitch and overhead protection 9 308 32 R+ 305
304 00 R-
(options) 312 21 304
3 10 212 33
2 303 305160
220 07 22 160
11 211 34
80 219 222 213
4 07 1 12
23
35
130 209 210 310

80

100 120

110 100 50 90
2 1
CAN2LCAN2H

Electrical plug

100 300 120

140 120 2 1
00 301

CANH 00 00 00
250
Turn left,front wheel 1 86 1.5mm2 100 150
2
170 07 03
06 87a
CANL 08 30
87 85
5 4 3 3 2 08
CAN1H 00 308
Power and communication Relay 150
CAN1L 07 K2 Horn
2 1 4 1
00 306
Remote data interactive unit
07
212

Alarm

19 18 17 16 21 20 24 49

© Aug 2020 142 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

No. Part No. Qty. Description

101051063018 1 Chassis Harness

1 203080000012 4 Connector
2 203080000032 4 Lock
3 203080000041 44 Terminal, female
4 203080000024 10 Connector
5 203080000016 10 Lock
6 203080000315 1 Connector
7 203080000314 1 Lock
8 203080000262 3 AMP Terminal
9 203080000018 1 Terminal
10 203080000030 1 Heat shrink
11 203080000514 4 Terminal
12 203080000134 5 Terminal
13 203080000036 2 Terminal
14 203080000430 2 AMP Connector (35 Position)

15 203080000433 49 Terminal
16 203080000348 1 Connector
17 203080000355 5 Socket
18 203080000354 1 Cover
19 203080000350 1 Connector
20 203040000038 1 Relay mount

21 203080000336 4 Terminal
22 203080000259 1 MOLEX Connector
23 203080000584 9 Terminal
24 203080000335 1 Connector
25 203080000029 1 Cable
26 203080000047 1 Cable
27 203080000248 74 Cable
28 203080000308 23 Cable
29 203080000196 1 Cable
30 203080000528 2 Cable
31 203080000135 1 Corrugated pipe (Black)

32 203080000037 2 Corrugated pipe

33 203080000006 6 Corrugated pipe

34 203080000031 11 Corrugated pipe

35 203080000188 1 Corrugated pipe

36 203080000130 6 Terminal
37 203080000129 6 Connector

GTJZ0612E&0812E&1012E&1212E Parts Manual 143 © Aug 2020

ELECTRICAL SYSTEM

No. Part No. Qty. Description

38 203080000133 3 Terminal
39 203080000678 2 Connector
40 203080000663 2 Locking piece

41 203080000664 4 Terminal
42 203080000492 2 Cap, Female (4 position)

43 203080000295 35 Plastic plug

44 203080000020 2 Lock
45 203080000044 2 Connector
46 203080000431 1 AMP Connector (14 Position)

47 203080000474 1 Cap, Female (2 Position)

48 203080000068 4 Plug

49 203080000200 2 Terminal

© Aug 2020 144 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.21 CHASSIS HARNESS (LEAD-ACID BATTERY)-

GTJZ1012E&1212E

32 1 54 8 76 11

41 40 39 38
Down Limit Up limit

210 07 209 07
50 50

Down
200 200
2 1
00 307
Φ8

4500 300
Φ8 Level Switch
Down Angle sersor
B
2 1 100 213
00 307 2800 C 00
214 00 07 07
3 2 1 A

400 2300 50
F1 F2
Connect by wire
B Motor controller Motor controller
215 100 1200 1750
C 00 00 F1 F2
07
A
150
1 100 150
A1 A2
Press Sensor 1 150
field coil field coil
100
2 1 2 1 90
B 800 800 2 1 15 F1 15 F2
2 1
222 00 07 00 07
C 00
Break,left Break,right
07
A 2 1 2 1
2 3 2 Flash beacon L- L+ R- R+
Press Sensor 2 BB 07 50 Flash beacon
210 100
4 1
650 100
50
Pothole guard deploy detect 50
1250
Φ8
Φ8
50 50
3 2
211 BB 650
50 300
4 1
50
100 250 750 600 150
05X 05
2 1
Charger plug

100 Turn right,front wheel

1100 2 1
B 00 302
CAN1L
C
CAN1H
A 50
80 80
BMS

Contactor 02

12 13

Contactor

47 10 9 36 37 35 34 33 32 31 25 26 27 28 29 30

GTJZ0612E&0812E&1012E&1212E Parts Manual 145 © Aug 2020

ELECTRICAL SYSTEM

12 13 14 15 43 46 23 22 42 44 45

Fuse

motor controller
03 02
AMP Connector (35 Position) SB0
Emergency stop Switch
1 24
13 50 50 03 05
07
2 25 motor controller
315 14 310
3 317 26 70 AMP Connector (14 Position)
316 15 motor controller
313 80
4 27 AMP Connector (35 Position) 1
312 16 6 10
5 28
314 17 1 24 2 11
13 7 219
6 210 29 CANL
18 CANH 12
2 25 3
7 50 14 07 8 220
30
19 3 09 26 4 13
8 31 3 1 15 215 CAN1H 9
CAN2L 20 05X 80 4 00 27 5 14
06 07 16 314 CAN1L
9 32
CAN2H
21 4 2 5 214 28
10 33 05X
07 17 311 Brake
12 06 09 6 310
22 29
11 34 306 18 317
13 23 311 7 307 30
Keyswitch 316 19 302
12 35 1 2 3 4 5
15 8 301 31 07 L- L+ 303
313 20 315 6 7 8 9 10
Footswitch and overhead protection 9 308 32 304 00 R- R+ 305
(options) 312 21 304
10 212 33
3 2 303 305
220 07 22 160
11 211 34
130 07 219 222 23 213
4 1 12 35
209 210 270
80
90

100 120

110 100 50 3 2
90 CAN2H CAN1L

CAN2L CAN1H
4 1

Electrical plug
100 300 120
120 2 1
00 301

CANH 00 00 00

1 86 100 150
Turn left,front wheel 2
170 200 07 03
06 87a
CANL 08 30
87 85
5 4 3 08
308
150
Power and communication RelayK2
2 1
00 306 Horn
100 07
100 212

Alarm
3 2
2 1 CAN1H 00
00 07
CAN1L 07
4 1

Flash beacon
Remote data interactive unit

19 18 17 16 21 20 24
48

© Aug 2020 146 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

No. Part No. Qty. Description

101049063011 1 Chassis Harness(GTJZ1012E&1212E)

1 203080000012 4 Connector
2 203080000032 4 Lock
3 203080000041 49 Terminal, female
4 203080000024 10 Connector
5 203080000016 10 Lock
6 203080000315 1 Connector
7 203080000314 1 Lock
8 203080000262 3 AMP Terminal
9 203080000018 1 Terminal
10 203080000030 1 Heat shrink
11 203080000514 4 Terminal
12 203080000134 5 Terminal
13 203080000036 2 Terminal
14 203080000430 2 AMP Connector (35 Position)

15 203080000433 50 Terminal
16 203080000348 1 Connector
17 203080000355 5 Socket
18 203080000354 1 Cover
19 203080000350 1 Connector
20 203040000038 1 Relay mount

21 203080000336 4 Terminal
22 203080000259 1 MOLEX Connector
23 203080000584 9 Terminal
24 203080000335 1 Connector
25 203080000029 1 Cable
26 203080000047 3 Cable
27 203080000248 77 Cable
28 203080000308 25 Cable
29 203080000196 1 Cable
30 203080000528 2 Cable
31 203080000135 1 Corrugated pipe (Black)

32 203080000037 2 Corrugated pipe

33 203080000006 6 Corrugated pipe

34 203080000031 11 Corrugated pipe

35 203080000188 1 Corrugated pipe

36 203080000130 6 Terminal
37 203080000129 6 Connector

GTJZ0612E&0812E&1012E&1212E Parts Manual 147 © Aug 2020

ELECTRICAL SYSTEM

No. Part No. Qty. Description

38 203080000133 3 Terminal
39 203080000678 2 Connector
40 203080000663 2 Locking piece

41 203080000664 4 Terminal
42 203080000492 3 Cap, Female (4 position)

43 203080000295 34 Plastic plug

44 203080000020 5 Lock
45 203080000044 5 Connector
46 203080000431 1 AMP Connector (14 Position)

47 203080000068 5 Plug

48 203080000474 1 Cap, Female (2 Position)

© Aug 2020 148 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.22 CHASSIS HARNESS (LITHIUM BATTERY)-

GTJZ1012E&1212E

32 1 54 876 11

41 40 39 38
Down Limit Up limit

210 07 209 07
50 50

Down
200 Φ8 200
2 1
00 307

4500 300
φ8 Level Switch
Down Angle sersor
B
2 1 100 213
00 307 2800 C 00
214 00 07 07
3 2 1 A

2300 50
400 Connect by wire F1 F2
B 1750 Motor controller Motor controller
215 100 1200
C 00 00 F1 F2
07
A
150
1 100
100 150
Press Sensor 1
150
B 100
222 800 800
C 00 2 1 2 1 A1 A2
00 07 00 07 field coil field coil
07 2 1
2 A 2 1
Press Sensor 2 Flash beacon 15 F1 15 F2
3 2 Flash beacon Break,left
BB 211
2 1 Break,right
4 210 L- L+
1
2 1
650 R- R+
Pothole guard deploy detect
100 100
1150 50
Battery Communlation Φ8
B 50
Φ8
CAN1L
C 08 3 2 100
650
CAN1H BB 211 100
A
50 300
4 1
600 550
200
05 05X
2 1 50 300
Charger plug

Turn right,front wheel

300 2 1
00 302

50
80 80
2.5mm2

Contactor 02

12 13
Contactor

48
10 9 36 37 35 34 33 32 31 25 26 27 28 29 30

GTJZ0612E&0812E&1012E&1212E Parts Manual 149 © Aug 2020

ELECTRICAL SYSTEM

12 13 42 44 45 14 15 43 46 23 22 47

Fuse

motor controller 03 02
AMP Connector (35 Position) SB0
Emergency stop Switch
1 24
13 50 50 03 05
07
2 25
315 14 310 motor controller
3 317 26 70 AMP Connector (14 Position)
316 15 motor controller
313 80
4 27
312 16 AMP Connector (35 Position) 1 10
6
5 28
314 17 1 24 2 11
13 7 219
6 210 29 CANL
18 CANH 12
2 25 3
7 50 14 07 8 220
30
19 3 09 26 4 13
8 31 3 1 15 215 CAN1H 9
CAN2L 20 05X 80 4 00 27 5 14
06 07 16 314 CAN1L
9 32
CAN2H 21 4 2 5 214 28
10 33 07 17 311 Brake
06 05X
12 22 09 6 310 29
11 34 306 18 317
13 23 311 7 307 30
12 35
Keyswitch 316 19 302 1 2 3 4 5
15 8 301 31 07 L- L+ 303
313 20 315 6 7 8 9 10
Footswitch and overhead protection 9 308 32 304 00 R- R+ 305
(options) 312 21 304
10 212 33
3 2 303
220 07 22 305160 160
11 211 34
80 07 219 222 23 213
4 1
130
12 209 210 35
310

80

100 120

110 100 50 90
2 1
CAN2L CAN2H

Electrical plug
100 300 120
140 120 2 1
00 301

CANH 00 200 00 00
Turn left,front wheel 1 86 1.5mm2 100 150
2
170 07 03
87a
CANL 06 08 87 30
4 85
5 3 3 2 08
CAN1H 00 308
Power and communication Relay 150
CAN1L 07 K2
2 1 4 1 Horn
00 306
Remote data interactive unit 07
212
Alarm

19 18 17 16 21 20 24 49

© Aug 2020 150 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

No. Part No. Qty. Description

101048063045 1 Chassis Harness(GTJZ1012E&1212E)

1 203080000012 4 Connector
2 203080000032 4 Lock
3 203080000041 46 Terminal, female
4 203080000024 11 Connector
5 203080000016 11 Lock
6 203080000315 1 Connector
7 203080000314 1 Lock
8 203080000262 3 AMP Terminal
9 203080000018 1 Terminal
10 203080000030 1 Heat shrink
11 203080000514 4 Terminal
12 203080000134 5 Terminal
13 203080000036 2 Terminal
14 203080000430 2 AMP Connector (35 Position)

15 203080000433 50 Terminal
16 203080000348 1 Connector
17 203080000355 5 Socket
18 203080000354 1 Cover
19 203080000350 1 Connector
20 203040000038 1 Relay mount

21 203080000336 4 Terminal
22 203080000259 1 MOLEX Connector
23 203080000584 9 Terminal
24 203080000335 1 Connector
25 203080000029 1 Cable
26 203080000047 3 Cable
27 203080000248 79 Cable
28 203080000308 29 Cable
29 203080000196 1 Cable
30 203080000528 2 Cable
31 203080000135 1 Corrugated pipe (Black)

32 203080000037 2 Corrugated pipe

33 203080000006 6 Corrugated pipe

34 203080000031 11 Corrugated pipe

35 203080000188 1 Corrugated pipe

36 203080000130 6 Terminal
37 203080000129 6 Connector

GTJZ0612E&0812E&1012E&1212E Parts Manual 151 © Aug 2020

ELECTRICAL SYSTEM

No. Part No. Qty. Description

38 203080000133 3 Terminal
39 203080000678 2 Connector
40 203080000663 2 Locking piece

41 203080000664 4 Terminal
42 203080000492 2 Cap, Female (4 position)

43 203080000295 34 Plastic plug

44 203080000020 2 Lock
45 203080000044 2 Connector
46 203080000431 1 AMP Connector (14 Position)

47 203080000474 1 Cap, Female (2 Position)

49 203080000200 2 Terminal

© Aug 2020 152 GTJZ0612E&0812E&1012E&1212E Parts Manual

 ELECTRICAL SYSTEM

6.23 ELECTRICAL SCHEMATIC DIAGRAM

1 2 3 4

Battery and charger Fuse Emergency stop switch Contactor Fuse Emergency stop switch Key switch Front wheel angle sensor

SA1
3 06
SB0 B
F1(275A) QF 1 09
+B 01 02 F2(10A) 03 05 05x
B1 4
2 06
08
BA+ 4*6V battery
E
00
K2 07

BA- K1
Main controller contact
Drive reducer,left Drive reducer,right 07 00
00 Field coil Field coil
- + + -
- 05 A1 A2 Front wheel
+

LMP RMP
F CHARGE Pump control motor 04 angle sensor
05x U4
1 2
MP 3

14 04 12 13 15- 07 216 210

+ +

G -P B+ 10 11 T1 B+ T2 F1 12 F2 1 7 17
red black red
MC Motor controller
-BATT 2 3 14 5 4 15 25 34 9 8

CAN2H CAN2L
310 311
315 316 317 314 312 313 120 Ω
Brake state
H Drive Forward Drive Lift
enable speed speed Diagnostic
Reverse Lift trouble 08
enable code
CN2 K2

I
00 00 00
220V

J Platform control box Drive enable Forward Reverse Drive speed Lift speed Lift enable Electrical plug

L
101048060003

1 2 3 4

GTJZ0612E&0812E&1012E&1212E Parts Manual 153 © Aug 2020

ELECTRICAL SYSTEM

5 6 7 8

Down limit switch Power of controller Up-down switch Flash beacon Up limit switch Pothole guard deploy detect Alarm Level sensor Angle sensor Pressure sensor CAN communication Platform control box

06 06 4

08 08 PLATFORM
3
CAN1H
CAN1H 2 PCBA
CAN1L
CAN1L 5 E
00
00 1

07 00
SQ2 SQ1 SQ4 07 07 00 07 07
SA2 00 00
NO NC
NO
BB + browm
4 3
blue
U4 U5
F
NO - 2 browm
SQ3 1 white
1
Down limit switch 3
black black
Pothole guard Alarm Angle sensor Pressure sensor
Up limit switch deploy detect
up down Level sensor CAN1H CAN1L
210 07 07 07 09 217 218 209 211 212 213 214 215

A-35 A-4 A-5 A-25 A-14 A-1 A-12 A-23 A-22 A-21 A-34 A-16 A-26 A-13 A-24
G
ECU controller

A-17 A-28 A-9 A-8 A-27 A-31 A-7 A-29 A-19 A-30 A-10 A-32 A-33 A-6 A-18 A-20 A-15

310 311 312 313 314 315 316 317 301 302 Left brake brake Right brake 306 307 308 00
status status
Brake state Diagnostic Lift Lift Drive Drive Forward Turn left, 07（+）
trouble speed enable speed enable Reverse front wheel 07（+） Alarm Grounded H
code 304 up
Turn right, down
2K/2W 2K/2W
front wheel 305
303
L+ R+
Left break coil Right break coil
L- R-

LB0
Y1 Y2 Y3 Y4 1

2 I

Turn Turn
Brake Diagnostic Lift Lift Drive Drive left, right,
trouble Forward
state speed enable speed enable Reverse front front
up J
code
wheel wheel Break,left Brake Break,right down Alarm

L
101048060003

5 6 7 8

© Aug 2020 154 GTJZ0612E&0812E&1012E&1212E Parts Manual

 7 DECALS

GTJZ0612E&0812E&1012E&1212E Parts Manual 155 © Aug 2020

DECALS

7.1 DECALS (GB)

1 2 3

(3)

39 (5) (5)

(6) (6)

36 (36)
4

34 5 6 27 8 7 10 13 11 12 14 38 9 15 16 7 8 33 27

26 27 28 27
(3) (2) 35

26

29
30

39

27

37 22 23 (9)

27 33 7 8 41 15 20 11 10 38 40 16 7 8 6 5
24

A
21 31
25 32

17 18 (18) 19

© Aug 2020 156 GTJZ0612E&0812E&1012E&1212E Parts Manual

 DECALS

No. Part No. Qty. Description

101051103001 1 Decals (GB)-GTJZ0612E

101052103001 1 Decals (GB)-GTJZ0812E

101048103013 1 Decals (GB)-GTJZ1012E indoor use

101048100011 1 Decals (GB)-GTJZ1012E indoor/outdoor use

101049103009 1 Decals (GB)-GTJZ1212E indoor use

101049100002 1 Decals (GB)-GTJZ1212E indoor/outdoor use

1 101046100009 1 Decal-sinoboom
2-1 101051103011 2 Decal-GTJZ0612E
2-2 101052103012 2 Decal-GTJZ0812E
2-3 101048100007 2 Decal-GTJZ1012E
2-4 101048100009 2 Decal-GTJZ1212E
3 216060000004 4 Attention line, 50mm wide
4 101055103016 1 Decal-Emergency stop switch

5 101014100020 4 Decal-Lifting lugs

6 101014100021 4 Decal-Tiedown
7 101014100013 4 Decal-Crush hazard
8 101014100019 4 Decal-Max. load of tire to ground 1180kg/2601 lb

9 101014100023 2 Decal-Electrocution hazard

10 101014100033 2 Logo, white

11 101014100014 2 Decal-No fire

12 101014100018 1 Decal-Platform up/down

13 101014100015 1 Decal-High Pressure Hazard

14 101014100017 1 Decal-Read manuals

15 101012100018 2 Decal-Crush hazard
16 216060000003 3 Attention line, 100mm wide
17 101014100026 1 Decal-Engage safety arm

18 101016100030 4 Decal-Lanyard anchorage points

19 101014100022 1 Decal-Oil filling port

20 101014100016 1 Decal-Electrocution hazard

21-1 101014100008 1 Decal-Charging voltage(GTJZ0612E&0812E)

21-2 101014100024 1 Decal-Charging voltage(GTJZ1012E&1212E)

22 101014100027 1 Decal-Read manuals

23 101012100007 1 Decal-Tipping hazard

24-1 101051103008 1 Decal-Use condition, GTJZ0612E

24-2 101052103013 1 Decal-Use condition, GTJZ0812E
24-3 101048103014 1 Decal-Use condition, GTJZ1012E(Only indoor use)

24-3 101048100004 1 Decal-Use condition, GTJZ1012E(indoor/outdoor use)

GTJZ0612E&0812E&1012E&1212E Parts Manual 157 © Aug 2020

DECALS

No. Part No. Qty. Description

24-4 101049103010 1 Decal-Use condition, GTJZ1212E(Only indoor use)

24-4 101048100006 1 Decal-Use condition, GTJZ1212E(indoor/outdoor use)

25-1 101051103009 1 Decal-Use condition, GTJZ0612E

25-2 101052103014 1 Decal-Use condition, GTJZ0812E
25-3 101048103015 1 Decal-Use condition, GTJZ1012E(Only indoor use)

25-3 101048100003 1 Decal-Use condition, GTJZ1012E(indoor/outdoor use)

25-4 101049103011 1 Decal-Use condition, GTJZ1212E(Only indoor use)

25-4 101048100005 1 Decal-Use condition, GTJZ1212E(indoor/outdoor use)

26 101014100032 2 Decal-Serial number

27 101012100026 6 Decal-Forklift fork position

28 101014100025 1 Decal-Emergency down

29 101017100009 1 Nameplate-GB

30 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

31-1 101014100007 1 Decal-Platform electrical plug(GTJZ0612E&0812E)

31-2 101014100030 1 Decal-Platform electrical plug(GTJZ1012E&1212E)

32 101058103001 1 Decal-IPAF
33-1 101038100010 2 Decal-Warranty period(GTJZ0612E&0812E)

33-2 101014100036 2 Decal-Warranty period(GTJZ1012E&1212E)

34 101014100034 1 Decal-Contact information

35 101046100007 1 Decal-SINOBOOM
36 101040103008 2 Decal-Release brake
37 101012100019 1 Decal-Tipping hazard

38 101012100008 2 Decal-Tipping hazard

39 101012100029 2 Decal-Crush hazard

40-1 101041103020 1 Decal-Battery weight 66kg/265 lb(GTJZ0612E&0812E&1012E)

40-2 101039103017 1 Decal-Battery weight 160kg/353 lb(GTJZ1212E)

41 101056103002 1 Decal-Main power switch

© Aug 2020 158 GTJZ0612E&0812E&1012E&1212E Parts Manual

 DECALS

7.2 DECALS (CE)

1 2 3

(3)

15
(27) 37
(5) (5)
27

(6) (6)
33 (33)

5 6 8 7 10 13 11 12 14 9 36 16 7 (8)

34

26 27 28 (27)

(3) (2) (1)

(26)

29

30

(27)

37

A
27 7 8 4 15 20 11 10 36 38 16 (7) (8) (6) (5)

18 (18)

35 22 23 (9)
21 31

24

17 19

25 32

GTJZ0612E&0812E&1012E&1212E Parts Manual 159 © Aug 2020

DECALS

No. Part No. Qty. Description

101051103002 1 Decals (CE)-GTJZ0612E

101052103002 1 Decals (CE)-GTJZ0812E

101048100010 1 Decals (CE)-GTJZ1012E

101049100001 1 Decals (CE)-GTJZ1212E

1 101046100009 2 Decal-sinoboom
2-1 101051103011 2 Decal-GTJZ0612E
2-2 101052103012 2 Decal-GTJZ0812E
2-3 101048100007 2 Decal-GTJZ1012E
2-4 101048100009 2 Decal-GTJZ1212E
3 216060000004 4 Attention line, 50mm wide
4 101016100031 1 Decal-Main power switch

5 101014100020 4 Decal-Lifting lugs

6 101014100021 4 Decal-Tiedown
7 101014100013 4 Decal-Crush hazard
8 101014100019 4 Decal-Max. load of tire to ground 1180kg/2601 lb

9 101014100023 2 Decal-Electrocution hazard

10 101014100033 2 Logo, white

11 101014100014 2 Decal-No fire

12 101014100018 1 Decal-Platform up/down

13 101014100015 1 Decal-High Pressure Hazard

14 101014100017 1 Decal-Read manuals

15 101012100018 2 Decal-Crush hazard
16 216060000003 3 Attention line, 100mm wide
17 101014100026 1 Decal-Engage safety arm

18 101016100030 4 Decal-Lanyard anchorage points

19 101014100022 1 Decal-Oil filling port

20 101014100016 1 Decal-Electrocution hazard

21-1 101014100024 1 Decal-Charging voltage(GTJZ1012E&1212E)

21-2 101014100008 1 Decal-Charging voltage(GTJZ0612E&0812E)

22 101014100027 1 Decal-Read manuals

23 101012100007 1 Decal-Tipping hazard

24-1 101051103008 1 Decal-Use condition, GTJZ0612E

24-2 101052103013 1 Decal-Use condition, GTJZ0812E
24-3 101048100004 1 Decal-Use condition, GTJZ1012E
24-4 101048100006 1 Decal-Use condition, GTJZ1212E
25-1 101051103009 1 Decal-Use condition, GTJZ0612E
25-2 101052103014 1 Decal-Use condition, GTJZ0812E

© Aug 2020 160 GTJZ0612E&0812E&1012E&1212E Parts Manual

 DECALS

No. Part No. Qty. Description

25-3 101048100003 1 Decal-Use condition, GTJZ1012E

25-4 101048100005 1 Decal-Use condition, GTJZ1212E
26 101014100032 2 Decal-Serial number
27 101012100026 6 Decal-Forklift fork position

28 101014100025 1 Decal-Emergency down

29 101012100037 1 Nameplate-CE

30 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

31-1 101014100007 1 Decal-Platform electrical plug(GTJZ0612E&0812E)

31-2 101014100030 1 Decal-Platform electrical plug(GTJZ1012E&1212E)

32 101058103001 1 Decal-IPAF
33 101040103008 2 Decal-Release brake
34 101055103015 1 Decal-Emergency stop switch

35 101012100019 1 Decal-Tipping hazard

36 101012100008 2 Decal-Tipping hazard

37 101012100029 2 Decal-Crush hazard

38-1 101041103020 1 Decal-Battery weight 66kg/265 lb(GTJZ0612E&0812E&1012E)

38-2 101039103017 1 Decal-Battery weight 160kg/353 lb(GTJZ1212E)

GTJZ0612E&0812E&1012E&1212E Parts Manual 161 © Aug 2020

DECALS

7.3 DECALS (CE-PL)

1 2 3

(3)

38
27 (5) (5)

(6) (6)
33 (33)

34 5 6 8 7 10 13 11 12 14 37 9 15 16 7 8 27
35

(3) (2) (1) 26 27 28 (27)

(26)

29

30

(27)

27 7 8 4 15 11 20 10 39 16 7 8 6 5

101014100013

36 22 23 (9)

A
21 31
24

17 18 19 (18)
25 32

© Aug 2020 162 GTJZ0612E&0812E&1012E&1212E Parts Manual

 DECALS

No. Part No. Qty. Description

101051103006 1 Decals (CE-PL)-GTJZ0612E

101052103006 1 Decals (CE-PL)-GTJZ0812E

101048103004 1 Decals (CE-PL)-GTJZ1012E

101049103004 1 Decals (CE-PL)-GTJZ1212E

1 101046100009 2 Decal-sinoboom
2-1 101051103011 2 Decal-GTJZ0612E
2-2 101052103012 2 Decal-GTJZ0812E
2-3 101048100007 2 Decal-GTJZ1012E
2-4 101048100009 2 Decal-GTJZ1212E
3 216060000004 4 Attention line, 50mm wide
4 101016100031 1 Decal-Main power switch

5 101014100020 4 Decal-Lifting lugs

6 101014100021 4 Decal-Tiedown
7 101014100013 4 Decal-Crush hazard
8-1 101049103002 4 Decal-Max. load of tire to ground 1180kg/2601 lb(GTJZ0612E)

8-2 101057103002 4 Decal-Max. load of tire to ground 1180kg/2601 lb(GTJZ0812E)

8-3 101048103008 4 Decal-Max. load of tire to ground 1180kg/2601 lb(GTJZ1012E)

8-4 101049103008 4 Decal-Max. load of tire to ground 1180kg/2601 lb(GTJZ1212E)

9 101014100023 1 Decal-Electrocution hazard

10 101014100033 2 Logo, white

11 101014100014 2 Decal-No fire

12 101014100018 1 Decal-Platform up/down

13 101014100015 1 Decal-High Pressure Hazard

14 101014100017 1 Decal-Read manuals

15 101012100018 2 Decal-Crush hazard
16 216060000003 3 Attention line, 100mm wide
17 101014100026 1 Decal-Engage safety arm

18 101016100030 4 Decal-Lanyard anchorage points

19 101014100022 1 Decal-Oil filling port

20 101014100016 1 Decal-Electrocution hazard

21-1 101014100008 1 Decal-Charging voltage(GTJZ0612E&0812E)

21-2 101014100024 1 Decal-Charging voltage(GTJZ1012E&1212E)

22 101014100027 1 Decal-Read manuals

23 101012100007 1 Decal-Tipping hazard

24-1 101051103008 1 Decal-Use condition, GTJZ0612E

24-2 101052103013 1 Decal-Use condition, GTJZ0812E
24-3 101048100004 1 Decal-Use condition, GTJZ1012E

GTJZ0612E&0812E&1012E&1212E Parts Manual 163 © Aug 2020

DECALS

No. Part No. Qty. Description

24-4 101048100006 1 Decal-Use condition, GTJZ1212E

25-1 101051103009 1 Decal-Use condition, GTJZ0612E
25-2 101052103014 1 Decal-Use condition, GTJZ0812E
25-3 101048100003 1 Decal-Use condition, GTJZ1012E
25-4 101048100005 1 Decal-Use condition, GTJZ1212E
26 101014100032 2 Decal-Serial number
27 101012100026 6 Decal-Forklift fork position

28 101014100025 1 Decal-Emergency down

29 101012100037 1 Nameplate-CE

30 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

31-1 101014100007 1 Decal-Platform electrical plug(GTJZ0612E&0812E)

31-2 101014100030 1 Decal-Platform electrical plug(GTJZ1012E&1212E)

32 101058103000 1 Q-LINE(Logo)

33 101040103008 2 Decal-Release brake

34 101058103001 1 Decal-IPAF
35 101055103015 1 Decal-Emergency stop switch

36 101012100019 1 Decal-Tipping hazard

37 101012100008 2 Decal-Tipping hazard

38 101012100029 2 Decal-Crush hazard

39-1 101041103020 1 Decal-Battery weight 66kg/265 lb(GTJZ0612E&0812E&1012E)

39-2 101039103017 1 Decal-Battery weight 160kg/353 lb(GTJZ1212E)

© Aug 2020 164 GTJZ0612E&0812E&1012E&1212E Parts Manual

 DECALS

7.4 DECALS (CE-JP)

1 2 3

(3)

36
(5) (5)

(6) (6)
33 (33)

5 6 27 8 7 10 13 11 12 14 35 15 16 (7) (8) (27)

9

10 22 23 34 24
(3) (2) (1)

36 25 32
29
30

26 (27) 28 (27)
(7) (27) (8） (15) 20 (11)37 4 35 (16)(7) (8) (27) (6) (5)

(26)

A
21 31

17 18 19 (18)

GTJZ0612E&0812E&1012E&1212E Parts Manual 165 © Aug 2020

DECALS

No. Part No. Qty. Description

101051103004 1 Decals (CE-JP)-GTJZ0612E

101052103004 1 Decals (CE-JP)-GTJZ0812E

101048103005 1 Decals (CE-JP)-GTJZ1012E

1 101046100009 1 Decal-sinoboom
2-1 101051103011 2 Decal-GTJZ0612E
2-2 101052103012 2 Decal-GTJZ0812E
2-3 101048100007 2 Decal-GTJZ1012E
2-4 101048100009 2 Decal-GTJZ1212E
3 216060000004 4 Attention line, 50mm wide
4 101055103018 1 Decal-Main power switch

5 101014100020 4 Decal-Lifting lugs

6 101014100021 4 Decal-Tiedown
7 101014100013 4 Decal-Crush hazard
8 101014100019 4 Decal-Max. load of tire to ground 1180kg/2601 lb

9 101055103015 1 Decal-Emergency stop switch

10 101053103005 2 Decal-Electrocution hazard

11 101014100014 2 Decal-No fire
12 101014100018 1 Decal-Platform up/down

13 101014100015 1 Decal-High Pressure Hazard

14 101014100017 1 Decal-Read manuals

15 101012100018 2 Decal-Crush hazard
16 216060000003 3 Attention line, 100mm wide
17 101014100026 1 Decal-Engage safety arm

18 101016100030 4 Decal-Lanyard anchorage points

19 101014100022 1 Decal-Oil filling port

20 101014100016 1 Decal-Electrocution hazard

21-1 101014100008 1 Decal-Charging voltage(GTJZ0612E&0812E)

21-2 101014100024 1 Decal-Charging voltage(GTJZ1012E&1212E)

22 101054103001 1 Decal-Read manuals

23 101054103002 1 Decal-Tipping hazard

24-1 101058103003 1 Decal-Use condition, GTJZ0612E

24-2 101057103003 1 Decal-Use condition, GTJZ0812E
24-3 101048103000 1 Decal-Use condition, GTJZ1012E
24-4 101048100006 1 Decal-Use condition, GTJZ1212E
25-1 101051103009 1 Decal-Use condition, GTJZ0612E
25-2 101052103014 1 Decal-Use condition, GTJZ0812E
25-3 101048100003 1 Decal-Use condition, GTJZ1012E

© Aug 2020 166 GTJZ0612E&0812E&1012E&1212E Parts Manual

 DECALS

No. Part No. Qty. Description

25-4 101048100005 1 Decal-Use condition, GTJZ1212E

26 101014100032 2 Decal-Serial number
27 101012100026 6 Decal-Forklift fork position

28 101014100025 1 Decal-Emergency down

29 101055103002 1 Nameplate (CE)

30 215050000001 4 Blind rivet 3×8-ZnD GB/T 12618.2

31-1 101014100007 1 Decal-Platform electrical plug(GTJZ0612E&0812E)

31-2 101014100030 1 Decal-Platform electrical plug(GTJZ1012E&1212E)

32 101058103001 1 Decal-IPAF
33 101040103008 2 Decal-Release brake

GTJZ0612E&0812E&1012E&1212E Parts Manual 167 © Aug 2020

DECALS

7.5 DECALS (CSA)

1 2 3

(3)

27
(5) (5)

(6) (6)
33 (33)

39 34
5 6 8 7 38 10 13 11 12 14 9 16 7 8 27 42 15 40

41 (9) 37 22 23
(3) (2) (1)

24

27 36 25 32

26 27 28 (27)

40 27 7 8 4 15 20 11 10 38 35 16 7 8 6 5
(26)

29

30
A 21 31

17 18 19 (18)

© Aug 2020 168 GTJZ0612E&0812E&1012E&1212E Parts Manual

 DECALS

No. Part No. Qty. Description

101051103017 1 Decals (CSA)-GTJZ0612E

101052103015 1 Decals (CSA)-GTJZ0812E

101049103015 1 Decals (CSA)-GTJZ1212E

1 101046100009 2 Decal-sinoboom
2-1 101051103011 2 Decal-GTJZ0612E
2-2 101052103012 2 Decal-GTJZ0812E
2-3 101048100007 2 Decal-GTJZ1012E
2-4 101048100009 2 Decal-GTJZ1212E
3 216060000004 4 Attention line, 50mm wide
4 101016100031 1 Decal-Main power switch

5 101014100020 4 Decal-Lifting lugs

6 101014100021 4 Decal-Tiedown
7 101014100013 4 Decal-Crush hazard
8 101014100019 4 Decal-Max. load of tire to ground 1180kg/2601 lb

9 101055103019 2 Decal-Electrocution hazard

10 101014100033 2 Logo, white

11 101014100014 2 Decal-No fire

12 101014100018 1 Decal-Platform up/down

13 101014100015 1 Decal-High Pressure Hazard

14 101014100017 1 Decal-Read manuals

15 101012100018 2 Decal-Crush hazard
16 216060000003 3 Attention line, 100mm wide
17 101014100026 1 Decal-Engage safety arm

18 101016100030 4 Decal-Lanyard anchorage points

19 101014100022 1 Decal-Oil filling port

20 101014100016 1 Decal-Electrocution hazard

21-1 101014100008 1 Decal-Charging voltage(GTJZ0612E&0812E)

21-2 101014100024 1 Decal-Charging voltage(GTJZ1012E&1212E)

22 101014100027 1 Decal-Read manuals

23 101012100007 1 Decal-Tipping hazard

24-1 101051103008 1 Decal-Use condition, GTJZ0612E

24-2 101052103013 1 Decal-Use condition, GTJZ0812E
24-3 101048100004 1 Decal-Use condition, GTJZ1012E
24-4 101048100006 1 Decal-Use condition, GTJZ1212E
25-1 101051103009 1 Decal-Use condition, GTJZ0612E
25-2 101052103014 1 Decal-Use condition, GTJZ0812E
25-3 101048100003 1 Decal-Use condition, GTJZ1012E

GTJZ0612E&0812E&1012E&1212E Parts Manual 169 © Aug 2020

DECALS

No. Part No. Qty. Description

25-4 101048100005 1 Decal-Use condition, GTJZ1212E

26 101014100032 2 Decal-Serial number
27 101012100026 6 Decal-Forklift fork position

28 101014100025 1 Decal-Emergency down

29 101048103022 1 Nameplate(CSA)

30 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

31-1 101014100007 1 Decal-Platform electrical plug(GTJZ0612E&0812E)

31-2 101014100030 1 Decal-Platform electrical plug(GTJZ1012E&1212E)

32 101058103001 1 Decal-IPAF
33 101040103008 2 Decal-Release brake
34 101055103015 1 Decal-Emergency stop switch

35 101012100023 1 Decal-Tipping hazard

36 101040103015 1 Decal-Annual inspection

37 101012100019 1 Decal-Tipping hazard

38 101012100008 2 Decal-Tipping hazard

39 101040103014 1 Decal-Detachable bracket

40 101012100029 2 Decal-Crush hazard
41 101048103023 1 Decal-Operating instructions

42 104011100021 1 Decal-Crush hazard

© Aug 2020 170 GTJZ0612E&0812E&1012E&1212E Parts Manual

 DECALS

7.6 DECALS (ANSI)

1 2 3

(3)

27
(5) (5)

39 34 (6) (6)
33 (33)

5 6 8 7 38 10 13 11 12 14 9 15 16 7 8 27 40

(3) (2) (1)

26 27 28 (27)

(26)

29
(27)
30

40 27 7 8 4 15 20 11 10 38 35 16 (7) (8) (6) (5)

37 (9) 22 23

24

21 31
18 (18)

36 25 32

17 19

GTJZ0612E&0812E&1012E&1212E Parts Manual 171 © Aug 2020

DECALS

No. Part No. Qty. Description

101051103014 1 Decals (ANSI)-GTJZ0612E

101052103016 1 Decals (ANSI)-GTJZ0812E

101048103016 1 Decals (ANSI)-GTJZ1012E

101049103012 1 Decals (ANSI)-GTJZ1212E

1 101046100009 2 Decal-sinoboom
2-1 101051103011 2 Decal-GTJZ0612E
2-2 101052103012 2 Decal-GTJZ0812E
2-3 101048100007 2 Decal-GTJZ1012E
2-4 101048100009 2 Decal-GTJZ1212E
3 216060000004 4 Attention line, 50mm wide
4 101016100031 1 Decal-Main power switch

5 101014100020 4 Decal-Lifting lugs

6 101014100021 4 Decal-Tiedown
7 101014100013 4 Decal-Crush hazard
8 101048103017 4 Decal-Max. load of tire to ground 1180kg/2601 lb

9 101040103013 2 Decal-Electrocution hazard

10 101014100033 2 Logo, white

11 101014100014 2 Decal-No fire

12 101014100018 1 Decal-Platform up/down

13 101014100015 1 Decal-High Pressure Hazard

14 101014100017 1 Decal-Read manuals

15 101012100018 2 Decal-Crush hazard
16 216060000003 3 Attention line, 100mm wide
17 101014100026 1 Decal-Engage safety arm

18 101016100030 4 Decal-Lanyard anchorage points

19 101014100022 1 Decal-Oil filling port

20 101014100016 1 Decal-Electrocution hazard

21-1 101014100008 1 Decal-Charging voltage(GTJZ0612E&0812E)

21-2 101014100024 1 Decal-Charging voltage(GTJZ1012E&1212E)

22 101014100027 1 Decal-Read manuals

23 101012100007 1 Decal-Tipping hazard

24-1 101051103015 1 Decal-Use condition, GTJZ0612E

24-2 101052103017 1 Decal-Use condition, GTJZ0812E
24-3 101048103018 1 Decal-Use condition, GTJZ1012E
24-4 101049103013 1 Decal-Use condition, GTJZ1212E
25-1 101051103016 1 Decal-Use condition, GTJZ0612E
25-3 101052103018 1 Decal-Use condition, GTJZ0812E

© Aug 2020 172 GTJZ0612E&0812E&1012E&1212E Parts Manual

 DECALS

No. Part No. Qty. Description

25-3 101048103019 1 Decal-Use condition, GTJZ1012E

25-4 101049103014 1 Decal-Use condition, GTJZ1212E
26 101014100032 2 Decal-Serial number
27 101012100026 6 Decal-Forklift fork position

28 101014100025 1 Decal-Emergency down

29 101048103010 1 Nameplate (American)

30 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

31-1 101014100007 1 Decal-Platform electrical plug(GTJZ0612E&0812E)

31-2 101014100030 1 Decal-Platform electrical plug(GTJZ1012E&1212E)

32 101058103001 1 Decal-IPAF
33 101040103008 2 Decal-Release brake
34 101055103015 1 Decal-Emergency stop switch

35 101055103024 1 Decal-Tipping hazard

36 101040103015 1 Decal-Annual inspection

37 101012100019 1 Decal-Tipping hazard

38 101012100008 2 Decal-Tipping hazard

39 101040103014 1 Decal-Detachable bracket

40 101012100029 2 Decal-Crush hazard

GTJZ0612E&0812E&1012E&1212E Parts Manual 173 © Aug 2020

DECALS

7.7 DECALS (KCS)

1 2 3

(3)

37
(5) (5)
(27)

(6) (6)
33 (33)

34
5 6 8 7 10 13 11 12 14 36 9 15 16(7) (8) (27)

(3) (2) (1) 26 27 28 (27)

(26)

29
30
37
(27)

27 7 8 4 15 20 11 10 36 38 16 7 (8) (6) (5)

35 22 23 (9)

24

21 31 A

25 32

17 18 19 (18)

© Aug 2020 174 GTJZ0612E&0812E&1012E&1212E Parts Manual

 DECALS

No. Part No. Qty. Description

101051103005 1 Decals (KCS)-GTJZ0612E

101052103005 1 Decals (KCS)-GTJZ0812E

101048103003 1 Decals (KCS)-GTJZ1012E

101049103003 1 Decals (KCS)-GTJZ1212E

1 101046100009 2 Decal-sinoboom
2-1 101051103011 2 Decal-GTJZ0612E
2-2 101052103012 2 Decal-GTJZ0812E
2-3 101048100007 2 Decal-GTJZ1012E
2-4 101048100009 2 Decal-GTJZ1212E
3 216060000004 4 Attention line, 50mm wide
4 101016100031 1 Decal-Main power switch

5 101014100020 4 Decal-Lifting lugs

6 101014100021 4 Decal-Tiedown
7 101014100013 4 Decal-Crush hazard
8 101014100019 4 Decal-Max. load of tire to ground 1180kg/2601 lb

9 101014100023 2 Decal-Electrocution hazard

10 101014100033 2 Logo, white

11 101014100014 2 Decal-No fire

12 101014100018 1 Decal-Platform up/down

13 101014100015 1 Decal-High Pressure Hazard

14 101014100017 1 Decal-Read manuals

15 101012100018 2 Decal-Crush hazard
16 216060000003 3 Attention line, 100mm wide
17 101014100026 1 Decal-Engage safety arm

18 101016100030 4 Decal-Lanyard anchorage points

19 101014100022 1 Decal-Oil filling port

20 101014100016 1 Decal-Electrocution hazard

21-1 101014100008 1 Decal-Charging voltage(GTJZ0612E&0812E)

21-2 101014100024 1 Decal-Charging voltage(GTJZ1012E&1212E)

22 101014100027 1 Decal-Read manuals

23 101012100007 1 Decal-Tipping hazard

24-1 101051103008 1 Decal-Use condition, GTJZ0612E

24-2 101052103013 1 Decal-Use condition, GTJZ0812E
24-3 101048100004 1 Decal-Use condition, GTJZ1012E
24-4 101048100006 1 Decal-Use condition, GTJZ1212E
25-1 101051103009 1 Decal-Use condition, GTJZ0612E
25-2 101052103014 1 Decal-Use condition, GTJZ0812E

GTJZ0612E&0812E&1012E&1212E Parts Manual 175 © Aug 2020

DECALS

No. Part No. Qty. Description

25-3 101048100003 1 Decal-Use condition, GTJZ1012E

25-4 101048100005 1 Decal-Use condition, GTJZ1212E
26 101014100032 2 Decal-Serial number
27 101012100026 6 Decal-Forklift fork position

28 101014100025 1 Decal-Emergency down

29 101015100026 1 Nameplate (KC)

30 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

31-1 101014100007 1 Decal-Platform electrical plug(GTJZ0612E&0812E)

31-2 101014100030 1 Decal-Platform electrical plug(GTJZ1012E&1212E)

32 101058103001 1 Decal-IPAF
33 101040103008 2 Decal-Release brake
34 101055103015 1 Decal-Emergency stop switch

35 101012100019 1 Decal-Tipping hazard

36 101012100008 2 Decal-Tipping hazard

37 101012100029 2 Decal-Crush hazard

38-1 101041103020 1 Decal-Battery weight 66kg/265 lb(GTJZ0612E&0812E&1012E)

38-2 101039103017 1 Decal-Battery weight 160kg/353 lb(GTJZ1212E)

© Aug 2020 176 GTJZ0612E&0812E&1012E&1212E Parts Manual

 DECALS

7.8 DECALS (AS)

1
36 17 19 10 20

29
26

28
38 27

24

6 8 9 15 16 32 11 12 13 14 37 10 9 8 3 24

33 35

38

31

5 30

6
4
24 3 8 9 18 22 11 15 16 32 39 37 9 8 24

4
25
24 24

2 F 2
6 6
5 5

23

21 34
34

GTJZ0612E&0812E&1012E&1212E Parts Manual 177 © Aug 2020

DECALS

No. Part No. Qty. Description

101051103003 1 Decals (AS)-GTJZ0612E

101052103003 1 Decals (AS)-GTJZ0812E

101048100012 1 Decals (AS)-GTJZ1012E

101049100003 1 Decals (AS)-GTJZ1212E

1 101046100009 2 Decal-sinoboom
2 101016100030 4 Decal-Lanyard anchorage points

3 101012100018 2 Decal-Crush hazard

4 101014100032 2 Decal-Serial number
5 101014100020 4 Decal-Lifting lugs

6 101014100021 4 Decal-Tiedown
7 216060000004 4 Attention line, 50mm wide
8 101014100019 4 Decal-Max. load of tire to ground 1180kg/2601 lb

9 101014100013 4 Decal-Crush hazard

10 101055103019 2 Decal-Electrocution hazard
11 101014100014 2 Decal-No fire
12 101014100015 1 Decal-High Pressure Hazard

13 101014100017 1 Decal-Read manuals

14 101014100018 1 Decal-Platform up/down

15 101014100033 2 Logo, white

16-1 101051103011 2 Decal-GTJZ0612E

16-2 101052103012 2 Decal-GTJZ0812E
16-3 101048100007 2 Decal-GTJZ1012E
16-4 101048100009 2 Decal-GTJZ1212E
17 101014100027 1 Decal-Read manuals
18 101016100031 1 Decal-Main power switch

19 101012100007 1 Decal-Tipping hazard

20-1 101051103008 1 Decal-Use condition, GTJZ0612E

20-2 101052103013 1 Decal-Use condition, GTJZ0812E
20-3 101048100004 1 Decal-Use condition, GTJZ1012E
20-4 101048100006 1 Decal-Use condition, GTJZ1212E
21 101014100022 1 Decal-Oil filling port

22 101014100016 1 Decal-Electrocution hazard

23 101014100026 1 Decal-Engage safety arm

24 101012100026 6 Decal-Forklift fork position

25 101014100025 1 Decal-Emergency down

26 101058103001 1 Decal-IPAF
27-1 101014100008 1 Decal-Charging voltage(GTJZ0612E&0812E)

© Aug 2020 178 GTJZ0612E&0812E&1012E&1212E Parts Manual

 DECALS

No. Part No. Qty. Description

27-2 101014100024 1 Decal-Charging voltage(GTJZ1012E&1212E)

28-1 101014100007 1 Decal-Platform electrical plug(GTJZ0612E&0812E)

28-2 101014100030 1 Decal-Platform electrical plug(GTJZ1012E&1212E)

29-1 101049103001 1 Decal-Use condition, GTJZ0612E

29-2 101058103004 1 Decal-Use condition, GTJZ0812E
29-3 101048100013 1 Decal-Use condition, GTJZ1012E
29-4 101049100004 1 Decal-Use condition, GTJZ1212E
30 101012100038 1 Nameplate-AS

31 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

32 216060000003 3 Attention line, 100mm wide
33 101040103014 1 Decal-Detachable bracket
34 101040103008 2 Decal-Release brake
35 101055103015 1 Decal-Emergency stop switch

36 101012100019 1 Decal-Tipping hazard

37 101012100008 2 Decal-Tipping hazard

38 101012100029 2 Decal-Crush hazard

39-1 101041103020 1 Decal-Battery weight 66kg/265 lb(GTJZ0612E&0812E&1012E)

39-2 101039103017 1 Decal-Battery weight 160kg/353 lb(GTJZ1212E)

GTJZ0612E&0812E&1012E&1212E Parts Manual 179 © Aug 2020

DECALS

This Page Intentionally Left Blank

© Aug 2020 180 GTJZ0612E&0812E&1012E&1212E Parts Manual

 8 SPECIAL OPTIONS

GTJZ0612E&0812E&1012E&1212E Parts Manual 181 © Aug 2020

SPECIAL OPTIONS

8.1 LED LIGHT INSTALLATION

3
2

No. Part No. Qty. Description

1 203990000003 2 Guard
2 215040000003 4 Washer 5-A2-70 GB/T 93
3 215020000110 4 Screw M5×12-A2-70 GB/T 818
4 203050000038 2 LED light, beacon

© Aug 2020 182 GTJZ0612E&0812E&1012E&1212E Parts Manual

 SPECIAL OPTIONS

8.2 RCBO INSTALLATION

4
5 1
7
3

No. Part No. Qty. Description

1 101032030095 1 Rubber grommet

2 215020000107 4 Screw M4×20-A2-70 GB/T 818

3 215030000002 4 Nut M4-8-A2-70 GB/T 6170
4 203160000002 1 RCBO
5 215040000031 4 Washer 4-A2 GB/T 97.1
6 203090000002 1 Waterproof Cover, RCBO

7 215040000002 4 Washer 4-A2-70 GB/T 93

GTJZ0612E&0812E&1012E&1212E Parts Manual 183 © Aug 2020

SPECIAL OPTIONS

8.3 WORK LIGHT INSTALLATION

2
5

4
1

No. Part No. Qty. Description

1 215030000005 1 Nut M8-8-ZnD GB/T 6170

2 215010000064 1 Bolt M8×55-8.8-ZnD GB/T 5783
3 203050000059 1 Work Light

4 215040000005 1 Washer 8-ZnD GB/T 93

5 101015060019 1 Plate
6 101048063006 1 Work light harness(Not shown)

© Aug 2020 184 GTJZ0612E&0812E&1012E&1212E Parts Manual

 SPECIAL OPTIONS

8.4 FOOT SWITCH INSTALLATION

3
2
4
5

No. Part No. Qty. Description

1 101048063024 1 Foot switch harness(Not shown)

2 215040000004 3 Washer 6-A2-70 GB/T 93

3 215010000052 3 Bolt M6×25-A2-70 GB/T 5783
4 215040000033 3 Washer 6-A2 GB/T 97.1
5 203060003001 1 Footswitch

GTJZ0612E&0812E&1012E&1212E Parts Manual 185 © Aug 2020

SPECIAL OPTIONS

8.5 OVERHEAD PROTECTION INSTALLATION

B
A

A B

14 6

2
5 12
13

17 8 10 1

17 4
7 16 3 1
15 18 11
9

© Aug 2020 186 GTJZ0612E&0812E&1012E&1212E Parts Manual

 SPECIAL OPTIONS

No. Part No. Qty. Description

1 215040000033 8 Washer 6-A2 GB/T 97.1

2 215010000228 2 Thumb bolt M8x20-8.8-ZnD DIN 316
3 215040000003 4 Washer 5-A2-70 GB/T 93
4 215020000007 4 Screw M5×16-A2-70 GB/T 70.1
5 215010000228 2 Thumb bolt M8x20-8.8-ZnD DIN 316
6 101038040071 2 Steel pipe, overhead

7 215040000003 4 Washer 5-A2-70 GB/T 93

8 101038040059 2 Bracket, Right

9 203060000151 2 Limit switch

10 101038040072 2 Bracket, Left
11 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
12 215010000205 4 Bolt M6×55-A2-70 GB/T5783
13 215010000205 4 Bolt M6×55-A2-70 GB/T5783
14 101038040071 2 Steel pipe, overhead

15 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

16 215020000007 4 Screw M5×16-A2-70 GB/T 70.1
17 215040000033 8 Washer 6-A2 GB/T 97.1
18 203060000151 2 Limit switch
19 101048063017 1 Overhead protection harness(Not shown)

GTJZ0612E&0812E&1012E&1212E Parts Manual 187 © Aug 2020

SPECIAL OPTIONS

8.6 AC BOX AT PLATFORM INSTALLATION (GB)

6 4
1 3
2

No. Part No. Qty. Description

1 215040000032 4 Washer 5-A2 GB/T 97.1

2 215020000113 4 Screw M5×25-A2-70 GB/T 818
3 203080000301 1 Box, receptacle

4 215040000003 4 Washer 5-A2-70 GB/T 93

5 201990003005 1 Connector
6 215030000003 4 Nut M5-A2-70 GB/T 6170

© Aug 2020 188 GTJZ0612E&0812E&1012E&1212E Parts Manual

 SPECIAL OPTIONS

8.7 AC BOX AT PLATFORM INSTALLATION (ANSI)

5
3
4
2 1

No. Part No. Qty. Description

1 215040000002 4 Washer 4-A2-70 GB/T 93

2 215040000031 4 Washer 4-A2 GB/T 97.1
3 215020000105 4 Screw M4×12-A2-70 GB/T 818
4 215030000004 4 Nut M6-A2-70 GB/T 6170
5 203080000472 1 Box, receptacle

GTJZ0612E&0812E&1012E&1212E Parts Manual 189 © Aug 2020

SPECIAL OPTIONS

8.8 AC BOX AT PLATFORM INSTALLATION (CE)

5 2 4 3 1

No. Part No. Qty. Description

1 215020000112 2 Screw M5×20-A2-70 GB/T 818

2 215040000003 2 Washer 5-A2-70 GB/T 93
3 203080000278 1 Box, receptacle

4 215040000032 2 Washer 5-A2 GB/T 97.1

5 215030000003 2 Nut M5-A2-70 GB/T 6170

© Aug 2020 190 GTJZ0612E&0812E&1012E&1212E Parts Manual

 SPECIAL OPTIONS

8.9 EXTERNAL POWER INSTALLATION

1 2 3

No. Part No. Qty. Description

1 203080000303 1 Electrical plug

2 203080000300 1 Industrial connector

3 101055063028 Options, AC input cord and plug

3-1 203080000530 1 AC input cord and plug (Type I, China and Australian specs)

3-2 203080000532 1 AC input cord and plug (Type G, HongKong and Middle East specs)

3-3 203080000539 1 AC input cord and plug (Type J, Swiss specs)

3-4 203080000538 1 AC input cord and plug (Type E+F, European and Brazilian specs)

3-5 203080003043 1 AC input cord and plug (Type L, South American and Italian specs)

3-6 203080000537 1 AC input cord and plug (Type M, Macao specs)

3-7 203080000534 1 AC input cord and plug (Type B, American and South American specs)

4 101048063031 Options, AC power harness(Not shown)

4-1 101048063030 1 AC power harness(CE)

4-2 101048063058 1 AC power harness(GB)

4-3 101048063029 1 AC power harness(ANSI)

GTJZ0612E&0812E&1012E&1212E Parts Manual 191 © Aug 2020

新的高 度ays For B et t er A ccess Solution
Alw
ys For B et t er A ccess Solution s
s
Always For B et t er A ccess Solution s
ess Solution s

Always for Better Access Solutions

Hunan Sinoboom
AS/NZSIntelligent Equipment Co., Ltd.
长沙市宁乡高新技术产业园区金洲大道东 128 Industrial
No.128, East Jinzhou Avenue, Ningxiang High-tech 号 Park, Changsha, Hunan, China
市宁乡高新技术产业园区金洲大道东 128 号
0086–400–601–5828
金洲大道东 128 号 (Sales) / 0086–400–608–1289
. com. cn ww (Service)
w.sinoboom. com. cn
[email protected]
. com. cn ww w.sinoboom. com. cn
. com. cn www.sinoboom.com
ww w.sinoboom. com. cn
0731-87116111 hr@sinoboom
87116111 hr@sinoboom
长沙市宁乡高新技术产业园区金洲大道东 128 号
m
North American Subsidiary
0731-87116111 hr@sinoboom . Europe
com. cn Subsidiary
ww w.sinoboom. com. cn Korea Subsidiary
Sinoboom North American LLC Sinoboom B.V. Sinoboom Korea Co., Ltd.
310 Mason Creek Drive Nikkelstraat 26, NL-2984 AM Ridderkerk, 95, Docheong-ro, Yeongtong-gu, Suwon-
unit #100 The Netherlands si, Gyeonggi-do, Republic of Korea
Katy, TX 77450, US Tel: +31 180 225 666 Tel: 010–8310–8026
Tel: (281) 729–5425 E-mail: [email protected] E-mail: [email protected]
E-mail: [email protected]

Australia Subsidiary Singapore Subsidiary

Sinoboom Intelligent Equipment Pty Star Access Solutions Pte. Ltd.
Ltd.
112 Robinson Road #03-01 Robinson 112 50/358 Clarendon St, South Melbourne
Singapore 068902 VIC 3205, Australia
E-mail: [email protected]