Greyline TTFM 6 1 Manual
Greyline TTFM 6 1 Manual
TTFM 6.1
Instruction Manual
2
PULSAR MEASUREMENT
CONTENTS
EU DECLARATION OF CONFORMITY ........................................................................................................................................................................................................ 4
CONNECTIONS: ................................................................................................................................................................................................................................................ 5
HAZARDOUS AREA WIRING INSTRUCTIONS ......................................................................................................................................................................................... 7
KEYPAD SYSTEM .............................................................................................................................................................................................................................................. 8
MENU SYSTEM ................................................................................................................................................................................................................................................. 9
ICONS ............................................................................................................................................................................................................................................................... 10
MESSAGE ICON ............................................................................................................................................................................................................................................. 11
STATUS............................................................................................................................................................................................................................................................. 11
PASSWORD..................................................................................................................................................................................................................................................... 13
MENU SELECTIONS ...................................................................................................................................................................................................................................... 13
UNITS/MODE ................................................................................................................................................................................................................................................. 14
SET UP .............................................................................................................................................................................................................................................................. 16
CALIBRATION ................................................................................................................................................................................................................................................. 19
RELAY PARAMETERS .................................................................................................................................................................................................................................... 21
DATA LOGGING............................................................................................................................................................................................................................................. 22
COMMUNICATION (Optional).................................................................................................................................................................................................................. 24
SPECIAL FUNCTIONS ................................................................................................................................................................................................................................... 26
TYPICAL SE16A SENSOR INSTALLATION .............................................................................................................................................................................................. 29
TYPICAL SE16B SENSOR INSTALLATION............................................................................................................................................................................................... 30
TYPICAL SE16C SENSOR INSTALLATION .............................................................................................................................................................................................. 31
SENSOR MOUNTING ................................................................................................................................................................................................................................... 37
2 or 4 CROSS INSTALLATION OVERVIEW – SE16A Transducers TMK-A1 Kit............................................................................................................................ 38
2 OR 4 CROSS INSTALLATION OVERVIEW – SE16B TMK-B1 Kit ................................................................................................................................................... 41
1 CROSS INSTALLATION OVERVIEW – SE16B Transducers TMK-B1 Kit ..................................................................................................................................... 45
2 OR 4 CROSS INSTALLATION OVERVIEW – SE16B Transducers TMK-B21 or TMK-B22 Kit ............................................................................................... 52
1 CROSS INSTALLATION OVERVIEW – SE16B Transducers TMK-B21 or TMK-B22 Kit .......................................................................................................... 56
2 CROSS INSTALLATION OVERVIEW – SE16C Transducers TMK-C1 or TMK-C2 Kit .............................................................................................................. 63
1 CROSS INSTALLATION OVERVIEW – SE16C Transducers TMK-C1 or TMK-C2 Kit .............................................................................................................. 66
SENSOR MOUNTING/COUPLING RECOMMENDATIONS................................................................................................................................................................ 72
ENCLOSURE INSTALLATION ..................................................................................................................................................................................................................... 73
FIELD TROUBLESHOOTING........................................................................................................................................................................................................................ 74
COMMON QUESTIONS AND ANSWERS ............................................................................................................................................................................................... 77
APPLICATIONS HOTLINE ............................................................................................................................................................................................................................ 79
PRODUCT RETURN PROCEDURE ............................................................................................................................................................................................................. 79
APPENDIX A – Classified Area Installation Control Drawings ........................................................................................................................................................ 83
APPENDIX B – Specifications .................................................................................................................................................................................................................... 91
APPENDIX C – Pipe Charts ......................................................................................................................................................................................................................... 94
APPENDIX D – Speed of Sound for Various Fluids ............................................................................................................................................................................ 99
APPENDIX E – Speed of Sound of Water Relative to Temperature ............................................................................................................................................ 107
IMPORTANT NOTE: This instrument is manufactured and calibrated to meet product specifications. Please read this manual carefully before installation and
operation. Any unauthorized repairs or modifications may result in a suspension of the warranty. If this product is not used as specified by the manufacturer,
protection may be impaired. Available in Adobe Acrobat pdf format.
3
TTFM 6.1 INSTRUCTION MANUAL
EU DECLARATION OF CONFORMITY
I declare that the apparatus named above has been tested and complies with the relevant sections of the above
referenced standards & directives.
4
PULSAR MEASUREMENT
CONNECTIONS:
POWER INPUT: The standard model requires AC power input between 100 to 240 VAC 50/60Hz 10VA. No
adjustments are necessary for voltages within this range. Connect L (Live) N (Neutral) and AC Ground.
Optional DC input model requires 9-32 VDC/10 Watts. Connect to + and - terminals.
Optional Thermostat and Heater modules are available rated for specifically 115 VAC or specifically 230 VAC.
IMPORTANT NOTE: To comply with electrical safety standards, AC power input and relay connection wires must
have conduit entry to the instrument enclosure. Installation requires a switch, overcurrent fuse or circuit breaker in
the building (in close proximity to the equipment) that is marked as the disconnect switch.
Risk of electric shock. Loosen cover screw to access connections. Only qualified personnel should access
connections.
Note: Use of instrumentation over 40°C ambient requires special field wiring.
5
TTFM 6.1 INSTRUCTION MANUAL
For sensors being installed in ordinary locations, or where CSA C/US Non-Incendive for Class I, Div 2, Groups A, B,
C, D certification applies, electronics housing connections are as follows:
SENSOR
GND
GND
TDR 1
TDR 2
SERIAL COMMUNICATION OPTION
+ G
RS-485
Output
NO
NO
NO
NC
NC
NC
NC
C
Downstream
Upstream
AC
POWER
INPUT
LN
4-20mA –
+
NO
RLY2 C HEATER OPTION
NC
NO
RLY1 C
NC
AC SENSOR
GND GND
6
PULSAR MEASUREMENT
The SE16A, SE16B, and SE16C transducers come certified for use in the following hazardous locations. Please visit
our website for copies of the approval letters from the certifying agencies.
Individual copies of the specific control drawings for proper installation are also available for download on the
website, included with the shipment of each meter as a stand-alone document, and located within this manual in
Appendix A.
Standard:
CSA C/US Non-incendive for Class I, Div 2, Groups A, B, C, D
When using optional intrinsic safety barriers, follow the instructions in the control drawings for proper adherence
to the conditions of acceptability. When the intrinsic safety barrier option is purchased with the TTFM 6.1, the
proper barriers come pre-installed inside the TTFM 6.1 electronics housing.
7
TTFM 6.1 INSTRUCTION MANUAL
KEYPAD SYSTEM
The diagram on page 7 shows the TTFM 6.1 menu system. Arrows show the four directions to leave a menu box.
Pressing a corresponding keypad arrow will move to the next item in the direction shown. Move the cursor
(highlighted) under numerals and increase or decrease numerals with the and keys.
To store calibration values permanently (even through power interruptions), press the button.
8
PULSAR MEASUREMENT
MENU SYSTEM
- - Un i t s / Mo d e - - - - - - - -
Mo d e Fl o w
Li near i n
Vo l u me USG
Mu l t i p l i e r x1
De c i ma l s 0
Ve l o c i t y f t / s
Fl o w USG/ m
De c i ma l s 2
T e mp e r a t u r e F
- - Se t u p - - - - - - - - - - - - -
Se n s o r SE1 6 B
An g l e 3 7°
Fl u i d Wa t e r
T e mp Mo d e Fi x e d
Te mp 77. 0 F
Pi p e PVC
OD 4. 5000 i n
Wa l l 0. 2500 i n
Li ni ng No n e
Cr o s s i n g s 2
Zer o Tar e No
Se n s Sp a c e 2. 299i n
Ve l o c i t y 0. 00 f t / s
Si g n a l
St r e n g t h
100 %
- - Ca l i b r a t i o n - - - - - - -
Mo d e Fl o w
- - Me s s a g e s - - - - - - - - - -
Da t a L o g Loggi ng 2 0 mA 5 0 0 . 0 0 USG/ m
L o g Us ed 0. 00000% 4 mA 0 . 0 0 USG/ m
Se n s o r Go o d L OS T i me 10 sec
Mi n F l o w 4 . 0 0 USG/ m
Da mp i n g
Mo d e FI R
Pe r c e n t 10%
Wi n d o w 1. 0 f t / s
Ca l Co n s t a n t 1. 00
* - - Re l a y Pa r a me t e r s - -
- - 24 hr l og- - - - - - - - - - USG/ m - - Pa s s wo r d - - - - - - - - - - - - Me n u - - - - - - - - - - - - - - Re l a y 1
Da t e F e b . 1 2 / 2 01 0 Un i t s / Mo d e
Fun c t i o n Fl ow
0.00
Tot al 5 0 1 3 8 USG Pa s s wo r d 0000
Se t u p On 1 0 0 0 USG
Av e r a g e 3 4 . 8 2 USG/ m Ca l i b r a t i o n
Ma x i mu m 5 2 . 2 0 USG/ m Of f 0 . 0 0 0 USG
Re l a y Pa r a me t e r s
Ma x Ti me 11: 08: 00 Da t a L o g g i n g
Mi n i mu m 0 . 0 0 0 USG/ m Tot 2 0 1 3 0 USG
Co mmu n i c a t i o n
Mi n Ti me 9: 15: 00 Re l a y s 1 2 3 4 5 6
Sp e c i a l F u n c t i o n s
Si mu l a t i o n
Co n f i g u r a t i o n - - Da t a L o g g i n g - - - - - - -
L o g Si t e I D 01
Mo d e Fl o w
- - St a t u s - - - - - - - - - - - - F i l e Fo r ma t . L G2
Ve l o c i t y 0. 00 f t / s Da t e J u n 26 / 2 0 1 7
Fl o w 0 . 0 0 USG/ m T i me 12: 28: 41
Mi n F l o w 4 . 0 0 USG/ m I nt er v al 3 0sec
Si g n a l St r e n g t h 1 0 0 % Da t a L o g Loggi ng
Ex p . SOS 4900 f t / s
Me a s . SOS 4900 f t / s - - Co mmu n i c a t i o n - - - - -
Pr o t o c o l Mo d b u s
Ad d r e s s 001
BPS 9600
Pa r i t y Ev e n
St o p Bi t s 1
- - Sp e c i a l F u n c t i o n s -
Language En g l i s h
optional features An a l o g Ou t 4 - 2 0 mA
Ba c k l i g h t Hi g h
Re s e t T o t a l i z e r NO
* Menu only appears if "New Password" has been Ne g . To t a l s NO
changed from 0000 in "Special Functions" menu. Re v . Fl o w OF F
Ca p t u r e Pa r NO
Ca p t u r e WF NO
Re s t o r e De f a u l t s NO
Ne w Pa s s wo r d 0000
- - Si mu l a t i o n - - - - - - - -
Tes t Ac t u a l
Fl o w 2 5 0 USG/ m
4 - 2 0 mA Fl o w 5 . 6 0 mA
Re l a y s 1 2 3 4 5 6
- - Co n f i g u r a t i o n - - - - -
Se r i a l # 123 45
Ut i l i t y 1. 25. 0. 16
Tr a n s i t T i me 1 . 3 8 . 1
Co mmBo a r d 1 . 2 1. 1 9
Re l a y s 2
An a l o g Ou t 1
9
TTFM 6.1 INSTRUCTION MANUAL
ICONS
Download Error.
10
PULSAR MEASUREMENT
0.00 The Main Display shows the units selected from the Units/Mode menu, flow
rate or velocity rate being measured, totalizer, totalizer multiplier, and relay
To t 2 0 1 3 0 USG states. The TTFM 6.1 will go to this display after start-up.
Re l a y s 1 2 3 4 5 6
- - Me s s a g e s - - - - - - - - - - MESSAGE ICON
Da t a L o g St o p p e d
L o g Us ed 0. 00000 %
Se n s o r Go o d Press from the Main Display to view status of the data logger and
error/warning messages provided by the instrument. The Message Icon will
appear on the Main Display if error messages are being generated by the
instrument. Press to return to the Main Display.
- - St a t u s - - - - - - - - - - - - STATUS
Ve l o c i t y 0. 00 f t / s
Fl o w 0 . 0 0 USG/ m
Mi n F l o w 4 . 0 0 USG/ m Press from the Main Display to view Status of the measurement. Press to
Si g n a l St r e n g t h 1 0 0 % return to the Main Display.
Ex p . SOS 4900 f t / s
Me a s . SOS 4 9 0 0 f t / s
11
TTFM 6.1 INSTRUCTION MANUAL
- - St a t u s - - - - - - - - - - - - Status (cont.)
Ve l o c i t y 0. 00 f t / s
Exp. SOS Displays the expected fluid speed of sound
Fl o w 0 . 0 0 USG/ m
Mi n F l o w 4 . 0 0 USG/ m measurement, in units that match the Velocity. The
Si g n a l St r e n g t h 1 0 0 % expected speed of sound is based on the pipe, fluid,
Ex p . SOS 4900 f t / s
and temperature selection in the Setup menu.
Me a s . SOS 4 9 0 0 f t / s
- Pipe Material
- Pipe OD
- Pipe Wall Thickness
- Liner Type
- Liner Thickness
- Fluid Type
- Fluid Temperature
- Crossings
- Separation Distance
12
PULSAR MEASUREMENT
24 HR LOG
Press from the Main Display to view a formatted flow report. Press to
scroll down one day or repeatedly to scroll to a specific date. Up to 365 days
will be stored. Newest date will overwrite the oldest. Press to return to the
Main Display.
IMPORTANT: Inserting a USB drive into the meter while on this screen will
transfer the last 365 days worth of 24 HR Log data to the USB drive in .csv
format.
PASSWORD
From the Main Display press the key to get to Password. Factory default
password is 0000 and if it has not been changed, this screen will be bypassed
completely.
If a user password is required, press to place the cursor under the first digit
and or to set the number, then to the second digit, etc. Press or
to proceed to the Menu Selections screen.
MENU SELECTIONS
The Menu selections page is used to navigate to specific menus which are
described in more detail on the following pages.
13
TTFM 6.1 INSTRUCTION MANUAL
- - Un i t s / Mo d e - - - - - - - - UNITS/MODE
Mo d e Fl o w
Li near i n
Vo l u me USG At Mode, press the and then the or to select Flow or Velocity. Flow
Mu l t i p l i e r x1 mode displays the flow rate in engineering units (e.g. gpm, litres/sec, etc.)
De c i ma l s 0
Ve l o c i t y f t / s Press the to store your selection then the to the next menu item.
Fl o w USG/ m
De c i ma l s 2
T e mp e r a t u r e F At Linear, press the key and then the or to select your units of
measurement. The Linear units define what units the pipe dimensions and
sensor spacing will be displayed in. Typically inches or mm is selected. Press
the to store your selection then the to the next menu item.
At Volume, press the and then the or to select units for volume.
Note: “bbl” denotes US oil barrels. Press the to store your selection then the
to the next menu item.
14
PULSAR MEASUREMENT
- - Un i t s / Mo d e - - - - - - - - UNITS/MODE (cont.)
Mo d e Fl o w
Li near i n
Vo l u me USG At Flow, press the and then the or to select the engineering units
Mu l t i p l i e r x1 for flow rate. Press to store your selection then to the next menu item.
De c i ma l s 0
Ve l o c i t y f t / s
Fl o w USG/ m
De c i ma l s 2
T e mp e r a t u r e F
At Decimals (Flow), press the and then the or to select the number of
decimal points to be present on the flow rate display on the LCD screen.
Default = 2. Options = 0, 1, 2. Press the to store your selection then the
to the next menu item.
15
TTFM 6.1 INSTRUCTION MANUAL
- - Se t u p - - - - - - - - - - - - - SET UP
Se n s o r SE1 6 B
An g l e 3 7°
Fl u i d Wa t e r Press or to position curser at Setup, and to enter. Use or to
T e mp Mo d e Fi x e d position cursor before each menu item and to enter. When settings are
T e mp 77. 0 F
Pi p e PVC
completed press to store and again to return to the Main Menu.
OD 4. 5000 i n
Wa l l 0. 2500 i n
Li ni ng No n e Sensor Select Choose SE16A, SE16B, or SE16C, depending on
Cr o s s i n g s 2 transducers connected to TTFM 6.1.
Ze r o Ta r e No
Se n s Sp a c e 2. 299i n Angle For SE16B only, select angle which matches the
Ve l o c i t y 0. 00 f t / s
transducer pair connected to the TTFM. Options: 35, 37,
Si g n a l
100 %
St r e n g t h
39, and 41.
Angle is determined by the part number on the SE16-B
transducer label. For SE16A and SE16C, Angle should be
37.
Part Number on SE16-B Label Corresponding Transducer Angle
SE16-B-35 35
SE16-B-37 37
SE16-B-39 39
SE16-B-41 41
16
PULSAR MEASUREMENT
- - Se t u p - - - - - - - - - - - - - SET UP (cont.)
Se n s o r SE1 6 B
An g l e 3 7°
Vel When Lining = Other, enter speed of sound of liner (consult
Fl u i d Wa t e r
T e mp Mo d e Fi x e d factory).
T e mp 77. 0 F
Pi p e PVC Thick When Lining ≠ None, enter liner thickness.
OD 4. 5000 i n
Wa l l 0. 2500 i n
Crossings
Li ni ng No n e Crossings 1 = Z mounting
Cr o s s i n g s 2
Ze r o Ta r e No
Se n s Sp a c e 2. 299i n
Ve l o c i t y 0. 00 f t / s
Si g n a l
St r e n g t h 100 % Crossings 2 = V mounting
Crossings 4 = W mounting
17
TTFM 6.1 INSTRUCTION MANUAL
- - Se t u p - - - - - - - - - - - - - SET UP (cont.)
Se n s o r SE1 6 B
Sens pace After sensor, angle, fluid, and pipe material are defined, this
An g l e 3 7°
displays the calculated sensor spacing. Also called the
Fl u i d Wa t e r
T e mp Mo d e Fi x e d separation distance. The sensors will be set to this
T e mp 77. 0 F dimension when installed on the pipe, as described later in
Pi p e PVC
OD 4. 5000 i n this manual.
Wa l l 0. 2500 i n
Velocity Displays the measured velocity after the sensors have been
Li ni ng No n e
Cr o s s i n g s 2 connected at the specified separation distance.
Ze r o Ta r e No
Se n s Sp a c e 2. 299i n Signal Strength Displays magnitude of signal being received by the
Ve l o c i t y 0. 00 f t / s ultrasonic sensor. Should be 100% under ideal operating
Si g n a l
100 %
St r e n g t h
conditions. Signal strengths less than 100% do not indicate
that the meter is not reliable, however, the meter may be
more susceptible to complete signal loss should process
conditions like entrapped air worsen. When signal strength
is less than 100%, consideration should be made to using 1-
cross mounting method if this is not the current mounting
mode.
18
PULSAR MEASUREMENT
- - Ca l i b r a t i o n - - - - - - - CALIBRATION
Mo d e Fl o w
2 0 mA 5 0 0 . 0 0 USG/ m
4 mA 0 . 0 0 USG/ m Press or to position curser at Calibration menu, and to enter. Use or
L OS T i me 10 s ec to position cursor before each menu item and to enter. When settings are
Mi n F l o w 4 . 0 0 USG/ m
completed press to store and again to return to the Main Menu.
Da mp i n g
Mo d e FI R
Pe r c e n t 10%
Wi n d o w 1. 0 f t / s Mode Displays the Mode which was selected in the Units/Mode
Ca l Co n s t a n t 1. 00 menu. This is read-only.
Min Flow Flow rates below this setting will be displayed as zero flow.
Default flow rate is ~ 0.1 ft/sec for the pipe size
programmed in the Setup menu.
19
TTFM 6.1 INSTRUCTION MANUAL
- - Ca l i b r a t i o n - - - - - - - CALIBRATION (cont.)
Mo d e Fl o w
2 0 mA 5 0 0 . 0 0 USG/ m
4 mA 0 . 0 0 USG/ m
Damping
L OS T i me 10 s ec Mode Choose between OFF, FIR (Default), or LOW PASS.
Mi n F l o w 4 . 0 0 USG/ m
Da mp i n g
Mo d e FI R
Pe r c e n t 10%
When measured flows are outside the Window of the
Wi n d o w 1. 0 f t / s running average, the FIR filter will reduce the damping
Ca l Co n s t a n t 1. 00 average so that a fast response can be made to the sudden
change in flow rate.
The LOW PASS filter will ignore measured flow rates outside
the Window, while holding the running average, until there
are enough data points outside the Window to cause a step-
response to the new measured value.
Cal Constant Calibration constant defined when the TTFM was calibrated
at the factory.
20
PULSAR MEASUREMENT
- - Re l a y Pa r a me t e r s - - RELAY PARAMETERS
Re l a y 1
Fu n c t i on Fl o w
On 1 0 0 0 USG Press or to position curser at Relay Parameters, and to enter. Use or
Of f 0 . 0 0 0 USG to position cursor before each menu item and to enter. When settings are
completed press to store and again to return to the Main Menu.
21
TTFM 6.1 INSTRUCTION MANUAL
DATA LOGGING
Log Site ID Enter a number from 00 to 99. The site ID will become part of
the downloaded file name to help distinguish downloads from
different instruments. Press to store the setting.
File Format Choose .LG2 to download data in .lg2 format for viewing on
Greyline Logger software. Choose .CSV to download data in
.csv format for import directly to Excel. This menu option can
be changed at any time without adversely affecting existing
data.
Date Press , and or to scroll and select Month, Day and Year.
Press to store the setting.
Data Log Stop, Start or Delete the log file. Press or to select Delete
and to delete the log file. Press or to select Start and
to start the logger.
Important Note: You MUST Delete an old log and Start a new log AFTER
having made changes to Log Site ID, Mode, Date, Time and/or Interval for
those changes to be applied.
22
PULSAR MEASUREMENT
Plug a USB Flash Memory Drive (one is included with the TTFM 6.1) into the USB
output port on the Panel of the meter. The instrument display will show the data
download icon until the log file is transferred to the memory card. The USB flash
drive may be removed when the icon for download successful appears.
Tag is set according to the Log Site ID entered in the instrument Data Logging
menu.
Download letter will be A for the first download from an instrument. B for the
second, then C etc. At the letter Z a - character will appear indicating that the
maximum number of downloads for that instrument are on the USB flash drive.
Older files can be erased or moved from the flash memory drive or a new
memory drive can be used.
Note: Downloading files in .lg2 format will take approximately 35 seconds per
1% of internal log memory used.
Downloading files in .csv format will take approximately 8 minutes per 1%
of internal log memory used.
23
TTFM 6.1 INSTRUCTION MANUAL
COMMUNICATION (Optional)
24
PULSAR MEASUREMENT
Note: The Modbus register table, and HART configuration instructions can
be found in separate TTFM 6.1 Serial Communications Manual.
25
TTFM 6.1 INSTRUCTION MANUAL
- - Sp e c i a l F u n c t i o n s - SPECIAL FUNCTIONS
Language En g l i s h
An a l o g Ou t 4 - 2 0 mA
Ba c k l i g h t Hi g h Press or to position curser at Special Functions, and to enter. Use or
Re s e t T o t a l i z e r NO to position cursor before each menu item and to enter. When settings are
Ne g . T o t a l s NO
Re v . F l o w OF F completed press to store and again to return to the Main Menu.
Ca p t u r e Pa r NO
Ca p t u r e WF NO
Re s t o r e De f a u l t s NO Language Select English, French or Spanish
Ne w Pa s s wo r d 0000
26
PULSAR MEASUREMENT
Restore Defaults Select Yes to erase all user settings and return the
instrument to factory default settings. Note: does not
reset factory calibration values.
New Password Select any number from 0000 to 9999. Default setting
of 0000 will allow direct access to the calibration
menus. Setting any password other than 0000 will
require the password to be entered to access the
calibration menus.
27
TTFM 6.1 INSTRUCTION MANUAL
SIMULATION
Changes made in the Simulation menu exercise the 4-20mA output, digital
display and control relays.
Press the to terminate simulation and return to the Menu Selections screen.
28
PULSAR MEASUREMENT
SEPARATION*
Reference DISTANCE
Transducer Transducer
* Shown in ‘Se t u p ’ menu after sensor, fluid and pipe parameters are entered.
Transducers should be installed with the cable connections pointed away from
each other.
29
TTFM 6.1 INSTRUCTION MANUAL
SEPARATION*
DISTANCE
TRANSDUCER TRANSDUCER
SEPARATION*
DISTANCE
TRANSDUCER
TRANSDUCER
* Shown in ‘Se t u p ’ menu after sensor, fluid and pipe parameters are entered.
30
PULSAR MEASUREMENT
SEPARATION*
DISTANCE
0 i nc h 1 2 3 4 5 6 7 8 9 10 11 12
SEPARATION*
DISTANCE
*Shown in ‘ Se t u p ’ menu after sensor, fluid and pipe parameters are entered.
Angles on the back of the transducers should be facing away from each other.
31
TTFM 6.1 INSTRUCTION MANUAL
Prepare an area 2" wide by 10" long (50mm x 250mm) for the track mounting bracket by removing loose paint,
scale and rust. The objective of site preparation is to eliminate any discontinuity between the sensor and the pipe
wall, which would prevent acoustical coupling. A sanding block is included with every meter to facilitate proper
pipe preparation.
A Sensor Mounting Kit is supplied with each flow meter. It includes recommended coupling tape and compound,
and a stainless-steel mounting bracket with adjustable pipe straps. Use the built-in ruler to easily measure
separation distance between transducer faces.
IMPORTANT: Coupling tape is recommended for installations where the sensors cannot easily be accessed in the
future to reapply coupling compound, or in installations where the coupling compound may wear away faster
than normal (>250 deg F or where submersion is frequent). The coupling tape is subject to greater signal
attenuation than the coupling compound, so using coupling compound is recommended when it is possible to
periodically reapply the coupling in the future. If you would prefer a maintenance free installation, you can use the
coupling tape at initial installation, but may need to switch to coupling compound if you do not have a strong
enough signal.
IMPORTANT: The SE16-A transit-time transducers should be installed with the cable connections pointed away
from each other, as shown in the drawing below.
TRANSDUCER
END VIEW
PIPE
PE
PI
ADJUSTABLE
STAINLESS
ST EEL STRAP
SIDE VIEW
x SIDE VIEW
32
PULSAR MEASUREMENT
Prepare an area 2" wide by 4" long (50mm x 100mm) for each sensor bonding by removing loose paint, scale and
rust. The objective of site preparation is to eliminate any discontinuity between the sensor and the pipe wall,
which would prevent acoustical coupling. A sanding block is included with every meter to facilitate proper pipe
preparation.
A Sensor Mounting Kit is supplied with each flow meter. It includes recommended coupling tape and compound,
and a stainless steel mounting bracket with adjustable pipe straps. Use the Alignment Bar (included) to align
sensor brackets for V and W mode mounting.
IMPORTANT: Coupling tape is recommended for installations where the sensors cannot easily be accessed in the
future to reapply coupling compound, or in installations where the coupling compound may wear away faster
than normal (>250 deg F or where submersion is frequent). The coupling tape is subject to greater signal
attenuation than the coupling compound, so using coupling compound is recommended when it is possible to
periodically reapply the coupling in the future. If you would prefer a maintenance free installation, you can use the
coupling tape at initial installation, but may need to switch to coupling compound if you do not have a strong
enough signal.
IMPORTANT: The SE16-B transit-time transducers have arrows on the top of them. These should face each other
at installation.
TRANSDUCER
ALIGNMENT BAR
TRANSDUCER
MOUNTING
ADJUSTABLE BRACKET
PIPE STAINLESS STEEL
PIPE CLAMP
Mount the Mounting Bracket as illustrated on pipes 2" / 50 mm OD or larger. Stainless steel bands
are included for mounting on pipes up to 30" / 750 mm OD.
Additional stainless steel bands (provided by customer) may be combined to mount on larger pipes.
TMK-B1 Installation Kit shown.
33
TTFM 6.1 INSTRUCTION MANUAL
Prepare an area 2" wide by 4" long (50mm x 100mm) for each sensor bonding by removing loose paint, scale and
rust. The objective of site preparation is to eliminate any discontinuity between the sensor and the pipe wall,
which would prevent acoustical coupling. A sanding block is included with every meter to facilitate proper pipe
preparation.
A Sensor Mounting Kit is supplied with each flow meter. It includes recommended coupling tape and compound,
and a stainless-steel mounting bracket with adjustable pipe straps. Use the Alignment Bar (included) to align
sensor brackets for V and W mode mounting.
IMPORTANT: Coupling tape is recommended for installations where the sensors cannot easily be accessed in the
future to reapply coupling compound, or in installations where the coupling compound may wear away faster
than normal (>250 deg F or where submersion is frequent). The coupling tape is subject to greater signal
attenuation than the coupling compound, so using coupling compound is recommended when it is possible to
periodically reapply the coupling in the future. If you would prefer a maintenance free installation, you can use the
coupling tape at initial installation, but may need to switch to coupling compound if you do not have a strong
enough signal.
IMPORTANT: The SE16C transit-time transducers do not have arrows on top of them. The cable connection
points should be facing away from each other at installation.
END VIEW
0 in ch 1 2 3 4 5 6 7 8 9 10 11 12
Transducer
ADJUSTABLE
STAINLESS PIPE PIPE
PIPE
STRAP
34
PULSAR MEASUREMENT
SENSOR COUPLING
IMPORTANT: Coupling tape is recommended for installations where the sensors cannot easily be accessed in the
future to reapply coupling compound, or in installations where the coupling compound may wear away faster
than normal (>250 deg F or where submersion is frequent). The coupling tape is subject to greater signal
attenuation than the coupling compound, so using coupling compound is recommended when it is possible to
periodically reapply the coupling in the future. If you would prefer a maintenance free installation, you can use the
coupling tape at initial installation, but may need to switch to coupling compound if you do not have a strong
enough signal.
Use the pipe clamp and alignment bar (supplied) as illustrated on previous page.
Apply Super Lube® to the colored face of the sensor. A bead, similar to toothpaste
on a toothbrush, is ideal. Do not overtighten (crush the sensor).
Cut the coupling tape to the length of one transducer. Remove the backing paper
from one side of the tape, and apply it to the face of the transducer, as shown to
SEN
SOR the left. Remove the remaining backing paper from the other side of the coupling
tape, and you are ready to insert the transducer into the mounting bracket.
The sensor must be fixed securely to the pipe with coupling material
between the sensor face and the pipe. Sensor installation with excessive
coupling compound can result in gaps or voids in the coupling and cause
errors or loss of signal. Insufficient coupling compound will create similar
conditions.
Over time temporary coupling compounds (e.g. Petroleum Gel) may gradually sag away from the sensor resulting
in reduced signal strength and finally complete loss of signal. Warm temperatures, moisture and vibration will
accelerate this process. Coupling tape and Super Lube® as supplied with the TTFM 6.1 (and available from Pulsar
Measurement or home improvement stores) is recommended for permanent installations.
35
TTFM 6.1 INSTRUCTION MANUAL
36
PULSAR MEASUREMENT
The position of the sensor is one of the most important considerations for accurate flow measurement. The same
location guidelines apply to Transit Time as most other flow meter technologies.
• Do not, if possible, install the transducers downstream from a throttling valve, a mixing tank, the discharge of a
positive displacement pump or any other equipment that could possibly aerate the liquid. The best location will
be as free as possible from flow disturbances, vibration, sources of heat, noise, or radiated energy.
• Avoid mounting the transducers on a section of pipe with any external scale. Remove all scale, rust, loose paint,
etc., from the location prior to mounting the transducers. A sanding block is included with every meter to
facilitate proper pipe preparation.
• Do not mount transducers from different ultrasonic flow meters on the same pipe.
• Do not run the transducer triaxial cables in common bundles with cables from other instrumentation. You can
run these cables through a common conduit ONLY if they originate at the same flow meter.
IMPORTANT NOTE: In some cases, longer straight runs may be necessary where the transducers are placed
downstream from devices which cause unusual flow profile disruptions or swirl. For example: modulating valves, or
two elbows in close proximity and out of plane.
37
TTFM 6.1 INSTRUCTION MANUAL
Separation distance is automatically calculated by the TTFM 6.1 based on parameters entered in the Setup menu.
Sens Space is a parameter where this distance is given and is located in the Setup menu. Document this value for
the following transducer installation procedure.
1. Prep the pipe per instructions on page 30 and mind the installation location requirements on page 32.
Clean the location where the mounting track is to be installed.
2. Install the stainless steel mounting track on the pipe. Place the tightening brackets near the center, as the
transducers are inserted from the outside of them.
38
PULSAR MEASUREMENT
3. Apply a small amount of coupling compound on the first transducer and place this transducer in the
“reference” position. This is the position where the face of the transducer aligns with the 0 inch or 0 mm
mark on the built-in ruler. Tighten this transducer down using the built-in tightening bracket. Do not
over-tighten the screw.
39
TTFM 6.1 INSTRUCTION MANUAL
4. Apply a small amount of coupling compound on the second transducer and place this transducer at the
separation distance provided in the Setup menu of the TTFM. Tighten this transducer down using the
built-in tightening bracket. Do not over-tighten the screw.
5. Coupling compound only: If you need to make fine adjustments (±0.1”) to the spacing at this point, you
may do so by loosening the tightening screw slightly, sliding the second transducer, then re-tightening it.
40
PULSAR MEASUREMENT
Separation distance is automatically calculated by the TTFM 6.1 based on parameters entered in the Setup menu.
Sens Space is a parameter where this distance is given, and it is located in the Setup menu. Document this value
for the following transducer installation procedure.
1. Prep the pipe per instructions on page 29 and mind the installation location requirements on page 32.
Clean the location where the sensor is to be mounted on the opposite side of the pipe after we’ve marked
where it will be installed. Picture below shows a very clean ductile iron pipe which did not require much
cleaning. The outside paint is very well bonded and did not need to be removed:
2. Install the stainless-steel mounting brackets on the pipe. Position them at approximately the correct
separation distance. Exact measurement is not required at this time. Tip: Use a 5/16” nut driver to tighten
the hose clamps.
41
TTFM 6.1 INSTRUCTION MANUAL
3. Use alignment bar to ensure the brackets are parallel. Completion of steps 2 & 3 is shown below.
4. Mark the position of the permanent bracket on the pipe. This is the bracket that will not be adjusted and
will be used as the reference for the separation distance and alignment. It is your choice which bracket is
permanent. With a marker, mark the bracket position by placing the mark directly in front of the stainless
side-rail.
42
PULSAR MEASUREMENT
5. Measure the separation distance from the mark you created in step 4 and create a new mark on the pipe
at the separation distance. It may be useful to mark your tape measure (included with every meter) at the
separation distance point before marking the pipe. The marked pipe is shown below.
6. Move the non-permanent bracket to position at the mark you created at step 5 and tighten it completely.
Apply coupling compound to the transducers and install them in the brackets.
(pictures of proper coupling application and finished installation on the next page)
43
TTFM 6.1 INSTRUCTION MANUAL
7. Coupling compound only: If you need to make fine adjustments (±0.25”) to the spacing at this point, you
may do so by loosening the hose clamps slightly and sliding the brackets while the transducers are
installed inside them. Tighten hose clamps when done.
44
PULSAR MEASUREMENT
Separation distance is automatically calculated by the TTFM 6.1 based on parameters entered in the Setup menu.
Sens Space is a parameter where this distance is given, and it is located in the Setup menu. Document this value
for the following transducer installation procedure.
To assist with the proper installation of the transducers in a 1 cross installation, we provide a kit with every meter,
which consists of the following:
Sanding block
Tape measure
Mylar sleeve
Duct tape
Level
Black Sharpie
Follow along with the 1 cross installation instructions on the following pages for a description of where to use
these tools.
1. Prep the pipe per instructions on page 29 and mind the installation location requirements on page 32.
Clean the location where the sensor is to be mounted on the opposite side of the pipe after we’ve marked
where it will be installed. The picture below shows a very clean ductile iron pipe which did not require
much cleaning.
45
TTFM 6.1 INSTRUCTION MANUAL
2. Install one of the stainless steel mounting brackets on the pipe. This will be the stationary bracket not
being rotated to the opposite side of the pipe. For a horizontal pipe, position the bracket at 3 or 9 o’clock.
Hold the level up to the top of the bracket to ensure the angle is correct. For vertical pipes, the bracket
can be at any orientation about the pipe. Tip: Use a 5/16” nut driver to tighten the hose clamp. Install the
second bracket at approximately the distance specified by the Sens Space value in the Setup menu.
3. Use alignment bar to ensure that the brackets are parallel. Completion of steps 2 and 3 is shown below.
46
PULSAR MEASUREMENT
4. Mark the position of the bracket on the pipe. Mark both where the front of the bracket is, as well as the
center of the bracket.
5. Measure the separation distance from the marks you created in step 4 and create new marks on the pipe
at the separation distance. It may be useful to mark your tape measure at the separation distance before
holding it up to and marking the pipe.
47
TTFM 6.1 INSTRUCTION MANUAL
6. Using the mylar sleeve included with the installation kit, wrap it around the pipe, keep it taut, and with the
Sharpie, draw a line anywhere the sleeve overlaps:
7. Lay the mylar sleeve flat, use duct tape to help hold it flat if you need to, and use the tape measure to
measure half way between the two marks created when you wrapped the mylar around the pipe:
48
PULSAR MEASUREMENT
8. Position the marked mylar back on the pipe, with the overlap marks on the center line of the transducer
bracket that will be rotated to the other side of the pipe. Be sure the mylar is parallel with the face of the
transducer. Use duct tape to hold the mylar together and to the pipe. While the mylar is in this position,
mark the opposite side of the pipe where the mylar is marked from step 7:
49
TTFM 6.1 INSTRUCTION MANUAL
9. Sand the pipe at this position if it needs to be prepped because of scale or rust. After prepped, move the
bracket to this 1 cross mark, and tighten it in place. Apply coupling compound to the transducers and
place them in the brackets:
50
PULSAR MEASUREMENT
Finished installation:
10. Coupling compound only: If you need to make fine adjustments (±0.25”) to the spacing at this point, you
may do so by loosening the hose clamps slightly and sliding the brackets while the transducers are
installed inside them. Tighten the hose clamps when done.
51
TTFM 6.1 INSTRUCTION MANUAL
Separation distance is automatically calculated by the TTFM 6.1 based on parameters entered in the Setup menu.
Sens Space is a parameter where this distance is given and is located in the Setup menu. Document this value for
the following transducer installation procedure.
1. Prep the pipe per instructions on page 29 and mind the installation location requirements on page 32.
Clean the location where the sensor is to be mounted on the opposite side of the pipe after we’ve marked
where it will be installed. Picture below shows a very clean ductile iron pipe which did not require much
cleaning. The outside paint is very well bonded and did not need to be removed:
52
PULSAR MEASUREMENT
2. Install the spacer bar onto the right bracket as shown below:
3. Insert the spacer bar into the left bracket and position the bracket at the separation distance referenced
earlier. Tighten the spacer bar clamp at this position:
53
TTFM 6.1 INSTRUCTION MANUAL
4. Place the bracket assembly on the pipe, tighten it in place with the two hose clamps:
5. Apply coupling compound to the transducers and install them in the brackets.
(pictures of proper coupling application and finished installation on the next page)
54
PULSAR MEASUREMENT
6. Coupling compound only: If you need to make fine adjustments (±0.25”) to the spacing at this point, you
may do so by loosening the hose clamps slightly and sliding the brackets while the transducers are
installed inside them. Tighten hose clamps when done.
55
TTFM 6.1 INSTRUCTION MANUAL
Separation distance is automatically calculated by the TTFM 6.1 based on parameters entered in the Setup menu.
Sens Space is a parameter where this distance is given, and it is located in the Setup menu. Document this value
for the following transducer installation procedure.
To assist with the proper installation of the transducers in a 1 cross installation, we provide a kit with every meter,
which consists of the following:
Sanding block
Tape measure
Mylar sleeve
Duct tape
Level
Black Sharpie
Follow along with the 1 cross installation instructions on the following pages for a description of where to use
these tools.
1. Prep the pipe per instructions on page 29 and mind the installation location requirements on page 32.
Clean the location where the sensor is to be mounted on the opposite side of the pipe after we’ve marked
where it will be installed. The picture below shows a very clean ductile iron pipe which did not require
much cleaning.
56
PULSAR MEASUREMENT
2. Install the spacer bar onto the right bracket as shown below:
3. Insert the spacer bar into the left bracket and position the bracket at the separation distance referenced
earlier. Tighten the spacer bar clamp at this position:
57
TTFM 6.1 INSTRUCTION MANUAL
4. Place the bracket assembly on the pipe, tighten it in place with the two hose clamps. For a horizontal pipe,
position the bracket at 3 or 9 o’clock. Hold the level up to the top of the bracket to ensure the angle is
correct. For vertical pipes, the bracket can be at any orientation about the pipe. Tip: Use a 5/16” nut driver
to tighten the hose clamp.
5. Mark the position of the center line of the bracket which is to be moved to the opposite side of the pipe.
It is up to you to determine which bracket is easier to move from the current position:
58
PULSAR MEASUREMENT
6. Using the mylar sleeve included with the installation kit, wrap it around the pipe, keep it taut, and with the
Sharpie, draw a line anywhere the sleeve overlaps:
7. Lay the mylar sleeve flat, and use the tape measure to measure half way between the two marks created
when you wrapped the mylar around the pipe:
59
TTFM 6.1 INSTRUCTION MANUAL
8. Position the marked mylar back on the pipe, with the overlap marks on the center line of the transducer
bracket that will be rotated to the other side of the pipe. Be sure the mylar is parallel with the face of the
transducer. Use duct tape to hold the mylar together and to the pipe. While the mylar is in this position,
mark the opposite side of the pipe where the mylar is marked from step 7:
60
PULSAR MEASUREMENT
9. Sand the pipe at this position if it needs to be prepped because of scale or rust. After prepped, move the
bracket to this 1 cross mark, and tighten it in place. Apply coupling compound to the transducers and
place them in the brackets:
61
TTFM 6.1 INSTRUCTION MANUAL
c. With the transducer hovering, tighten the screws on the bracket until tight. The transducer will be
level with the surface of the pipe, and no coupling will have moved from inserting the transducer
in the bracket.
Finished installation:
10. Coupling compound only: If you need to make fine adjustments (±0.25”) to the spacing at this point, you
may do so by loosening the pipe clamps slightly and sliding the brackets while the transducers are
installed inside them. Tighten the pipe clamps when done.
62
PULSAR MEASUREMENT
Separation distance is automatically calculated by the TTFM 6.1 based on parameters entered in the Setup menu.
Sens Space is a parameter where this distance is given, and it is located in the Setup menu. Document this value
for the following transducer installation procedure.
1. Prep the pipe per instructions on page 32 and mind the installation location requirements on page 35.
Clean the location where the sensor is to be mounted on the opposite side of the pipe after we’ve marked
where it will be installed. Picture below shows a very clean carbon steel pipe which did not require much
cleaning:
2. Install the stainless steel mounting brackets on the pipe. Position them at approximately the correct
separation distance. Exact measurement is not required at this time. Tip: Use a 5/16” nut driver to tighten
the pipe clamps.
63
TTFM 6.1 INSTRUCTION MANUAL
3. Use the built-in alignment bar with ruler to set the bracket spacing to the separation distance provided in
the Setup menu. One transducer is placed at the 0”/0mm reference position, and the other at the
separation distance from the Setup menu. For TMK-C2 kits, use the alignment bar extension to reach
further separation distances.
64
PULSAR MEASUREMENT
5. Apply coupling compound or tape to the transducers, insert them into the brackets, and tighten them in
place with hand screws.
6. Coupling compound only: If you need to make fine adjustments (±0.25”) to the spacing at this point, you
may do so by loosening the hose clamps slightly and sliding the brackets while the transducers are
installed inside them. Tighten hose clamps when done.
65
TTFM 6.1 INSTRUCTION MANUAL
Separation distance is automatically calculated by the TTFM 6.1 based on parameters entered in the Setup menu.
Sens Space is a parameter where this distance is given, and it is located in the Setup menu. Document this value
for the following transducer installation procedure.
To assist with the proper installation of the transducers in a 1 cross installation, we provide a kit with every meter,
which consists of the following:
Sanding block
Tape measure
Mylar sleeve
Duct tape
Level
Black Sharpie
Follow along with the 1 cross installation instructions on the following pages for a description of where to use
these tools
1. Prep the pipe per instructions on page 32 and mind the installation location requirements on page 35.
Clean the location where the sensor is to be mounted on the opposite side of the pipe after we’ve marked
where it will be installed. Picture below shows a very clean carbon steel pipe which did not require much
cleaning:
66
PULSAR MEASUREMENT
2. Install the stainless steel mounting brackets on the pipe. Position them at approximately the correct
separation distance. Exact measurement is not required at this time. Tip: Use a 5/16” nut driver to tighten
the hose clamps.
3. Use the built-in alignment bar with ruler to set the bracket spacing to the separation distance provided in
the Setup menu. One transducer is placed at the 0”/0mm reference position, and the other at the
separation distance from the Setup menu. For TMK-C2 kits, use the alignment bar extension to reach
further separation distances.
67
TTFM 6.1 INSTRUCTION MANUAL
4. Tighten the assembly in place with the two hose clamps. For a horizontal pipe, position the bracket at 3 or
9 o’clock. Hold the level up to the top of the bracket to ensure the angle is correct. For vertical pipes, the
bracket can be at any orientation about the pipe. Use a 5/16” nut driver to tighten the hose clamps:
5. Mark the position of the center line of the bracket which is to be moved to the opposite side of the pipe.
It is up to you to determine which bracket is easier to move from the current position:
68
PULSAR MEASUREMENT
6. Using the mylar sleeve included with the installation kit, wrap it around the pipe, keep it taut, and with the
Sharpie, draw a line anywhere the sleeve overlaps:
7. Lay the mylar sleeve flat, and use the tape measure to measure half way between the two marks created
when you wrapped the mylar around the pipe:
69
TTFM 6.1 INSTRUCTION MANUAL
8. Position the marked mylar back on the pipe, with the overlap marks on the center line of the transducer
bracket that will be rotated to the other side of the pipe. Be sure the mylar is parallel with the face of the
transducer. Use duct tape to hold the mylar together and to the pipe. While the mylar is in this position,
mark the opposite side of the pipe where the mylar is marked from step 7:
9. Sand the pipe at this position if it needs to be prepped because of scale or rust. After prepped, move the
bracket to this 1 cross mark, and tighten it in place. Apply coupling compound to the transducers and
place them in the brackets.
70
PULSAR MEASUREMENT
10. Coupling compound only: If you need to make fine adjustments (±0.25”) to the spacing at this point, you
may do so by loosening the hose clamps slightly, and sliding the brackets while the transducers are
installed inside them. Tighten hose clamps when done.
71
TTFM 6.1 INSTRUCTION MANUAL
72
PULSAR MEASUREMENT
ENCLOSURE INSTALLATION
Locate the enclosure within 25 ft (7.6 m) of the sensors (up to 100 ft - 30 m optional). The enclosure can be wall
mounted with the four mounting screws (included) or panel mounted with Option PM Panel Mount kit from Pulsar
Measurement.
Avoid mounting the enclosure in direct sunlight to protect the electronics from damage due to overheating and
condensate. In high humidity atmospheres, or where temperatures fall below freezing, Option TH Enclosure
Heater and Thermostat is recommended. IMPORTANT: Seal conduit entries to prevent moisture from entering
enclosure.
2. Insert #12 screws (supplied) through the four enclosure mounting holes to
secure the enclosure to the wall or mounting stand.
Additional conduit holes can be cut in the bottom of the enclosure when required.
Use a hole saw or Greenlee-type hole cutter to cut the required holes.
IMPORTANT: DO NOT make conduit/wiring entries into the top or sides of the
enclosure.
Greyline
TTFM 6.1
CLEANING
73
TTFM 6.1 INSTRUCTION MANUAL
FIELD TROUBLESHOOTING
POSSIBLE CAUSES: CORRECTIVE ACTION:
SENSOR CONNECTIONS
74
PULSAR MEASUREMENT
No sensors attached
OPEN/SHORT SENSOR ICON Short in transducer, or in triax transducer cable. Follow
Sensor Connections steps
Check sensor connections at TTFM and at sensor junction
Sensor Connections
box.
Note: Refer to Sensor Cable Resistance Test to test final
connections.
High viscosity fluid Laminar flow profile due to high viscosity fluid requires
an adjustment to Cal Const.
75
TTFM 6.1 INSTRUCTION MANUAL
Unplug the green sensor terminal from the Transit Time board with the sensor wires still connected and the BNC
end of the cable is connected to the transducer. With a multimeter, perform resistance checks for each set of
wires. One single loose terminal may cause false readings.
Test across shield and core of each wire: TDR1 and TDR2. Resistance should be around 10K ohms for any cable
length. High readings indicate an open circuit and low readings indicate a short or partial short in the sensor cable
connections or transducer.
Note: The TTFM 6.1 will automatically detect connectivity to the sensors. Confirm that TTFM 6.1 indicates
“Sensor Good” in the messages menu if your resistance measured is approximately 10K Ohms.
76
PULSAR MEASUREMENT
Common vibration frequencies are far lower than the sonic frequencies used by the flow meter, and will not
normally affect accuracy or performance. However, applications where very weak Transit Time signal is present
(when sensitivity is adjusted to maximum and signal strength is low), accuracy may be affected by pipe vibration,
or the flow meter may show readings under no-flow conditions. Attempt to relocate the sensor on a pipe section
where vibration is reduced, or arrange pipe mounting brackets to reduce vibration at the sensor mounting
location.
The flow meter must be installed in a high noise environment. Will this affect operation?
Our flow meters are designed to discriminate between environmental noise and the Transit Time signal. High
noise environments may affect the flow meter’s performance where low signal strength and/or low flow velocities
are being measured. Relocate the sensor in a quieter environment if possible.
Yes. Rust, loose paint etc. must be removed from the outside of the pipe to provide a clean mounting position
when installing a Transit Time sensor. Severe corrosion/oxidation on the inside of the pipe may prevent the Transit
Time signal from penetrating into the flow. If the pipe cannot be cleaned, a spool piece (PVC recommended)
should be installed for sensor mounting.
The air gap between loose insertion liners and the pipe wall prevent the Transit Time signal from entering the
flow. Better results can be expected with bonded liners such as cement, epoxy or tar, however an on site test is
recommended to determine if the application is suitable for a Transit Time flow meter.
The Transit Time sensor transmits sound across the flow stream in order to measure the time it takes to arrive at
the other sensor, and therefore requires a fluid medium that is relatively transparent to the acoustic signal. The
Transit Time system will not function when there is high volume of solids or aeration. As a guideline, Transit Time
flow meters are recommended for clean liquids with solids or bubbles content less than 2% by volume.
Yes, for short periods of time or by accident, but it is not recommended for continuous operation. The sensor is
constructed to withstand submersion to 10 psi (0.7 Bar) without damage provided the protective rubber boot is
filled with Super Lube®.
77
TTFM 6.1 INSTRUCTION MANUAL
The primary function of the signal strength display is to assist as a feedback when mounting sensors. Signal
Strength can also be a useful diagnostics tool when troubleshooting problems with an installation. A signal
strength less than 100% may indicate a problem with the installation or other issues such as a mis-programmed
pipe size, pipe material, fluid type or temperature, or wrong transducer spacing. A signal strength less than 100%
may also simply indicate a lot of aeration, or deteriorated pipe. Consideration should be made to use a 1 cross
installation in such a case.
Yes. The Transit Time design allow cable lengths up to 100 ft (30 m) or extension up to 250 ft with extra cable and
JB2X optional junction box. Replacement cable of different length may be installed in rigid or flexible conduit for
mechanical protection. Use only our shielded triaxial cable.
TTFM 6.1 calibration does not drift over time. The solid state sensor has no moving parts to wear and affect
calibration. All timing/counting circuits use crystal-controlled frequency references to eliminate any drift in the
processing circuitry.
ISO 9000 or similar quality management systems may require periodic and verifiable recalibration of flow meters.
TTFM 6.1 Flow Meters may be returned to Pulsar Measurement for factory calibration and issue of a new NIST
traceable certificate. Refer to the ‘Product Return Procedure’ section of this manual for return instructions.
78
PULSAR MEASUREMENT
APPLICATIONS HOTLINE
For applications assistance, advice or information on any Pulsar Measurement Instrument contact your Sales
Representative, write to Pulsar Measurement or phone the Applications Hotline below:
When you contact Pulsar Measurement please have the following information available:
1. Model number / Software Version
2. Serial number
3. Date of Purchase
4. Reason for return (description of fault or modification required)
5. Your name, company name, address and phone number
79
TTFM 6.1 INSTRUCTION MANUAL
LIMITED WARRANTY
_____________________________________
Pulsar Measurement warrants, to the original purchaser, its products to be
free from defects in material and workmanship for a period of two years
from date of invoice. Pulsar Measurement will replace or repair, free of
charge, any Pulsar product if it has been proven to be defective within the
warranty period. This warranty does not cover any expenses incurred in the
removal and re-installation of the product.
If a product manufactured by Pulsar should prove defective within the first
year, return it freight prepaid to Pulsar Measurement along with a copy of
your invoice.
This warranty does not cover damages due to improper installation or
handling, acts of nature, or unauthorized service. Modifications to or
tampering with any part shall void this warranty. This warranty does not
cover any equipment used in connection with the product or consequential
damages due to a defect in the product.
All implied warranties are limited to the duration of this warranty. This is
the complete warranty by Pulsar Measurement and no other warranty is
valid against Pulsar Measurement. Some states do not allow limitations on
how long an implied warranty lasts or limitation of incidental or
consequential damages, so the above limitations or exclusions may not
apply to you.
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
Pulsar Measurement
80
PULSAR MEASUREMENT
Instruments can be factory-equipped with an Enclosure Heater and Thermostat or the module can be customer-
installed. The Thermostat is factory set to turn ON at 40°F (4.5°C) and OFF at 60°F (15.5°C). Power consumption is
15 Watts.
Do not mount instrument electronics in direct sunlight. Overheating will reduce the life of electronic components
and condensate may form during the heat/cool cycles and cause electrical shorts.
11" / 280 mm
Note:
11"
Exposure to direct sunlight can cause 280 mm
overheating and moisture condensation 5"
127 mm
which will reduce the operating life of
electronics.
81
TTFM 6.1 INSTRUCTION MANUAL
TTFM 6.1 Flow Meters may be ordered factory-configured for 9-32VDC power input, or a 9-32VDC Power Input
card can be installed in the place of the 100-240VAC card in the field.
POWER INPUT: Connect 9-32VDC to the + and - terminals. The Power Input GND terminal must be connected to
the nearest Ground pole. A 1 amp fuse in line is recommended.
SENSOR
GND
GND
TDR 1
TDR 2
SERIAL COMMUNICATION OPTION
+ G
RS-485
Output
NO
NO
NO
NC
NC
NC
NC
C
9-32 VDC
POWER
INPUT
+ -
4-20mA –
+
NO
RLY2 C
NC
NO
RLY1 C
NC
DC SENSOR
GND GND
82
PULSAR MEASUREMENT
Please check the labels on the side of your SE16 transducers to verify which of the following control drawings
apply.
SESPEC-INST-03: SE16B Certified CSA C/US Intrinsically Safe for Class I, Div 1, Groups C,D; Class II, Groups
E,F,G; Class III
83
TTFM 6.1 INSTRUCTION MANUAL
SESPEC-INST-06: SE16B Certified CSA C/US Non-Incendive for Class 1 Div 2, Groups A,B,C,D
84
PULSAR MEASUREMENT
SESPEC-INST-07 Pg 1: SE16A Certified CSA C/US Intrinsically Safe for Class I, Div 1, Groups C,D; Class II,
Groups E,F,G; Class III
SESPEC-INST-07 Pg 2: SE16A with Sealed Cable Certified CSA C/US Intrinsically Safe for Class I, Div 1,
Groups C,D; Class II, Groups E,F,G; Class III
85
TTFM 6.1 INSTRUCTION MANUAL
SESPEC-INST-07 Pg 3: SE16A Certified CSA C/US Non-Incendive for Class I, Div 2, Groups A,B,C,D
86
PULSAR MEASUREMENT
SESPEC-INST-08: SE16C Certified CSA C/US Intrinsically Safe for Class I, Div 1, Groups C,D; Class II, Groups
E,F,G; Class III
87
TTFM 6.1 INSTRUCTION MANUAL
SESPEC-INST-09: SE16C Certified CSA C/US Non-Incendive for Class I, Div 2, Groups A,B,C,D
88
PULSAR MEASUREMENT
89
TTFM 6.1 INSTRUCTION MANUAL
90
PULSAR MEASUREMENT
APPENDIX B – Specifications
Flow Rate Range: ±0.07 to 40 ft/sec (±0.02 6.46" / 164 mm 5.12" / 130 mm
to 12 m/sec)
Pipe Size: ½” to 48” (15 to 1200
mm)
Accuracy: ±1% of flow rate from
10.94" / 278 mm
1.5 to 40 ft/sec, ±0.015
10 " / 254 mm
ft/sec below 1.5 ft/sec.
Repeatability and
Linearity: ±0.25% Greyline
TTFM 6.1
Displays: White, backlit matrix -
displays flow rate,
totalizer, relay states,
operating mode and CONDUIT ENTRY SIDE VIEW
calibration menu LOCATION
91
TTFM 6.1 INSTRUCTION MANUAL
SE16A
SENSOR
DIMENSIONS
1.605”
40.761mm
.936” .811”
23.765mm 20.590mm SIDE VIEW
END
VIEW
1.596” .750”
40.538mm 19.050mm
92
PULSAR MEASUREMENT
SE16C
SENSOR
2.080"
DIMENSIONS
1.725" 52.844mm
SIDE VIEW END
43.815mm
VIEW
2.615" 1.600"
66.421mm 40.640mm
93
TTFM 6.1 INSTRUCTION MANUAL
Note: Not all pipe types allowed in programming have charts below. Pipe dimensions will need to be acquired
from pipe markings or the pipe manufacturer in such cases.
Size O.D. I.D. WALL I.D. WALL I.D. WALL I.D. WALL I.D. WALL I.D. WALL I.D. WALL I.D. WALL
2 2.375 2.067 .154 1.939 .218 1.503 .436 2.067 .154 1.939 0.218
21/2 2.875 2.469 .203 2.323 .276 1.771 .552 2.469 .203 2.323 0.276
3 3.500 3.068 .216 2.900 .300 2.300 .600 3.068 .216 2.900 0.300
31/2 4.000 3.548 .226 3.364 .318 2.728 .636 3.548 .226 3.364 0.318
4 4.500 4.026 .237 3.826 .337 3.152 .674 4.026 .237 3.826 0.337
5 5.563 5.047 .258 4.813 .375 4.063 .750 5.047 .258 4.813 0.375
6 6.625 6.065 .280 5.761 .432 4.897 .864 6.065 .280 5.761 0.432
8 8.625 7.981 .322 7.625 .500 6.875 .875 8.125 .250 8.071 .277 7.981 .322 7.625 0.500
10 10.750 10.020 .365 9.750 .500 8.750 1.000 10.250 .250 10.136 .307 10.020 .365 9.564 0.593
12 12.750 12.000 .375 11.750 .500 10.750 1.000 12.250 .250 12.090 .330 11.938 .406 11.376 0.687
14 14.000 13.250 .375 13.000 .500 13.500 .250 13.376 .312 13.250 .375 13.124 .438 12.500 0.750
16 16.000 15.250 .375 15.000 .500 15.500 .250 15.376 .312 15.250 .375 15.000 .500 14.314 0.843
18 18.000 17.250 .375 17.000 .500 17.500 .250 17.376 .312 17.124 .438 16.876 .562 16.126 0.937
20 20.000 19.250 .375 19.000 .500 19.500 .250 19.250 .375 19.000 .500 18.814 .593 17.938 1.031
22 22.000 21.250 .375 21.000 .500 21.500 .250 21.250 .375 21.000 .500
24 24.000 23.250 .375 23.000 .500 23.500 .250 23.250 .375 22.876 .562 22.626 .687 21.564 1.218
26 26.000 25.250 .375 25.000 .500 25.376 .312 25.000 .500
28 28.000 27.250 .375 27.000 .500 27.376 .312 27.000 .500 26.750 .625
30 30.000 29.250 .375 29.000 .500 29.376 .312 29.000 .500 28.750 .625
32 32.000 31.250 .375 31.000 .500 31.376 .312 31.000 .500 30.750 .625
34 34.000 33.250 .375 33.000 .500 33.376 .312 33.000 .500 32.750 .625
36 36.000 35.250 .375 35.000 .500 35.376 .312 35.000 .500 34.750 .625
42 42.000 41.250 .375 41.000 .500 41.000 .500 40.750 .625
14 15.30 0.33 14.64 0.36 14.58 0.39 14.52 0.42 14.46 0.45 14.40 0.48 14.34 0.51 14.28
16 17.40 0.34 16.72 0.37 16.66 0.40 16.60 0.43 16.54 0.46 16.48 0.49 16.42 0.52 16.36
18 19.50 0.35 18.80 0.38 18.74 0.41 18.68 0.44 18.62 0.47 18.56 0.50 18.50 0.53 18.44 .1875 .375
20 21.60 0.36 20.88 0.39 20.82 0.42 20.76 0.45 20.70 0.48 20.64 0.51 20.58 0.54 20.52
24 25.80 0.38 25.04 0.41 24.98 0.44 24.92 0.47 24.86 0.50 24.80 0.53 24.74 0.56 24.68
30 32.00 0.39 31.22 0.43 31.14 0.47 31.06 0.51 30.98 0.55 30.90 0.59 30.82 0.63 30.74
36 38.30 0.43 37.44 0.48 37.34 0.62 37.06 0.58 37.14 0.63 37.04 0.68 36.94 0.73 36.84
42 44.50 0.47 43.56 0.53 43.44 0.59 43.32 0.65 43.20 0.71 43.08 0.77 42.96 0.83 42.84 .250 .500
48 50.80 0.51 49.78 0.58 49.64 0.65 49.50 0.72 49.36 0.79 49.22 0.86 49.08 0.93 48.94
54 57.10 0.57 55.96 0.65 55.80 0.73 55.64 0.81 55.48 0.89 55.32 0.97 55.16 1.05 55.00
**REDUCE I.D. BY DIMENSION SHOWN
94
PULSAR MEASUREMENT
Pipe Pipe Schedule 60 Schedule 80 Schedule 100 Schedule 120 Schedule 140 Schedule 160
Size O.D. I.D. WALL I.D. WALL I.D. WALL I.D. WALL I.D. WALL I.D. WALL
2 2.375 1.939 .218 1.689 .343
21/2 2.875 2.323 .276 2.125 .375
3 3.500 2.900 .300 2.624 .438
31/2 4.000 3.364 .318
4 4.500 3.826 .337 3.624 .438 3.438 .531
5 5.563 4.813 .375 4.563 .500 4.313 .625
6 6.625 5.761 .432 5.501 .562 5.189 .718
8 8.625 7.813 .406 7.625 .500 7.439 .593 7.189 .718 7.001 .812 6.813 .906
10 10.750 9.750 .500 9.564 .593 9.314 .718 9.064 .843 8.750 1.000 8.500 1.125
12 12.750 11.626 .562 11.376 .687 11.064 .843 10.750 1.000 10.500 1.125 10.126 1.312
14 14.000 12.814 .593 12.500 .750 12.126 .937 11.814 1.093 11.500 1.250 11.188 1.406
16 16.000 14.688 .656 14.314 .843 13.938 1.031 13.564 1.218 13.124 1.438 12.814 1.593
18 18.000 16.500 .750 16.126 .937 15.688 1.156 15.250 1.375 14.876 1.562 14.438 1.781
20 20.000 18.376 .812 17.938 1.031 17.438 1.281 17.000 1.500 16.500 1.750 16.064 1.968
22 22.000 20.250 .875 19.750 1.125 19.250 1.375 18.750 1.625 18.250 1.875 17.750 2.125
95
TTFM 6.1 INSTRUCTION MANUAL
Pipe
Size O.D. WALL I.D. O.D. WALL I.D. O.D. WALL I.D. O.D. WALL I.D.
3 3.80 0.39 3.02 3.96 0.42 3.12 3.96 0.45 3.06 3.96 0.48 3.00
4 4.80 0.42 3.96 5.00 0.45 4.10 5.00 0.48 4.04 5.00 0.52 3.96
6 6.90 0.44 6.02 7.10 0.48 6.14 7.10 0.51 6.08 7.10 0.55 6.00
8 9.05 0.46 8.13 9.05 0.51 8.03 9.30 0.56 8.18 9.30 0.60 8.10
10 11.10 0.50 10.10 11.10 0.57 9.96 11.40 0.62 10.16 11.40 0.68 10.04
12 13.20 0.54 12.12 13.20 0.62 11.96 13.50 0.68 12.14 13.50 0.75 12.00
14 15.30 0.57 14.16 15.30 0.66 13.98 15.65 0.74 14.17 15.65 0.82 14.01
16 17.40 0.60 16.20 17.40 0.70 16.00 17.80 0.80 16.20 17.80 0.89 16.02
18 19.50 0.64 18.22 19.50 0.75 18.00 19.92 0.87 18.18 19.92 0.96 18.00
20 21.60 0.67 20.26 21.60 0.80 20.00 22.06 0.92 20.22 22.06 1.03 20.00
24 25.80 0.76 24.28 25.80 0.89 24.02 26.32 1.04 24.22 26.32 1.16 24.00
30 31.74 0.88 29.98 32.00 1.03 29.94 32.40 1.20 30.00 32.74 1.37 30.00
36 37.96 0.99 35.98 38.30 1.15 36.00 38.70 1.36 39.98 39.16 1.58 36.00
42 44.20 1.10 42.00 44.50 1.28 41.94 45.10 1.54 42.02 45.58 1.78 42.02
48 50.50 1.26 47.98 50.80 1.42 47.96 51.40 1.71 47.98 51.98 1.96 48.06
54 56.66 1.35 53.96 57.10 1.55 54.00 57.80 1.90 54.00 58.40 2.23 53.94
60 62.80 1.39 60.02 63.40 1.67 60.06 64.20 2.00 60.20 64.82 2.38 60.06
72 75.34 1.62 72.10 76.00 1.95 72.10 76.88 2.39 72.10
84 87.54 1.72 84.10 88.54 2.22 84.10
96
PULSAR MEASUREMENT
Copper Tubing
Pipe K L M Copper & Brass Pipe Aluminum
Size
O.D. I.D. WALL O.D. I.D. WALL O.D. I.D. WALL O.D. I.D. WALL O.D. I.D. WALL
½” 0.625 0.527 0.049 0.625 0.545 0.040 0.625 0.569 0.028
¾” 0.875 0.745 0.065 0.875 0.785 0.045 0.875 0.811 0.032
1” 1.125 0.995 0.065 1.125 1.025 0.050 1.125 1.055 0.035
1 ¼” 1.375 1.245 0.065 1.375 1.265 0.055 1.375 1.291 0.042
1 ½” 1.625 1.481 0.072 1.625 1.505 0.060 1.625 1.527 0.049
2" 2.125 1.959 0.083 2.125 1.985 0.070 2.125 2.009 0.058 2.375 2.062 0.157
2 1/2 2.625 2.435 0.095 2.625 2.465 0.080 2.625 2.495 0.065 2.875 2.500 0.188 2.500 2.400 0.050
3" 3.125 2.907 0.109 3.125 2.945 0.090 3.125 2.981 0.072 3.500 3.062 0.219 3.000 2.900 0.050
3 ½” 3.625 3.385 0.120 3.625 3.425 0.100 3.625 3.459 0.083 4.000 3.500 0.250
4" 4.125 3.857 0.134 4.125 3.905 0.110 4.125 3.935 0.095 4.500 3.935 0.095 4.000 4.000 0.250
4 ½” 5.000 4.500 0.250
5" 5.125 4.805 0.160 5.125 4.875 0.125 5.125 4.907 0.109 5.563 5.063 0.250 5.000 4.874 0.063
6" 6.125 5.741 0.192 6.125 5.845 0.140 6.125 5.881 0.122 6.625 6.125 0.250 6.000 5.874 0.063
7" 7.625 7.062 0.282 7.000 6.844 0.078
8" 8.125 7.583 0.271 8.125 7.725 0.200 8.125 7.785 0.170 8.625 8.000 0.313 8.000 7.812 0.094
10" 10.125 9.449 0.338 10.125 9.625 0.250 10.125 9.701 0.212 10.000 9.812 0.094
12" 12.125 11.315 0.405 12.125 11.565 0.280 12.125 11.617 0.254
97
TTFM 6.1 INSTRUCTION MANUAL
98
PULSAR MEASUREMENT
99
TTFM 6.1 INSTRUCTION MANUAL
100
PULSAR MEASUREMENT
101
TTFM 6.1 INSTRUCTION MANUAL
Iso-Butane 1219.8
Isopentane (36) C5H12 0.62 (20ºC) 980 4.8
Isopropanol (46) C3H8O 0.785 (20ºC) 1170
102
PULSAR MEASUREMENT
103
TTFM 6.1 INSTRUCTION MANUAL
Oil, 6 1509
2,2-Oxydiethanol C4H10O3 1.116 1586 2.4
Oxygen (45) O2 1.155 (-186ºC) 952
104
PULSAR MEASUREMENT
105
TTFM 6.1 INSTRUCTION MANUAL
106
PULSAR MEASUREMENT
107
TTFM 6.1 INSTRUCTION MANUAL
108
PULSAR MEASUREMENT
www.pulsarmeasurement.com
[email protected]
109