Esp Specifications For Procurement CS-0311815-1
Esp Specifications For Procurement CS-0311815-1
1. GENERAL SCOPE:
This process is for goods purchase only and involves the supply of twenty eight (28) Electro Submersible
Pumping subsurface systems (ESP) and one hundred sixteen (116) Electro Submersible Pumping surface
equipments (ESP).
The collection system currently manages a water oil fraction about 0.14 BW /Bo. The wells are completed
in an Eocene formation, which are characterized by an expansion mechanism Rock-Fluid and a moderately
active hydraulic drive.
The wells are completed in simple gravel pack and pre-packaged rack either cased or opened hole, the
well production tests are performed by using flow meters installed at the flow stations either manually or mixed
(Manual / Automatic) Water cut is read at the wellhead during the test.
Monitoring head pressure wells in the field is done by hand with pressure gauges and recorders.
“UNIT 2” Production Unit produces about average oil 51.5 MBND whose mix, has a gravity of 24 API
average. The collection system currently manages a water oil fraction about 0.91. Production of liquid and gas
is about 98.6 MBD and 142 MMSCFD, handled in twenty two (22) flow stations. It Exploits Costanero Bolivar
field, where the reservoirs are characterized by an associated active water drive. Some water flooding have
been carried out to maintain the static reservoir pressure.
The wells are completed in simple gravel pack and pre-packaged rack either cased or opened hole, the
well production tests are performed by using flow meters installed at the flow stations either manually or mixed
(Manual / Automatic) Water cut is read at the wellhead during the test.
Monitoring well head pressure of the wells in the field is done by hand with gauges (some digital) and
Low Lagunillas –07 reservoir is exploited in the Miocene. The wells are completed in simple cased hole
gravel pack and pre-packaged rack. Well production tests are performed by using flow meters installed at the
flow stations and gas lift manifolds either automatically by SCADA or mixed (Manual / Automatic) Water cut is
read at the wellhead during the test.
Monitoring well head pressure of the wells in the field is done by hand with gauges and pressure recorders.
“UNIT 4” Production Unit exploits the “UNIT 4” oilfield, whose reservoirs are characterized for having a
passive hydraulic drive and it has a water flooding process associated to maintain static pressure into the
reservoir.
The wells are completed in simple gravel packed or pre-packaged rack. Well production tests are
performed by using flow meters installed at the flow stations and gas lift manifolds either automatically by
SCADA or mixed (Manual / Automatic) Water cut is read at the wellhead during the test. Monitoring well head
pressure of the wells in the field is done by hand with gauges and pressure recorders.
The wells are completed in an Eocene formation, which are characterized by an expansion mechanism
Rock-Fluid and a moderately active hydraulic drive.
The sort of wells which produces by ESP artificial lift in the different production units, could be characterized
by reservoir as follows:
“UNIT 1”
8500-11500’
Max. depth, Sloping:
75°, 90°
Production Casing:
9-5/8” (40,5) y 7”(23-26-29) most frequent, 7”(26)
[OD (lbs/pie)]:
“UNIT 2”
Sloping KOP: 0° 0°
Max. sloping : 0° 0°
0° 0°
Max. Depth, Sloping:
0° 0°
Type of Completion: Single with Perforated Casing Single with Perforated Casing
Production Casing:
7”X23#/ft (most frequent) 7”X23#/ft (most frequent)
[OD (lbs/pie)]:
Average crude oil API : Between 25° y 27° Between 22° y 27°
Oil production Range: Between 500 – 800 BFPD. Between 1000 – 1500 BFPD.
Pump intake Pressure: Between 250 y 400 psi Between 250 y 400 psi
Productivity index (J) 2,5 BFPD/psi (most frequent) 3,9 BFPD/psi (most frequent)
“UNIT 2”
Sloping KOP: 0° 0°
Max. sloping : 0° 0°
0° 0°
Max. depth, sloping:
0° 0°
Production Casing:
5-1/2” X 17 #/ft 7”X23#/ft
[OD (lbs/pie)]:
Oil production Range: Between 250 – 350 BFPD. Between 350 – 450 BFPD.
Pump intake Pressure: Between 200 y 350 psi Between 200 y 350 psi
Between 0,5 y 0,7
Productivity index (J) Between 0,5 y 0,7 BFPD/psi
BFPD/psi
Specific Gravity of Gas 0.71 0.71
WELL “UNIT 3”
3500'-5000'
Max. Sloping depth:
75°-90°
Production Casing:
9-5/8” (40,5) and 7”(23-26-29) most frequent, 7”(26)
[OD (lbs/pie)]:
“UNIT 4”
LAGNA-14
BACH-35
BAINF-59
Reservoir BACH-02
LAINF13
BAMED 6
BACH-18
5000' 6500
Max. Sloping depth
45°, 90° 45°
Type of Completion: Open Hole or punched casing Open Hole or punched casing
Average crude oil API : Between 10° and 15° Between 16° and 27°
Oil production Range: Between 100 – 850 BFPD Between 200 – 1200 BFPD
Pump intake Pressure: Between 300 y 500 psi Between 300 y 700 psi
Between 0.5 y 1,2 BFPD/psi
Productivity index (J) (Most frequent) until 1,5 Between 0.8 y 2 BFPD/psi
BFPD/psi
Specific Gravity of Gas 0,7-0,8 0,7-0,8
1) Pump: 400 Series vertical multistage diffuser within an axle housing with high strength axis. Pumps should be
designed to connect them in series. Must be made of hardened material appropriate to be resistant to crude oil
with content of solids and capable of handling up to 400 BFPD @ 60 Hz at its best efficiency level. (Crude oil
12 API degrees).
PUMP Summary
2) Gas separator: The equipment must be rotary type and must be connected directly to the bottom flange of the
pump. The separator should at least use hardened bearings at the top and base to resist the wear of abrasive
fluids. It should be designed so that it reduces the percentage of free gas per volume of the total fluid input to
the first stage of the pump or gas handler to the design conditions where required. In addition, in case it is
required to install the cooling jacket or shirt must consider all adaptations.
3) Sealant section: sealant or protective sealants should provide a pressure equalization system to maintain a
small pressure differential between the inside of the engine and wellbore annular to the operating conditions.
Also, the protector must be designed and selected to have the expected life when the crude oil contains some
solids and to resist the expected operating temperatures in the operating range of the pump. Elastomeric bags
will be constructed of a material with a temperature range at least equal to the expected temperature of engine
operation. Bearings seals must be conditioned to resist high loads.
4) ESP Motor: The three-phase induction engine must be two (2) poles squirrel cage type 500 series, and
designed to operate from 3500 RPM to 60 Hz. The application of high voltage engines is desirable, they must
allow the connection of several engines in series (tandem arrangement), bottomhole sensor connections,
installation of cooling jackets, extension cable keeper of engine connection, Y-tools and its accessories. In
addition to this, they must be able to work for variable speed applications between 35 - 65 Hz, without
limitation. The operating internal temperature of the engine at design flow should not exceed 90% of the
temperature range. The engines must be conditioned to resist high temperatures with a minimum rating of 400
° F. Electric engines of electro-submersible pump will work propertly and without showing any damage, with a
two-phase electric supply to resist the opening of a phase for a period of time up to 500 mlsec.
MOTOR Summary
Series 500
Power (HP) 300-340
Speed @ 60 Hz (RPM) 3500
Number of Fases 3
Type Rotor Induction, squirrel cage
Poles 2
Speed range (Hz) 35-65
Shaft type Hole, for dielectric oil flowing
Lub Dielectric oil, high temperature
Material del Housing Carbon steel
Temperature resistant til 450
O’rings According API 11S7 (High Temperature)
5) Bottom hole Sensor: This system must be able to record the following parameters:
Note: The sensor supplied by the Company to which the purchase will be awarded should offer facilities or
software needed to download the data red by the sensor.
6) Miscellaneous: They are all those accessories, parts and components that are inherent and essential for
proper coupling and operation of the devices that make up the entire ESP system, it is important to note that
the connector on the head surface for the power cable must be a quick connector type. In addition, the
company which designs must consider and ensure that all components are available up to well completion and
its implementation. The following description of the miscellaneous:
Dielectric oil
Electric quick Connector (best quality, as conditions and design).
Kit for reinstalling quick Connector.
Cable guard #4 low profile. Suitable with the MLE.
¾.Continuous Strip
Cable Seals - Buckles.
Standard Cable splice kit, should consider the availability of at least five (05) joints and transposition.
Motor Cable Extension (MLE, MLC, etc.) #4. Length: minimum 55'
3 ½ ", 2-7/8", 2-3/8 "EUE, 8RD Discharge
Installation Kit (based on number of equipments to be installed 400, 500)
Motor centralizer into each electrosubmersible equipment body in the case of the inclined wells.
Venting Box 5 KV waterproof metal enclosure built in corrosion resistant material under NEMA 3R. The box
will vent grounding plate with a corresponding screw terminal connection. The bars (terminals) for connecting
the cables will comply with the minimum distance according to the voltage level handled. The ventilation of the
venting box should allow the escape of gas from the wellhead.
Flat Cable, 5 kW caliber # 2. The cable reel must has 8000 feet each.The power cable should be EPDM
isolation, flat coated lead (lead jacket) for working conditions of 5 kV and operating temperature up to 450 ° F,
the cable must be resistant to chemicals in the market has to be injected either for scales, desmulsifier or
corrosion. It must also be able to resist hydrochloric acid concentrations up to 15% hydrofluoric acid to a
maximum of 7%.
CABLE DE POTENCIA Summary
Type Flat
Caliber (AWG) 2
Voltage (KV) 5
Operation Temperature (°F) 450 °F
Armor Lead jacket
Isolate EPDM (highly dielectric)
Conductor Solid Cupper
Reding Standars API RP 11S5 / API RP 11S6
“UNIT 2” Production Unit required systems must consist of the following equipments:
a) Three (03) 800 BPD ESP Systems (7" x 23 lb/ft casing and 3 1/2" tubing).
b) Two (02) 500 BFPD ESP Systems (7" x 23 lb/ft casing and 3 1/2" tubing)
c) Two (02) 500 BFPD ESP Systems (5-1/2" x 17 lb/ft casing and 2 7/8" tubing).
d) Three (03) 400 BFPD ESP Systems (7" x 23 lb/ft casing and 3 1/2" tubing).
e) Fifty-six thousand (56,000) feet power cable # 2.
f) Eight thousand (8,000) feet power cable # 4.
g) One thousand nine hundred and twenty (1920) collar protectors for 3-1/2 " tubing.
h) Two hundred eighty (280) collar protectors for 2 7/8 " tubing.
i) Eight (08) Y-Tools.
j) Ten (10) 390 Kva Frequency Variators.
k) Ten (10) 400 Kva Secondary Transformers.
a).- Three (3) ESP Systems for 800 BPD to 7”x23 lb/ft casing and 3 ½” tubing.
1) Pump: 500 series, The pumps will be installed at approximately 7000 ' into casing 7 "x23 lb / ft, must be multi-
stage centrifugal, vertical , mixed flow type, compressors, diffuser within a housing, should allow connected
them in series. Must be made of material resistant to handling crude acidic and corrosive environments, such
as special nickel base alloys as nickel resist, inconel 718, Monel K-500 and Nitronic 50 specified in NACE
MR0175 Standard. The pump design should be in the most efficient point.
PUMP Summary
Note: if necessary adding to the system cooling jackets, which are used in any of the following conditions: in
situations where the annular space between the casing and ESP equipment is significant, as it causes very
low fluid velocities passing through of the engine housing, in wells with multiple perforations and in
applications with very high gas-oil ratio.
2) Gas Handler: Must be able to handle up to 45% of free gas at its input, compressor type. When the free gas
is present in the impeller, it occupies space and restricts the volumetric efficiency of the pump. Gas
interference causes partial blockage of liquid flow, resulting in a degradation of the pump lifting. Must be
designed to reduce the size of the vapor bubble and changing a gas bubble regime to one more dense fluid
and at the same time it turns homogenize the gas-liquid mixture allowing fluid to behave as a single phase
fluid before entering the pump.
3) Gas separator: The equipment must be rotary type and must be connected directly to the bottom flange of the
pump. The separator should at least use hardened bearings at the top and base to resist the wear of abrasive
fluids. It should be designed so that it reduces the percentage of free gas per volume of the total fluid input to
the first stage of the pump or gas handler to the design conditions where required. In addition, in case it is
required to install the cooling jacket or shirt must consider all adaptations.
4) Sealant section: sealant or protective sealants should provide a pressure equalization system to maintain a
small pressure differential between the inside of the engine and wellbore annular to the operating conditions.
Also, the protector must be designed and selected to have the expected life when the crude oil contains some
solids and to resist the expected operating temperatures in the operating range of the pump. Elastomeric bags
will be constructed of a material with a temperature range at least equal to the expected temperature of engine
operation. Bearings seals must be conditioned to resist high loads.
MOTOR Summary
Series 500
Power (HP) 320-360
Speed @ 60 Hz (RPM) 3500
Number of Fases 3
Type Rotor Induction, squirrel cage
Poles 2
Speed range (Hz) 35-65
Shaft type Hole, for dielectric oil flowing
Lub Dielectric oil, high temperature
Material del Housing Carbon steel
Temperature resistant til 450
O’rings According API 11S7 (High Temperature)
6) ESP equipment centralizers: Centralizers are used as part of the ESP completion to avoid to pull electro
submersible equipment against the walls of the casing, in this sense, they are installed on the engine base
7) Bottom hole Sensor: This system must be able to record the following parameters:
Note: The favored company has to make arrangements for a perfect operation, it must provide and adequate
the necessary to monitor surface sensor signals. Besides, an installation kit to monitor surface variables with
frequency sensor of any brand must be supplied.
8) Miscellaneous: They are all those accessories, parts and components that are inherent and essential for
proper coupling and operation of the devices that make up the entire ESP system. In addition, the company
which designs must consider and ensure that all components are available up to well completion and its
implementation. The following description of the miscellaneous:
Dielectric oil
Electric quick Connector (best quality, as conditions and design).
2 Kit for reinstalling quick Connector.
Cable guard #6 low profile. Suitable with the MLE.
¾.Continuous Strip
Cable Seals - Buckles.
Standard Cable splice kit, should consider the availability of at least four (04) joints and transposition.
Motor Cable Extension (MLE, MLC, etc.) #6. Length: minimum 55'
3 ½ ", 2-7/8", 2-3/8 "EUE, 8RD Discharge
Installation Kit (based on number of equipments to be installed 400, 500)
b).- Two (2) ESP systems for 500 BPD to 7” x 23 lb/ft casing and 3 1/2” tubing.
1) Pump: 500 series, The pumps will be installed at approximately 7000 ' into a 7 "x23 lb / ft casing, must be
multi-stage centrifugal, vertical , mixed flow type, compressors, diffuser within a housing, should allow
connected them in series. Must be made of material resistant to handling crude acidic and corrosive
environments, such as special nickel base alloys as nickel resist, inconel 718, Monel K-500 and Nitronic 50
specified in NACE MR0175 Standard. The pump design should be in the most efficient point.
PUMP Summary
Note: if necessary adding to the system cooling jackets, which are used in any of the following conditions: in
situations where the annular space between the casing and ESP equipment is significant, as it causes very
low fluid velocities passing through of the engine housing, in wells with multiple perforations and in
applications with very high gas-oil ratio.
2) Gas Handler: Must be able to handle up to 45% of free gas at its input, compressor type. When the free gas
is present in the impeller, it occupies space and restricts the volumetric efficiency of the pump. Gas
interference causes partial blockage of liquid flow, resulting in a degradation of the pump lifting. Must be
designed to reduce the size of the vapor bubble and changing a gas bubble regime to one more dense fluid
and at the same time it turns homogenize the gas-liquid mixture allowing fluid to behave as a single phase
fluid before entering the pump.
3) Gas separator: The equipment must be rotary type and must be connected directly to the bottom flange of the
pump. The separator should at least use hardened bearings at the top and base to resist the wear of abrasive
fluids. It should be designed so that it reduces the percentage of free gas per volume of the total fluid input to
the first stage of the pump or gas handler to the design conditions where required. In addition, in case it is
required to install the cooling jacket or shirt must consider all adaptations.
4) Sealant section: sealant or protective sealants should provide a pressure equalization system to maintain a
small pressure differential between the inside of the engine and wellbore annular to the operating conditions.
Also, the protector must be designed and selected to have the expected life when the crude oil contains some
solids and to resist the expected operating temperatures in the operating range of the pump. Elastomeric bags
will be constructed of a material with a temperature range at least equal to the expected temperature of engine
operation. Bearings seals must be conditioned to resist high loads.
5) ESP Motor: The three-phase induction engine must be two (2) poles squirrel cage type 500 series, and
designed to operate from 3600 RPM to 60 Hz. The application of high voltage engines is desirable, they must
allow the connection of several engines in series (tandem arrangement), bottomhole sensor connections,
installation of cooling jackets, extension cable keeper of engine connection, Y-tools and its accessories. In
addition to this, they must be able to work for variable speed applications between 30 - 90 Hz, without
limitation. The engines must be conditioned to resist high temperatures with a minimum rating of 450 ° F.
MOTOR Summary
Series 500
Power (HP) 260-320
Speed @ 60 Hz (RPM) 3500
Number of Fases 3
Type Rotor Induction, squirrel cage
Poles 2
Speed range (Hz) 35-65
Shaft type Hole, for dielectric oil flowing
Lub Dielectric oil, high temperature
Material del Housing Carbon steel
Temperature resistant til 450
O’rings According API 11S7 (High Temperature)
6) ESP equipment centralizers: Centralizers are used as part of the ESP completion to avoid to pull electro
submersible equipment against the walls of the casing, in this sense, they are installed on the engine base
7) Bottom hole Sensor: This system must be able to record the following parameters:
Note: The favored company has to make arrangements for a perfect operation, it must provide and adequate
the necessary to monitor surface sensor signals. Besides, an installation kit to monitor surface variables with
frequency sensor of any brand must be supplied.
8) Miscellaneous: They are all those accessories, parts and components that are inherent and essential for
proper coupling and operation of the devices that make up the entire ESP system, it is important to note that
the connector on the head surface for the power cable must be a quick connector type. In addition, the
company which designs must consider and ensure that all components are available up to well completion and
its implementation. The following description of the miscellaneous:
Dielectric oil
Electric quick Connector (best quality, as conditions and design).
2 Kit to reinstalling quick Connector.
Cable guard #6 low profile. Suitable with the MLE.
¾.Continuous Strip
Cable Seals - Buckles.
Standard Cable splice kit, should consider the availability of at least four (04) joints and transposition.
Crossover to connect discharge with 3-1/2” EUE pipeline
Motor Cable Extension (MLE, MLC, etc.) #6 or #4. Length: minimum 55'
3 ½ ", 2-7/8", 2-3/8 "EUE, 8RD Discharge
Installation Kit (based on number of equipments to be installed 400, 500).
Venting Box 5 KV waterproof metal enclosure built in corrosion resistant material under NEMA 3R. The box
will vent grounding plate with a corresponding screw terminal connection. The bars (terminals) for connecting
the cables will comply with the minimum distance according to the voltage level handled. The ventilation of the
venting box should allow the escape of gas from the wellhead.
c).- Two (2) ESP systems for 500 BPD to 5 1/2”x17 lb/ft casing and 2 7/8” tubing
1) Pump: 400 series, The pumps will be installed at approximately 4000 ' into 5 1/2”x17 lb/ ft casing, must be
multi-stage centrifugal, vertical , mixed flow type, compressors, diffuser within a housing, should allow
connected them in series. Must be made of material resistant to handling crude acidic and corrosive
environments, such as special nickel base alloys as nickel resist, inconel 718, Monel K-500 and Nitronic 50
specified in NACE MR0175 Standard. The pump design should be in the most efficient point.
PUMP Summary
Note: if necessary adding to the system cooling jackets, which are used in any of the following conditions: in
situations where the annular space between the casing and ESP equipment is significant, as it causes very
low fluid velocities passing through of the engine housing, in wells with multiple perforations and in
applications with very high gas-oil ratio.
2) Gas Handler: Must be able to handle up to 45% of free gas at its input, compressor type. When the free gas
is present in the impeller, it occupies space and restricts the volumetric efficiency of the pump. Gas
interference causes partial blockage of liquid flow, resulting in a degradation of the pump lifting. Must be
designed to reduce the size of the vapor bubble and changing a gas bubble regime to one more dense fluid
and at the same time it turns homogenize the gas-liquid mixture allowing fluid to behave as a single phase
fluid before entering the pump.
3) Gas separator: The equipment must be rotary type and must be connected directly to the bottom flange of the
pump. The separator should at least use hardened bearings at the top and base to resist the wear of abrasive
fluids. It should be designed so that it reduces the percentage of free gas per volume of the total fluid input to
the first stage of the pump or gas handler to the design conditions where required. In addition, in case it is
required to install the cooling jacket or shirt must consider all adaptations.
4) Sealant section: sealant or protective sealants should provide a pressure equalization system to maintain a
small pressure differential between the inside of the engine and wellbore annular to the operating conditions.
Also, the protector must be designed and selected to have the expected life when the crude oil contains some
solids and to resist the expected operating temperatures in the operating range of the pump. Elastomeric bags
will be constructed of a material with a temperature range at least equal to the expected temperature of engine
operation. Bearings seals must be conditioned to resist high loads.
5) ESP Motor: The three-phase induction engine must be two (2) poles squirrel cage type 400 series, and
designed to operate from 3600 RPM to 60 Hz. The application of high voltage engines is desirable; they must
allow the connection of several engines in series (tandem arrangement), bottomhole sensor connections,
MOTOR Summary
Series 400
Power (HP) 120-180
Speed @ 60 Hz (RPM) 3500
Number of Fases 3
Type Rotor Induction, squirrel cage
Poles 2
Speed range (Hz) 35-65
Shaft type Hole, for dielectric oil flowing
Lub Dielectric oil, high temperature
Material del Housing Carbon steel
Temperature resistant til 450
O’rings According API 11S7 (High Temperature)
6) ESP equipment centralizers: Centralizers are used as part of the ESP completion to avoid to pull electro
submersible equipment against the walls of the casing, in this sense, they are installed on the engine base
7) Bottom hole Sensor: This system must be able to record the following parameters:
Inlet pressure to the pump (0-3000 psi).
Pump discharge pressure (0-5000 psi).
Fluid temperature (up to 350 °F)
Engine temperature (up to 350 °F)
Note: The awarded company has to make arrangements for a perfect operation, it must provide and adequate
the necessary to monitor surface sensor signals. Besides, an installation kit to monitor surface variables with
frequency sensor of any brand must be supplied.
8) Miscellaneous: They are all those accessories, parts and components that are inherent and essential for
proper coupling and operation of the devices that make up the entire ESP system, it is important to note that
the connector on the head surface for the power cable must be a quick connector type. In addition, the
company which designs must consider and ensure that all components are available up to well completion and
its implementation. The following description of the miscellaneous:
Dielectric oil
Electric quick Connector (best quality, as conditions and design).
2 Kit to reinstalling quick Connector.
Cable guard #4 or #6 low profile. Suitable with the MLE.
¾.Continuous Strip
Cable Seals - Buckles.
Standard Cable splice kit, should consider the availability of at least five (05) joints and transposition.
Motor Cable Extension (MLE, MLC, etc.) #6. Length: minimum 55'
3 ½ ", 2-7/8", 2-3/8 "EUE, 8RD Discharge
Installation Kit (based on number of equipments to be installed 400)
Cooling jacket if applicable, must provide all accessories for adaptation to the casing where will be installed.
Motor Centralizer 400 series.
Venting Box 5 KV waterproof metal enclosure built in corrosion resistant material under NEMA 3R. The box
Nota: The favored company must consider all the elements necessary for installation in communication with
the unit prior PDVSA involved. Also in the case in which PDVSA has a frequency variator available to be
installed of any brand, unlike the equipment that will operate downhole, the service company would make all
the arrangements for its perfect functioning and necessary adjustments to monitoring external signals such as
addtional sensors and accessories. Where not used any material provisions of the description named, will
have to be returned to the store located at 39th Stop at Tia Juana.
d).- Three (03) ESP systems for 400 BPD to 7” x 23 lb/ft casing and 3-1/2” tubing.
1) Pump: 400 series, The pumps will be installed at approximately 7000 ' into a 7 "x23 lb / ft casing, must be
multi-stage centrifugal, vertical , mixed flow type, compressors, diffuser within a housing, should allow
connected them in series. Must be made of material resistant to handling crude acidic and corrosive
environments, such as special nickel base alloys as nickel resist, inconel 718, Monel K-500 and Nitronic 50
specified in NACE MR0175 Standard. The pump design should be in the most efficient point.
PUMP Summary
Note: if necessary adding to the system cooling jackets, which are used in any of the following conditions: in
situations where the annular space between the casing and ESP equipment is significant, as it causes very
low fluid velocities passing through of the engine housing, in wells with multiple perforations and in
applications with very high gas-oil ratio.
2) Gas Handler: Must be able to handle up to 45% of free gas at its input, compressor type. When the free gas
is present in the impeller, it occupies space and restricts the volumetric efficiency of the pump. Gas
interference causes partial blockage of liquid flow, resulting in a degradation of the pump lifting. Must be
designed to reduce the size of the vapor bubble and changing a gas bubble regime to one more dense fluid
and at the same time it turns homogenize the gas-liquid mixture allowing fluid to behave as a single phase
fluid before entering the pump.
3) Gas separator: The equipment must be rotary type and must be connected directly to the bottom flange of the
pump. The separator should at least use hardened bearings at the top and base to resist the wear of abrasive
fluids. It should be designed so that it reduces the percentage of free gas per volume of the total fluid input to
the first stage of the pump or gas handler to the design conditions where required. In addition, in case it is
4) Sealant section: sealant or protective sealants should provide a pressure equalization system to maintain a
small pressure differential between the inside of the engine and wellbore annular to the operating conditions.
Also, the protector must be designed and selected to have the expected life when the crude oil contains some
solids and to resist the expected operating temperatures in the operating range of the pump. Elastomeric bags
will be constructed of a material with a temperature range at least equal to the expected temperature of engine
operation. Bearings seals must be conditioned to resist high loads.
5) ESP Motor: The three-phase induction engine must be two (2) poles squirrel cage type 400 series, and
designed to operate from 3600 RPM to 60 Hz. The application of high voltage engines is desirable, they must
allow the connection of several engines in series (tandem arrangement), bottomhole sensor connections,
installation of cooling jackets, extension cable keeper of engine connection, Y-tools and its accessories. In
addition to this, they must be able to work for variable speed applications between 30 - 90 Hz, without
limitation. The engines must be conditioned to resist high temperatures with a minimum rating of 450 ° F.
MOTOR Summary
Series 400
Power (HP) 120-180
Speed @ 60 Hz (RPM) 3500
Number of Fases 3
Type Rotor Induction, squirrel cage
Poles 2
Speed range (Hz) 35-65
Shaft type Hole, for dielectric oil flowing
Lub Dielectric oil, high temperature
Material del Housing Carbon steel
Temperature resistant til 450
O’rings According API 11S7 (High Temp.)
6) ESP equipment centralizers: Centralizers are used as part of the ESP completion to avoid to pull electro
submersible equipment against the walls of the casing, in this sense, they are installed on the engine base
7) Bottom hole Sensor: This system must be able to record the following parameters:
Note: The favored company has to make arrangements for a perfect operation, it must provide and adequate
the necessary to monitor surface sensor signals. Besides, an installation kit to monitor surface variables with
frequency sensor of any brand must be supplied.
8) Miscellaneous: They are all those accessories, parts and components that are inherent and essential for
proper coupling and operation of the devices that make up the entire ESP system, it is important to note that
the connector on the head surface for the power cable must be a quick connector type. In addition, the
company which designs must consider and ensure that all components are available up to well completion and
its implementation. The following description of the miscellaneous:
Dielectric oil
Electric quick Connector (best quality, as conditions and design).
2 Kit to reinstalling quick Connector.
Cable guard #6 low profile. Suitable with the MLE.
¾.Continuous Strip
Cable Seals - Buckles.
Splice Kit (depending on the caliber), should consider the availability of at least four (04) joints and
transposition.
Motor Cable Extension (MLE, MLC, etc.) #6 or #4. Length: minimum 55'
3 ½ ", 2-7/8", 2-3/8 "EUE, 8RD Discharge
Installation Kit (based on number of equipments to be installed 400, 500)
Cooling jacket if applicable, must provide all accessories for adaptation to the casing where will be installed.
Motor Centralizer 400 series.
Venting Box 5 KV waterproof metal enclosure built in corrosion resistant material under NEMA 3R. The box
will vent grounding plate with a corresponding screw terminal connection. The bars (terminals) for connecting
the cables will comply with the minimum distance according to the voltage level handled. The ventilation of the
venting box should allow the escape of gas from the wellhead.
Note: The awarded company must consider all the elements necessary for installation in communication with
the unit prior PDVSA involved. Also in the case in which PDVSA has a frequency variator available to be
installed of any brand, unlike the equipment that will operate downhole, the service company would make all
the arrangements for its perfect functioning and necessary adjustments to monitoring external signals such as
addtional sensors and accessories. Where not used any material provisions of the description named, will
have to be returned to the store located at 39th Stop at Tia Juana.
The power cable must have lead covering, which prevents it from chemical attack failure and decompression,
ensuring a superior performance in harsh environments such as high temperature applications or high gas oil
ratios (GOR). Power cable for a total depth of 56,000 feet to be distributed in 8 sets, flat – solid cable, caliber #
2, for working conditions of 5 kV and operating temperature up to 450 ° F is required. In this case each power
cable winch must be delivered to 7000 feet and must be guaranteed for the facilities, which is made
transposition joints for any eventuality that may arise, and have to cut the cable or in its absence when each
POWER CABLE
Type Flat
Caliber (AWG) 2
Voltage (KV) 5
Operation Temperature (°F) 450 °F
Armor Lead jacket
Barrera de plomo (Impermeable líquidos y
Covering
gases)
Polímero EPDM (Altamente dieléctrico, de
Isolate
bajo hinchado)
Conductor Solid Copper or milled
Reding Standars API RP 11S5 / API RP 11S6
The power cable must have lead covering, which prevents it from chemical attack failure and decompression,
ensuring a superior performance in harsh environments such as high temperature applications or high gas oil
ratios (GOR). Power cable for a total depth of 8,000 feet to be distributed in 2 sets, flat – solid cable, caliber #
4, for working conditions of 5 kV and operating temperature up to 450 ° F is required. In this case each power
cable winch must be delivered to 4000 feet and must be guaranteed for the facilities, which is made
transposition joints for any eventuality that may arise, and have to cut the cable or in its absence when each
winch will be finished according to the design depth.
POWER CABLE
Type Flat
Caliber (AWG) 4
Voltage (KV) 5
Operation Temperature (°F) 450 °F
Armor Lead jacket
Barrera de plomo (Impermeable líquidos y
Covering
gases)
Polímero EPDM (Altamente dieléctrico, de
Isolate
bajo hinchado)
Conductor Solid Copper or milled
Reding Standars API RP 11S5 / API RP 11S6
g).- One thousand nine hundred twenty (1920) Cable protectors for 3-1/2” tubing.
Each system to depths of 7,000 feet must be provided with cable 240 Cable Protector cross coupling type, 3-
1/2" for flat cable #2, and must comply with the following specifications:
Each system to depths of 4,000 feet must be provided with cable 140 Cable Protector cross coupling type, 2-
7/8" for flat cable #4, and must comply with the following specifications:
o Crossover Cable protector (cross coupling).
o Flat ribbon cable # 4, solid without capillar.
o 2-7/8 " Tubing EUE connections within 5-1/2" x 17 lbs / ft casing.
o Pin (taper pins) to fix carbon steel protector.
o Manufacturing printed.
o Support and technical advice in the field.
o Technical expertise, at the time of installation.
o Nationally and internationally recognized certification.
Suitable to casing 7’ x 23 Lb/ft and considerating ESP equipment S400, and tubing 3 ½” x 9.3 Lb/Ft.
Carbon Steel Body.
Crossover
Coupling
Y-tool body
Bypass Tubing
Blanking Plug
Bypass Clamp
Motor base
Re-entry guide.
The Y-TOOLS for ESP System must be compound for the following equipments:
1
2
3
4
5
BES
CAJA
PIN
EUE
EUE
3) Y-TOOL Body: This section gives the ease of installing the equipment electro
submersible together with a bypass line, in order to access the wellbore below the
BES equipment and reach the adjacency of the open intervals and thereby to evaluate
the same through typical operations such as production records, operations through
the pipeline such as stimulation, cannonade, Register PLT, wireline or coiled tubing
into wells. To adapt to the mechanical configuration of the wells (casing 7 "x 23 Lb / Ft)
of the field is necessary that this section has the following characteristics: OD minor de
5 1/2 inch.
OD <5.5’
4)Blanking Plug: The blind plug, is nestled on the telescopic joint under the body of
the Y-tool, and its function is to prevent recirculation of fluids through the Bypass when
the electric submersible pump is running. To adapt to the mechanical configuration of
the completion of the wells in the field, this cap should have the following basic
characteristics: Must be less than OD 2”.
OD <2”
OD: 2”
Clips para
Cable plano
OD <5.5”
IMAGEN REFERENCIAL
7) Motor Base: It is installed at the base of the motor or sensor, which provides a
suitable site in the bottom of the electrosubmersible install a clamp attaching the
bypass tubing and thereby provide protection to the ESP equipment on the
downswing. To adapt to the mechanical configuration of the wells in the field (casing 7
"x 23 pound / Ft) is necessary for this piece in conjunction with the bypass tubing has
the following characteristics: minor OD 5 7/8 inch.
IMAGEN REFERENCIAL
8) Re-Entry Guide: Or re-entry guide, located at the lower end of the Bypass Tubing.
This guide is designed to provide comprehensive tools to wirelines or coiltubing that
comes out of the bypass tubing protection.
IMAGEN REFERENCIAL
Material: Carbon Steel or greater strength. Electrosubmersible equipment 400 and 500
series. Redress Kit: Gaskets service, consider five tool kit for each Y-tool.
Miscellaneous: The Procurement Contractor must consider all the elements needed to
perform the installation into the wells in previous communication with the PDVSA
representative involved and ensure perfect operation.
Plugs Kit: The Purchase contractor must Provide 10 Y-tool tools, one (1) Wireline logging plug electric wireline
plug.
Tools And Y-tools should be packed full and delivered to PDVSA in metal boxes.
General Note on downhole equipment and / or accessories: The firm(s) selected for award must consider
all the elements necessary for installation in communication with the PDVSA Production Unit implicated. Also
on the event that PDVSA has a frequency available for installation of any brand, unlike the equipment that will
operate downhole. The service company must arrange for its perfect functioning and adjustments necessary
to monitor external signals such as sensors and optional accessories.
Power transformers must be adequated for the capacity and voltage operating range of subsurface feeding
equipment, taking into account the voltage drop from the transformer to the engine (s) in the respective wells.
They should enable voltage adjustments when required.
The nominal capacity of transformer power will have a maximum value equal to 120% of the total connected
load.
The transformers must be able to resist two (2) times the nominal operating voltage for a maximum period of 1
min. for a frequency of 60 Hz
Delta-Delta connection for the elevator Transformer.
Immersed in oil Type transformers.
Tap changer will be provided for non-energized operation. The tap changer will be installed on the outside,
and will be operable from the ground, it will not be located in the terminal box or boxes containing transformer
accessories.
The transformers must be designed and constructed to resist the mechanical and thermal stresses produced
by external short-circuit, under the specified conditions in ANSI standards and C.57.12.01 C.57.12.00
The transformer should not have holes that allow access to animals or vegetation on the inside of the
transformer.
The transformer will be equipped with a grounding plate of the tank.
The transformer must include the following:
o Liquid level indicator for tank
o Tank Pressure Gauge
o Lifting facilities for the removal of the cover and lifting hooks to facilitate the lifting of the complete transformer
o Pressure relief valve in the tank, located outside the terminal boxes for transformer accessories.
Production Unit “UNIT 3” required systems must consist of the following equipments:
1) Pump: 400 Series vertical multistage diffuser within axle housing with high strength to handle flow rates
between 400 and 600 BFPD, pumps should be designed to connect them in series. Must be made of
hardened material appropriate to be resistant to crude oil with content of solids and capable of handling up to
600 BFPD @ 60 Hz at its best efficiency level. (Crude oil 14 API degrees).
PUMP Summary
2) Gas separator: The equipment must be rotary type and must be connected directly to the bottom flange of the
pump. The separator should at least use hardened bearings at the top and base to resist the wear of abrasive
fluids. It should be designed so that it reduces the percentage of free gas per volume of the total fluid input to
the first stage of the pump or gas handler to the design conditions where required. In addition, in case it is
required to install the cooling jacket or shirt must consider all adaptations.
3) Sealant section: sealant or protective sealants should provide a pressure equalization system to maintain a
small pressure differential between the inside of the engine and wellbore annular to the operating conditions.
Also, the protector must be designed and selected to have the expected life when the crude oil contains some
solids and to resist the expected operating temperatures in the operating range of the pump. Elastomeric bags
will be constructed of a material with a temperature range at least equal to the expected temperature of engine
operation. Bearings seals must be conditioned to resist high loads. It is noteworthy that the double-maze has
had good experiences in this field.
4) ESP Motor: The three-phase induction engine must be two (2) poles squirrel cage type 400 series, and
designed to operate from 3500 RPM to 60 Hz. The application of high voltage engines is desirable; they must
allow the connection of several engines in series (tandem arrangement), bottomhole sensor connections,
installation of cooling jackets, extension cable keeper of engine connection, Y-tools and its accessories. In
addition to this, they must be able to work for variable speed applications between 35 - 75 Hz, without
limitation. The operating internal temperature of the engine at design flow should not exceed 90% of the
temperature range. The engines must be conditioned to resist high temperatures with a minimum rating of 400
° F. Electric engines of electro-submersible pump will work propertly and without showing any damage, with a
two-phase electric supply ( opening of a phase for 480 Kv).
MOTOR Summary
Series 400
Power (HP) 160-180
Speed @ 60 Hz (RPM) 3500
Number of Fases 3
Type Rotor Induction, squirrel cage
Poles 2
Speed range (Hz) 35-65
Shaft type Hole, for dielectric oil flowing
Lub Dielectric oil, high temperature
Material del Housing Carbon steel
Temperature resistant til 450
O’rings According API 11S7 (High Temperature)
5) Bottom hole Sensor: This system must be able to record the following parameters:
Note: The sensor supplied by the Company to which the purchase will be awarded should offer facilities or a
software needed to download the data red by the sensor. Amenities
6) Miscellaneous: They are all those accessories, parts and components that are inherent and essential for
proper coupling and operation of the devices that make up the entire ESP system, it is important to note that
the connector on the head surface for the power cable must be a quick connector type. In addition, the
company which designs must consider and ensure that all components are available up to well completion and
its implementation. The following description of the miscellaneous:
Dielectric oil
Electric quick Connector (best quality, as conditions and design).
2 Kit to reinstalling quick Connector.
Cable guard #6 low profile. Suitable with the MLE.
¾.Continuous Strip
Cable Seals - Buckles.
Standard Cable splice kit, should consider the availability of at least four (04) joints and transposition.
Motor Cable Extension (MLE, MLC, etc.) #6. Length: minimum 55'
3 ½ ", 2-7/8", 2-3/8 "EUE, 8RD Discharge
Installation Kit (based on number of equipments to be installed 400, 500)
Cooling jacket if applicable, must provide all accessories for adaptation to the casing where will be installed.
Motor Centralizer 400 series.
Venting Box 5 KV waterproof metal enclosure built in corrosion resistant material under NEMA 3R. The box
will vent grounding plate with a corresponding screw terminal connection. The bars (terminals) for connecting
the cables will comply with the minimum distance according to the voltage level handled. The ventilation of the
venting box should allow the escape of gas from the wellhead.
a) Pump: 400 Series vertical multistage diffuser within an axle housing with high strength to handle flow rates
about 800 BPD, pumps should be designed to connect them in series. Must be made of hardened material
appropriate to be resistant to crude oil with content of solids and capable of handling up to 600 BFPD @ 60 Hz
at its best efficiency level. (Crude oil 14 API degrees).
PUMP Summary
b) Gas separator: The equipment must be rotary type and must be connected directly to the bottom flange of the
pump. The separator should at least use hardened bearings at the top and base to resist the wear of abrasive
fluids. It should be designed so that it reduces the percentage of free gas per volume of the total fluid input to
the first stage of the pump or gas handler to the design conditions where required. In addition, in case it is
required to install the cooling jacket or shirt must consider all adaptations.
c) Sealant section: sealant or protective sealants should provide a pressure equalization system to maintain a
small pressure differential between the inside of the engine and wellbore annular to the operating conditions.
Also, the protector must be designed and selected to have the expected life when the crude oil contains some
solids and to resist the expected operating temperatures in the operating range of the pump. Elastomeric bags
will be constructed of a material with a temperature range at least equal to the expected temperature of engine
operation. Bearings seals must be conditioned to resist high loads. It is noteworthy that the double-maze has
had good experiences in this field.
d) ESP Motor: The three-phase induction engine must be two (2) poles squirrel cage type 400 series, and
designed to operate from 3500 RPM to 60 Hz. The application of high voltage engines is desirable, they must
allow the connection of several engines in series (tandem arrangement), bottomhole sensor connections,
installation of cooling jackets, extension cable keeper of engine connection, Y-tools and its accessories. In
addition to this, they must be able to work for variable speed applications between 35 - 75 Hz, without
limitation. The operating internal temperature of the engine at design flow should not exceed 90% of the
temperature range. The engines must be conditioned to resist high temperatures with a minimum rating of 400
° F. Electric engines of electro-submersible pump will work propertly and without showing any damage, with a
two-phase electric supply ( opening of a phase for 480 Kv).
MOTOR Summary
Series 400
Power (HP) 120-160
Speed @ 60 Hz (RPM) 3500
Number of Fases 3
Type Rotor Induction, squirrel cage
Poles 2
Speed range (Hz) 35-65
Shaft type Hole, for dielectric oil flowing
Lub Dielectric oil, high temperature
Material del Housing Carbon steel
Temperature resistant til 450
O’rings According API 11S7 (High Temperature)
e) Bottom hole Sensor: This system must be able to record the following parameters:
Note: The sensor supplied by the Company to which the purchase will be awarded should offer facilities or
software needed to download the data red by the sensor.
f) Miscellaneous: They are all those accessories, parts and components that are inherent and essential for
proper coupling and operation of the devices that make up the entire ESP system, it is important to note that
the connector on the head surface for the power cable must be a quick connector type. In addition, the
company which designs must consider and ensure that all components are available up to well completion and
its implementation. The following description of the miscellaneous:
Dielectric oil
Electric quick Connector (best quality, as conditions and design).
2 Kit to reinstalling quick Connector.
Cable guard #6 low profile. Suitable with the MLE.
¾.Continuous Strip
Cable Seals - Buckles.
Standard Cable splice kit, should consider the availability of at least four (04) joints and transposition.
Motor Cable Extension (MLE, MLC, etc.) #6. Length: minimum 55'
3 ½ ", 2-7/8", 2-3/8 "EUE, 8RD Discharge
Installation Kit (based on number of equipments to be installed 400, 500)
Cooling jacket if applicable, must provide all accessories for adaptation to the casing where will be installed.
Motor Centralizer 400 series.
Venting Box 5 KV waterproof metal enclosure built in corrosion resistant material under NEMA 3R. The box
will vent grounding plate with a corresponding screw terminal connection. The bars (terminals) for connecting
the cables will comply with the minimum distance according to the voltage level handled. The ventilation of the
venting box should allow the escape of gas from the wellhead.
Flat Cable, 5 kW caliber # 2. The power cable should be EPDM isolation, flat coated lead (lead jacket) for
working conditions of 5 kV and operating temperature up to 450 ° F, the cable must be resistant to chemicals
in the market has to be injected either for scales, desmulsifier or corrosion. It must also be able to resist
hydrochloric acid concentrations up to 15% hydrofluoric acid to a maximum of 7%. . In this case each power
cable reel must be delivered to 4000 feet and 3000 feet.
Each system must be provided between 120 and 150 Cable Protector cross coupling type, 3-1/2" for flat cable
#2, and must comply with the following specifications:
e).- Two (02) 260 Kva Frecuency Variators: The frequency variators required must match with the following
technical features:
Power transformers must be adequated for the capacity and voltage operating range of subsurface feeding
equipment, taking into account the voltage drop from the transformer to the engine (s) in the respective wells.
They should enable voltage adjustments when required.
The nominal capacity of transformer power will have a maximum value equal to 120% of the total connected
load.
The transformers must be able to resist two (2) times the nominal operating voltage for a maximum period of 1
min. for a frequency of 60 Hz
Delta-Delta connection for the elevator Transformer.
Immersed in oil Type transformers.
Tap changer will be provided for non-energized operation. The tap changer will be installed on the outside,
and will be operable from the ground, it will not be located in the terminal box or boxes containing transformer
accessories.
The transformers must be designed and constructed to resist the mechanical and thermal stresses produced
by external short-circuit, under the specified conditions in ANSI standards and C.57.12.01 C.57.12.00
The transformer should not have holes that allow access to animals or vegetation on the inside of the
transformer.
The transformer will be equipped with a grounding plate of the tank.
The transformer must include the following:
o Liquid level indicator for tank
o Tank Pressure Gauge
o Lifting facilities for the removal of the cover and lifting hooks to facilitate the lifting of the complete transformer
o Pressure relief valve in the tank, located outside the terminal boxes for transformer accessories.
1) Pump: vertical multistage diffuser within axle housing with high strength to handle flow rates about 400 BPD,
pumps should be designed to connect them in series. Must be made of hardened material appropriate to be
resistant to crude oil with content of solids and capable of handling up to 400 BFPD @ 60 Hz at its best
efficiency level.
PUMP Summary
2) Gas Handler: Must be able to handle up to 45% of free gas at its input, compressor type. When the free gas
is present in the impeller, it occupies space and restricts the volumetric efficiency of the pump. Gas
interference causes partial blockage of liquid flow, resulting in a degradation of the pump lifting. Must be
designed to reduce the size of the vapor bubble and changing a gas bubble regime to one more dense fluid
and at the same time it turns homogenize the gas-liquid mixture allowing fluid to behave as a single phase
fluid before entering the pump.
3) Gas separator: The equipment must be rotary type and must be connected directly to the bottom flange of the
pump. The separator should at least use hardened bearings at the top and base to resist the wear of abrasive
fluids. It should be designed so that it reduces the percentage of free gas per volume of the total fluid input to
the first stage of the pump or gas handler to the design conditions where required. In addition, in case it is
required to install the cooling jacket or shirt must consider all adaptations.
4) Sealant section: sealant or protective sealants should provide a pressure equalization system to maintain a
small pressure differential between the inside of the engine and wellbore annular to the operating conditions.
Also, the protector must be designed and selected to have the expected life when the crude oil contains some
solids and to resist the expected operating temperatures in the operating range of the pump. Elastomeric bags
will be constructed of a material with a temperature range at least equal to the expected temperature of engine
operation. Bearings seals must be conditioned to resist high loads.
5) ESP Motor: The three-phase induction engine must be two (2) poles squirrel cage type 400 series, and
designed to operate from 3500 RPM to 60 Hz. The application of high voltage engines is desirable, they must
allow the connection of several engines in series (tandem arrangement), bottomhole sensor connections,
installation of cooling jackets, extension cable keeper of engine connection, Y-tools and its accessories. In
addition to this, they must be able to work for variable speed applications between 40 - 60 Hz, without
limitation. The engines must be conditioned to resist high temperatures with a minimum rating of 250 ° F.
MOTOR Summary
Series 400
Power (HP) 160-180
Speed @ 60 Hz (RPM) 3500
Number of Fases 3
Type Rotor Induction, squirrel cage
Poles 2
Speed range (Hz) 35-65
Shaft type Hole, for dielectric oil flowing
Lub Dielectric oil, high temperature
Material del Housing Carbon steel
Temperature resistant til 450
O’rings According API 11S7 (High Temperature)
6) Bottom hole Sensor: This system must be able to record the following parameters:
Inlet pressure to the pump (0-5000 psi)
pump discharge pressure (0-5000 psi)
Fluid temperature (250-400 °F)
Motor temperature. (350 - 400 °F)
Note: The sensor supplied by the Company to which the purchase will be awarded should offer facilities or
software needed to download the data red by the sensor.
7) Miscellaneous: They are all those accessories, parts and components that are inherent and essential for
proper coupling and operation of the devices that make up the entire ESP system, it is important to note that
the connector on the head surface for the power cable must be a quick connector type. In addition, the
company which designs must consider and ensure that all components are available up to well completion and
its implementation. The following description of the miscellaneous:
Dielectric oil
Electric quick Connector (best quality, as conditions and design).
2 Kit to reinstalling quick Connector.
Cable guard #6 low profile. Suitable with the MLE.
¾.Continuous Strip
Cable Seals - Buckles.
Standard Cable splice kit, should consider the availability of at least four (04) joints and transposition.
Crossover to connect discharge with 3-1/2” EUE pipeline
Motor Cable Extension (MLE, MLC, etc.) #6. Length: minimum 55'
3 ½ ", 2-7/8", 2-3/8 "EUE, 8RD Discharge
Installation Kit (based on number of equipments to be installed 400)
Cooling jacket if applicable, must provide all accessories for adaptation to the casing where will be installed.
11231 NW 20th st, unit 127, Miami FL 33172
Email: [email protected] / www.construsolution.com
Página 39 de 62
TECHNICAL SPECIFICATIONS
Motor Centralizer 400 series.
Venting Box 5 KV waterproof metal enclosure built in corrosion resistant material under NEMA 3R. The box
will vent grounding plate with a corresponding screw terminal connection. The bars (terminals) for connecting
the cables will comply with the minimum distance according to the voltage level handled. The ventilation of the
venting box should allow the escape of gas from the wellhead.
1) Pump: vertical multistage diffuser within an axle housing with high strength to handle flow rates about 600
BPD, pumps should be designed to connect them in series. Must be made of hardened material appropriate to
be resistant to crude oil with content of solids and capable of handling up to 600 BFPD @ 60 Hz at its best
efficiency level.
PUMP Summary
2) Gas Handler: Must be able to handle up to 45% of free gas at its input, compressor type. When the free gas
is present in the impeller, it occupies space and restricts the volumetric efficiency of the pump. Gas
interference causes partial blockage of liquid flow, resulting in a degradation of the pump lifting. Must be
designed to reduce the size of the vapor bubble and changing a gas bubble regime to one more dense fluid
and at the same time it turns homogenize the gas-liquid mixture allowing fluid to behave as a single phase
fluid before entering the pump.
3) Gas separator: The equipment must be rotary type and must be connected directly to the bottom flange of the
pump. The separator should at least use hardened bearings at the top and base to resist the wear of abrasive
fluids. It should be designed so that it reduces the percentage of free gas per volume of the total fluid input to
the first stage of the pump or gas handler to the design conditions where required. In addition, in case it is
required to install the cooling jacket or shirt must consider all adaptations.
INTAKE / Gas Separator Summary
Type Vortex / Rotated / XGC
Efficiency separation >=75%
Shaft material Inconel
Housing material Carbon steel
4) Sealant section: sealant or protective sealants should provide a pressure equalization system to maintain a
small pressure differential between the inside of the engine and wellbore annular to the operating conditions.
Also, the protector must be designed and selected to have the expected life when the crude oil contains some
solids and to resist the expected operating temperatures in the operating range of the pump. Elastomeric bags
5) ESP Motor: The three-phase induction engine must be two (2) poles squirrel cage type 400 series, and
designed to operate from 3500 RPM to 60 Hz. The application of high voltage engines is desirable; they must
allow the connection of several engines in series (tandem arrangement), bottomhole sensor connections,
installation of cooling jackets, extension cable keeper of engine connection, Y-tools and its accessories. In
addition to this, they must be able to work for variable speed applications between 40 - 60 Hz, without
limitation. The engines must be conditioned to resist high temperatures with a minimum rating of 250 ° F.
MOTOR Summary
Series 400
Power (HP) 180-240
Speed @ 60 Hz (RPM) 3500
Number of Fases 3
Type Rotor Induction, squirrel cage
Poles 2
Speed range (Hz) 35-65
Shaft type Hole, for dielectric oil flowing
Lub Dielectric oil, high temperature
Material del Housing Carbon steel
Temperature resistant til 450
O’rings According API 11S7 (High Temperature)
6) Bottom hole Sensor: This system must be able to record the following parameters:
Inlet pressure to the pump (0-5000 psi)
pump discharge pressure (0-5000 psi)
Fluid temperature (250-400 °F)
Motor temperature. (350 - 400 °F)
Note: The sensor supplied by the Company to which the purchase will be awarded should offer facilities or a
software needed to download the data red by the sensor.
7) Miscellaneous: They are all those accessories, parts and components that are inherent and essential for
proper coupling and operation of the devices that make up the entire ESP system, it is important to note that
the connector on the head surface for the power cable must be a quick connector type. In addition, the
company which designs must consider and ensure that all components are available up to well completion and
its implementation. The following description of the miscellaneous:
Dielectric oil
Electric quick Connector (best quality, as conditions and design).
2 Kit to reinstalling quick Connector.
Cable guard #6 low profile. Suitable with the MLE.
c).- Thirty one and five hundred (31.500) feet power cable.
Flat Cable, 5 kW caliber # 2. The power cable should be EPDM isolation, flat coated lead (lead jacket) for
working conditions of 5 kV and operating temperature up to 450 ° F, the cable must be resistant to chemicals
in the market has to be injected either for scales, desmulsifier or corrosion. It must also be able to resist
hydrochloric acid concentrations up to 15% hydrofluoric acid to a maximum of 7%. In this case 3 reels of
power cable must be delivered to 4500 feet and 4 reels must be delivered to 6000 feet.
POWER CABLE
Type Flat
Caliber (AWG) 2
Voltage (KV) 5
Operation Temperature (°F) 450 °F
Armor Lead jacket
Covering Coated jacket (lead jacket)
Isolate EPDM polymer(Highlydielectric)
Conductor Solid Copper or milled
Reding Standars API RP 11S5 / API RP 11S6
Each system must be provided of 250 Cable Protector cross coupling type, 3-1/2" for flat cable #2, and must
comply with the following specifications:
Crossoover Cable Protector (cross coupling).
Flat ribbon for flat cable # 2 as required, solid.
3-1/2 “Production Tubing, EUE or connections.
Nationally and internationally Recognized Certification.
Power transformers must be adequated for the capacity and voltage operating range of subsurface feeding
equipment, taking into account the voltage drop from the transformer to the engine (s) in the respective wells.
They should enable voltage adjustments when required.
The nominal capacity of transformer power will have a maximum value equal to 120% of the total connected
load.
The transformers must be able to resist two (2) times the nominal operating voltage for a maximum period of 1
min. for a frequency of 60 Hz
Delta-Delta connection for the elevator Transformer.
Keep in mind the following considerations for the selection of each system:
Each system will have a data sheet, well type (see Annex # 1 to 13), which will have the information necessary
to select the right system for each production unit, to ensure production at the given conditions for each
system, as well as maintain an optimum electrosubmersible equipment operation.
The design frequency should be 60 Hz
The motor load must not be more than 85 %.
The operating point of the pump in the design, should be located in the best efficiency point or close to it on
the right side of the curve.
Build on the field experience for the correction factors. (Note: these should be provided in the technical
proposal)
7) ESP TRANSPORTATION:
The Transporting of ESP systems will be an integral part of them from the assembly or manufacturing plants to
Clover Warehouse located in Miami, FL.
The transport process (this includes transportation equipment, moving equipment, packing and moving
process) must meet the requirements of API 11S3 and 11S7.
The transporting process must also includes the installation of vibration sensors on the systems cases in order
to monitor the transport and handled conditions. If any equipment has activated the sensor, it will be send by
PDVSA to the workshop in Venezuela for general checking.
8) ACCEPTANCE TESTS:
8.1 FACTORY:
All components of the new ESP SYSTEMS should be operationally tested at the factory following the
guidelines established in API RP 11S2, 11S6, 11S7, and 11S8, achievable before their first installation. Any
deviations found during the execution test (s) that is greater than the provisions of these rules, will be sufficient
for rejection and / or return of any equipment.
Intake / Separator:
1.- Vibration Testing, according to API RP 11S8
Seals:
1.- Trust load, both rotation, according to API RP 11S7
2.- Vibration testing, according to API RP 11S8
Motor:
1.- Electirc Motor testing, according to PDVSA NB-212.
2.- Vibration testing, according to API RP 11S8
The Contractor must submit to PDVSA one (1) copy of the results of all factory tests on equipment and it must
include the limit set in the standard API for each of the tests made. This information should be sent
electronically (e- mail or similar).
All Rotary equipment should be subjected to vibration tests according to the guidelines of API 11S8 to ensure
that the vibration is minimal and that is between the limits.
The pumps will be individually tested in accordance with API 11S2 to verify the performance of the rated
speed.
The seals will be tested individually according to API 11S7 to verify that they have been manufactured and
assembled properly.
The cables are individually tested in accordance with API 11S6 to verify that their production was appropriate
and that are in good condition.
All materials used must be carefully examined and subjected to the tests specified by ASTM, ICEA and AEIC.
All tests must be performed in each of the operations to which the product is subjected, according to PDVSA
standard PI- 13-2 -01. Once the product , insulation resistance test, high voltage test for alternating current
and direct current , as well as partial discharge tests , as is shown in PDVSA standard PI- 13-02 –01 must be
carried out.
The engines will be subjected to routine tests to prove it is free from electrical and mechanical defects. It shall
verify, in the presence of the representative of PDVSA, which has played a quality control process in the
manufacture of the engine, from the raw material requisition to the store and / or supplier to the final inspection
stage, according to the PDVSA standard IP -13-03-02, where the expenses incurred in the execution of the
same will be the risk of the manufacturer. Motors shall be subjected to the following tests, constituting a
previous requirement for product approval:
Insulation Resistance
Measurement of losses, current, speed, and power factor of the windings connection unloaded (empty) at
rated voltage and frequency.
Measurement of losses, voltage, current and locked rotor frequency, as calculated with the final voltage locked
rotor current.
High potential test, designed to determine the physical conditions in which isolates are between live and
grounded parts.
The tests of engine control panels and frequency variators must be performed by the manufacturer on site.
When the organization responsible for PDVSA otherwise appropriate, the PDVSA technical staff may attend
these trials and tests. The expenses incurred in the execution will be the risk of the manufacturer. A general
visual inspection to determine that the panel and its components are not physical damage will be carried out,
and includes testing of insulation resistance on the rods of the engine control panel (megger)
Test insulation resistance switching element (megger) between each phase to phase and phase to ground
with the switch closed and repeat the operation in open position should be carried out. Functional tests should
be performed on the board, only with control voltage throughout the system.
Perform continuity tests on all current transformers, verify voltage potential transformers , calibrate and adjust
protective relays and measurement equipment and test timing devices function properly , energize the main
bars and test the operation of the voltmeters, test the operation of the meters , energy meters , active power,
reactive power and power factor .
As for testing procotols for variable speed drive, they must be adjusted to international standards, ie they must
meet American Standard IEEE 5819 and be tested and certified by the standards of TUV Rheinland of North
America:
In the case of the transformer factory testing must be in accordance with ANSI / IEEE C.57.12.90 , and the list
of tests shall conform to the ANSI / IEEE C.57.12.00.
Additionally for all ESP components after completion SYSTEMS manufacture, the Contractor must invite
PDVSA technical staff to the manufacturing facility for the validation and acceptance of quality testing
equipment within established ranges. The expenses incurred in the execution of the testing will be the risk of
the manufacturer.
Once awarded the ESP systems purchase to a particular supplier(s) and considering that for submiting a
quotation, the supplier(s) must has a subsidiary or affiliate company that has the exclusive rights of its
products for Venezuela. This is for the purpose of ensuring the technical assistance. For this, PDVSA will
make a Contract Service directly with the subsidiary or Affiliate Company of the supplier awarded what has the
exclusiveness and is authorized by the Manufacturer to install the ESP equipments into the oilwell.
a) The equiments of the ESP systems to be supplied must be selected based on delivery times and the best
technical - economical option. The warranty for ESP system will be one (1) year from the date of installation or
18 months from the date of delivery. PDVSA will decide when will be the pulling for teardown within the next
three years after the fail, without that means loss of its warranty rights.
b) Partial deliveries will be at the convenience of production units involved, but guarranteed to be within 12
months after awared. However, the ESP systems (Pump, Motor, Seals, Cable protectors, etc.) must be
delivered all of its compenets together such as could be installed inmediately.
c) The winner supplier will ensure the operation of the underground and surface equipment. This warranty will be
effective from the date and time of starting throught its subsidiary in Venezuela which PDVSA will make a
service contract.
d) The warranty of the equipment purchased will be cover in Venezuela trought contract Service stablished with
the subsidiary in Venezuela, that means delivery of equipment that replace other failed for warranty must be
made in Venezuela, as set forth herein as to relative of transportation and other services associated with the
installation and commissioning of equipment.
e) The warranty will be one (1) year from the date of installation or , the Supplier, will be responsible for it until it
complies with the following mathematical relationship:
Ri T
i 1
Where:
T= time of warranty (one (1) year)
n= number of runs required to accumulate the warranty period.
i= Run.
R = Time duration of the run
f) The supplier, will be responsible of the pulling trought its subsidiary when the equipment fails within the
warranty period, regardless of who is responsible for the failure. It must also submit reports extraction, which
must be sent to the organization responsible of PDVSA, Lake Division, in writing and electronically (e-mail). If
the failure is not responsible of the any ESP equipment, PDVSA will pay the pulling service and tear down
trought contract service stablished with the subsidiary company in Venezuela.
g) The warranty will be the responsibility of the supplier awarded for the procurement, if the fault is attributable to
any part of the ESP system supplied, the company will be based on on-site evaluation system that is being
pulled (after failure), review of equipment in plant / workshop (Teardown Report) and the results of the failure
Analysis Report, to establish whether or not the recognition of warranty. The review team should be done
within a period not exceeding 15 days after removing the system.
h) Each step of the evaluation, diagnosis and failure analysis of the ESP system must be performed in
Venezuela trought the national base of the supplier, with the presence and endorsement of a technical
representative from PDVSA.
i) The equipments that according to The PDVSA opinion are economically repairable must return to the
inventory of equipment available in the areas of PDVSA Occidente, Division Lago, within a maximum period of
30 calendar days from the date of tear down of such equipment.
If there is availability of ESP systems through this administrative figure: the supplier must immediately provide
an ESP equipment to perform the installation again, once make failure analysis on a workshop and define the
responsibility of the warranty, if the result favors to the supplier awarded, the equipment supplied will be
canceled by the equipment available in this purchase.
11231 NW 20th st, unit 127, Miami FL 33172
Email: [email protected] / www.construsolution.com
Página 47 de 62
TECHNICAL SPECIFICATIONS
If there is no availability of ESP systems through this figure: The contractor awarded not has the responsibility
for providing the ESP system until it is defined warranty responsibility through failure analysis on a workshop.
In case of a failure of any component of the ESP system, or loss of communication of readings (no contact)
between the bottom and surface equipment during well intervention and not detect the root cause of it, which
does not evidence associated with the well, the contractor will immediately replace the damaged or affected
components without cost to PDVSA.
The Contractor awarded for procurement, will be responsible for the safety of all staff, both within their facilities
and PDVSA's operational areas, responsibility for providing training manuals and safety procedures
throughout the time of execution of the activities related to this process.
The Contractor awarded, will be responsible for inform promptly to PDVSA (CITGO) any factor that could
affect the proper development of the activities planned under this order.
The Procurement Contractor must provide in advance information written in Spanish and in detail, of the
procedures to be performed during the execution of processes, and includes diagrams and detailed
schematics of the operations required. It must also ensure the provision of reports and detailed reports made
service programs
The Procurement Contractor, agrees to make PDVSA timely delivery of all documents required for each steps
of this process.
The Procurement Contractor, as a necessary condition to submit a quotation in the procurement process,
must have installed bases in Venezuela and ensure the willing of its subsidiary in Venezuela to stablish a
contract service with PDVSA (Division Lago).
Stablishing a Contract Service with the Procurement Contractor Sudsidiary or afilietted company in Venezuela
in order to ensure an appropiate instalation.
The review and/or aproval of all documents generated during this project, necessary for the control and
administrative management of this purchase.
Supply reliable high voltage electric power.
Provide the RIG and all the heavy equipment necesaries to make an ESP installation.
PDVSA, includes a form that must be submitted by each of the companies who offer, and the same is
mandatory, this form must be completed and delivered by each participating company as support at the time
of delivery the technical-economical offers.
The technical evaluation will be conducted by experts in ESP from PDVSA, Division Lago, and is just for
comparison. The company that meets successfully the best delivery times and technical bids, will pass to the
analysis of the financial offer. (See Exhibit # 14).
12. Technical Matrix for Surface equipments selection (Variable Speed Drive and
Transformer):
PDVSA, includes another form that must be submitted by each of the companies who offer, and the same is
mandatory, this form must be completed and delivered by each participating company as support at the time
of delivery the technical-economical offers.
The technical evaluation will be conducted by experts in ESP from PDVSA, Division Lago, and is just for
comparison. The company that meets successfully the best delivery times and technical bids, will pass to the
analysis of the financial offer. (See Exhibit # 14).
ANNEXES
Surface Information
Wellhead pressure: 170 psi Flowline ID: 7,981 in Primary Power: 480 Volts
o
Wellhead Temperature: 95 F Flowline length: 6400 ft Frequency: 60 Hz
Casing Pressure: 0 psi Flowline elevation: 10 ft Amperage Limitation? - A
Casing Vented? N Separator Pressure: 40 psi Ambient Temperature: - oF
Fluid Properties
o
Oil gravity: 12 API Water Gravity: 1 SG
Gas gravity: 0,571 SG Water Salinity: 3000 ppm
Bubble point pressure: 650 psi Type of Scales:
Content Other Problems:
H2S content: - % Paraffin? - % Scale/Salts? Treating Chemicals?
CO2 content: - % Asphaltenes? - % Emulsion?
N2 Content: - % Abrasive/Solids? - ppm Corrosion?
Gas?
Fluid (water, oil, gas) analysis attached? PVT table Attached? Others? -->
PVT & Viscosity Data (Calibration data):
Pressure Temperature Bo Bg Rs mod mo
o
psi F bbl/stb bbl/stb cf/scf cP cP
650 180 1,06 57 126
400 180 1,055 0,04236 35 152
200 180 1,05 0,08289 18 183
0 180 1,046 0 225
Design Criteria
MD TVD Min Frequency: 60 Hz
Desired Pump Setting Depth: 8010 7730 ft Max Frequency: 65 Hz
Desired Flow Rate: oil bpd Switch Gear / Transformer Rating: KVA
Desired Pump Intake Pressure: psi Available voltage taps: V
Surface Flow Rate: 400 bbl/d Pump Intake Pressure: - psi Operating Frequency: 60 Hz
Water Cut: 10 % Pump Discharge Pressure: - psi Surface Voltage: 480 V
Total GOR: 250 scf/bbl Pump Intake Temperature: - oF Surface Current: A
Wellhead Temp: 95 oF Motor Temperature: - oF Vibration: g
Wellhead Pressure: 170 psi Pump Discharge Temperature: - oF Sensor Data/Graph Attached?
Casing Pressure: 0 psi
Additional Information
- Production Well History - Switchboard/VSD Readings History
- The latest three failures with meantime-between-failures and reasons of failures. If possible, failure analysis reports.
Pump
Switchboard Gas Separator MLE Penetrator Downhole Sensor
Variable Frequency Drive Gas Handler Main Cable Upper pig tail Sensor Type?
Step Down Transformer Protector Cable Protectors Lower pig tail Shroud
Step Up Transformer Motor Cable Bands Check Valve Installation Tools
Junction box Perm.Magnet Motor Surface Cable Drain Valve
Other Information:
DATA SHEET SISTEMA 800 BLS PARA REVESTIDOR DE 7” X 23 LB/FT Y TUBERÍA DE 3 1/2”.
Company: PDVSA Well Name: LL 960 Date (mm/dd/yy):
Country/Location: VENEZUELA Reservoir Name: B-6 LL-863 Contact Name:
Field: TIA JUANA Cluster Name: N/A Phone # / E-mail:
Comments:
Surface Information
Wellhead pressure: 120 psi Flowline ID: 6 in Primary Power: 440 Volts
o
Wellhead Temperature: 120 F Flowline length: 2554 m Frequency: 60 Hz
Casing Pressure: 120 psi Flowline elevation: -40 ft Amperage Limitation? A
Casing Vented? N Separator Pressure: 36 psi Ambient Temperature: 90 oF
Fluid Properties
o
Oil gravity: 23 API Water Gravity: 1 SG
Gas gravity: 0,71 SG Water Salinity: 6200 ppm
Bubble point pressure: 2800 psi Type of Scales: N/A
Content Other Problems:
H2S content: 0 % Paraffin? - % Scale/Salts? Treating Chemicals?
CO2 content: 0 % Asphaltenes? - % Emulsion?
N2 Content: 0 % Abrasive/Solids? - ppm Corrosion?
Gas?
Fluid (water, oil, gas) analysis attached? N PVT table Attached? N Others? -->
PVT & Viscosity Data (Calibration data):
Pressure Temperature Bo Bg Rs mod mo
o
psi F bbl/stb bbl/stb cf/scf cP cP
2700 211 1,361651 840 2,9256
2415 211 1,369077 840 2,8564
1500 211 1,302107 0,0020802 600,53 3,5585
1000 211 1,254776 0,003155 444,51 4,2997
Design Criteria
MD TVD Min Frequency: 45 Hz
Desired Pump Setting Depth: 6589 6589 ft Max Frequency: 60 Hz
Desired Flow Rate: oil 800 bpd Switch Gear / Transformer Rating: 390 KVA
Desired Pump Intake Pressure: 900 psi Available voltage taps: 2635 V
Surface Flow Rate: 1189 bbl/d Pump Intake Pressure: 969 psi Operating Frequency: 44 Hz
Water Cut: 80 % Pump Discharge Pressure: psi Surface Voltage: 326 V
Total GOR: 700 scf/bbl Pump Intake Temperature: oF Surface Current: 229 A
Wellhead Temp: 120 oF Motor Temperature: oF Vibration: 0,01 g
Wellhead Pressure: 120 psi Pump Discharge Temperature: oF Sensor Data/Graph Attached? N
Casing Pressure: 110 psi
Additional Information
N - Production Well History
N - The latest three failures with meantime-between-failures and reasons of failures. If possible, failure analysis reports.
Pump Y
Switchboard N Gas Separator Y MLE Y Penetrator Y Downhole Sensor Y
Variable Frequency Drive Y Gas Handler Y Main Cable Y Upper pig tail Y Sensor Type? 5 CHANNEL HT
Step Down Transformer Y Protector Y Cable Protectors Y Lower pig tail Y Shroud
Step Up Transformer Y Motor Y Cable Bands Y Check Valve N Installation Tools Y
Junction box Y Perm.Magnet Motor Surface Cable Y Drain Valve N
Other Information:
DATA SHEET SISTEMA 500 BLS PARA REVESTIDOR DE 7” X 23 LB/FT Y TUBERÍA DE 3 1/2”.
Company: PDVSA Well Name: Date (mm/dd/yy):
Country/Location: VENEZUELA Reservoir Name: B-6 LL-863 Contact Name:
Field: TIA JUANA Cluster Name: N/A Phone # / E-mail:
Comments:
Surface Information
Wellhead pressure: 120 psi Flowline ID: 6 in Primary Power: 440 Volts
o
Wellhead Temperature: 120 F Flowline length: 2554 m Frequency: 60 Hz
Casing Pressure: 120 psi Flowline elevation: -40 ft Amperage Limitation? A
Casing Vented? N Separator Pressure: 36 psi Ambient Temperature: 90 oF
Fluid Properties
o
Oil gravity: 23 API Water Gravity: 1 SG
Gas gravity: 0,71 SG Water Salinity: 6200 ppm
Bubble point pressure: 2800 psi Type of Scales: N/A
Content Other Problems:
H2S content: 0 % Paraffin? - % Scale/Salts? Treating Chemicals?
CO2 content: 0 % Asphaltenes? - % Emulsion?
N2 Content: 0 % Abrasive/Solids? - ppm Corrosion?
Gas?
Fluid (water, oil, gas) analysis attached? N PVT table Attached? N Others? -->
PVT & Viscosity Data (Calibration data):
Pressure Temperature Bo Bg Rs mod mo
o
psi F bbl/stb bbl/stb cf/scf cP cP
2700 211 1,361651 840 2,9256
2415 211 1,369077 840 2,8564
1500 211 1,302107 0,0020802 600,53 3,5585
1000 211 1,254776 0,003155 444,51 4,2997
Design Criteria
MD TVD Min Frequency: 45 Hz
Desired Pump Setting Depth: 6589 6589 ft Max Frequency: 60 Hz
Desired Flow Rate: oil 500 bpd Switch Gear / Transformer Rating: 390 KVA
Desired Pump Intake Pressure: 900 psi Available voltage taps: V
Surface Flow Rate: 500 bbl/d Pump Intake Pressure: 900 psi Operating Frequency: 50 Hz
Water Cut: 60-70 % Pump Discharge Pressure: psi Surface Voltage: V
Total GOR: 800 scf/bbl Pump Intake Temperature: oF Surface Current: A
Wellhead Temp: 120 oF Motor Temperature: oF Vibration: g
Wellhead Pressure: 120 psi Pump Discharge Temperature: oF Sensor Data/Graph Attached? N
Casing Pressure: 110 psi
Additional Information
N - Production Well History
N - The latest three failures with meantime-between-failures and reasons of failures. If possible, failure analysis reports.
Pump Y
Switchboard N Gas Separator Y MLE Y Penetrator Y Downhole Sensor Y
Variable Frequency Drive Y Gas Handler Y Main Cable Y Upper pig tail Y Sensor Type? 5 CHANNEL HT
Step Down Transformer Y Protector Y Cable Protectors Y Lower pig tail Y Shroud
Step Up Transformer Y Motor Y Cable Bands Y Check Valve N Installation Tools Y
Junction box Y Perm.Magnet Motor Surface Cable Y Drain Valve N
Other Information:
Annex #8. Data sheet for 500 BPD System (Csg 5-1/2”, 17lbs/ft, Tub 2-7/8”)
Annex #3. Data Sheet for 500 BPD System (Csg 5-1/2”, 17lbs/ft, Tub 2-7/8”)
Application for PU “UNIT 2”
DATA SHEET SISTEMA 400 BLS PARA REVESTIDOR DE 7” X 23 LB/FT Y TUBERÍA DE 3 1/2”.
Company: PDVSA Well Name: Date (mm/dd/yy):
Country/Location: VENEZUELA Reservoir Name: B-6 LL-863 Contact Name:
Field: TIA JUANA Cluster Name: N/A Phone # / E-mail:
Comments:
Surface Information
Wellhead pressure: 120 psi Flowline ID: 6 in Primary Power: 440 Volts
o
Wellhead Temperature: 120 F Flowline length: 2554 m Frequency: 60 Hz
Casing Pressure: 120 psi Flowline elevation: -40 ft Amperage Limitation? A
Casing Vented? N Separator Pressure: 36 psi Ambient Temperature: 90 oF
Fluid Properties
o
Oil gravity: 23 API Water Gravity: 1 SG
Gas gravity: 0,71 SG Water Salinity: 6200 ppm
Bubble point pressure: 2800 psi Type of Scales: N/A
Content Other Problems:
H2S content: 0 % Paraffin? - % Scale/Salts? Treating Chemicals?
CO2 content: 0 % Asphaltenes? - % Emulsion?
N2 Content: 0 % Abrasive/Solids? - ppm Corrosion?
Gas?
Fluid (water, oil, gas) analysis attached? N PVT table Attached? N Others? -->
PVT & Viscosity Data (Calibration data):
Pressure Temperature Bo Bg Rs mod mo
o
psi F bbl/stb bbl/stb cf/scf cP cP
2700 211 1,361651 840 2,9256
2415 211 1,369077 840 2,8564
1500 211 1,302107 0,0020802 600,53 3,5585
1000 211 1,254776 0,003155 444,51 4,2997
Design Criteria
MD TVD Min Frequency: 45 Hz
Desired Pump Setting Depth: 6589 6589 ft Max Frequency: 60 Hz
Desired Flow Rate: oil 800 bpd Switch Gear / Transformer Rating: 390 KVA
Desired Pump Intake Pressure: 900 psi Available voltage taps: V
Surface Flow Rate: 400 bbl/d Pump Intake Pressure: 900 psi Operating Frequency: 50 Hz
Water Cut: 60-70 % Pump Discharge Pressure: psi Surface Voltage: V
Total GOR: 800 scf/bbl Pump Intake Temperature: oF Surface Current: A
Wellhead Temp: 120 oF Motor Temperature: oF Vibration: g
Wellhead Pressure: 120 psi Pump Discharge Temperature: oF Sensor Data/Graph Attached? N
Casing Pressure: 110 psi
Additional Information
N - Production Well History
N - The latest three failures with meantime-between-failures and reasons of failures. If possible, failure analysis reports.
Pump Y
Switchboard N Gas Separator Y MLE Y Penetrator Y Downhole Sensor Y
Variable Frequency Drive Y Gas Handler Y Main Cable Y Upper pig tail Y Sensor Type? 5 CHANNEL HT
Step Down Transformer Y Protector Y Cable Protectors Y Lower pig tail Y Shroud
Step Up Transformer Y Motor Y Cable Bands Y Check Valve N Installation Tools Y
Junction box Y Perm.Magnet Motor Surface Cable Y Drain Valve N
Other Information:
Annex #4. Data Sheet for 400 BPD System (Csg 7”, 23lbs/ft, Tub 3-1/2”)
Application for PU “UNIT 2”
Surface Information
Wellhead pressure: 150 psi Flowline ID: 3,8 in Primary Power: 1100 Volts
o
Wellhead Temperature: 90 F Flowline length: m Frequency: 60 Hz
Casing Pressure: 100 psi Flowline elevation: 40 ft Amperage Limitation? A
Casing Vented? Separator Pressure: 60 psi Ambient Temperature: 90 oF
Fluid Properties
o
Oil gravity: 14,6 API Water Gravity: 1 SG
Gas gravity: 0,7 SG Water Salinity: 3700 ppm
Bubble point pressure: 1169 psi Type of Scales: N/A
Content Other Problems:
H2S content: 0 % Paraffin? - % Scale/Salts? Treating Chemicals?
CO2 content: 0 % Asphaltenes? - % Emulsion?
N2 Content: 0 % Abrasive/Solids? - ppm Corrosion?
Gas?
Fluid (water, oil, gas) analysis attached? PVT table Attached? Others? -->
PVT & Viscosity Data (Calibration data):
Pressure Temperature Bo Bg Rs mod mo
o
psi F bbl/stb bbl/stb cf/scf cP cP
950 152 1,07164425 0,00282522 129
Design Criteria
MD TVD Min Frequency: 50 Hz
Desired Pump Setting Depth: 2945 2907 ft Max Frequency: 60 Hz
Desired Flow Rate: oil 400 bpd Switch Gear / Transformer Rating: KVA
Desired Pump Intake Pressure: psi Available voltage taps: V
Surface Flow Rate: 400 bbl/d Pump Intake Pressure: psi Operating Frequency: Hz
Water Cut: 20 % Pump Discharge Pressure: psi Surface Voltage: V
Total GOR: 200 scf/bbl Pump Intake Temperature: oF Surface Current: A
Wellhead Temp: 100 oF Motor Temperature: oF Vibration: g
Wellhead Pressure: 100 psi Pump Discharge Temperature: oF Sensor Data/Graph Attached?
Casing Pressure: 100 psi
Annex #9. Data Sheet for 500 BPD System
Additional Information
- Production Well History Application for PU “UNIT 3”
- The latest three failures with meantime-between-failures and reasons of failures. If possible, failure analysis reports.
Pump
Switchboard Gas Separator MLE Penetrator Downhole Sensor
Variable Frequency Drive Gas Handler Main Cable Upper pig tail Sensor Type?
Step Down Transformer Protector Cable Protectors Lower pig tail Shroud
Step Up Transformer Motor Cable Bands Check Valve Installation Tools
Junction box Perm.Magnet Motor Surface Cable Drain Valve
Other Information:
Surface Information
Wellhead pressure: 150 psi Flowline ID: 3,8 in Primary Power: 1100 Volts
o
Wellhead Temperature: 90 F Flowline length: m Frequency: 60 Hz
Casing Pressure: 100 psi Flowline elevation: 40 ft Amperage Limitation? A
Casing Vented? Separator Pressure: 60 psi Ambient Temperature: 90 oF
Fluid Properties
o
Oil gravity: 21,7 API Water Gravity: 1 SG
Gas gravity: 0,7 SG Water Salinity: 3700 ppm
Bubble point pressure: 1169 psi Type of Scales: N/A
Content Other Problems:
H2S content: 0 % Paraffin? - % Scale/Salts? Treating Chemicals?
CO2 content: 0 % Asphaltenes? - % Emulsion?
N2 Content: 0 % Abrasive/Solids? - ppm Corrosion?
Gas?
Fluid (water, oil, gas) analysis attached? PVT table Attached? Others? -->
PVT & Viscosity Data (Calibration data):
Pressure Temperature Bo Bg Rs mod mo
o
psi F bbl/stb bbl/stb cf/scf cP cP
950 152 1,07164425 0,00282522 129
Design Criteria
MD TVD Min Frequency: 50 Hz
Desired Pump Setting Depth: 3565 3790 ft Max Frequency: 60 Hz
Desired Flow Rate: oil 500 bpd Switch Gear / Transformer Rating: KVA
Desired Pump Intake Pressure: psi Available voltage taps: V
Surface Flow Rate: 500 bbl/d Pump Intake Pressure: psi Operating Frequency: Hz
Water Cut: 60 % Pump Discharge Pressure: psi Surface Voltage: V
Total GOR: 200 scf/bbl Pump Intake Temperature: oF Surface Current: A
Wellhead Temp: 100 oF Motor Temperature: oF Vibration: g
Wellhead Pressure: 100 psi Pump Discharge Temperature: oF Sensor Data/Graph Attached?
Casing Pressure: 100 psi
Additional Information
- Production Well History
- The latest three failures with meantime-between-failures and reasons of failures. If possible, failure analysis reports.
Pump
Switchboard Gas Separator MLE Penetrator Downhole Sensor
Variable Frequency Drive Gas Handler Main Cable Upper pig tail Sensor Type?
Step Down Transformer Protector Cable Protectors Lower pig tail Shroud
Step Up Transformer Motor Cable Bands Check Valve Installation Tools
Junction box Perm.Magnet Motor Surface Cable Drain Valve
Other Information:
Surface Information
Wellhead pressure: 150 psi Flowline ID: 3,8 in Primary Power: 1100 Volts
o
Wellhead Temperature: 90 F Flowline length: m Frequency: 60 Hz
Casing Pressure: 100 psi Flowline elevation: 40 ft Amperage Limitation? A
Casing Vented? Separator Pressure: 60 psi Ambient Temperature: 90 oF
Fluid Properties
o
Oil gravity: 14,6 API Water Gravity: 1 SG
Gas gravity: 0,7 SG Water Salinity: 3700 ppm
Bubble point pressure: 1169 psi Type of Scales: N/A
Content Other Problems:
H2S content: 0 % Paraffin? - % Scale/Salts? Treating Chemicals?
CO2 content: 0 % Asphaltenes? - % Emulsion?
N2 Content: 0 % Abrasive/Solids? - ppm Corrosion?
Gas?
Fluid (water, oil, gas) analysis attached? PVT table Attached? Others? -->
PVT & Viscosity Data (Calibration data):
Pressure Temperature Bo Bg Rs mod mo
o
psi F bbl/stb bbl/stb cf/scf cP cP
950 152 1,07164425 0,00282522 129
Design Criteria
MD TVD Min Frequency: 50 Hz
Desired Pump Setting Depth: 2945 2907 ft Max Frequency: 60 Hz
Desired Flow Rate: oil 400 bpd Switch Gear / Transformer Rating: KVA
Desired Pump Intake Pressure: psi Available voltage taps: V
Surface Flow Rate: 400 bbl/d Pump Intake Pressure: psi Operating Frequency: Hz
Water Cut: 20 % Pump Discharge Pressure: psi Surface Voltage: V
Total GOR: 200 scf/bbl Pump Intake Temperature: oF Surface Current: A
Wellhead Temp: 100 oF Motor Temperature: oF Vibration: g
Wellhead Pressure: 100 psi Pump Discharge Temperature: oF Sensor Data/Graph Attached?
Casing Pressure: 100 psi
Additional Information
- Production Well History
- The latest three failures with meantime-between-failures and reasons of failures. If possible, failure analysis reports.
Pump
Switchboard Gas Separator MLE Penetrator Downhole Sensor
Variable Frequency Drive Gas Handler Main Cable Upper pig tail Sensor Type?
Step Down Transformer Protector Cable Protectors Lower pig tail Shroud
Step Up Transformer Motor Cable Bands Check Valve Installation Tools
Junction box Perm.Magnet Motor Surface Cable Drain Valve
Other Information:
Surface Information
Wellhead pressure: 80 psi Flowline ID: 6.065 in Primary Power: 12470 Volts
o
Wellhead Temperature: 90 F Flowline length: 4091 ft Frequency: 60 Hz
Casing Pressure: 60 psi Flowline elevation: 70 ft Amperage Limitation? 480 A
Casing Vented? N Separator Pressure: 30 psi Ambient Temperature: 90 oF
Fluid Properties
o
Oil gravity: 14 API Water Gravity: 1,03 SG
Gas gravity: 0,76 SG Water Salinity: 3000 ppm
Bubble point pressure: 1932 psi Type of Scales: N/A
Content Other Problems:
H2S content: 0 % Paraffin? - % Scale/Salts? N Treating Chemicals? N
CO2 content: 0 % Asphaltenes? - % Emulsion? Y
N2 Content: 0 % Abrasive/Solids? - ppm Corrosion? N
Gas? N
Fluid (water, oil, gas) analysis attached? N PVT table Attached? N Others? N -->
PVT & Viscosity Data (Calibration data):
Pressure Temperature Bo Bg Rs mod mo
o
psi F bbl/stb bbl/stb cf/scf cP cP
800-1000 150 1,16 0,00135 20,35 208 79
Design Criteria
MD TVD Min Frequency: 40 Hz
Desired Pump Setting Depth: 4350 4350 ft Max Frequency: 60 Hz
Desired Flow Rate: oil 200-300 bpd Switch Gear / Transformer Rating: 260 KVA
Desired Pump Intake Pressure: 200 psi Available voltage taps: 2290 480 1100 3811 V
Surface Flow Rate: bbl/d Pump Intake Pressure: psi Operating Frequency: Hz
Water Cut: % Pump Discharge Pressure: psi Surface Voltage: V
Total GOR: scf/bbl Pump Intake Temperature: oF Surface Current: A
Wellhead Temp: oF Motor Temperature: oF Vibration: g
Wellhead Pressure: psi Pump Discharge Temperature: oF Sensor Data/Graph Attached?
Casing Pressure: psi
Additional Information
N - Production Well History N
N - The latest three failures with meantime-between-failures and reasons of failures. If possible, failure analysis reports.
Pump
Switchboard Gas Separator MLE Penetrator Downhole Sensor
Variable Frequency Drive Gas Handler Main Cable Upper pig tail Sensor Type?
Step Down Transformer Protector Cable Protectors Lower pig tail Shroud
Step Up Transformer Motor Cable Bands Check Valve Installation Tools
Junction box Perm.Magnet Motor Surface Cable Drain Valve
Other Information:
Surface Information
Wellhead pressure: 80 psi Flowline ID: 6.065 in Primary Power: 12470 Volts
o
Wellhead Temperature: 90 F Flowline length: 4091 ft Frequency: 60 Hz
Casing Pressure: 60 psi Flowline elevation: 70 ft Amperage Limitation? 480 A
Casing Vented? N Separator Pressure: 30 psi Ambient Temperature: 90 oF
Fluid Properties
o
Oil gravity: 18 API Water Gravity: 1,03 SG
Gas gravity: 0,76 SG Water Salinity: 3000 ppm
Bubble point pressure: 2200 psi Type of Scales: N/A
Content Other Problems:
H2S content: 0 % Paraffin? - % Scale/Salts? N Treating Chemicals? N
CO2 content: 0 % Asphaltenes? - % Emulsion? N
N2 Content: 0 % Abrasive/Solids? - ppm Corrosion? N
Gas? N
Fluid (water, oil, gas) analysis attached? N PVT table Attached? N Others? N -->
PVT & Viscosity Data (Calibration data):
Pressure Temperature Bo Bg Rs mod mo
o
psi F bbl/stb bbl/stb cf/scf cP cP
1200-1800 170 1,13 0,0088 20,35 98 10
Design Criteria
MD TVD Min Frequency: 40 Hz
Desired Pump Setting Depth: 5850 5850 ft Max Frequency: 60 Hz
Desired Flow Rate: oil 300-400 bpd Switch Gear / Transformer Rating: 260 KVA
Desired Pump Intake Pressure: 200 psi Available voltage taps: 2290 480 1100 3811 V
Surface Flow Rate: bbl/d Pump Intake Pressure: psi Operating Frequency: Hz
Water Cut: % Pump Discharge Pressure: psi Surface Voltage: V
Total GOR: scf/bbl Pump Intake Temperature: oF Surface Current: A
Wellhead Temp: oF Motor Temperature: oF Vibration: g
Wellhead Pressure: psi Pump Discharge Temperature: oF Sensor Data/Graph Attached?
Casing Pressure: psi
Additional Information
N - Production Well History N
N - The latest three failures with meantime-between-failures and reasons of failures. If possible, failure analysis reports.
Pump
Switchboard Gas Separator MLE Penetrator Downhole Sensor
Variable Frequency Drive Gas Handler Main Cable Upper pig tail Sensor Type?
Step Down Transformer Protector Cable Protectors Lower pig tail Shroud
Step Up Transformer Motor Cable Bands Check Valve Installation Tools
Junction box Perm.Magnet Motor Surface Cable Drain Valve
Other Information:
Power consumption
SEALANT SECTION
Bodies quantity
Number of Bodies *
Maximum Operating Frequency (Hz)
Maximun Temperature (°F)
Pothead connection type
Máxima Pothead temperature (°F)
Efficiency
Load percentage at operation point
BOTTOMHOLE
Measurement variables
Data transmition *
Measurment Velocity
Caliber
CABLE
Caliber
Modelo
Calibre del cable a conectar
CONECTOR
Pump
(OFFERED)
SPECIAL
Gas Separator/Handle
Seal / Protector
Motor
Sensor
Nota: Items marked with (*) will not be evaluated, must be specified to complement the information of the comparison matrix
Annex #10. Technical matrix for surface equipment selection: Frequency Variators
F)
Command Types Reference
Module Protection Grade
Protectors
Line variators at the Gateway Drive
Number of attempts and boot times
Grounding
Maximum discharge current (Amp)
Maximun time response
Minimum time response
Variables to be show on the display
Cabinet
Nameplate
Software
Communication (Remote Control Protocol, etc..)
Mount Type
Analogs Inputs
Analog output
Digitals inputs
Digitals outputs
Record of Faults and events
auxiliary Services
Protections
Certification / Warranty
Annex #11 Technical matrix for surface equipment selection: Secondary transformers
Transformer Connecting
Transformer Type
Grounding
Lifting Hooks
Relief valve