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FT+Flexitest+Family Product Guide 1VAC394641-PG Rev I April+2023

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0% found this document useful (0 votes)
372 views60 pages

FT+Flexitest+Family Product Guide 1VAC394641-PG Rev I April+2023

Uploaded by

Sajid Akhter
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PRODUCT GUIDE

FT Flexitest™ switch family


FT-1, FT-1F, FT-1X, FT-14, FT-14D,
FT-19R, FT-19RX, FT-19RS, FT-22RS,
test plugs and accessories
2 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


With more than 60 years of
experience, ABB is the test
switch manufacturer with the
largest installed base in North
America. ABB introduced the FT
switch and continues to be the
leader in innovation to make
power system testing safer,
faster and easier. Recent
additions include the FT-14D
Digital Flexitest™ switch,
ergonomic separate source
test plugs, FT cover shields,
FT slotted covers for hanging
tags and reverse current shorting
pole option.

Table of contents
01. Features and application 05

01
02. The most complete family of test switches 06

02
03. Advantages 11

03
04. Specifications 12

04
05. Test plugs 18

05
06. FT Flexitest™ switches ordering information 20

06
07. Test plugs and accessories ordering information 33

07
08. FT switch covers 36

08
09. Warranty and diagrams 41

09
4 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


Safety symbols
01

Symbols

This is the safety alert symbol. It is used to alert


you to potential physical injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.

Danger indicates a hazardous situation which, if


not avoided, will result in death or serious injury.

Warning indicates a hazardous situation which, if


not avoided, could result in death or serious injury.

Caution indicates a hazardous situation which,


if not avoided, could result in minor or moderate
injury.

Notice is used to address practices not related


to physical injury.
F E AT U R E S A N D A P P L I C AT I O N 5


1. F
 T Flexitest™ family
Features and application

01
With more than 60 years of experience, ABB is the 1.2 Application
test switch manufacturer with the largest installed ABB Flexitest switch types FT-1 (10 pole, rear
base in North America. ABB’s Flexitest switch connected), FT-1F (10 pole, front connected),
offers the highest quality and is the original FT — FT-1X (10 pole, extended terminals, rear
there is no equivalent. connected), FT-14 (14 pole, rear connected)
and associated test plugs provide a safe, simple,
1.1 Features fast and reliable method to isolate, test and service
• Clear covers allow for easier visual check on installed equipment without disturbing the
switch status power system.
• Colored switch handles simplify circuit
identification FT-14D is a new test switch solution for digital
• Rear extended switches provide easier, faster switchgear that uses low-energy voltage and
access to wiring points current sensors. The FT-14D switch ties to cutting-
• 14 pole and 19-inch-wide rack-mounted test edge digital strategies by allowing customers to
switches (FT-14 and FT-19R) help save space integrate current and voltage sensors within digital
and installation time switchgear and Relion® protective relays.
• Patented 3D white lettering on the front and 3D
white numbering on the rear of the test switch FT-19R, FT-19RX, FT-19RS and FT-22RS Flexitest
allows for easier identification of poles switch assemblies for rack and switchboard
• Comprehensive family of test plugs, including mounting permit convenient isolation of
SafePlugTM — an individual current test plug with switchboard relays, meters and instruments,
open current transformer (CT) protection allowing for quick and easy multi-circuit testing
• Online configurator to easily create and order by any conventional test method. These assemblies
customized switches — spine.abb.com/ftswitch use FT-1 and/or FT-14 switches, depending on
• FT-1 and FT-14 meet ingress protection IP41 for customer requirements.
protection against dripping water from the front
with shallow, clear and black covers installed A new slotted cover makes Flexitest switches easy
• FT-1 and FT-14 meet ingress protection IP2X for to identify by allowing the user to label each
finger safety at the product rear individual switch with a hanging tag to ensure
• FT-1 and FT-14 are RoHS compliant correct operation of the power system.
6 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


2. T
 he most complete family
of test switches
02

2.1. FT-1 standard 10 pole, rear connected


test switch. FT-1

2.2. FT-1F surface-mount switch allows the user


to make the same connections as with FT-1 but
on the front of the switch. FT-1F

2.3. FT-1X extended-length test switch brings the


rear terminal connections to the same depth as
most panel-mounted protective relays and
equipment for easier and faster access to wiring
points. Length extension of 8-inch or 10-inch depth
is available.
FT-1X
2.4. FT-14 provides the same features and
reliability as FT-1 but with a maximum of 14
individual poles. Although supplying 40 percent
FT
FT Flex
Flex
more capacity than the FT-1, the FT-14 only requires
18 percent more space. fam
2.5. FT-19R and FT-19RX assemblies accommodate
up to three FT-1 switches mounted on a 19-inch
wide, two-rack unit (2RU), three-rack unit (3RU) or FT-14
four-rack unit (4RU) high panel suitable for rack or
switchboard mounting. These assemblies can be
ordered with a full-length clear cover (standard)
or optional full-length black, individual black or
clear covers.

FT-19RX extends the rear terminals of the FT-1 FT-19R 2RU with full-length clear cover
switches to the same depth as most 19-inch rack-
mounted equipment, thereby providing improved
access to the rear terminals. FT-19RX two-rack unit
(2RU) assemblies allow the user to mount
protective relays or other equipment in the racks
directly above and below the FT-19RX, optimizing
the space in the rack and reducing the amount of
wire required.
T H E M O S T C O M P L E T E FA M I LY O F T E S T S W I TC H E S 7

02
2.6 FT-19RS assemblies consist of up to two FT-1
FT-19 3RU lockable version switches, two FT-14 switches or the combination
of one FT-1 and one FT-14 switch mounted on a 19-
inch wide, two-rack unit (2RU), three-rack unit
(3RU) or four-rack unit (4RU) high panel suitable
for rack or switchboard mounting. Any combination
of FT-1 or FT-14 switch styles may be selected with
FT-19R 3RU with special customer labels
individual black or clear covers. Non-ABB
equipment is not included with the assembly
(see FT-19RS picture).

2.7 FT-22RS assemblies consists of up to three FT-1


or two FT-14 switches mounted on a 22-inch wide,
two-rack unit (2RU), three-rack unit (3RU) or four-
FT-19RX 3RU with full-length clear cover
rack unit (4RU) high mounting panel suitable for

xitest
xitestTM
™ rack or switchboard mounting. Any combination
of FT-1 or FT-14 switch styles may be selected with

mily individual black or clear covers.

Mounting panels for these assemblies can be of


steel or aluminum. Steel panels are commonly
FT-19RS
available in ANSI 61 gray, ANSI 70 gray and RAL7035
gray, beige, light sandalwood, thunder blue, black
and white, although panel color or finish, as well as
panel height, can be customized to meet the user’s
requirements. The three-rack unit (3RU) assembly
also allows switches to be positioned off-center, in
either low or high upper mounting positions in
FT-22RS
the rack panel, allowing room for special label
requirements.
8 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
T H E M O S T C O M P L E T E FA M I LY O F T E S T S W I TC H E S 9


FT-14D digital test switch
Revolutionary technology to make testing safer, faster and easier

— 2.8 FT-14D is used for testing, commissioning and


01 Front view FT-14D based No CT shorting required
on the FT-14 interface metering of relays and current and voltage sensors

02
— used in digital switchgear.
02 Rear view FT-14D adds
electronic module on the
back with RJ45 connectors FT-14D incorporates a passive electronic module on

03 FT-14D test harness the rear with RJ45 connection to the Relion® relays
and FT-14D separate with low-energy voltage and current sensor inputs.
source test plug
The FT-14D maintains the same front interface as
the standard FT-14 Flexitest™ switch. It meets
ANSI/ IEEE standard C37.90, UL and is ESD proven.
— Lamicoid labels included
See page 23 for style number information.
01. on each handle

Testing
For testing purposes, use the FT-14D in conjunction
with two accessories — the FT-14 separate source
Standard screw- test plug and the FT-14D test harness (figure 03).
Connections to the Relion
type connections relay and sensors Follow these steps:
• Connect the FT-14D test harness RJ45 connectors
to an interface adapter that is plugged into the
protection relay test equipment.
• Insert the banana plugs into the FT-14 separate
source test plug.
• Insert the FT-14 separate source test plug into
the FT-14D by placing the switch blades in the
open position.
Passive electronic module

02

All relays and test equipment must be properly


RJ45 connector grounded.
connects to relay test
equipment interface

Connections to all equipment should be made


using standard and safe connection practices.
Due to the low-energy sensing during system
operation, it is important not to touch the
open or closed FT-14D switch jaw terminals

since relay misoperation can occur. Therefore,
03
during testing and maintenance, it is also
recommended to first disconnect the relay trip
circuit as a precaution.
10 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
A D VA N TA G E S 11


3. Advantages
Flexitest™ switches provide a safer, more reliable 3.3 Maximum flexibility
and more cost-effective means to wire the output, Test switches can be assembled in a variety of
input and power relays, meters and other different arrangements and colors to match
associated equipment to external devices customer requirements. To build new or view
for in-service testing. existing Flexitest switches and FT-19R panels,

03
please visit our interactive FT-1 Configurator
3.1 Safe and convenient website at spine.abb.com/ftswitch (see page 20).
All measurements and tests can be performed at
the front of the switchboard, without taking any 3.4 Security
devices out of service, and without the need to With the cover in place, a meter seal can be placed
access wiring at the rear of the devices. through either of the cover studs of any Flexitest
switch to prevent unauthorized access to the
Flexitest switches and test plugs have all the switch. As an additional feature, a clear cover is
features necessary for applications involving available that can also be installed with the switch
the safe measurement and isolation of individual blades in the fully open or closed positions. In
currents, voltages and digital I/O signals to addition, a barrier has been incorporated into the
facilitate testing of substation instrumentation cover to prevent knife switches from being left
and protection devices. partially open. Optional padlocking provisions are
available for most covers, allowing access to
The make-before-break current shorting feature authorized personnel only.
enables test personnel to quickly and safely isolate
equipment from current transformer (CT) circuits. 3.5 Quality
With over 50 years of field-proven applications,
Voltage measurements can also be made directly ABB is the test switch manufacturer with the
on Flexitest switches, without disturbing existing largest installed base in North America. ABB’s
connections. The test clip located on the top of Flexitest test switches have been an industry
each pole allows for connection with standard standard for many years.
spring-clip test leads.
3.6 Technical and application engineering support
3.2 Fast and reliable Available 24/7 at +1 800 929 7947 Ext 1.
When test plugs are used, any number of circuits
may be tested in rapid succession. One plug
properly connected can test all instruments
or meters of a particular type.
12 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


4. Specifications
4.1 Certifications 4.3 Mounting
All Flexitest™ switches meet or exceed all The FT-1, FT-14 and FT-1X switches are designed for
requirements of ANSI/IEEE standard C37.90. Class semi-flush mounting on the front of switchboard
1E switches meet IEEE C37.98, C37.105, 323-1983 panels, facilitating inspection and accessibility.
and 344-1987 standards. The FT-1F is designed for surface mounting and can
also be mounted on a unistrut with the use of a
UL and CUL file number E504331, and Class 1E unistrut adapter plate. Refer to figures 37 to 40 on
04

certification are available for most test switches. pages 42–45 for the specific outline and drilling
Contact your ABB representative for more details. plan information for each switch.

FT-1 and FT-14 meet ingress protection IP41 for the The FT-19R, FT-19RX and FT-19RS are designed
front of the product with shallow clear and black for mounting on 19-inch wide rack structures or
covers installed. FT-1 and FT-14 meet ingress conventional panels. The FT-22RS are designed
protection IP2X for the rear. for mounting on 22-inch rack structures. Outline,
drilling plan and switch dimensions are shown
FT-1 and FT-14 are RoHS compliant. on pages 46–52.

4.2 Ratings
All Flexitest switches are rated at 600 V AC or DC,
30 A continuous, 500 A for 1 sec.


Approximate shipping weight and dimensions

Net Shipping Shipping container


Device lbs (kg) lbs (kg) L x W x H in (mm)
FT-1 and FT-1F 1.75 (0.79) 3 (1.4) 4 (100) x 7 (177) x 5 (126)
FT-1X 2.7 (1.25) 3.75 (1.7) 4 (100) x 12 (300) x 7 (177)
FT-14 2.5 (1.5) 3.25 (1.5) 4 (100) x 9 (225) x 5 (126)
FT-14D 2.4 (1.09) 2.7 (1.23) 4 (100) x 9 (225) x 6 (153)
FT-19R 7.0 (3.18) 12 (6) 10 (254) x 21 (534) x 10 (254)
FT-19RX 9.0 (4.08) 17 (8) 10 (254) x 21 (534) x 16 (407)
FT-19RS 7.0 (3.18) 12 (6) 10 (254) x 21 (534) x 10 (254)
FT-22RS 7.0 (3.18) 12 (6) 10 (254) x 24 (610) x 10 (254)
Separate source test plug 1.5 (0.68) 3 (1.4) 10 (253) x 7 (177) x 5 (126)
(10 position)
In-service series test plug 1.5 (0.68) 3 (1.4) 10 (253) x 7 (177) x 5 (126)
(10 position) For up to 4 pieces
Individual current circuit test plug 0.1 (0.045) 1 (0.45) 10 (253) x 7 (177) x 5 (126)
For up to 30 pieces
S P E C I F I C AT I O N S 13


04 FT switch terminal
numbering,
rear view.

05 FT switch terminal
lettering, front view

— —
04 05

04
4.4 Construction All switches may be purchased with a black opaque
The base of all Flexitest™ switches is made of a cover or a deep clear cover. The deep clear cover
high-grade molded thermoplastic that provides offers the user the unique option of intentionally
a tough, insulated enclosure. Barriers are molded leaving switch handles in the open position with
into the base (front and rear) to separate the switch the cover in place, maintaining the provision for a
units from one another. The barriers provide meter seal. This enables the user to service
insulation between poles, and also ample wiring electrical equipment while still complying with
space between terminals. The terminals of the OSHA tag and lockout procedures.
FT-1X are extended either 8 or 10 inches beyond
the switch blades located on the front of the Lockable covers (in black or clear) are also available
switch. The front of the switch is marked with a upon request.
white raised 3D lettering, which allows easier
identification of poles. The back of the terminals Any cover can be ordered separately to retrofit
is marked with a white raised 3D numbering, any existing switch, maintaining the same ease
which allows easier identification of poles and of use and accessibility. See ordering information
helps prevent inadvertent upside down installation. on page 34.

4.5 Cover
All Flexitest switch covers provide a tough
insulated enclosure for the switch and are made
from a durable thermoplastic material. Covers are
fastened to the switches with thumbnuts on each
end that can be loosened and tightened by hand,
or with a 1⁄4 -inch nut driver. This is the same size nut
driver used on the hex head terminal screws of all
Flexitest switches. All covers have the provision to
accept meter seals.


FT test switch cover
selection samples:
06 Shadow black
07 Deep clear
08 Lockable

— — —
06 07 08
14 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T

4.6 Poles Each potential pole can also be described with two
FT-1, FT-1F and FT-1X switches are available in characters (P1 to P9). P indicates potential and the
combinations of one to a maximum of 10 individual second character is a numeric color code for the
poles or switch units. FT-14 switches are available switch handle.
in combinations of one to a maximum of 14 poles
or switch units. Each pole is identified by a letter 4.6.2 Current poles
(A to J or A to N) visible along the top of the base Current poles are typically configured in sets of two
from left to right (front view). (C-C), for use with current circuits, and consist of a
current test jack, a shorting spring, a shorting
Individual pole designations are used to identify blade, and a non-shorting blade (see Figure 2). The
each pole according to its type or function. In order positions of the short circuit springs are always
to develop a complete switch arrangement, pole visible from the front of the switch.
designations should be listed sequentially from left
to right to account for every pole position on the C designates a single current circuit, non-shorting
04

switch. Unused poles are identified by the letter X. pole, with a current test jack and a black handle.
Current poles with other color handles are available
Each individual pole is of a knife-blade type. There by replacing the “C” with the appropriate
are two different types of poles, potential and designation per chart on page 15.
current.
Each current pole can also be described with two
For quick, easy, user-friendly configuration of characters (C1 to C9). C indicates current and the
Flexitest switches, please visit spine.abb.com/ second character is a numeric color code for the
ftswitch. switch handle.

4.6.1 Potential poles Current poles typically span more than one pole
Potential poles (P) are configured as single, non- position. Pole designations C-C, C-C-C, C-C-C-C
shorting knife blades for use in potential, trip or and C-C-C-C-C indicate current shorting poles
control circuits. P designates a potential, trip or (make-before-break) with black handles. Note that
control circuit with a black handle. Potential poles any color handle may be selected for any pole
with other color handles are available by replacing position by using the appropriate pole designation,
the “P” with the appropriate designation as per the ex: 5-R or C-9-7 (alternately C5-C2 or C1-C9-C7).
chart on page 15.


Blade assembly of two- Switch jaw Test clip
position current poles

Non-shorting spring
Shorting
blade

Test switch cam makes


CT shorting spring
with the CT shorting
spring before the
knife blade breaks
from the switch jaw

Visual FT switch
disconnect
“make-before-break”
operation
CT reversed
shorting spring
Current
test jack
S P E C I F I C AT I O N S 15

Visit spine.abb.com/ftswitch to build any view schematic details and get style number
complete FT switch arrangement, select options, information.

Potential pole Handle Schematic legend


Pole type designation color Description and schematic symbols
Potential P P1 Black Potential, non-shorting blade
Non-shorting blade
T P2 Red
H P3 Brown
V P4 Purple
G P5 Green
Y P6 Yellow Shorting blade

Z P7 Blue
W P8 White

04
O P9 Orange
L L1 Black †† Potential, shorting blade Current test jack

Current C C1 Black Current, non-shorting,


R C2 Red with test jack and blade

3 C3 Brown Shorting spring


4 C4 Purple
5 C5 Green
6 C6 Yellow
7 C7 Blue
C-C-C
8 C8 White
9 C9 Orange
D D0 N/A Current test jack, no switch blade

Current C-C C1-C1 Black †† Current shorting (make-before-break),


shorting† with test jack and blade

C+C C1+C1 Reversed current shorting (make-before-


break), with test jack and blade
in reverse configuration

C-A C1-A1 Current shorting (make-before-break),


with standard blade, no current test jack

C-B C1-B1 Current shorting (make-before-break),


with stud only, no current jack,
no switch blade

C-D C1-D1 Current shorting (make-before-break),


with current test jack, no switch blade

C-E C1-E1 Current shorting (make-before-break),


with shorting blade, no current test jack

C-S C1-S1 Current shorting (make-before-break),


with fixed shorting strap

Miscella- S S0 None Fixed shorting strap


neous

J J0 None Current jaw, no blade


N N0 None Terminal stud in blade location, no jaw
U U0 None Stud and test clip in jaw location, no blade
X X0 None Empty pole position

= Current shorting poles are also available spanning up to 5 positions (ex: C-C-C-C-C or alternately C1-C1-C1-C1-C1)
††
= Every color handle is available by substituting appropriate pole color designation in desired location
16 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T

— The reversed current shorting pole option


09 Switch handles with
interlocking bar positions the current transformer (CT) shorting
— spring, individual current jack and associated knife
10 FT switch terminals,
rear view (FT-1 shown) blades in reverse. The pole designations for this
— configuration are available only in sets of 2 and are
11 FT switch terminals, rear
view (FT-1 shown) described with 2 characters (C+C). The “+” sign is
the indication for the reversal. Current shorting is
performed with the right-hand blade versus the
traditional left-hand blade. Current monitoring is
accessed with an individual current test jack in
— the left-hand position.
09

4.7 Switch handles


Switch handles are made of molded thermoplastic
04

material. They are typically black for potential and


current circuits and red for trip circuits. In addition
to black and red, switch handles are available in
various other colors (brown, purple, green, yellow,
blue, white and orange) for simple circuit
identification. Each handle has a dovetail
indentation that can hold a circuit identification
label. To create and print custom labels, please use
the template found on our website at new.abb.
com/medium-voltage/digital-substations under
‘Test switch and accessories.’ In the ‘Downloads
— for Test Equipment’ section, select ‘List.’
10

Knife blade switches can be operated


independently, or ganged together with a
horizontal interlocking tie bar to suit testing
needs. A hole runs through the middle of each
switch handle to allow insertion of interlocking
bars that can mechanically tie 2, 3, 4, 5, 6, 8, 10 or 14
adjacent switch handles together. Interlocking bars
can be screwed into either side of the handle and
can be easily removed if necessary. Interlocking
bars are ordered as a separate line item and
installed by the customer; see “Test plug and
accessories — ordering information” on page 33.

4.8 Terminal connections


Connection terminals are located at the rear of the
switch (except on the front connected FT-1F). Most
Flexitest™ switch terminals are marked with a
white raised 3D numbering, which allows easier
identification of poles along the rear of the switch
(1 to 20 on FT-1 and 1 to 28 on FT-14), as shown in
figure 04, page 13). Each pair of numbered
terminals is associated with a matching pole
designated by a letter on the front of the switch.

All required terminal hardware is supplied with


every Flexitest switch (see figure 10). Screw
terminals are provided standard with all Flexitest

switches. Connections are made with a hex washer
11 head screw, #8 thread size (0.164–32), 1⁄4 -inch hex
head.
S P E C I F I C AT I O N S 17

— Stud and nut terminals are an optional feature.


12 FT switch arrangement,
front view (FT-1 shown) Connections are made with two washers and a nut.
A special 5⁄16 -inch nut driver can be purchased from
ABB to connect to stud terminals; see “Test plug
and accessories — ordering information” on
page 33.

O Y Z W G C - C T V H

P9 P6 P7 P8 P5 C1 - C1 P2 P4 P3

— Connections to ALL equipment should be


12
made using standard and safe connection
practices. Recommended maximum torque
values for all FT switch terminals is 16 in-lbs.

04
Exceeding this torque may result in damage to
terminal threads. On extended versions of the
FT switch (ex. FT-1X), exceeding maximum
torque values may lead to loosening of internal
hardware. Even number terminals (bottom
row) of Flexitest™ switches should be
connected to voltage transformers and current
transformers, while odd number terminals (top
row) should be connected to equipment that
is to be isolated, such as meters and relays.
Maximum lug size = yellow 10–12 AWG ring
terminal. Recommended lug size for PTs is 12
AWG and for CTs is 10 AWG.

4.9 Switch arrangement


Pole positions are identified from left to right
on the front view of the switch by the letters “A”
through “J” or “A” through “N”. Individual pole
designations are used to identify each pole
according to its type or function. To develop a
complete switch arrangement, pole designations
should be listed sequentially from left to right to
account for every pole position on the switch.
Unused poles are identified by the letter X.

All switch arrangements should be checked for


adequate current transformer shorting when
applied to current transformer circuits.
18 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


5. Test plugs

13 Safe plug with
open CT protection

14 In-service series
When using an in-service series test plug for
test plug
— current measurements, connections from the
15 Individual current
test plug to the measuring instruments must
circuit test plug
— be made before inserting the test plug in
16 Separate source
— place.
test plug
13
05

5.2 Individual current circuit test plug


This plug consists of two conducting strips
5. Test plugs
separated by an insulating strip. The ammeter
Test plugs used in conjunction with Flexitest™
is connected to these strips by terminal screws
switches enable easy measurement, calibration,
and leads carried out through holes in the back
verification and maintenance of relays, meters
of the insulated handle. (See figures 15 and 17
and instruments.
on this and the following page.)

5.1 In-service series test plug


The standard test plug inserts into the current
The “in-service” series test plug with a maximum
test jack with the red part of the handle facing
of 10 positions is designed to match the pole
up, allowing the alignment nipple and tab to
configurations of specific styles of FT Flexitest
guide the connector into the test jack.
devices (either FT-1, FT-1F, FT-1X switches or FT
case relays).
5.3 SafePlug with open CT protection
The SafePlug is an individual current circuit test
This test plug is typically used to connect devices
plug with open current transformer (CT) protection
measuring the currents and voltages being applied
that provides a safe, simple, fast and reliable
to the switchboard relays, meters and instruments
method to test and service installed equipment
without interrupting or short-circuiting the circuit.
while reducing risks due to operator error, incorrect
Only current test switches with a current test jack
equipment settings or deviation from correct test
must be opened before inserting the series test
procedures. Its design helps prevents the shock
plug. Connections to the test plug must be made
hazards, outages and erroneous meter readings
before inserting the test plug into a Flexitest
all associated with open CTs.
switch or relay.

If a CT opens during operation, the test plug shorts


Not every switch or relay pole configuration is
the CT to protect the operator, typically within 100
suitable to accept an in-service series test plug.
microseconds or less (6/1000th of a cycle). At the
For available styles, see table 1, FT-1 switch
same time, a red LED provides visual indication of
selection guide 1VAC397062-SG. You may also
the fault.
refer to your ABB representative or the ABB FT-1
configurator at spine.abb.com/ftswitch.

— — —
14 15 16
T E S T P LU G S 19

circuits can then be connected to these binding


posts, which are staggered for easy accessibility.
Before inserting the separate source test plug into
When using an in-service series test plug for service, all switch blades must be placed in the full
current measurements, connections from the open position. In a Flexitest type FT case, the
test plug to the measuring instruments must 10-position separate source test plug is inserted
be made before inserting the test plug in in the bottom switch jaw with the binding posts

17 Individual current place. up and in the top test switch jaw with the binding
circuit test plug inserted
posts down.
in Flexitest relay case
— 5.4 Separate source test plug
18 Separate source
Both the 10-position FT-1 and 14-position FT-14 5.4.2 Standard separate source test plug
test plug
— separate source test plugs isolate the external The 10-position standard separate source test
19 FT test kit
connections from the relay or equipment under plug features L-shaped test blades to ensure quick,
test. The test plugs accept all common-size banana accurate alignment between the test plug and the
plugs, ring wire connectors and spade lugs, and stationary contact jaws. The standard separate
have a through hole for meter probe or wire source test plug is recommended for testing

05
connections. The separate source test plugs electromechanical relays in the Flexitest type
provide quick circuit testing by fitting into the FT case.
stationary contact jaws of any matching Flexitest™
type FT case or switch.

5.4.1 Ergonomic separate source test plug 10-position FT-1 standard separate source test
The 10- and 14-position ergonomic separate source plug: To prevent relay misoperation, do not
test plugs use an alignment boss at each end to insert or remove the 10-position separate
connect with the FT-1 and FT-14 switch cover source test plug while the test set leads are
mounting posts, respectively, for secure and attached. Provision is made only on current
accurate alignment. The ergonomic separate poles with shorting springs to automatically
source test plug incorporates a handle for ease short-circuit current transformer circuits when
of insertion into the FT test switch. The separate the knife switches are opened prior to
source test plug 45-degree connector angle makes inserting the test plug.
it easy to access and connect test leads at virtually
any height. The separate source test plug
incorporates a unique extended isolating barrier 5.5 Flexitest test kit
that prevents relay and power system misoperation The ABB Flexitest test kit comes with a convenient
by performing a secure break-before-make carrying case to hold your handheld meter, test
operation when inserted or disconnected. The plugs, patch cords, test clips and test probes in
separate source test plug design connects the neat order. Flexitest test kits can be ordered with
relay inputs and outputs to a set of binding banana your selected quantities of test plugs, safety patch
posts on the top of the test plug. An insulated cords, test clips and test probes. Patch cords are
barrier along the bottom of the blades isolates highly durable and flexible. Contact your local ABB
the relay circuits from external connections. Test representative for a quotation. For more
information, see “Test plugs and accessories —
ordering information” on pages 33–35.

— — —
17 18 19
20 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


6. F
 T Flexitest™ switches
ordering information

FT-1 configurator The following products can be easily configured:


ABB offers a web-based tool to help build any − FT-1 (10 pole)
complete FT switch arrangement, select options, − Front connected FT-1F
view schematic details and get style number − Extended terminals FT-1X
information. We strongly recommend the use − Replacement switches for FT-19R
of the web-based tool for quick, easy and user- − FT-14 (14 pole)
friendly configuration of Flexitest switches. − FT-19R switch panel assemblies
06

− FT-19RX switch panel assemblies

Please visit ABB’s FT-1 configurator website


at spine.abb.com/ftswitch


Screenshots from
spine.abb.com/ftswitch
When style numbers are
not available, “TBD” (to
be determined), order
by “Arrangement”.
F T F L E X I T E S T S W I TC H E S O R D E R I N G I N F O R M AT I O N 21


FT-1 and FT-1X
10 pole Flexitest™ switches

FT-1
10 pole switch

Style numbers are assigned by the factory. Individual covers for FT-1 to be used on FT-19R application
should be ordered as a separate item. See ordering
Choose from available options by adding style prefix as shown. information table on page 34.

Example style number:

T 4 A 1 4
2 T
9 A
1 4
5 C
0 N
1 G 0 0
1

06

Style prefix

Description Code Description Code


Black cover, screw terminals None Black slotted cover with barrier, stud T S

Black cover, stud and nut terminals S


and nut terminals
Lockable black cover, screw terminals L
Black cover shield, screw terminals K
Lockable black cover, stud and nut L S
Black cover shield, stud and nut terminals K S
Lockable clear deep cover, screw terminals L C
Clear deep cover, screw terminals C
Lockable clear deep cover, stud and nut L C S
Clear deep cover, stud and nut terminals C S
Lockable clear shallow cover, screw terminals L M
Clear shallow cover, screw terminals M
Lockable clear shallow cover, stud and nut L M S
Clear shallow cover, stud and nut terminals M S
FT-19R application, screw terminals R
Clear cover shield, screw terminals G
FT-19R application, stud and nut terminals R S
Clear cover shield, stud and nut terminals G S

Black slotted cover with barrier, T


screw terminals

FT-1X
10 pole switch with extended terminals, rear connected

Style numbers same as FT-1. Individual covers for FT-1 to be used on FT-19R application
should be ordered as a separate item. See ordering
Choose from available options by adding style prefix as shown. information table on page 28.

Example style number:

1 2 9 A 5 0 1 G 0 1

— —
Style prefix Extended length
Same as FT-1
Description Code
10.25 inches X 1 0

8.25 inches X 0 8
22 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


FT-1F and FT-14
10 and 14 pole Flexitest™ switches

FT-1F — 10 pole front connected

Style numbers are assigned by the factory.


Choose from available options by adding style prefix as shown.
Example style number:

T 4 A 1 4
2 T
9 A
1 4
5 C
0 N
1 G 0 0
1


Style prefix

Description Code Description Code


06

Black cover, screw terminals F Clear cover shield, stud and nut terminals G S F

Black cover, stud and nut terminals F S Black slotted cover, screw terminals T

Black cover shield, screw terminals K F Black slotted cover, stud and nut terminals T S

Black cover shield, stud and nut terminals K S F Lockable black cover, screw terminals L F

Clear deep cover, screw terminals C F Lockable black cover, stud and nut L S F

Clear deep cover, stud and nut terminals C S F Lockable clear deep cover, screw terminals L C F

Clear shallow cover, screw terminals M F Lockable clear deep cover, stud and nut L C S F

Clear shallow cover, stud and nut terminals M S F Lockable clear deep cover, screw terminals L M F

Clear cover shield, screw terminals G F Lockable clear deep cover, stud and nut L M S F

FT-14 — 14 pole switch

— — — —
Base type No. of poles No. of potentials Additional feature

Description Code Description Code Description Code Description Code


FT14 F T 4 Total number 0 1 – 1 4 Total number of 0 0 – 1 4 None N
of poles used potential poles

F T 4 A 1 4 T 1 4 C N 4 0 0 4
1

— — — —
Depth Terminals Cover Code no.

Description Code Description Code Description Code Description Code


Standard depth A Standard screw T Clear cover C Unique code 4 0 0 1 –
(rear connected) terminals number assigned 9 9 9 9
Black cover B
Stud and nut S
by the factory
terminals Clear cover shield G

Black cover shield K

Clear, shallow cover M

Black slotted cover T


with barrier
Lockable clear cover L

Lockable black cover R

Lockable clear, W
shallow cover
F T F L E X I T E S T S W I TC H E S O R D E R I N G I N F O R M AT I O N 23


FT-14D
14 pole Flexitest™ switch

— — — —
Base type No. of poles No. of potentials Additional feature

Description Code Description Code Description Code Description Code


FT14 F T 4 Total number 1 4 Total number of 1 2 – 1 4 None N
of poles used potential poles

F T 4 D 1 4 T 1 4 M N 4 7 7 9 - 0 1

06
— — — —
Depth Terminals Cover Code no.

Description Code Description Code Description Code Description Code


Standard depth D Standard screw T Clear cover C All potential blades, 4 7 7 9 –
(rear connected) terminals with lamicoid G01 0 1
Black cover B
12 potential blades, 4 7 8 0 –
Clear cover shield G
2 currents (pos. 13 0 2
Black cover shield K and 14), with
lamicoid G02
Clear, shallow cover M

Black slotted cover T


with barrier
Lockable clear cover L

Lockable black cover R

Lockable clear, W
shallow cover

FT-14D and cover options Standard style numbers


Clear shallow cover with potential terminals 13, 14 FT4D14T14MN4779-01
Black cover with potential terminals 13, 14 FT4D14T14BN4779-01
Clear shallow cover with current terminals 13, 14 FT4D14T12MN4780-02
Black cover with current terminals 13, 14 FT4D14T12BN4780-02

FT-14D test harness Style number.


Quantity 3 (kit for 3-phase testing) 95A1159G01
Quantity 1 95A1159H01
24 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T

6.1 FT-1, FT-1F and FT-1X switches are available An FT-1X extended switch with clear cover will
in any combination of one to 10 poles. Each be supplied by using prefix “C” and suffix “X10”;
different configuration of poles is assigned a ex: C129A501G014X10
unique part number or style number by the factory.
See ordering information chart for FT-1, FT-1X and 6.1.4 Front connected
FT-1F on pages 21–22. Adding a prefix “F” to the standard style number
is used for a front connected FT-1F switch, which
The standard FT-1 style number defines a unique allows the user to make the connections on the
pole configuration with black cover and screw front of the switch.
terminals; ex: 129A501G01. Adding a prefix and/or
suffix to the standard style number allows the 6.2 FT-14 switch is available in any combination
selection of options for FT-1 as well as the ability up to 14 poles. Each different style number is based
to create complete FT-1F and FT-1X style numbers. on a smart part number system. See ordering
information chart on page 22.
Customers may also place an order by providing a
complete switch arrangement definition as well as 6.2.1 Terminal connections
the selected options; ex: P X P C-C C-C C-C P (P1 X0 A standard FT-14 switch with screw termination will
P1 C1-C1 C1-C1 C1-C1 P1), clear cover, screw be supplied when using the normal style number.
06

terminals. For configurations -A or -E, the double An optional FT-14 switch with stud and nut
character should be used. termination can be supplied at no additional charge
provided when the seventh character on the smart
6.1.1 Terminal connections part number is changed from “T” to “S.”
An optional FT-1 switch with stud and nut
termination can be supplied at no additional 6.2.2 Cover
charge. Style number prefix “S” is used for this A standard FT-14 switch with clear cover will be
option; ex: S129A501G01. For optional clear cover supplied when using the normal style number. An
with stud and nut terminals use style number prefix optional FT-14 switch with black cover can be
“CS”; ex: CS129A501G01. See pages 21–22 for more supplied at no additional charge provided the tenth
ordering details. character in the above style is changed from “C” to
“B.” An optional FT-14 switch with lockable clear or
6.1.2 Cover black cover can be supplied at no additional charge
An optional clear cover will be supplied instead provided the tenth character is changed from “C”
of the black cover by using style number prefix to either “M” (clear shallow), “L” (lockable clear), “R”
“C”; ex: C129A501G01. (lockable black), “W” (lockable clear shallow) or “T”
(black slotted cover).
6.1.3 Depth
An FT-1X extended switch with black cover will be
supplied by using suffix “X08” for 8 inches and
“X10” for 10 inches; ex: 129A501G014X08 or
129A501G01X10.
F T F L E X I T E S T S W I TC H E S O R D E R I N G I N F O R M AT I O N 25

6.3 FT-19 and FT-22 test switch assemblies. To obtain the FT-1 or FT-14 switch style number and
The FT-19R and FT-19RX assemblies accommodate the three- or four-digit code number, refer to the
up to three FT-1 switches. The FT-19RS and FT-22RS ABB FT-1 configurator at spine.abb.com/ftswitch
assemblies accommodate up to two FT-1 switches, or the FT Switch Selection Guide (document
two FT-14 switches or the combination of one FT-1 1VAC397062-SG). A cover plate will be provided for
and one FT-14 switch. unused FT-1 or FT-14 switch positions (A, B or C) by
using code number “000” or “0000” respectively.
Each different style number is based on a smart
part number system. See page 26–28 for more If a particular arrangement is not listed, contact
ordering details. the ABB Coral Springs factory.

6.3.1 Terminal connections 6.3.5 Switch replacement


The Flexitest® switches for FT-19R, FT-19RX, To add an FT-1 switch in an unused position or
FT­-19RS, and FT-22RS assemblies can be ordered to replace a switch in an FT-19R assembly, the
with standard (#8) screw or optional stud and nut required FT-1 switch style(s) will need to be
terminals. The type of terminal connection is provided. These numbers differ from the individual
represented by the second character of the style FT-1 style numbers by including the prefix “R” to
number. represent screw terminals (e.g., R129A501G01) or

06
the prefix “RS” to represent stud-type terminals
6.3.2 Panel height (e.g., RS129A501G01). For FT-19RX assemblies,
The 19-inch as well as 22-inch wide mounting panel provide the required FT-1 switch style with an
can be ordered in different rack unit (RU) heights: “R” or “RS” prefix plus the X08 or X10 length suffix
2RU, 3RU or 4RU. The 3RU assembly is available (e.g., R129A501G01X10).
with switch positions centered, mounted high or
mounted low. The 4RU is available with switches It is not necessary to add “R” prefix to the standard
mounted low or high. style number of FT-1 or FT-14 switches to be used
as replacement on FT-19RS assemblies.
6.3.3 Panel color and material
Panels are available in the following colors and 6.3.6 Cover
materials: brushed finish aluminum; beige For FT-19R assemblies, the cover field should be
(textured surface) steel; light sandalwood left BLANK to order the unit with the standard full-
(RAL1019) steel; thunder blue (textured) steel; gray length clear cover. Optional full-length black (A) or
(RAL7032 smooth surface) steel; ANSI 61 gray steel; clear (N), full-length shallow clear (M), individual
ANSI 70 gray steel; RAL7035 gray steel; black black (B), individual deep clear (C), individual
(smooth surface) steel; and white (Corvel 30-1112 shallow clear (H), lockable full-length clear (L) or
high gloss) steel. black (R), lockable full-length shallow clear (W) or
full-length black slotted cover (T) can be requested
For visual representation of the panel colors, by indicating the assigned letter on the cover field
please visit spine.abb.com/ftswitch. on the smart part number.

6.3.4 Flexitest™ switch code numbers The cover field is always required on FT-19RX,
(positions A, B and C) FT-19RS and FT-22RS part numbers.
Each FT-1 switch is identified by a unique three-
digit code number. FT-14 switches are identified 6.3.7 Additional features
by a unique four-digit code number. These code When ordering the “flat panel” version, please note
numbers are required for each of the positions this is meant for applications where flush panel or
in the assembly (positions A, B and C). cabinet mounting is required.
26 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


FT-19R
Flexitest™ switch assembly

Typical catalog number


— — —
Terminal connections Color and material Additional features

Description Code Description Code Description Code Description Code


Screw type (standard) R Brushed finish aluminum A Gray (ANSI 70 smooth H None Blank
surface) steel Flat panel (panel and F
Stud and nut type S Beige (textured surface) B
(optional) steel Gray (RAL7035 smooth J cabinet mount only)
surface) steel
Light sandalwood D
(RAL1019) steel Black (smooth surface) K
steel
Thunder blue (textured) E
steel White (corvel 30-1112 W
high gloss) steel
Gray (RAL7032 smooth F
surface) steel
06

Gray (ANSI 61 smooth G


surface) steel

Pos A Pos B Pos C

F R 2 B 0 1 4 0 1 4 0 1 4 T

— — —
Panel height FT-1 switch code numbers Cover

Description Code Description Code Description Code


Two rack units (2RU) 2 Position A Full-length clear deep Blank
Position B cover (standard)
Three rack units (3RU), 3
switches centered Position C Full-length clear deep N
cover1
Three rack units (3RU), X No switch (cover plate 0 0 0
switches low provided over switch Full-length black cover A

Three rack units (3RU), cutout) Full-length clear shallow


Y M
switches high 3-digit FT-1 code number cover
Four rack units (4RU), 4 Individual black covers B
switches low
Individual clear deep C
Four rack units (4RU), Z covers
switches high
Individual clear shallow H
covers
Full-length black slotted T
cover with barrier
Lockable full-length clear L
deep cover
Lockable full-length black R
cover
Lockable full-length clear W
shallow cover

1
The cover option "N" only applies when additional features are required.
For special configurations, please contact the factory.
F T F L E X I T E S T S W I TC H E S O R D E R I N G I N F O R M AT I O N 27


FT-19RX
Flexitest™ switch assembly

Typical catalog number


— — —
Terminal connections Color and material Additional features

Description Code Description Code Description Code Description Code


Screw type (standard) R Brushed finish aluminum A Gray (ANSI 70 smooth H None Blank
surface) steel Flat panel (panel and
Stud and nut type S Beige (textured surface) B F

(optional) steel Gray (RAL7035 smooth J cabinet mount only)


surface) steel
Light sandalwood D
(RAL1019) steel Black (smooth surface) K
steel
Thunder blue (textured) E
steel White (Corvel 30-1112 W
high gloss) steel
Gray (RAL7032 smooth F
surface) steel

06
Gray (ANSI 61 smooth G
surface) steel

Pos A Pos B Pos C

F R 2 B 0 1 4 0 1 4 0 1 4 N X 1 0

— — — —
Panel height FT-1 switch code numbers Cover Extended length switches

Description Code Description Code Description Code Description Code


Two rack units (2RU) 2 Position A Full-length clear deep Blank 8.25 inches X 0 8

Position B cover (standard)


Three rack units (3RU), 3 10.25 inches X 1 0
switches centered Position C Full-length clear deep N
cover1
Three rack units (3RU), X No switch (cover plate 0 0 0
switches low provided over FT-1 Full-length black cover A

Three rack units (3RU), switch cutout) Full-length clear shallow


Y M
switches high 3-digit FT-1 code number cover
Four rack units (4RU), 4 Individual black covers B
switches low
Individual clear deep C
Four rack units (4RU), Z covers
switches high
Individual clear shallow H
covers
Full-length black slotted T
cover with barrier
Lockable full-length clear L
deep cover
Lockable full-length R
black cover
Lockable full-length clear W
shallow cover

For special configurations, please contact the factory.


28 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


FT-19RS and FT-22RS
Flexitest™ switch assembly

Typical catalog number


— — —
Assembly type Panel height Color and material

Description Code Description Code Description Code Description Code


19 inch mounting panel S Two rack units (2RU) 2 Brushed finish aluminum A Gray (ANSI 70 smooth H
surface) steel
22 inch mounting panel V Three rack units (3RU), 3 Beige (textured surface) B
switches centered steel Gray (RAL7035 smooth J
surface) steel
Three rack units (3RU), X Light sandalwood D
switches low (RAL1019) steel Black (smooth surface) K
steel
Three rack units (3RU), Y Thunder blue (textured) E
switches high steel White (Corvel 30-1112 W
high gloss) steel
Four rack units (4RU), 4 Gray (RAL7032 smooth F
switches low surface) steel
06

Four rack units (4RU), Z Gray (ANSI 61 smooth G


switches high surface) steel

Pos A Pos B Pos C

S R 2 B 0 1 4 - N - 4 0 2 5 B

— — — —
Terminal connections Positions A, B, C Cover Additional features

Description Code Description Code Description Code Description Code


Screw type (standard) R 3-digit FT-1 switch 0 0 1 – Individual clear deep C None Blank
code number 9 9 9 , covers 8.25 inches extended W
Stud and nut type S
A 0 1 – Individual black covers B terminals (FT-1 only)
(optional)
Z 9 9 (standard) 10.25 inches extended X
4-digit FT-14 switch 4 0 0 1 – Lockable individual clear L terminals (FT-1 only)
code number 9 9 9 9 deep cover Flat panel F
Lockable individual black R
Special equipment code S 0 1 – 8.25 inches extended M
cover
(see table 1, page 30) S 9 9 terminals (FT-1 only),
Individual clear shallow M flat panel
Unused panel position N cover
10.25 inches extended A
No switch (cover plate 0 0 0 Lockable individual clear W terminals (FT-1 only),
provided over FT-1 shallow cover flat panel
switch cutout) Individual black slotted T
No switch (cover plate 4 0 0 0 covers with barriers
provided over FT-14
switch cutout)

For special configurations, please contact the factory.


F T F L E X I T E S T S W I TC H E S O R D E R I N G I N F O R M AT I O N 29

— POS. A POS. B POS. C


20–24 Possible Fig. Pos. A Pos. B Pos. C
combinations of FT-1 20 FT1 N FT1
and FT-14 switches on FT1 – N – FT1
FT-19RS and FT-22RS 21 FT14 N FT14
assemblies when space
22 FT14 N FT1
for special equipment
is not required. Consult 23 FT1 N FT1
the ABB factory for
custom configurations.
24 FT1 N N


20

POS. A POS. B POS. C


FT14 – N – FT14

06

21

POS. A POS. B POS. C


FT14 – N – FT14


22

POS. A POS. B POS. C


FT14 – N – FT14


23

POS. A POS. B POS. C


N – FT1 – N


24
30 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


Fig. Pos. A Pos. B Pos. C POS. A POS. B POS. C
25–28 Possible
combinations of FT-1 FT1 FT1 SXX
25 FT1 FT1 SXX
and FT-14 switches on
FT-19RS and FT-22RS 26 FT1 SXX FT1
assemblies when space
27 SXX FT1 FT1
for special equipment
is not required. Consult 28 FT1 N SXX SPECIAL
the ABB factory for EQUIPMENT
custom configurations.

0.50
4.75 REF


25

POS. A POS. B POS. C


FT1 SXX FT1

SPECIAL
06

EQUIPMENT

0.50
5.00 REF


26

POS. A POS. B POS. C


SXX FT1 FT1

SPECIAL
EQUIPMENT

0.50

4.75 REF


27

POS. A POS. B POS. C


FT1 FT1 SXX

SPECIAL
EQUIPMENT

0.50

Table 1. Available special equipment codes 4.75 REF

Code Detail drawing Manufacturer Description 28
S01 PNL-DRL-S01 – Toggle switch
S02 PNL-DRL-S02 Electroswitch Series 24 lock-out relay
S03 PNL-DRL-S03 GE GE type SBM control switch
S04 PNL-DRL-S04 GE GE type SB-1 switch
S24 PNL-DRL-S24 Electroswitch Series 24 control
transfer switch
Note: Special equipment not included with assembly.
F T F L E X I T E S T S W I TC H E S O R D E R I N G I N F O R M AT I O N 31


Most popular FT switches


Table 1 — FT -1 switch selection guide

Poles Potential Current A B C D E F G H I J Style number Code Options In-service test plug
10 10 0 P P P P P P P P P P 129A501G01 001 Black cover, screw terminals 129A062G10
10 10 0 T T T T T T T T T T 129A539G01 036 Black cover, screw terminals 129A062G10
10 10 0 P T T T T T T T T T 9688A17G01 584 Black cover, screw terminals 129A062G10
10 10 0 P P P P P P P P T T 1586C42G23 212 Black cover, screw terminals 129A062G10
10 10 0 P P P P T T T P P P 9676A14G01 452 Black cover, screw terminals 129A062G10
10 10 0 T T P P P P P P P P 1586C42G45 262 Black cover, screw terminals 129A062G10
10 4 6 P P P C - C C - C C - C P 129A514G01 014 Black cover, screw terminals 292B319G23
10 4 6 P C - C P C - C P C - C P 129A528G01 026 Black cover, screw terminals NONE

06
10 4 6 C - C C - C C - C P P P P 774B430G20 171 Black cover, screw terminals NONE
10 4 6 T T T T C - C C - C C - C 498A010G01 065 Black cover, screw terminals NONE
10 4 6 P P P P C - C C - C C - C 670B197G18 119 Black cover, screw terminals NONE
10 4 6 T T T C - C C - C C - C T 714B325G32 137 Black cover, screw terminals 292B319G23
10 4 6 C - C C - C C - C T T T T 774B430G24 183 Black cover, screw terminals NONE
10 3 7 P P C C - C C - C C - C P 129A535G01 033 Black cover, screw terminals 292B319G22
10 2 8 P C - C C - C C - C C - C P 129A518G01 018 Black cover, screw terminals 292B319G22
10 2 8 C - C C - C C - C C - C P P 837A407G01 083 Black cover, screw terminals NONE
10 2 8 C - C C - C C - C C - C T T 774B430G22 173 Black cover, screw terminals NONE
10 0 10 C - C C - C C - C C - C C - C 498A020G01 073 Black cover, screw terminals NONE
8 0 8 , C - C C - C C - C C - C , 129A517G01 017 Black cover, screw terminals 292B319G22
8 0 8 X R - R R - R R - R R - R X 9660A84G01 266 Black cover, screw terminals 292B319G22
6 0 6 , , , C - C C - C C - C , 129A516G01 016 Black cover, screw terminals 292B319G23


Table 2 — FT -14 switch selection guide

Poles Potential Current A B C D E F G H I J K L M N Style number Code Options


14 14 0 P P P P P P P P P P P P P P FT4A14T14CN4001 4001 Clear cover, screw terminals
14 14 0 T T T T T T T T T T T T T T FT4A14T14CN4018 4018 Clear cover, screw terminals
14 6 8 P P P P P P C - C C - C C - C C - C FT4A14T06CN4046 4046 Clear cover, screw terminals
14 6 8 P P P C - C C - C C - C C - C P P P FT4A14T06CN4044 4044 Clear cover, screw terminals
14 6 8 C - C C - C C - C C - C P P P P P P FT4A14T06CN4068 4068 Clear cover, screw terminals
14 6 8 C - C C - C C - C C - C P P P P T T FT4A14T06CN4035 4035 Clear cover, screw terminals
14 6 8 T T T T C - C C - C C - C C - C T T FT4A14T06CN4052 4052 Clear cover, screw terminals
14 4 10 P P P P C - C C - C C - C C - C C - C FT4A14S04BN4151 4151 Black cover, stud terminals
14 2 12 C - C C - C C - C P P C - C C - C C - C FT4A14S02BN4177 4177 Black cover, stud terminals
14 0 14 C - C C - C C - C C - C C - C C - C C - C FT4A14T00CN4063 4063 Clear cover, screw terminals
12 4 8 T P Z W , R - R C - C 7 - 7 , 8 - 8 FT4A12T04CN4163 4163 Clear cover, screw terminals
11 3 8 P P P , C - C C - C C - C , C - C , FT4A11S03BN4127 4127 Black cover, stud terminals

The above are the most popular FT switch configurations. For more styles, please visit spine.abb.com/ftswitch
32 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


Table 3 — FT -19R switch assemblies

Style number Position A Position B Position C Options


FR3G001001001 001 001 001 3RU (centered), steel, ANSI 61 gray, screw terminals
FR3G171001001 171 001 001 3RU (centered), steel, ANSI 61 gray, screw terminals
FR2G001001001 001 001 001 2RU, steel, ANSI 61 gray, screw terminals
FR3H014001001 014 001 001 3RU (centered), steel, ANSI 70 gray, screw terminals
FR3H001001001 001 001 001 3RU (centered), steel, ANSI 70 gray, screw terminals
FR3G073001001 073 001 001 3RU (centered), steel, ANSI 61 gray, screw terminals
FRXG001001001 001 001 001 3RU (low), steel, ANSI 61 gray, screw terminals
FR3G014001001 014 001 001 3RU (centered), steel, ANSI 61 gray, screw terminals
FR3G001001262 001 001 262 3RU (centered), steel, ANSI 61 gray, screw terminals
FR3G183001262 183 001 262 3RU (centered), steel, ANSI 61 gray, screw terminals
FR4G001001001 001 001 001 4RU, steel, ANSI 61 gray, screw terminals
FR3G073212036 073 212 036 3RU (centered), steel, ANSI 61 gray, screw terminals
FR3G183001001 183 001 001 3RU (centered), steel, ANSI 61 gray, screw terminals
FR4G171001001 171 001 001 4RU, steel, ANSI 61 gray, screw terminals
06

FR3G083001001 083 001 001 3RU (centered), steel, ANSI 61 gray, screw terminals
FR3G083452000 083 452 000 3RU (centered), steel, ANSI 61 gray, screw terminals
FR2G014001001 014 001 001 2RU, steel, ANSI 61 gray, screw terminals
FR3G036036036 036 036 036 3RU (centered), steel, ANSI 61 gray, screw terminals
FR2G026001001 026 001 001 2RU, steel, ANSI 61 gray, screw terminals
FR3G026001026 026 001 026 3RU (centered), steel, ANSI 61 gray, screw terminals
FR3G171171001 171 171 001 3RU (centered), steel, ANSI 61 gray, screw terminals
FR2G001001000 001 001 000 2RU, steel, ANSI 61 gray, screw terminals
FR2G001000000 001 000 000 2RU, steel, ANSI 61 gray, screw terminals
FR3H014014014 014 014 014 3RU (centered), steel, ANSI 70 gray, screw terminals
FR3G026001001 026 001 001 3RU (centered), steel, ANSI 61 gray, screw terminals


Table 3 — FT -19RS switch assemblies

Style number Position A Position B Position C Options


SR2J183-N-183B 183 N 183 19-inch mounting panel, screw terminals, 2RU, RAL7035 gray, steel
SR2J4037-N-4001CF 4037 N 4001 19-inch mounting panel, screw terminals, 2RU, RAL7035 gray, steel
SR2JN-001-1NB N 001 N 19-inch mounting panel, screw terminals, 2RU, RAL7035 gray, steel
SR3A014-N-001CF 014 N 001 19-inch mounting panel, screw terminals, 3RU (centered), brushed
finish aluminum, individual clear covers, flat panel
SR3A036-S02-000C 036 S02 000 19-inch mounting panel, screw terminals, 3RU (centered), brushed
finish aluminum, individual clear covers, special equipment
SR3G001-N-000C 001 N 000 19-inch mounting panel, screw terminals, 3RU (centered),
ANSI 61 gray, steel, individual clear covers
SR2JN-001-NB N 001 N 19-inch mounting panel, screw terminals, 2RU, RAL7035 gray,
steel, standard individual black covers
SR2K014-N-001B 014 N 001 19-inch mounting panel, screw terminals, 2RU, black smooth
surface, steel, standard individual black covers
SR3G001-N-001B 001 N 001 19-inch mounting panel, screw terminals, 2RU, ANSI 61 smooth
surface, steel, standard individual black covers

The above are the most popular FT switch configurations. For more styles, please visit spine.abb.com/ftswitch
F T F L E X I T E S T S W I TC H E S O R D E R I N G I N F O R M AT I O N , T E S T P LU G S A N D A C C E S S O R I E S O R D E R I N G I N F O R M AT I O N 33


7. T
 est plug and accessories
ordering information

Test plugs Description Style number


In-service series test plug (order to match Flexitest™ FT-1 switch Reference spine.abb.com/
arrangement or FT relay case) ftswitch data sheet

07
Standard individual current circuit test plug — leads not included 7B4618G04

Standard individual current circuit test plug — 6-ft. length leads 7B4618G05
with retractable banana jacks, 13 AWG

SafePlug — individual current circuit test plug with open CT 1VAC391001P001


protection — leads not included

SafePlug — individual current circuit test plug with open CT 1VAC391001P002


protection — 6-ft. length leads with retractable banana jacks,
13 AWG , rated 600 V, CAT II, 20 A

Standard separate source test plug (10-position) 1164046


* Recommended for electromechanical relay testing

Ergonomic separate source test plug (10-position) 1509B01G01


* Recommended for Flexitest™ FT-1 switches

Separate source test plug (14-position) 1508B86G01


34 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T

FT test kit (Includes ABB bag) Items in test kit 9688A68G25 Rated voltage Rated current
1 red 6-ft. safety patch cord with retractable-sleeve banana plug 600 V DC 32 A
on both ends
1 black 6-ft. safety patch cord with retractable-sleeve banana 600 V DC 32 A
plug on both ends
1 red 10-ft. UTP cable with RJ-45 male connector on both ends 600 V 30 A
1 red safety plug-on test probe 1000 V 10 A
1 black safety plug-on test probe 1000 V 10 A
1 red safety plug-on alligator test clip 1000 V 10 A
1 black safety plug-on alligator test clip 1000 V 10 A
FT-1 ergonomic separate source test plug — 1509B01G01 600 V 30 A
FT individual series test plug — 7B4618G04 600 V 30 A

FT test kit (Includes ABB bag) Items in test kit 9688A68G26 Rated voltage Rated current
1 red 6-ft. safety patch cord with retractable-sleeve banana plug 600 V DC 32 A
on both ends
1 black 6-ft. safety patch cord with retractable-sleeve banana 600 V DC 32 A
plug on both ends
1 red 10-ft. UTP cable with RJ-45 male connector on both ends 600 V 30 A
1 red safety plug-on test probe 1000 V 10 A
07

1 black safety plug-on test probe 1000 V 10 A


1 red safety plug-on alligator test clip 1000 V 10 A
1 black safety plug-on alligator test clip 1000 V 10 A
FT-1 ergonomic separate source test plug — 1509B01G01 600 V 30 A
FT individual current circuit test plug with open CT protection 600 V 20 A
— 1VAC391001P001

Covers FT-1 FT-14 FT-19R


Standard individual shallow cover with thumb nuts — 128A973G01 128A973G05 9683A78G06
black
Standard individual shallow cover with thumb nuts — 9669A64G01 9669A64G03 9683A78G07
clear
Standard individual deep cover with thumb nuts — clear 9676A32G01 9676A32G02 9683A78G01
Full-length shallow cover with thumb nuts — black – – 9676A28G06
Full-length deep cover with thumb nuts — clear – – 9676A28G01
Lockable shallow cover with thumb nuts and bracket — 9669A49G01 9669A49G07 –
black
Lockable shallow cover with thumb nuts and bracket — 9669A49G05 9669A49G06 –
clear
Lockable deep cover with thumb nuts and bracket — 9669A49G02 9669A49G04 –
clear
Full-length shallow cover with thumb nuts — clear – – 9676A28G09
Lockable full-length shallow cover with thumb nuts – – 9669A52G04
and bracket — clear
Lockable full-length shallow cover with thumb nuts – – 9669A52G03
and bracket — black
Lockable full-length deep cover with thumb nuts – – 9669A52G01
and bracket — clear
Slotted cover with barrier and thumb nuts — black 6097B95G01 6097B95G02 6097B95G03
T E S T P LU G S A N D A C C E S S O R I E S O R D E R I N G I N F O R M AT I O N 35

Interlocking bars FT-1 FT-14


2 positions 1270547 9669A19G02
3 positions 1164048 9669A19G03
4 positions 02C9834G03 9669A19G04
5 positions 02C9834G04 9669A19G05
6 positions 02C9834G06 9669A19G06
7 positions – 9669A19G07
8 positions 02C9834G07 9669A19G08
10 positions 02C9834G05 9669A19G10
14 positions – 9669A19G14

Miscellaneous Style number


FT-1 and FT-14 nut driver for stud and nut terminals 877A821G02

Unistrut adapter plate for rail mounting of FT-1F 9666A15H01

07
Label holder 1506B81H01
Sleeve (gloss polycarbonate) for FT-1 SW
*To create and print custom labels, please use the template
in the downloads section at this link.

Banana thumbnut knobs for FT-14 separate source and FT-1 9683A91G02
in-service series test plugs. Test plug knobs replace all older
design knobs. The knobs have a 10–32 threaded brass insert
that accommodates all types of test set leads and lugs.
36 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


8. FT switch covers
Covers Description Style number
FT-1 standard individual shallow cover with thumb 128A973G01
nuts — black

FT-1 standard individual shallow cover with thumb 9669A64G01


nuts — clear
08

FT-1 standard individual deep cover with thumb 9676A32G01


nuts — clear

FT-14 standard individual shallow cover with 128A973G05


thumb nuts — black

FT-14 standard individual shallow cover with 9669A64G03


thumb nuts — clear

FT-14 standard individual deep cover with thumb 9676A32G02


nuts — clear
F T S W I TC H C O V E R S 37

Covers Description Style number


FT-19R individual standard individual shallow 9683A78G06
cover with thumb nuts and cover studs — black

FT-19R individual standard individual shallow 9683A78G07


cover with thumb nuts and cover studs — clear

08
FT-19R individual standard individual deep cover 9683A78G01
with thumb nuts and cover studs — clear

FT-19R full-length shallow cover with thumb nuts 9676A28G06


— black

FT-19R full-length shallow cover with thumb nuts 9676A28G09


— clear

FT-19R full-length deep cover with thumb nuts 9676A28G01


— clear
38 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


FT cover shield

Covers Description Style number


FT-1 cover shield individual shallow cover 128A973G09
with thumb nuts — black

FT-1 cover shield individual shallow cover 9669A64G05


with thumb nuts — clear

FT-14 cover shield individual shallow cover 128A973G10


with thumb nuts — black
08

FT-14 cover shield individual shallow cover 9669A64G06


with thumb nuts — clear


FT slotted cover
Covers Description Style number
FT-1 slotted cover with thumb nuts, barrier 6097B95G01
and hardware to mount barrier — black

FT-14 slotted cover with thumb nuts, barrier 6097B95G02


and hardware to mount barrier — black

FT-19R full-length slotted cover with thumb nuts, 6097B95G03


barrier and hardware to mount barrier — black
F T S W I TC H C O V E R S 39

— Cover shield installation Install the cover shield by holding each end and
29 FT-14 shallow clear
cover shield hanging The cover shield is easy to install and remove evenly insert the external tabs onto the existing
from external tabs while being a safeguard for “hot” blades. The ABB cover mounting posts. The separate source test
on a test switch
— separate source test plug can be inserted into plug can now be inserted into the FT switch for
30 FT-14 shallow the FT switch while keeping hot blades isolated, safe testing. Internal bosses can be used to hold
clear cover shield
inserted into the test providing safety during necessary testing. Loose the cover in place over the knife blades but does
switch by using the covers can be secured easily with the user having not allow for testing. The cover shield can be
internal bosses
— no place to put them. removed easily in the same manner.
31 FT-1 shallow black
cover shield hanging
from external tabs The cover shield is available in clear and black
with separate source shallow thermoplastic material and can replace
test plug inserted
into the test switch existing covers for both FT-1 (10 pole) and FT-14
(14 pole) switches.

08
— — —
29 30 31
40 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


FT slotted cover


32 FT-1 / FT-14 Slotted cover and barrier installation The slotted covers are available in shallow black
slotted cover with
The new slotted cover allows the user to label each thermoplastic material and can replace existing
barrier assembly
— individual switch with a hanging tag for ease of covers for FT-1 (10 pole), FT-14 (14 pole) and FT-19R
33 FT-19R slotted cover
circuit identification and to ensure correct rack-mounted Flexitest™ switches. If the slotted
with barrier assembly
— operation of the power system. The slotted covers cover is ordered as an individual item, the
34 FT-1 switch with
include a removable protective barrier that acts as protective barrier can be installed over the cover
slotted cover installed
and labeled hanging tags a safeguard for “hot” blades and is easy to install mounting posts with the included hardware.

and remove.
35 FT-1 switch with
slotted cover removed
with labeled hanging tags

36 FT-1 switch with
SLOTTED COVER
slotted cover and
barrier installed

SCREW NUT

SLOTTED COVER
LOCKWASHER WASHER
NUT

WASHER BARRIER
08

BARRIER

— —
32 33

— —
34 35


36
F T S W I TC H C O V E R S , W A R R A N T Y A N D D I A G R A M S 41


9. Warranty and diagrams
All ABB Flexitest™ switches and assemblies are
backed by a 12-year warranty. The quality of ABB
products is based on years of experience and
rigorous quality testing programs.

09
42 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T

— Outline
37 FT-1 and FT-1X switch
outline and drilling plan

6.375
(161.9) Panel
0.594
(15.1)
2.813 1.000
(71.4) (25.4)

Fig. 1 FT-1 with black cover


1.313 2.000
and clear shallow cover
(33.3) (50.8)
3.890
(98.8)

Panel

1.406
(35.7)

3.125
(79.4)

Fig. 2 FT-1 with clear deep cover.


1.771
Otherwise same as figure 1.
(45.0)

Drilling plan
09

2.844 2.844
(72.2) (72.2)

1.156 (29.4) Cutout

1.156 (29.4)

0.125R
2.688 2.688
(3.175)
(68.3) (68.3)

FT-1X

Panel

8.00 (203) = X08


10.00 (264) = X10

Otherwise same as figure 1.


37

Dimensions inches (mm)


WARR ANT Y AND DIAGR AMS 43

— Outline
38 FT-1F switch outline
and drilling plan

6.37 (161.91)
3.2 (81.38)

3.65 (92.75)
4.00 (101.53)

0.35 (8.95)
Fig. 1 FT-1F with clear deep cover

Terminal cover
removed to Panel
3.08 (78.36)
show detail 6.06 (153.89)

0.52 (13.11) 0.31 (7.84)

09
Fig. 2 FT-1F with black and clear shallow cover

2.64 (67.14)

Drilling plan

r
eo
nc
3.3 (83.82)

a ra p
le ta
2c 2
- 3 10 - 3
10

5.75 (146.05)


38

Dimensions inches (mm)


44 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T

— Outline
39 FT-14 switch outline
and drilling plan
3.890
(98.8)

Panel

7.873
(200)
0.594
(15.1)

1.406 1.000
(35.7) (25.4)

3.125
(79.4)

Fig. 1 FT-14 with clear deep cover

1.771 2.000
(45) (50.8)

Drilling plan
09

3.595 3.595
(91.3) (91.3)

1.156 R0
(3 . 1 25
(29.4) .
Ty 2)
Cutout p

1.156
(29.4)

3.476 3.476
(88.3) (88.3)


39

Dimensions inches (mm)


WARR ANT Y AND DIAGR AMS 45


40 FT-14 shallow cover

7.873
7.873
(200.0)
200.0
Panel
0.594
0.594
15.1
(15.1)

1.000
1.000
1.406
1.406 25.4
(25.4)

35.7
(35.7)

2.813
2.813
71.4
(71.4)

1.315
1.315 2.000
2.000
33.4
(33.4) 50.8
(50.8)

3.890
3.890
98.8
(98.8)

09
6.667
6.667
169.3
(169.3)


40

Dimensions inches (mm)


46 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


41 FT-19R

3.320
3.320
84.3
(84.3)

19.000
19.000 1.320
1.320 2.000
2.000
482.6
(482.6) 33.5
(33.5) 50.8
(50.8)
18.186 (462)
18.186 [462]

3.000
3.000
3.469
3.469
76
(76)

88
(88) 1.735
1.735
44.1
(44.1)

.580 [15]
0.580 (15)
.875 [22]
0.875(22)

.867
0.867 .829
0.829 5.202
5.202
22.0
(22.0) 21.1
(21.1) 132
(132)
09

1.280
1.280
(32.5)
32.5


41

1OF2

Dimensions inches (mm)


WARR ANT Y AND DIAGR AMS 47


42 FT-19R (continued)

1.785
1.785
45.3
(45.3)
2.000
2.000
50.8
(50.8)


42

09

Dimensions inches (mm)


48 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


43 FT-19R dimensions
and layout for
rack mounting

19.000 (483)
4.250(108)
0.407(10) 18.186 (462)
1.750 2.000
0.234 (44) (51)
FT19R - 2RU
(6)

3.469(88)

3.000(76)

0.875(22) 0.580(15)

FT19R - 3RU

1.484(38)

5.219(133)
2.250(57)
09

(Otherwise same as 2RU)

FT19R - 3RU (low switches)


0.234(6)

1.764(45) Ref - Available area for user labels

4.750(121) 3.484 (89)

5.219 (133)

Rotate this figure for 3RU with high switches


(Otherwise same as 2RU)

FT19R - 4RU

1.484(38)
2.514(64) Ref - Available area for user labels

4.234(108)

6.969(177)
4.000(102)

Rotate this figure for 4RU with high switches


(Otherwise same as 2RU)

43
Dimensions inches (mm)
WARR ANT Y AND DIAGR AMS 49


44 Outline and drilling
plan for FT-19R with flat
panels (no rolled edges),
rack or flush mounting
for panels or cabinets

0.250 (6.35) Dia


18.468 (469.09)
4 places
0.484 (12.29) 17.500 (444.50) 0.234 (5.94)

3.000 (76.20) 3.469 (88.11)


2.750 (69.85) 3.000 (76.20)

Cutout 2RU FT-19R

0.250 (6.35) Dia


4 places
18.468 (469.09) 1.484 (37.69)
0.484 (12.29) 17.500 (444.50)

5.219 (132.56)
2.250 (57.15)
2.750 (69.85) 2.250 (57.15)

0.375 (9.52) Cutout 3RU FT-19R

09
18.468 (469.09) 0.250 (6.35) Dia
4 places
0.484 (12.29) 17.500 (444.50) 0.234 (5.94)

5.219 (132.56)
4.750 (120.65) 4.750 (120.65)
2.750 (69.85)

Cutout 3RU Off - Center FT-19R

0.250 (6.35) Dia


18.468 (469.09) 4 places

0.484 (12.29) 17.500 (444.50)


1.484 (37.69)

6.968 (176.99)
4.000 (101.60) 4.000 (101.60)
2.750 (69.85)

0.250 (6.35)
Cutout 4RU FT-19R


44

Ref.:
Dimensions inches (mm)
All figures show front view FT19R panels and cutouts

Dimensions inches (mm)


50 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


45 FT-19RS

FT19RS

19.000
19.000 1.233
1.233
483
(483) (31)
31
1.063
1.063 7.873
7.873 6.375
6.375 2.000
2.000
27.0
(27.0) 200.0
(200.0) 161.9
(161.9) 51
(51)
1.000
1.000
25
(25)
3.360
3.360
85 3.000
(85)
3.000
76
(76)
.594
0.594
15
(15)
.580
0.580
1.155
1.155
15
(15)
29.3
(29.3)
09

.875
0.875 3.118
3.118
22
(22)
79.2
(79.2)
1.664
1.664
42
(42)


45

1OF1

Dimensions inches (mm)


WARR ANT Y AND DIAGR AMS 51


46 FT-22RS
dimensions
and layout for
rack mounting

2RU with side view 4.275 (108)


2.00
22.010 (559)
1.750 (51)
21.186 (538)
(44)

3.469 (88)
3.000 (76) FT cutout FT cutout FT cutout

0.58
0.875 (22)
(15)

5.281

1.485
3RU center of orientation
(38)

(TYP)

2.250 (57)
FT cutout FT cutout FT cutout
5.219 (133)

09
1.485
3RU off-center with side view
(38)

5.219
(133) 3.484 (89)
2.250 (57)

FT cutout FT cutout FT cutout

1.485 4RU with side view


(38)

4.234 (108)
6.969 (177)

4.000 (102)

FT cutout FT cutout FT cutout


46

Dimensions inches (mm)


52 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


47 Outline and drilling
plan for FT-22RS with flat
panels (no rolled edges),
rack or flush mounting
for panels or cabinets

0.250 (6.35) Dia


21.468 (545.29)
4 places
0.234 (5.944)
0.484 (12.294) 20.500 (520.07)

3.000 (76.200) 3.469 (88.113)


2.750 (69.850) 3.000 (76.200)

Cutout 2RU FT-22RS

0.250 (6.35) Dia


4 places
21.468 (545.29)

0.484 (12.294) 20.500 (520.07)


1.484 (37.69)

2.250 (57.150) 5.219 (132.563)


2.750 (69.850) 2.250 (57.150)
09

0.375 (9.52) Cutout 3RU FT-22RS

21.468 (545.29) 0.250 (6.35) Dia


4 places
0.484 (12.294) 20.500 (520.07) 0.234 (5.944)

5.219 (132.563)
4.750 (120.650)
4.750 (120.650)
2.750 (69.850)

Cutout 3RU Off-center FT-22RS

0.250 (6.35) Dia


4 places
21.468 (545.29)

0.484 (12.294) 20.500 (520.07)


1.484 (37.69)

6.968 (176.987)
4.000 (101.60) 4.000 (101.60)
2.750 (69.850)

0.250 (6.350)
Cutout
4RU FT-22RS


47 Dimensions inches (mm)
WARR ANT Y AND DIAGR AMS 53


48 Typical FT-1 switch
connection schematic

FT-1*
A B C

09
* = FT-1 switch
style no.129A514G01

A B C

Pole
positions
(front of switch)

Switch
arrangement

Internal
schematic

Terminal numbers
(rear of switch)

FT-1 style no.129A514G01


(switch layout)


48 Dimensions inches (mm)
54 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


49 FT-1 switch
connection schematic

FT-1*
A B C
09

* Alternative schematic presentation

Letters refer to FT-1 switch position


A B C switch shown is style 129A535G01
(10 pole)

Pole
positions
(front of switch)

Switch
arrangement

Internal
schematic

Terminal numbers
(rear of switch)

Dimensions inches (mm)



49
WARR ANT Y AND DIAGR AMS 55


50 FT-14D with combi
sensor and REF615
sensor relay with optional
ground CT

51 FT-14D with combi
sensors and REF615
A B C
sensor relay with Combi FT14 Digital
FT-14D
optional potential poles Sensor
P1
IA VA(a) VA(a)
Phase A A Phase A
P2 Sensor Relay
VA(n) VA(n)
VA B
IA(s1) IA(s1)
G
IA(s2) IA(s2)
H
Combi
P1
IB Sensor VB(a) VB(a)
Phase B C Phase B
P2 Sensor Relay

PCB Module
VB(n) VB(n)

PCB Module
VB D
IB(s1) IB(s1)
I
IB(s2) IB(s2)
J
P1 Combi VC(a) VC(a)
IC Sensor Phase C E Phase C
P2 Sensor
VC(n) VC(n)
Relay REF615 Relay For
REF615 relay for
VC F Sensor
sensor Application
application
IC(s1) IC(s1)
K
IC(s2) IC(s2)
L
X1

26 M 25

X2 N
28 27

General
General Concept concept
FT digital FT-14D
switch with Combiwith combi
Sensors sensors,
and REF615 Sensor Relay

09
external ground CT and REF615 sensor relay


50

A B C
Combi FT14 Digital
FT-14D
Sensor
P1
IA VA(a) VA(a)
Phase A A Phase A
P2 Sensor Relay
VA(n) VA(n)
VA B
IA(s1) IA(s1)
G
IA(s2) IA(s2)
H
Combi
P1
IB Sensor VB(a) VB(a)
Phase B C Phase B
P2 Sensor Relay
PCB Module

VB(n) VB(n)
PCB Module

VB D
IB(s1) IB(s1)
I
IB(s2) IB(s2)
J
P1 Combi VC(a) VC(a)
IC Sensor Phase C E Phase C
P2 Sensor Relay REF615 Relay For
VC(n) VC(n) REF615 relay for
VC F Sensorapplication
sensor Application
IC(s1) IC(s1)
K
IC(s2) IC(s2)
L

26 M 25

28 N 27

General
General Concept FT concept
digital switch with FT-14D switch
Combi Sensors with
and REF615 Sensor Relay
— combi sensors and REF615 sensor relay
51

Dimensions inches (mm)


56 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


52 FT-14D with current
and voltage sensors and
REF615 sensor relay

A B C
53 FT-14D switch
with current and FT14 Digital
voltage sensors and FT-14D
REF615 sensor relay P1 VA(a) VA(a)
Current IA Phase A Phase A
A
Sensor Sensor Relay
P2 (1) VA(n) VA(n)
RJ45 B
Voltage VA
Adapter IA(s1) IA(s1)
Sensor
G
IA(s2) IA(s2)
H
P1 VB(a) VB(a)
IB Phase B C Phase B
Sensor Relay

PCB Module
VB(n) VB(n)

PCB Module
P2

RJ45 D
VB
Adapter IB(s1) IB(s1)
I
IB(s2) IB(s2)
J
P1 VC(a) VC(a)
IC Phase C Phase C
E
P2 Sensor
VC(n) VC(n)
Relay REF615 Relay For
REF615 relay for
RJ45 F Sensor Application
sensor application
VC
Adapter IC(s1) IC(s1)
K
IC(s2) IC(s2)
L
X1

26 M 25

X2 N
28 27

General
General concept
Concept FT-14D
FT digital with
switch withseparate current
Combi Sensors and voltage
and REF615 Sensor Relay
sensors, external ground CT and REF615 sensor relay
09

(1) If separate current and voltage sensors are used in application, use
(1) – If separate
optional RJ45current and to
adapter voltage
mergesensors
the are used infrom
signals application,
current useand
optional
voltage
RJ45The
sensors. adapter
RJ45to merge the is
adapter signals
not from Current
required if and
onlyVoltage
current Sensors.
sensor is used.
The RJ45 adapter is not required if only current sensor is used

52

A B C

FT14D
FT14 Digital
P1 VA(a) VA(a)
Current IA Phase A Phase A
A
Sensor Sensor Relay
P2 (1) VA(n) VA(n)
RJ45 B
Voltage VA
Adapter IA(s1) IA(s1)
Sensor
G
IA(s2) IA(s2)
H
P1 VB(a) VB(a)
IB Phase B C Phase B
Sensor Relay
PCB Module

VB(n) VB(n)
PCB Module

P2

RJ45 D
VB
Adapter IB(s1) IB(s1)
I
IB(s2) IB(s2)
J
P1 VC(a) VC(a)
IC Phase C Phase C
E
Sensor Relay REF615 Relay For
P2 VC(n) VC(n) REF615 relay for
RJ45 F Sensorapplication
sensor Application
VC
Adapter IC(s1) IC(s1)
K
IC(s2) IC(s2)
L

26 M 25

28 N 27

General concept FT-14D with


General Concept FT digital switch with Combi Sensors and REF615 Sensor Relay
current and voltage sensors and REF615 sensor relay

(1)
(1) If
– Ifseparate current
separate current andand voltage
voltage sensorssensors are
are used in used in application,
application, use optional use
optional RJ45 adapter
RJ45 adapter to signals
to merge the merge theCurrent
from signalsandfrom current
Voltage Sensors.and voltage

The RJ45
sensors. Theadapter is not required
RJ45 adapter if only
is not currentifsensor
required onlyiscurrent
used sensor is used.
53

Dimensions inches (mm)


WARR ANT Y AND DIAGR AMS 57

REF615 — feeder protection relay

REF615_HAFCCCCAFFE1BCN1XE


54 Relion REF615 FT
switch connections,
open delta with 3
phase and ground
current connections
(typical)
A B C D E F G H I J A B C D E F G H I J A B C D E F G H I J

A B C D E F G H I J A B C D E F G H I J A B C D E F G H I J

FRONT PANEL ELEVATION Copyright 2014 ABB


AUTOCAD 2011 All rights reserved
RELAY ORDER CODE: ABB Protective Relays and Switches, Coral Springs Fl, U.S.A. SHEET 2 OF 5

REF615
REF615_HAFCCCCAFFE1BCN1XE
FRONT PANEL ELEVATION Copyright 2014 ABB
AUTOCAD 2011 All rights reserved
RELAY ORDER CODE: ABB Protective Relays and Switches, Coral Springs Fl, U.S.A. SHEET 2 OF 5

09

54 AC SCHEMATIC (TYPICAL) AUTOCAD 2011
Copyright 2014 ABB
All rights reserved 1MAC108889-DR
RELAY ORDER CODE: ABB Protective Relays and Switches, Coral Springs Fl, U.S.A. SHEET 3 OF 5

Dimensions inches (mm)


58 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T


REF615 — feeder protection relay
55 Relion REF615 FT
switch connections, open
delta and broken delta
with 3 phase and ground
current connections
(typical)

A B C D E F G H I J A B C D E F G H I J A B C D E F G H I J

A B C D E F G H I J A B C D E F G H I J A B C D E F G H I J

REF615_HAFDDADAFFE1BCN1XE
FRONT PANEL ELEVATION
AUTOCAD 2011
Copyright 2014 ABB
All rights reserved 1MAC107542-DR B
RELAY ORDER CODE: HAFDDADAFFE1BCN1XE ABB Protective Relays and Switches, Coral Springs Fl, U.S.A. SHEET 2 OF 5

FRONT PANEL ELEVATION Copyright 2014 ABB


AUTOCAD 2011 All rights reserved 1MAC107542-DR B
HAFDDADAFFE1BCN1XE
RELAY ORDER CODE: ABB Protective Relays and Switches, Coral Springs Fl, U.S.A. SHEET 2 OF 5
09


55AC SCHEMATIC (TYPICAL) AUTOCAD 2011
Copyright 2014 ABB
All rights reserved 1MAC107542-DR B
DimensionsHAFDDADAFFE1BCN1XE
RELAY ORDER CODE:
inches (mm) ABB Protective Relays and Switches, Coral Springs Fl, U.S.A. SHEET 3 OF 5

Additional information
We reserve the right to make technical
changes or modify the contents of this
document without prior notice. With
regard to purchase orders, the agreed
particulars shall prevail. ABB Inc. does
not accept any responsibility whatsoever
for potential errors or possible lack of
information in this document.

We reserve all rights in this document


and in the subject matter and illustrations
contained therein. Any reproduction,
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of its contents – in whole or in parts –
is forbidden without prior written
consent of ABB Inc.
N OT E S 59

09

Distribution Solutions
Digital Substation Products
P.O. Box 699
FI-65101 VAASA, Finland
Phone: +358 10 22 11

ABB Inc.
3022 NC 43 North
Pinetops, NC 27864
Phone: +1 252 827 3212
Customer support: + 1 800 929 7947 Ext 1

abb.com/relion
new.abb.com/medium-voltage/digital-substations

1VAC394641-PG REV I APRIL 2023

© Copyright 2023 ABB. All rights reserved.


Specifications subject to change without notice.

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