BODAL CHEMICALS LIMITED

(Unit 3) Plot No D-2 CH-401 & 402/3

Dahej -II GIDC Dahej
Tal:Vagra District Bharuch
Date: 26-12-2021
To,
The Member Secretary
SEIAA
Gujarat Pollution Control Board
Sector -10 A Gandhinagar
Subject; Environmental Clearance for Toral Chemicals D-2 CH/401 & 402/3 Dahej
Industrial estate II GIDC Dahej Tal:Vagra District Bharuch

Reference: i) MOEF and CC Circular No.13th April 2020

Respected Sir,

With reference to above subject we have uploaded the online application for obtaining
Environmental clearance under the Head 5(f) API from SEIAA Gandhinagar Gujarat as
the project falls in B2 category.

We request you to consider our proposal for Environmental clearance and grant us EC
for the new API and API intermediates.

Further we have authorized shri M.S.Shukla (Ex SEE GPCB) and Proprietor Maps
Enviro Vadodara to represent the case on our behalf.

With due regards

Yours faithfully
 Project details

 Synthetic Organic Chemicals 5(f)

(B2 category as per amended EIA Notification dated 27/03/2020)

 For Environmental Clearance [EC]

 Expansion Project/ New Project: New Project

Bulk drugs (Active Pharmaceutical Ingredients and Bulk Drug Intermediates)

1. Basic Information of the Project:

i Name & Address of the Project site M/s Bodal Chemicals Ltd Plot
(Complete details with plot no./Survey no., No D-2 CH-401 & 402/3 Dahej
II GIDC Estate Dahej
Landmark etc. )

ii Name of the Applicant Hemanshu Shah Incharge

iii Address for correspondence Ground floor Inshita Park

Adajan Road Surat 395009

iv Contact no. and e-mail ID of the Applicant 9824701352

[email protected]

v Aerial distance of nearest Habitat (KM) 5 kms from Dahej

vi Category as per the Schedule to the EIA 5 (f) Synthetic Organic

Notification 2006 i.e. 1(d), 2(b), 5(f) etc. Chemicals

2. Online application proposal no. :

3. Product profile:

CAS NO PROPOSED PRODCUTION IN

SR.NO NAME OF PRODUCT
MT/MONTH
200
(A) API

1 103-90-2
Paracetamol

2 Orthocetamol 664-80-2
3 Benzoxazole 59-49-4
4 95-25-0
Chloroxazone

5 2277-92-1
Oxyclozanide

6 657-24-9
Metformin

7 8-Hydroxy quinoline 148-24-3

8 5-Chloro-8-hydroxy 130-16-5
quinoline
9 Dinitro phenol 51-28-5
10 Pentaprazole 102625-70-7

11 Pregabalin 148553-50-1

12 Miconazole nitrate 22916-47-8

13 Prasugrel 150322-43-3

14 chlorhexidine 55-56-1
15 Docusate sodium 577-11-7
16 DiclofenacPotassium 15307-81-0

17 Losartan Potassium 124750-99-8

18 Telmisartan 144701-48-4

19 Valsartan 137862-53-4
20 Dextromethorphan 125-71-3

21 Cetrimide 1119-97-7

22 Aripiprazole 129722-12-9

23 Vitamin A 68-26-8
24 Tolperison Hcl 3644-61-9

25 Acotiamide 184106-16-5

26 Alcaftadine 147084-10-4

27 Apremilast 608141-41-9

28 Mebavarine 2753-45-9

29 Atomoxetine Hcl 530-75-6

30 BrimonidineTartrate 70359-46-5

31 Melitracin Hcl 10563-70-9

32 Oxyclozadine 40932-60-3

33 Keterolac 74103-06-3

34 Dimethyl fumarate 624-49-7

35 Pazopanib 444731-52-6

36 Doxophylline 69975-86-6

37 Phenazopyridine Hcl 136-40-3

38 Glimepride 93479-97-1

39 Probenecid 57-66-9

40 Clonidine 4205-90-2
41 Acebrophylline 179118-73-1

42 Montelukast 151767-02-1

(B) API Intermediates 150

1 95-55-6
Ortho aminophenol

2 Para Nitro Phenol 100-02-7

3 Para aminophenol 123-30-8
4 Ortho nitrophenol 88-75-5

5 Sodium Salt of Ortho 824-39-5

nitrophenol
6 4-Chloro 2-nitrophenol 89-64-5
7 4-Chloro 2-Aminophenol 95-85-2
8 2-Chloro 4-nitrophenol 619-08-9
9 2-Chloro 4-aminophenol 3964-52-1
10 2,4-Dichloro 6-nitrophenol 609-89-2
11 2,4-Dichloro 6-aminophenol 527-62-8
12 2,4 dinitroaniline 97-02-9

13 2,3 dimethyl aniline

87-59-2

14 5 bromo 6 amino
quinoxaline 50358-63-9

15 2-chloro benzoicacid 118-91-2

16 2,3-dimethyl benzenamine 87-59-2

17 Thiamine Hcl 67-03-8

18 p-tolylpropane-1-one 121194-34-1

19 Piperadine Hcl 6091-44-7

20 Ethyl ( 2 -acetoxy 4,5 185106-16-5
di methoxy
benzamido) thiazole
4 -carboxylate
21 3,5,6–trichloro-salicylic acid 40932-60-3
22 4-amino 2- (1-3- ethoxy 253168-83-1
-4-methoxy phenyl -2-
23 methoxy sulphonyl ) 100795-23-1
ethyl) isoindoline
2-amino N-(5- 1,3 dione
bromoquinoxalin- 6,yl)
24 acetamide
Ethane 1,2 diamine 6867-30-7

25 4-cyanobenzene 1- 49584-26-1
sulphonyl chloride

26 bromo theophylline 10381-75-6

27 4 amino phenol 123-30-8

28 1-(2,6 15362-40-0
dichlorophenyl)indoline-2-
one
29 2-chloro-1-(2,4- 4252-78-2
dichlorophenyl)ethanone
30 Dioctyl Maleate 15362-40-0

31 N-(2,6- 2915-53-9
dichlorophenyl)-N'-
propionyl-S-methyl-
isothiourea
32 1-(2,4- 867-44-7
dichlorophenyl) 2-(1 H
imidazole -1-yl )ethanol

1-( bromomethyl) 94-99-5

33 2,4 dichlorobenzene

34 Methyl-4- 114772-38-2
bromomethyl(biphenyl) 2
carboxylate
1-(4 bromobutyl) -4- 129722-34-5
(2,3, dichlorophenyl
35 ) piperazine

API & API Intermediate R & --

(C ) 0.100
D products
Total
350.10
 The project falls under Category B2 of project activity 5(f) as per the schedule of EIA Notification
2006.
[Give specific end-use of each product. Ensure that proposed product profile is in line
with MoEF&CC’s Notification vide S.O. 1223 (E) dated 27/03/2020 in respect of Active
Pharmaceutical Ingredients (API) as category B2 projects. Undertaking as proposal of
said product are eligible to consider under B2 category as per the notification of
MoEF&CC dated 27.03.2020.]

Product Name CAS No. Type/category Name of CAS No Specific end

Sr.No of Product API in of API use
(API/Intermediate) end use

1 Paracetamol 103-90-2 API -- -- Fever and Pain

2 664-80-2 API -- -- Anti-platelet,
Anti-arthritic
Orthocetamol anti-
inflammatory

3 59-49-4 API -- -- Non steroidal

anti-
Benzoxazole
inflammatory

4 95-25-0 API -- -- Relieve Pain

Chloroxazone and stiffness

5 Oxyclozanide 2277-92-1 API -- -- Anthelmintic

6 Metformin 657-24-9 API -- -- Diabetes
7 8-Hydroxy quinoline 148-24-3 API -- -- Antiseptic

8 5-Chloro-8-hydroxy 130-16-5 API -- -- Antifungal

quinoline
9 Dinitro phenol 51-28-5 API -- -- Fat reduction
and obesity
10 Pentaprazole 102625- API -- -- Acidity
70-7
11 Pregabalin 148553- API -- -- depression
50-
12 Miconazole nitrate 22916- API -- --
Anti-Ulcer
47-8
13 Prasugrel 150322- API -- -- Anti-epileptic,
43-3 for neuropathic
anxiety
 disorder
14 chlorhexidine 55-56-1 API -- -- Anti-fungal and
Anti-Helmintic
15 Docusate sodium 577-11-7 API -- -- Anti-platelet
16 Diclofenac 15307- API -- -- Anti-
Potassium 81-0 inflammatory
and pain
17 Losartan 124750- API -- -- treat high
Potassium 99-8 blood pressure
(hypertension)
and to help
protect the
kidneys from
damage due to
diabetes
18 Telmisartan 144701- API -- -- Nonsteroidal
48-4 Anti-
Inflammatory
19 Valsartan 137862- API -- -- Nonsteroidal
53-4 Anti-
Inflammatory
20 Dextromethorphan 125-71-3 API -- -- Anti-
hypertensive
and for
Diabetic
Kidney
Disease.
21 Cetrimide 1119-97- API -- -- Anti-
7 hypertensive
and for
Diabetic
Kidney
Disease.
22 Aripiprazole 129722- API -- -- Antipsychotic
12-9 drug
23 Vitamin A 68-26-8 API -- -- good for
healthy vision,
skin.
24 Tolperison Hcl 3644-61- API -- -- For erectile
9 dysfunction
25 Acotiamide 184106- API -- -- Skeletal
16-5 Muscle
Relaxant
26 Alcaftadine 147084- API -- -- Antihistamine
10-4
27 Apremilast 608141- API -- -- Treatment of
41-9 postprandial
fullness.
28 Mebavarine 2753-45- API -- --
Anti-fungal
9
29 Atomoxetine Hcl 530-75-6 API -- -- To prevent eye
irritation
30 Brimonidine 70359- API -- -- Active
Tartrate 46-5 psoriatic
 arthritis
31 Melitracin Hcl 10563- API -- -- Depression
70-9
32 Oxyclozadine 40932- API -- -- Anthelmintic
60-3
33 Keterolac 74103- API -- -- Anti-cancer.
06-3
34 Dimethyl fumarate 624-49-7 API -- -- Nonsteroidal
anti-
inflammatory
drug.
35 Pazopanib 444731- API -- -- Nonsteroidal
52-6 anti-
inflammatory
drug.
36 Doxophylline 69975- API -- -- Treats Multiple
86-6 sclerosis
37 Phenazopyridine 136-40-3 API -- -- Antihistamine
Hcl
38 Glimepride 93479- API -- -- Diabetes
97-1
39 Probenecid 57-66-9 API -- -- Urinary Tract
Analgesic
40 Clonidine 4205-90- API -- -- Anti-gout and
Anti-
hyperuricemia.
41 Acebrophylline 179118- API -- -- Mucolytic
73-1 agent
42 Montelukast 151767- API -- -- Mucolytic
02-1 agent

(B) API Intermediates

1 95-55-6 Intermediate Orthoceta 664-80-2 Antiplatelet
Ortho aminophenol
mol
2 100-02-7 Intermediate 103-90-2 Fever
Para Nitro Phenol Paraceta
mol
3 123-30-8 Intermediate 103-90-2 Fever
Para aminophenol Paraceta
mol
4 Ortho nitrophenol 88-75-5 Intermediate 664-80-2 Antiplatelet
Orthoceta
mol
5 Sodium Salt of 824-39-5 Intermediate Orthoceta 664-80-2 Antiplatelet
Ortho nitrophenol mol
6 4-Chloro 2- 89-64-5 Intermediate chloroxaz 95-25-0 Pain and
nitrophenol one stiffness
7 4-Chloro 2- 95-85-2 Intermediate Chloroxa 95-25-0 Pain and
Aminophenol zone stiffness
8 2-Chloro 4- 619-08-9 Intermediate 5 chloro 130-16-5 Antifungal
nitrophenol 8
hydroxyq
uinolone
9 2-Chloro 4- 3964-52-1 Intermediate 5chloro 8 130-16-5 Antifungal
 aminophenol hydroxyq
uinolone
10 2,4-Dichloro 6- 609-89-2 Intermediate Oxyclozan 2277-92- Anthelmintic
nitrophenol ide 1
11 2,4-Dichloro 6- 527-62-8 Intermediate Oxyclozan 2277-92- Anthelmintic
aminophenol ide 1
12 2,4 dinitroaniline 97-02-9 Intermediate Schiff --- Anti cancer
base
ligand
13 2,3 dimethyl aniline Intermediate Mefenami 61-68-7 Pain
87-59-2
c acid
14 5 bromo 6 amino Intermediate Brimonidi 59803- Relieve
50358-63- 98-4
quinoxaline ne redness in eye
9
15 2-chloro benzoic 118-91-2 Intermediate Dapaglofl 4614 Treat type 2
acid ozin 32- diabetes
26-8
16 2,3-dimethyl 87-59-2 Intermidate Tolperison 3644 skeletal
benzenamine Hcl -61-9 muscle
relaxant
17 Thiamine Hcl 67-03-8 Intermediate Benfotimai 2245 used in
ne Hcl 7-89- Alzheimer
2 disease, arthritis

18 p-tolylpropane-1- 121194- Intermediate Tolperison 3644 skeletal

one 34-1 Hcl -61-9 muscle
relaxant
19 Piperadine Hcl 6091-44- Intermediate Tolperison 3644 skeletal
7 Hcl -61-9 muscle
relaxant
20 Ethyl ( 2 -acetoxy 185106- Intermediate Benfotiami 2245 medication or
4,5 di methoxy 16-5 ne Hcl 7-89- dietary
benzamido) 2 supplement
thiazole to treat
4 -carboxylate diabetic
neuropathy
21 3,5,6–trichloro- 40932- Intermediate Oxycloza 1056 Anti-helminthic
salicylic acid 60-3 nide 3-70-
9-

22 4-amino 2- (1-3- 253168- Intermediate Apremilast 6081 Active psoriatic

ethoxy -4- 83-1 41- arthritis

methoxy phenyl - 41-9
2-methoxy
sulphonyl )
ethyl) isoindoline
1,3 dione
23 2-amino N-( 100795- Intermediate Acotiamid 1851 for the
5- 23-1 e 06- treatment of
bromoquinoxalin- 16-5 postprandial
6,yl) acetamide fullness.
24 Ethane 1,2 diamine 6867-30- Intermediate acotiamid 1851 for the
7 e 06- treatment of
16-5 postprandial
fullness.
25 4-cyanobenzene 49584- Intermediate clonidine 4205 used to
1-sulphonyl 26-1 -90-7 treat high
chloride blood
pressure.
26 bromo theophylline 10381- Intermediate Pamabro 606- treat bloating,
75-6 m 04-2 swelling, feelings
of fullness, and
other

signs
of water weight
gain related to
menstrual
symptoms
27 4 amino phenol 123-30-8 Intermediate Paraceta 103- Fever,
mol 90-2 inflammation,
and pain
28 1-(2,6 15362- Intermediate Diclo 1530 Anti-
dichlorophenyl 40-0 fen 7-79- inflammatory
)indoline-2- ac 618 andpain
one sod
ium
29 2-chloro-1- 4252-78- Intermediate Micon 2291 antifungal
(2,4- 2 azo 6-47-
dichlorophenyl le 8
)ethanone Nitr
ate
30 Dioctyl Maleate 15362- Intermediate Doc 577- Laxatives and
40-0 us 11-7 as stool
ate softeners,
so
diu
m
31 N-(2,6- 2915-53- Intermediate Pazopani 4447 tyrosine kinase
dichlorophenyl)-N'- 9 b 31- inhibitor that
propionyl-S- 52-6 blocks tumor
methyl-isothiourea growth and
inhibits
angiogenesis
32 1-(2,4- 867-44-7 Intermediate Lulicanaz 1871 To treat fungal
dichlorophenyl) 2-( ole 64- infection
1 H imidazole -1-yl ) 19-8
ethanol
33 1-( bromomethyl) 94-99-5 Intermediate Prasugrel 1503 prevents
2,4 22- formation of
dichloro 43-3 blood clots.
benzene
34 Methyl-4- 114772- Intermediate telmisarta 1447 treat high blood
bromomethyl(bip 38-2 n 01- pressure, heart
henyl) 2 48-4 failure,and
carboxylate diabetic kidney
disease.
35 1-(4 bromobutyl) - 129722- Intermediate Aripipraz 1297 Anti-psychotic
4- 34-5 ole 22- drug
(2,3, 12-9
dichlorophenyl
) piperazine
 Brief Note regarding End-Use of Product Profile:
1. Total No of API: New proposed 42
2. Total No of Intermediates (n-1): 35
3. Total No of Intermediates (n-2): 0

4. Product wise Raw material consumption:

Source Transport
Sr.N Quantity
Name of Product Raw Materials
o (KG/KG)

1 Paracetamol Para amino 0.755 Domestic By Road

phenol
Acetic anhydride 0.717 Domestic By Road
By Road
2 Orthocetamol Ortho Amino 0.755 Domestic By Road
phenol
Acetic anhydride 0.717 Domestic By Road
By Road
3 Benzoxazolone 2 amino phenol 1.000 Domestic By Road
urea 1.000 Domestic By Road
Hcl 2.300 Domestic By Road
Methanol 3.480 Domestic By Road
Activated carbon 0.018 Domestic By Road
By Road
4 chloroxazone 4 chloro 2 amino Domestic By Road
1.000
phenol
Urea 1.000 Domestic By Road
Hcl 2.300 By Road
Methanol 3.480 Domestic By Road
Activated Carbon 0.018 Domestic By Road
By Road
5 Oxyclozanide 3,5,6 trichloro 0.614 Domestic By Road
salycyclic acid
Thionyl chloride 0.303 Domestic By Road
2,4 dichloro 0.453 Domestic By Road
amino phenol
Mono chloro 0.180 Domestic By Road
Benzene
Acetone 3.163 Domestic By Road
Carbon 0.041 Domestic By Road
By Road
6 5-Chloro-8-hydroxy 4 chloro 2 amino 1.100 Domestic By Road
quinoline phenol
4 chloro 2 nitro 0.550 Domestic By Road
phenol
Acetic acid 0.250 Domestic By Road
Sulphuric acid Domestic By Road
Glycerine 1.158 Domestic By Road
Caustic lye 0.825 Domestic By Road
Carbon 1.305 Domestic By Road
Soda ash 0.096 Domestic By Road
HCl 1.836 Domestic By Road

7 8-Hydroxy quinoline 2 amino phenol 1.100 Domestic By road

glycerine 1.100 Domestic By road

Sulphuric acid 0.277 Domestic By road
Acetic acid Domestic By road
Caustic lye 0.515 Domestic By road
0.485 Domestic By road
8 2,4 dinitrophenol 2,4 Dinitro chloro 0.025 Domestic By road
benzene
Caustic lye 5.096 Domestic By road
Sulphuric acid 0.953 Domestic By road
1.100 Domestic By road
9 Metformin Dicyandiamide(D 0.550 Domestic By road
CDA)
Dimethylamine 0.250 Domestic By road
Hydrochloride(D
MA,HCL)
Activated carbon 0.008 Domestic By road
Methanol 1.158 Domestic By road
xylene 0.825 Domestic By road

10 Pantaprazole 2-Chloromethyl-3- 0.770 Domestic By road

Sodium 4-dimethox
pyridine
hydrochloride
5- 0.740 Domestic By road
difluoromethoxy-
2-mercapto
benzimidazole
Sodium 0.410 Domestic By road
Hydroxide
Isopropyl Alcohol 11.530 Domestic By road
Sodium 2.790 Domestic By road
Hypochlorite
 (10%aqueous)
Acetone 6.230 Domestic By road

(R)-3-(2-amino-2- 0.928 Domestic By road

Pregabalin oxoethyl)- 5-
11
methylhexanoic
acid
Sodium 0.376 Domestic By road
hypochlorite
Ethyl acetate 5.000 Domestic By road

1-(2,4- 0.540 Domestic By road

12
Miconazole nitrate dichlorophenyl)-2-
(1H-imidazol-1-yl) Domestic By road
ethanol
1-(bromomethyl)- 0.030 Domestic By road
2,4-
dichlorobenzene
4- 0.160 Domestic By road
Dimethylaminopyr
idine
Nitric acid 0.540 Domestic By road

2-Bromo-2-(2- 0.620 Domestic By road

fluorophenyl)-1-
13 Prasugrel cyclopropylethano
ne
4,5,6,7- 0.400 Domestic By road
Tetrahydrothieno
[2,3-c] pyridine2-
onium salt
Acetic anhydride 0.250 Domestic By road
HCL 0.040 Domestic By road
Methanol 2.00 Domestic By road
Triethyl amine 0.100 Domestic By road

Hexamethylene 0.500 Domestic By road

14 chlorohexidine bis
cyanoguanidine
4 chloro aniline 0.520 Domestic By road
Toluene 4.000 Domestic By road
4- 0.030 Domestic By road
Dimethylaminopyr
idine

15 Dioctyl Maleate 0.775 Domestic By road

Docusate sodium
 Sodium Bisulphite 0.345 Domestic By road
Toluene 1.200 Domestic By road
Methanol 1.000 Domestic By road

Diclofenac 1-(2,6- 0.865 Domestic By road

16 potassium dichlorophenyl)
indolin-2-one
Potassium 0.300 Domestic By road
hydroxide
N-butanol 1.000 Domestic By road
Methanol 3.500 Domestic By road
losartan base 0.960 Domestic By road
17
Losartan potassium
Potassium 0.140 Domestic By road
hydroxide
Acetone 2.900 Domestic By road
Methanol 0.960 Domestic By road
Methyl 4'- 0.600 Domestic By road
bromomethylbiph
18 Telmisartan enyl-2-
carboxylate
2-n-Propyl-4- 0.600 Domestic By road
methyl-6-(1-
methylbenzimidaz
ole-2-
yl)benzimidazole
Potassium 0.120 Domestic By road
Hydroxide
Toluene 1.500 Domestic By road
N-valeryl-N-[(2'- 0.936 Domestic By road
19 cyanobiphenyl-4-
Valsartan yl) methyl]
-(L)-valine methyl 0.533 Domestic By road
ester
tributyl tin azide 6.000 Domestic By road
N-butanol 0.135 Domestic By road
Sodium hydroxide 0.936 Domestic By road
Dextromethaphar 0.755 Domestic By road
20
Dextromethopharm m octa base
HBr 0.250 Domestic By road
Ethyl acetate 3.700 Domestic By road
Citramide Bromo 0.825 Domestic By road
21
tetradecane
trimethylamine 0.225 Domestic By road
N-Butanol 3.500 Domestic By road
 (4-bromobutyl)-4- 0.825 Domestic By road
(2,3-
22 Aripiprazole
dichlorophenyl)pi
perazine
7-hydroxy-3,4- 0.375 Domestic By road
dihydroquinolin-
2(1H)-one
Potassium 0.350 Domestic By road
carbonate
xylene 1.000 Domestic By road
Isopropyl alcohol 1.000 Domestic By road
Vitamin A (3E,5E,8E)-4,7- 1.034 Domestic By road
dimethyl-9-
24 (2,6,6-
trimethylcyclohex-
1- enyl)
nona-3,5,8-trien- 0.510 Domestic By road
2-one
ethyl 0.400 Domestic By road
bromoacetate
TEA 5.000 Domestic By road
Toluene 1.034 Domestic By road

25 1-p-tolylpropan- 0.600 Domestic By road

Tolerison Hcl
1-one
piperadine HCL 0.520 Domestic By road
1,3 diaxolane 0.100 Domestic By road
Toluene 7.500 Domestic By road
Iso propyl 1.000 Domestic By road
alcohol
HCL CP 0.050 Domestic By road

26 Acotiamide 0.800 Domestic By road

ethyl 2-(2-
Domestic By road
acetoxy-4,5-
dimethoxy
benzamido)
thiazole-4-
carboxylate
N1,N1- 0.300 Domestic By road
diisopropylethane Domestic By road
-
1,2-diamine
Iso propyl 3.000 Domestic By road
alcohol
HCL CP 0.125 Domestic By road
27 6,l l-dihydro-3- 1.000 Domestic By road
hydroxymethyl-l l-
Alcaftadine (l-methyl-
4-
piperidinylidene)-
5H-imidazo [2,l-
b][3]-
benzazepine
manganese 0.350 Domestic By road
dioxide
toluene 5.000 Domestic By road

28 Mebavarine 1-(4-(2- 0.450 Domestic By road

(ethylamino)
ethyl) phenyl)
ethanone
dimethoxybenzo 0.750 Domestic By road
ate
Acetone 3.500 Domestic By road
IPA 4.000 Domestic By road
Methanol 3.500 Domestic By road
HCl 0.120 Domestic By road
Sodium 0.600 Domestic By road
Bicarbonate
29 4-amino-2-(1-(3- 0.925 Domestic By road
Apremilast ethoxy-4-
methoxyphenyl)
-2-
(methylsulfonyl)
ethyl)isoindoline
-1,3-dione
acetyl chloride 0.175 Domestic By road
Tetra ethyl 0.220 Domestic By road
amine
acetone 4.000 Domestic By road
Iso propyl 4.000 Domestic By road
alcohol

30 3 chloro 1.100 Domestic By road

Atomoxetine Hcl
compound
Methyl amine 0.150 Domestic By road
methanol 6.000 Domestic By road
Acetone 5.000 Domestic By road
 L mandelic acid 0.610 Domestic By road

31 2-amino-N-(5- 0.635 Domestic By road

bromoquinoxalin-
Brimonidine tartrate
6-yl)
acetamide
ethane-1,2- 0.137 Domestic By road
diamine
L tartaric acid 0.372 Domestic By road
methanol 3.000 Domestic By road
toluene 2.000 Domestic By road
acetone 2.000 Domestic By road

32 10- 1.120 Domestic By road

dimethylamino
Melitracin Hcl
alcohol
compound
sulphuric acid 1.000 Domestic By road
N butanol 4.000 Domestic By road

33 2,3,5-trichloro-6- 6.200 Domestic By road

Oxyclozadine hydroxybenzoic
acid
thionyl chloride 0.500 Domestic By road
2-amino-4,6 3.560 Domestic By road
dichlorophenol
Potassium 2.760 Domestic By road
carbonate
Mono chloro 40.00 Domestic By road
benzene

34 ketorolac Benzoyl Pyrrole 0.600 Domestic By road

Perchloric acid 0.160 Domestic By road
Dibenzoyl 0.070 Domestic By road
peroxide
Methyl-4- 0.100 Domestic By road
methoxy
butanoate
Tromethamine 0.480 Domestic By road
carbon 0.040 Domestic By road
methanol 3.000 Domestic By road
Acetone 8.500 Domestic By road

35 Dimethyl fumarate Fumaric acid 0.740 Domestic By road

 Sulphuric acid 0.900 Domestic By road
methanol 5.180 Domestic By road
Fumaric acid 0.740 Domestic By road

36 7-(2,2- 1.032 Domestic By road

Dimethoxy
Doxophylline
ethyl)
theophylline
Ethylene glycol 0.240 Domestic By road
Toluene 2.300 Domestic By road
p-toluene 0.025 Domestic By road
sulphonic acid
Methanol 3.500 Domestic By road

37 Phenazopyridine 0.700 Domestic By road

Aniline
HCL
sodium nitrite 0.280 Domestic By road
HCl 0.160 Domestic By road
2,6- 0.455 Domestic By road
Diaminopyridine

38 4-[2-(3-ethyl-4- 0.755 Domestic By road

methyl-2-oxo-3-
pyrroline -1-
Glimepride
carboxamido)
ethyl]benzene
sulfonamide
(1r,4r)-1- 0.290 Domestic By road
isocyanato-
4- 0.050 Domestic By road
methylcyclohex
ane
Tetra butyl 0.250 Domestic By road
ammonium
bromide
Tetra ethyl 4.500 Domestic By road
amine
Acetone 0.755 Domestic By road

39 4- 0.740 Domestic By road

cyanobenzene-
Probenecid
1-sulfonyl
chloride
Dipropyl amine 0.400 Domestic By road
 4- 0.020 Domestic By road
Dimethylaminop
yridine
Toluene 1.500 Domestic By road

40 Methanol 7.500 Domestic By road

Clonidine

2 Methoxy Ethyl 3.250 Domestic By road

Acetoacetate

Cinramyl Aceto 1.000 Domestic By road

Acetate

3 Nitro 0.750 Domestic By road

Benzaldehyde

Ammonium 1.000 Domestic By road

Carbonate

41 Ambroxol free 0.627 Domestic By road

Acebrophylline
base
acefylline 0.395 Domestic By road
dimethyl 0.300 Domestic By road
formamide
Toluene 3.500 Domestic By road

42 2-[2-[3(s)-[3-[2-(7- Domestic By road

chloro-
2-quinoliny1) -
Ethanl ]pheny1]-
Montelukast 3-
hydroxypropy1]ph
eny1-2 propanol
1.326
2-[1-(Sunfonyl Domestic By road
Cyclopropy1]aceti
c acid 0.423
Methane sulfonyl Domestic By road
chloride 0.332
Sodium hydroxide 0.182 Domestic By road
N,N- Domestic By road
Diisopropylethyla
mine 0.007
Hydrochloric acid Domestic By road
0.046
 Sodium chloride 0.007 Domestic By road
Acetic acid 0.013 Domestic By road
Toluene 1.000 Domestic By road
Acetonitrile 0.867 Domestic By road
Methanol 1.333 Domestic By road
n Hexane 1.733 Domestic By road
Activated Carbon 0.013 Domestic By road

(B) API Intermediates

1 Para nitro phenol Sodium para 4.837 Domestic By road
Nitrophenol
Sulphuric acid 0.372 Domestic By road
Domestic By road
2 Para amino phenol Para Nitro 1.275 Domestic By road
Phenol
Catalyst 2.967 Domestic By road
Hydrogen gas 0.059
Domestic By road
3 Sodium Salt of Para Nitro 0.806 Domestic By road
Ortho nitrophenol chloro benzene
Sodium 0.935 Domestic By road
hydroxide
Domestic By road
4 Ortho nitrophenol Ortho 4.837
Nitrochloro
benzene
3 diphenhydramine Sulphuric Acid 0.372 Domestic By road
base
Domestic By road
5 Ortho aminophenol Ortho Nitro 1.275 Domestic By road
Phenol
Catalyst 0.050 Domestic By road
H2 gas 0.059
Domestic By road
6 4-Chloro 2 2,5-Dichloro 1.100 Domestic By road
nitrophenol nitrobenzene
Caustic lye 0.550 Domestic By road
HCl 0.250 Domestic By road

7 4-Chloro 2- 2,5-Dichloro Domestic By road

1333
Aminophneol nitrobenzene
Caustic lye 1.200 Domestic By road
HCL 4.333 Domestic By road
 Iron powder 0.667 Domestic By road
carbon 0.086
Domestic By road
8 2-Chloro 4- 3,4-Dichloro 1.100 Domestic By road
nitrophenol nitrobenzene
Caustic lye 0.550 Domestic By road
HCl 0.250 Domestic By road

9 2 chloro 4 amino 3,4 Dichloro Domestic By road

1.333
phenol nitrobenzene
Caustic lye 1.200 Domestic By road
HCL 4.333 Domestic By road
Iron powder 0.667 Domestic By road
0.086
10 2,4-Dichloro 6- 2,4 Domestic By road
nitrophenol dichlorophenol
Nitric acid 0.975 Domestic By road
Sulphuric acid 0.378 Domestic By road
EDC 0.335 Domestic By road

11 2,4-Dichloro 6- 2,4-Dichloro 6- 1.157 Domestic By road

aminophenol nitrophenol
Iron powder 5.634 Domestic By road
HCl 0.250 Domestic By road
Soda ash 1.200
Domestic By road
12 2,4-dinitroaniline 2,4-dinitro 0.020 Domestic By road
chloro benzene
Ammonia 2.500 Domestic By road
Ammonia (Lqu) 0.350 Domestic By road
Caustic lye 1.155
Domestic By road
13 2,3 dimethyl aniline 1,2 dimethyl 3 0.070 Domestic By road
nitro benzene
Raney nickel 2.800 Domestic By road
Methanol 6.000 Domestic By road
hydrogen qs
Domestic By road
14 5-bromo 6-amino 5 bromo nitro 5.634 Domestic By road
quinoxaline quinoxaline
Raney nickel 0.250 Domestic By road
Methanol 1.157 Domestic By road
Toluene 1.200
 hydrogen qs

15 2-chloro benzoic 1,2-dimethyl-3- 1.260 Domestic By road

acid nitrobenzene
1-chloro-2- 0.039 Domestic By road
methylbenzene
potassium 3.500 Domestic By road
permanganate

16 2,3-dimethyl 1,2-dimethyl-3- 1.260 Domestic By road

benzenamine nitrobenzene
Raney Nickel 0.039 Domestic By road
Methanol 3.500 Domestic By road
Hydrogen QS Domestic By road

17 Thiamine Hcl thiamine acetate 1.090 Domestic By road

Methanol 3.500 Domestic By road
HCl 0.200 Domestic By road

18 p-tolylpropane-1- Propionic 0.780 Domestic By road

one anhydride
toluene 0.700 Domestic By road
DMAP 0.010 Domestic By road
Acetone 3.500 Domestic By road

19 Piperadine Hcl piperadine free 0.790 Domestic By road

base
IPA 4.000 Domestic By road
HCl 0.290 Domestic By road

20 Ethyl ( 2 - - 0.680 Domestic By road

acetoxy 4,5 di (chlorocarbonyl
methoxy )-4,5-
benzamido) dimethoxy
thiazole phenyl acetate
4 -carboxylate
ethyl 2- 0.350 Domestic By road
aminothiazole-
4- carboxylate
Toluene 3.000 Domestic By road

21 3,5,6–trichloro- 2- 0.625 Domestic By road

salicylic acid hydroxybenzoic
acid
 Chlorine gas 0.600 Domestic By road
sulfuric acid 0.700 Domestic By road
iodine 0.006 Domestic By road

22 4-amino 2- ( 1-3- 2- 0.930 Domestic By road

ethoxy -4- (methylsulfonyl)
methoxy phenyl - ethyl)
2-methoxy isoindoline-1,3-
sulphonyl )
ethyl ) isoindoline dione
1,3 dione
acetic anhydride 0.204 Domestic By road
Acetone 2.700 Domestic By road

23 2-amino N-(5- 5- 0.930 Domestic By road

bromoquinoxalin- bromoquinoxali
6,yl) acetamide n-6-
amine
glycine 0.204 Domestic By road
thionyl chloride 2.700 Domestic By road

24 Ethane-1,2 diamine ethane 1,2 2.100 Domestic By road

diamine
dihydro
chloride
Sodium 0.640 Domestic By road
hydroxide
Methanol 3.000 Domestic By road

25 4-cyanobenzene 1- 4- 0.700 Domestic By road

sulphonyl chloride aminobenzonitril
e
sodium nitrite 0.300 Domestic By road
Hcl 0.200 Domestic By road
Sulphur dioxide 0.150 Domestic By road
methanol 3.000 Domestic By road

26 bromo theophylline theophylline 0.600 Domestic By road

bromine 0.480 Domestic By road
Acetic acid 2.500 Domestic By road

27 4 amino phenol 4 -nitro phenol 1.251 Domestic By road

Raney nickel 0.200 Domestic By road
Methanol 2.800 Domestic By road
 Hydrogen QS Domestic By road

28 N-(2,6- N-(2,6- 0.860 Domestic By road

dichlorophenyl)-N'- dichlorophenyl)
propionyl-S-methyl- -N'-
isothiourea propionyl-
thiourea,
methyl iodide 0.423 Domestic By road
Toluene 2.000 Domestic By road
Potassium 0.069 Domestic By road
carbonate

29 1-(2,6 2-((2,6- 1.140 Domestic By road

dichlorophenyl) dichlorophenyl)(
indoline-2-one phenyl)ami
no)acetyl
chloride
aluminium 0.400 Domestic By road
chloride
Xylene 3.000 Domestic By road

30 2-chloro-1-(2,4- 1,3 dichloro 0.720 Domestic By road

dichlorophenyl) benzene
ethanone
chloro acetyl 0.448 Domestic By road
chloride
Toluene 3.500 Domestic By road

31 Dioctyl Maleate 2-Ethylhexanol 0.800 Domestic By road

Maleic 0.350 Domestic By road
Anhydride
dimethylamino 0.060 Domestic By road
pyidine
Ethyl acetate 3.000 Domestic By road

32 1-(2,4 1-chloro-2-(2,4- 0.900 Domestic By road

dichlorophenyl) 2-( dichlorophenyl)e
1 H imidazole -1-yl ) thanol
ethanol
imidazole 0.260 Domestic By road
Potassium 0.500 Domestic By road
carbonate
Toluene 2.000 Domestic By road

33 1-( bromomethyl) 2,4-dichloro-1- 0.700 Domestic By road

 2,4 dichloro methylbenzene
benzene
liquid bromine 0.640 Domestic By road
Xylene 2.300 Domestic By road

34 Methyl-4- Methyl 4 0.700 Domestic By road

bromomethyl(biph methyl(
e nyl) 2
carboxylate biphenyl) 2
carboxylate
liquid bromine 0.500 Domestic By road
Ethyl acetate 3.000 Domestic By road

35 1-(4 bromobutyl) - 1-(2,3- 0.650 Domestic By road

4- dichlorophenyl)p
(2,3, iperazine
dichlorophenyl
) piperazine
1,4 0.430 Domestic By road
dibromobutane
Toluene 3.500 Domestic By road
Potassium 0.300 Domestic By road
carbonate

5. Compliance status of the existing project: (For Expansion)

Sr. Particulars Brief Information/Details Remarks
no.
1 Earlier Environmental Not Applicable --
Clearance (EC) details
[EC letter no. and date &
obtained from
MoEF&CC/SEIAA.]
2 In case EC not obtained for Not Applicable --
exiting project:
Copy of first CTE (NOC) &
CCA obtained from GPCB i.e.
before 14/09/2006. (For
justification that you have not
obtained EC for existing
project).
3 Certified Compliance Not Applicable -
Report (CCR) from the
concern authority(RO-
Bhopal/ZO-CPCB/MS-
GPCB)for existing EC as per
the MoEFCC’s Circular no. J-
11013/6/2010-IA-II (Part) vide
dated 07/09/2017.
[Submit Current Status of
CCR conditions]
4 Status of submission of half Not Applicable -
yearly returns to concern
authorities and acknowledged
copies thereof. [Ensure you
are regularlysubmitting the
same]
5 Self-compliance report of Not Applicable -
EC conditions with all pages
signed and stamped by PP.
[If CCR not available due to
COVID-19 Lockdown
situation]
6 Copy of Consent to Operate Not Applicable -
(CTO/CC&A) obtained along
 with self-compliance report.
[All pages signed and
stamped by PP.]
7 Details of Improvement Not Applicable -
notice, Show- cause notice,
Notice of direction,
Directions, Closure
direction etc. issued by the
GPCB to the existing unit in
last 3 years. Details in
tabular format comprise
issues, actions taken and
current status.
[If no any actions by GPCB,
submit an undertaking as
below]

8 Details of Public -
Complaints(If any)
[If no public complaints,
submit an undertaking as
below]

9 Details of litigation pending No litigation is pending before -

any court of law against the
before any court of Law
Project .
against the Project (If any)
[If no litigation pending,
submit an undertaking as
below]
10 Undertaking on letter head covering following points:
1. There is no court case pending against the project.
2. There are no notices/directions/closures from the GPCB to unit u/s 5 of the
Environment (Protection) Act, 1986 and the Water (Prevention and Control of
Pollution) act, 1974 and the Air (Prevention and Control of Pollution) act, 1981
since last 3 years.
3. There are no any public complaints against unit.
6. Salient features of the project including Water, Air and Hazardous waste management:
Sr. no. Particulars Details
A Total cost of Proposed Project 875
(Rs in lakhs):

Break-up of proposed project Cost:

Cost of Plant and Machineries

(Rs in lakhs) 325

Cost of Construction
200
(Rs in lakhs)

Environment protection measures

100
(Rs in lakhs)

Details of Environmental Management Plan As below:

(EMP)

Existing Additional Existing Additional

Environment
Capital Capital Recurring Recurring
Issue/ Component
Cost of Cost of Cost of Cost of
Component
EMP EMP EMP EMP
Cost of TSDF
& Co-
10
processing 5 lakhs 14 lakhs 0.36 lakhs
lakhs
membership
letter.
Construction
of Hazardous 0.5 0.5
10 lakhs 2 lakhs
Hazardous waste waste storage lakhs lakhs
yard
generation & disposal
Cost for
TSDF 0 0 14 lakhs 3.16 lakhs
disposal
Cost for Co-
processing/
0 0 28 lakhs 3.6 lakhs
incineration
disposal
 Construction
cost of ETP, 26 lakhs 7 lakhs 0 0
Effluent generation and STP & MEE
treatment Treatment
cost of 0 0 100 100
effluent/ year

Cost of stack
4 lakhs 0 0 0
installation

Cost of
12 lakhs 0 0.1 lakh 0
scrubber
Details of Air Emission
0.1 0.1
Cost of LDAR 5 lakhs 5 lakhs
lakh lakh
Cost of
maintenance
0 0 6 lakhs 0
of APCM
System
Cost of tree 0 3 lakhs 0 0.1
Plantation plantation lakh

Cost of 0 0 0 0.1 lakh

maintenance

Cost of
Monitoring of monitoring of 3 lakhs 2 lakh 0 2 lakh
Environmental parameters various
environmental
parameters
Cost of PPE & 0.5. 0.5 0.1 0.1
Antidote lakhs lakhs lakh lakh

Imparting 0.25 0.25 0 0

safety training lakhs lakhs
to employees
every 6
months
Medical 0.25 0.10 0.25 0.25 lakhs
examination lakhs lakhs lakhs
of employees
Cost of fire 0.1 0.1 0 0
fighting lakhs lakhs
equipment's
Insurance of 0 0 10 lakhs 1 lakh
employees

Safety 1 lakh 1 lakh 0.1 0.1

measures for lakh lakh
Hazardous
 Operation-
like
Chlorination &
Bromination
Total 72.10 25.95 189.15 334.97
lakhs Lakhs lakhs lakhs

Details of CER as per OM dated 01/05/2018 As below:

As per OM no. 22-65/2017 on dated 01/05/2018 regarding “Corporate Environment

Responsibility” (CER), brownfield projects have to contribute 1% of the Additional Capital
Investment, the company will contribute Rs 15.25 Lakhs as funds for CER activities.
Component As per Norms Allocation
CER 875000 900000

Activities to be carried out under CER:

CER Activities Year Fund (Rs.)
1 Water recharging structures 2022-23 3.00 lakhs

2 Contribution in organization of medical health camps 2022-23 2.00 lakhs

3 Contribution in developing solar roof tops in nearby 2020-21 4 lakhs

village residential areas.

Total Rs 9.00 lakhs

Apart from the above amount every year about 9 lakhs will be spent for the
above said three purposes continuously for next 4 years.

B Total Plot area 5583.87

( sq. meter)
Brief note on Area adequacy in line to proposed project activities:

Total plot area of the unit Bodal chemicals limited plot No D-2 CH/401 & 402/2 is about
5571.21 square meters which is adequate.
Green belt area 2233.54(40%)
( sq. meter)

C Employment generation 20

D Water
i Source of Water Supply GIDC Dahej
(GIDC Bore well, Surface water, Tanker supply
etc...)

Status of permission from the concern authority. Will be applied

Ii Water consumption (KLD)

 Brief Note on worst case scenario for water consumption:
Worst case for water consumption is from product no. 3 to 9.

-
Summary of Proposed Remarks
water KLD
requirement
50 -
Total water
requirement for
the project (A)
Quantity to be 0.0 -
recycled (B)
Total fresh 50 -
water
requirement (C)

In case of no reuse/recycle of waste water, Give brief note on

justification as why no reuse/recycle.
As it is a Active Pharmaceutical ingredient and its intermediate
manufacturing unit, the product quality standards are very high. The purity
required as per the pharmacopeia is more than 99.5%.If the treated effluent
is recycle in the process there is every possibility of microbes and organics
entering the API and its ingredients.

Iii Waste water generation (KLD)

Brief Note on worst case scenario for waste water generation(Qualitative and
Quantitative):
The worst case scenario will be when API’s namely Prasugel,Losartan Potassium and
Probencid will be manufactured.
The concentrated stream about 5 kl/day will be generated of COD about 76000 mg/l and
TDS about 2,29000 mg/l. This effluent will be segregated at source itself. It will be collected
in the newly proposed 5 kl storage tank. The concentrated effluent will either then be sent
to BEIL CMEE Dahej or evaporated in house.

Brief justification in case of no process effluent generation or no industrial effluent

generation or no high concentration effluent generation from proposed project
(Whichever is applicable).
Not applicable
Iv Treatment facility within premises with capacity
[In-house ETP (Primary, Secondary, Tertiary), MEE, Stripper, Spray Dryer,
STP etc.
The high COD and high TDS streams will be segregated at source. Out of the total
quantity of 29 kl/day of effluent about 4 kl/day of effluent will be high COD and high TDS.
This stream will be directly collected and sent to BEIL CMEE at Dahej or will be
evaporated in inhouse MEE/MVR Plant.The 25 kld low COD and low TDS streams will be
taken to Primary and secondary ETP and tertiary ETP units and after treatment will be
discharges into GIDC drain after meeting with disposal norms.

PROCESS DESCRIPTION: ETP (EFFLUENT TREATMENT PLANT)

The details of ETP are as under.
All non-toxic and biodegradable streams of wastewater will be collected in treated in
collection cum equalization tank. Then it will be taken to flash mixer where lime, ferrous
sulphate. alum and Polyelectrolyte will be done. The effluent will then be taken to filter
press .The sludge will be separated and disposed to TSDF and the supernatant will be
given secondary treatment by taking to primary clarifier, Aeration tank and secondary
clarifier. The secondary sludge will also be disposed to TSDF. After passing through
Pressure sand filter and activated carbon filter the treated effluent will be collected in
Treated wastewater Holding tank from where it will be finally discharged to GIDC drain.
Treatment scheme including segregation at source. (Give Characteristics of
each stream i.e. COD, BOD, TDS etc.) In case of stream segregation,
Separate ETP (ETP-1, ETP-2….) for each stream shall be proposed.
 As above

EXPECTED CHARACTERISTICS OF WASTEWATER:

EXPECTED CHARACTERISTICS OF WASTEWATER BEFORE &

AFTER TREATMENT: 5 KLD
Sr. No. Parameter Characteristics
Untreated Primary Treated
1. pH >10.5 8.0
2. TDS (mg/L) 132260 145500
3. COD (mg/L) 80500 68350
4. BOD3 (mg/L) 32910 27,340

Note: (In case of CETP discharge) :

Management of waste water keeping in view direction under section 18
(1) (b) of the Water (Prevention and Control of Pollution) act, 1974 issuedby
CPCB regarding compliance of CETP.
Not applicable
 Brief note on adequacy of ZLD (In case of Zero Liquid Discharge):
Not Applicable.

V Mode of Disposal & Final meeting point

Mode of disposal: GIDC Drain,CMEE or inhouse MEE
Final meeting point: Existing Gulf of Khambhat Proposed Gulf of khambhat.

Domestic: STP and gardening

Industrial: GIDC underground drain,CMEE

or inhouse MEE

VI In case of Common facility (CF) like CETP, Common Spray dryer, Common
MEE, CHWIF etc.
Name of Common facility (CF)(For waste water treatment)

CMEE BEIL Dahej

VII Simplified water balance diagram with reuse / recycle of waste water

WATER BALANCE
In kl/day
VIII Reuse/Recycle details (KLD) with feasibility.
[Source of reuse & application area]
Total reuse:0 KLD
-
Source of waste Application Characteristics of Remarks
water for reuse area with waste water to be regarding
with quantity in quantity in reused (COD, BOD, feasibility
KLD (From KLD (Where it TDS etc.) to reuse i.e.
where it is is used)
coming)
-- -- -- --
E Air
I Brief Note on fuel based heat energy requirement and worst case
scenario thereof:
Not applicable
Flue gas emission details
No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH,
Kcal/hr, MT/hr, KVA etc.
II Process gas i.e. Type of pollutant gases (SO2, HCl, NH3, Cl2, NOxetc.)
Note:

Details of gaseous raw materials used in proposed project -

Chlorine gas will be used for a few Products and there will be maximum 4
tonners at the site weighing 900 kg each total will be 3600 kg and all the safety
measures as well as PESO license will be obtained as per cylinder rules and
norms.

Estimation of process gas emission (Product wise and Total)

Requirement of the scrubbing media (KL per Day) considering solubility

(Product wise and Total)
Assumed Water
Quantity
Quantity of required to
% of of bleed
Sr. No. Emissions Gaseous scrub
solution liquors
Emissions pollutants
(KL/Day)
(MT/Day) (KL/Day)
1 HBr 0.05 0.206 25 0.103
3.4
2 HCl 1.026 2.39 30

Total 1.076 2.596 55 3.503

Yearly generation of all bleed liquors (MT/KL per Annum) as mentioned

above and its sound management in HW matrix.

Sr.No Type of bleed Quantity in End use

liquor MT/KL PER
Annum
1 Hydrogen Bromide 55.40 Collection, storage,
(HBr) transportation and
disposal by selling to
 actual users authorized
by GPCB and obtained
2 Hydrogen chloride 500 permission under rule 9
(Hcl) of Hazardous waste
rules 2016
III Fugitive emission details with its mitigation measures:

Fugitive emissions will be mainly in the form of volatile organic compounds

and acid fumes.

For control and mitigation of the same following steps will be taken

All the reactions and processes will be carried out in the closed reactors with
maintenance of required temperature and pressure.
The working area will be periodically monitored for presence of fugitive
emissions and it will be ensured that they are well with in prescribed permissible
limits.
The industry will adopt closed material feeding system for centrifuge, layer
separation, filtration and distillation.
The unit will ensure that there are minimum joints, flanges and valves and there
are no leakages from the same as it will be a material loss.
Further details are provided in LDAR Column in the Environment Management
plan.

F Hazardous Waste
(As per the Hazardous and Other Wastes (Management and Transboundary
Movement) Rules 2016.
I Hazardous waste Details
 -
II Membership details of TSDF, CHWIF etc. CMEE and TSDF
BEIL
(For HW management)

III Details of Non-Hazardous waste & its disposal(MSW Fly ash about 400
MT/yr.
and others)
Sold to cement
manufacturers or
GPCB approved brick
manufacturer`
G Solvent management, VOC emissions etc
I Types of solvents, Details of Solvent recovery, % recovery, reuse of
recovered Solvents etc. (Details in Table Format)

Solvent details

Types of solvents, Details of Solvent loss, % recovery

Sr.N Product Solvent Fres Solve Recover Recov

o. h nt ed ery %
solve loss solvent
nt TPM TPM
TPM
1 Ambroxol Hcl Methanol 135 3.75 131.25 97
Acetone 150 4.5 145.50 97

2 Acebrophyllin DMF 22.5 1.5 21.0 93

Toluene 26.25 0.75 25.5 96

3 Montelukast Toluene 8.0 0.2 7.8 97

sodium
Methanol 5.0 0.25 4.75 95

4 Ornidazole Methanol 225 7 218 96

Acetone 150 5 145 96

5 Benfotiamine Hcl Toluene 108 3.6 104.4 96

6 Tolperison Hcl IPA 2.5 0.625 1.875 75
Toluene 18.75 0.75 18 96

7 Acotiamide IPA 11.25 1.5 9.75 87

8 Alcaftadine Toluene 12.5 1 11.5 92

9 Apremilast Acetone 10 0.5 9.5 95

IPA 10 0.625 9.375 94

10 Atomoxetine HCl Methanol 15 1 14 93

Acetone 12.5 1.25 11.25 90

11 Brimonidine Methanol 6 0.8 5.2 87

Tartrate
Toluene 4 0.2 3.8 95
Acetone 4 0.3 3.7 92.5

12 Melitracin HCl N Butanol 2 0.15 1.85 92.5

13 Celecoxib Acetone 21 3.5 17.5 83

Toluene 21 2.8 18.2 87

14 Pazopanib N butanol 7.5 0.75 6.75 90

15 Keterolac Methanol 30 2 28 93
Acetone 85 5 80 94

16 Dimethyl fumarate Methanol 67.59 13.44 54.15 80

17 Doxophylline Methanol 17.5 2 15.5 88

Toluene 11.5 1.5 10 87

18 Glimepride Acetone 22.5 1 21.5 94

19 Mebavarine Methanol 22.75 2.6 20.15 88

IPA 26 3.25 22.75 87.5
Acetone 22.75 1.625 21.125 93

20 Probenecid Toluene 7.5 1.25 21.25 94

21 Clonidine N butanol 20 1.5 18.5 92.5

22 Pregabalin Ethyl 25 3 22 88
acetate

23 Prasugel Methanol 10 0.75 9.25 92.5

TEA 0.5 0 0.5 100

24 chlorohexidine Toluene 20 0.75 19.25 96

25 Docusate sodium Methanol 1 0.7 0.93 93

 Toluene 1.2 0.06 1.14 95

26 Diclofenac N butanol 22.50 0.9 21.60 96

Potassium
Methanol 78.75 4.5 74.25 94

27 Dextromethaphar Ethyl 18.5 5 82.5 94

m acetate

28 Losartan Methanol 12.5 2 10.5 84

potassium
Acetone 14.5 1.5 13 90

29 Cetrimide N butanol 87.5 5 82.5 94

30 Aripiprazole Xylene 2.5 0.1 2.4 96

IPA 2.5 0.15 2.35 94

31 Vitamin A Toluene 5 0.4 4.6 92

32 Telmisartan Toluene 37.5 1.5 36 96

33 Valsartan N butanol 22.5 2.25 20.25 90

1 3,5 dibromo 2- Toluene 72 3 69 96

amino
benzaldehyde
Methanol 60 3.6 56.4 94

2 acyfyllin DMF 100 20 80 80

3 2-methyl-2- Toluene 50 4.5 45.5 91

phenylpropionic
acid
4 2-phenoxy Toluene 75 0.8 74.2 99
nitrobenzene

5 2,3 dimethyl Methanol 12.5 0.3 12.2 98

aniline

6 7-(2-2 Dimethoxy Toluene 43.55 0.26 43.29 99

Theophylline

7 4-chloro-2-amino Methanol 60 7.5 52.5 87.5

phenol

8 1-methyl-3-propyl- Methanol 80 4 76 95
pyrazole-5-
carboxamide
9 4-(3- Nitrobenz 50 4 46 92
methoxyphenyl)- ene
3-methyl-4-
Oxobutanic acid

10 n-(4- Toluene 76 0.8 75.2 99

chlorobenzoyl)-
tyramine

11 N-methyl-1- Methanol 20 2 18 90
naphthalene
methyl
amine hydrochlori
de

12 N-ethyl-1-(4- Toluene 60 4 56 93
methoxyphenyl)
propan-2-amine
Methanol 40 6 34 85

13 3-chloro-4- TBME 60 6 54 90
methoxybenzylami
ne

14 4'- Toluene 50 14 36 72
methylpropiophen
one

15 4-amino-2-(2- IPA 200 8 192 96

(methylsulfonyl)-1-
phenylethyl)isoind
oline-1,3-dione

16 2-(4-chloro-2- Methanol 52 1.2 50.8 98

nitrophenylamino)
benzoic acid
Toluene 76 0.8 75.2 99

17 5-bromo 6-amino Methanol 56 2 54 96

quinoxaline

18 Ortho toluene Toluene 120 12 108 90

butyl nitrile
II Brief Note on LDAR proposed: As mentioned in Environment
Management Plan
Boilin
%
g Vapor Input Outpu %
Solvent Loss Recover
Point Pressur (MT) t (MT) Loss
(0C) y
Methanol 64.7 16.9 706.34 662.55 43.79 93.80 6.2
Acetone 56.1 30.93 280 270.53 9.5 96.60 3.4
Toluene 110.6 30.89 359 349.05 9.95 97.23 2.77
DMF 153 0.3 122.5 101 21.5 82.45 17.55
N Butanol 116 5 hpa 130 122.6 7.4 94.35 5.69
Nitrobenze 210.3 0.15 50 46 4 92 8
ne mmHg
260
TBME 54 60 54 6 90 10
mbar
Xylene 145 882 Pa 2.5 2.4 0.1 96 4
Total -- -- 1710.3 1608.1 102.2 94 6
7 3 4

III VOC emission sources and its mitigation measures

In API and its intermediates units VOC air emissions are from reactor vents,
manholes, material loading and unloading, acid gases (halogen acids, sulphur
dioxide, nitrous oxides) fugitive emissions, from pumps, sample collections,
valves, tanks.It mitigation measures are detailed in the column of LDAR in the
Environment management plan submitted along with.

IV Justification of Reuse of solvent:

Major benefits of solvent recovery and reuse of solvent are
Significantly reduces purchase of expensive replacement solvents.
Cost of hazardous waste disposal is reduced.
Reduced inventory requirement of expensive solvents.
Makes the project economically viable.
Increases overall plant efficiency and profitability.
Name of Solvent Total requirement Total quantity of
solvent recovered
Methanol 706.34 662.55
Acetone 280 270.53
Toluene 359 349.05
DMF 122.5 101
N Butanol 130 122.6
Nitrobenzene 50 46
TBME 60 54
 Xylene 2.5 2.4
Total 1710.37 1608.13

H SAFETY details

I Details regarding storage of Hazardous chemicals (For tank storages

only)

Storage details Name of major Hazardous Remarks

chemicals
Storage tanks (if any) 1HCL 1 X 10 KL

2 Acetic acid 1 x 10 kl
---
3 Caustic soda lye 1 x 30 kl

Drums 1 Acetone 25 x 200 = 5MT The solvent

drums are
2 Toluene 25 x 200 = 5 MT stored in a
closed
3 Methanol 25 x 200 = 5 MT solvent room
of area 48.14
4 Nitrobenzene 20 x 200 = 4 square
MT meters.
Phosphoric acid 8 x 200 = 1.6 Solvents are
MT supplied only
during day
5 Xylene 2 x 200 = 0.4 MT time that is
general
6 Di methyl formamide 20 x shitt.In the
200= 4 MT shed FLP
type lighting
Tetra ethyl amine 6 x 200 = is provided
1.2MT with proper
ventilation
Tetra butyl Methyl ether 4 x and materials
200 = 0.8 MT are stored
according to
their
compatibility
on pallets.

4 Chlorine 900 kgs tonners 4 x Separate

900 = 3.6 MT area
provided with
Tonner
chlorine hood
and charging
attached to
 scrubber with
SCBA set
provide at
site .

Applicability of PESO :
Company will take PESO permission after getting EC, If any expansion in
hazardous chemical is done ,if applicable.

II Process safety details : (If applicable)

Bromination Process:

. A full-face or half-mask respirator with ammonia or sodium ash chemical

cartridges, NIOSH approved pressure-demand self-contained breathing
apparatus or pressure hose, and masks with egress bottles will be used while
handling bromine. All respiratory equipment will be carefully maintained and
stored in accordance with the manufacturer’s instructions.

Chlorination

The chlorine utilized in the chlorination will have a detection system. The traces
of HCL and CL2 from the Process during plant shutdowns, upsets, and product
changeovers will be removed in the Alkali scrubbers. CL2 Gas detection and fire
protection systems Periodic inspection and maintenance system the reactors not
in operation at atmospheric temperature will be provided with glass wool lagging
in containing the heat; motors and other rotating equipment machines will be
provided with suitable safety guards.
III Details of Fire Load Calculation:

Fire load calculations as per GFR-66A

1Name and address of the factory: Bodal Chemicals Plot No D-2 CH -401 &
402/2 Dahej II GIDC Estate Dahej Tal:Vagra Distric Bharuch
Sr.No Particulars Details
.
1 Name and address of the Bodal Chemicals Plot No D-2
factory CH -401 & 402/3 Dahej II
GIDC Estate Dahej
Tal:Vagra District Bharuch

2 Phone Number
3 Name of occupier and address Hemanshu shah, Incharge
Ground floor Inshita Park
Adajan Road Surat 395009

4 Total floor of the factory 3 floors

5 Details of combustible area (in sq.meters}

(a) Total area in square 8000

meters of all floors
including galleries in all
buildings of the factory.
(b) The total area in square 200
meters of all floors and
galleries including open
spaces in which
combustible materials are
handled or stored.
(c) The total area in square 0.00
meters of all floors over 15
meters above ground
level.
(d) The total area in square 0.00
meters of all floors of all
buildings other than those
of fire resisting
construction
6 Water required in LPM
8200/20 = 421 fire load
A+B+C+D which is less than 550
____________
20
7 Total requirement of water for 2 421 x 120 = 50,520 liters
hours (based on area in
Sr.No.6)
 8 Current water storage capacity
for fire hydrant Proposed underground tank
ground water tank= 120 kl
Underground tank+ Overhead Proposed overhead tank = 5
tank kl x 2 = 10 kl

9 In case of fire, arrangement for water to be used in fire fighting

(1) Is fire hydrant line No

available? If yes give
dimension of pipe
(2) Which type of GIDC Pipe line
arrangements are
available for supply water
on ground or upper floor
i.e pipeline and its
diameter (cm).Give detail.
(3) Are fire water pump No, Micro unit
available or not ? Give
detail.
(4) Generator/electric Generator of 250 kva will be
motor/oil engine available provided
to operate pump.
(5) Flow rate of water Not applicable
(liters/minute)
10 If the value of Sr.No.6 is more Not Applicable
than 550 then requirement of
trailer pump is applicable. If it is
applicable then what is the
arrangement for the same. Give
details
11 How many extinguishers are 46
required?

12 Current availability of 0
extinguishers
13 How many fire extinguishers are Adequate
necessary (minimum 5 kg
capacity)

Incase of fire it will be “class B fire” that is fire from inflammable liquids
like oil, petroleum products, solvents.
 IV Details of Occupational Health Centre: Dahej
-

7. Details of Environmental Consultant:[If any]

Sr. Particulars Details

no.
i Name of the Consultant Maps Enviro
ii Contact no. and e-mail ID of the 9879657547
Consultant [email protected]
iii Accreditation for the categories and --
Validity
iv Any other details
--

Name & Designation of the Applicant:

Stamp &Signature of
ApplicantDate: 28-
12-2021