PSR-...

- 24DC/ESD/4X1/30

Safety relay for emergency stop, safety door and

light grid monitoring with adjustable delay time

Data sheet
103840_en_02 © PHOENIX CONTACT 2014-04-29

1 Description
The PSR-ESD-30 safety relay can be used for emergency Features
stop and light grid/safety door monitoring as well as in safety
– Emergency stop, safety door and light grid monitoring
circuits according to DIN EN 60204-1.
– Suitable up to category 4, PL e (EN ISO 13849-1),
With this switching device, circuits are interrupted in a SILCL 3 (EN 62061)
safety-oriented manner. Single-channel or two-channel
– Single-channel or two-channel wiring with cross-circuit
control is available, either with an automatic or a manual
detection
start circuit. A connected reset button (connected to S33/
S34) is monitored. – Two undelayed and two off-delay enable contacts
Depending on the external wiring, up to category 4, PL e ac- – Delay time can be progressively preset (0.1 s ... 30 s)
cording to EN ISO 13849-1 or SILCL 3 according to – Automatic or manual start circuit
EN 62061 can be achieved. – Choice of screw or spring-cage terminal blocks
The safety relay has two enabling current paths that drop
out without delay according to stop category 0. Two other
enabling current paths drop out with a delay in compliance
with stop category 1.

WARNING: Risk of electric shock

Observe the safety instructions in the corresponding section!

Make sure you always use the latest documentation.

It can be downloaded from the product at phoenixcontact.net/products.

This data sheet is valid for all products listed on the following pages.
 PSR-...- 24DC/ESD/4X1/30

2 Table of contents
1 Description .............................................................................................................................. 1
2 Table of contents ..................................................................................................................... 2
3 Ordering data .......................................................................................................................... 3
4 Technical data ......................................................................................................................... 3
5 Basic circuit diagram ............................................................................................................... 5
6 Derating................................................................................................................................... 5
7 Safety notes............................................................................................................................. 6
8 Operating and indication elements .......................................................................................... 7
8.1 Connection assignment ......................................................................................................... 7
8.2 LED status indicators ............................................................................................................ 8

9 Configuration ........................................................................................................................... 9
9.1 Setting the delay time ........................................................................................................... 9
9.2 Protection against manipulation ............................................................................................... 9

10 Timing Diagrams ................................................................................................................... 10

10.1 Configuring the time delay ................................................................................................... 10
10.2 Manually monitored reset, S34 .............................................................................................. 10
10.3 Automatic reset, S35 .......................................................................................................... 10

11 Operating modes ................................................................................................................... 11

11.1 Two-channel with cross-circuit monitoring via clock outputs ......................................................... 11
11.2 Two-channel with cross-circuit monitoring via external clock signals ............................................... 11
11.3 Two-channel without cross-circuit monitoring............................................................................ 12
11.4 Single-channel without cross-circuit monitoring ......................................................................... 12
11.5 Automatic start circuit ......................................................................................................... 12
11.6 Manual start circuit ............................................................................................................. 12

12 Application examples ............................................................................................................ 13

12.1 Two-channel emergency stop circuit with monitored reset button ................................................... 13
12.2 Two-channel light grid monitoring (cross-circuit detection by light grid) with monitored reset button ........ 13
12.3 Two-channel safety door monitoring with cross-circuit detection and monitored contact extension, with
monitored reset button ......................................................................................................... 13

13 Cable lengths ........................................................................................................................ 14

14 Proof test ............................................................................................................................... 14

103840_en_02 PHOENIX CONTACT 2

 PSR-...- 24DC/ESD/4X1/30

3 Ordering data

Description Type Order No. Pcs. / Pkt.

Safety relay for emergency stop and safety door monitoring up to SIL 3 or PSR-SCP- 24DC/ESD/4X1/30 2981800 1
Cat.4, PL e according to EN ISO 13849, automatic or manual activation, 2
N/O contacts dropout delayed from 0.1 s to 30 s, plug-in screw connection
terminal blocks
Safety relay for emergency stop and safety door monitoring up to SIL 3 or PSR-SPP- 24DC/ESD/4X1/30 2981813 1
Cat.4, PL e according to EN ISO 13849, automatic or manual activation, 2
N/O contacts dropout delayed from 0.1 s to 30 s, plug-in spring-cage con-
nection terminal blocks

Documentation Type Order No. Pcs. / Pkt.

User manual, English, for applications for PSR safety relay UM EN SAFETY RELAY APPLICA- 2888712 1
TION

4 Technical data

Input data
Nominal input voltage UN 24 V DC
Input voltage range (factor) 0.85 ... 1.1
Typical input current 75 mA DC
Voltage at input/start and feedback circuit approx. 24 V DC
Max. permissible overall conductor resistance 500 Ω (Input and reset circuit at UN)
(Input and reset circuit at UN)
Typical response time 150 ms (Monitored/manual and auto-start)
Typical release time 20 ms (undelayed contacts)
Delay time range 0.1 s ... 30 s ±40 % (K3, K4 adjustable)
Recovery time 330 ms (Restart)
Operating voltage display Green LED
Status display LED K1/K2 and K3(t)/K4(t), green
Protective circuit Suppressor diode, 33 V DC

Output data
Contact type 2 undelayed enabling current paths
2 enabling current paths delayed
Contact material AgSnO2
Minimum switching voltage 15 V AC/DC
Maximum switching voltage 250 V AC/DC
Limiting continuous current 6 A (N/O contact)
Maximum inrush current 6A
Inrush current, minimum 25 mA
Sq. Total current 120 A2 (see to derating)
Interrupting rating (ohmic load) max. 144 W (24 V DC, τ = 0 ms)
288 W (48 V DC, τ = 0 ms)
90 W (110 V DC, τ = 0 ms)
88 W (220 V DC, τ = 0 ms)
1500 VA (250 V AC, τ = 0 ms)
Maximum interrupting rating (inductive load) 42 W (24 V DC, τ = 40 ms)
33 W (48 V DC, τ = 40 ms)
25 W (110 V DC, τ = 40 ms)
23 W (220 V DC, τ = 40 ms)
Switching capacity min. 0.4 W
Mechanical service life Approx. 107 cycles

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 PSR-...- 24DC/ESD/4X1/30

Output data
Switching capacity (360/h cycles) (on request)
Switching capacity (3600/h cycles) 3 A (24 V (DC13))
3 A (230 V (AC15))
Output fuse 10 A gL/gG NEOZED (N/O contact)

General data
Relay type Electromechanically forcibly guided, dust-proof relay.
Nominal operating mode 100% operating factor
Degree of protection IP20
Min. degree of protection of inst. location IP54
Mounting position any
Air and creepage distances between the power circuits DIN EN 60947-1
Rated surge voltage / insulation 4 kV / basic insulation

Dimensions Screw connection Spring-cage connection

WxHxD 22.5 x 99 x 114.5 mm 22.5 x 112 x 114.5 mm

Connection data Screw connection Spring-cage connection

Conductor cross section, solid 0.2 mm² ... 2.5 mm² 0.2 mm² ... 1.5 mm²
Conductor cross section, stranded 0.2 mm² ... 2.5 mm² 0.2 mm² ... 1.5 mm²
Conductor cross section AWG/kcmil 24 ... 12 24 ... 16
Stripping length 7 mm 8 mm

Ambient conditions
Ambient temperature (operation) -20 °C ... 45 °C
Ambient temperature (storage/transport) -40 °C ... 70 °C
Max. permissible relative humidity (operation) 75 %
Max. permissible humidity (storage/transport) 75 %

Certification / Approvals
Approvals (

Safety data
Stop category according to IEC 60204 0 ,1

Safety parameters for IEC 61508 - High demand

SIL 3
PFHd 1.80 x 10-9
Diagnostic coverage (DC) 99 %
MTTFd 63311 Years
Demand rate < 12 Months
Proof test interval 240 Months
Duration of use 240 Months
Demand rate < 12 Months

The specifications apply assuming the following calculation basis

dop 365.25 Days
hop 24 h
tCycle 3600 s

103840_en_02 PHOENIX CONTACT 4

 PSR-...- 24DC/ESD/4X1/30

Safety characteristic data according to EN ISO 13849

Category 4
Performance level e
DCavg 99 %
MTTFd 124.23 Years
CCF Passed
Duration of use 240 Months
B10d 400000 (at 3 A AC15 DC13)
dop 365.25 Days
hop 24 h
tCycle 3600 s

5 Basic circuit diagram 6 Derating

A1 S11 S12 13 23 37 47

ITH [A ]
2
120

2
=
= K1 100
Logic 80
K2
60
K3 40
20
K4
0
0 5 10 15 20 25 30 35 40 45 50

A2 S34 S35 S21 S22 14 24 38 48 Ambient temperature [°C]

Figure 1 Block diagram Figure 2 Derating curve

Key:

Designation Explanation
A1/A2 Safety relay input voltage
S11/S12 Safety sensor/switch 1 input circuit
S21/S22 Safety sensor/switch 2 input circuit
S34/S35 Start circuit
13/14 Undelayed enabling current path 1
23/24 Undelayed enabling current path 2
37/38 Delayed enabling current path 1
47/48 Delayed enabling current path 2

103840_en_02 PHOENIX CONTACT 5

 PSR-...- 24DC/ESD/4X1/30

7 Safety notes NOTE: Risk of damage to equipment due

to noise emissions
WARNING: Risk of electric shock When operating relay modules the operator
During operation, parts of electrical switching must meet the requirements for noise emis-
devices carry hazardous voltages. sion for electrical and electronic equipment
(EN 61000-6-4) on the contact side and, if re-
Before working on the switching device, dis- quired, take appropriate measures.
connect the power.
Please observe the safety regulations of elec- NOTE: Electronics may be damaged when
trical engineering and industrial safety and lia- overloaded
bility associations!
Take measures outside the device to limit
Disregarding these safety regulations may re-
transient surge voltages to the respective val-
sult in death, serious personal injury or dam-
ue for surge voltage category II.
age to equipment.
Startup, mounting, modifications, and up-
grades should only be carried out by a skilled
electrical engineer!

WARNING: Risk of automatic machine re-

start!
For emergency stop applications, the ma-
chine must be prevented from restarting auto-
matically by a higher-level control system.
Protective covers must not be removed when
operating electrical switching devices.

WARNING: Danger due to faulty devices!

The devices may be damaged following an er-
ror and correct operation can no longer be en-
sured.
In the event of an error, replace the device im-
mediately.
Repairs to the device, especially if the hous-
ing must be opened, may only be carried out
by the manufacturer or authorized persons.
Otherwise the warranty is invalidated.

NOTE: Risk of damage to equipment due

to incorrect installation
For reliable operation, the safety relay must
be installed in housing protected from dust
and humidity (IP54).
Carry out wiring according to the application.
Refer to the “Application examples” section
for this.

103840_en_02 PHOENIX CONTACT 6

 PSR-...- 24DC/ESD/4X1/30

8 Operating and indication elements

8.1 Connection assignment

11 11
6 9 10 2 10 3
9
7 7 6

S
11
S
A

12
1

S
S

21
11

35

S
S

S
S

22
11

35
12

34
8

S
8

12
A

34
21

A
S
0

21

2
-3

22
D

S
0
P

-3

22
S

o
-E

P
w

S
R

o
5

-E
S

w 01
P

R
r

A
< ,5

e <0,1,5

2
0,

P
0 1
1

r
K

3
1/

K
K

10

3
1/
2

5
20
K

10
30
3(

20
K
t)

30
3(
/K

t)
4(
13

/K
t)

4(
13

t)
14
37

14
37
4
38

23

38

23
12
24
47

12

24
47
48

48
13
APPROVALS

APPROVALS
14
23
24
2 3
PSR-SCP- 24DC/ESD/4X1/30

PSR-SPP- 24DC/ESD/4X1/30
Order No.: 29 81 80 0

Order No.: 29 81 81 3
37
38
47
48

Serial No.
Serial No.

13 23
13 23

14 24
14 24

37 47
37 47

38 48
38 48

1 1
Figure 3 PSR-SCP-24DC/ESD/4X1/30 Figure 4 PSR-SPP-24DC/ESD/4X1/30

Key:

Designation Explanation
1 Metal lock for mounting on the DIN rail
2 COMBICON plug-in screw terminal
blocks
3 COMBICON plug-in spring-cage terminal
blocks
4 13/14, 23/24 - undelayed enabling current
paths
5 37/38, 47/48 - delayed enabling current
paths
6 LED status indicator, green - Power
7 LED status indicator, green - K1/K2
8 LED status indicator, green - K3(t)/K4(t)
9 S11, S12, S21, S22 – input circuits
10 S34, S35 - start circuits
11 A1, A2 - supply voltage connection
12 Rotary switch, delay time 0.1s...30s

103840_en_02 PHOENIX CONTACT 7

 PSR-...- 24DC/ESD/4X1/30

8.2 LED status indicators

PWR LED K1/K2 LED K3(t)/K4(t) Meaning Measure/remedy in the event of an error
LED
ON OFF OFF Ready to operate Safety relay is ready to operate
ON ON ON Operating Safety relay is active. The enabling current paths are
closed.
Flashes 0.2 s OFF OFF Internal error Safety relay is faulty. Replace the safety relay.
Flashes 1 s OFF OFF External error Check the wiring and the operating voltage supply. In
the case of a manual reset: Check for
Flashes 1 s Flashes 1 s OFF Configuration errors An error occurred during configuration. Check the wir-
ing and operation. Then carry out configuration again
in accordance with Section 9.
Flashes 1 s Flashes 1 s Flashes 1 s Configuration re- Rotary switch has been modified. Carry out configura-
quired tion again in accordance with Section 9.

For additional diagnostic descriptions, please

refer to Section 7 of the application manual for
PSR safety relays.

103840_en_02 PHOENIX CONTACT 8

 PSR-...- 24DC/ESD/4X1/30

9 Configuration 9.2 Protection against manipulation

Once the time has been set, the rotary switch can be pro-
Once configuration is complete, close the four tected against manipulation by covering with the label pro-
enable current paths and the Power, K1/K2 vided.
and K3(t)/K4(t) LEDS are illuminated.

S
12
S
S

34
10

S
S

33
11

S
S

35
11
S
12
To configure the safety relay, proceed as follows:

P
-3

o
w
D

er
S
-E
R
S
P

K
1 Disconnect the safety relay from the supply voltage.

1/
K
2
K
3(
t)
/K
4(
13

t)
37

14

A
2 Set the delay time (1 s ... 30 s) at the rotary switch.

1
38

S
23

11

35
47

S
24

S
12

34
48

A
21

2
3 Restore the power supply.

S
22
0
-3
D

P
S

o
w
-E

er
R
S
P

< ,5
0,
0 1
4 Close the emergency stop circuits.

1
K

3
1/

5
K
2
K

20 0
3(

3
t)
/K
4(
13
5 In the case of a manual start: press the reset button.

t)
14
37
38

23
24
47
6 Automatic start circuit: wait for the configured delay

48
13

APPROVALS
14
time until the enabling current paths are closed and the 23
24
Power LED lights up.

PS
7 Manual start circuit: wait for the configured delay time

Or
and press the reset button until the enabling current Figure 5 Applying the label
paths are closed and the Power LED lights up.

WARNING: Danger due to incorrect delay

time!
Check the set delay time following installation.

9.1 Setting the delay time

The delay time is set progressively between 0.1 s and 30 s
via the rotary switch in the upper housing part.

If the rotary switch is modified during opera-

tion, the safety relay switches to configuration
mode and the LEDs flash. The safety relay is
only ready for operation again once the supply
voltage has been switched off and on again
and configuration has been carried out.

103840_en_02 PHOENIX CONTACT 9

 PSR-...- 24DC/ESD/4X1/30

10 Timing Diagrams 10.3 Automatic reset, S35

10.1 Configuring the time delay S35 – automatic reset

Configuring the TD time delay Power

Power
S 12 / S 22
Rotary switch

S 35
S12 / S22

S34
K1 / K2
S35

K1 / K2 2s K3 / K4 TD

K3 / K4 TD 1s Normal operation
Configuration with automatic starting
Figure 8 Automatic reset

Figure 6 Configuring the time delay

10.2 Manually monitored reset, S34

S34 – Manually monitored reset

Power

S12 / S22

S 34

K1 / K2

K3 / K4 T D

Normal operation

Figure 7 Manually monitored reset

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 PSR-...- 24DC/ESD/4X1/30

11 Operating modes
Safe-SPS/PLC
API-Safe
11.1 Two-channel with cross-circuit monitoring via
clock outputs
If digital inputs S12 and S22 are controlled with the output
signal of digital outputs S11 and S21, the emergency stop
circuits are monitored for cross circuits by the safety relay.
S11 S12 S21 S22
After the safety function has been triggered by
the opening of an emergency stop circuit,
Figure 11 Cross-circuit monitoring via external clock sig-
both emergency stop circuits must be opened
nals
once at the same time before it is possible to
reset the enabling current paths.
Permitted signal form for light grid, safe PLC, and API
If this condition is not met, the device signals safe
an external error.
The following figure shows the permitted signal forms for ex-
ternal clock signals at inputs S12 and S22.
The following applies to the high signal:
– The blanking intervals must not exceed 1 ms.
– The time between the blanking intervals must be no less
than 10 ms.
S11 S12 S21 S22 The following applies to the low signal:
– The pulses must not exceed 1 ms.
– The time between two pulses must be no less than
Figure 9 Cross-circuit monitoring 10 ms.

Signal form of the clock outputs

The following figure shows the signal form of clock outputs High
S11 and S22.
To ensure correct function of the application, the signals
must not be smoothed too greatly by the capacitive and in-
ductive behavior of the cable.
Low
S11

10 ms 1 ms
S21

3 ms 7 ms Figure 12 Permitted signal form for light grid, safe PLC,

Figure 10 Signal form of the clock outputs and API safe

11.2 Two-channel with cross-circuit monitoring via

external clock signals
If digital inputs S12 and S22 are controlled with the output
signals of a safe PLC or API safe, the emergency stop cir-
cuits are monitored for cross circuits by the external clock
signals.

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 PSR-...- 24DC/ESD/4X1/30

11.3 Two-channel without cross-circuit monitoring

As an option, the two digital inputs S12 and S22 can be ac-
tivated with a static 24 V DC signal. However, cross-circuit
monitoring will no longer be available. K5 ext.
24V 24V
24V K6 ext.

A1 S35 S34 A2 A1 S35 S34 A2

S11 S12 S21 S22

Figure 15 Automatic start circuit

Figure 13 Two-channel without cross-circuit monitoring
11.6 Manual start circuit
11.4 Single-channel without cross-circuit Connect S34 to A1 via a button or an enabling contact or use
monitoring a PLC output for control.
Digital inputs S12 and S22 can be connected via a 24 V con- Monitoring of input S34 prevents the enabling current paths
nection from closing in the following situations:
This application is not “single-fault tolerant” • Digital input S34 at HIGH level when switching on the
power supply.
24V
• Digital input S34 does not switch to LOW level on de-
mand and before the set delay time has elapsed.
• Digital input S34 at HIGH level when closing the emer-
gency stop circuits.
• Manual and automatic start circuit simultaneously at
S11 S12 S21 S22 HIGH level.

Figure 14 Single-channel without cross-circuit detection

11.5 Automatic start circuit K5 ext.

Connect S35 to A1. The enabling current paths close auto- 24V 24V
K6 ext.
matically when the power supply is switched on with closed
emergency stop circuits.
A1 S35 S34 A2 A1 S35 S34 A2

After the emergency stop, the enabling cur-

rent paths close automatically when the emer-
gency stop circuits are closed. This also
applies if the emergency stop circuits are Figure 16 Manual start circuit
closed before the delay time has elapsed.

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 PSR-...- 24DC/ESD/4X1/30

12 Application examples 12.3 Two-channel safety door monitoring with

cross-circuit detection and monitored contact
12.1 Two-channel emergency stop circuit with extension, with monitored reset button
monitored reset button L+ L1 L2 L3
(L1)

L+ L1 L2 L3
(L1)
Safety door

S1
Emergency
stop

S1

A1 S11 S12 S21 S22 <0,1 13 23 37 47 K5

(Clock) ( ) (Clock) ( ) 0,5
1
K5 3
A1 S11
(Clock)
S12
( )
S21
(Clock)
S22
( )
<0,1
0,5
13 23 37 47 PSR-ESD-30 5
1 ( ) ( ) 10
3 20
PSR-ESD-30 5 A2 S34 S35 30 14 24 38 48 K6
( ) ( ) 10
20 K6
A2 S34 S35 30 14 24 38 48
S2
Reset
S2
Reset

K5
K5 K5
K6
M
K6 K6
Brake

K7 K5 K6 K7
M
M
(N)
M
(N)
Figure 19 Two-channel safety door monitoring
Figure 17 Two-channel emergency stop circuit

12.2 Two-channel light grid monitoring (cross-

circuit detection by light grid) with monitored
reset button
L+ L1 L2 L3
(L1)

Light grid
Receiver

Transmitter

OSSD 1 OSSD 2

A1 S 11 S 12 S 21 S 22 <0,1 13 23 37 47
(Clock) ( ) (Clock) ( ) 0,5 K5
1
3
PSR-ESD-30 5
( ) ( ) 10
20
A2 S 34 S 35 30 14 24 38 48
K6

S2
Reset

K5 K5

K6
K6
M

M
(N)

Figure 18 Two-channel light grid monitoring

103840_en_02 PHOENIX CONTACT 13

 PSR-...- 24DC/ESD/4X1/30

13 Cable lengths 14 Proof test

For applications which use clock outputs S11 and S21, the For high demand applications according to IEC 61508 and
cables may have an overall length of up to 500 m (per chan- EN 62061, the proof test interval corresponds to the switch-
nel). ing device's duration of use (see Technical Data section).
If no clock outputs are used, the maximum cable length can Replace the switching device once the period of use has ex-
be calculated using the total permissible resistance pired.
(500 ohms).

Path maximum cable Cable resistance

length
A1 -> S34 1 km 500 Ω
A1 -> S35
S11 -> S12 500 m 500 Ω
S21 -> S22 without external
wiring
S21 -> S22 > 500 m
wiring with an ex-
ternal resistance
of 1 kOhm from
S11 to A2 and
from S21 to A2.
A1 -> S12 1 km 500 Ω
A1 -> S22

The aforementioned values are intended as a guide.

Depending on the wiring and installation of the cable, differ-
ent lengths can be achieved.

103840_en_02 PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany 14

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