Boge 2005
Boge 2005
Turning a North Sea Oil Giant Into a Gas Field - Depressurization of the Statfjord Field
R. Boge, SPE, S.K. Lien, A. Gjesdal, and A.G. Hansen, SPE, Statoil
Abstract Florø
#
The Statfjord Field has produced about 635 million Sm3 (4 Don
billion bbl) of oil and exported 68 billion Sm3 of gas. This Sygna Mongstad
#
61°30'
MURCHISON
factor of 48% of volumes initially in place. Currently, the field Vigdis
Gullfaks Sør
to depressurization. Estimates show that implementation of the Oil
Condensate
Brent
new drainage strategy will lead to an increased ultimate gas Rimfaks
Gullfaks Gamma Gas
recovery from 53% to 74% and an oil recovery factor of 68%. 61°00'
0 10 20 Kilometers 2° 3°
Lifetime for the Statfjord Field will be extended by
arc20 01 0117/ PTT -NK G/V L E
The Statfjord Field started production in 1979, and the Current drainage strategy
annual oil production plateau rate at 120 000 Sm3/day was The current drainage strategy for the Statfjord Field is pressure
reached in 1985, see Figure 2. After eight years on plateau maintenance by water and gas injection into the main
production, oil production started declining, and the current oil reservoirs; the Brent Group and the Statfjord Formation.
production level is some 20 000 Sm3/day. Since production The primary drainage strategy for the Brent Group has
startup about 635 million Sm3 of oil has been produced. The been down flank water injection. Plateau production was
remaining economic oil reserves with the current drainage dominated by production from the Main Field followed by
strategy are estimated at 27 million Sm3. In addition to development of the more complex East Flank and drainage of
remaining oil volumes, substantial gas volumes exist in the sands with poorer reservoir quality after water breakthrough.
reservoirs either as gas dissolved in the residual and bypassed Attic volumes are developed by a successful full field WAG
oil, or as free gas injected for pressure maintenance. program that has been ongoing since 1996.8
Upper Statfjord has been drained by miscible gas injection
Rate Cumulative produced oil resulting in a very high recovery. Since 1996, pressure in
140 700
Upper Statfjord has been maintained by gas assisted updip
water injection9. Lower Statfjord is developed by downdip
120 600
water injection assisted by limited WAG injection.
100 500 Gas export started in 1986 with export through pipelines in
80 400
the Statpipe and the UK FLAGS system. As the oil production
has been declining, associated gas production has been
60 300
reduced. Limited access to gas has resulted in reduced gas
40 200 export rate and implementation of the updip water injection in
20 100 Upper Statfjord in order to conduct the WAG program.
0 0
A key to the already high oil recovery factor achieved at
the Statfjord Field has been use of multidisciplinary teams and
1979
1980
1981
1982
1983
1984
1985
1986
1987
1988
1989
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
15%
EF
Brent
Exported
43%
Dunlin/Cook
Statfjord
Dissolved in Oil
Stop all injection Flooded oil
remaining oil Oil/Liq. Prod.
Start
Start gas
gas production from SF Fm.
fromStatf. fm.
Gas/Liq. Prod. Gas
33% Aquifer
Liquid Prod.
Prod
Start pressure depletion
Aquifer
Statfjord
Some2-3 Late
2 years Life
later … – Two years later Oil/Liq . Prod.
Gas/Liq . Prod.
Fuel and Liquid Prod.
Flare
9% EF
The Brent Group and Statfjord Formation have relatively Several depletion experiments with initial saturations
similar values of initial GOR; 180 and 157 Sm3/ Sm3, corresponding to virgin conditions, a limited waterflood and
respectively, see Appendix A. Initial bubble point pressure for an extensive waterflood were conducted. Different
oil in the Brent Group was 270 bar while initial bubble point depressurization rates were used on the same core samples to
pressure in the Statfjord formation was 200 bar. Hence, measure critical gas saturation and determine relative
solution gas is most important for the Brent Group. permeability functions. Rate dependent critical gas saturations
were used to give trends that could be extrapolated to field
Reservoir studies conditions.
The reservoir evaluation of the SFLL project is based on a Figure 5 shows a plot of pressure decline rates versus
combination of simulation models and a decline type measured critical gas saturation at virgin conditions. The
approach. Two independent reservoir simulation models exist results are in good agreement with the reference Brent UK
for the Brent Group and the Statfjord Formation. The Brent data. A trendline has been drawn through the experimental
simulation model was built and history matched in 2003/2004 data to a field pressure decline rate of 40 bar/year giving a
and the Statfjord model was updated in 2004. To achieve critical gas saturation estimate of 5 percent.
consistency with the common platform capacities and
construct the full field production profiles, the simulation
models are run within a reservoir-coupling scheme.
The simulation models are considered to be reliable for
1.E+01
providing the gas and liquid production profiles. However, the Virgin A
simulation models proved not to be suitable for oil production Virgin B
prognoses. An alternative procedure was developed that Ref 3 and 4
conditions the SFLL oil production profile to the prognosis for 1.E+00
1.E-04 Ref 1
Ref 11 Reservoir management
Trend line To secure the gas production rate and profile, the
1.E-05 reservoirs will be depleted at a rate of approximately 30-40
Recom m end Sgcr at Reservoir Rate bars per year. Figure 8 shows the planned development in
Water flooded condition
average reservoir pressure. Simulation shows that the liberated
1.E-06 gas migrates to the crestal areas of the field.
0.01 0.1 1
350
Sgc (frac.)
300
13
Figure 6 Critical gas saturation under waterwet conditions
three main short term goals for the drilling program are to:
10
1. Create gas production potential sufficient to deliver a
daily gas rate of 14 million Sm3/d in late 2007. 5
2. Implement gas lift and sandcontrol in at least 35 wells
by the end of 2007 to be able to sustain liquid
0
production level as the reservoir pressure starts to 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
fall.
3. Maximize oil production.
Figure 10 Field oil production profile
Additional recovery
Implementing the new drainage strategy increases the ultimate
Brent liquid producers Statfjord liquid producers
recovery of gas from 53% to 74%. During the first years of Brent Aquifer producer Statfjord Aquifer producer
depressurization, the Statfjord Formation will provide the
140
majority of the produced gas. However the Brent Group will
gradually take over as main gas supplier when the reservoir 120
Water production rates, kSm3/cd
project. A separate project is currently close to achieving these injectors in their current position is not advised for reasons
necessary cost reductions. described below.
Aquifer producers will be drilled below the original oil
Subsurface water contacts, both to limit H2S production associated with
As previously discussed, an extensive re-completion and injected seawater, and to avoid gas production which can
drilling program is necessary to implement the deep dramatically reduce pump life. In addition, the aquifer
depressurization on the Statfjord Field. It is assumed that most producers will be drilled at a minimum distance of 400 m from
available slots will be utilized at the Statfjord B and Statfjord former water injectors to avoid cooled reservoir zones around
C platforms, which means that some of the injector slots will these wells. Low fracture initiation pressure causing severe
be converted to producers. On the Statfjord A platform, a lost circulation problems has been experienced close to former
limited program for re-completion and drilling of new wells is water injectors.19
planned for. The current drilling program includes 12 ESP wells, 2 in
A total of 76 wells are planned to be re-completed or the Statfjord Formation and 10 in the Brent Group. As the
drilled according to the current plan. 50 of these wells are aquifer producers will produce no hydrocarbons but act as
already located in suitable positions near the creastal area of pressure reducers, they will be drilled as late as possible, i.e.
the field, but they need sand control and gas lift to ensure when the gas lifted wells can no longer maintain the liquid
sufficient rate as reservoir pressure declines. The remaining 26 production. Our current estimate is that the first ESP will be in
wells are sidetacks to new locations, in order to obtain a good operation from 2010. A mean average pump life time of the
coverage of outtake points. The current drilling and ESPs of 18 months has been used for planning and budgeting
recompletion plan requires two drilling crews until the end of purposes. However, due to the importance of pump life time
2007, and one crew until 2011. for the project economy, attention will be put on increasing the
To be able to produce at the reduced reservoir pressure, average pump life time.
gas lift and sand control is required in almost all wells.
Aquifer producers with downhole pumps are implemented Production chemistry Scale predictions indicate that both
later in the depressurization period in order to provide sulphate and calcium carbonate scale will occur more
sufficient liquid production, as gas lift becomes less effective frequently than with today’s fairly mild scale potential.
at low reservoir pressures. Problems associated with sulphate scale are expected to
A sand production study17 concludes that the critical increase in the near wellbore area mainly due to the change in
pressure drawdown will decrease as a result of depletion. For completion strategy. A history-based productivity evaluation
wells operated according to the tested maximum sand-free study for similar open hole sand control solutions resulted in
rate, the liquid production rates will be strongly reduced. an expected reduction in productivity of up to 60 % at low sea
Currently, 60% of our wells are restricted by sand water cut (sw < 50%). This possible reduction has been
production.18 For all main formations, the study shows that the incorporated in the production predictions as one of the factors
reduction in sand free rates as reservoir pressure is reduced affecting the pressure profile.
will result in unacceptably low liquid rates. Wells completed Frequent scale inhibition and scale dissolver treatments are
in these formations will need downhole sand control to be able planned to reduce the scaling effects. Downhole scale
to deliver sufficient production rates. Sensitivities have been inhibition is included in the design to protect the gas lift
run to optimize the number of wells requiring downhole sand valves, downhole pumps (ESP) and the upper completion.
control equipment, resulting in the planning of downhole Predictions of H2S level is based on production profiles
sandcontrol in almost all producers. and results from a comprehensive data acquisition program
Gas lift is required to obtain production as reservoir involving backflow of three water injectors. Produced water
pressure declines. It is an effective lift method for reservoir reinjection (PWRI) has been carried out in parts of the field
pressures down to approximately 130 bar, dependent on the since 2003, resulting in increased souring20 Due to the
gas liquid ratio. Average gas lift rates of 80000 Sm3/d are negative impact on souring; the PWRI was stopped in March
expected, but will be optimized on an individual well basis. 2005. Individual well predictions with up to 2000 ppm H2S in
The gas lift design chosen is a conventional gas lift with three the gas phase have not triggered any need for wellhead
side pocket mandrels and an annular safety valve. An option to injection of scavenger. Treatment of separated gas with
use retrofit gas lift in some of the wells is currently being scavenger is found satisfactory to obtain sales gas
investigated. specifications.
Aquifer producers equipped with electrical submersible
pumps (ESP) will be drilled into the aquifer in both the Brent Compaction Early on reservoir compaction and resulting
and Statfjord reservoirs. Aquifer producers will be required to subsidence and well integrity were identified as key items to
maintain the pressure depletion rate as gas lift becomes less address. The current subsidence prognosis predicts one meter
effective at low reservoir pressures. Their importance can be assuming 250 bar depletion. This prognosis combined with the
clearly seen in Figure 11 where the water production profile 10 000 years wave return has resulted in requirements for
from ESP and all other liquid producers is separated. ESPs are minor modification to platform steel structures. A time
very important for achieving the last 40-50 bar of pressure dependent subsidence prognosis for all three platform areas
reduction. will be made based on core data and by utilizing Brent field
All aquifer producers will be drilled as one or two section subsidence data. The effect of reservoir compaction on the
sidetracks from the current water injectors. Recompleting the well integrity due to sand production will also be evaluated.
8 SPE 96403
The platform modification scope is classified in three main 12” NLGP Spur SFB
categories; concept scope defined by change in drainage Pipeline End 10” export riser
strategy, HSE scope defined by more stringent HSE (mainly Manifold
(PLEM) Hot-tap on Intrafield
Brent B
environmental) requirements and technical condition scope Inline
Tee
X
defined by increased life time to meet sufficient safety and X-over to Gassled Area A, to be closed
An investment of 9 billion NOK is planned over a 4 year Figure 12 Statfjord field lay out with new gas export routing
period from 2006 throughout 2009. The three platforms will
be upgraded and modified with minor impact on production.
Only one turnaround of 21 days per platform per year is HSE scope Equipment to clean produced sand before
planned. disposed to sea, upgrade of cleaning equipment of the
produced water system, i.e. CTour21, and fire water
Concept scope Arrangements for gas lift and electrical modifications (deluge) will be implemented on all platforms.
submersible pumps, and modification of compressors to obtain On SFB and SFC new free fall life boats and additional escape
low inlet pressure are the main elements triggered by the chutes are planned installed, together with re-injection system
increased gas production combined with an increased number for H2S waste products.
of producers result in a significant replacement and
modification scope in the inlet piping arrangement. Technical condition scope The extended life time of the
Up to 2009 the existing low pressure capacity will be platforms will require some systems to be replaced or
utilized with only small increases in LP (Low Pressure) modified due to their technical condition. The age of the
capacity and flexibility. Current inlet pressure is around 65 platform equipment, lack of spare parts or competent service
bars on all three platforms and LP production is operated at personnel have added to this scope.
pressures from 23 to 28 bar. From 2009 all producers will The drilling facility upgrade scope is quite comprehensive.
produce against 23-28 bar. Installation work implies up to one year stop in drilling
High gas rates and low pressures result in high velocities, activities on each of the Statfjord B and C platforms in the
and a flow line replacement scope is required to avoid period 2006-2008. The Statfjord A platform was subject to a
exceeding the velocity limit in the existing carbon steel similar drilling facility upgrade in 2004.
material piping. Modification of former injection manifolds
for production is planned to keep the investments low and Uncertainties
facilitate flow from an increased number of producers on the B A value chain (from reservoir to commercial issues)
and C platforms. uncertainty analysis has been performed in order to quantify
Gas export facilities to the FLAGS system will be the major uncertainty elements on the project NPV (Net
implemented topside on SFB, since export from SFA and SFC Present Value). The relative contributions to the uncertainty
will after modifications subsea go to FLAGS via the new for the project NPV are shown in Figure 13.
pipeline “Tampen Link” as shown in Figure 12. The The gas production rate is the most important parameter,
investment for “Tampen Link” is of the order of 1.5 billion followed by the oil production prognosis. The SFLL is a very
NOK. complex modification project with an offshore work program
Gas export for the UK owners of Statfjord will remain as of approximately 3 million manhours over a period of 4-6
per today, exported via the Spur line to the Northern Leg Gas years. Due to this, the SFLL investment program is the third
Pipeline. The Norwegian owners are cooperating in the most important contributor to project uncertainty. The
Tampen Link Joint venture to install the 23 km Tampen Link operating cost and the cost of abandonment is of less
pipeline between Statfjord and the FLAGS pipeline. This importance. A simulation study has been performed to identify
pipeline has a 32” diameter and is sized to export potential the major contributors to the subsurface uncertainty. From the
third party volumes, in addition to the Statfjord volumes, and Tornado plot in Figure 14 the uncertainty parameters with the
therefore represents a business opportunity. largest effect on the cumulative gas production can be
In order to meet an expected increase in H2S content, a identified.
H2S removal system will be upgraded. Some modifications
and new equipment are planned to ensure the required
capacities are obtained and to be able to jet the separators after
stop of water injection.
SPE 96403 9
Figure A-1 Field cross section focused on the creastal area and
the East Flank
Depositional
Zonation Permeabilit South Stratigraph North Environment
y (mD) 20000
Draupne Fm. 2
Heather Fm. y Marine
VIKING Gp.
Reworked
5
Tarbert Fm. 4 Estuarine/
3
2 Shallow Marine
BRENT Gp.
Ness Fm. 2
STAT
STAT
Coastal Plain/
Alluvial Plain
Ness Fm. 1
Etive Fm.
Marginal to
Rannoch Fm.
Shallow Marine
2
1
Broom
Fm. Shallow Marine
Drake Fm.
Offshore to
2 Shallow Marine
Cook Fm.
DUNLIN Gp.
1B
700 m
1A
2
Shallow Marine
1
Shallow Marine
Nansen Mbr.
Eiriksson Mbr.
Alluvial Plain
2
Statfjord Fm.
1
5 Alluvial Plain
4
Raude Mbr.
2 Alluvial Plain
Sand
1
HEGRE Lunde Fm. Shale/Coal/Cemen
Gp. t
Brent Statfjord
Parameter
Group Formation
STOIIP Mill Sm3 ~650 ~200
Average N/G 78 % 55 %
Average porosity 27 % 21 %
Depth to crest, m TVD
2360.0 2575.0
MSL
2829.9/
Initial oil-water contact,
2586.3 2814.0/
mTVD MSL
2806.3*
Gross thickness, m 156 123
Datum Depth, m TVD
2469.0 2701.0
MSL
Datum Pressure, bar 383.4 404.3
o
Oil gravity, API 41 38
Datum Temperature, °C 88.9 96.7
Bubble-point pressure,
270.0 200.0
bar
GOR, Sm³/Sm³ 185.0 156.6
Oil viscosity, mPa*s 0.37 0.36
3
Oil FVF, m3/ Sm 1.53 1.48
Oil gradient, bar/m 0.0645 0.0655
Figure A-3 Basic reservoir properties