binder clutches & brakes

electromagnetic single-surface brake

86 111..E00
86 121..E00

active brake line

power of partnership and magnetism

 Kendrion clutches and brakes

Kendrion Power Transmission binder clutches & brakes

Our company's strength is customers and to cultivate The development of high-quality Power of Partnership stands for
measured by the delivery of this relationship under the motto standard products as well as a co-operation with the
products, performances, as well "Power of Partnership". Ambi- optimised tailor made solutions Kendrion employees without
as a high degree of esteem tious aims can only be realised is the foundation of all our bureau-cracy, ensuring a long
towards our customers. through a close and productive actions. and successful partnership with
KENDRION POWER TRANS- co-operation with our our customers.
MISSION is striving to develop customers.
a long-term relationship with its

Top Market Knowledge...

the realisation of market use of the most modern tech- Our customers profit from the Our know-how is growing stea-
orientated products are the nologies in our research individual solutions for high dily hand in hand with the con-
results of our competence in department together with the volume as well as the availabili- stant optimisation of every
electromagnetism which has use of the latest production and ty of individual products on the business process.
been achieved with decades of logistic processes are our basis of a standard platform.
experience and knowledge. strengths.
The development of most
innovative concepts and the

Optimal tailor made solutions...

are not empty promises. The Continuous expansion of the ... SECURING
profound understanding of the technological possibilities ... STOPPING
Power of Magnetism at enables us to be in the position ... POSITIONING
KENDRION POWER TRANS- to offer optimal solutions of
... ACCELERATING.
MISSION is the source of the brakes and clutches for
research/development of numerous applications.
market orientated products. We lay great emphasis on being
Continuous expansion of the able to offer solutions for
technological possibilities different applications such as:

Important synergies as a basis for success...

KENDRION POWER TRANS- This is an excellent basis to of expertise and business rela-
MISSION is a European com- realise, secure and enable our tionship within these compa-
pany with a local presence in all long-term goals and company nies.
economic regions of the world. objectives. A network of
Integrated in and yielding per- connected companies within
formance to the Kendrion Hol- Kendrion is another valuable
ding N.V., which is noted on the factor for the success of
Amsterdam stock exchange, as KENDRION POWER TRANS-
a successful company with an MISSION. We live the "Power of
annual turnover of 1,8 billion Partnership" in a firm exchange
EUR; and approx. 5500
employees all over the world.

Kendrion Power Transmission pro-

tects people and the environment
 Contents

General technical information

86 111..E00

86 121..E00

Clutch or brake design and rating, calculation example look at www.KendrionAT.com

-3-
www.KendrionAT.com
 General technical information
active brake line
Product line information binder clutches & brakes

active The ACTIVE BRAKE LINE is

comprised of DC operated
single-disc brakes where the
Versions

brake dynamic effect of an electro-

magnetic field is used to
86 111..E00 torque range 1 - 150 Nm
DC
generate the braking effect front mounting
(electromagnetically
engaged brakes). ACTIVE 86 121..E00 torque range 1 - 60 Nm
BRAKE LINE products ensu- DC
re a reliable brake release flange mounting
with zero residual torque in
any mounting position and
zero backlash during torque Upon request, the brake can be supplied with variable
transmission. These brakes armature systems (shaft coupling).
require little maintenance
throughout their entire
service span.

Applications

• Automotive technology
• Equipment manufacturing
industry

• Handling technology
• Building installations
• Medical technology
• Packaging machinery
• ...
line
Information on technical data included in the data sheets

The information provided in the

operating instructions must be
temperature, rated voltage, and
rated air gap. All values are
Pmax is the switching energy W
that can be converted by the
values. The switching torque
M1 depends on the speed
active brake line
strictly adheared to when mean values that are subject to brake per hour. In the case of (rpm). If the friction surfaces
designing a machine variation. In case of AC brake applications where the number are contaminated with oil,
(e.g. motor) and when using switching, the coupling time t1 of switching operations per grease or dirt the transferable
the brakes. The brakes are is substantially longer. Wmax hour is greater than 1 (Z>1), the torque M4 and the switching
manufactured and tested in (maximum switching energy) is diagram (Wmax as a function of torque M1 may drop.
compliance with DIN VDE 0580 the switching energy that must the number of switching
requirements. The insulation not be exceeded during operations per hour Z) shown All technical data is subject to
materials used conform with braking operations at max. in the operating instructions the running-in process of the
thermal class F norms. 1000 rpm. Braking operations applies. The Pmax and Wmax brake being completed.
Operation of the brake as a at >1000 rpm lead to a values are approximate values.
pure holding brake without substantial reduction in the The specified rated torques M2
friction work is only permitted maximum admissible switching characterise the torque level of
after prior consultation with the energy per switching operation. the brakes. Depending on the
manufacturer. The specified Such operation is only application of the brake, the
times apply to the following permitted after prior consul- switching torque M1 and the
conditions: seperate switching tation with the manufacturer. transmissible torque M4 may
of the brake, operating The maximum switching power differ from the specified M2

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 Data sheet
active brake line
electromagnetic single-surface brake
DC

Version 86 111..E00 - front mounting

Standard rated 24 V DC
voltages

Protection IP 00

Thermal class F

Rated torques 1 - 150 Nm

Specification subject to change without notice.
The "General technical information" and the "Operating
instructions" 86 111..E00 must be strictly observed.

Photo: 86 11109E00
Technical data

Size Rated Max. Max. switching Max. switching Rated power Response times Moment of inertia Weight
torque speed power energy (Z=1) armature (without (without
on off flange hub) flange
hub)
M2 nmax Pmax Wmax PN t1 t2 J m
2
[Nm] [rpm ] [kJ/h] [kJ] [W] [ms] [ms] [kgcm ] [kg]

04 1 12000 100 1.6 8 15 16 0.05 0.15

06 2.2 10000 160 4.5 10 15 18 0.22 0.35

07 5 8000 250 6 12 25 25 0.65 0.65

09 11 6000 350 11 17 45 38 2.1 1.15

11 21 4800 500 30 22 70 40 5.7 2

14 60 3600 700 53 35 110 65 20 4

17 80 3000 1000 80 40 110 70 48 7.4

21 150 2500 1300 110 45 150 90 97 11

The service life values (Wtot) specified in the table apply if the brake is adjusted twice.

Ordering data (to be fully specified)

ELECTROMAGNETIC SINGLE-SURFACE BRAKE

Please specify requested version

Bore diameter (standard)

Size (04, 06, 07, 09, 11, 14, 17, 21)
Size 04: Ø 6, Ø 8 mm
1 Size 06: Ø 6, Ø 8, Ø 10 mm
Size 07: Ø 10, Ø 12, Ø 15, Ø 20 mm
Size: ______
Size 09: Ø 12, Ø 15, Ø 20, Ø 25 mm
Size 11: Ø 15, Ø 20, Ø 25, Ø 30 mm
3 Size 14: Ø 20, Ø 25, Ø 30, Ø 40 mm
Size 17: Ø 25, Ø 30, Ø 35, Ø 45, Ø 65 mm
Size 21: Ø 30, Ø 40, Ø 65, Ø 70, Ø 80 mm
Coil voltage (standard 24 V)

2 Bore diameter: ______ mm

Voltage: ______ V DC
■ with keyway ■ without keyway
(DIN 6885, sheet 1, P9)

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 Dimensions (mm) binder clutches & brakes

Size d d1(h7) d2 d3(H7) d4(H7) d5 d6 b b1 b2 b3 L s smax M M1 α

04 39.5 37 15 28 51) / 82) 39.5 32.5 17,5 6 2 15 400 0,2 0,5 6xM2 / 3 deep 2xM3 6x60°

06 56 53 25 42 61) / 152) 56 48 19 8 2 17 400 0.2 0.5 6xM3 / 4 deep 2xM4 6x60°

07 70 66.5 32 55 101) / 202) 70 61 23 9.5 2 20 400 0.2 0.5 6xM3 / 5 deep 2xM4 6x60°

09 90 85.5 42 68 101) / 302) 90 75 24.5 12 2 25 400 0.3 0.75 6xM3 / 5 deep 2xM5 6x60°

11 110 104 52 80 151) / 352) 110 90 28 14 2 30 400 0.3 0.75 6xM4 / 6 deep 2xM6 6x60°

14 140 134 72 110 201) / 482) 140 120 33.5 16 2.5 40 400 0.3 0.75 6xM5 / 8 deep 2xM8 6x60°

active brake line

17 175 167 98 125 201) / 682) 170 140 29 16 2.5 42 400 0.3 0.75 6xM6 / 8 deep 2xM8 6x60°

21 210 200 120 150 251) / 802) 202 167 30 19 3 45 400 0.4 1 6xM8 / 8 deep 2xM10 6x60°

) Min. bore.
1

) Max. bore.
2

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 Data sheet
active brake line
electromagnetic single-disc brake
DC

Version 86 121..E00 - flange mounting

Standard rated 24 V DC
voltages

Protection IP 00

Thermal class F

Rated torques 1 - 60 Nm

Specification subject to change without notice.

The "General technical information" and the "Operating
instructions" 86 121..E00 must be strictly observed.

Photo: 86 12109E00
Technical data

Size Rated Max. Max. switching Max. switching Rated power Response times Moment of inertia Weight
torque speed power energy (Z=1) armature (without (without
on off flange hub) flange
hub)
M2 nmax Pmax Wmax PN t1 t2 J m
2
[Nm] [rpm ] [kJ/h] [kJ] [W] [ms] [ms] [kgcm ] [kg]

04 1 12000 100 1.6 8 15 16 0.05 0.15

06 2.2 10000 160 4.5 10 15 18 0.22 0.35

07 5 8000 250 6 12 25 25 0.65 0.65

09 11 6000 350 11 17 45 38 2.1 1.15

11 21 4800 500 30 22 70 40 5.7 2

14 60 3600 700 53 35 110 65 20 4

The service life values (Wtot) specified in the table apply if the brake is adjusted twice.

Ordering data (to be fully specified)

ELECTROMAGNETIC SINGLE-SURFACE BRAKE

Please specify requested version

Size (04, 06, 07, 09, 11, 14) Bore diameter (standard)
1 Size 04: Ø 6, Ø 8 mm
Size: ______ Size 06: Ø 6, Ø 8, Ø 10 mm
Size 07: Ø 10, Ø 12, Ø 15, Ø 20 mm
Size 09: Ø 12, Ø 15, Ø 20, Ø 25 mm
3 Size 11: Ø 15, Ø 20, Ø 25, Ø 30 mm
Size 14: Ø 20, Ø 25, Ø 30, Ø 40 mm
Coil voltage (standard 24 V)
2 Bore diameter: ______ mm
Voltage: ______ V DC
■ with keyway ■ without keyway
(DIN 6885, sheet 1, P9)

-8-
 Dimensions (mm) binder clutches & brakes

Size d d1 d2 d3(H7) d4(H7) d5 d6 d7 d8 b b1 b2 b3 b4 b5 L s smax M α

04 39.5 37 15 28 51) / 82) 39.5 54 62.5 3.5 19.5 6 4 15 2 45 400 0.2 0.5 2xM3 4x90°

06 56 53 25 42 61) / 152) 56 65 75.5 4.5 21 8 4 17 2 56 400 0.2 0.5 2xM4 4x90°

07 70 66.5 32 55 101) / 202) 70 79.5 89.5 5.5 25.5 9.5 4.5 20 2.5 70 400 0.2 0.5 2xM4 4x90°

09 90 85.5 42 68 101) / 302) 90 102 115.5 6.5 27 12 4.5 25 2.5 90 400 0.3 0.75 2xM5 4x90°

active brake line

11 110 104 52 80 151) / 352) 110 127 143.5 9 31 14 5 30 3 110 400 0.3 0.75 2xM6 4x90°

14 140 134 72 110 201) / 482) 140 155 170.5 9 37.5 16 6.5 40 4 140 400 0.3 0.75 2xM8 4x90°

) Min. bore.
1

) Max. bore.
2

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Kendrion Binder Magnete Vertretungen/ Representatives Italien/ Italy Schweden/ Sweden
GmbH Binder Magnete S.r.l. Industrikomponenter AB
Power Transmission Belgien, Luxemburg/ Centro Direzionale Industrivägen 12
Mönchweilerstrasse 1 Belgium, Luxembourg E Commerciale T 4 17148 Solna
78048 VS-Villingen Bintz technics N. V. 20068 S. Felicino Schweden/ Sweden
Postfach 12 20 (PLZ 78002) Brixtonlaan 25, Business Park Italien/ Italy Tel. +46 (08) 514 844 00
Deutschland/ Germany 1930 Zaventem Peschiera Borromeo (Mi) Fax +46 (08) 514 844 01
Telefon +49 (0) 77 21 877- Belgien/ Belgium Tel. +39 (02) 753 20 12 [email protected]
455 Tel. +32 (02) 7 20 49 16 Fax +39 (02) 753 36 96 www.inkom.se
Telefax +49 (0) 77 21 877- Fax +32 (02) 7 20 37 50 [email protected]
490 www.binder-magnete.it Schweiz/ Switzerland
www.kendrionAT.com Dänemark/ Denmark Kendrion Binder Magnet AG
[email protected] Lind Jacobsen & Co. A/S Niederlande/ Albisstrasse 26
Blokken 62 Netherlands 8915 Hausen a/A
3460 Birkerrad Solar Elektro BV Schweiz/ Switzerland
Dänemark/ Denmark Postfach 183 Tel. +41 17 64 80 60
Tel. +(45) 45 81 82 22 Postbus 183 Fax +41 17 64 80 69
Fax +(45) 45 82 10 22 6920 AD Duiven [email protected]
[email protected] Niederlande/ Netherlands www.kendrion.ch
www.lind-jacobsen.dk Tel. +31 (026) 365 2911
Fax +31 (026) 365 2220 Spanien, Portugal/
Deutschland/ Germany [email protected] Spain, Portugal
Steinlen Elektromaschinenbau Binder Magnete Iberica S.L.
GmbH Norwegen/ Norway Apartado de Correos 116
Ehlbeek 21 Industrielementer AS Costa Zefir, 99
30938 Burgwedel Postboks 43 c/de Cuba 16
Deutschland/ Germany 1556 Son 43892 Miami-Playa (Tarragona)
Postfach 12 25 (PLZ 30928) Norwegen/ Norway Spanien/ Spain
Tel. +49 (0) 51 39 80 70-0 Tel. +(47) 64 95 81 32 Tel. +34 (977) 17 27 07
Fax +49 (0) 51 39 80 70-60 Fax +(47) 64 98 29 29 Fax +34 (977) 17 01 82
www.steinlen.de [email protected] [email protected]
www.industrielementer.no www.binder-es.com
Klebs + Hartmann
GmbH & Co. KG Österreich/ Austria Süd Afrika/ South Africa
August-Heller-Straße 3 Kendrion Binder Magnete Magnete Service Binder SA CC
67065 Ludwigshafen Vertriebs GmbH 26 Saal Street
Deutschland/ Germany Estermannstrasse 27 Kya Sand
Postfach 11 56 (PLZ 78080) Postfach 79 P.O. Box 44051
Tel. +49 (0) 62 15 79 00-0 4017 Linz Randburg 2194
Fax +49 (0) 62 15 79 00-95 Österreich/ Austria Linden 2104
www.klebs-hartmann.de Tel. +43 (0) 732 77 63 83 Süd Africa/ South Africa
Fax +43 (0) 732 78 35 58 Tel. +27 (11) 462 320/09/28/29
ELMATEC [email protected] Fax +27 (11) 462 3304
Straub und Müller GmbH [email protected]
Benzstraße 2 Kendrion Binder Magnete
78083 Dauchingen GmbH
Deutschland/ Germany Postfach 42
Postfach 11 56 (PLZ 78080) 8552 Eibiswald 269 Sonstige Länder/
Tel. +49 (0) 77 20 95 71 71 Österreich/ Austria Other Countries
Fax +49 (0) 77 20 95 71 73 Tel. +43 (0) 34 66 423 220 Kendrion Binder Magnete
Fax +43 (0) 34 66 427 22 (U.K.) Ltd.
Finnland/ Finland [email protected] Huddersfield Road, Low Moor
SKS-tekniikka Oy Bradford, West Yorkshire,
Martinkyläntie 50 BD 12 0TQ
01720 Vantaa Großbritannien/ Great Britain
Finnland/ Finland Tel. +44 (0) 12 74 60 11 11
Tel. +358 (09) 852 661 Telefax +44 (0) 12 74 69 10 93
Fax +358 (09) 852 68 20 [email protected]
[email protected] www.kendrion-binder.co.uk

Frankreich/ France
Binder Magnetic
1, Allée des Barbanniers
92632 Gennevilliers Cedex
Frankreich/ France
Tél. +33 (01) 46 13 80 80
Fax +33 (01) 46 13 80 99
[email protected]
www.bindermagnete.com

© KendrionPT 03/2005/PDF
Other catalogues
 Kendrion Binder Magnete GmbH
Power Transmission
Mönchweilerstrasse 1
78048 Villingen-Schwenningen

Tel. ++ 49 (0) 7721 877-0

Fax ++ 49 (0) 7721 877-462

www.KendrionAT.de
[email protected]
ctive brake line

ACTIVE BRAKE LINE

power of partnership and magnetism