Quality Assurance Plan for Battery Charger
By HEMANT at 2:00 pm, Jun 22, 2023
Purchaser Manufacturer: QAP NO: QAP/SEPL/BCO-2379
Growmech Industries Pvt. Ltd. Servilink Engineers Pvt. Ltd. Rev No: REV 00 Date: 22/06/2023
The Affairs Chs Ltd. 988/16/1, GIDC, Makapura, Vadodara.
Office No. 1004, 10th Floor,
Plot No. 09, Sec-17, Society Office,
Sanpada, Navi Mumbai-400705.
PO No. & Date:
GIPL/PARAS/022770/0002204/23-24
DT. 13/16/2023
Item :
110V, 50A Two Float cum boost charger with
integral DCDB
Qty: 01 No.
Sr No. Component & Operations Ref. Doc Characteristics Type of Check Quantum Acceptance Inspecting Agency
of check Norms
sampling
plant
M C/N
1.0. RAW MATERIAL INSPECTION
1.1 MS Sheet As per approved Finish Visual 100% As per approved
GA drg/BOM Sheet thickness Physical 100% GA drg P,W,V R
Material 100%
1.2 Lamination DESIGN Finish Visual 100% General As
DRG Size Physical 100% per drg
P,W,V R
Coating Visual 100%
Continuity 1%
1.3 PCB - (Plain) PO Finish Visual 100% General
Thickness Physical 100% 1.6 mm P,W,V R
Material FRP
1.4 PCB finished DRG/BOM of Stuffing of components Visual 100% General
PCB Value of components Physical 100% DRG/BOM P,W,V R
Test point voltages Electrical 100% DRG/BOM
2.0 BOUGHT OUT ITEM INSPECTION:
2.1 Switches/ MCCB/ MCB/push BOM Rating/Type Visual 100% BOM/Drg
P,W,V V
buttons continuty Electrical 10%
2.2 HRC fuse/Semi conductor BOM Rating/Type Physical
Visual 100% BOM/DRG
continuty Electrical 10% ---- P,W,V V
2.3 Contactor/Relays BOM/Manufactu- Type/Rating Visual 100% BOM/DRG
res Cat. Coil voltage Electrical P,W,V V
2.4 Rectiifier Elements SCR/Diodes BOM Type/Indentification Visual 100% BOM --
Continuty Electrical 100% -- P,W,V V
2.5 Meters BOM Physical Visual 100% General
Scale/Range Electrical 100% BOM P,W,V V
Electrical Parameters 100%
2.6 PVC insulated electric wires, IS 694/ IS13730 size Physical 100% Suplier TC
P,W,V V
enamelled copper Colour Visual 100%
2.7 Transformer Finish Visual 100% Min. 2M ohm,
IR Test Electrical 100% 2.5KV for one min/
H.V. Test Electrical 100% As per design P,W,V V
Ratio Test Electrical 100% Data
2.8 Filter choke DESIGN Finish Visual 100% Min. 2 M ohm,
IR Electrical 100% 2.5 KV for 1 min.
HV ---------- 100% P,W,V V
2.9 Indicating lamps/LED BOM Finish Visual 100% G.A. DRG/BOM
Rating Electrical 100% P,W,V V
Size Physical 100%
2.10. CAPACITOR BOM Finish Physical 100% BOM/
Mfd mfd Electrical 100% Manufacture Cat. P,W,V V
Voltage voltage Electrical 100%
By HEMANT at 2:00 pm, Jun 22, 2023
3.0 - IN PROCESS INSPECTION
By HEMANT at 3:52 pm, Jun 22, 2023
3.1 Fabrication G.A. Drg Finish Dimensions Visual 100% As per G.A. drg
Physical 100%
W,V V
3.2 Assembly As per approved Finish Visual 100% As per approved
GA drg/BOM Dimensions Physical 100% GA drg P,W,V V
Lay out Physical
3.3 Painting Spec. Visual Visual 100% General Asthethio
Paint thickness Physical As per shade card
W,V V
Adhesion Paint >50 Micron
thick
4.0 FINAL INSPECTION WITH TESTS TO BE CARRIED OUT:
4.1 Finished Equipment Client's Spec Finish P,W,V W
App. Drgs Bom IR P,W,V W
H.V. P,W,V W
Noload test General 2 P,W,V W
Full load test KV for one P,W,V W
Efficiency minutes P,W,V W
Visual 10% of
Ripple test As per approved P,W,V W
Electrical Total Qty.
Heat run test drgs/Data P,W,V R/V
Annunciation sheets/Client's P,W,V W
Interlocks as per spec spec P,W,V W
Current limit test P,W,V W
Logic simultation P,W,V W
General Operation test P,W,V W
LEGEND: * RECORDS IDENTIFIED WITH
"TICK" SHALL BE ESSENTIALLY
INCLUDED BY CONTRACTOR IN QA
DOCUMENTATION.
**M: MANUFACTURER / SUB-
CONTRACTOR, C: CONTRACTOR, N:
CLIENT, INDICATE "P" PERFORM "W"
SIGN & STAMP BY MANUFACTURERS WITNESS, "V" VERIFICATION AND "R" APPROVED BY CLIENT
REVIEW.
