PLATE & FRAME HEAT EXCHANGER (GASKETED)

(Document No : B861-000-EX-MR-6001)

Page 1 of 145
 Click on the Document Title to go to that section of the document

Table of Contents
Document Number Rev. Document Title Page
Number
B861-000-EX-MR- C PLATE & FRAME HEAT EXCHANGER (GASKETED) 3
6001
B861-80-42-LL-6001 A LIST OF ATTACHMENTS 8
B861-80-42-TCL- A TECHNICAL COMPLIANCE STATEMENT 11
6001
B861-80-42-SS-6001 A SCOPE OF WORK AND SUPPLY FOR PLATE & FRAME HEAT 13
EXCHANGERS (GASKETTED)
B861-80-42-SP-6001 A JOB SPECIFICATION FOR PLATE & FRAME HEAT 15
EXCHANGERS (GASKETTED)
B861-700-80-45-SP- B HTD - JOB SPECIFICATIONS 23
0001
B861-000-06-42- 0 JOB SPECIFICATION FOR SURFACE PREPARATION AND 26
PLS-01 PROTECTIVE COATING
B861-000-06-43-IL- 0 JOB SPECIFICATION FOR INSULATION OF PIPING AND 69
S001 EQUIPMENT
B861-000-16-54-DB- 0 SITE SPECIFIC SEISMIC SPECTRA FOR KLL DABHOL 89
0001
B861-000-6-42-VDR- 0 VENDOR DATA REQUIREMENTS FOR PROTECTIVE 93
PLS0001 COATINGS-B861-000-EX-MR-6001
B861-000-80-42- A VENDOR DATA REQUIREMENTS 95
VDR-6001
B861-700-02-42-DS- 3 ETHYLENE GLYCOL WATER (EGW) - METHANOL WATER 98
1401 (MW) (NOTE-7)
B861-02-42-700- A EGW - MW PLATE HEAT EXCHANGER, 700-EP-1001 A 102
1111
B861-02-42-700- A EGW - MW PLATE HEAT EXCHANGER, 700-EP-1001 B 103
1112
B861-02-42-700- A EGW - MW PLATE HEAT EXCHANGER, 700-EP-1001 C 104
1113
B861-02-42-700- A EGW - MW PLATE HEAT EXCHANGER, 700-EP-1001 D 105
1114
B861-02-42-700- A EGW - MW PLATE HEAT EXCHANGER, 700-EP-1001 E 106
1115
6-15-0008 5 Standard specification for plate type heat exchangers 107
6-78-0001 2 Specification For Quality Management System Requirements 116
From Bidders
6-78-0003 2 Specification for Documentation Requirement from Suppliers 123
6-81-0144 2 ITP for plate type heat exchangers (PHE) 134
7-15-0016 6 Earthing lug (shell & tube exchangers) 140
7-15-0017 5 Name plate (shell & tube exchangers) 141
7-12-0038 1 Allowable nozzle loads 142

Page 2 of 145
 Project : Engineering Procurement Construction Management Requisition No.
(EPCM) Services for Ambient Air Heating System at KLL B861-000-EX-MR-6001
Rev. C

Client : KONKAN LNG - SITE OFFICE Page 1 of 5

Material Requisition (Top Sheet)

Item Description : HEAT EXCHANGER (PLATES-GASKETTED)

Item Code : 01CH Destination : As per Commercial Documents
Item Category : I Delivery Period : As per Commercial Documents

Requisition Number (Always quote this Number given below as reference)

B861 000 EX MR 6001 C 12/07/2024 80 42

Job No. Unit/ Main Doc. Sr. No. Rev. Date Divn. Dept.
Area Cost Code
Originator
Centre

Notes :

1. This sheet is a record of all the Revisions of this Requisition.

2. Vendor shall note the item category and shall submit his offer in line with the requirements included in
attached 'Instructions to Vendors'.
3. The nature of the Revision is briefly stated in the 'Details' column below, the Requisition in its entirety shall
be considered for contractual purposes.

Rev. Date Prepared By Checked By Approved By Details

A 01/05/2024 Patel Ronakkumar Pankaj Kumar Prasad Tarun Kumar ISSUED FOR BIDS
Rameshbhai
B 08/05/2024 Patel Ronakkumar Pankaj Kumar Prasad Tarun Kumar ISSUED FOR BIDS
Rameshbhai
C 12/07/2024 Patel Ronakkumar Pankaj Kumar Prasad Tarun Kumar ISSUED FOR BIDS
Rameshbhai

This is a system generated approved document and does not require signature.

Print Date : 7/12/2024 5:23:02PM

Format No. : EIL-1641-515 Rev. 1 Copyright EIL - All rights reserved

Page 3 of 145
 Project : Engineering Procurement Construction Management Requisition No.
(EPCM) Services for Ambient Air Heating System at KLL B861-000-EX-MR-6001
Rev. C

Client : KONKAN LNG - SITE OFFICE Page 2 of 5

Sr. No. Tag No./Item Code/ Description Quantity Delivery

[ID.No.] Location
01.00 Supply of Gasketted Type Plate & Frame
exchangers in accordance with PDS, spec., drgs,
codes, std specifications etc. The scope shall
include following as a minimum :Thermal (including
hydraulic) & mechanical design, detailed engineering
including preparation of datasheets, mechanical
fabrication drg, etc. procurement of all materials
and bought out components, Supply of all
materials, fabrication, assembly at shop, stage wise
& final inspection by TPIA (NOTE-1), testing,
NDT,PWHT (if required),Hydrotesting,
Cleanin,Pickling & Passivation, surface
preparation, primer application and finish painting
(final coat i.e. erection/field paint), insulation,
packing seaworthy packing with N2 purging &
forwarding, Statutory approvals, Supply of
mandatory & commissioning spares, special tools
required for maintenance & operation, if any. all
cleats, wherever required. Performance, design,
material & workmanship guarantees, Complete
documentationany, other item required for safe &
smooth operation

► 01.001 A1 700-EP-1001 A ETHYLENE GLYCOL WATER (EGW) - 1 Nos

METHANOL WATER (MW)

► 01.002 A1 700-EP-1001 B ETHYLENE GLYCOL WATER (EGW) - 1 Nos

METHANOL WATER (MW)

► 01.003 A1 700-EP-1001 C ETHYLENE GLYCOL WATER (EGW) - 1 Nos

METHANOL WATER (MW)

► 01.004 A1 700-EP-1001 D ETHYLENE GLYCOL WATER (EGW) - 1 Nos

METHANOL WATER (MW)

► 01.005 A1 700-EP-1001 E ETHYLENE GLYCOL WATER (EGW) - 1 Nos

METHANOL WATER (MW)

02.00 Deleted

03.00 Transportation from Vendors work/ shop to site

for the following as per Commercial documents &
enclosed specifications.

► 03.001 A1 {03}700-EP-1001 A For Item SL. No. 01.001 1 No

► 03.002 A1 {03}700-EP-1001 B For Item SL. No. 01.002 1 No

► 03.003 A1 {03}700-EP-1001 C For Item SL. No. 01.003 1 No

► 03.004 A1 {03}700-EP-1001 D For Item SL. No. 01.004 1 No

► 03.005 A1 {03}700-EP-1001 E For Item SL. No. 01.005 1 No

04.00 Deleted

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Format No. : EIL-1641-515 Rev. 1 Copyright EIL - All rights reserved

Page 4 of 145
 Project : Engineering Procurement Construction Management Requisition No.
(EPCM) Services for Ambient Air Heating System at KLL B861-000-EX-MR-6001
Rev. C

Client : KONKAN LNG - SITE OFFICE Page 3 of 5

Sr. No. Tag No./Item Code/ Description Quantity Delivery

[ID.No.] Location
05.00 Two Years Operation and Maintenance Spares
05.001 Itemized price list for additional Two Years 1 Lot
Operation and Maintenance Spares (over and
above mandatory / commissioning spares), as
per vendor recommendation.

06.00 Deleted

07.00 Deleted

08.00 Deleted

09.00 Drawings and documents as per attached Vendor Lot

Data requirement for all supplies and services
covered above in Sr.Nos.1.00 to Sr.No.8.00

10.00 Deleted

11.00 Deleted

12.00 Deleted

13.00 Deleted

14.00 Deleted

15.00 Deleted

16.00 Deleted

17.00 Deleted

18.00 Deleted

19.00 Deleted

20.00 Deleted

21.00 Deleted

22.00 Deleted

23.00 Deleted

24.00 Deleted

25.00 Deleted

31.00 Deleted

32.00 Deleted

Print Date : 7/12/2024 5:23:02PM

Format No. : EIL-1641-515 Rev. 1 Copyright EIL - All rights reserved

Page 5 of 145
 Project : Engineering Procurement Construction Management Requisition No.
(EPCM) Services for Ambient Air Heating System at KLL B861-000-EX-MR-6001
Rev. C

Client : KONKAN LNG - SITE OFFICE Page 4 of 5

► Bidder shall quote prices in EIL Price Schedule except for Sr.No.09.00. Price for documentation is implied to
be included in the prices quoted against Sr.No. 01.00 to Sr.No. 32.00

Vendor to note that the numbers given in square '[]' and curly '{}' brackets are not for their use and meant for
store purpose only. Items shall be tagged as per main equipment Tag No. only.

Note:
Bidder to note that one fixed price is to be quoted for grouped items. The groups of items are identified by A1,
where A1 indicates one group and so on.
Grouped items shall not be split ordered.

Clause Related
Supply
1. COST OF THIRD PARTY INSPECTION SHALL BE CONSIDERED IN QUOTED PRICE BY
THE BIDDER.

Print Date : 7/12/2024 5:23:02PM

Format No. : EIL-1641-515 Rev. 1 Copyright EIL - All rights reserved

Page 6 of 145
 Project : Engineering Procurement Construction Management Requisition No.
(EPCM) Services for Ambient Air Heating System at KLL B861-000-EX-MR-6001
Rev. C

Client : KONKAN LNG - SITE OFFICE Page 5 of 5

List of Attachments
Sr. Document Title Document No. Revision
No. Rev. Rev. Rev. Rev.
Date Date Date Date
LIST OF ATTACHMENT
1. LIST OF ATTACHMENTS FOR B861-80-42-LL-6001 A
HEAT EXCHANGER 22/04/2024
(PLATES-GASKETTED)

Print Date : 7/12/2024 5:23:02PM

Format No. : EIL-1641-515 Rev. 1 Copyright EIL - All rights reserved

Page 7 of 145
 DOCUMENT No.
LIST OF ATTACHMENTS FOR
HEAT EXCHANGER (PLATES- B861-80-42-LL-6001
GASKETTED) Rev. A
Page 1 of 4

LIST OF ATTACHMENTS
FOR
HEAT EXCHANGER (PLATES-GASKETTED)

A 22/04/2024 ISSUED AS JOB SPECIFICATION RP RG TK

Rev. Prepared Checked Approved
Date Purpose
No by by by

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

Page 8 of 145
 DOCUMENT No.
LIST OF ATTACHMENTS FOR
HEAT EXCHANGER (PLATES- B861-80-42-LL-6001
GASKETTED) Rev. A
Page 2 of 4

S. No. Documents Title Documents No. Rev. Remarks

JOB SPECIFICATION
1. Technical Compliance Statement B861-80-42-TCL-6001 A
Scope of Work & Supply for PLATE & FRAME
2. B861-80-42-SS-6001 A
HEAT EXCHANGERS (GASKETTED)
Job Specification for PLATE & FRAME
3. B861-80-42-SP-6001 A
HEAT EXCHANGERS (GASKETTED)
4. HTD - JOB SPECIFICATIONS B861-700-80-45-SP-0001 B
Job specification for surface preparation and B861-000-06-42-PLS-01
5. 0
protective coating
JOB SPECIFICATION FOR INSULATION OF B861-000-06-43-IL-S001
6.
PIPING AND EQUIPMENT
0
Site Specific Seismic spectra B861-000-16-54-DB-
7. 0
0001

VENDOR DATA REQUIREMENTS

8. VENDOR DATA REQUIREMENTS FOR B861-000-6-42-VDR-PLS0001 0

PROTECTIVE COATINGS
9. Vendor Data Requirements B861-000-80-42-VDR-6001 A

DATASHEET/P&ID

10. PROCESS DATA SHEET FOR ETHYLENE GLYCOL B861-700-02-42-DS-1401 3

WATER (EGW) - METHANOL WATER (MW)
11. P&ID FOR EGW - MW PLATE HEAT B861-02-42-700-1111 A
EXCHANGER, 700-EP-1001 A

12. P&ID FOR EGW - MW PLATE HEAT B861-02-42-700-1112 A

EXCHANGER, 700-EP-1001 B

13. P&ID FOR EGW - MW PLATE HEAT B861-02-42-700-1113 A

EXCHANGER, 700-EP-1001 C

14. P&ID FOR EGW - MW PLATE HEAT B861-02-42-700-1114 A

EXCHANGER, 700-EP-1001 D

15. P&ID FOR EGW - MW PLATE HEAT B861-02-42-700-1115 A

EXCHANGER, 700-EP-1001 E

STANDARD SPECIFICATIONS
Standard specification for plate type heat 6-15-0008
16.
exchangers.
17. Specification for quality management system 6-78-0001
requirements from bidders
18. Specification for Documentation 6-78-0003
Requirement from Suppliers

STANDARD INSPECTION TEST PLAN

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Page 9 of 145
 DOCUMENT No.
LIST OF ATTACHMENTS FOR
HEAT EXCHANGER (PLATES- B861-80-42-LL-6001
GASKETTED) Rev. A
Page 3 of 4

19. ITP for plate type heat exchangers (PHE) 6-81-0144

STANDARDS

20. Earthing Lug 7-15-0016

21. Name plate for shell & tube heat exchanger 7-15-0017

22. Allowable nozzle loads 7-12-0038

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

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 DOCUMENT No.
TECHNICAL COMPLIANCE B861-80-42-TCL-6001
STATEMENT Rev.A
Page 1 of 2

TECHNICAL COMPLIANCE STATEMENT

A 08/04/2024 ISSUED FOR BIDS RP PKP TK

Rev. No Date Purpose Prepared By Checked By Approved By

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

Page 11 of 145
 DOCUMENT No.
TECHNICAL COMPLIANCE B861-80-42-TCL-6001
STATEMENT Rev.A
Page 2 of 2

TECHNICAL COMPLIANCE STATEMENT

(TO BE SIGNED BY VENDOR'S PRINCIPAL CORPORATE LEVEL SIGNATORY ON COMPANY LETTERHEAD)

I, ON BEHALF OF M/s CONFIRM THAT THE PROPOSAL OF --------------------------

--------------------------QUOTED BY M/s FOR EPCM Services for Ambient Air

Heating System at KLL PROJECT AT KLL LNG TERMINAL , ANJANWEL OF M/S

KONKAN LNG LIMITED AGAINST MATERIAL REQUISITION /TENDER/PACKAGE No. --------------

------------------------------------ IS IN TOTAL COMPLIANCE TO THE FOLLOWING

A. SCOPE OF SUPPLY AND WORK

B. PROCESS DATA SHEETS

C. BATTERY LIMIT/INTERFACE REQUIREMENTS

E. TECHNICAL AMENDMENT IF APPLICABLE

F. ANY OTHER DOCUMENT ATTACHED AS PART OF MR

AS WELL AS ALL THE TECHNICAL SPECIFICATION AND NO DEVIATION, VARIATION OR

RESERVATION WHATSOEVER HAS BEEN MENTIONED IN THE TECHNICAL OFFER. IT IS

FURTHER AGREED THAT THE TECHNICAL DETAILS FURNISHED IN OUR OFFER WILL BE

REVIEWED BY EIL/KLL DURING DETAILED ENGINEERING STAGE AFTER ORDER AND ANY

CHANGE REQUIRED TO MEET THE REQUIREMENTS OF ENQUIRY SCOPE AND SPECIFICATION

INCLUDING AMENDMENT(S) (IF ANY) WILL BE INCORPORATED BY US WITHOUT ANY PRICE

AND TIME IMPLICATION.

(SIGNATURE WITH SEAL)

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Page 12 of 145
 SCOPE OF WORK AND DOCUMENT No.
SUPPLY FOR PLATE & B861-80-42-SS-6001
FRAME HEAT EXCHANGERS REV A
(GASKETTED) Page 1 of 2

SCOPE OF WORK AND SUPPLY

FOR

PLATE & FRAME HEAT EXCHANGERS

(GASKETTED)

A 08/04/2024 ISSUED WITH BIDS RP PKP TK

Rev.No Date Purpose Prepared by Checked by Approved by

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

Page 13 of 145
 SCOPE OF WORK AND DOCUMENT No.
SUPPLY FOR PLATE &FRAME B861-80-42-SS-6001
HEAT EXCHANGERS REV A
(GASKETTED) Page 2 of 2

SCOPE OF WORK AND SUPPLY

Bidder’s scope of work and supply shall include the following:

 Thermal (including hydraulic) design

 Mechanical design (including Calculation of loadings data for civil design of
Foundation and Technological structures).
 Detailed engineering including preparation of mechanical datasheets / Fabrication
drawing, etc.
 Supply of all materials.
 Manufacture, procurement of all materials and bought out components, fabrication,
assembly, stage-wise & final inspection, NDT, PWHT (if required), testing, Chemical
cleaning including passivation, surface preparation, primer application and finish
painting (final coat i.e. erection/field paint), insulation, sea worthy packing and
forwarding, transportation to site etc.
 Statutory approvals, if any.
 Supply of following Mandatory spares (For Nozzles with Blind Flange):
Gaskets - 400%
Bolting - 20% (Minimum 4 Studs and 8 Nuts per Nozzle)
 Supply of commissioning spares (recommended by bidder).
 Vendor shall submit recommended list of spare parts for first two years of normal
operation & maintenance (Separate item wise quote) & provide the same if required
by Client
 Supply of special tools & tackles like Ratchet type spanner, torque wrench, bolt
tensioner etc. as per specifications or as recommended by bidder, if any
 Vendor to provide specific maintenance instructions.
 Insulation, Piping & structural cleats, wherever required.
 Supply of Insulating material, fire proofing materials wherever required.
 Vendor shall supply all first fill consumables required for equipment during
commissioning and performance guarantee test runs.
 Performance, Design, Material &Workmanship guarantees.
 Complete documentation including as built dossier, operating & periodic maintenance
manual, QAP etc.
 Any other requirement specified in requisition/ job specifications or required for safe
& smooth operation of the equipment.
 Any other item required for safe & smooth operation.

EQUIPMENT SCHEDULE

QUANTITY
SL.NO ITEM NO.
NO.OF UNITS
1. 700-EP-1001 A/B/C/D/E FIVE

NOTES:
1. The submission of prices by vendor shall be construed to mean that he has confirmed
compliance with all technical specification of the corresponding item (s).

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Page 14 of 145
 DOCUMENT No.
JOB SPECIFICATION FOR B861-80-42-SP-6001
PLATE & FRAME HEAT Rev. A
EXCHANGERS (GASKETTED)
Page 1 of 8

JOB SPECIFICATION FOR

PLATE & FRAME
HEAT EXCHANGERS (GASKETTED)

A 08/04/2024 ISSUED FOR BIDS RP PKP TK

Rev. No Date Purpose Prepared by Checked by Approved by

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

Page 15 of 145
 DOCUMENT No.
JOB SPECIFICATION FOR B861-80-42-SP-6001
PLATE & FRAME HEAT Rev. A
EXCHANGERS (GASKETTED)
Page 2 of 8

1.0 SCOPE

1.1 This specification covers the supply of the Plate & Frame heat exchangers
(Gasketted-type) in accordance with Process Data Sheets, this specification, Codes,
standard specifications etc. listed in requisition. Scope of work and supply shall be
as per Doc. No.B861-80-42-SS-6001.
The requirement specified here are supplementary requirement over and above EIL
standard specification for plate type heat exchanger 6-15-0008.

2.0 GENERAL

2.1 Codes (In addition to those specified in spec. # 6-15-0008)

ASME Section II
ASME Section V

All Codes referred to in various general specifications & EIL Spec # 6-15-0008, and
not included above, also form a part of this specification; latest editions apply.

2.2 Deviations

Bidder shall note that this is a ZERO DEVIATION bid, therefore Licensor’s/EIL
specifications shall be complied with by vendor in totality. No deviations shall be
permitted from licensor’s/EIL specifications. Any comments or requirements
stipulated by licensor/EIL during the vendor document review based on their
experience and as per the requirements of requisition shall be binding on the Vendor
without any extra cost and time.

2.3 Conflict

In case of conflict between this specification and other specifications, Codes and
data sheets, most stringent requirements shall apply. Same shall be referred to
EIL/Owner for clarification and the decision of EIL/ Owner shall be final & binding on
Vendor, without any cost & delivery implications. Generally the order of precedence
shall be as follows:

a) Statutory requirements, if any

b) Process datasheet
c) Job specification
d) EIL Specifications
e) Codes and standards specified.

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 DOCUMENT No.
JOB SPECIFICATION FOR B861-80-42-SP-6001
PLATE & FRAME HEAT Rev. A
EXCHANGERS (GASKETTED)
Page 3 of 8

2.4 Safety

It is the intent of Owner that operational hazards are reduced to a minimum. Vendor
shall use sound engineering judgment to complete an installation that will perform
the required process function without compromising this aspect.

2.5 Vendor Documentation

2.5.1 Master document index

Master document index with submission date must be submitted within 15 days after
award of contract. Following order of submission of documents must be adhered to:

i) Master document index with schedule of submissions.

ii) Thermal data sheet
iii) Mechanical design calculations
iv) Mechanical Data sheets/drawings.

2.5.2 Mechanical Data sheets

Vendor shall prepare Mechanical Data sheets, which includes the following basic
features as a minimum:

i) Design Data
ii) Complete dimensions; size, location & orientation of nozzles, support details,
etc.
iii) Material of construction of all components along with their sizes and thickness
iv) Any specific feature, requirements relating to the equipment.

EIL/Owner shall review these data sheets. Comments, if any, shall be complied with.
EIL’s review/ approval of Vendor’s documents shall not relieve the Vendor of his
responsibilities to supply equipment as per requisition.

All drawings/documents submitted to EIL shall be legible and of good quality.

Illegible drawings/documents shall be returned back without EIL review and any
delay in approval of such drawings/documents shall be to Vendor’s account.

3.0 OTHER REQUIREMENTS

3.1 Wind, seismic and Anchor bolt design shall be as follows:

a) Seismic load
Seismic forces shall be based on the recommendations of seismic design basis
document EIL Doc. No. B861-000-16-54-DB-0001. (ISSUED AS GUIDE)
attached with requisition.

b) Wind load
Wind loads shall generally be as per IS: 875. The basic wind speed of the site
is taken as 47(HOLD) m/s.

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 DOCUMENT No.
JOB SPECIFICATION FOR B861-80-42-SP-6001
PLATE & FRAME HEAT Rev. A
EXCHANGERS (GASKETTED)
Page 4 of 8

Values of coefficients shall be as:

Drag coefficient for cylindrical vessels shall be 0.7 minimum.

Drag coefficient for spherical vessel shall be 0.6 minimum.
Risk Coefficient k1 : 1
Terrain Factor k2 : Category 3 For units and 2 For offsite
Topography Factor k3 : 1
A contingency factor of 1.1 shall be applied to wind pressure.

c) Anchor bolt design

 Material of anchor bolts/nuts: IS 2062 Fe 250 Grade B (Mild steel)

 Grade of concrete is M30 for foundations and superstructure conforming to

IS:456:2000
Permissible bearing Stress in concrete is 12 N/mm2 (Limit state) for M30.

 Maximum Permissible stresses in mild steel bolts of property class 4.6

(IS:1367-1967) shall be:

Axial Tension 120 N/mm2

Shear 80 N/mm2

 Min. Anchor bolt size shall be M24 (anchor bolt size specified is exclusive of
corrosion allowance).

 1 mm corrosion allowance shall be considered on the anchor bolts.

d) Foundation Loads

All parameters required for design of foundation such as wind shear and
moment at base, seismic shear and moment at base, anchor bolt size and
numbers, location, erection weight, operating weight, hydro test weight etc.
shall be furnished by vendor.

3.5 Refer clause 5.1.7 of spec. 6-15-0008, cold rolled 2B finished plates shall be used.

3.6 SS plates shall be of SA240 specification.

3.7 Design shall be such that separation of plates doesn’t occur due to deposition of
hard scales at inlet ports.

3.5 Nozzle connections shall be WNRF type, projected as indicated in the bottom
picture of Fig 5 of API-667. Nozzles shall be set in type connections. All
process nozzles connected to piping shall be designed for the nozzle loads
indicated in the document 7-12-0038 (instead of loads specified in API-667)
Loads specified in this specification are tentative, which shall be treated as
minimum design loads. But final calculated loads shall be passed on to the
vendor for designing the nozzles. If actual nozzle loads exceed the above
values, the same will be communicated to the successful bidder after the
placement of an order for compliance without cost & delivery implications.

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 DOCUMENT No.
JOB SPECIFICATION FOR B861-80-42-SP-6001
PLATE & FRAME HEAT Rev. A
EXCHANGERS (GASKETTED)
Page 5 of 8

Local load analysis of process nozzles and nozzle junction shall be carried out
as per WRC 107 and WRC 297 or Nozzle PRO (FEM analysis) if required.

3.6 If torquing of bolts is required, the vendor shall provide torquing procedures.

3.7 Vendor shall be responsible for the compatibility of gasket material & glue, selected
for specified fluids and design conditions.

3.8 The vendor shall state the anticipated life of the proposed gaskets in the specified
service and in storage. Special requirements for gasket storage to maintain gasket
shelf-life shall be specified.

3.9 Clause no. 4.1.7 & 4.2.2 of specification no. 6-15-0008 shall be ignored.MOC shall
be as per PDS. Nozzle / Flange material shall be the same as that of frame material
i.e. CS. All the material shall be of ASME specification.

3.10 Please refer to Clause 7.7.1 of API 667 Part 1/ISO15547-1, connections shall be
bolted and shall be of flanged design. However, Flanges shall be weld neck forged
flanges. Other types of flanges are not acceptable.

3.11 The port/Nozzle size shall be equal to / nearest to the connection size given in EIL
Process Data Sheets. Where the port/Nozzle size is not equal to the connection
size, vendor shall provide extended type of nozzles with reducer & flange.

3.12 Vendor to ignore the spares indicated in Clause No. 6.1 & 6.2 of EIL spec 6-15-
0008.

3.13 In addition to clause no. 4.5.1 of specification 6-15-0008, SS or higher alloy T-

section can also be bolted to the upper carrying bar.

3.14 In addition to clause no. 4.5.2 of specification 6-15-0008, the lower carrying bar can
also be bolted to the fixed cover and carrying bar support column.

3.15 The nozzles shall be flanged and projected type with a provision of a flanged 1-1/2"
connection on each nozzle blinded with studs nuts and gaskets. Vendor to ignore
clause no. 4.8.1 of EIL Std. spec. 6-15-0008.

3.16 Exchanger shall be provided with vent and drain connection as per P&ID / PDS. If
not shown in P&ID / PDS; Separate vent and drain will not be provided if vented /
drained by process/other nozzles. Exchangers shall be provided with vent and drain
connection of 40 NB nozzle with blind flange and for clad exchangers, minimum size
of vent and drain nozzle connection shall be 50 NB LWN.

3.17 Heat exchanger fabrication drawings shall be submitted to the licensor for review.
Any comment from the licensor shall be taken care by vendor without any cost &
delivery implication.
3.18 Personnel protection insulation (25 mm) is indicated in PDS to protect against hot
operating surfaces. Personnel protection through sheet application may be
accepted. The same shall be in the Vendor’s scope.

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PLATE & FRAME HEAT Rev. A
EXCHANGERS (GASKETTED)
Page 6 of 8

4.0 INSPECTION

All materials including those used for internals shall be procured with stage-wise
inspection.
Stage-wise and final inspection of equipment and its components shall be carried
out by following:

a. For Foreign Vendors: Stagewise & final inspection of the equipment including all
components and internals shall be carried out by third-party inspection agency.
Quoted price shall include for the same.
b. For indigenous Vendors: EIL shall be inspection agency for equipments and its
indigenous components. In case internals/forging/plates etc. are procured from
abroad, the inspection shall be carried out by third party inspection agency.
Quoted price shall include charges for the TPIA. Charges for EIL inspection to
be borne by the OWNER.
a. For indigenous Vendors: Stage wise & final inspection as per approved
QAP by TPIA. Final testing of the items shall be witnessed by EIL.QAP/ITP
shall be reviewed by vendor/TPIA and approved by EIL IRN/IC issued by
TPIA and to be endorsed by EIL. EIL reserves the right to carry out stage
wise inspection along with TPIA as and when required based on the
criticality of the equipment if decided during QAP/ITP approval stage. The
quoted price shall include charges for the TPIA. Charges for EIL Witness
(at final Inspection) are to be borne by the OWNER.
b. For acceptable Third-party inspection agencies (TPIA), refer to commercial
documents.
c. Virtual Monitoring for critical fabricated Equipment
"EIL / OWNER would review the actual job progress at place of
fabrication/Manufacturing shop as & when desired or on monthly basis.

Vendor shall have provisions for showing live feed of job status / Work in
progress at place of fabrication / shop floor for the ordered equipment by use of
high resolution cameras / helmet cameras or any suitable electronic device during
virtual progress review. Recording of the job status (in soft) shall be captured &
submitted to EIL / Owner after each review.
Vendor shall ensure that requisite facilities to show virtual job progress/ Work in
Progress are available at their manufacturing shop/place of fabrication and in
case these are not available same shall be installed within one month of award".

4.2 The Purchaser/EIL and Licensor also reserve the right to inspect the equipments at
any time during fabrication and at final stage before dispatch and witness the
testing.

4.3 During inspection, material certificates, shop test data, certificates for bought out
components and other relevant information shall be furnished and testing done as
required so as to ascertain that the specifications and quality is complied with.
Original mill test certificates for all raw materials for pressure parts to be submitted
to the inspection agency for acceptance. This supersedes para-2 of clause 8.2 of
standard spec. 6-15-0008.

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PLATE & FRAME HEAT Rev. A
EXCHANGERS (GASKETTED)
Page 7 of 8

4.4 Positive material identification (PMI) - Vendor shall ensure that all alloy steel and
stainless steel material are properly identified and finally check tested by a PMI
analyzer before dispatch of equipment as per EIL Specification 6-81-0001. Any
comments by EIL/Owner shall be complied-with without time & cost implication.

4.5 In addition to stamping, the specifications & manufactures symbol as specified in

ASME material specifications, on one of the ends the size of the stud shall be clearly
punch marked. Similarly the nuts shall have the size punch marked on one of the
faces. In case of tapped hole the size shall be punch marked near the hole without
disturbing the gasket seating area. Further for all alloy/SS metallurgy bolts & nuts
shall also be identified by distinct color marking at the stud end/bolt side face.

4.6 Vendor shall carry out various tests as per applicable codes/standards. Any or all
test including hydro test shall be witnessed at Purchaser’s option by its authorized
representative.

The presence of the authorized inspector shall not reduce the obligation of fabricator
to carry out his own tests and controls. Should any component and / or material be
found not in compliance with requirements specified, the authorized inspector shall
be entitled to reject them even if such non-compliance has not been evidenced in
course of inspection or tests.

5.0 PAINTING

All external surfaces, except gasket faces and machined surfaces, shall be primer
and finish painted. Surfaces to be painted shall be prepared for painting by removing
loose mill scale, rust, oil, grease and other films or substances harmful to the
adhesion of paint by an approved method such as shot blast cleaning.
Surface preparation, shop primer, and finish paint (Final coat i.e field/erection
paint) shall be done at Vendor shop only prior to dispatch of the equipment as
per enclosed painting/coating specification B861-000-06-42-PLS-01, attached
elsewhere in the requisition. Additionally; the Vendor shall supply touch-up
paint for repair at the site.

6.0 GUARANTEE

The Supplier shall be completely responsible for the compliance to Process Data
sheet, Specifications requirement, Code requirements, Mechanical & Thermal
design (including hydraulic), performance, detailing, fabrication, materials, and
workmanship of the exchangers as per the stipulations of the requisition and its
attachments. In this regard, it may be noted that review by Employer/PMC shall not
relieve the Supplier of his responsibility of meeting all requirements and ensuring
satisfactory performance of the equipment. Performance guarantee shall be as per
process datasheets enclosed with requisition Vendor shall upon notice from
purchaser make good at his own expense all defects found during the guarantee
period expeditiously. Guarantee period shall be as per GPC of Employer.

7.0 TRANSPORTATION

Equipment shall be transported to site in single piece.

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EXCHANGERS (GASKETTED)
Page 8 of 8

Transportation of equipment shall be governed by commercial documents/

conditions.

8.0 PROTECTION AND DISPATCH

After completion of all testing and inspection, the inside of complete equipment shall
be thoroughly drained and dried out. Equipment shall be completely dried by
passing air for sufficient time until no further increase in relative humidity of outgoing
air is observed. Dry out shall be done simultaneously on both Hot & Cold sides. After
drying, the equipment shall be purged and filled with dry N2 at 0.25 kg/cm2. The
equipment shall be provided with pressure gauge to monitor N2 pressure, and ½"
non-return valve. All threaded holes, other than tell-tale holes for testing, shall be
suitably protected with steel bar plugs. All nozzles not provided with blind flange
shall be provided with steel covers, temporary gaskets and bolts.

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 DOCUMENT No.
MR INPUT FOR PLATE HEAT B861-700-80-45-SP-0001
EXCHANGERS Rev. B
Page 1 of 3

ADDITIONAL REQUIREMENT

FOR
ETHYLENE GYCOL WATER-METHANOL WATER
EXCHANGER

ITEM NO: 700-EP-1001 A/B/C/D/E

(GASKETED PLATE HEAT EXCHANGER)

AMBIENT AIR HEATING SYSTEM

KLL, ANJANWEL

B 19.04.2024 ISSUED AS MR INPUT AS KMB SS

A 04.04.2024 ISSUED AS MR INPUT AS KMB SS

Rev. Prepared Checked Approved
Date Purpose
No by by by

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 DOCUMENT No.
MR INPUT FOR PLATE HEAT B861-700-80-45-SP-0001
EXCHANGERS Rev. B
Page 2 of 3

1. Vendor is required to carry out thermal design and supply plate heat exchangers for
Item No. 700-EP-1001 A/B/C/D/E, based on M/s EIL latest process datasheet doc.
no. B861-700-02-42-DS-1401.

2. The plate heat exchangers are to be sized for the fluid flow rates and heat duty, for
all the cases as specified in latest M/s EIL process data sheet.

3. Vendor to ensure area overdesign margin for fouling resistance as per API 667
(formerly API 662-1).

4. Data requirement from vendor:

4A). Data required along with offer:

i. Type of exchanger
ii. LMTD
iii. Overall clean and fouled heat transfer coefficient.
iv. Both side calculated pressure drops.
v. Plate size (width x thickness)
vi. No of plates.
vii. No. of channels for each side flow.
viii. Material of construction of plates with corrosion allowance
ix. Effective surface area (plane) per plate.
x. Chevron angle.

4B). Data required at post order stage:

4B.1) Vendor to submit completely filled in thermal data sheet for plate exchanger as
per API 662 Part-1. The thermal datasheet must be in line with latest process
datasheet and should include the following data on and above the data specified
in Process Data sheet
i. Type of exchanger
ii. LMTD
iii. Overall clean and fouled heat transfer coefficient.
iv. Both side calculated pressure drop
v. Plate size (width x thickness)
vi. No of plates.
vii. No. of channels for each side flow.
viii. Material of construction of plates with corrosion allowance
ix. Effective surface area (plane) per plate.
x. Chevron angle.
xi. Average velocity of hot & cold fluid between plates
xii. Vendor to note that calculated pressure drop at full fouled condition must
not exceed the maximum allowable pressure drop, as specified in process
datasheet.
xiii. Flow directions of hot and cold liquors (counter-current / co-current).
xiv. Schematic diagram showing in and out flows.
xv. All the notes specified in the process datasheet

4B.2) Thermal calculations sheets.

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EXCHANGERS Rev. B
Page 3 of 3

5. Performance Guarantee:

Vendor is required to guarantee the performance of the exchanger w.r.t. design heat
duty and pressure drop as per M/s EIL latest process datasheet doc. no. B861-700-
02-42-DS-1401.

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 JOB SPECIFICATION Document No.
B861-000-06-42-PLS-01
FOR SURFACE PREPARATION
Rev No. 0
AND PROTECTIVE COATING
PAGE 1 OF 40

JOB SPECIFICATION
FOR
SURFACE PREPARATION
AND PROTECTIVE COATING

0 16/04/24 Issued as Job Specification JATIN SAHIL SRIDHAR

Rev.
Date Purpose Prepared by Checked by Approved by
No

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AND PROTECTIVE COATING Rev No. 0

PAGE 2 OF 40

Abbreviations:

AS : Alloy Steel
ASTM : American Society for Testing and Materials
AWWA : American Water Works Association
CS : Carbon Steel
DFT : Dry Film Thickness
GI : Galvanized Iron
ID : Internal Diameter
ISO : International Organization for Standardization
LTCS : Low temperature Carbon Steel
MS : Mild Steel
MR : material requisition
NB : Nominal Bore
NA : Not applicable
OD : Outside Diameter
OSHA : Occupational Safety and Health Act
RCC : Reinforced Cement Concrete
RH : Relative humidity
SS : Stainless Steel
SOR : Schedule of Rate
SSPC : Steel Structure Painting Council
WFT : Wet Film Thickness

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 JOB SPECIFICATION Document No.
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AND PROTECTIVE COATING Rev No. 0

PAGE 3 OF 40

Sl. No. CONTENT PAGE NO.

1.0 General 4
2.0 Scope 4
3.0 Reference codes & standards 6
4.0 Equipment 9
5.0 Surface preparation, shop primer, coating application, repair and 9
documentation
6.0 Paint materials 16
7.0 Coating systems 23
8.0 Storage 30
9.0 Colour Code 31
10.0 Identification of vessels, piping 33
11.0 Quality control, inspection and testing 34
12.0 Guarantee 35
13.0 Qualification criteria of painting CONTRACTOR/Sub-CONTRACTOR 35

14.0 Qualification/acceptance criteria of paint coating system 36

15.0 Method of sampling & dispatch for laboratory testing 39
Annexure-1 40

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PAGE 4 OF 40

1.0 GENERAL

1.1 This technical specification shall be applicable for the work covered by the contract and
without prejudice to the provisions of various international codes of practice, standard
specifications etc. It is understood that the CONTRACTOR shall carry out the work in all
respects with the best quality of materials and workmanship and in accordance with the
best engineering practice and instructions of Engineer-In-Charge.

1.2 Wherever it is stated in the specification that a specific material is to be supplied or a

specific work is to be done, it shall be deemed that the same shall be supplied or carried
out by the CONTRACTOR. Any deviation from this standard without written deviation
permit from appropriate authority will result in rejection of the job.

1.3 This specification covers the requirement for protective coating for new construction.

1.4 The selected environmental classification for atmospheric environments is C5 (very high
durability), as specified in ISO 12944-2. This classification is designed for coastal
exposure and incorporates the requirements for industrial areas with aggressive
atmospheres.

2.0 SCOPE

2.1 Scope of work covered in the specification shall include, without being limited to, the
following:

This specification defines the requirements for surface preparation, selection and
application of primers and paints on external surfaces of equipment, vessels, machinery,
piping, ducts, steel structures, external & internal protection of storage tanks for all
services and chimneys, if any. The items listed in the heading of tables of paint systems
are indicative only. However, the CONTRACTOR is fully responsible for carrying out all
the necessary painting, coating and lining job on external and internal surfaces as per
the tender requirement.

2.2 Extent of work

2.2.1 The following surfaces and materials shall require shop, pre-erection and field painting:

- All un-insulated carbon steel and alloy steel equipment like vessels, columns, storage
tanks, exchangers, parts of boilers etc.

- All un-insulated carbon steel and low alloy plant and related piping, fittings and valves
(including painting of identification marks), furnace ducts and stacks.

- All insulated carbon steel, alloy steel and stainless steel parts of equipment, vessels,
boilers, chimneys, stacks, piping and steam piping and other insulated items present, if
any.

- All items contained in a package unit.

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PAGE 5 OF 40

- All structural steel work, pipes, structural steel supports, walkways, handrails, ladders,
platforms etc.
- Flare lines, external surfaces of MS chimney with or without refractory lining and
internal surfaces of MS chimney without refractory lining.

- Identification of colour bands on all piping, as required, including insulated aluminum

clad, galvanized, SS and nonferrous piping.

- Identification lettering/ numbering on all painted surfaces of equipment/piping insulated

aluminum clad, galvanized, SS and non-ferrous piping.

- Marking / identification signs on painted surfaces of equipment and piping including

hazardous service.

- Supply of all primers, paints and all other materials required for painting (other than
OWNER supplied materials)

- Application of pre-erection/fabrication and shop primer.

- Repair work of damaged pre-erection/ fabrication and shop primer and weld joints in
the field/site before and after erection.

- All CS piping, equipment, storage tanks and internal surfaces of RCC tanks in ETP
plant.

- Quality control, testing and inspection during all stages of work (surface preparation,
application of coating and testing of applied coating).

2.2.2 The following surfaces and materials shall not require painting in general. However, if
there is any specific requirement by the OWNER, the same shall be painted as per
the relevant specifications:

a. Un-insulated austenitic stainless steel.

b. Plastic and/or plastic coated materials.
c. Non-ferrous materials like aluminum, Ni alloys, galvanized steel.

In general Galvanized steel doesn’t require painting. However if painting is required due
to OWNERs instructions, contractual or for colour coding requirement then coating
system in Table 4.0 shall be followed.

2.3 Unless otherwise instructed, final paint coating (i.e. application of field primer,
intermediate and top coats) on pre-erection/ shop primed equipment shall be applied at
site, only after all welding, testing on systems are completed as well as after completion
of steam purging.

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PAGE 6 OF 40

3.0 REFERENCE CODES & STANDARDS

3.1 Without prejudice to the provision of clause 1.1 above and the detailed specifications of
the contract, latest editions of the following codes and standards are applicable for the
work covered by this contract:
International Organization for Standardization (ISO):

ISO 12944: Corrosion Protection of steel Structures by Protective Paint System

ISO 1461: Hot dip galvanized coatings on fabricated iron and steel articles —
Specifications and test methods.

ISO 8501-1/ SIS-05 59 00: Preparation of steel substrates before application of paints
and related products — Visual assessment of surface cleanliness— Part 1: Rust grades
and preparation grades of uncoated steel substrates and of steel substrates after overall
removal of previous coatings

ISO 8502-3: Preparation of steel substrates before application of paints and related
products -Tests for the assessment of surface cleanliness - Part 3: Assessment of dust
on steel surfaces prepared for painting (pressure-sensitive tape method)

ISO 8502-9: Preparation of steel substrates before application of paints and related
products — Tests for the assessment of surface cleanliness — Part 9: Field method for
the conductometric determination of water-soluble salts

ISO 2808: Paints and varnishes - Determination of film thickness

ISO 2811: Paints and varnishes — Determination of density\

National Association for Corrosion Engineer (NACE):

NACE RP 0287: Field Measurement of Surface Profile of Abrasive Blast-Cleaned Steel

Surfaces Using a Replica Tape

NACE SP 0198: Control of Corrosion under Thermal Insulation and Fireproofing

Materials

NACE SP 0188: Discontinuity (Holiday) Testing of New Protective Coatings on

Conductive Substrates

Steel Structures Painting Council (SSPC)

SSPC SP: surface preparation methods.

SSPC Painting manual Vol.1 Good Painting practices

SSPC Painting manual Vol.1 Systems & specification

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PAGE 7 OF 40

SSPC VIS 1: Guide and Reference Photographs for Steel Surfaces Prepared by Dry
Abrasive Blast Cleaning

SSPC AB1: Mineral and Slag Abrasives

SSPC PA 2: Measurement of Dry Paint Thickness with Magnetic Gauges

American Society for Testing and Materials (ASTM):

ASTM Volume 6.01: Paint - Tests for Chemical, Physical, and Optical Properties;
Appearance

ASTM Volume 6.03: Paint -- Pigments, Polymers, Resins, Naval Stores, Cellulosic
Esters, and Ink Vehicles

ASTM D6677-18: Standard Test Method for Evaluating Adhesion by Knife

ASTM D5894–16: Standard Practice for Cyclic Salt Fog/UV Exposure of Painted Metal,
(Alternating Exposures in a Fog/Dry Cabinet and a UV/Condensation Cabinet)

ASTM D870–15: Standard Practice for Testing Water Resistance of Coatings Using
Water Immersion

ASTM D2485–18: Standard Test Methods for Evaluating Coatings for High Temperature
Service

ASTM D2247–15: Standard Practice for Testing Water Resistance of Coatings in 100 %
Relative Humidity

ASTM D4417-21: Standard Test Methods for Field Measurement of Surface Profile of
Blast Cleaned Steel

ASTM D4541-22: Standard Test Method for Pull-Off Strength of Coatings Using Portable
Adhesion Testers

ASTM D4060-19: Standard Test Method for Abrasion Resistance of Organic Coatings by
the Taber Abraser

ASTM D4752-20: Standard Practice for Measuring MEK Resistance of Ethyl Silicate
(Inorganic) Zinc-Rich Primers by Solvent Rub

ASTM D638: Standard Test Method for Tensile Properties of Plastics

ASTM D4940-15: Standard Test Method for Conductimetric Analysis of Water Soluble
Ionic Contamination of Blast Cleaning Abrasives

ASTM D4285-83: Standard Test Method for Indicating Oil or Water in Compressed Air

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ASTM D543-21: Standard Practices for Evaluating the Resistance of Plastics to

Chemical Reagents

ASTM C868-02: Standard Test Method for Chemical Resistance of Protective Linings

ASTM G8-96: Standard Test Methods for Cathodic Disbonding of Pipeline Coatings

ASTM B117-19: Standard Practice for Operating Salt Spray (Fog) Apparatus

ASTM D1475-13: Standard Test Method for Density of Liquid Coatings, Inks, and
Related Products

ASTM D823–18: Standard Practices for Producing Films of Uniform Thickness of Paint,
Coatings and Related Products on Test Panels

ASTM D2369-10 (2015): Standard Test Method for Volatile Content of Coatings

ASTM D1640/D1640M-14(2018): Standard Test Methods for Drying, Curing, or Film

Formation of Organic Coatings

ASTM D522/D522M–17: Standard Test Methods for Mandrel Bend Test of Attached
Organic Coatings

ASTM D968–17: Standard Test Methods for Abrasion Resistance of Organic Coatings
by Falling Abrasive

ASTM D1044–13: Standard Test Method for Resistance of Transparent Plastics to

Surface Abrasion

ASTM D1849-95 (2019): Standard Test Method for Package Stability of Paint

ASTM D2247–15: Standard Practice for Testing Water Resistance of Coatings in 100 %
Relative Humidity

ASTM D5146-10(2019): Standard Guide to Testing Solvent-Borne Architectural Coatings

RAL CLASSIC: Color matching system

General notes for clause 3.0

The CONTRACTOR shall arrange, at his own cost, to keep a set of latest edition of
above mentioned standards and codes at site. The paint manufacturers’ instructions
shall be followed as far as practicable at all times for the best results. Particular attention
shall be paid to the following:

a. Instructions for storage to avoid exposure as well as extremes of temperature.

b. Surface preparation prior to painting shall be followed as per Table-4 to 11 of this
standard.

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PAGE 9 OF 40

c. Mixing and thinning.

d. Application, recommended limit on time intervals in between coats & DFT.

4.0 EQUIPMENT

4.1 All tools, brushes, rollers, spray guns, blast material, hand power tools for cleaning, all
equipment, scaffolding materials, shot & grit blasting equipment , air compressors etc.
required shall be suitable for the work and shall be arranged by the CONTRACTOR in
sufficient quantity at the site. The manufacturers test certificates / data sheets for all the
above mentioned items shall be reviewed by Engineer-In-Charge at site before start of
the work.

4.2 All paint spraying equipment, including mixers, shall be thoroughly cleaned before mixing
of new materials. All coating materials shall be mixed and thoroughly stirred in
accordance with the instructions of the paint Manufacturer. Sufficient agitation to
maintain good mixing shall be applied until the product is used. If air is entrapped in the
product during mixing/stirring, sufficient time should be allowed for the air bubbles to
escape before application. Only thinners specified by the paint Manufacturer shall be
used.

5.0 SURFACE PREPARATION, SHOP PRIMER / COATING APPLICATION, REPAIR

AND DOCUMENTATION

5.1 General

5.1.1 In order to achieve the maximum durability, one or more of the following methods of
surface preparation shall be followed, depending on condition of surface to be painted
and as instructed by the Engineer-In-Charge.

a. Abrasive blast cleaning

b. Mechanical or power tool cleaning

5.1.2 Mill scale, rust, rust scale and foreign matter shall be removed fully to ensure that a
clean and dry surface is obtained. Unless otherwise specified, surface preparation shall
be done as per provisions of relevant tables given elsewhere in this specification.
Before surface preparation by blast cleaning, the surface shall be cleaned to remove all
grease, oil etc. as per SSPC-SP-1.

5.1.3 Irrespective of whether external or internal surface to be coated, blast cleaning shall
not be performed where dust can contaminate surfaces undergoing such cleaning or
during humid weather conditions having humidity >85%. In case of internal coating of
storage tanks, dehumidifier shall be used to control humidity level below 60%.
Dehumidifier should depress the dew point of air in the enclosed space, sufficient
enough so as to maintain it 3⁰C below the metal substrate temperature during entire
period of blasting and coating application. During the interval time between application
of primer coat and subsequent intermediate and top coats or between blast cleaning

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completion and start of application of primer coat, dehumidifier unit should be in

continuous operation to ensure that no condensation occurs on the substrate.

5.1.4 The Engineer in-Charge shall have the right to disallow usage of dehumidifier if the
performance is not meeting the specified requirements. Under such circumstances, the
CONTRACTOR shall remove the equipment and replace the same with another
equipment to provide satisfactory results without any additional cost to the OWNER.

5.1.5 Irrespective of the method of surface preparation, the first coat of primer must be
applied by airless spray/ air assisted conventional spray as recommended by the paint
manufacturer, on dry surface. This should be done immediately and in any case within
4 hours of cleaning of the surface. However, at times of unfavorable weather
conditions, the Engineer-In-Charge shall have the liberty to control the time period, at
his sole discretion and/or to insist on re-cleaning before primer application is taken up.
In general, during unfavorable weather conditions, blasting and painting shall be
avoided as far as practicable.

5.1.6 The external surface of RCC chimney to be painted shall be dry and clean. Any loose
particle of sand, cement, aggregate etc. shall be removed by scrubbing with soft wire
brush. Acid etching with 10-15% HCl solution for about 15 minutes shall be carried
out. The surface must be thoroughly washed with water to remove acid and loose
particles and then dried completely before application of paint.

5.2 Procedure for surface preparation

5.2.1 Air blast cleaning with abrasives

The surfaces shall be blast cleaned using one of the abrasives listed below and at an
appropriate distance & angle depending on nozzle size maintaining constant velocity
and pressure. The quality of abrasives shall be free from contaminants and impurities
and shall meet the requirements of SSPC AB1. The compressed air shall be free from
moisture and oil. On completion of blasting operation, the blasted surface shall be
clean and free from any scale or rust.. Blast cleaning shall not be done outdoors in bad
weather without adequate protection. If there is dew on the metal surface, it shall be
cleaned. If possible, a vacuum collector shall be installed to collect and recycle the
abrasives.
The surface roughness profile for carbon steel and low alloy steels to be coated shall
be in accordance with the written recommendations of the paint Manufacturer and shall
be measured as per ASTM D4417, method B. When not specified by the paint
Manufacturer or otherwise specified in this specification, the surface roughness profile
shall be between 40 μm and 70 μm for coatings up to thickness 500 μm and between
70 μm and 125 μm for coating systems over 500 μm thickness. In all cases, the surface
roughness shall have a sharp angular profile.
If stainless steel, hot dip galvanised or non-ferrous metal surfaces are to be painted
then blast cleaning shall be carried out by sweep blasting, using a fine non-iron
containing abrasive.
On galvanised surfaces, the zinc layer shall not be damaged; a smooth uniform surface
roughness shall be achieved. No defects such as break through or crisping of the zinc

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layer shall occur. The surface roughness shall be in the range of 20 μm to 30 μm or as

agreed with the paint Manufacturer.
Abrasives for use in blast cleaning steels shall be in accordance with ISO 8504-2. Test
methods shall be in accordance with the tests specified in the ISO 11125 and ISO
11127 series for metallic and non-metallic abrasives respectively. Each batch of
abrasive should be tested to check that the abrasive meets the requirements as
specified in the relevant ISO standard.
The conductivity of non-metallic abrasives to be used for stainless steels shall be
maximum15 mS/m. For all other non-metallic abrasives, the conductivity shall not
exceed 25 mS/m.
OWNER/PMC shall approve the use of alternative abrasive materials.

Abrasives specification

Type Generic Name Standard

Metallic Iron grit ISO 11124-2
Steel grit ISO 11124-3
Natural mineral Staurolite ISO 11126-9
Garnet ISO 11126-10
Synthetic mineral Coal slag ISO 11126-4
Aluminum oxide ISO 11126-7

Selection of abrasives

Steel or iron grit is commonly used as recyclable abrasives. When steel shot is used, it
shall be used together with steel grit. The shot content of such a mix shall not exceed
67 %.For blasting stainless steel, non-(free) iron containing abrasive shall be used, e.g.
Garnet or aluminium oxide.
Abrasives used for blast cleaning shall be free from oil, grease, moisture, chloride
contamination etc. and shall have crystalline silica not more than 1%.

5.2.2 Mechanical or power tool cleaning

Power tool cleaning shall be done by mechanical striking tools, chipping hammers,
grinding wheels or rotating steel wire- brushes. Excessive burnish of the surface shall
be avoided as it can reduce paint adhesion. On completion of cleaning, the detached
rust, mill scale etc. shall be removed by clean rags and /or washed by water/steam and
thoroughly dried with compressed air jet before application of paint.

5.3 Non-compatible shop coat primer

For equipment on which application of total protective coating (primer + intermediate +

top coat) is carried out at shop, compatibility of finish coat with primer should be
checked with the paint manufacturer. If the shop coat is in satisfactory condition
showing no major defect upon arrival at site, the shop coat shall not be removed.

5.4 Shop coated equipment (coated with primer & finishing coat) should not be repainted
unless paint is damaged. Repair of primer shall be carried out as per Table-3 of paint

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systems depending upon the compatibility of paint. Intermediate and final coats over
repaired primer shall be as per applicable tables mentioned in this specification.

5.5 Shop primed equipment and surfaces will only be 'spot cleaned' in damaged areas by
means of power tool brush cleaning or hand tool cleaning and then spot primed before
applying one coat of field primer, unless otherwise specified. If shop primer is not
compatible with field primer, then shop coated primer should be completely removed
before application of selected paint system for a particular environment.

5.6 For package units/equipment, shop primer/ coating system should be as per the paint
system given in this specification. However, manufacturers’ standard can be followed
after review by EIL/OWNER but shall adhere to the minimum DFT specified in ISO-
12944-5; C5 (Very high durability). In this case, guarantee of the coating system lies
with package/Original equipment manufacturer. For system under insulation, minimum
guidelines as per NACE RP 0198 shall be followed.

5.7 Coating procedure and application

All coatings shall be applied by airless/ air assisted spray except for the following
special cases with prior approval from Engineer-in-charge, where application can be
carried out by brush subject to suitability of the application of the paint product by
brush.

- Spot repair
- Stripe coating on edges
- Small bore parts not suitable for spray application

Irregular surfaces such as sharp edges, welds, small brackets, and interstices may
stripe coated to ensure specified DFT is achieved. Paint manufacturer recommendation
should be followed before deciding for brush application.

5.7.1 Surface shall not be coated in rain, wind or in an environment where injurious airborne
elements exist, when the steel surface temperature is less than 3 0C above dew point,
when the relative humidity is greater than 85%, when the temperature is below 10oC
and when the ambient/substrate temperature is below the paint manufacturers
recommended temperature of application and curing. De-humidifier equipment shall be
used to control RH and Dew point. The paint application shall not be done when the
wind speed exceeds 20 km per hour.

5.7.2 Blast cleaned surface shall be coated with complete application of primer as soon as
practicable but in no case later than 4 hours the same day.

5.7.3 To the maximum extent practicable, each coat of paint shall be applied as a continuous
film with uniform thickness and free of probes. Any spots or areas missed in application
shall be re-coated and permitted to dry before the next coat is applied. Applied paint
should have the desired wet film thickness specified by manufacturer.

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5.7.4 Each coat shall be in proper state of cure or dryness before the application of
succeeding coat. Material shall be considered dry for re-coating when an additional
coat can be applied without the development of any detrimental film irregularities such
as lifting or loss of adhesion of the under coat. Manufacturer’s instructions shall be
followed for inter coat interval.

5.7.5 When the successive coat of the same colour have been specified, alternate coat shall
be tinted, when practical, sufficiently to produce enough contrast to indicate the
complete coverage of the surface. The tinting material shall be compatible with the
material underneath and shall not be detrimental to its service life and shall be
recommended by the original paint manufacturer.

5.7.6 Airless spray application shall be in accordance with steel structure paint manual Vol.1
& Vol.2 by SSPC, USA

5.7.7 Brush application of paint shall be in accordance with the following:

a. Brushes shall be of a style and quality that will enable proper application of paint.

b. Round or oval brushes are most suitable for rivets, bolts, irregular surfaces, and rough/
pitted steel. Wide flat brushes are suitable for large flat areas but they shall not have
width over 5 inches.

c. Paint shall be applied into all corners.

d. Any runs or sags shall be brushed out.

e. There shall be a minimum of brush marks left in the applied paint.

f. Surfaces not accessible to brushes shall be painted by spray, daubers, or sheepskin.

5.7.8 For each coat, the painter should know the WFT corresponding to the specified DFT
and standardize the paint application technique to achieve the desired WFT. This has
to be ensured in the qualification trial.

5.8 Drying of coated surfaces

5.8.1 No coat shall be applied until the preceding coat has dried. The material shall be
considered dry for re-coating when another coat can be applied without the
development of any film irregularities such as lifting or loss of adhesion of undercoats.
Drying time of the applied coat should not exceed maximum specified for it as a first
coat. If this exceeds, the paint material has possibly deteriorated or mixing is faulty.
5.8.2 No paint shall be force dried under conditions which will cause chalking, wrinkling,
blistering formation of pores, or detrimentally affect the conditions of the paint.
5.8.3 No drier shall be added to paint on the job unless specifically called for in the
manufacturers’ specification for the paint.

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5.8.4 Paint shall be protected from rain, condensation, contamination, snow and freezing
until dried to the fullest extent practicable.

5.9 Spot repair of damaged primer

5.9.1 Where pre-erection/shop primer has been damaged at isolated localized spots during
handling and transportation or after erection / welding, its repair shall be done as given
below and as per the Table-3 of this specification.

5.9.2 Surface preparation: Quickly remove the primer from damaged area by mechanical
scraping and emery paper conforming to SSPC-SP-3 to expose the white metal. Blast
clean the surface, if possible. Feather the primed surface, over the intact adjacent
surface surrounding the damaged area, by emery paper.

Primer coating: One coat of F-8/F-9/F-12 shall be applied (as per the applicable design
temperature and in conjunction with Table-3) wherever damage was observed on pre-
erection / pre fabrication or shop primer.

5.9.3 If damaged areas are found to be extensive and spread over large areas (as required
by Engineer-in charge), then entire pre-erection/pre-fabrication/shop primer shall be
removed by blasting to achieve SSPC-SP-10 and entire blasted surface shall be
primed again with F-8/ F-9 or F-12, as applicable, for the intended design temperature.
(See note of Table-3). If the prepared surface lies adjacent to a sound coated surface,
the surface preparation shall overlap the coated surface by at least 50mm. The
remainder of existing coated surface shall be properly protected with shields or screens
to prevent any possible damage to the coating.

5.10 Assessment of painting requirement

The paint system to be applied for a specific job shall be arrived at sequentially as
given below:

- Identify the environment from area classification details and choose the appropriate
table.
- Identify the design temperature from the technical documents.
- Identify the specific field paint system and surface preparation requirement from the
above identified table and temperature range.
- Identify the shop priming requirement from based on compatibility of the above paint
system.
- Identify the need of repair of shop primer and execute as per Table-3.

5.11 Documentation / records

5.11.1 A written quality plan with procedure for qualification trials and for the actual work
including test and inspection plan & procedure for approval before start of work.

5.11.2 Daily progress report with details of weather conditions, particular of applications, no.
of coats and type of materials applied, anomalies, progress of work versus program.

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5.11.3 Results of measurement of temperatures, relative humidity, surface profile, film

thickness, holiday detection, adhesion tests with signature of appropriate authority.

5.11.4 Particulars of surface preparation and paint application during trials and during the
work.

5.11.5 Details of non-compliance, rejects and repairs.

5.11.6 Type of testing equipment and calibration.

5.11.7 Code and batch numbers of paint materials used.

The coating applicator must maintain a job record consisting of all the information as
per 5.11.2 -5.11.7 above as well as the approved procedure of work (5.11.1 above).
The job record consisting of information in accordance to 5.11.2 – 5.11.7 shall be
entered on daily basis and should be daily signed by Engineer-in-charge.

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TABLE-1: SURFACE PREPARATION STANDARDS

VARIOUS INTERNATIONAL STANDARDS

Sl. GRADE OF SURFACE (EQUIVALENT)
No. CLEANLINESS ISO 8501-1/ SIS-
SSPC, USA NACE, USA
05 59 00
1. Solvent cleaning - SSPC-SP-1 -
2. Manual or hand tool cleaning St 2 SSPC-SP-2 -
Mechanical or power tool
3.
cleaning St 3 SSPC-SP-3 -
4. White metal Sa 3 SSPC-SP-5 NACE No.1
5. Near white metal Sa 2½ SSPC-SP-10 NACE No.2
6. Commercial Blast Sa 2 SSPC-SP-6 NACE No.3
Brush-off Blast for SS,
7. galvanized steel and non- - SSPC-SP-16 -
ferrous metals

6.0 PAINT MATERIALS

Typical characteristics and codes of various paint materials used in this specification
are as follows.

TABLE-2: PAINT MATERIALS

(Refer to general notes at the end of this table)

DESCRIPTION P-6 P-7 P-4

Epoxy Zinc Cold Galvanizing Etch Primer/Wash
Phosphate Primer product Primer
Technical name

Two component One pack synthetic Two pack polyvinyl

polyamine cured resin based zinc butyral resin medium
epoxy resin medium, galvanizing containing cured with phosphoric
pigmented with zinc min 92% of electrolytic acid solution pigmented
phosphate. zinc dust of 99.95% with zinc tetroxy
Type and purity. chromate.
composition

Volume solids % 49 37 9
Minimum
DFT per coat,
40-50 40-50 8-10
μ
Theoretical
covering capacity 9.8-12.2 3.4-4.4 m²/kg 9.0-11.2
in m2/coat/ litre

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Weight per litre in

1.4±0.05 2.67 kg at 15oC 1.2±0.05
Kg/litre
Touch dry at
10 min. 2 hrs.
30oC (max.) 30 min.

Hard dry at
30oC (max.), 8 24 24
hrs
Over-coating
interval, hrs Min. 8 Min. 4 Min. 4-6

Pot life at
30⁰C for two 6-8 NA NA
component
paints, hrs
Adhesion
(ASTM D 4541) >7 NA NA
Temperature
resistance (min)
⁰C 80 50
NA
(ASTM D 2485) (Method A) (Method A)
*Note 8

TABLE- 2: PAINT MATERIALS (Contd.)

DESCRIPTION F-2 F-3 F-6A/B F-6C

Acrylic Chlorinated Epoxy-High Solvent less epoxy
Polyurethane rubber based Build coating coating
Technical name
finish paint finish paint

Type and Two-pack Single pack F-6A Two- Two pack,

composition aliphatic Plasticized Pack Aromatic cured with Amine
isocynate chlorinated polyamine Adduct; catalyzed
cured acrylic rubber based cured epoxy epoxy resin
finish paint medium with resin medium suitably
(free of chemical and suitably pigmented
alkyd/polyeste weather pigmented.
r resins). resistant F-6B:
pigments. polyamide
cured epoxy
resin medium
suitably
pigmented with
MIO.

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Volume Solids % 40 36 57 98
Minimum.
DFT per coat, μ
30-40 30-40 100-125 250-500
Theoretical
covering
capacity in 10-13.3 9-12 4.6-5.7 2-3.9
m2/coat/litre
Weight per liter in
Kg/litre 1.15±0.03 1.15±0.03 1.42±0.03 1.40±0.03
Touch dry at
30⁰C (max) 30 min. 30 min. 3 hrs 3 hrs

Hard dry at 30⁰C 8 8 16 16

(max.), hrs

Full cure at 30⁰C

(for immersion/ high NA NA 5 days 5 days
temperature service)
Over-coating
Min. Overnight
Interval, hrs Min.12. Min. Overnight Min. 8.
Max. 5 days
Max. 48

Pot life (approx.) at

30⁰C for two 5-8
NA 3-6 0.5
component paints,
hrs
Adhesion
(ASTM D 4541) >5 >4 >7 >8

<300 mg /1000
Abrasion Resistance cycles/CS17
(ASTM D4060) or NA NA NA
For 1000 g load <100 mg /1000
cycles/CS10

Temperature
resistance (min.) 80 60 80 120
⁰C (Method A) (Method A) (Method A) (Method A)
(ASTM D 2485)
*Note 8

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TABLE- 2: PAINT MATERIALS (Contd.)

DESCRIPTION F-7 F-8 F-9 (primer) F-11 F-12

Technical name High build coal Self-priming Inorganic zinc Heat Heat
tar epoxy type surface silicate resistant resistant
coating. tolerant high Coating synthetic silicone
build epoxy medium Aluminum
coating based two Paint suitable
(complete rust pack up to 540°C
control Aluminum dry temp.
Coating) Paint suitable
up to 250°C
dry temp.

Type & Two pack Two pack A two pack air Heat Single pack
composition polyamide cured epoxy resin drying self resistant silicone resin
epoxy resin based suitable curing solvent synthetic based
blended with pigmented and based medium medium with
coal tar medium, capable of inorganic zinc based two Aluminum
suitably adhering to silicate pack flakes.
pigmented manually coating with Aluminum
prepared minimum 80% paint suitable
surface and old zinc content up to 250°C.
coating. on dry film.
The final cure
of the dry film
shall pass the
MEK rub test
as per ASTM
D4752.
Volume Solids % 62 75 57 35 18
Minimum.
DFT per coat in
100-125 100-125 65-75 15-20 15-20
μ
Theoretical
covering capacity 5-6.2 6-7.5 7.6-8.8 17.5-23.3 9-12
in M2/coat/ litre
Weight per liter in
1.40±0.03 1.41±0.03 2.3±0.03 0.95±0.03 1.00±0.03
Kg/litre
Touch dry at 30oC
(maximum), hrs 4 3 0.5 3 0.5
Hard dry at 30oC
(maximum), hrs 48 24 12 12 24

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Full cure 30oC (for

immersion /high
5 days 5 days NA NA NA
temperature
service)
Min. 24 hrs Min. 12 hrs
Over-coating interval,
hrs
max.5days Min. 10 at 20oC Min. 24 Min. 24
& 50% RH
Pot life at 30oC for
two component 4-6 1.5 4-6 NA NA
Paints, hrs
Adhesion MPa
(ASTM D 4541) >5 >5 >5 NA NA

Temperature
resistance (min.) 80 80 400 250 540
⁰C (Method A) (Method A) (Method B) (Method A) (Method B)
(ASTM D 2485)
*Note 8

TABLE- 2: PAINT MATERIALS (Contd.)

DESCRIPTION F-14 F-15 F-16 F-17 F-20

Technical name Polyamine Two- Inert polymeric Novolac epoxy Glass flake
cured coal tar component matrix coating phenolic coating reinforced vinyl
epoxy Epoxy suitable for cured with ester coating.
phenolic under insulation Polyamine
coating cured for CS and SS. adduct hardener
with
Polyamine
adduct
hardener
Type & Specially Two pack Suitable for high Novolac Two
composition formulated ambient temperature epoxy phenolic component
polyamine temperature service and coating cured glass flake
cured coal tar curing epoxy under insulation with Polyamine filled vinyl ester
epoxy phenolic coating for CS, adduct hardener lining for under
suitable for coating alloy steel and immersion
application system SS services up to
under suitable for 90 deg. C.
insulation application
under
insulation
Volume Solids % oCS/SS
Minimum. 67 piping67 50 98 98

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DFT per coat

500-600
in microns 100-125 75-100 100-125 300-450
Theoretical
covering 5.4-6.7 6.7-8.9 4-5 2.2-3.3
capacity in 1.6-2
M2/coat/ litre
Weight per liter
in Kg/litre 1.45±0.03 1.65±0.03 >1.3 1.7 >1.2
(mix paint)
Touch dry at
30oC (max) , 4 3 1 2 2
hrs
Hard dry at
30oC (max), hrs 24 24 16 24 4

Full cure
30oC (for 168 hrs 168 hrs 168 hrs
NA 96 hrs
immersion (7 days) (7 days) (7 days)
/ high temp (4 days )
service)
Over-coating Min. 6 hrs Min. 36 hrs Min.6 hrs Min. 16 hrs Min. 4 hrs
interval Max.5 days Max.21 days Max. Not Max.21 days Max.3 days
applicable

Pot life at 30⁰C,

hrs 4 4-6 1 1
(for two 50 min-1 hr
component
paints)

>7,
Adhesion, MPa Tensile
(ASTM D 4541) >6 >7 NA >8 strength
>20N/mm2
(ASTM D 638)

Temperature
resistance (min.)
125 150 650 150 90
⁰C
(Method A) (Method A) (Method B) (Method A) (Method A)
(ASTM D 2485)
*Note 8 & 9

General notes for TABLE-2:

1. Covering capacity and DFT achieved per coat depends on method of application.
Covering capacity specified above is theoretical. For estimation of actual quantity of

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paints required, include the losses during application. Minimum specified DFT should be
maintained in any case.
2. All primers and finish coats should be ambient temperature curing and air drying unless
otherwise specified.
3. All paints shall be applied in accordance with manufacturer's instructions for surface
preparation, intervals, curing and application. The surface preparation, quality and
workmanship should be ensured. Wherever a deviation is noticed from the specification
in manufacturer data sheet, more stringent one between the data sheet and the
specification shall prevail e.g. if this specification recommends Sa 2 ½ and the
manufacturer data sheet requires Sa3, the surface preparation shall be done as per Sa
3. However in another case if this specification requires the surface preparation of Sa 2
½ and the manufacturer data sheet recommends only Sa 2 as minimum, the surface
preparation shall be done as per Sa 2 ½.
4. Technical data sheets for all paints shall be supplied at the time of submission of
quotations.
5. Higher specific gravity of F-9 is also acceptable.
6. Internationally recognized & acceptable testing method shall be used for lab testing
wherever testing standards are not mentioned.
7. Touch dry, hard dry, pot life, full cure period, & over coating interval shall be as per
manufacturer’s data sheets and no testing is required. Slight variation in the values of
these parameters along with weight per liter may be permissible with the discretion of
engineer-in-charge only.
8. Temperature resistance tests (ASTM D2485) shall be carried out for minimum required
temperature resistance indicated.
9. Wherever ASTM D 2485 method B is applicable, test results of the panels subjected to
salt spray (ASTM B 117) after muffle furnace exposure shall be submitted for pre-
qualification purpose.
10. F-6A shall be suitable for immersion services in line with recommendations in tables-7
11. F-6C shall be suitable for immersion services of hydrocarbons and DM water ( in line
with recommendations in table-7)
12. F-7 shall be suitable for immersion service of hydrocarbons & underground service up to
80 Deg C minimum.
13. F-14 shall be suitable for under insulation service up to 125 Deg C.
14. F-15 shall be suitable for high temperature immersion & under insulation services in line
with recommendations from table-6 to 11.
15. F-17 shall be suitable for high temperature immersion service and underground services
as recommended in table-7 to 8.

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7.0 COATING SYSTEMS

Coating systems (primers, finish paints etc.) based on area

classification/environments/applications are tabulated in Table-4 to Table-9. Repair of pre-
erection/pre-fabrication & shop priming after erection/ welding shall be done as per Table-3.

TABLE-3: REPAIR OF PRE-ERECTION/PRE-FABRICATION OR SHOP PRIMER AFTER

ERECTION/WELDING
(For all un-insulated CS, LTCS & low alloy steel items in all environments)

Total DFT
Sl. Design Temp. in Surface
o Coating System in Microns Remarks
No. C Preparation
(min.)
1 coat of F-8 @
3.1 -45 to 80 SSPC-SP-3 125
125 µ DFT/coat See Note-1
1 coat of F-9 @ below and
3.2 81 to 400 SSPC-SP-3 65-75 clause
65-75 µ DFT/coat
1 coat of F-12 @ 5.9.3
3.3 401 to 550 SSPC-SP-3 20
20 µ DFT/coat
Notes for Table-3:

1: The application and repair of pre-erection/pre-fabrication or shop primer given in above

tables shall be done for all the items to be painted. In case the damages of primer are
severe and spread over large area, entire primer shall be removed by blasting to
achieve SSPC-SP-10 and surfaces to be primed again with F-8/ F-9 or F-12 as
applicable.

TABLE-4: COATING SYSTEM FOR GI ITEMS

(Refer clause 2.2.2)

Design
Sl. Total DFT
Temp. Coating System Remarks
No. in Microns (min.)
in oC
Hot Dip Galvanizing to 80-85
Special primers
microns (575-610 gm./m2) as per
like etch primer
ISO 1461, surface preparation as
140µ of finish coat may also be
Up to per SSPC SP 16 & ISO 12944-4
4.1 (excluding the thickness considered for
60 &+
of galvanizing ) coating on
1 coat of F-6B @ 100µ DFT/coat
galvanized
+ 1 coat of F-2 @ 40 microns
surfaces
DFT/coat

General notes for Table-4:

1. No galvanized specimen shall have thickness less than 80 microns.

2. Repair of the damaged areas of galvanized coatings due to welding during erection
shall be carried out as per recommended practice ISO 1461, using cold galvanizing
spray process. Organic paint systems are not acceptable for the repair.

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3. After repair of damaged galvanized coating by cold galvanization (P-7), the repaired
area shall be top coated with paint system as given in table-4 above (i.e. 1 coat of F-6B
@ 100µ DFT/coat + 1 coat of F-2 @ 40µ DFT/coat).
4. Galvanized gratings don’t require painting in general until otherwise specified
elsewhere or as per the requirement of the OWNER. Galvanized items may require
painting to meet the colour coding requirement of the OWNER. Contractor has to
ensure the applicable colour coding prior to application of coating as per this clause.

TABLE-5: COATING SYSTEM FOR CORROSIVE AREAS (PROCESS UNITS, COOLING

TOWER, DM, CPP AND OFFSITES)
(For all un-insulated above ground CS, LTCS & low alloy steel piping, equipment,
structures, valves, vessels & columns, furnace stacks etc.)

Surface Coating System

Total
Preparation
Design DFT
& Pre-
Sl. Temp. oC in Remarks
erection/Sho
No. Primer Finish Coat Microns
p Primer
(min.)

SSPC-SP-10;
-45 to -15 1coat of F-9
5.1 - - 65-75
@ 65-75µ
DFT/
coat

2 coats of F- a) No over
6B @ 100 µ coating on F-
DFT/coat + 9 is allowed
SSPC-SP-10; 1 coat of 1 coat of F-2
-16 to 80 1coat of F-9 P-6 @ @ 40µ b) F-12 shall
5.2 345-355
@ 65-75µ 40 DFT/coat be ambient
DFT/ µ DFT/ (2x100 + temperature
coat coat 40= 240) curing type

2 coats of F-
SSPC-SP-10;
12 @ 20µ
81 to 400 1coat of F-9
5.3 - DFT/coat 105-115
@ 65-75µ
2x20=40
DFT/
coat
2 coats of F-
SSPC-SP-10; 12 @ 20- Surface profile
400-540 2 coats of F-12
5.4 - 25µ 80 for this coating
@ DFT/coat system shall be
20µ DFT/coat (2x20=40) 20-30 µm

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NOTES for TABLE-5:

1. The list of items given in the heading of the above table is not exhaustive. There may
be more items for a particular contract where these specifications are used. The
CONTRACTOR is fully responsible for completing painting including prefabrication
primer for all the items supplied and fabricated as per tender document and scope of
work.
2. If the application of pre-erection/pre-fabrication/shop primer has already been
completed, the same shall not be repeated in the field. In case the damages to the
primer coat are severe and spread over large areas, the Engineer-In-Charge may
decide & advise re-blasting and re-application of the primer coat. Repair of pre-
fabrication/pre-erection primer, if required, shall be done as per Table-3.
3. Flare line within unit or offsite areas shall be coated as per clause 5.3 of Table-5.
4. For external surface of RCC Chimney, 2 coats of F-6 B@ 100µ DFT/coat to obtain a
total DFT of 200 µ shall be applied after proper surface preparation as per guidelines in
clause 5.1.6.

TABLE-6: EXTERNAL COATING SYSTEMS FOR CARBON STEEL AND LOW ALLOY
STEEL STORAGE TANKS

Total
Coating system
Surface (Note-1) DFT
Design
Sl. in
Temp. in Preparation Remarks
No. o Micron
C
Primer Finish Coat s
(min.)
All external surfaces of shell, wind girders, appurtenances, roof tops of all above ground
6.1 tank including top side of external and internal floating roof and associated external
structural works.
1coat of F-9 @ 2 coats of F-6B @
65-75µ DFT/coat 100µ DFT /coat +
345-
6.1.1 -14 to 80 SSPC-SP-10 + 1coat of P-6 @ 1 coat of F-2 @
355
40µ DFT/ coat 40µ DFT/ coat

1 coat of F-15
1 coat of F-15
primer @ 80µ
finish coat @80µ
DFT/ coat + 1
6.1.2 81 to 150 SSPC-SP-10 DFT/ coat + 1coat 280 -
coat of F-15
of F-2 @ 40µ
intermediate coat
DFT/ coat
@ 80µ DFT/coat

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105-
2 coats of F-12 115
@20 µ DFT/ coat
1coat of F-9 @
6.1.3 151 to 400 SSPC-SP-10 or or
65-75µ DFT/coat
1 coat of F-16 @
125 µ DFT / coat 190-
200

6.2 External surfaces of bottom plate (in contact with soil) for all storage tanks.

F-7 should
3 coats of F-7@
1 coat of F-9 @ 365- be suitable
6.2.1 -14 to 80 SSPC-SP-10 100µ DFT/coat
65-75µ DFT/ coat 375 for
(3x100=300)
immersion
service
1 coat of F-17 1 coat of F-17
800-
6.2.2 81 to 150 SSPC-SP-10 primer @ 400µ finish coat @ -
825
DFT/ coat 400µ DFT/ coat
For underside of the bottom plate (not in contact with soil )
6.3
(in case tank is not lifted during PWHT) (Note- 2)
This coating
system is
also
applicable
-29 to 400 1 coat of F-16 @ 1 coat of F-16 @ 250-
6.3.1 SSPC SP-10 for
125 µ 125 µ 300
temperature
ranges not
covered in
8.2 above

Notes for TABLE-6:

1. All paint coating application including primer for tanks shall be carried out at field after
erection and completion of entire welding.
2. For underside of bottom plate as per clause no.6.3.1:

a) Painting shall be carried out before laying the bottom plate for tanks with non-Post
Weld Heat Treatment (PWHT).
b) For tanks with PWHT, painting shall be carried out after PWHT.
c) In case tank is not lifted during PWHT then painting shall be applied before laying the
bottom plate.

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TABLE-7: INTERNAL COATING SYSTEMS FOR CARBON STEEL AND LOW ALLOY
STORAGE TANKS

Coating system Total

Design Surface DFT
Sl.
Temp. in Preparation in Remarks
No. o
C Primer Finish Coat Microns
(min.)
Potable, Raw & Fire water
7.1 All internal surfaces but not limited to internal surfaces of shell for full height, bottom
plate, accessories, roof and roof structures of cone and dome roof tanks etc.
2 Coats of F-6A
1 Coat of F-6A
@ 100µ DFT/
7.1.1 -14 to 60 SSPC-SP-10 @ 300 -
Coat
100 µ DFT/coat
(2x100=200)
De-mineralized (DM) water & Condensates etc.:
7.2 All internal surfaces but not limited to internal surfaces of shell for full height, bottom
plate, accessories, roof and roof structures of cone and dome roof tanks etc.
Single coat
1 Coat of F-6A 2 coats of F-6C @ of F-6C @
7.2.1 -14 to 60 SSPC-SP-10 @ 200µ DFT/ coat 500 400 µ is
100µ DFT/coat (2x200=400) also
acceptable
1 coat of F-15
intermediate coat
1 coat of F-15 @ 80µ DFT/coat
7.2.2 61 to150 SSPC-SP-10 primer @ 80µ + 1 coat of F-15 240 -
DFT/ coat finish coat @ 80µ
DFT/ coat
(80+80=160)
Hydrochloric acid (HCl) 10 %:
7.3 All internal surfaces but not limited to internal surfaces of shell for full height, bottom
plate, accessories, roof and roof structures of cone and dome roof tanks etc.
1 Coat of clear
two component
solvent free 2 Coats of F-20 @
7.3.1 -14 to 60 SSPC-SP-10 1100 -
vinyl ester 500µ DFT/ Coat
primer @ 100µ
DFT/ Coat
Alkalis up to 50 % concentration:
7.4 All internal surfaces but not limited to internal surfaces of shell for full height, bottom
plate, accessories, roof and roof structures of cone and dome roof tanks etc.
1 coat of F-15 2 Coats of F-6 A
Up to
7.4.1 SSPC-SP-10 primer @ 80µ @ 100µ DFT/coat 280 -
60oC
DFT/ coat (2x100=200)
Other Corrosive liquids and chemicals
7.5 All internal surfaces but not limited to internal surfaces of shell for full height, bottom
plate, accessories, roof and roof structures of cone and dome roof tanks etc.

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Up to 1 coat of F-17 @
7.5.1 SSPC-SP-10 - 375-425 -
150oC 375μ DFT/coat
Ethylene glycol tanks: Internal shell-full height, bottom plate, underside of roof and all
7.6
accessories
3 coats of vinyl
chloride co-
7.6.1 All SSPC-SP10 - -
polymer @ 75µ
/Coat; (3x75=225)

TABLE-8: COATING SYSTEMS FOR EXTERNAL SIDE OF UNDERGROUND CARBON

STEEL PLANT PIPING AND VESSELS

Surface Coating system Total

Preparation DFT
Design
Sl. & Surface in
Temp. in Remarks
No. o Shop Preparation & Finish Coat Micro
C
Primer Primer ns
(min.)
8.1 Underground carbon steel plant piping
For underground piping in Firewater service
1 layer of coal tar
tape coating @ The primer
SSPC-SP-10; 1 2mm +1 coat of DFT is not
coat of synthetic fast drying measurable.
Reconciliation
synthetic fast primer 25 @μ DFT/
8.1.1 25 to 65 - 4 mm primer shall
drying primer coat + 1 layer of be done by
25 @μ DFT/ coal tar tape coating coverage of
coat @ 2mm /layer as maximum 10
per EIL Std. Spec. sq.m/litre.
6-79- 0011
For all underground piping in other service lines

As per
3layer polyethylene (3LPE)
document
8.1.2 25 to 80 - coating as per document
B861-000-06-
B865-000-06-42-PLS-04
42-PLS-04
For all underground plant piping

SSPC-SP-10;
1 coat of F-17 @ 800
8.1.3 81 to 150 - 1 coat of F-17 Note-1
400 DFT/coat
primer @400 µ
DFT/ coat
8.2 External side of underground storage vessels

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SSPC-SP
-10;
1 coat of 3 coats of F-7 @ 365-
8.2.1 -45 to 80 - -
F-9 @ 100µ DFT/coat 375
65-75µ DFT/
coat

1 coat of F-17
SSPC-SP 1 coat of F-17 800
8.2.2 81 to 150 primer @400 µ Note-1
-10 @400µ DFT/ coat
DFT/ coat

Notes for TABLE-8:

1. This coating system can be used for the lines/equipment/vessels which have operating
temperature between ambient and 150 oC (normal operating temperature) with
occasional rise in the temperature up to 200 oC

TABLE-9: COATING SYSTEMS FOR UNDER INSULATION (ALL UNIT AREAS & OFFSITES)
(For insulated piping, equipment, storage vessels, tanks, columns etc. of CS, LTCS, Alloy steel &
stainless steels in all environments.)

Surface Coating system Total DFT

Sl. Design Preparation & Remarks
Microns
No. Temp. o C Pre-erection/Shop Primer Finish paint
(min.)
Primer
9.1 Carbon steel, LTCS and Alloy steel Piping, Storage tanks, Vessels, Equipment etc.

2 coats of
SSPC-SP-10;
F-15 @75µ
9.1.1 -45 to 125 1coat of F-15 @ None 225
DFT/coat
75µ DFT/coat

Note 1
SSPC-SP-10; 1 coat F-16 @
126 to 450
9.1.2 1 coat of F-16 @ None 125µ DFT/coat 250
125µ DFT/coat

Stainless Steel, Duplex Stainless steel, Super Duplex stainless steel & Piping, Tanks,
9.2
Vessels & Equipment etc.
SSPC-SP-16;
(15-25µ surface 2 coats of
9.2.1 -45 to 125 profile) None F-15 @75µ 225
1 coat of F-15 @75 DFT/coat
µ DFT/coat

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SSPC-SP-16; Note 1
(15-25µ surface
1 coat of
profile)
9.2.2 126 to 650 None F-16 @125μ 250
1 coat of
DFT/coat
F-16 @125μ
DFT/coat
9.3 Cyclic service of CS, LTCS, SS, & Alloy Steels (Note-1)
SSPC-SP-10 For
CS, LTCS & low
Alloy steel. 2 coats of
-45 to 150 SSPC-SP-16 for F-15 @75µ Note-2&3
9.3.1 None 225
(Note-1) SS; (15-25µ DFT/coat
surface profile)
1 coat of F-15 @75
µ DFT/coat
SSPC-SP-10 for
CS, LTCS & Alloy
steel.
SSPC-SP-16 for 1 coat of F-16
SS @ 125µ -
9.3.2 -180 to 650 None 250
(15-25µ surface DFT/coat
profile)
1 coat of F-16 @
125µ DFT/coat

Notes

1. Coating system for any other design temperature range not covered in Sr. No. 9.1 & Sr.
No. 9.2 shall be as per Sr. No. 9.3.2.
2. In case of overlapping of cyclic temperature ranges as mentioned in 9.3.1 and 9.3.2
then clause 9.3.1 shall be followed.
3. Alternatively, for this temperature range, 1 coat of F-17 @ 400 μ is also acceptable.

General notes for TABLE-9:

1. “Cyclic Service” is characterized by rapid or periodical temperature fluctuation or

temperature cycles or as defined in the process datasheet.
2. The blasting abrasives for SS and alloy steels shall be aluminum oxide or garnet only.
3. The coating system applicable for any other temperature range shall be reviewed if it is
encountered.

GENERAL NOTES FOR TABLE: 5 TO 9

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1. For uninsulated or insulated items, scope of surface preparation, application of primers

to finish coat including repair shall be as per applicable contractual documents like
SOR, MR, and PR etc.

8.0 STORAGE & HANDLING

8.1 All paints and painting materials shall be stored in rooms only which are to be arranged
by CONTRACTOR and approved by Engineer-In-Charge for the purpose. All
necessary precautions shall be taken to prevent fire. The storage building shall
preferably be separate from adjacent building. A signboard bearing the word “PAINT
STORAGE- NO NAKED LIGHT-HIGHLY INFLAMMABLE” shall be clearly displayed
outside. Manufacturers’ recommendation shall be followed for storage and handling of
paint materials.

9.0 COLOUR CODE

The colour coding system as per Annexure-1 of this specification shall be followed.

9.1 Identification

The system of colour coding consists of a ground colour and secondary colour bands
superimposed over the ground colour. The ground colour identifies the basic nature
of the service and secondary colour band over the ground colour distinguishes the
particular service. The ground colour shall be applied over the entire length of the un-
insulated pipes. For insulated lines, ground colour shall be provided as per specified
length and interval to identify the basic nature of service and secondary colour bands
to be painted on this specified length to identify the particular service. Above colour
code is applicable for both unit and offsite pipelines.

9.2 Ground colour

On un-insulated pipes, the entire pipe has to be painted in ground colour. On metal
cladded insulated lines, minimum 2 m long portion should be painted.

9.3 Colour bands

9.3.1 Location of colour bands:

a. At battery limits.
b. Intersection points & change of direction points in piping.
c. Midway of piping section, near valves, across culverts.
d. At 50 m interval on long stretch pipes.
e. At starting and termination points.

9.3.2 Minimum width:

NB Width
3” and below 75 mm
Above 3” to 6” NB X 25 mm

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Above 6” to 12” NB X 18 mm
Above 12” NB X 15 mm

For insulated pipes, NB indicates OD of the insulation.

Sequence: Colour bands shall be arranged in sequence as shown above and
the sequence follows the direction of flow. The width of the 1st Band to 2nd band
is 4:1.
Wherever deemed required by process department or safety, pipes handling
hazardous substances will be given hazard marking of 30 mm wide diagonal stripes
of black and golden yellow as per IS : 2379.
9.4 Identification markings on equipment/piping
Equipment tag numbers shall be stenciled/neatly painted using normal ‘Arial’
lettering style on all equipment and piping (both insulated & un-insulated) after
completion of all paint works. Lettering colour shall be either black or white,
depending upon the background, so as to obtain good contrast.

Operations group shall specify the location of the marking.

Size of the making shall be as follows:
Columns, vessels, heaters : 150 mm
Pumps and other M/c machinery : 50 mm
Piping : OD / 2 with maximum 100 mm
Storage tanks : (as per drawings)

9.5 Colour coding for control valve

a) Carbon steel body : Light grey

Alloy steel body : Canary yellow
Stainless steel body : Natural

b) The actuator of the control valve shall be painted as:

Direct action (open on-air failure) valves : Green
Reverse acting (close on-air failure) valves : Red

The painting status shall be comprehensively updated every 6 months for

compliance.

10.0 IDENTIFICATION OF VESSELS, PIPING ETC.

10.1 Equipment number shall be stenciled in black or white on each vessel, column,
equipment & machinery (insulated or un-insulated) after painting. Line number in
black or white shall be stenciled on all the piping of more than one location as
directed by Engineer-In-Charge. Size of letter printed shall be as below:

Column & vessels : 150 mm (high)

Pump, compressor & other machinery : 50 mm (high)
Piping : 40-150 mm

10.2 Identification of storage tanks

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The storage tanks shall be marked as detailed in the drawing.

11.0 QUALITY CONTROL, INSPECTION AND TESTING

11.1 All painting materials including primers and thinners brought to site by CONTRACTOR
for application shall be procured directly from manufactures as per specifications and
shall be accompanied by manufacturers’ test certificates. Paint formulations without
certificates are not acceptable (see section 13.0 & 14.0).
11.2 The CONTRACTOR must produce test certificate from pre-qualified paint manufacturer
for various tests as detailed out in section 14.0 of this document. The Engineer-In-
Charge shall have the right to test wet samples of paint at random for verifying quality
of paint supplied. CONTRACTOR shall arrange to have such tests, when required by
Engineer-in-Charge, performed at his cost at any one of the NABL accredited
laboratories.

Samples for the test will be drawn at random in presence Engineer-In-Charge or his
representations. Following tests to be carried out if called for by Engineer-in-Charge:

- Specific Gravity
- % solids by weight (% zinc content in case of inorganic or organic zinc primer)
- Drying time (touch dry & full curing)
- Adhesion
- Storage stability (pot life)

Test methods for above tests shall be as per relevant ASTM or ISO Standard.

11.3 The painting work shall be subject to inspection by Engineer-In-Charge at all times. In
particular, following stage-wise inspection will be performed and CONTRACTOR shall
offer the work for inspection and approval of every stage before proceeding with the
next stage. The record of inspection shall be maintained in the registers. Stages of
inspection are as follows:

a) Surface preparation
b) Primer application
c) Each coat of paint

Following tests are to be carried out during surface preparation:

- Test for presence of oil/grease and contamination

The steel substrate after degreasing as per SSPC-SP-1 shall be tested as per following
procedure to validate absence of oil and grease contamination:

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a) Visual inspection - continue degreasing until all visible signs of contamination are
removed.
b) Conduct a solvent evaporation test by applying several drops or a small splash of
residue-free tri-chloromethane on the suspect area especially pitting, crevice corrosion
areas or depressed areas. An evaporation ring formation is indicative of oil and grease
contamination. Continue degreasing and inspection till test is passed.
- Tests for surface finish of blasted surface shall be done by visual inspection using
SSPC-VIS1. Clear cellophane tape test as per ISO 8502-3 shall be used to confirm
absence of dust on blasted surface. Checks shall be done on each component at least
once per 200 m2 of blasted surface and a minimum of 3 checks per shift.
- Test for presence of soluble salt as per method ISO 8502-9. Maximum allowable salt
content shall be considered 20 mg/m2.Checks shall be done on each component at
least once per 200 m2 of blasted surface and minimum of 3 checks per shift. In case
salt exceeds specified limit, the contaminated surface shall be cleaned by method as
per Annexure-C of ISO 12944-4 (water cleaning). After cleaning, surface shall be
retested for salt after drying.

Blast Profile Measurement: (In-Process testing during actual production before

application coating)

The angular profile depth measurement shall be done by profile tape as per method
ASTM D 4417 method B (Profile depth gauge micrometer). Spot measurement shall
be carried out every 15m2 of blasted surface. At each spot three measurements shall
be taken over an area of 10 cm2 and average of measurements to be recorded and
reported. If profile is less than specified range, blasting shall continue till greater
specified depth profile is achieved.

Tests for blasting media, blasting air

Blasting Media (For every fresh batch of media and one random test during blasting)

Blasting Media shall be visually inspected for absence of contamination and debris
using 10 X magnification.

a) Inspection for the absence of oil contamination shall be conducted using following
procedure :
- Fill a small clean 200 ml bottle half full of abrasive.
- Fill the bottle with potable water, cap and shake the bottle.
- Inspect water for oil film/slick. If present, the blasting media is not to be used.

b) Soluble salt contamination if suspected shall be verified by method ASTM D 4940. If

present, media to be replaced.

c) Clean blasting equipment, especially pot and hoses, and then replace blasting media
and retest.

Test for Blasting Air (Once Daily before start of blasting and once at random during
blasting)

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The air for blasting shall be free from moisture and oil. The compressor air shall be
checked for oil and water contamination per ASTM D 4285.

In addition to above, record should include type of shop primer already applied on
equipment e.g. zinc silicate or zinc rich epoxy or zinc phosphate. Any defect noticed
during the various stages of inspection shall be rectified by the CONTRACTOR to the
entire satisfaction of Engineer-In-Charge before proceeding further. Irrespective of the
inspection, repair and approval at intermediate stages of work, CONTRACTOR shall be
responsible for rectifying any defects found during final inspection/guarantee
period/defect liability period as defined in general conditions of the contract. Dry film
thickness (DFT) shall be checked and recorded after application of each coat and extra
coat of paint should be applied to make-up the DFT specified without any extra cost to
OWNER, the extra coat should have prior approval of Engineer-in-charge.

11.4 Final inspection of finished coating shall consist of the following:

1) Coating dry film thickness check: DFT measurement shall be as per ISO 2808. Type
II electromagnetic gauges should be used for ferrous substrates. DFT gauge calibration,
number of measurement shall be as per SSPC-PA-2. Measured DFT shall be within +
10% of the dry film thickness, specified in the specifications.

2) Adhesion testing: Adhesion of the primer to the steel substrate and inter-coat adhesion
of the subsequent coat(s) after curing for at least a week after application of the topcoat
shall be examined by a knife test in accordance with ASTM D6677. For the knife test, if
the rating is better than 8, the adhesion is considered acceptable. The adhesion is
destructive and tested areas shall be repaired afterward using the spot repair procedure.
Alternatively, the applicator may perform the adhesion test on a steel panel coated using
the same surface preparation and coating application procedure as the work piece.
Adhesion testing shall be carried out for each component at least once per 200 m2 of
coated surface.

3) Holiday detection check: Holiday testing shall be conducted in accordance with NACE
SP0188. For immersion services, 100% of coated area shall be inspected for holidays.
For atmospheric exposure, 10% of coated area which must include weld seams, corners
and edges to be holiday tested. Voltage at which test is to be carried out will depend
upon DFT of coating being tested and shall be as per NACE SP0188. Any holiday is
unacceptable and should be marked and repaired immediately.

The CONTRACTOR shall arrange for spot checking of paint materials for specific
gravity, glow time (ford cup) and spreading rate.

12.0 GUARANTEE

The CONTRACTOR shall guarantee that the chemical and physical properties of paint
materials used are in accordance with the specifications contained herein/to be
provided during execution of work.

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13.0 QUALIFICATION CRITERIA OF PAINTING CONTRACTOR/SUB-CONTRACTOR

Painting CONTRACTOR who is awarded any job for EIL, Projects under this standard
must have necessary equipment, machinery, tools and tackles for surface preparation,
paint application and inspection. The CONTRACTOR must have qualified, trained and
experienced surface preparator, paint applicator, inspector and supervisors. The
CONTRACTOR supervisor, inspector, surface preparator and paint applicator must be
conversant with the standards referred in this specification.

14.0 QUALIFICATION/ACCEPTANCE CRITERIA FOR PAINT COATING SYSTEM

14.1 Pre-qualification of paint coating manufacturer and his products

Paint manufacturer meeting the following requirements shall be considered by the

CONTRACTOR for supply of the paint products.

- Manufacturer should have been in continuous business of paint coating formulation

and manufacturer for at least past 5 years.
- Manufacturer should possess past experience of supplying his products to
hydrocarbon, petrochemical, fertilizer. Chemical processing industry or offshore
platforms in the past 5 years.
- Coating manufacturer should have supplied at least 10000 litre of an individual
product to hydrocarbon, petrochemical, fertilizer. Chemical processing industry or
offshore platforms.
- The manufacturer’s manufacturing procedure & QA/QC system shall meet ISO 9001
requirements and preferably should possess ISO 14000 certificate.
- The Quality control set up should be manned by qualified paint technologists whose
bio data should be sent along with quality control organization chart.

CONTRACTOR shall procure the paint materials from the qualified manufacturer
meeting above requirements and after obtaining prequalification testing approval as
per requirements mentioned in clause 15.2 below.

14.2 Pre-Qualification Testing procedure:

The paint manufacturer engaged by the mechanical contractor shall carry out the tests
in NABL accredited government laboratories like national test house (NTH), as a part of
qualification. Paint manufacturer shall provide the paint samples to laboratory for testing
of the parameters mentioned in Table-2 (typical characteristics) and Table-15 (tests on
coating systems) of this specification. The testing laboratory will confirm the compliance
of the paint material with respect to the acceptance criteria mentioned in the respective
tables. Contractor shall furnish these test certificates along with all necessary
supporting documents/information to EIL for approval/ acceptance. The paint
manufacturer will be qualified and approved by EIL for supply of paints after
review/assessment of the submissions made by the contractor. Test certificates which
are more than 3 years old will not be considered. Paint manufacturers are advised to
carryout pre-qualification testing accordingly for paints supply to EIL projects

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TABLE-14: PRE-QUALIFICATION TESTING

SYSTEM REFERENCE CLAUSE TOTAL DFT μ

COATING SYSTEM
No. (from table-3 to 12) (min)
1. F-9+P6+F6B+F2 5.2 345
2. F12+F12+F12+F12 5.4 80
3. F15+F15+F15 7.2.2 240
4. F16+F16 9.3.2 250
5. F17 7.5.1 375
6. F8 3.1 125
7. F20+F20 7.3.1 1100
8. F6A+F6C+F6C 7.2.1 500
9. F6A+F6A+F6A 7.1.1 300

FOR
ACCEPTANCE
S. No. TEST SYSTEM DURATION
CRITERIA
NUMBER
Cyclic Test Shall pass.
Salt Spray : 72 hrs. No chalking,
Drying in air: 16 hrs. cracking,
1. UV-A340 nm weather meter: 80 hrs. 1 4200 hrs flaking,
One cycle: 168 hrs. blistering or
(25 cycles at 168 hrs. each cycle) peeling shall be
(ASTM D5894) observed.
2. Chemical Resistance Test (ASTM D543)
2a. 10% & 40% NaOH 1000 hrs

2b. 5% H2SO4 168 hrs

Shall pass.
3,5,7 & 9*
4 weeks No cracking,
2c. Xylene
discoloration,
2d. *H2SO4 4 weeks
Acetone blistering,
solution pH
peeling or
= 5.0 to
2e. 4 weeks softening of film
Ethanol 5.5 for
system 9 shall be
2f. Kerosene 4 weeks observed.

2g. Sea water 2000 hrs

Immersion in DM/DI water @900 3,5 & 7 30 days No softening,

3.
(ASTM C868) blistering or film
damage.
Resistance to DM water using water Shall pass.
4. 8 2000 hrs
immersion. (ASTM D870) No chalking,

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PAGE 38 OF 40

cracking,
flaking,
blistering or
peeling.

1 to 9
100% Humidity Test
5. (except 1440 hrs Shall pass
(ASTM D2247)
system-2 )

2,3 & 4

(For
Thermal Shock Resistance Test;
system-2,
5 cycles @ 30 minutes in furnace at
testing to Shall pass
6. 120 ⁰ C and 15 minutes in water after -
be done
quenching in water for each cycle.
after
(ASTM D2485 method A)
heating the
panels at
175°C for
2 hrs.)
Cathodic Disbondment Test
7. 3&5 - Shall pass
(ASTM G8 @60°C)

Each coating product to be qualified shall be identified by the Specific gravity of base
and curing agent (ISO 2811). The identification shall be carried out on the batch, which
is used for the pre-qualification testing.

14.3 Information to be furnished during delivery of paint materials:

CONTRACTOR along with delivery of paint material has to furnish following

information from paint manufacturer to EIL for acceptance/approval of products:

a) Batch test certificates:

Along with paint products delivery to site from the pre-qualified coating
manufacturer, CONTRACTOR has to produce test certificate (from paint
manufacturer) for each category of product for the following test items. All test
results must mention clearly the batch no. and category of product tested. Tests to
be conducted for following properties:

- Specific Gravity
- % solids by weight (% zinc content in case of inorganic or organic zinc primer)

b) Product information sheet/ technical data sheet for each category of product.

The contractor shall be fully responsible for the quality of the paints products as per
prequalification testing. After the paint materials are supplied to site, the supplier
shall organize random sampling and testing in a NABL laboratory as per discretion

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of the Engineer-in-charge. Failing to meet the specified quality requirements may

cause rejection of the paint products.

15.0 METHOD OF SAMPLING & DISPATCH FOR LABORATORY TESTING

(Pre-Qualification tests (sec. 14.2), Batch testing (sec. 14.3) and Inspection testing
(sec. 11.0))

15.1 Samples of coating materials should be submitted to the laboratory in sealed

containers with batch no. and test certificate on regular format of manufacturer’s testing
laboratory.

15.2 All test panels should be prepared by testing laboratory. Surface preparation for a
system shall be done in accordance with this specification. For individual products
testing, minimum shall be Sa 2.5. Colour photographs of test panels should be taken
before and after the test and should be enclosed along with test report. Sample batch
no. and manufacturer’s test certificate should be enclosed along with the report. Test
report must contain details of observation and rusting if any, as per the testing code.

15.3 Manufacturers should intimate EIL, details of sample submitted for testing, name
of testing agency, date, and contact personnel of the testing agency.

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PAGE 40 OF 40

ANNEXURE-1: COLOUR CODE

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 JOB SPECIFICATION FOR DOCUMENT No.
INSULATION OF PIPING AND EQUIPMENT B861-000-06-43-IL-S001
KLL, MAHARASHTRA Rev.0
Page 1 of 20

CLIENT : KONKAN LNG LIMITED

PROJECT : EPCM SERVICES FOR AMBIENT AIR HEATING SYSTEM

0 22.04.2024 ISSUED FOR TENDER

RB PP PS
Rev. Prepared Checked Approved
Date Purpose
No by by by

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Contents

1.0 INTRODUCTION .................................................................................................................. 3

2.0 ASPECTS OF COLD INSULATION .................................................................................. 4

3.0 COLD INSULATION SYSTEM ........................................................................................... 4

4.0 GENERAL REQUIREMENTS .......................................................................................... 10

5.0 STORAGE ........................................................................................................................... 12

6.0 APPLICATION AND QUALITY CONTROL ................................................................... 12

7.0 HSE REQUIREMENT ............................................................Error! Bookmark not defined.

8.0 VENDOR DATA REQUIREMENT ................................................................................... 15

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1.0 INTRODUCTION
1.1 Scope
This specification outlines the minimum technical criteria for the design of insulation
system, materials & thickness and application guidelines to detail engineering contractor for
insulation to equipment, and associated piping for Ambient Air heating system for LNG
regasification at Anjanwel, Taluka - Guhagar, District Ratnagiri, Maharashtra, India, of M/s
Konkan LNG Ltd (KLL).

Based on the brief outline of the insulation system and materials provided in this
specification, the contractor shall develop appropriate thermal insulation system required for
various piping, equipments etc. for the desired service conditions specified in process
design conditions. The details of the insulation system and information related to materials
and ancillaries shall be submitted to EIL/KLL for review/approval.

Aspects for HSE for execution of the insulation job shall be separately addressed by the
contractor meeting requirements of health, safety and environment practices of KLL

1.2 Reference Standard

The following standard shall form a part of this specification:
CINI CINI manual for industrial insulation

ASTM C165 Measuring Compressive properties of thermal insulations

Standard test method for Steady-state heat flux measurements & thermal
ASTM C177
transmission properties by means of the ‘guarded-hot-plate’ apparatus
Standard test method for Density and dimensions of preformed block and
ASTM C303
board type thermal insulation
Standard criteria for Sampling and acceptance of preformed thermal
ASTM C390
insulation lots
Standard test method for Steady-state thermal transmission properties by
ASTM C518
means of the heat flow meter apparatus
Standard Specification for Mineral Fiber Blanket Thermal Insulation for
ASTM C553
Commercial & Industrial Applications
Standard specification for Unfaced preformed rigid cellular polyisocyanurate
ASTM C591
thermal insulation
Standard test methods for Chemical analysis of thermal insulation materials
ASTM C871
for leachable chloride, fluoride, silicate and sodium ions
Standard Test Method for Surface Burning Characteristics of Building
ASTM E84
Materials
ASTM E96 Standard test methods for Water vapor transmission of materials

ASTM C1767 Standard specification for stainless steel jacketing for insulation

1.3 Document precedence

In the event of conflicting requirements noticed, the contractor shall notify EIL/ KLL and
obtain resolution before proceeding. The order of precedence shall be
a) This specification
b) Engineering design basis given in tender
c) Industry codes and standards
d) Application procedure/ quality plan prepared by the contractor

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2.0 ASPECTS OF COLD INSULATION

2.1 Objective
a) Conserve refrigeration /limit heat gain
b) Prevent/ control surface condensation and ice formation
c) Personal protection from cold burn
2.2 General Requirements
a) Insulation system shall be designed for prevention of water in any form entering into
the insulation. Materials for cold insulation shall have closed cellular structure with
zero or negligible water vapour permeance.
b) To prevent ingress of water or water vapour through the insulation or joints, an
appropriate vapour barrier system shall be used.
c) In the event of water ingress, if any through insulation joints or otherwise, it shall be
prevented from propagating into larger area. For this, insulation is sub divided into
compartments by using vapor stop at pipe supports.
d) Piping/ equipments in cold service condition shall undergo contraction/ expansion
during thermal cycling. Insulation system shall be provided suitable contraction
joints at certain intervals with suitable resilient fibrous materials.
e) The materials (insulation and ancillaries) proposed to be used for insulation shall
have proven track record in other similar projects.

3.0 COLD INSULATION SYSTEM

Insulation system shall consist of single/ multi layer insulation blocks fixed with adhesives,
joint sealants, protected from moisture/ water ingress by vapour barrier, vapour stop and
covered with a weather protection jacket. Typically, insulation system for cold and dual
temperature service shall consist of the following:

i) Insulation material (preformed block insulation)

ii) Vapour barrier and vapour stop- Primary vapour barrier, secondary vapour barrier
and Vapour stop
iii) Adhesive
iv) Joint sealant
v) Weather protection jacket
vi) Under insulation painting
Typical insulation materials/ ancillaries for PIR insulation system:

Insulation type Cold service

Temperature range ambient to (-) 50 deg C (-) 51 to (-) 183 deg C
Base insulation material PIR
Primary vapour barrier Chlorosulfonated polyethylene rubber (hypalon) based mastic
Secondary vapour barrier Not required Multiplex foil
Vapour stop Two pack butyl rubber based elastomeric mastic
Joint sealant Mastic type
Weather protection Jacket Stainless steel (SS-316)

3.1 Insulation types

The insulation requirement code which indicates type of insulation is as follows:

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Insulation Type Description

CC Cold Conservation Insulation (PIR)
SC Surface Condensation Insulation
H Heat Conservation Insulation
CPP Cold Personal protection
HPP Hot Personnel Protection Insulation

3.2 Insulation material, thickness & extent of insulation

In general, insulation material for cold conservation shall be PIR insulation.
Number of Layers
Unless otherwise specified,
a) Single layer insulation may be used for lining thickness < 75mm
b) For thickness between 75-150mm, insulation shall be used in two layers
c) For thickness >150mm, insulation shall be used in 3 or more layers

3.2.1. Preformed Polyisocyanurate Rigid Foam (PIR)

PIR rigid foam shall be preformed into free rise buns made from HCFC free chemicals and
then cut into required shape/ pipe sections using a CNC machine. Material shall be
chemically inert, moisture free, rot and vermin proof, not disintegrate, settle, and change its
form or composition in a detrimental way while in service. The pipe sections shall be
fabricated in two halves, moulded pipe sections made from chemicals in batch process is
not acceptable. PIR rigid foam shall conform to general classification of ASTM C591 Grade-
2 Type-III and meet the following specification:
Characteristics Value Remarks
Temperature range of use (-) 183 to (+) 149 0C
Bulk density (kg/m3), ASTM-C302/ ASTM -D1622, min. 48
Closed Cell content (%), ASTM D-6226 Procedure-2, min. 90
Chloride content (ppm) ASTM C 871, Procedure 2, max. 60
pH (ASTM C 871) 6-7
Water vapour transmission (ng/Pa-s-m), ASTM E-96 method-
4.4 Batch test
A at 23°C & 50% RH, max.
(Note-2)
Compressive strength at 10% deformation (kPa), ASTM D
310
1621, min.
70 + 2 deg.C, 97 + 3% RH 4
Dimensional stability, %
-40 + 3 deg.C, ambient RH 1
linear change 1 week
exposure, max. 100 + 2 deg.C, ambient RH 2

Flame spread Index (ASTM E84), max. 25

Tensile Strength (kPa) at (-)165°C, ASTM D-1623, min. 265
Linear thermal expansion coefficient (-)165°C to 23 deg C
70 x10-6/K
(ASTM D-696), max.
E-modulus, at (-)165°C (MPa) ASTM-D1623, max. 16
Type test
Poisson’s ratio 0.4
(Note-3)
Cryogenic Thermal Stress Resistance (CTSR) (Note-1) ≥ 1.5
(+)10 deg C 0.027
Thermal conductivity of 180 days (-) 17 deg C 0.029
aged sample at mean temp (W/mK)
ASTM C-177, max. (-) 73 deg C 0.026
(-)101 deg C 0.020

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Note-1: CTSR = σt x (1-δ) / (E x α x ΔT) ≥ 1.5, where

σt = the average value of the tensile strength

δ = the Poisson’s ratio of the insulation material
E = the average value of the tensile modulus
α = the average linear thermal expansion coefficient of the insulation materials
ΔT= the temperature difference between service temperature and ambient

CTSR and relevant properties to be evaluated/applicable, where temperature is below

-50°C.
Note-2: Supplier shall provide test certificate for each production Batch.
Note-3: Type test certificate no older than 2 years from date of issuance of PO shall
be acceptable

3.2.2. Pipe Supports

Pipe supports shall be supplied in high density PUF pipe sections suitable for cradle type
pipe cold support, conforming to minimum technical specification given below. Thickness of
the PUF pipe supports shall be same the piping insulation for each layer. Density of PUF
and length of the sections shall be as per relevant standard referred or appended
elsewhere in the tender.

Characteristics Types Remarks

3)
Bulk Density( kg/m (ASTM D1622) min. 240 320
Compressive Strength, MPa at 23oC in all directions,
3.0 6.0
(ASTM D 1621) min.
Batch test
Closed Cell content, % , (ASTM D 6226 procedure-2 95 (Note-1)
Water Vapour Permeability, g/m2.h ASTM E-96
0.8
method-A at 23°C and 50% RH, min.
Water absorption % (by Volume) max.(ASTM D2842) 5
at +20°C 0.040 0.050
Thermal conductivity (ASTM
at 0oC 0.036 0.046
C177) W/mK, max.
at -40oC 0.034 0.044
at -80oC 0.031 0.040
o
Tensile Strength, MPa at 23 C in all directions Type test
3.0 4.9
(ASTM D 1623) min. (Note-2)
Linear Coefficient of thermal expansion max.,/°K
70x10-6
(ASTM D 696) between 23°C and -165°C
Chlorides, ppm, (ASTM C 871, procedure 2) 60
pH values, (ASTM C 871) 6-7
Combustibility / fire resistance, ASTM E84 FSI < 25

Note-1: Supplier shall provide test certificate for each production Batch.
Note-2: Type test certificate no older than 3 years from date of issuance of PO shall be
acceptable.

Note-3: Unless otherwise specified, PUF pipe supports 240 kg/m3 may be used for 12
inches NB or below and 320 kg/m3 shall be used for above 12 inches NB.

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3.2.3. Expansion / Contraction Joints

Contraction joints shall be provided in the insulation. At contraction joint location, provision
shall be made in the metal cladding to accommodate contraction of pipe or vessel. Typical
contraction joint requirements are specified below:

a) Contraction joints shall be provided at regular intervals depending on pipe or vessel

material contraction/expansion co-efficient and design temperature. Unless otherwise
specified, contraction joints shall be provided in all insulations exposed to (-) 40°C and
below at intervals of 6m on straight run of pipes or vessels.
b) Contraction joints in horizontal vessel insulation shall be close to support points while
on vertical pipes & vessels, the same shall be provided at support ring location and at
an interval of 4.0m straight run. Both longitudinal and circumferential joints in insulation
shall be staggered.
c) A contraction joint shall consist of 12mm gap in the Insulation, loosely packed with
filler material (refer section painting & ancillaries) to a depth of 6mm less than the
adjacent insulation thickness. The outer 6 mm shall be filled up with Joint Sealer and
finished smooth with adjacent insulation surface and applied a butyl rubber membrane
overlapping 75mm onto adjacent insulations (after the sealer has cured).

3.2.4. Extent Of Insulation

a) Cold insulation applied to piping/ equipments shall also be extended to all attachments
and projections such as structural supports, pipe supports/ hangers, instrument lead
lines, branch lines like vents, drains and instrument connections etc. up to a length of at
least four (4) times the insulation thickness or 300mm whichever is greater. Insulation
system and thickness same as the main piping/ equipments shall be applied over the
extensions.
b) Insulation thickness of valves and fittings shall be same as that of the adjoining piping.
c) All flanged joints, manhole covers, etc. shall be cold insulated with removable box
insulation.
d) Items like bonnet of valves above the packing glands, display like nameplates,
stampings, inspection code etc. shall be specially designed and insulated so that the
display is not covered by insulation.
3.3 Vapour barrier & Vapour stop
All cold insulations shall have a thick mastic coating (min 1.5mm when dry) as ‘primary
vapour barrier’ applied over external surface of the insulation underneath weather barrier
jacket (cladding).
Insulation below minus (-) 50°C, shall have an additional membrane layer ~50 micron
(secondary vapour barrier) between the outermost layer and next insulating layer.
All cold insulations shall have a ‘vapour stop’ across insulation thickness at regular
intervals. This is a thick mastic (min 1mm when dry) applied at insulation terminations at
both sides of pipe supports.

3.3.1 Primary Vapour Barrier

Primary Vapour barrier is a very important component in cold insulation. All cold insulations,
irrespective of insulation type and service temperature shall have thick mastic (min 1.5mm
when dry) ‘Primary Vapour Barrier’ over outermost insulation layer, underneath weather
barrier jacket (cladding).

Primary vapour barrier shall be chlorosulfonated polyethylene (hypalon) rubber based fire
retardant elastomeric polymer mastic, compatible with base insulation, stable in the range
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of minus (-)40 to (+)1000C. The mastic is applied in two coats reinforced with glass fiber
cloth sandwiched between two coats. When cured, the film shall be durable, have good
tensile strength and puncture resistance, shall not wrinkle or crack when exposed to the
limiting temperatures for 3 hours.

3.3.2 Secondary Vapour Barrier

Secondary vapour barrier shall be a three-layer laminated foil (~50-micron thickness) made
of aluminium & polyester (25µ aluminum foil sandwithched between two 12µ polyester
films). Materials shall have following characteristics:

Characteristics Values
Service temperature range (°C) -60 to 120
Volumetric mass (kg/dm3) 1.93
Tensile Strength, MPa 100
Yield Strength, N/cm 70
Tear resistance, g/mm 400
Water Vapour Permeability, ASTM E96 Procedure E , 37.8°C, 10x 10-6
90% RH) , g/m2.h.mm.Hg

3.3.3 Vapour Stop

Vapour stops are used in cold insulation with an objective to create containment so that in
the event the insulation is damaged, water ingresses if any remains in that containment
zone. Vapour stop is applied across the insulation thickness at regular intervals and stops
such propagation. In piping, vapour barrier needs to be used on both sides of pipe support,
for equipment / vessels, it shall be applied at support locations, where chances of crack is
more due to differential movement of vessel and support structures.

Vapour stop is a thick mastic (min 1.5 mm when dry) similar to primary vapour barrier with
improved flexibility, tensile strength and cryogenic resistance. It is a two component butyl
rubber based elastomeric mastic suitable for temperature range of minus (-) 196 to (+)820C,
shall be suitable for application to PIR foam. The mastic is applied in two coats reinforced
with glass fiber cloth sandwiched between two coats. When cured, the film shall be durable,
have good tensile strength and puncture resistance, shall not wrinkle or crack when
exposed to the limiting temperatures for 3 hours.

3.4 PU-adhesive
High density PUF pipe supports shall be installed to the pipe with a PU adhesive.
Adhesives shall be essentially compatible with the base insulation material and suitable for
the temperature range to which it is exposed.

Typical technical requirement of PU adhesive shall meet the following characteristics given
below
Application temperature Characteristics
Synthetic rubber/ resin based or Thermo setting two
component solvent free urethane based, suitable for
Ambient to (-) 50 deg C the temperature range to which it is exposed, have
average 38% volume solid as per ASTM D1644 and
Leachable chlorides max 90 ppm as per ASTM C871

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3.5 Joint sealant

3.5.1. Joint sealant for joints of insulation blocks
The joint sealant for joints between insulation blocks shall be compatible with the base
insulation material and suitable for the temperature range to which it is exposed. Typical
material and technical requirement for PUR/PIR insulation system is specified below

General Characteristics Combustibility/ fire resistance Water vapour permeance

(max)
Average 82% volume Flame spread and fuel
solid as per ASTM contribution negligible when Negligible when measured
D2369 used as 3.2 mm wide sealant across 3.2 mm wide sealant
between joints of between joints of impermeable
incombustible insulation insulation blocks
blocks

3.5.2. Joint sealant for joints of metal cladding

The technical requirement and typical material for joint sealant of stainless-steel metal
cladding is specified below.

General Combustibility/ fire resistance Water vapour permeance (max)

Characteristics
Average 52% FSI (flame spread index) < 20 0.0092 metric perms (as per
volume solid as per as per ASTM E-84, tested on a ASTM F-1249 with DFT 2.8mm)
ASTM C461 6.3mm inorganic reinforced
cement board with DFT ~2mm

3.5.3. Sealing tape for secondary vapour barrier

Sealing tape shall be a three layer laminated foil (~50 micron thickness) made of aluminium
& polyester (25µ aluminum foil sandwithched between two 12µ polyester films. Material
shall have following properties.

Total thickness exclusive of adhesive layer 50 µm

Temperature range +120°C to -45°C
Volumetric mass 1.93 kg / dm³
Water vapour permeability in acc. with ASTM E 96, Max. 10.10-6 g / (m².h.mmHg)
procedure E (37.8°C, 90% R.H.)

3.6 WEATHER PROTECTION JACKET

Unless otherwise mentioned, cladding shall be of stainless steel as per ASTM A167 / A240
type 316 with polysurlyn lamination on inside surface. Cladding metal sheets shall have
minimum thickness as below:

Item Insulation O.D (mm) Thickness (SWG)

Pipe, Vessels and equipment < 500 26
Pipe, Vessels and equipment > 500 24
Valves, flanges and foot traffic areas - 22

3.7 Painting & Ancillaries

3.7.1 Under Insulation Painting

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Equipments and piping shall be protected from corrosion by providing appropriate painting
under insulation, as per applicable painting specification for the project.
3.7.2 Materials for Contraction Joint
The material to be used in the contraction joints shall be light weight fiber glass blanket.
The material shall have the following properties:

Properties Values
Density (kg/m3), ASTM D1622 32
Compressive strength (kPa), at 10% deformation at 24°C, 0.230
ASTM C165
Thermal conductivity (W/mK) at 25°C, max, ASTM C177 0.055
Leachable chlorides content (mg/kg), max, ASTM C-871 10
pH, ASTM C-871 6-10.5

3.7.3 Glass Cloth / Fabric

The glass cloth to be used for vapour barrier/ vapor stop reinforcement shall be prepared
from E-glass and open weave 10 mesh. Glass Cloth having glass fibre thickness of 5 mils,
18x12 threads per 25mm and weight 80g/m2 or in case of synthetic fabric same shall have
weight 30g/m2 and 20x10 threads per 25mm.

3.7.4 Adhesive Synthetic Type

The tape used to secure the inner layers of insulation shall be by pressure sensitive glass
fiber reinforced tape. The tape shall have the following characteristics:

i) Materials: Glass fibre-reinforced synthetic tape

ii) Dimensions: width min.50mm and thickness min. 0.27mm.
iii) Adhesiveness: 210gr/mm2
Adhesive tapes shall be spaced as follows:

To Secure Insulation Spacings (mm)

OD of insulation
Upto 250mm (10 inch). 300
Over 250mm (10 inch). 200

3.7.5 Bands
Band to secure last layer of insulation materials shall be stainless steel to ASTM A-167
Type 316. Banding to secure the weatherproof jacketing shall be stainless steel to ASTM A-
167 Type 316.The band shall be 20 mm width x 24 SWG.

3.7.6 Butyl Rubber Sheet

Butyl rubber membrane, comply to ISO 188-aging and of thickness 1.2 and width 20 mm
shall be used as flexible covering over contraction joint for weather barrier.

4.0 GENERAL REQUIREMENTS

4.1 Hydro test

Insulation shall be applied on vessels, heat exchangers, piping and other equipment only
after successful completion of hydrostatic test. In case insulation work starts before

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completion of hydrostatic test, all welded and mechanical joints shall be left exposed for
testing and subsequently insulated after successful completion of the hydrostatic test.

4.2 Insulation Thickness

Thickness of insulation shall be as given in the line list and data sheets. However, the
contractor shall prepare a list of insulation thickness for various temp. and get approval
from EIL/ KLL.
The insulation thickness shall be calculated for anti-sweat condition based on given
ambient temperature, humidity wind velocity specified in datasheet/ design basis. In
absence of sufficient information, following design conditions shall be used for insulation
thickness calculation:

a) Ambient temperature 39 degree C

b) Humidity 85%
c) Wind velocity 1m/ sec
d) Permissible max heat gain 25 W/m2
e) Surface emissivity 0.9

The insulation thickness may be calculated in a computerized program as per ISO 12241.
Insulation thickness of valves and fittings shall be same as that of the adjoining piping.
The thickness of the insulation on equipment heads shall be the same as that on the
cylindrical parts.
Refer Annexures for typical insulation thickness for various temperature ranges.
4.3 Cold personal protection
Personnel protection insulation shall be used if normal operating temperature is lower than
-7ºC and if the surface is in area accessible to personnel. Personnel protection shall be
provided within 2.5 m vertical or 1 m horizontal from the periphery of platform, walkways, or
ladders. Above -7°C, personal protection shall be provided with metal caging.
The metal cage / guards, wherever used for personnel protection shall typically be placed
at a gap from the surface as given below:
Gap to be maintained from
Pipe / Equipment dimension
cold surface (mm)
Pipe diameter up to 6 inches 50
Pipe diameter greater than 6 inch but less than 10 inch 75
Pipe diameter greater than 10 inch 100
Equipment / vessels 100

4.4 Hot personal protection

Exposed surfaces of piping, equipment/ vessels above 65°C in normal or even for a short-
term operation, where insulation is not a requirement from heat conservation or process
point of view, but in approachable range of operating and maintenance personnel, shall be
protected from accidental touch for human safety by appropriate personnel protection.
Extent of personnel protection may be decided by the field construction personnel using the
criteria that exposed surfaces within 600mm horizontally and / or 2100mm vertically of a
normal access of walkways or adjacent to handrails, platforms travelled by personnel shall
be protected as minimum. Metal cage / guards may be used for personnel protection for 65
to 175°C. Insulation shall be used for personnel protection for 176°C and above.
The metal cage / guards, wherever used for personnel protection shall typically be placed
at a gap from the surface as given below:

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KLL, MAHARASHTRA Rev.0
Page 12 of 20

Gap to be maintained from

Pipe / Equipment dimension
hot surface (mm)
Pipe diameter up to 6 inches 50
Pipe diameter greater than 6 inch but less than 10 inch 75
Pipe diameter greater than 10 inch 100
Equipment / vessels 100

4.5 Extent of Insulation

Items requiring insulation shall be as per specified in the piping line schedule/ and
equipment/vessel/heat exchanger data sheets.
All attachments and projections such as vessel supports, structural steel attached to
vessels, piping hanger supports, instrument load lines, branch lines like vents, drains and
instrument connections connected directly to cold insulated piping, vessels and equipment,
shall be cold insulated upto a distance at 4 times the adjoining insulation thickness.

All flanges joints, valves, fittings, etc. shall be cold insulated with removable box insulation.
When pumps and compressors are to be insulated, thermal breaks shall be provided to
isolate the base from the steel or concrete foundation.

4.6 Co-ordination with other agencies

Insulation contractor shall work in close co-ordination with the erection contractor.
Wherever temporary supports are provided the insulation contractor shall remove these and
provide the necessary insulating supports.

5.0 STORAGE
5.1 Insulation materials should be stored in covered shed. Ancillary materials like adhesives
have limited shelf life, hence procurement and storage shall be planned. Materials shall be
stored properly to protect damage from adverse environments, such as humidity, moisture,
rain, dust, dirt, sand, mud, salt air, etc.

5.2 Insulation material slabs and sections shall be stored on a flat surface in a horizontal
position. Insulation material shall never be stacked directly on the ground, but stored on
platforms.

5.3 Specific instruction from manufacturer, if any for handling & storage must be followed with
due importance to material safety data, health and safety recommendations.

6.0 APPLICATION AND QUALITY CONTROL

General
The insulation system needs to be installed in dry condition. The contractor shall be
responsible for developing a detailed application procedure specific to the lining system and
materials concerning for different area. Minimum technical requirements specific to some
typical applications are given in this specification as a guideline and information. The detail
insulation application procedure shall be approved by EIL/KLL prior to start up of work.

6.1 Surface Preparation and Under Insulation Coating / Wrapping

Ingress of rain water and corrosive products or condensation of water vapour in the
insulation may cause severe CUI (corrosion under insulation) and ESCC,
The surfaces of piping, vessels & equipments valves etc. on which cold insulation is to be
applied shall be free of dust, loose paint or any other foreign matter. The surface
irregularities shall be filled up with the approved filler. Anticorrosive coating/ under
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Page 13 of 20

insulation coating shall be applied over the carbon/Alloy Steel surfaces to be insulated and
allowed to dry before application of insulation. Paint system shall be as per applicable for
the project.
Austenitic stainless steel especially 300 and 400 series are susceptible for external stress
corrosion cracking (ESCC). For to avoid ESCC in stainless steel as an alternative of
coating, 0.1mm thick aluminium foil can be wrapped with an overlap of 50mm. Overlap joint
shall be sealed with barium chromate sealer or self- adhesive (chloride free) aluminum tape
at the edge of foil. Foil shall be secured in position either by pressure sensitive tape or
aluminium band.

6.2 Application of Primary Vapour Barrier

Cold insulation shall essentially have a thick mastic coating (min 1.2mm when dry) as
‘primary vapour barrier’ applied over external surface of the insulation underneath weather
barrier jacket (cladding). The mastic shall be applied in two coats reinforced with glass fiber
cloth to obtain the specified dry film thickness.

Primary vapour barrier mastic shall be supplied in two sheds. One shed shall be used for
the first coat and the other shed for second coat. The first coat shall be applied to a wet
thickness that contributes half of the required thickness by trowel or other method as may
be specified by the supplier to a smooth finish by covering the insulation joints. At insulation
terminations, including those at flanges, the primary vapour barrier shall extend at least
75 mm beyond the edges of the insulated section onto adjacent uninsulated equipment/
piping.

The fabric (glass cloth) shall be embedded in the wet tack layer such that no wrinkles are
formed and all joints have a minimum overlap of at least 50 mm. Apply the second coat (of
other shed) after a time gap recommended by the mastic supplier (usually within 2 hours) to
a smooth finish fully embedding the fabric and to the required thickness to obtain required
DFT. When cured, the layer shall be durable and have good dry film strength and puncture
resistance. Minimum technical requirement for primary vapour barrier is specified below.
The total dry layer thickness shall conform to the layer thickness specified by the supplier.
There shall not be any cracks, holes, thin spots or open joints in the vapour barrier, which
shall be applied such that no part of the insulation material is uncovered. The connections
with protrusions and in corners shall be carefully finished.

6.3 Application of Secondary Vapour Barrier

At an operating temperature of -50°C or below, in addition to primary vapour barrier, the
multiplex foil as a secondary vapour barrier shall be applied between the outermost layer
and the next insulation layer. The foil shall be cut to size correctly and shall be installed with
dots of adhesive at the surface, tightly stretched and without air inclusions. The joint shall
be sealed with multiplex tape of aluminium/polyester.

6.4 Application of Expansion / Contraction Joints

When specified on a pipe line or vessel drawing or where deemed necessary to allow
movement and contraction of the pipe or vessel without producing random cracking of the
insulation, contraction joints shall be provided in the insulation. At contraction joint location,
provision shall be made in aluminium cladding to accommodate contraction of pipe or
vessel. The following steps shall be taken:

i) Both longitudinal and circumferential joints in insulation shall be staggered.

ii) Contraction joints shall be provided at an interval depending on pipe or vessel
material contraction/expansion co-efficient and temperature. Unless otherwise

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KLL, MAHARASHTRA Rev.0
Page 14 of 20

specified contraction joints shall be provided at an interval of 6.0m on straight run of

pipes or vessels operating at temperatures (-) 40°C & below.
iii) Contraction joints in horizontal vessel insulation shall be close to support points
while on vertical pipes & vessels, the same shall be provided at support ring location
and at an interval of 4.0m straight run.
iv) A contraction joint shall consist of 12mm gap in the Insulation with staggered joints,
compressed (minimum compression 50%) with resilient blanket, butyl rubber at the
vapor barrier joint and sliding weather barrier sheet at the jacketing joint.
v) The butyl rubber sheet will be centrally positioned and bonded by compatible
adhesive and secured on both sides by stainless steel bands.
6.5 Insulation Support Rings – Vertical Sections
Insulation supports for piping shall be, supplied and installed by the Contractor as per
spacing in accordance with the contraction joints table for the following conditions.
a) Vertical pipe – 2.5 m and longer.
b) Inclination pipe – (45o and over) 2.5 m and longer.
c) Vertical and Inclination pipe with flange and valve.
Design and MOC of insulation support ring shall be submitted to EIL/KLL for approval. In
general MOC of insulation support ring shall be SS-304 and for other service MOC of
support ring shall be same as that of MOC of piping.
6.6 Vapor stops
Vapor stops shall be provided at each termination or interruption in the continuity of
insulation and vapour barrier. Vapour stops shall be installed to the full depth of thickness of
that layer and to a minimum distance of 50 mm between each layer at all pipe support
locations, insulation support rings, contraction joints, and at all changes in configuration
such as elbows/flanges/valves/ reducers, etc.
6.7 Application – Piping
Insulation shall be applied only after ensuring that piping to be insulated is properly
installed, supported and tested.
Piping surface shall be cleaned of loose rust, mill scale, grease, dust or any other foreign
contaminants. The Insulation shall be applied to pipes in half round sections in reasonably
handy sizes.
Joint sealer shall be applied to the ends and edges of all sections for sealing all longitudinal
and circumferential joints. Adhesive shall be applied evenly and the half sections shall be
closely buffed to each other both longitudinally and circumferentially.
All the insulation layers except the final shall be secured in position by pressure sensitive
adhesive tape at an interval of 300 mm upto 10 inch OD of insulation and 200 mm for
above 10 inch OD of insulation while the final layer shall first be secured with SS bands at
an interval of 225 mm. Bands shall be staggered on successive layers. Insulation of piping
shall be stopped short of flanges to allow for withdrawal of bolts for fittings, the insulation
shall be completed by applying cut segments of the same insulation sections used for pipe.
Any crack or irregularities in the external surfaces of insulation sections shall be filled up by
applicable filler material.
Contraction joints shall be provided at specified interval.
Primary vapour barrier shall be applied on the outside face of the last layer of insulation and
secondary barrier shall be applied on the last layer but one, just before the final layer of
insulation.
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KLL, MAHARASHTRA Rev.0
Page 15 of 20

Stainless steel jacketing shall be installed around the insulation. The design for water tight
cladding (water shielded, drain holes etc.) shall be used. All the cladding shall have at least
50 mm overlap joints at their termination edges and joints shall be sealed with suitable
metal sealant. Final jacketing details shall be defined by the insulation contractor.
Valves, flanges etc. if any, shall be wrapped by rockwool blanket with PVC foil on the inner
side and SS-foil on the outer side. A metal box shall be positioned and secured to encase
the valves/ flanges etc. Space inside the metal box shall be injected with PIR/PUR foam to
a minimum density of 40 kg/m3. Jacketing details shall be as defined by the insulation
contractor.
6.8 Application –Vessel and equipment
Insulation shall be applied to the shell using broken joint method, starting with alternate one
half- and full-length curve segments or flat blocks beveled to fit. On Vertical or equipment,
the application of insulation shall start at the insulation support and proceed upward, and on
vertical vessels/equipment, the application shall start at one end and proceed
circumferentially and horizontally. Insulation segments shall be made as large as possible
to minimize the number of joints. The inner layer of insulation shall be bonded to the vessel
with the applicable adhesive. Subsequent layers of insulation shall be bonded to the
preceding layer, with applicable adhesive.

The joint sealer shall be applied to the ends and edges of all sections, including those in the
inner most layers to seal all joints. Care shall be taken to ensure that the adhesive is
evenly spread over the entire surface of application and the insulation is closely butted to
each other both longitudinally and circumferentially.

All the insulation layers except the final shall be secured in position by pressure sensitive
adhesive tape at an interval of 225mm, while the final layer shall first be secured with SS
bands at an interval of 225 mm. Bands shall be staggered on successive layers. Vapour
barrier shall be applied over the insulation as outlined herein this specification.
Vapor barrier shall be protected by stainless steel jacketing. Metal jacketing shall have an
overlap of min. 50mm along the longitudinal and circumferential. Metal jacketing shall be
secured in position by metallic band on the shell at a max. Pitch of 425mm

7.0 HSE REQUIREMENT

The contractor responsible for the insulation installation shall be fully conversant and meet
the HSE requirements of KLL. The contractor shall strictly adhere to safety instructions and
MSDS requirements of the insulation/ ancillary products and application. The insulation
contractor shall provide adequate personnel protection and safety gears like hand gloves,
masks, spectacles etc. as necessary for compliance to MSDS safety requirements to the
workmen on the job.

8.0 VENDOR DATA REQUIREMENT

POST ORDER STAGE THE CONTRACTOR SHALL SUBMIT

a) Manufacturer’s datasheet and Compliance datasheet for the insulation and ancillaries
materials

b) Application procedures; quality assurance plan of insulation materials and application,

inspection & test plan for supply and application.

c) Name of the insulation application contractor and bio data of the personnel responsible
for insulation supervision, inspection and quality control

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d) List of equipments tools and tackles to be mobilized during the execution of the job

e) Copies of all physical and chemical test certificates (duly endorsed by the inspection
agency) for insulation and ancillaries materials

f) Quality assurance plan of insulation materials from the manufacturer

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INSULATION OF PIPING AND EQUIPMENT Rev. 0
KLL, MAHARASHTRA Page 17 of 20

Annexure-1

Table-1: Cold conservation (CC Type : PIR) Insulation Thickness (Heat gain 25 W/m2) with 85 % RH

INSULATION THICKNESS REQUIRED (mm) FOR TEMP. RANGE (°C)

Nominal Pipe Amb. 14 -5 -20 -35 -50 -65 -80 -95 -110 -125 -140
Dia. (Inch)
15 -4 -19 -34 -49 -64 -79 -94 -109 -124 -139 -165
1/2 25 25 40 50 50 60 60 70 70 80 80 90
3/4 25 25 40 50 60 60 60 70 80 90 90 100
1 25 25 50 50 60 70 70 80 90 100 100 110
1 1/2 25 50 50 60 70 70 80 90 100 110 110 120
2 25 50 50 60 70 70 80 90 110 120 120 130
3 25 50 60 70 80 80 90 100 120 130 130 140
4 25 50 60 70 80 80 90 100 120 130 140 150
6 25 50 60 70 80 90 100 110 130 140 150 160
8 25 50 60 70 80 90 100 110 130 140 150 160
10 25 50 60 70 80 90 100 110 130 140 150 160
12 25 60 70 80 90 100 110 120 140 150 160 160
14 25 60 70 80 90 100 110 120 140 150 160 170
16 25 60 70 80 90 100 110 120 140 150 160 170
18 25 60 70 80 90 100 110 120 140 150 160 170
20 25 60 70 80 90 110 120 130 150 160 170 180
24 25 60 70 80 100 110 120 130 150 160 170 180
Above 25 60 70 80 100 110 120 130 150 160 170 180

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INSULATION OF PIPING AND EQUIPMENT Rev. 0
KLL, MAHARASHTRA Page 18 of 20

Table-2: Surface Condensation (SC type : PIR ) Insulation Thickness (Heat gain 25 W/m2) with 85 % RH

INSULATION THICKNESS REQUIRED (mm) FOR TEMP. RANGE (°C)

Nominal Amb. 14 -5 -20 -35 -50 -65 -80 -95 -110 -125 -140
Pipe Dia.
15 -4 -19 -34 -49 -64 -79 -94 -109 -124 -139 -165
(Inch)
1/2 25 25 25 25 40 40 40 50 50 50 50 60
3/4 25 25 40 40 40 50 50 65 65 65 65 75
1 25 25 40 40 50 50 50 65 65 70 70 75
1 1/2 25 25 40 50 50 50 65 65 65 70 70 80
2 25 25 40 50 50 65 65 65 80 80 80 90
3 25 25 40 50 65 65 80 80 90 90 90 100
4 25 40 40 50 65 65 65 80 90 90 100 115
6 25 40 50 50 65 65 80 80 90 90 115 115
8 25 40 50 65 65 65 80 90 90 100 115 125
10 25 40 50 65 65 80 90 90 100 100 125 140
12 25 40 50 65 80 80 90 100 100 100 140 140
14 25 40 50 65 80 80 100 100 115 115 140 150
16 40 40 65 65 80 90 100 100 115 115 150 165
18 40 40 65 80 90 90 100 100 115 115 150 165
20 40 50 65 80 90 90 100 115 115 125 165 175
24 40 50 65 80 90 100 110 115 125 125 165 175
Above 40 50 65 80 90 100 110 115 125 140 165 175

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INSULATION OF PIPING AND EQUIPMENT Rev. 0
KLL, MAHARASHTRA Page 19 of 20

Table-3: Cold Personal protection (CPP type: PIR) Insulation Thickness

INSULATION THICKNESS REQUIRED (mm) FOR TEMP. RANGE (°C)

(-7oC to -165 oC)
Nominal Pipe Inner layer Outer Layer Total
Dia. (Inch) thickness

1/2 25 25 50
3/4 25 25 50
1 25 25 50
1 1/2 30 30 60
2 30 30 60
3 30 30 60
4 30 40 70
6 30 40 70
8 30 40 70
10 30 40 70
12 30 40 70
14 40 40 80
16 40 40 80
18 40 40 80
20 40 50 90
24 40 50 90
Above 40 50 90

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INSULATION OF PIPING AND EQUIPMENT Rev. 0
KLL, MAHARASHTRA Page 20 of 20

Table-4: Heat Conservation (H- type: PIR) Insulation Thickness

INSULATION THICKNESS REQUIRED

(mm) FOR TEMP. RANGE (°C)
(Ambient to 90°C)
Nominal Pipe Dia. Total thickness
(Inch) (mm)

1/2 25
3/4 25
1 25
1 1/2 25
2 25
3 25
4 25
6 25
8 25
10 30
12 30
14 30
16 30
18 30
20 30
24 30
Above 30

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 SITE SPECIFIC SEISMIC SPECTRA Document No.
AMBIENT AIR HEATING SYSTEM B861-000-16-54-DB-0001
KLL, DABHOL Rev. No. 0
Page 1 of 4

SITE SPECIFIC SEISMIC SPECTRA

PROJECT : AMBIENT AIR HEATING SYSTEM, DABHOL

OWNER : KONKAN LNG LIMITED
CONSULTANT : ENGINEERS INDIA LIMITED
JOB NO. : B861

0 03/05/2024 ISSUED FOR IMPLEMENTATION

MBA GGSA SVRS
Prepared
Rev. No Date Purpose Reviewed by Approved by
by

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 SITE SPECIFIC SEISMIC SPECTRA Document No.
AMBIENT AIR HEATING SYSTEM B861-000-16-54-DB-0001
KLL, DABHOL Rev. No. 0
Page 2 of 4

SITE SPECIFIC SEISMIC SPECTRA

Site specific seismic spectrum is generated in accordance with Section 7 of IS 1893 (Part 4):
2024 for 10% probability of exceedance in 50 years for different damping values. The design
horizontal seismic coefficient shall be estimated in accordance with Clause no. 7.3.1 of IS 1893
(Part 4) using spectral acceleration coefficient presented below.

Spectral Acceleration Coefficients (Sa/g) for 10% probability of exceedance in 50 years:

Spectral Acceleration Coefficients (Sa/g) for 5% damping for 10% probability of exceedance in 50
years in the horizontal direction shall be based on the following equation. The spectral
acceleration values for different damping ratio are presented in Figure 1 and Table 1.

Sa/g (damping: 5%) = 0.17 for 0.00<T<0.01 sec

= 0.142+2.833T for 0.00<T<0.10 sec
= 0.425 for 0.10<T<0.8 sec
0.34
= for 0.8<T<6.00 sec
𝑇
2.04
= 2 for 6.0<T<10.00 sec
𝑇

0.90
Damping (%)
0.80
Sa (0.5%)
0.70 Sa (1%)
Spectral accln. "Sa/g"

Sa (2%)
0.60 Sa (2.5%)
0.50 Sa (3%)
Sa (4%)
0.40 Sa (5%)
Sa (7%)
0.30

0.20

0.10

0.00
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0
Time Period in seconds

Figure 1: Site specific seismic spectra for 10% probability of exceedance in 50 years

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 SITE SPECIFIC SEISMIC SPECTRA Document No.
AMBIENT AIR HEATING SYSTEM B861-000-16-54-DB-0001
KLL, DABHOL Rev. No. 0
Page 3 of 4

Table 1: Spectral Acceleration Coefficients (Sa/g) for Design Basis Earthquake (DBE)

Time Percentage of critical damping

Period
0.5 1.0 2.0 2.5 3.0 4.0 5.0 7.0
(sec)
0.000 0.170 0.170 0.170 0.170 0.170 0.170 0.170 0.170
0.010 0.170 0.170 0.170 0.170 0.170 0.170 0.170 0.170
0.050 0.538 0.453 0.397 0.368 0.340 0.312 0.283 0.255
0.100 0.808 0.680 0.595 0.553 0.510 0.468 0.425 0.383
0.275 0.808 0.680 0.595 0.553 0.510 0.468 0.425 0.383
0.450 0.808 0.680 0.595 0.553 0.510 0.468 0.425 0.383
0.625 0.808 0.680 0.595 0.553 0.510 0.468 0.425 0.383
0.800 0.808 0.680 0.595 0.553 0.510 0.468 0.425 0.383
1.060 0.609 0.513 0.449 0.417 0.385 0.353 0.321 0.289
1.320 0.489 0.412 0.361 0.335 0.309 0.283 0.258 0.232
1.580 0.409 0.344 0.301 0.280 0.258 0.237 0.215 0.194
1.840 0.351 0.296 0.259 0.240 0.222 0.203 0.185 0.166
2.100 0.308 0.259 0.227 0.210 0.194 0.178 0.162 0.146
2.360 0.274 0.231 0.202 0.187 0.173 0.158 0.144 0.130
2.620 0.247 0.208 0.182 0.169 0.156 0.143 0.130 0.117
2.880 0.224 0.189 0.165 0.153 0.142 0.130 0.118 0.106
3.140 0.206 0.173 0.152 0.141 0.130 0.119 0.108 0.097
3.400 0.190 0.160 0.140 0.130 0.120 0.110 0.100 0.090
3.660 0.177 0.149 0.130 0.121 0.111 0.102 0.093 0.084
3.920 0.165 0.139 0.121 0.113 0.104 0.095 0.087 0.078
4.180 0.155 0.130 0.114 0.106 0.098 0.089 0.081 0.073
4.440 0.145 0.123 0.107 0.100 0.092 0.084 0.077 0.069
4.700 0.137 0.116 0.101 0.094 0.087 0.080 0.072 0.065
4.960 0.130 0.110 0.096 0.089 0.082 0.075 0.069 0.062
5.220 0.124 0.104 0.091 0.085 0.078 0.072 0.065 0.059
5.480 0.118 0.099 0.087 0.081 0.074 0.068 0.062 0.056
5.740 0.113 0.095 0.083 0.077 0.071 0.065 0.059 0.053
6.000 0.108 0.091 0.079 0.074 0.068 0.062 0.057 0.051
6.500 0.092 0.077 0.068 0.063 0.058 0.053 0.048 0.043
7.000 0.079 0.067 0.058 0.054 0.050 0.046 0.042 0.037
7.500 0.069 0.058 0.051 0.047 0.044 0.040 0.036 0.033
8.000 0.061 0.051 0.045 0.041 0.038 0.035 0.032 0.029
8.500 0.054 0.045 0.040 0.037 0.034 0.031 0.028 0.025
9.000 0.048 0.040 0.035 0.033 0.030 0.028 0.025 0.023
9.500 0.043 0.036 0.032 0.029 0.027 0.025 0.023 0.020
10.000 0.039 0.033 0.029 0.027 0.024 0.022 0.020 0.018

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 SITE SPECIFIC SEISMIC SPECTRA Document No.
AMBIENT AIR HEATING SYSTEM B861-000-16-54-DB-0001
KLL, DABHOL Rev. No. 0
Page 4 of 4

NOTES:

1. For methodology of calculation of seismic forces and other seismic design criteria, refer
latest revisions of the following codes:
IS 1893 (Part 1): 2016 General provisions and buildings
IS 1893 (Part 4): 2024 Industrial structures including stack-like structures
2. All parameters shall be in accordance with the above-mentioned codes.
3. When cylindrical storage tanks are designed as per API 650/620 using site-specific
design methods, the percentage of critical damping and response reduction shall be
taken in accordance with the respective design codes.

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 VENDOR DATA REQUIREMENTS Document No.
B861-000-6-42-VDR-PLS0001
FOR Rev. 0
PROTECTIVE COATINGS-B861-000-EX-MR-
6001 Page 1 of 2

VENDOR DATA REQUIREMENTS

FOR
PROTECTIVE COATINGS-B861-000-EX-MR-
6001

0 22-APR-2024 ISSUED FOR BIDS JATIN SAHIL SS

Rev. Date Purpose Prepared by Checked by Approved by
No.

Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved

Page 93 of 145
 VENDOR DATA REQUIREMENTS Document No.
B861-000-6-42-VDR-PLS0001
FOR Rev. 0
PROTECTIVE COATINGS-B861-000-EX-MR-
6001 Page 2 of 2

VENDOR DATA REQUIREMENTS

The following drawings/documents marked " " shall be furnished by the bidder.

COATING SYSTEMS

POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
1. Schedule of Vendor Documents
2. Painting Scheme / Schedule/specifications
(Including particulars of surface conditions,
surface preparation and coating system etc.
and inspection).
3. Paint manufacturer?s Credentials/PTR (Past
Track record)
4. Paint Pre-qualification Certificates as per the
specifications.
5. Paint datasheets and Material safety
Datasheets (MSDS)
6. GA Drawing of the equipment for which the
painting schedule is proposed

Notes :
1. "TICK" denotes applicability.
2. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
3. All post order documents shall be submitted / approved through EIL eDMS portal.
4. Final documentation shall be submitted in hard copy (Six prints) and soft ( two CDs/DVDs ) in addition to
submission through EIL eDMS.
5. Refer - 6-78-0001: Specification for quality management system from Bidders.
6. Refer - 6-78-0002: Specification for documentation requirements from Contractors.
7. Refer - 6-78-0003: Specification for documentation requirement from Suppliers.
8. All drawings & documents shall be submitted in A4 or A3 paper sizes. Documents in higher paper size shall
be submitted in exceptional circumstances or as indicated in the MR/Tender.
9. Post order- The schedule of drawing / data submission shall be mutually agreed between EIL & the bidder /
contractor / supplier during finalization of Document Control Index (DCI).

Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved

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 Document No.
VENDOR DATA REQUIREMENTS B861-000-80-42-VDR-6001
FOR Rev. A
HEAT EXCHANGER (PLATES-GASKETTED) Page 1 of 3

VENDOR DATA REQUIREMENTS

FOR
HEAT EXCHANGER (PLATES-GASKETTED)

A 24-APR-2024 ISSUED FOR BIDS RP PKP TK

Rev. Date Purpose Prepared by Checked by Approved by
No.

Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved

Page 95 of 145
 Document No.
VENDOR DATA REQUIREMENTS B861-000-80-42-VDR-6001
FOR Rev. A
HEAT EXCHANGER (PLATES-GASKETTED) Page 2 of 3

VENDOR DATA REQUIREMENTS

The following drawings/documents marked " " shall be furnished by the bidder.

POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
1. Thermal design calculation
2. Commissioning, operating & maintenance
instructions
3. Datasheets as per API 662 ( SI units)
completed by the vendor
4. Equipment detail drawings with the location of
connections & supports, materials, Nozzle
allowable forces, moments or movements,
Anchor Bolt Details
5. Commissioning spares list
6. Special tools & tackles required for
maintenance and operation (Recommended by
the Bidder)
7. Additional recommended spares for two years
of operation and maintenance
8. Foundation loading diagrams
9. Mechanical design calculations including wind,
seismic, nozzle load and lifting
10. Complete parts list including materials
11. Mandatory spare parts list
12. Inspection and testing plan (@)
13. Manufacturers data reports including
manufacturing certificates required as per the
codes
14. Equipment detail drawings corrected to show
actual ¿AS BUILT dimensions¿
15. Mill test certificates of all materials showing
location, heat number, chemical analysis, and
physical properties. (@)
16. Welding qualification procedures QW 483, Q
484
(@)
17. Reports of tests made on welded sections, if
any such tests are made
(@)
18. Reports of radiographic examination and
certificates for the results of any required
magentic particle / liquid penetrant test or any
other test
(@)

Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved

Page 96 of 145
 Document No.
VENDOR DATA REQUIREMENTS B861-000-80-42-VDR-6001
FOR Rev. A
HEAT EXCHANGER (PLATES-GASKETTED) Page 3 of 3

POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
19. Pyrometer charts and other detailed records of
heat treatment (post-weld, normalizing, heating
for forming etc.).
(@)
20. Hydro test / pneumatic / other test reports
(@)
21. Approving agency¿s certificate
(@)
22. Nameplate rubbings
(@)
23. Method of packaging with a sketch showing
anchorage etc.
24. Instructions for storage at site, installation and
erection

Notes :
1. "TICK" denotes applicability.
2. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
3. All post order documents shall be submitted / approved through EIL eDMS portal.
4. Final documentation shall be submitted in hard copy (Six prints) and soft ( two CDs/DVDs ) in addition to
submission through EIL eDMS.
5. Refer - 6-78-0001: Specification for quality management system from Bidders.
6. Refer - 6-78-0003: Specification for documentation requirement from Suppliers.
7. All drawings & documents shall be submitted in A4 or A3 paper sizes. Documents in higher paper size shall
be submitted in exceptional circumstances or as indicated in the MR/Tender.
8. Post order- The schedule of drawing / data submission shall be mutually agreed between EIL & the bidder /
contractor / supplier during finalization of Document Control Index (DCI).
9. "@" indicates submission of documents to Inspection Agency.
10. Bill of Material shall form part of the respective drawing.

Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved

Page 97 of 145
 PLATE & FRAME Document No.
B861-700-02-42-DS-1401
HEAT EXCHANGER Rev. No. 3
PROCESS DATA SHEET Page 1 of 4
PROJECT EPCM Services for Ambient Air Heating System at KLL CLIENT KONKAN LNG LIMITED
UNIT EXISTING PROCESS AREA JOB NO. B861 UNIT NO. 700
ITEM NO 700-EP-1001 A/B/C/D/E

SERVICE ETHYLENE GLYCOL WATER (EGW) - METHANOL WATER (MW) (NOTE-7)

MOUNTING
CASE CASE-2

OPERATING CONDITION SHELL SIDE TUBE SIDE

FLUID HANDLED EGW (36 WT%) (HOT SIDE) MW (30 WT%) (COLD SIDE)

FLOW RATE IN OUT IN OUT

TOTAL KG/HR 2570000 2570000 2000000 2000000

VAPOUR KG/HR

LIQUID KG/HR 2570000 2570000 2000000 2000000

STEAM KG/HR

WATER KG/HR

NON CONDENSABLE KG/HR

OPERATING TEMPERATURE DEG C 16 2 (-)1.28 15.0

OPERATING PRESSURE KG/CM2 G 13.9 5.0-7.5

LIQUID PROPERTIES @ OPERATING TEMP & PRESS

DENSITY KG/M3 1053 1058 962.5 955.5
CP 2.75 3.65 2.0
VISCOCITY 4.4
SPECIFIC HEAT KCAL/KG DEG C 0.853 0.843 0.926 0.947

THERMAL CONDUCTIVITY KCAL/M HR DEG C 0.374 0.36 0.355 0.371

DYNES/CM
SURFACE TENSION (IF 2PHASE
VAPOUR PROPERTIES @ OPERATING TEMP & PRESS
MOLECULAR WEIGHT
KG/M3
DENSITY
CP
VISCOCITY
KCAL/KG DEG C
SPECIFIC HEAT
THERMAL CONDUCTIVITY KCAL/M HR DEG C

DATA FOR BOILING SERVICES

CRITICAL TEMPERATURE DEG C

CRITICAL PRESSURE BAR

ALLOWABLE PRESSURE DROP BAR 1.5

VELOCITY LIMIT(IF ANY) M/S

FOULING RESISTANCE HR M2 DEG C/KCAL NOTE-4

HEAT DUTY MM KCAL/HR 30.5 (35.45 MW)

NO
HEATING CURVE DATA ATTACHED
IF YES,DATASHEET NO
COOLING CURVE DATA ATTACHED NO

IF YES,DATASHEET NO
OVER CAPACITY FACTOR
BOTH FLOW & DUTY % of Normal

ONLY FLOW % of Normal

ONLY DUTY % of Normal

SURFACE AREA

3 22-APR-2024 REVISED AS MARKED MS JKS SS

2 19-APR-2024 REVISED AND REISSUED FOR MS JKS SS
ENGINEERING
1 04-APR-2024 Re-issued For Engineering MS JKS SS
0 01-APR-2024 Issued For Engineering MS JKS SS
A 20-MAR-2024 Issued For Comments DR JKS SS
Rev. No. Date Purpose Prepared By Reviewed By Approved By
Format No, 3-0241-1004 Rev. 1 Copyrights EIL - all rights reserved
This is a system generated datasheet from PDSIS

Page 98 of 145
 PLATE & FRAME Document No.
B861-700-02-42-DS-1401
HEAT EXCHANGER Rev. No. 3
PROCESS DATA SHEET Page 2 of 4
PROJECT EPCM Services for Ambient Air Heating System at KLL CLIENT KONKAN LNG LIMITED
UNIT EXISTING PROCESS AREA JOB NO. B861 UNIT NO. 700
ITEM NO 700-EP-1001 A/B/C/D/E

SERVICE ETHYLENE GLYCOL WATER (EGW) - METHANOL WATER (MW) (NOTE-7)

MOUNTING
CASE CASE-1

OPERATING CONDITION SHELL SIDE TUBE SIDE

FLUID HANDLED EGW (36 WT%) (HOT SIDE) MW (30 WT%) (COLD SIDE)

FLOW RATE IN OUT IN OUT

TOTAL KG/HR 2570000 2570000 2000000 2000000

VAPOUR KG/HR

LIQUID KG/HR 2570000 2570000 2000000 2000000

STEAM KG/HR

WATER KG/HR

NON CONDENSABLE KG/HR

OPERATING TEMPERATURE DEG C 18 2 (-)4.4 14.2

OPERATING PRESSURE KG/CM2 G 13.9 5.0-7.5

LIQUID PROPERTIES @ OPERATING TEMP & PRESS

DENSITY KG/M3 1052 1058 963.8 955.8
CP 2.46 3.96 2.08
VISCOCITY 4.4
SPECIFIC HEAT KCAL/KG DEG C 0.853 0.843 0.922 0.946

THERMAL CONDUCTIVITY KCAL/M HR DEG C 0.378 0.36 0.353 0.37

DYNES/CM
SURFACE TENSION (IF 2PHASE
VAPOUR PROPERTIES @ OPERATING TEMP & PRESS
MOLECULAR WEIGHT
KG/M3
DENSITY
CP
VISCOCITY
KCAL/KG DEG C
SPECIFIC HEAT
THERMAL CONDUCTIVITY KCAL/M HR DEG C

DATA FOR BOILING SERVICES

CRITICAL TEMPERATURE DEG C

CRITICAL PRESSURE BAR

ALLOWABLE PRESSURE DROP BAR 1.5

VELOCITY LIMIT(IF ANY) M/S

FOULING RESISTANCE HR M2 DEG C/KCAL NOTE-4

HEAT DUTY MM KCAL/HR 34.85 (40.5 MW)

NO
HEATING CURVE DATA ATTACHED
IF YES,DATASHEET NO
COOLING CURVE DATA ATTACHED NO

IF YES,DATASHEET NO
OVER CAPACITY FACTOR
BOTH FLOW & DUTY % of Normal

ONLY FLOW % of Normal

ONLY DUTY % of Normal

SURFACE AREA

3 22-APR-2024 REVISED AS MARKED MS JKS SS

2 19-APR-2024 REVISED AND REISSUED FOR MS JKS SS
ENGINEERING
1 04-APR-2024 Re-issued For Engineering MS JKS SS
0 01-APR-2024 Issued For Engineering MS JKS SS
A 20-MAR-2024 Issued For Comments DR JKS SS
Rev. No. Date Purpose Prepared By Reviewed By Approved By
Format No, 3-0241-1004 Rev. 1 Copyrights EIL - all rights reserved
This is a system generated datasheet from PDSIS

Page 99 of 145
 PLATE & FRAME Document No.
B861-700-02-42-DS-1401
HEAT EXCHANGER Rev. No. 3
PROCESS DATA SHEET Page 3 of 4
PROJECT EPCM Services for Ambient Air Heating System at KLL CLIENT KONKAN LNG LIMITED
UNIT EXISTING PROCESS AREA JOB NO. B861 UNIT NO. 700
CONSTRUCTION DATA
DESIGN TEMPERATURE DEG C (-)25/65

DESIGN PRESSURE BARG 25

MATERIAL OF CONSTRUCTION DETAILS

NOTE-2
SHELL AND SHELL COVER
TUBES NOTE-2

TUBE SHEETS NOTE-2

CHANELL & CHANNEL COVER NOTE-2.

BAFFLES NOTE-2

INSULATION DETAILS TYPE THICKNESS, MM

SHELL HOTSIDE: SC (NOTE-5) 50
3
CHANNEL COVER COLD SIDE: SC (NOTE-5) 65 3
IS THE EXCHANGER SUBJECTED TO
PRESSURE CYCLING NO

THERMAL CYCLING NO

STEAMING REQUIREMENT(IF ANY) NO

IF YES
PRESSURE BAR

TEMPERATURE DEG C

IS DESIGN FOR IBR CODE REQUIRED NO

NOZZLES AND CONNECTIONS DETAILS

S.No. Mark Size Mark Num Rating Mark Service Rev
1 24 IN 1 300# HOT SIDE INLET
2 24 IN 1 300# HOT SIDE OUTLET
3 24 IN 1 300# COLD SIDE INLET
4 24 IN 1 300# COLD SIDE OUTLET

3 22-APR-2024 REVISED AS MARKED MS JKS SS

2 19-APR-2024 REVISED AND REISSUED FOR MS JKS SS
ENGINEERING
1 04-APR-2024 Re-issued For Engineering MS JKS SS
0 01-APR-2024 Issued For Engineering MS JKS SS
A 20-MAR-2024 Issued For Comments DR JKS SS
Rev. No. Date Purpose Prepared By Reviewed By Approved By
Format No, 3-0241-1004 Rev. 1 Copyrights EIL - all rights reserved
This is a system generated datasheet from PDSIS

Page 100 of 145

 PLATE & FRAME Document No.
B861-700-02-42-DS-1401
HEAT EXCHANGER Rev. No. 3
PROCESS DATA SHEET Page 4 of 4
PROJECT EPCM Services for Ambient Air Heating System at KLL CLIENT KONKAN LNG LIMITED
UNIT EXISTING PROCESS AREA JOB NO. B861 UNIT NO. 700

NOTES:

1 REFER BASIC ENGINEERING DESIGN BASIS AND P&ID NO: B861-02-42-700-1111 TO B861-02-42-700-1115 FOR DETAILS

2 THE MATERIAL OF CONSTRUCTION AND CORROSION ALLOWANCE ARE AS FOLLOWS:

PLATE - SS316 L
FRAME - KCS + 1.5 MM CA
NOZZLE - SS316 L
GASKET - BY VENDOR
3 VENDOR TO CONFIRM THE NUMBER AND SIZE OF NOZZLES AND PROVIDE ADDITIONAL NOZZLES IF NECESSARY TO ENSURE THE
SMOOTH STARTUP, NORMAL OPERATION, SHUTDOWN AND MAINTANANCE OF THE EXCHANGER.
4 VENDOR TO ENSURE AREA OVERDESIGN MARGIN FOR FOULING RESISTANCE FOR PHE AS PER API-667

5 VENDOR TO CONFIRM REQUIREMENT AND PROVIDE INSULATION ON PLATE HEAT EXCHANGER TO AVOID SURFACE CONDENSATION.

6 DELETED

7 TYPE: GASKETED PLATE HEAT EXCHANGER

3 22-APR-2024 REVISED AS MARKED MS JKS SS

2 19-APR-2024 REVISED AND REISSUED FOR MS JKS SS
ENGINEERING
1 04-APR-2024 Re-issued For Engineering MS JKS SS
0 01-APR-2024 Issued For Engineering MS JKS SS
A 20-MAR-2024 Issued For Comments DR JKS SS
Rev. No. Date Purpose Prepared By Reviewed By Approved By
Format No, 3-0241-1004 Rev. 1 Copyrights EIL - all rights reserved
This is a system generated datasheet from PDSIS

Page 101 of 145

 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L
NOTES:
L
1. FOR GENERAL NOTES, SYMBOLS AND PIPING DETAILS SEE DWG. B861-02-42-001-1191/1192.

2. EGW/MW DRAINING ARRANGEMENT TO BE DONE AT BOTTOM OF THE PIPING.

3. ALL EGW/MW LINES TO BE CONSIDERED WITH SURFACE CONDENSATION INSULATION.

4. REMOVABLE SPOOL TO BE PROVIDED FOR CHEMICAL CLEANING/FLUSHING.

5. CLAMP ON TYPE ORFICE FLOW METER.

6. STRAIGHT LENGTH REQUIREMENT AT UPSTREAM AND DOWNSTREAM OF FLOW METER SHALL

K BE AS PER VENDOR REQUIREMENT. K

7. UTILITY CONNECTION TO BE PROVIDED AT TOP POINT OF PIPING IN MW/EGW LINES.

NOTE 7

LO
J EGW 24"-EGW-700-1101-A1A-SC J
219

701-1117 A1A BIA

MIN.

H
TIC-1102 TIC TT TE
I I
224

701-1117 1102 1102 1102

L

METHANOL WATER 24"-MW-700-1201-A1A-SC

This drawing and the design it covers are the property of ENGINEERS INDIA LIMITED. They are merely loaned and on the borrower's express agreement that they

215

700-1112
will not be reproduced, copied, loaned, exhibited, nor used except in the limited way and private use permitted by any written consent given by lender to the borrower.

METHANOL WATER 24"-MW-700-1301-A1A-SC

216

H 700-1113 H
H
PDT PDI
1101 1101

METHANOL WATER 24"-MW-700-1401-A1A-SC

217

700-1114 H
PDI
1102 24"XH"

FF H
METHANOL WATER 24"-MW-700-1501-A1A-SC FI FT PDT
G G
221

700-1115 1101 1101 1102

L

RS
TI
1105
NOTE 4
METHANOL WATER 36"-MW-700-1101-A1A-SC RS RS NOTE 2 LO 36"-MW-700-1102-A1A-SC METHANOL WATER
218

214
700-1151 700-1151
36"x24" LO FE-1101 24"XH" 36"x24"
NOTE 5,6 A1A B1A
TE TI NOTE 4 BIA A1A
PDI
F 1107 1106 1104 F

RS
LC
SC
NOTE 7
TT
1107 24"XH"

H
TI PDI
1107 1103 24"-MW-700-1202-A1A-SC METHANOL WATER
L

213
700-1112
E E

FF H
FI FT
321 1102 24"-MW-700-1302-A1A-SC METHANOL WATER
L

220
700-1113

MIN.
LO
EGW 24"-EGW-700-1702-B1A-SC 24"-MW-700-1402-A1A-SC METHANOL WATER
D
223

212
D 701-1117 NOTE 2 700-1114
FE-1102
TI TE PI NOTE 5,6
1104 1103 1101
24"-MW-700-1502-A1A-SC METHANOL WATER

211
700-1115
TT
1103
SLOP
E
2"-MW-700-1103-A1A MW DRAIN

210
TI 700-1151
C
1103 A 18.04.24 ISSUED FOR COMMENTS GSB DR/MS JKS SS
SLOP
E
2"-EGW-700-1103-A1A EGW DRAIN Lka[;k frfFk Lka'kks/ku MWku }kjk tkWp vuqeksfnr

222
LC 701-1122 No. DATE REVISIONS DRN BY CHKD APPD.
A1A -SC A1A
baftfu;LkZ ENGINEERS
bafHkkjr
M;kLkjdkjfyfeVs M INDIA LIMITED
dk mide (A Govt. of India Undertaking)

KONKAN LNG LIMITED

EPCM SERVICES FOR AMBIENT AIR HEATERS
AT KLL LNG TERMINAL
ikbfiax ,.M baLVweSUVs'ku Mk;kxzke
PIPING AND INSTRUMENTATION DIAGRAM
EGW - MW PLATE HEAT EXCHANGER,
A 700-EP-1001 A
vuqeki dk;Z Lka[;k foHkkx vuqHkkx bdkbZ vkjs[k Lka[;k Lka'kks
SCALE JOB NO. DEPT. SECTN. UNIT DWG. No. REV.

16 13 14 13 12 11 11 9 8 7
B861 02 42 700 1111 A
EIL-0241-502-REV-0-A DISTRIBUTION CODE
Page 102 of 145
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L
NOTES:
L
1. FOR GENERAL NOTES, SYMBOLS AND PIPING DETAILS SEE DWG. B861-02-42-001-1191/1192.

2. EGW/MW DRAINING ARRANGEMENT TO BE DONE AT BOTTOM OF THE PIPING.

3. ALL EGW/MW LINES TO BE CONSIDERED WITH SURFACE CONDENSATION INSULATION.

4. REMOVABLE SPOOL TO BE PROVIDED FOR CHEMICAL CLEANING/FLUSHING.

5. CLAMP ON TYPE ORFICE FLOW METER.

6. STRAIGHT LENGTH REQUIREMENT AT UPSTREAM AND DOWNSTREAM OF FLOW METER SHALL

K BE AS PER VENDOR REQUIREMENT. K

7. UTILITY CONNECTION TO BE PROVIDED AT TOP POINT OF PIPING IN MW/EGW LINES.

NOTE 7

LO
J EGW 24"-EGW-700-1201-A1A-SC J
230

701-1118 A1A BIA

MIN.

H
TIC-1202 TIC TT TE
I I
239

701-1118 1202 1202 1202

L
NOTE 4
This drawing and the design it covers are the property of ENGINEERS INDIA LIMITED. They are merely loaned and on the borrower's express agreement that they
will not be reproduced, copied, loaned, exhibited, nor used except in the limited way and private use permitted by any written consent given by lender to the borrower.

H H
H
PDT PDI
1201 1201

PDI H
1202 24"XH"

FF H
FI FT PDT
G G
1201 1201 1202
L

RS
TI
1205
NOTE 4
METHANOL WATER 24"-MW-700-1201-A1A-SC RS RS NOTE 2 LO 24"-MW-700-1202-A1A-SC METHANOL WATER
237

225
700-1111 700-1111
LO FE-1201 24"XH"
NOTE 5,6 A1A B1A
TE TI NOTE 4 BIA A1A
PDI
1207 1206
F 1204 F

RS
LC
SC
NOTE 7
TT
1207 24"XH"

H
TI PDI
1207 1203
L

E E

FF H
FI FT
1202 1202
L

MIN.
LO
EGW 24"-EGW-700-1802-B1A-SC
D
238

D 701-1118 NOTE 2
FE-1202
TI TE PI NOTE 5,6
1204 1203 1201

TT
1203
SLOP
E
2"-MW-700-1203-A1A MW DRAIN

231
TI 700-1151
C 1203 A 18.04.24 ISSUED FOR COMMENTS GSB DR/MS JKS SS
SLOP
E
2"-EGW-700-1203-A1A EGW DRAIN Lka[;k frfFk Lka'kks/ku MWku }kjk tkWp vuqeksfnr

232
LC 701-1122 No. DATE REVISIONS DRN BY CHKD APPD.
A1A -SC A1A
baftfu;LkZ ENGINEERS
bafHkkjr
M;kLkjdkjfyfeVs M INDIA LIMITED
dk mide (A Govt. of India Undertaking)

KONKAN LNG LIMITED

EPCM SERVICES FOR AMBIENT AIR HEATERS
AT KLL LNG TERMINAL
ikbfiax ,.M baLVweSUVs'ku Mk;kxzke
PIPING AND INSTRUMENTATION DIAGRAM
EGW - MW PLATE HEAT EXCHANGER,
A 700-EP-1001 B
vuqeki dk;Z Lka[;k foHkkx vuqHkkx bdkbZ vkjs[k Lka[;k Lka'kks
SCALE JOB NO. DEPT. SECTN. UNIT DWG. No. REV.

16 13 14 13 12 11 11 9 8 7
B861 02 42 700 1112 A
EIL-0241-502-REV-0-A DISTRIBUTION CODE
Page 103 of 145
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L
NOTES:
L
1. FOR GENERAL NOTES, SYMBOLS AND PIPING DETAILS SEE DWG. B861-02-42-001-1191/1192.

2. EGW/MW DRAINING ARRANGEMENT TO BE DONE AT BOTTOM OF THE PIPING.

3. ALL EGW/MW LINES TO BE CONSIDERED WITH SURFACE CONDENSATION INSULATION.

4. REMOVABLE SPOOL TO BE PROVIDED FOR CHEMICAL CLEANING/FLUSHING.

5. CLAMP ON TYPE ORFICE FLOW METER.

6. STRAIGHT LENGTH REQUIREMENT AT UPSTREAM AND DOWNSTREAM OF FLOW METER SHALL

K BE AS PER VENDOR REQUIREMENT. K

7. UTILITY CONNECTION TO BE PROVIDED AT TOP POINT OF PIPING IN MW/EGW LINES.

NOTE 7

LO
J EGW 24"-EGW-700-1301-A1A-SC J
244

701-1119 A1A BIA

MIN.

H
TIC-1202 TIC TT TE
I I
242

701-1119 1302 1302 1302

L
NOTE 4
This drawing and the design it covers are the property of ENGINEERS INDIA LIMITED. They are merely loaned and on the borrower's express agreement that they
will not be reproduced, copied, loaned, exhibited, nor used except in the limited way and private use permitted by any written consent given by lender to the borrower.

H H
H
PDT PDI
1301 1301

PDI H
1302 24"XH"

FF H
FI FT PDT
G G
1301 1301 1302
L

RS
TI
1305
NOTE 4
METHANOL WATER 24"-MW-700-1301-A1A-SC RS RS NOTE 2 LO 24"-MW-700-1302-A1A-SC METHANOL WATER
241

243
700-1111 700-1111
LO FE-1301 24"XH"
NOTE 5,6 A1A B1A
TE TI NOTE 4 BIA A1A
PDI
1307 1306
F 1304 F

RS
LC
SC
NOTE 7
TT
1307 24"XH"

H
TI PDI
1307 1303
L

E E

FF H
FI FT
1302 1302
L

MIN.
LO
EGW 24"-EGW-700-1902-B1A-SC
D
246

D 701-1119 NOTE 2
FE-1302
TI TE PI NOTE 5,6
1304 1303 1301

TT
1303
SLOP
E
2"-MW-700-1303-A1A MW DRAIN

240
TI 700-1151
C 1303 A 18.04.24 ISSUED FOR COMMENTS GSB DR/MS JKS SS
SLOP
E
2"-EGW-700-1303-A1A EGW DRAIN Lka[;k frfFk Lka'kks/ku MWku }kjk tkWp vuqeksfnr

245
LC 701-1122 No. DATE REVISIONS DRN BY CHKD APPD.
A1A -SC A1A
baftfu;LkZ ENGINEERS
bafHkkjr
M;kLkjdkjfyfeVs M INDIA LIMITED
dk mide (A Govt. of India Undertaking)

KONKAN LNG LIMITED

EPCM SERVICES FOR AMBIENT AIR HEATERS
AT KLL LNG TERMINAL
ikbfiax ,.M baLVweSUVs'ku Mk;kxzke
PIPING AND INSTRUMENTATION DIAGRAM
EGW - MW PLATE HEAT EXCHANGER,
A 700-EP-1001 C
vuqeki dk;Z Lka[;k foHkkx vuqHkkx bdkbZ vkjs[k Lka[;k Lka'kks
SCALE JOB NO. DEPT. SECTN. UNIT DWG. No. REV.

16 13 14 13 12 11 11 9 8 7
B861 02 42 700 1113 A
EIL-0241-502-REV-0-A DISTRIBUTION CODE
Page 104 of 145
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L
NOTES:
L
1. FOR GENERAL NOTES, SYMBOLS AND PIPING DETAILS SEE DWG. B861-02-42-001-1191/1192.

2. EGW/MW DRAINING ARRANGEMENT TO BE DONE AT BOTTOM OF THE PIPING.

3. ALL EGW/MW LINES TO BE CONSIDERED WITH SURFACE CONDENSATION INSULATION.

4. REMOVABLE SPOOL TO BE PROVIDED FOR CHEMICAL CLEANING/FLUSHING.

5. CLAMP ON TYPE ORFICE FLOW METER.

6. STRAIGHT LENGTH REQUIREMENT AT UPSTREAM AND DOWNSTREAM OF FLOW METER SHALL

K BE AS PER VENDOR REQUIREMENT. K

7. UTILITY CONNECTION TO BE PROVIDED AT TOP POINT OF PIPING IN MW/EGW LINES.

NOTE 7

LO
J EGW 24"-EGW-700-1401-A1A-SC J
250

701-1120 A1A BIA

MIN.

H
TIC-1402 TIC TT TE
I I
252

701-1120 1402 1402 1402

L
NOTE 4
This drawing and the design it covers are the property of ENGINEERS INDIA LIMITED. They are merely loaned and on the borrower's express agreement that they
will not be reproduced, copied, loaned, exhibited, nor used except in the limited way and private use permitted by any written consent given by lender to the borrower.

H H
H
PDT PDI
1401 1401

PDI H
1402 24"XH"

FF H
FI FT PDT
G G
1401 1401 1402
L

RS
TI
1405
NOTE 4
METHANOL WATER 24"-MW-700-1401-A1A-SC RS RS NOTE 2 LO 24"-MW-700-1402-A1A-SC METHANOL WATER
247

253
700-1111 700-1111
LO FE-1401 24"XH"
NOTE 5,6 A1A B1A
TE TI NOTE 4 BIA A1A
PDI
1407 1406
F 1404 F

RS
LC
SC
NOTE 7
TT
1407 24"XH"

H
TI PDI
1407 1403
L

E E

FF H
FI FT
1402 1402
L

MIN.
LO
EGW 24"-EGW-700-2002-B1A-SC
D
248

D 701-1120 NOTE 2
FE-1402
TI TE PI NOTE 5,6
1404 1403 1401

TT
1403
SLOP
E
2"-MW-700-1403-A1A MW DRAIN

249
TI 700-1151
C 1403 A 18.04.24 ISSUED FOR COMMENTS GSB DR/MS JKS SS
SLOP
E
2"-EGW-700-1403-A1A EGW DRAIN Lka[;k frfFk Lka'kks/ku MWku }kjk tkWp vuqeksfnr

251
LC 701-1122 No. DATE REVISIONS DRN BY CHKD APPD.
A1A -SC A1A
baftfu;LkZ ENGINEERS
bafHkkjr
M;kLkjdkjfyfeVs M INDIA LIMITED
dk mide (A Govt. of India Undertaking)

KONKAN LNG LIMITED

EPCM SERVICES FOR AMBIENT AIR HEATERS
AT KLL LNG TERMINAL
ikbfiax ,.M baLVweSUVs'ku Mk;kxzke
PIPING AND INSTRUMENTATION DIAGRAM
EGW - MW PLATE HEAT EXCHANGER,
A 700-EP-1001 D
vuqeki dk;Z Lka[;k foHkkx vuqHkkx bdkbZ vkjs[k Lka[;k Lka'kks
SCALE JOB NO. DEPT. SECTN. UNIT DWG. No. REV.

16 13 14 13 12 11 11 9 8 7
B861 02 42 700 1114 A
EIL-0241-502-REV-0-A DISTRIBUTION CODE
Page 105 of 145
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L
NOTES:
L
1. FOR GENERAL NOTES, SYMBOLS AND PIPING DETAILS SEE DWG. B861-02-42-001-1191/1192.

2. EGW/MW DRAINING ARRANGEMENT TO BE DONE AT BOTTOM OF THE PIPING.

3. ALL EGW/MW LINES TO BE CONSIDERED WITH SURFACE CONDENSATION INSULATION.

4. REMOVABLE SPOOL TO BE PROVIDED FOR CHEMICAL CLEANING/FLUSHING.

5. CLAMP ON TYPE ORFICE FLOW METER.

6. STRAIGHT LENGTH REQUIREMENT AT UPSTREAM AND DOWNSTREAM OF FLOW METER SHALL

K BE AS PER VENDOR REQUIREMENT. K

7. UTILITY CONNECTION TO BE PROVIDED AT TOP POINT OF PIPING IN MW/EGW LINES.

NOTE 7

LO
J EGW 24"-EGW-700-1501-A1A-SC J
260

701-1121 A1A BIA

MIN.

H
TIC-1502 TIC TT TE
I I
254

701-1120 1502 1502 1502

L
NOTE 4
This drawing and the design it covers are the property of ENGINEERS INDIA LIMITED. They are merely loaned and on the borrower's express agreement that they
will not be reproduced, copied, loaned, exhibited, nor used except in the limited way and private use permitted by any written consent given by lender to the borrower.

H H
H
PDT PDI
1501 1501

PDI H
1502 24"XH"

FF H
FI FT PDT
G G
1501 1501 1502
L

RS
TI
1505
NOTE 4
METHANOL WATER 24"-MW-700-1501-A1A-SC RS RS NOTE 2 LO 24"-MW-700-1502-A1A-SC METHANOL WATER
258

256
700-1111 700-1111
LO FE-1501 24"XH"
NOTE 5,6 A1A B1A
TE TI NOTE 4 BIA A1A
PDI
1507 1506
F 1504 F

RS
LC
SC
NOTE 7
TT
1507 24"XH"

H
TI PDI
1507 1503
L

E E

FF H
FI FT
1502 1502
L

MIN.
LO
EGW 24"-EGW-700-2102-B1A-SC
D
257

D 701-1121 NOTE 2
FE-1502
TI TE PI NOTE 5,6
1504 1503 1501

TT
1503
SLOP
E
2"-MW-700-1503-A1A MW DRAIN

259
TI 700-1151
C 1503 A 18.04.24 ISSUED FOR COMMENTS GSB DR/MS JKS SS
SLOP
E
2"-EGW-700-1503-A1A EGW DRAIN Lka[;k frfFk Lka'kks/ku MWku }kjk tkWp vuqeksfnr

255
LC 701-1122 No. DATE REVISIONS DRN BY CHKD APPD.
A1A -SC A1A
baftfu;LkZ ENGINEERS
bafHkkjr
M;kLkjdkjfyfeVs M INDIA LIMITED
dk mide (A Govt. of India Undertaking)

KONKAN LNG LIMITED

EPCM SERVICES FOR AMBIENT AIR HEATERS
AT KLL LNG TERMINAL
ikbfiax ,.M baLVweSUVs'ku Mk;kxzke
PIPING AND INSTRUMENTATION DIAGRAM
EGW - MW PLATE HEAT EXCHANGER,
A 700-EP-1001 E
vuqeki dk;Z Lka[;k foHkkx vuqHkkx bdkbZ vkjs[k Lka[;k Lka'kks
SCALE JOB NO. DEPT. SECTN. UNIT DWG. No. REV.

16 13 14 13 12 11 11 9 8 7
B861 02 42 700 1115 A
EIL-0241-502-REV-0-A DISTRIBUTION CODE
Page 106 of 145
 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
el ENGINEERS FOR PLATE TYPE HEAT
INDIA LIMITED 6-15-0008 Rev. 5
$11:g-,41 A Govt of India Undertaking) EXCHANGERS Page 1 of 9

STANDARD SPECIFICATION
FOR
PLATE TYPE HEAT EXCHANGERS

REVISED AND RE-ISSUED AS STANDARD

5 24.02.22 NK SM
SPECI FICATION
REVISED AND RE-ISSUED AS STANDARD
4 26.11.15 KA KJH RKT SC
SPECIFICATION
REVISED AND RE-ISSUED AS STANDARD
3 20.11.09 KA PK AKM N.DUARI
SPECIFICATION
REVISED AND RE-ISSUED AS STANDARD
2 26.03.04 JV PK SSA SKG
SPECIFICATION
REVISED AND RE-ISSUED AS STANDARD
1 08.05.89 RKA BSG VKM RCPC
SPECIFICATION
Standards Standards
Committee Bureau
Rev. Prepared Checked
Date Purpose Convenor Chairman
No by by
Approved by

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Page 107 of 145

 215 ENGINEERS STANDARD SPECIFICATION STANDARD SPECIFICATION No.
101
oa.ar Rift INDIA LIMITED
Freaneernogerw, (A Govt of India Undettaking)
FOR PLATE TYPE HEAT 6-15-0008 Rev. 5
EXCHANGERS Page 2 of 9

Abbreviations:

API : American Petroleum Institute

ASME : American Society of Mechanical Engineers
ASTM : American Society for Testing & Materials
BQ : Boiler Quality
CS : Carbon Steel
IS :Indian Standards
ISO : International Organisation for Standardisation
PMI : Positive Material Identification
PPM : Parts Per Million
SS : Stainless Steel
UST : Ultrasonic Examination
WRC : Welding Research Council

Static Equipment Standards Committee

Convener : Mr. Nalin Kumar

Members : Mr. K.Anjaneyulu

Mr. Tarun Kumar (Emp. No. A328)
Mr. Anish Trehan
Mr. P V Satyanarayana
Mr. Tarun Khurana
Mr. Saikat Chakraborty
Mr. Srikanth Karanam
Mr. Ayush Mathur (Projects)
Mr. S Ghosal (SMMS)
Mr. Avdhesh Agrawal (SCM)

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Page 108 of 145

 t-1 ENGINEERS STANDARD SPECIFICATION STANDARD SPECIFICATION No.
ta9:eg, INDIA LIMITED FOR PLATE TYPE HEAT 6-15-0008 Rev. 5
IA Govt of India undertaking)
EXCHANGERS Page 3 of 9

CONTENTS

1.0 SCOPE 4

2.0 GENERAL 4

3.0 CODES 4

4.0 DESIGN 4

5.0 MATERIALS 6

6.0 SPARES 8

7.0 TESTING 8

8.0 INSPECTION

9.0 PROTECTION AND DESPATCH 9

10.0 GUARANTEE 9

11.0 SUPPLIER DATA REQUIREMENT 9

Format No. 8-00-0001-F1 Rev. 0 Copyrights EIL - All rights reserved

Page 109 of 145

 ,3-ilfaz.it4 ENGINEERS STANDARD SPECIFICATION STANDARD SPECIFICATION No.
5;gal. tafWies. INDIA LIMITED FOR PLATE TYPE HEAT 6-15-0008 Rev. 5
!Ken etecnre ,ter „Again IA Govt of India Undertaking)
EXCHANGERS Page 4 of 9

1.0 SCOPE

This Specification defines minimum general requirements governing design, materials, fabrication,
inspection, testing, drawing & documentation and packing of Plate heat exchangers.

2.0 GENERAL
In order to receive due consideration, Supplier shall quote in strict accordance with this and other
applicable codes/specifications. Alternatives may be submitted at the option of the Supplier,
provided such alternatives are clearly indicated and quoted as additions or deductions to the basic -
bid.

3.0 CODES

The latest editions of below mentioned standards / codes shall be complied:

ASME Boiler and Pressure Vessel Code Sec. VIII Div.I.

Equipment outside the formal scope of the ASME Code because of size or pressure rating shall
conform to Code requirements and this specification. However, Code stamp is not required.
- API 662 IS015547
ASME Section II Part A, C, D Materials
ASME Section V Non Destructive examination
- ASME Section a Welding and Brazing Qualification
ASME Bl. 1 Screw threads
ASME B 16.5 Steel pipe flanges and flanged fittings.
ASME B16.11 Forged Steel fittings, Socket Welding Threaded.
WRC 107 and WRC 537

4.0 DESIGN

4.1. General

4.1.1. The heat exchanger unit shall consist of gasketted plates supported in frame capable of being opened
and closed. The frame provides structural support and the pressure containment for the gasketted
plates and consist of fixed cover, movable cover, upper and lower carrying bars, closing studs/nuts and
carrying bars support columns.

4.1.2. The design shall be such as to enable cleaning by mechanical, chemical means or back flushing, if
possible.

4.1.3. The frame shall be designed to permit future installation of 20% additional plates.

4.1.4. The unit shall be designed for full pressure in each stream with no pressure on other stream.

4.1.5. Lifting lugs to handle the exchanger shall be provided. These shall be designed for twice the
maximum exchanger dry weight.

4.1.6. All SS or other corrosion resistant, weld deposits/cladding shall be minimum 3 mm and all SS
corrosion resistant cladding/deposit/ material welded shall be stabilized/low carbon grades.

4.1.7. All gasket-seating faces shall have weld deposits. Liners are also acceptable.

4.1.8. Design shall be such that separation of plates do not occur due to deposition of hard scales at inlet

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Page 110 of 145

 ENGINEERS STANDARD SPECIFICATION STANDARD SPECIFICATION No.
0 el
Ogeff 0151e-g
aff2-ei coraffe rn,Trosf.o
INDIA LIMITED
IA Gov( of India Undertakmg)
FOR PLATE TYPE HEAT 6-15-0008 Rev. 5
EXCHANGERS Page 5 of 9

ports.

4.1.9. Wind and seismic loads shall be considered in accordance with relevant standards, unless otherwise
specified.

4.2. Process Design

4.2.1. The cleanliness factor for fouling is to be specified by Supplier.

4.2.2. CS components in contact with fluid shall have a corrosion allowance of 3 mm minimum.

4.2.3. Flow induced vibration at all specified operating conditions shall be prevented by properly
considering the effects of the fluid velocity , pressure drop, viscosity and plate support techniques.

4.3. Heat Transfer Plates

4.3.1. The minimum thickness of plate shall be 0.6 mm.

4.3.2. Plates shall be fully supported from the top carrying bar and guided only by the bottom bar with
reinforced slots integral with the plate.

4.3.3. The plate pattern shall be such as to ensure adequate metal-to-metal plate contact points to provide
rigidity. The exchanger shall be designed with one type pattern. Care should be taken to have good
flow distribution to eliminate dead zone.

4.4. Covers

Fixed cover is the primary stationary end of the plate heat exchanger. All nozzles shall preferably be
located on fixed cover.

4.5. Carrying Bars

4.5.1. The upper carrying bar shall be welded or bolted to fixed cover and carrying bar support column. A
SS T section is welded to the upper carrying bar to provide mounting member for the plates of
the plate pack. A smooth surface shall be provided for the roller bearing carrying groove for the whole
length of the carrying bar. Carrying bar shall be designed to support 1.5 times the weight of flooded
exchanger, movable cover, tie rods, nuts and nozzles.

4.5.2. The lower carrying bar shall be either welded or bolted to fixed cover and carrying bar support
column. It shall be sheathed in stainless steel on those three surfaces in contact with the plates and is
a guide bar only, for the plates.

4.6. Tie Bar, Studs &Nuts

4.6.1. The closing studs and nuts bearing against fixed and movable cover close the gasketted plate pack.
The end support plate and movable head shall be designed to allow packing of plate assembly by
means of the torque wrench.

4.6.2. Slotted holes for the tie bars shall be uniformly distributed around the periphery of the covers. The
slot shoulders shall be spot faced.

4.6.3. Min. diameter of rod bars shall be 1 9mm. Nuts with washers shall be provided at both ends.

4.7. Gasket
4.7.1. Gaskets shall be provided to contain the liquids between plates and to separate the liquids where

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 101 ENGINEERS STANDARD SPECIFICATION STANDARD SPECIFICATION No.
fair Wesei,n11,
151,7RISA
INDIA LIMITED
IA Govt of India Unde43k.91
FOR PLATE TYPE HEAT 6-15-0008 Rev. 5
EXCHANGERS Page 6 of 9

they flow through the headers formed by the holes or ports in the plates when plates are assembled in
a plate pack. Gaskets shall be single piece and shall be compressed to achieve metal-to-metal contact
between plates. Gasket and gasket grooves shall be designed to facilitate positioning of plates.

4.7.2. An adhesive compound compatible with the gasket material and having a thickness to ensure
bond strength between plates and gaskets shall be applied to the plate gasket groove surface.
Gasket plate surface shall be thoroughly cleaned by means of solvent cleaning or
electropolishing or any other suitable means (sand blasting shall not be used) sand blasting
and dried before application of adhesive. Emery cloth or abrasive powder shall not be used to clean
out gasket groove.

4.7.3. All gaskets shall be identical except, end plates and head.

4.7.4. Relieving grooves shall be provided in the outside gasket in those locations where internal
gasket also is used to avoid cross contamination of liquid without external evidence.

4.7.5. Portholes not feeding passes between plates shall be fully gasketted and vented to the
atmosphere.

4.8. Nozzles

4.8.1. The nozzles shall be flanged and projected type with a provision of a flanged 11/2 " connection
on each nozzle blinded with studs and nuts and gaskets. Integral flanges are also acceptable.

4.8.2. Design should be such as to provide venting & draining of each stream through main nozzles.

4.8.3. Nozzles on movable cover shall be provided with 90° long radius elbow to facilitate opening
of plate pack without disturbing piping.

4.8.4. The nozzle size shall be equal to the size given in Process datasheet/P&ID. Where different
size is required by Supplier, then Supplier shall provide reducer / expander as applicable.

4.8.5. All process nozzles connected to piping shall be designed for nozzle loads given in the
requisition. If not provided in the requisition, nozzle loads as given in API 662 shall be
applied. Local load analysis of process nozzles and nozzle junction shall be carried out as per WRC
107 and WRC 537.

4.9. Foundation Loads

4.9.1. All parameters required for design of support such as wind shear and moment at base, size,
number and locations of anchor bolt, erection weight, operating weight, hydrotest weight etc
shall be furnished by bidder.

4.10. Torquing of Bolts

4.10.1. If torquing of bolts is required, Supplier shall provide torquing procedure.

5.0 MATERIALS

5.1 Plates

5.1.1. CS BQ plates shall be SA 516 or better.

5.1.2. The carbon content of CS BQ plates shall not exceed 0.23%.

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 t.11 u elei ENGINEERS STANDARD SPECIFICATION STANDARD SPECIFICATION No.
slgen Ofireg INDIA LIMITED FOR PLATE TYPE HEAT 6-15-0008 Rev. 5
1.112 2.12,RIZ JWIS.11 IA Govt of India Undertakmg)
EXCHANGERS Page 7 of 9

5.1.3. CS BQ plates to specification SA 516 shall be in the normalized condition.

5.1.4. Plates having thickness 16 mm to 50mm (both inclusive) shall be UST as per SA 435.

5.1.5. For thickness above 50mm, UST shall be carried out as per SA 578 with acceptance standard of level-
B. UST shall be done after the specified heat treatment of plates.

5.1.6. CS plates above 50mm in thickness shall also meet the following additional requirements:

i. Vacuum treatment as per the supplementary requirement S 1 ofSA-20.

Charpy V-notch test as per the supplementary requirement SS specification SA-20. Test temperature
and

Acceptance Criteria : As per table A2.15 of SA20.

Orientation of test bar: Transverse to the direction of rolling.

5.1.7. SS plates shall be to SA 480 specification. All SS plates shall be either hot rolled annealed and pickled
and shall have No.1 finish on both sides and cold rolled with 2B finish.

5.1.8. Plates representative of each heat shall be intergranular corrosion tested as per ASTM A-262 practice
E or EN ISO 3651-2A for all 300 series SS materials.

5.2 Forgings

5.2.1 Flanges shall be forged weld neck type.

5.2.2 CS forgings shall be SA-105 or better for nozzle flanges and SA-266 Cl. II or IV or better for other
pressure forgings.

5.2.3 The carbon content of CS forgings shall notexceed0.23%.

5.3 Pipes

5.3.1 The pipes shall be seamless.

5.3.2 The CS pipes shall be SA-106 or better.

5.3.3 The carbon content of CS pipes shall not exceed 0.23%.

5.4 Gaskets

5.4.1 Suitable material for the gasket shall be used and the same shall be specified in the bid. Supplier shall
indicate in his bid his experience with the proposed gasket material in similar service conditions.

5.4.2 Supplier shall indicate the anticipated life of the proposed gasket in the specified service and in
storage. Special requirements for gasket storage to maintain gasket shelf life shall be specified.

5.5 Bolting

Bolting shall consist of continuously threaded bolts conforming to ASTM A 193-B7 with nuts in
accordance with ASTM A 194-211, unless otherwise specified.

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 ItgaexAi— iftENONEERS STANDARD SPECIFICATION STANDARD SPECIFICATION No.
lEfPlegVO7 INDIA LIMITED FOR PLATE TYPE HEAT 6-15-0008 Rev. 5
MKT! roarzekartarni IA Got. o India undertaking)
EXCHANGERS Page 8 of 9

5.6 Materials for Non-Pressure Parts

a. CS materials for non-pressure parts welded to pressure parts shall be BQCS.

b. CS materials for non-pressure parts not welded to pressure parts shall be SA- 283/tested quality
or equivalent.

5.7 Nameplate

Each equipment shall be provided with a SS name plate which shall be attached by SS rivets to
CS (5 thick) bracket welded to cover. Letters shall be stamped & shall include project,
Purchaser, equipment number, fluids circulated, design pressure, design temperature,
hydraulic test pressure, corrosion allowance, equipment weight empty and full of liquid and
other relevant data. Size and font of letters shall be 60 points on Verdana Bold.

6.0 SPARES

6.1 Following shall be supplied as mandatory spares, unless otherwise specified. Supplier shall
include the cost of mandatory spares in the base price:

• 400% nozzle gaskets

• 20% studs/nuts with minimum 4 studs/8 nuts for nozzles.

6.2 Unless otherwise specified following commissioning Spares shall be provided by Supplier
where gaskets are in Supplier's scope and cost to be included in base price:

• Gaskets - 100%

6.3 Two sets of any special tools required for maintenance and operation of this equipment e.g.
torque wrench shall be supplied by Supplier. The list of such special tools will be furnished
along-with bid. Cost of same shall be included in base price.

6.4 Supplier shall advise on the desirability of the optional extra spares in addition to quantities
indicated above for two years of operation and maintenance.

7.0 TESTING

7.1 After completion of assembly, equipment shall be given hydro test at test pressure limits (differential
pressure) for 30 minutes minimum. Also the mechanical strength of the frame shall be tested by
raising the pressure on both sides equivalent to test pressure (1.3 times the design pressure). No
leakage or distortion shall be permitted.

7.2 Minimum water temperature for hydro testing shall not be lower than 15°C (60°F).

7.3 The chloride content in water for hydro testing shall not exceed 25 PPM when the exchanger
contains solid or lined SS.

7.4 DP/MP test on plates /welds.

8.0 INSPECTION

8.1 Exchanger shall be inspected during fabrication and upon final completion to ensure the compliance

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 laftieTift, ENGINEERS STANDARD SPECIFICATION STANDARD SPECIFICATION No.
moral Elf5fegW7:INDIA LIMITED
1+11¢1,21205eV4,13.7.0 (A Govt of India Undertaking)
FOR PLATE TYPE HEAT 6-15-0008 Rev. 5
EXCHANGERS Page 9 of 9

of codes, specifications and attachments.

8.2 All materials and accessories required for the fabrication of the Plate Heat Exchanger shall be
supplied by the Supplier unless otherwise stated.

8.3 All materials procured from outside India shall be inspected by reputed Third Party Inspection
agency and the cost of the Inspection Agency shall be borne by Supplier. Mill test certificates alone
shall not be sufficient.

8.4 PMI shall be performed for alloy materials as per EIL standard specification6-81-0001.

8.5 The complete exchanger shall be trial assembled at shop. Dimensions and alignment check shall be
conducted and results recorded.

9.0 PROTECTION AND DESPATCH

9.1 After final hydro test the equipment shall be drained, dried and cleaned thoroughly of all grease,
loose scale, rust, flux and weld spatter both internally and externally.

9.2 All flange opening shall be provided with steel covers 3mm thick with minimum 8-5/16" bolting to
protect during shipment.

9.3 Each tapped boss shall be provided with forged steel plug at least 76 mm (3 inch) long. Plug shall be
of same material as boss. Each reinforcing pad test hole shall be fitted with plug.

9.4 Each exchanger shall be individually crated in entirety to prevent damage during shipment, transit
and storage at site.

10.0 GUARANTEE

Unless otherwise specified in General Purchase Conditions (GPC) regarding guarantee, the
following shall govern:

The Supplier shall guarantee the equipment for design, materials, workmanship and specified
performance for a period as specified in GPC. Defects/short falls, if any, shall be made good by the
Supplier at his cost by repair and/or replacement without any delay.

11.0 SUPPLIER DATA REQUIREMENT

The fabrication drawings and other documents shall be submitted in accordance with the
requisition/bid document. EIL's review of documents shall not relieve Supplier of his responsibility
in any manner.

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Page 116 of 145
 SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No.
MANAGEMENT SYSTEM 6-78-0001 Rev. 2
REQUIREMENTS FROM BIDDERS Page 2 of 7

Abbreviations:

ISO - International Organization for Standardization

MR - Material Requisition
PO - Purchase Order
PR - Purchase Requisition
QMS - Quality Management System

QMS Standards Committee

Convener: Mr. S.K. Badlani

Members: Mr. Sanjay Mazumdar (Engg.)

Mr. R.K. Singh (SCM)
Mr. B. Biswas (SCM)
Mr. Ravindra Kumar (Const.)
Mr. Vinod Kumar (CQA)
Mr. Swapnil Vaishnav (Projects)

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 SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No.
MANAGEMENT SYSTEM 6-78-0001 Rev. 2
REQUIREMENTS FROM BIDDERS Page 3 of 7

CONTENTS

Clause Title Page

No.
1.0 SCOPE ........................................................................................................................................ 4
2.0 DEFINITIONS ............................................................................................................................ 4
3.0 REFERENCE DOCUMENTS .................................................................................................... 4
4.0 QUALITY MANAGEMENT SYSTEM – GENERAL .............................................................. 4
5.0 QUALITY SYSTEM REQUIREMENTS ................................................................................... 4
6.0 AUDITS ...................................................................................................................................... 7
7.0 DOCUMENTATION REQUIREMENTS .................................................................................. 7

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 SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No.
MANAGEMENT SYSTEM 6-78-0001 Rev. 2
REQUIREMENTS FROM BIDDERS Page 4 of 7

1.0 SCOPE

This specification establishes the Quality Management System requirements to be met by

BIDDER for following purpose:

 QMS requirements to be met by suppliers / contractors after award of work / during

contract execution.

2.0 DEFINITIONS

2.1 Bidder

For the purpose of this specification, the word “BIDDER” means the person(s), firm,
company or organization who is under the process of being contracted by EIL / Owner for
delivery of some products (including service). The word is considered synonymous to
supplier, contractor or vendor.

2.2 Project Quality Plan

Document tailored from Standard Quality Management System Manual of BIDDER,

specifying how the quality requirements of the project will be met.

2.3 Owner

Owner means the owner of the project for which services / products are being purchased and
includes their representatives, successors and assignees.

3.0 REFERENCE DOCUMENTS

6-78-0002 Specification for Documentation Requirements from Contractors

6-78-0003 Specification for Documentation Requirements from Suppliers

4.0 QUALITY MANAGEMENT SYSTEM – GENERAL

Unless otherwise agreed with EIL / Owner, the BIDDER proposed quality system shall fully
satisfy all relevant requirements of ISO 9001 “Quality Management Systems –
Requirements.” Evidence of compliance shall be current certificate of quality system
registration to ISO 9001 or a recent compliance audit recommending registration from a
certification agency. The quality system shall provide the planned and systematic control of
all quality related activities for execution of contract. Implementation of the system shall be
in accordance with BIDDER’S Quality Manual and PROJECT specific Quality Plan.

5.0 QUALITY SYSTEM REQUIREMENTS

5.1 BIDDER shall prepare and submit for review / record, Project Quality Plan / Quality
Assurance Plan for contracted scope / job. The BIDDER’S Quality Plan shall address all of
the applicable elements of ISO 9001, identify responsible parties within BIDDER’S
organization, for the implementation / control of each area, reference the applicable
procedures used to control / assure each area, and verify the documents produced for each
area. The Project Quality Plan shall necessarily define control or make reference to the
relevant procedures, for design and engineering, purchase, documentation, record control,
bid evaluation, inspection, production / manufacturing, preservation, packaging and storage,
quality control at construction site, pre-commissioning, commissioning and handing over (as
applicable) in line with contract requirement and scope of work.

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 SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No.
MANAGEMENT SYSTEM 6-78-0001 Rev. 2
REQUIREMENTS FROM BIDDERS Page 5 of 7

5.2 BIDDER shall identify all specified or implied statutory and regulatory requirements and
communicate the same to all concerned in his organization and his sub contractor’s
organization for compliance.

5.3 BIDDER shall deploy competent and trained personnel for various activities for fulfillment
of PO / contract. BIDDER shall arrange adequate infrastructure and work environment to
ensure that the specification and quality of the deliverable are maintained.

5.4 BIDDER shall do the quality planning for all activities involved in delivery of order. The
quality planning shall cover as minimum the following:

 Resources
 Product / deliverable characteristics to be controlled.
 Process characteristics to ensure the identified product characteristics are realized
 Identification of any measurement requirements, acceptance criteria
 Records to be generated
 Need for any documented procedure

The quality planning shall result into the quality assurance plan, inspection and test plans
(ITPs) and job procedures for the project activities in the scope of bidder. These documents
shall be submitted to EIL / Owner for review / approval, before commencement of work.

5.5 Requirements for sub-ordering of outsourced items / sub-contracting / purchasing of services

specified in MR / contract / tender shall be adhered to. In general all outsourced items will be
from approved vendors of EIL. Wherever requirements are not specified, or approved sub
vendors do not exist, the sub-contractor shall establish and maintain a system for purchasing
/ sub-contracting to ensure that purchased product / service conforms to specified
requirements in concurrence with EIL / Owner. Criteria for selection of sub-contractor,
evaluation, re-evaluation, maintenance of purchasing data and verification of purchased
product (sub-contractor services), constitute important components of this requirement.

5.6 BIDDER shall plan and carry production and service provision under controlled conditions.
Controlled conditions shall include, as applicable

a) the availability of information that describes the characteristics of the product

b) the availability of work instructions
c) the use of suitable equipment
d) the availability and use of monitoring and measuring devices
e) the implementation of monitoring and measurement
f) the implementation of release, delivery and post-delivery activities

5.7 BIDDER shall validate any processes for production and service provision where resulting
output cannot be verified by subsequent monitoring and measurement. This includes any
process where deficiencies become apparent only after the product is in use or service has
been delivered.

5.8 BIDDER shall establish a system for identification and traceability of product / deliverable
throughout product realization. Product status with respect to inspection and testing
requirements shall be identified.

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REQUIREMENTS FROM BIDDERS Page 6 of 7

5.9 BIDDER shall identify, verify, protect and safeguard EIL / Owner property (material /
document) provided for use or incorporation into the product. If any Owner / EIL property is
lost, damaged or otherwise found to be unsuitable for use, this shall be reported to the EIL /
Owner.

5.10 BIDDER shall ensure the conformity of product / deliverable during internal processing and
delivery to the intended destination. Requirements mentioned in the MR/ tender shall be
adhered to.

5.11 BIDDER shall establish system to ensure that inspection and testing activities are carried out
in line with requirements. Where necessary, measuring equipment shall be calibrated at
specified frequency, against national or international measurement standards; where no such
standard exists, the basis used for calibration shall be recorded. The measuring equipment
shall be protected from damage during handling, maintenance and storage.

5.12 BIDDER shall ensure effective monitoring, using suitable methods, of the processes
involved in production and other related processes for delivery of the scope of contract.

5.13 BIDDER shall monitor and measure the characteristics of the product / deliverable to verify
that product requirement has been met. The inspection (stage as well as final) by BIDDER
and EIL / Owner personnel shall be carried out strictly as per the approved ITPs or ITPs
forming part of the contract. Product release or service delivery shall not proceed until the
planned arrangements have been satisfactorily completed, unless otherwise approved by
relevant authority and where applicable by Owner / EIL.

5.14 BIDDER shall establish and maintain a documented procedure to ensure that the product
which does not conform to requirements is identified and controlled to prevent its unintended
use or delivery

5.15 All non-conformities (NCs) / deficiencies found by the BIDDER’S inspection / surveillance
staff shall be duly recorded, including their disposal action shall be recorded and resolved
suitably. Effective corrective actions shall be implemented by the BIDDER so that similar
NCs including deficiencies do not recur. The BIDDER shall take appropriate actions to
address the Risks and Opportunities in the project.

5.16 All deficiencies noticed and reported by EIL / Owner shall be analyzed by the BIDDER and
appropriate corrective actions shall be implemented. BIDDER shall intimate EIL / Owner of
all such corrective action implemented by him.

5.17 BIDDER should follow the standards, specifications and approved drawings. Concessions /
Deviations shall be allowed only in case of unavoidable circumstances. In such situations
Concession / deviation request must be made by the BIDDER through online system of EIL
eDMS. URL of EIL eDMS is http://edocx.eil.co.in/vportal.

5.18 BIDDER shall have documented procedure for control of documents.

5.19 All project records shall be carefully kept, maintained and protected for any damage or loss
until the project completion, then handed over to EIL / Owner as per contract requirement
(Refer Specification Nos. 6-78-0002 - Specification for Documentation Requirements from
Contractors and 6-78-0003 - Specification for Documentation Requirements from Suppliers),
or disposed as per relevant project procedure.

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MANAGEMENT SYSTEM 6-78-0001 Rev. 2
REQUIREMENTS FROM BIDDERS Page 7 of 7

6.0 AUDITS

BIDDER shall plan and carry out the QMS audit for the job. Quality audit programme shall
cover design, procurement, construction management and commissioning as applicable
including activities carried out by sub-vendors and sub-contractors. This shall be additional
to the certification body surveillance audits carried out under BIDDER’S own ISO 9001
certification scheme.

The audit programmes and audit reports shall be available with bidder for scrutiny by EIL /
Owner. EIL or Owner’s representative reserves the right to attend, as a witness, any audit
conducted during the execution of the WORKS.

In addition to above, EIL, Owner and third party appointed by EIL / Owner may also
perform Quality and Technical compliance audits. BIDDER shall provide assistance and
access to their systems and sub-contractor / vendor systems as required for this purpose.
Any deficiencies noted shall be immediately rectified by BIDDER.

7.0 DOCUMENTATION REQUIREMENTS

BIDDER shall submit following QMS documents immediately after award of work (Within
one week) for record / review by EIL / Owner/ TPIA, as applicable.

 Organization chart (for complete organization structure and for the project)
 Project Quality Plan / Quality Assurance Plan
 Job specific Inspection Test Plans, if not attached with PR
 Job Procedures
 Inspection / Test Formats

In addition to above QMS documents, following documentation shall be maintained by the

BIDDER for submission to EIL / Owner on demand at any point of time during execution of
the project.

 Quality Manual
 Certificate of approval for compliance to ISO: 9001 standard
 Procedure for Control of Non-conforming Product
 Procedure for Control of Documents
 Sample audit report of the QMS internal and external audits conducted during last one
year
 Customer satisfaction reports from at least 2 customers,
 Project QMS audit report
 Technical audit reports for the project
 Corrective action report on the audits

Documents as specified above are minimum requirements. BIDDER shall submit any other
document / data required for completion of the job as per EIL / Owner instructions.

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 SPECIFICATION FOR STANDARD SPECIFICATION No.
DOCUMENTATION
6-78-0003 Rev. 2
REQUIREMENTS FROM
SUPPLIERS Page 2 of 9

Abbreviations:

DCI - Document Control Index

eDMS - Electronic Document Management System
FOA - Fax of Acceptance
IC - Inspection Certificate
IRN - Inspection Release Note
ITP - Inspection and Test Plan
LOA - Letter of Acceptance
MR - Material Requisition
PO - Purchase Order
PR - Purchase Requisition
PVC - Polyvinyl Chloride
QAP - Quality Assurance Plan
QMS - Quality Management System
RPO - Regional Procurement Office
TPIA - Third Party Inspection Agency
URL - Universal Resource Locator
V-Portal- Vendor Portal

QMS Standards Committee

Convener: Mr. S.K. Badlani

Members: Mr. Sanjay Mazumdar (Engg.)

Mr. R.K. Singh (SCM)
Mr. B. Biswas (SCM)
Mr. Ravindra Kumar (Const.)
Mr. Vinod Kumar (CQA)
Mr. Swapnil Vaishnav (Projects)

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 SPECIFICATION FOR STANDARD SPECIFICATION No.
DOCUMENTATION
6-78-0003 Rev. 2
REQUIREMENTS FROM
SUPPLIERS Page 3 of 9

CONTENTS

Clause Title Page No.

1.0 SCOPE ........................................................................................................................................ 4
2.0 DEFINITIONS ............................................................................................................................ 4
3.0 REFERENCE DOCUMENTS .................................................................................................... 4
4.0 DOCUMENTATION REQUIREMENTS .................................................................................. 4

Attachments

Format for completeness of Final Documentation : Format No. 3-78-0004

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 SPECIFICATION FOR STANDARD SPECIFICATION No.
DOCUMENTATION
6-78-0003 Rev. 2
REQUIREMENTS FROM
SUPPLIERS Page 4 of 9

1.0 SCOPE
This specification establishes the Documentation Requirements from Suppliers.
All documents / data against the PO / PR / MR shall be developed and submitted to EIL /
Owner by the suppliers for review / records, in line with this specification.

2.0 DEFINITIONS

2.1 Supplier

For the purpose of this specification, the word “SUPPLIER” means the person(s), firm,
company or organization who has entered into a contract with EIL / Owner for delivery of
some products (including service). The word is considered synonymous to bidder, contractor
or vendor.

2.2 Owner

Owner means the owner of the project for which services / products are being purchased and
includes their representatives, successors and assignees.

3.0 REFERENCE DOCUMENTS

6-78-0001 Specification for Quality Management System Requirements from

Bidders

4.0 DOCUMENTATION REQUIREMENTS

4.1 Order Acknowledgement and Assigning Project Manager

After placement of order, Supplier shall acknowledge order through V-Portal within 7 days
of receipt of FOA / PO. Supplier shall assign a Project Manager for that order though online
portal and provide requisite details. Project Manager details shall include e-mail address,
mailing address, mobile/telephone nos., fax nos. and name of Project Manager. All the
system generated emails pertaining to that order shall be sent to the assigned Project
Manager.

4.2 Documents / Data to be submitted by the Supplier

4.2.1 The Supplier shall submit the documents and data against the PO / PR / MR as per the list
given in respective PO / PR / MR.

4.2.2 Review of the supplier drawings / documents by EIL would be only to review the
compatibility with basic designs and concepts and in no way absolve the supplier of his
responsibility / contractual obligation to comply with PR requirements, applicable codes,
specifications and statutory rules / regulations. Any error / deficiency noticed during any
stage of manufacturing / execution / inspection/ installation shall be promptly corrected by
the supplier without any time and cost implications, irrespective of comments on the same
were received from EIL during the drawing review stage or not.

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REQUIREMENTS FROM
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4.2.3 Unless otherwise specified, submission of documents for Review / Records shall commence
as follows from the date of Fax of Intent / Letter of Intent / Fax of Acceptance (FOA) / Letter
of Acceptance (LOA):
QMS - 1 week
Document Control Index - 2 weeks
Other Documents / Drawings - As per approved Document Control Index

4.2.4 Documents as specified in PO / PR / MR are minimum requirements. Supplier shall submit

any other document / data required for completion of the job as per EIL / Owner instructions.

4.3 Style and Formatting

4.3.1 All Documents shall be in ENGLISH language and in M.K.S System of units.

4.3.2 Before forwarding the drawings and documents, contractor shall ensure that the following
information are properly mentioned in each drawing:
Purchase Requisition Number
Name of Equipment / Package
Equipment / Package Tag No.
Name of Project
Client
Drawing / Document Title
Drawing / Document No.
Drawing / Document Revision No. and Date

4.4 Review and Approval of Documents by Supplier

4.4.1 The Drawing / Documents shall be reviewed, checked, approved and duly signed / stamped by
supplier before submission. Revision number shall be changed during submission of the
revised supplier documents and all revisions shall be highlighted by clouds. Whenever the
supplier require any sub-supplier drawings to be reviewed by EIL, the same shall be submitted
by the supplier duly reviewed, approved and stamped by the supplier. Direct submission of
sub-supplier’s drawings without contractor’s / suppliers’ approval shall not be entertained.
4.5 Document Category

4.5.1 Review Category

Following review codes shall be used for review of supplier Drawings / Documents:

Review Code 1 - No comments. Proceed with Manufacture /

Fabrication as per the document.
Review Code 2 - Proceed with Manufacture / Fabrication as per
commented document. Revised document
required.
Review Code 3 - Document does not conform to basic requirements as
marked. Resubmit for review.

R - Document is retained for Records. Proceed with

Manufacturing / Fabrication as per PR / Tender
requirements.
V - Void

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REQUIREMENTS FROM
SUPPLIERS Page 6 of 9

4.6 Methodology for Submission of Documents to EIL/Owner

4.6.1 Document Control Index (DCI)

Supplier shall create and submit Document Control Index (DCI) for review based on PO / PR
/ MR along with schedule date of submission of each drawing / document on EIL Vendor
Portal. The DCI shall be specific with regard to drawing / document no. and the exact title.
Proper sequencing of the drawings / documents should be ensured in schedule date of
submission.

4.6.2 Submission of Drawings / Documents / Data

Drawings / documents, data and DCI shall be uploaded on the EIL Vendor Portal as per
approved DCI. The detailed guidelines for uploading documents on EIL Vendor Portal are
available on following URL
http://edocx.eil.co.in/vportal

4.6.3 Statutory Approvals

Wherever approval by any statutory body is required to be taken by Supplier, the Supplier shall
submit copy of approval by the authority to EIL.

4.6.4 Manufacturing Schedule

Supplier shall prepare manufacturing schedule for the order, with key milestone activities (such
as document submission, sub ordering, manufacturing, Inspection, dispatches, etc) to meet
delivery as per FOA / PO terms. Supplier shall submit manufacturing schedule to concerned
Regional Procurement Office (RPO) of EIL / Owner for review within 2 weeks from date of
FOA / PO.

4.6.5 Schedule and Progress Reporting

Supplier shall submit monthly progress (MPR) report and updated procurement, engineering,
manufacturing status, Inspection and dispatch status (schedule vs. actual) and highlight
constraints, if any, along with action plan for mitigation, to the concerned Regional
Procurement Office (RPO) of EIL / Owner by 1st week of every month., First MPR shall be
submitted within 2 weeks from FOA / LOA. In case of exigencies, EIL / Owner can ask for
report submission as required on weekly / fortnightly / adhoc basis depending upon supply
status and supplier shall furnish such reports promptly without any price implication. Format
for progress report shall be submitted by the Supplier during kick off meeting or within 2 weeks
of receiving FOA / LOA, whichever is earlier.

4.7 Inspection and Testing

4.7.1 Quality Assurance Plan / Inspection and Test Plan

If Inspection and test plans (ITP) are attached with MR / PR same shall be followed along with
additional tests requirement (if any) mentioned in MR/ PR. However for cases wherein EIL
Standard ITPs not available / have not been attached with MR / PR, Supplier shall submit
within one week of receiving FOA / LOA, the Quality Assurance Plan for inspection & testing
at various stages of production, quality control records for critical bought out items / materials
and site assembly & testing as may be applicable to the specific order and obtain approval from
concerned Regional procurement Office of EIL / third party inspection agency, as applicable.

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REQUIREMENTS FROM
SUPPLIERS Page 7 of 9

For Package equipment contracts, the supplier shall prepare a list of items / equipment and
their inspection categorization plan for all items included in the scope of supply immediately
after receipt of order and obtains approval for the same from EIL. The items shall be
categorized into different categories depending upon their criticality for the scope of inspection
of TPIA and / or EIL.

4.7.2 Inspection Requisition:

Supplier shall perform internal inspection as per ITP/ approved QAP at their works based on
approved documents / drawings. Upon satisfactory internal inspection, supplier shall raise
inspection call to concerned Regional Procurement Office (RPO) of EIL / TPIA / Owner with
advance notice as per contract along with Internal test reports.

All changes w.r.t. PR shall be recorded through agreed variations or Concessions & Deviations.
Conflict, if any, between PR / Job specifications and approved drawings, shall be brought to
the notice of EIL / owner by the supplier / contractor. Decision of EIL / owner will be binding
on the supplier and to be complied without time and cost implications.

Identified bought out items/ raw material shall be procured under TPIA as per ITP.

4.7.3 Inspection Release Note (IRN)/ Inspection Certificate (IC)

IRN / IC shall be issued by EIL Inspector / third party inspection agency on successful
inspection, review of test reports / certificates as per specifications & ITP / agreed quality plan
(as applicable) and only after all the drawings / documents as per DCI are submitted and are
accepted under review code-1 or code R. Supplier shall ensure that necessary documents /
manufacturing and test certificates are made available to EIL / TPIA as and when desired.

Note 1: Non fulfilling above requirement shall result into appropriate penalty or with- holding
of payment as per conditions of PO / PR / MR.

Note 2: For items where IRN/IC is issued by TPIA, supplier to ensure that following as a
minimum must be mentioned by TPIA in IRN / IC

a) PR document number
b) List of drawings / documents with EIL approval code
c) Tests witnessed, documents reviewed
d) Compliance statement by TPIA that product meets the requirement as specified in
EIL PR, standard specifications, Inspection Test Plan / QAP and approved
documents.

4.8 Transportation Plan

Transportation Plan for Over Dimensional Consignments (ODC), if any, shall be submitted
within 2 weeks of receiving FOA / LOA, for approval. Consignment with parameters greater
than following shall be considered as over dimensional.

Dimensions: 4 meters width x 4 meters height x 20 meters length

Weight : 32 MT

Dimensions and weight provided above are inclusive of all nozzles, attachments, transportation
saddles etc.

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6-78-0003 Rev. 2
REQUIREMENTS FROM
SUPPLIERS Page 8 of 9

Physical Rout survey for ODC movement shall be submitted to EIL within 8 weeks of
receiving FOA / LOA.

4.9 Dispatch Details

Upon receipt of IRN / IC from EIL inspector / TPIA, supplier shall dispatch items within 2
days. Supplier shall submit dispatch details to concerned RPO of EIL / Owner within a day of
dispatch. Dispatch details shall include Lorry Receipt (LR) number / Dispatch Number,
Transporter Name, Date of dispatch, Packing list, Invoice copy etc.
4.10 Final Documentation
4.10.1 Supplier shall prepare final documents in line with VDR (Vendor Document Requirements)
attached with PR/Tender. A copy of final document along with filled in Format for
Completeness of Final Documentation (Format No. 3-78-0004) to be submitted to EIL
Inspector / TPIA for review & approval within 2 weeks from dispatch. Upon receipt of
EIL/TPIA endorsement on Completeness of Final Documents, supplier shall submit soft / hard
copies of Final documents to EIL / Owner in requisite quantity as per PO / PR details, along
with covering letter. A copy of covering letter to be submitted to the concerned Regional
Procurement Office (RPO) of EIL/Owner.
4.10.2 As Built Drawings
Minor Shop changes made by Supplier after approval of drawings under ‘Code 1’ by EIL and
deviations granted through online system ,if any, shall be marked in hard copies of drawings
which shall then be stamped ‘As-built’ by the supplier. These ‘As-built’ drawings shall be
reviewed and stamped by EIL Inspector / TPIA. Supplier shall prepare scanned images files
of all marked – up ‘As – built’ drawings. Simultaneously Supplier shall incorporate the shop
changes in the native soft files of the drawings also.
4.10.3 Packing / Presentation of Final Documents
Final Documents shall be legible photocopies in A4, A3 size only. Drawings will be inserted
in plastic pockets (both sides transparent, sheet thickness minimum 0.1 mm) with an extra strip
of 12 mm wide for punching so that drawings are well placed.
Final Documentation shall be bound in Hard board Plastic folder(s) of size 265 mm x 315 mm
(101/2 inch x 121/2 inch) and shall not be more that 75 mm thick. It may be of several volumes
and each volume shall have a volume number, index of volumes and index of contents of that
particular volume. Where number of volumes are more, 90mm thickness can be used. Each
volume shall have top PVC sheet of minimum 0.15 mm thick duly fixed and pressed on folder
cover and will have 2 lever clip. In case of imported items documents, 4 lever clip shall also
be accepted. All four corners of folders shall be properly metal clamped. Indexing of contents
with page numbering must be incorporated by supplier. Spiral/Spico bound documents shall
not be acceptable. As mentioned above, books should be in hard board plastic folders with
sheets punched and having 2/4 lever clips arrangement.
Each volume shall contain on cover a Title Block indicating package Equipment Tag No. &
Name, PO / Purchase Requisition No., Name of Project and Name of Customer. Each volume
will have hard front cover and a reinforced spine to fit thickness of book. These spines will
also have the title printed on them. Title shall include also volume number (say 11 of 15) etc.
4.10.4 Submission of Soft Copies
Supplier shall submit to EIL, the scanned images files as well as the native files of drawings /
documents, along with proper index.
In addition to hard copies, Supplier shall submit soft copies of all the final drawings and
documents in pen drive or any other specified medium with proper identification tag, all text
documents prepared on computer, scanned images of all important documents (not available
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6-78-0003 Rev. 2
REQUIREMENTS FROM
SUPPLIERS Page 9 of 9

as soft files), all relevant catalogues, manuals available as soft files (editable copies of
drawings/text documents, while for catalogues / manuals / proprietary information and data,
PDF files can be furnished).
All the above documents shall also be uploaded on the EIL Vendor Portal and if applicable on
Client Server also.
4.10.5 Completeness of Final Documentation
Supplier shall get the completeness of final documentation verified by EIL / TPIA, as
applicable, and attach the Format for Completeness of Final Documentation (Format No. 3-78-
0004) duly signed by EIL Inspector or TPIA as applicable to the final document folder.

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 COMPLETENESS OF FINAL
DOCUMENTATION
Page 1 of 2

COMPLETENESS OF FINAL DOCUMENTATION

Name of Supplier/Contractor :
Customer :
Project :
EIL’s Job No. :
Purchase Order No./ :
Contract No.

Purchase Requisition No./ :

Tender No. Rev. No. :

Name of the Work/ Equipment :

Tag. No. :
Supplier’s / Contractor’s Works :
Order No.

Certified that the Engineering Documents / Manufacturing & Test Certificates submitted by the
supplier (as per Index sheet mentioned in Annexure-1) are complete in accordance with the Vendor
Data Requirements of Purchase Requisition / Tender.

Signature : ………………………………. Signature : ……………………………….

Date : ………………………………. Date : ……………………………….
Name : …………………………….. Name : ……………………………..
Designation : ……………………………… Designation : ………………………………
Department : ……………………………… Department : ………………………………

Supplier / Contractor EIL / TPIA

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 COMPLETENESS OF FINAL
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Page 2 of 2

Annexure-1

Final Documentation Index Sheet

PR/PO/Tender Rev. No.
No.

Serial No. Document Title Page/ No. of Pages

Folder No.

Signature : ………………………………. Signature : ……………………………….

Date : ………………………………. Date : ……………………………….
Name : …………………………….. Name : ……………………………..
Designation : ……………………………… Designation : ………………………………
Department : ……………………………… Department : ………………………………

Supplier / Contractor EIL / TPIA

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 STANDARD SPECIFICATION No.
INSPECTION AND TEST PLAN
o
r-iffaele? ENGINEERS FOR 6-81-0144 Rev. 2
k1R5
111,71 MI Mlatii I
INDIA LIMITED
I AGovt of India Undettaking) PLATE TYPE HEAT EXCHANGERS Page 1 of 6

r4-e zip° ttc

Wtociur a trttitiur iii1A0

INSPECTION AND TEST PLAN

FOR
PLATE TYPE HEAT EXCHANGERS (PHE)

2 15.05.2020 REVISED AND RE-ISSUED SK CS RKS SKS

09 09 13 REVISED AND RE-ISSUED TKK RKS SCG DM

0 18.05.11 Issued for Implementation TV SCG AKC DM

Convenor
Chairman
Rev. Prepared Checked Standards Committee
Date Purpose Standards Bureau
No. by by
Approved by

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 STANDARD SPECIFICATION No.
INSPECTION AND TEST PLAN
FOR 6-81-0144 Rev. 2
PLATE TYPE HEAT EXCHANGERS Page 2 of 6

Abbreviations:

AS/CS/SS : Alloy Steel/Carbon Steel/Stainless Steel MRT : Mechanical Run Test

CEIL : Certification Engineers International Limited NDT : Non Destructive Testing
CIMFR : Central Institute of Mining & Fuel Research NPSH : Net Positive Suction Head
CE : Carbon Equivalent PO : Purchase Order
DFT : Dry Film Thickness PESO : Petroleum Explosive Safety Organization
DPT : Dye Penetrant Testing PQR : Procedure Qualification Record
DHT : De-hydrogen Heat Treatment PR : Purchase Requisition
ERTL : Electronics Regional Test Laboratory PMI : Positive Material Identification
FCRI : Fluid Control Research Institute PWHT : Post Weld Heat Treatment
HT : Heat Treatment RT : Radiography Testing
HIC : Hydrogen Induced Cracking SSCC : Sulphide Stress Corrosion Cracking
ITP : Inspection and Test Plan TC : Test Certificate
IP : Ingress Protection TPI or TPIA : Third Party Inspection Agency
IHT : Intermediate Heat Treatment UT : Ultrasonic Testing
IC : Inspection Certificate VDR : Vendor Data Requirement
IGC : Inter Granular Corrosion WPS : Welding Procedure Specification
MPT/MT : Magnetic Particle Testing WPQ : Welders Performance Qualification
MTC : Material Test Certificate

Inspection Standards Committee

Convenor: Mr. R.K. Singh

Members:
Mr. Rajesh Sinha Mr. Himangshu Pal Mr. R. Muthuramalingam (RPO Representative)
Mr. Chandrashekhar Mr. Avdhesh Agrawal Mr. P V Satyanarayana (Engg. Representative)
Mr. Mahendra Mittal

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 STANDARD SPECIFICATION No.
INSPECTION AND TEST PLAN
FOR 6-81-0144 Rev. 2
PLATE TYPE HEAT EXCHANGERS Page 3 of 6

1.0 SCOPE:

This Inspection Test Plan covers the minimum testing requirements of Plate type Heat Exchangers (Both Gasketted & Welded Type)

2.0 REFERENCE DOCUMENTS:

PO/PR/ Standards referred there in/ Job specifications /Approved documents.

3.0 INPECTION AND TEST REQUIREMENTS:

SCOPE OF INSPECTION
SL. QUANTUM
STAGE/ACTIVITY CHARACTERISTICS RECORD SUB EIL/
NO. OF CHECK SUPPLIER
SUPPLIER TPIA
1.0 PROCEDURE
1.1 Hydrostatic Test, NDT, Heat Treatment
& Other Procedures (as applicable) Documented Procedure 100% Procedures ---- H R
R – CS
As per PR/ Purchase Specification/ Procedure
1.2 Weld Plan & NDT Plan 100% - H A-AS/SS/
Applicable codes documents
CLAD
Welding Parameters & Qualification WPS, PQR W- New
1.3 WPS, PQR & WPQ 100% - H
Record &WPQ R-Existing
2.0 MATERIAL PROCUREMENT
Plates, Pipes, Forgings, Heat transfer
plates, Fittings, Fasteners, Gaskets, etc Chemical, Mechanical, Heat
2.1 (As applicable) Treatment, NDT and other applicable 100% Mill TC H H R
(Note – 3) properties

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INSPECTION AND TEST PLAN
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PLATE TYPE HEAT EXCHANGERS Page 4 of 6

SCOPE OF INSPECTION
SL. QUANTUM
STAGE/ACTIVITY CHARACTERISTICS RECORD SUB EIL/
NO. OF CHECK SUPPLIER
SUPPLIER TPIA
2.2 Tie Bars, Studs/ Nuts, Gaskets & other Chemical, Mechanical, Heat
materials for non pressure parts Treatment, NDT and other applicable
properties 100% Mill TC H R R

3.0 IN PROCESS INSPECTION

Verification of marking & correlation Material Test

3.1 Material Identification for pressure part 100% - H H
with TC Certificate
Material Identification for non pressure Verification of marking & correlation Material Test
3.2 100% - H -
part with TC Certificate
Welding Parameters as per WPS / Inspection
3.3 Welding 100% - H -
PQR Reports
3.4 Inspection of welded joints / Weld Visual
100% Test Report --- H -
deposits (as applicable)
NDT Reports /
3.5 NDT (as applicable) Defects 100% --- H R
RT Film

3.6 PWHT (as applicable) Heat treatment cycle 100% HT Chart --- H R

4.0 FINAL INSPECTION

4.1 Visual & Dimensional Inspection Visual, Dimensions & Completeness Inspection
100% --- H H
of assembly Report
As per
Inspection
4.2 PMI Check as applicable Chemical Check / Alloying elements purchase --- H RW
Report
specification

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Page 137 of 145

 STANDARD SPECIFICATION No.
INSPECTION AND TEST PLAN
FOR 6-81-0144 Rev. 2
PLATE TYPE HEAT EXCHANGERS Page 5 of 6

SCOPE OF INSPECTION
SL. QUANTUM
STAGE/ACTIVITY CHARACTERISTICS RECORD SUB EIL/
NO. OF CHECK SUPPLIER
SUPPLIER TPIA
4.3 Pressure Test (Hydrostatic, Pneumatic,
Helium, as applicable) Leak check 100% Test Report --- H H

4.4 Draining & Drying Dryness & Cleanliness Inspection

100% --- H -
Report
5.0 PAINTING
Visual inspection (after surface
preparation and final painting for Inspection
5.1 Final painting (As applicable) 100% - H -
workmanship, uniformity) DFT report
check
5.2 Pickling & Passivation for SS Parts Visual Inspection for Workmanship Inspection
100% --- H -
Report
Inspection
5.3 Ferroxyl test (as applicable) Fe pick-up check 100% - W RW
report
6.0 DOCUMENTATION AND IC
Final stamping, review of inspection Verifying stamping details and IC / Inspection
6.1 100% - H H
documents and issue of IC review of inspection documents reports
Verification & compilation of
Final
6.2 Final documents as per PR inspection & test records for 100% - H H
dossier
submission to customer

Legend: A-Approval, H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% (min.1 no. of each size and type of Bulk
item)), R-Review, W-Witness (Give due notice, work may proceed after scheduled date).

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL – All rights reserved

Page 138 of 145

 STANDARD SPECIFICATION No.
INSPECTION AND TEST PLAN
FOR 6-81-0144 Rev. 2
PLATE TYPE HEAT EXCHANGERS Page 6 of 6

NOTES (as applicable):

1. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable.
(unless otherwise agreed upon)
2. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents.
3. Third Party Certifications shall be as per EN 10204 Type 3.2 for Clad Plates, CS Plate (NACE/H2/HIC), Forgings, Fittings, Heat transfer plates and all AS
& SS materials. TPIA shall be arranged by supplier. Certifications shall be as per EN 10204 Type 3.1 for CS Pipes, CS Plates (non-NACE/H2/HIC),
Gaskets and Fasteners.
4. For EPC jobs, all inspection shall be carried out by TPIA, unless notified otherwise.

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL – All rights reserved

Page 139 of 145

 STANDARD No.
ENGINEERS EARTHING LUG
INDIA LIMITED 7-15-0016 Rev. 6
ant CR 3.4-21,11 IA Go. of Incha Undertakingl (SHELL & TUBE EXCHANGERS)
Page 1 of 1

10 THK. CARBON STEEL PLATE

II

II

\ 14 0 HOLE
(FOR M12 BOLT)

NOTES:
1. ALL DIMENSIONS ARE IN mm UNLESS STATED OTHERWISE.
2. DO NOT WELD EARTHING LUGS TO PRESSURE PARTS. IF REQUIRED,TAKE PRIOR APPROVAL OF COMPANY.
3. EARTHING LUG TO PROTRUDE OUT OF INSULATION, WHEREVER REQUIRED.
4. ALL EXCHANGERS TO BE FITTED WITH 2 EARTHING LUGS.
5. LOCATION OF EARTHING LUGS :—
(i) FOR VERTICAL EXCHANGER WITH 2 LUG SUPPORTS :— ON BOTH LUG SUPPORTS AT VERTICAL WEB.
(ii) FOR VERTICAL EXCHANGER WITH 3 LUG SUPPORTS :— ON ANY TWO AT VERTICAL WEB.
FOR VERTICAL EXCHANGER WITH 4 LUG SUPPORTS :— ON ANY TWO DIAMETRICALLY OPPOSITE AT
VERTICAL WEB.
(iii) FOR HORIZONTAL EXCHANGER :— ONE ON CENTRAL WEB OF EACH SADDLE SUPPORT.
(iv) EARTHING LUG SHOULD BE LOCATED SUCH THAT IT WILL NOT FOUL WITH ANCHOR BOLT
DURING ERECTION.
6. EARTHING LUG SHOULD BE PAINTED / GALVANISED.

6 16.11.2022 REVISED AND REISSUED AS STANDARD NS „„<10 NK SM

5 20.03.2018 REVISED AND REISSUED AS STANDARD JIT SINGH SK/KJH RKT RN

4 30.09.2011 REVISED AND REISSUED AS STANDARD JS RKT AKM/SC DM

Rev. Prepared Checked Stds. Committee Stds. Bureau

Date Purpose Convenor Chairman
No. by by
Approved by
Format No. 8-00-0001-F4 Rev.0 Copyright EIL - All rights reserved
Page 140 of 145
 STANDARD No
ENGINEERS NAME PLATE
digai fiReg. INDIA LIMITED (A Govt. of India Undertaking)
7-15-0017 Rev 5
lallerl 192,1W ,013,119.1)
(SHELL & TUBE EXCHANGERS)
Page 1 of 1

6R 4 — 5.5 0 HOLES

NAME OF MANUFACTURER
DESIGNED BY ENGINEERS INDIA LIMITED
MANUFACTURED FOR
ITEM NO.
MANUFACTURER'S SERIAL NO. YEAR BUILT
CODES
INSPECTED BY

CV
SHELL TUBES
DESIGN PRESSURE kg/cm2 g
DESIGN TEMPERATURE *c
TEST PRESSURE (HYD) kg/cm2 g
DATE OF TEST
OPERATING FLUID
CORROSSION ALLOWANCE mm
RADIOGRAPHY
HEAT TREATMENT
DUTY / SURFACE kcal /hr m2
WEIGHT FULL OF WATER kg
TOTAL WEIGHT EMPTY kg
BUNDLE WEIGHT kg

15 4
52 7R 20

150

CFW

OUT SIDE SHELL

*
3 THK. FOR SS (MIN.)
6 THK FOR CS & LAS (MIN.)
N
MATERIAL : — 170 x 130
NAME PLATE :— STAINLESS STEEL 18 : 8 NAME PLATE BRACKET
NAME PLATE BRACKET :— SAME AS EXCHANGER SHELL

NOTES: —
1. ALL DIMENSIONS ARE IN mm UNLESS STATED OTHERWISE.
2. ALL LETTERS AND LETTER BLOCKS SHALL BE ENGRAVED IN BLACK.
* 3. H = 75 OR 'INSULATION THK. + 10 WHICHEVER IS GREATER
4. NAME PLATE SHALL BE RIVETED WITH 5 0 ALUMINIUM RIVETS AND SHALL BE TACK WELDED TO BRACKET
ON ALL FOUR SIDES.
5. BRACKET WITH NAME PLATE TO BE LOCATED AS MARKED ON DRAWING.

5 31.10.19 REAFFIRMED AND REISSUED AS STANDARD DPVi.-- ki3 Kill AullAY

RKT
4 06.05.14 REAFFIRMED AND REISSUED AS STANDARD GCP KA RKT SC
Rev Prepared Checked Stds Committee Stds Bureau
Date Purpose Convenor Chairman
No by by
Approved by
Format No 8-00-0001-F4 Rev 0 Copyright EIL - All rights reserved

Page 141 of 145

 STANDARD No.
kliRe_Jelta ENGINEERS ALLOWABLE NOZZLE LOADS
4gestMegiiiir INDIA LIMITED
NWT MOW =JAM)
7-12-0038 Rev. 1
(A Go& of India UndeAtekno
Page 1 of 4

MC

y FL

NOTES: -
1. THIS STANDARD COVERS ALLOWABLE NOZZLE LOADS FOR PRESSURE VESSELS & COLUMNS ONLY.
2. EACH PROCESS NOZZLE OF VESSELS SHALL BE ANALYZED FOR THE LOADS PROVIDED IN THIS
STANDARD.
3. THESE LOADS SHALL BE CONSIDERED TO BE ACTING SIMULTANEOUSLY WITH INTERNAL/EXTERNAL
DESIGN PRESSURE. ALLOWABLE STRESS SHALL BE AS PER APPLICABLE DESIGN CODE.
4. STRESS CALCULATIONS SHALL BE CARRIED OUT AS PER WRC BULLETIN NO. 107/297. WRC 107
SHALL BE USED FOR NOZZLES ON DISHED ENDS AND WRC 297 SHALL BE USED FOR NOZZLES
ON CYLINDRICAL SHELL.
5. IN CASE OF FAILURE DUE TO WRC, FEM ANALYSIS / PD 5500 ANALYSIS CAN BE CARRIED
OUT TO ESTABLISH THE ADEQUACY OF PROVIDED CONFIGURATION.

QAVO
I
1 20 06 2019 REAFFIRMED AND REISSUED AS STANDARD DP SK KJH 7 1/

0 31 07 14 ISSUED AS STANDARD GCP KA RKT SC

Prepared Checked Stds Committee Stds Bureau
Rev
Date Purpose Convenor Chairman
No by by
Approved by
Format No 8-00-0001-F4 Rev 0 Copynght EIL - All nghts reserved

Page 142 of 145

 STANDARD No.
4a1ReitLithENGINEERS ALLOWABLE NOZZLE LOADS
L11 WesWINDIA LIMITED 7-12-0038 Rev. 1
Olen OMR MAWR) (A Govt of (Adis Unarming)

Page 2 of 4

CARBON STEEL AND LOW ALLOY STEEL EQUIPMENTS

(CLASS 150 AND CLASS 300)

NOZZLE
FA FL FC MT ML MC
SIZES
(Kgf) (Kgf) (Kgf) (Kgf-m) (Kgf-m) (Kgf-m)
(DN)
50 135 200 200 50 40 30
80 202 300 300 112 90 67
100 270 400 400 200 160 120
150 405 600 600 450 360 270
200 540 800 800 800 640 480
250 675 1000 1000 1250 1000 750
300 810 1200 1200 1800 1440 1080
350 945 1400 1400 2450 1960 1470
400 1080 1600 1600 3200 2560 1920
450 1215 1800 1800 4050 3240 2430
500 1350 2000 2000 5000 4000 3000
600 1620 2400 2400 7200 5760 4320
650 1755 2600 2600 8450 6760 5070
700 1890 2800 2800 9800 7840 5880
750 2025 3000 3000 11250 9000 6750
800 2160 3200 3200 12800 10240 7680
850 2295 3400 3400 14450 11560 8670
900 2430 3600 3600 16200 12960 9720
950 2565 3800 3800 18050 14440 10830
1000 2700 4000 4000 20000 16000 12000
1050 2835 4200 4200 22050 17640 13230
1100 2970 4400 4400 24200 19360 14520
1150 3105 4600 4600 26450 21160 15870
1200 3240 4800 4800 28800 23040 17280
1250 3375 5000 5000 31250 25000 18750
1300 3510 5200 5200 33800 27040 20280
1350 3645 5400 5400 36450 29160 21870
1400 3780 5600 5600 39200 31360 23520
1450 3915 5800 5800 42050 33640 25230
1500 4050 6000 6000 45000 36000 27000

1 20 06 2019 REAFFIRMED AND REISSUED AS STANDARD DPW- Kriff KJH .c;k11 RKT
C
0 31 07 2014 ISSUED AS STANDARD GCP KA RKT SC

Rev Prepared Checked Stds Committee Stds Bureau

Date Purpose Convenor Chairman
No by by
Approved by
Format No 8-00-0001-F4 Rev 0 Copynght EIL - All nghts reserved

Page 143 of 145

 STANDARD No
ENGINERS
ligar0154-eg INDIA UNIFIED ALLOWABLE NOZZLE LOADS 7-12-0038 Rev 1
1102“ MOW .3411.4) (A Govt of Ind& UndestiVono
Page 3 of 4

CARBON STEEL AND LOW ALLOY STEEL EQUIPMENTS

(CLASS 600 AND ABOVE)

NOZZLE
FA FL FC MT ML MC
SIZES
(Kgf) (Kgf) (Kgf) (Kgf—m) (Kgf—m) (Kgf—m)
(DN)
50 168 250 250 62 50 37
80 253 375 375 140 112 84
100 337 500 500 250 200 150
150 506 750 750 562 450 337
200 675 1000 1000 1000 800 600
250 843 1250 1250 1562 1250 937
300 1012 1500 1500 2250 1800 1350
350 1181 1750 1750 3062 2450 1837
400 1350 2000 2000 4000 3200 2400
450 1518 2250 2250 5062 4050 3037
500 1687 2500 2500 6250 5000 3750
600 2025 3000 3000 9000 7200 5400
650 2193 3250 3250 10562 8450 6337
700 2362 3500 3500 12250 9800 7350
750 2531 3750 3750 14062 11250 8437
800 2700 4000 4000 16000 12800 9600
850 2868 4250 4250 18062 14450 10837
900 3037 4500 4500 20250 16200 12150
950 3206 4750 4750 22562 18050 13537
1000 3375 5000 5000 25000 20000 15000
1050 3543 5250 5250 27562 22050 16537
1100 3712 5500 5500 30250 24200 18150
1150 3881 5750 5750 33062 26450 19837
1200 4050 6000 6000 36000 28800 21600
1250 4218 6250 6250 39062 31250 23437
1300 4387 6500 6500 42250 33800 25350
1350 4556 6750 6750 45562 36450 27337
1400 4725 7000 7000 49000 39200 29400
1450 4893 7250 7250 52562 42050 31537
1500 5062 7500 7500 56250 45000 33750

1 20 06 2019 REAFFIRMED AND REISSUED AS STANDARD DP "A KJH ti 404--

0 31 07 14 ISSUED AS STANDARD GCP KA RKT SC
Rev Prepared Checked Stds Committee Stds Bureau
Date Purpose Convenor Chairman
No by by
Approved by
Format No 8-00-0001-F4 Rev 0 Copynght EIL - All nghts reserved

Page 144 of 145

 STANDARD No
4o11 fill4 ENGINEERS ALLOWABLE NOZZLE LOADS
ige.,fl Was VW INDIA LIMTED 7-12-0038 Rev. 1
OWN gimme =mow) (A Govt d kMia Undettaking)
Page 4 of 4

STAINLESS STEEL EQUIPMENTS

(ALL CLASSES)

NOZZLE FA FL FC MT ML MC
SIZES
(Kgf) (Kgf) (Kgf) (Kgf-m) (Kgf-m) (Kgf-m)
(DN)
50 135 200 200 50 40 20
80 202 300 300 112 90 45
100 270 400 400 200 160 80

150 405 600 600 450 360 180

200 540 800 800 800 640 320

250 675 1000 1000 1250 1000 500

300 810 1200 1200 1800 1440 720

350 945 1400 1400 2450 1960 980
400 1080 1600 1600 3200 2560 1280

450 1215 1800 1800 4050 3240 1620

500 1350 2000 2000 5000 4000 2000

600 1620 2400 2400 7200 . 5760 2880

650 1755 2600 2600 8450 6760 3380

700 1890 2800 2800 9800 7840 3920

750 2025 3000 3000 11250 9000 4500

800 2160 3200 3200 12800 10240 5120

850 2295 3400 3400 14450 11560 5780

900 2430 3600 3600 16200 12960 6480
950 2565 3800 3800 18050 14440 7220

1000 2700 4000 4000 20000 16000 8000

1050 2835 4200 4200 22050 17640 8820

1100 2970 4400 4400 24200 19360 9680

1150 3105 4600 4600 26450 21160 10580

1200 3240 4800 4800 28800 23040 11520

1250 3375 5000 5000 31250 25000 12500

1300 3510 5200 5200 33800 27040 13520

1350 3645 5400 5400 36450 29160 14580

1400 3780 5600 5600 39200 31360 15680

1450 3915 5800 5800 42050 33640 16820

1500 4050 6000 6000 45000 36000 18000

1 20 06 2019 REAFFIRMED AND REISSUED AS STANDARD DP KJH RKT

0 31 07 2014 ISSUED AS STANDARD GCP KA RKT SC

Rev Prepared Checked Stds Committee Stds Bureau

Date Purpose Convenor Chairman
No by by
Approved by
Format No 8-00-0001-F4 Rev 0 Copyright EIL - All rights reserved

Page 145 of 145