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N-293 REV. G ENGLISH 01 / 2011

CONTEC
Comissão de
Normalização Técnica Manufacture And Assembly of Metallic
Structures
SC-04
Civil Construction
1st Amendment

This is the 1st Amendment to PETROBRAS N-293 REV. G and it is used to alter the text of the
Standard in the part(s) indicated below:

NOTE 1 The news pages with the performed amendments are placed in its corresponding positions.
NOTE 2 The amended pages, indicated the date of the amendment, are placed at the end of this
standard, in chronological order, and shall not be used.

- Subsection 6.1.1.3: (1st Amendment)

Alteration of the text.

- Subsection 6.1.1.4: (1st Amendment)

Alteration of the text.

PROPERTY OF PETROBRAS 1 page

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N-293 REV. G ENGLISH 10 / 2010

Manufacture And Assembly of Metallic

Structures

Procedure

This Standard replaces and cancels its previous revision.

The CONTEC - Authoring Subcommittee provides guidance on the
interpretation of this Standard when questions arise regarding its contents. The
Department of PETROBRAS that uses this Standard is responsible for adopting
and applying the sections, subsections and enumerates thereof.

Technical Requirement: A provision established as the most adequate and

which shall be used strictly in accordance with this Standard. If a decision is
CONTEC taken not to follow the requirement (“non-conformity” to this Standard) it shall be
Comissão de Normalização based on well-founded economic and management reasons, and be approved
Técnica and registered by the Department of PETROBRAS that uses this Standard. It is
characterized by imperative nature.
Recommended Practice: A provision that may be adopted under the conditions
of this Standard, but which admits (and draws attention to) the possibility of
there being a more adequate alternative (not written in this Standard) to the
particular application. The alternative adopted shall be approved and registered
by the Department of PETROBRAS that uses this Standard. It is characterized
by verbs of a nonmandatory nature. It is indicated by the expression:
[Recommended Practice].
Copies of the registered “non-conformities” to this Standard that may contribute
to the improvement thereof shall be submitted to the CONTEC - Authoring
SC - 04 Subcommittee.

Civil Construction Proposed revisions to this Standard shall be submitted to the CONTEC -
Authoring Subcommittee, indicating the alphanumeric identification and revision
of the Standard, the section, subsection and enumerate to be revised, the
proposed text, and technical/economic justification for revision. The proposals
are evaluated during the work for alteration of this Standard.

“The present Standard is the exclusive property of PETRÓLEO

BRASILEIRO S.A. - PETROBRAS, for internal use in the Company, and any
reproduction for external use or disclosure, without previous and express
authorization from the owner, will imply an unlawful act pursuant to the
relevant legislation through which the applicable responsibilities shall be
imputed. External circulation shall be regulated by a specific clause of
Secrecy and Confidentiality pursuant to the terms of intellectual and
industrial property law.”

Introduction

PETROBRAS Technical Standards are prepared by Working Groups - WG

(consisting specialized of Technical Collaborators from Company and its Subsidiaries), are
commented by Company Units and its Subsidiaries, are approved by the Authoring Subcommittees -
SCs (consisting of technicians from the same specialty, representing the various Company Units and
its Subsidiaries), and ratified by the Executive Nucleus (consisting of representatives of the Company
Units and its Subsidiaries). A PETROBRAS Technical Standard is subject to revision at any time by its
Authoring Subcommittee and shall be reviewed every 5 years to be revalidated, revised or cancelled.
PETROBRAS Technical Standards are prepared in accordance with PETROBRAS Technical
Standard N-1. For complete information about PETROBRAS Technical Standards see PETROBRAS
Technical Standards Catalog.

PROPERTY OF PETROBRAS 29 pages, Index of Revisions and WG

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.
Summary

Foreword.................................................................................................................................................. 4

1 Scope................................................................................................................................................... 4

2 Normative References......................................................................................................................... 4

3 Terms and Definitions.......................................................................................................................... 5

4 Simbols or Acronyms........................................................................................................................... 7

5 General Conditions.............................................................................................................................. 7

5.1 Documentation ....................................................................................................................... 7

5.1.1 Procedures for Receipt, Identification and Storage of Materials and Components ....... 7

5.1.2 Manufacturing Procedure............................................................................................... 7

5.1.3 Assembly Procedure ...................................................................................................... 7

5.1.4 Load Moving Procedure ................................................................................................. 8

5.1.5 Dimensional Control Procedure ..................................................................................... 8

5.1.6 Procedure for Receiving, Treating, Preserving and Handling Welding Consumables .. 8

5.1.7 Heat Treatment Procedure ............................................................................................ 8

5.1.8 Weighing Procedure....................................................................................................... 9

5.1.9 Preheating Procedure .................................................................................................... 9

5.1.10 Procedure for Additional Filling, Weld Repair and Base Metal .................................... 9

5.1.11 Procedure for Visual and Dimensional Weld Inspection.............................................. 9

5.2 Foundations for Assembly...................................................................................................... 9

5.3 Definitive Foundations.......................................................................................................... 10

5.4 Receiving, Identification and Storage................................................................................... 11

5.5 Welding ................................................................................................................................ 12

5.6 Stress Relief Heat Treatment............................................................................................... 13

5.7 Fabrication and Assembly.................................................................................................... 15

5.8 Inspection ............................................................................................................................. 16

5.9 Dimensional Control ............................................................................................................. 17

6 Specific Conditions ............................................................................................................................ 19

6.1 Conventional Welded Structures.......................................................................................... 19

6.1.1 Inspection..................................................................................................................... 19

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6.2 Bolted Conventional Structures............................................................................................ 21

6.2.1 Receiving Inspection .................................................................................................... 21

6.2.2 Documentation ............................................................................................................. 22

6.2.3 Assembly...................................................................................................................... 22

6.3 Metallic Structures of Modules, Auxiliary Structures of Platforms and Vessels................... 23

6.3.1 Welding ........................................................................................................................ 23

6.3.2 Inspection of Welded Joints ......................................................................................... 23

6.4 Steel-Deck Parts .................................................................................................................. 25

6.4.1 Receipt, Identification and Storage of Steel Deck Parts at the Job Site ........................... 25

6.4.2 Installation, Assembly and Concreting......................................................................... 25

Annex A - Table..................................................................................................................................... 28

Figures

Figure 1 - Reference Thickness ............................................................................................................ 14

Figure 2- Rotation of Sliding Beam ....................................................................................................... 17

Figure 3 - Dimensional Tolerances ....................................................................................................... 18

Figure 4 - Level Measurement Points of Floors .................................................................................... 18

Figure 5 - Stairway Tolerance ............................................................................................................... 19

Tables

Table 1 - Type and Extent of Non-Destructive Test for Conventional Welded Structures for
Accessibility ............................................................................................................................ 20

Table 2 - Type and Extent of Non-Destructive Test for Conventional Welded Structures for Support . 20

Table 3 - Inspection Levels.................................................................................................................... 24

Table A.1 - Extent and Selection of Non-Destructive Tests .................................................................. 28

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Foreword
This Standard is the English version (issued in 10/2010) of PETROBRAS N-293 REV. G 10/2010. In case
of doubt, the Portuguese version, which is the valid document for all intents and purposes, shall be used.

1 Scope

1.1 This Standard establishes the conditions required for the fabrication and assembly of conventional
metallic structures in onshore units, metallic structures of modules and auxiliary metallic structures for
fixed production platforms, floating production platforms, FSOs, FPSOs e SS.

1.2 The application of this Standard is limited to carbon steel and carbon-manganese steel structures.

1.3 This Standard applies to procedures started after its date of issuance.

1.4 This Standard contains Technical Requirements and Recommended Practices.

2 Normative References
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

PETROBRAS N-13 - Technical Requirements for Paintwork;

PETROBRAS N-133 - Welding;
PETROBRAS N-134 - Anchors for Use in Concrete;
PETROBRAS N-279 - Design of Steel Structures;
PETROBRAS N-1590 - Non-Destructive Test - Personnel Qualification;
PETROBRAS N-1594 - Non-Destructive Test - Ultrasonic;
PETROBRAS N-1595 - Non-Destructive Testing - Radiography;
PETROBRAS N-1596 - Non-Destructive Testing - Liquid Penetrant;
PETROBRAS N-1597 - Non-Destructive Testing Visual Inspection;
PETROBRAS N-1598 - Non-Destructive Testing - Magnetic Particles;
PETROBRAS N-1644 - Construction of Reinforced Concrete Foundations and Structures;
PETROBRAS N-1812 - Estruturas Oceânicas;
PETROBRAS N-1852 - Offshore Structures - Fabrication and Erection of Fixed Units;
PETROBRAS N-2109 - Dimensional Control - Personnel Qualification;
PETROBRAS N-2301 - Elaboration of Technical Documents for Welding;
PETROBRAS N-2719 - Pipe Storage in Uncovered Area;
ABNT NBR 5426 - Planos de Amostragem e Procedimentos na Inspeção por Atributos;
ABNT NBR 6118 - Projeto de Estruturas de Concreto - Procedimento;
ABNT NBR 6122 - Projeto e Execução de Fundações;
ABNT NBR 8400 - Cálculo de Equipamento para Levantamento e Movimentação de Cargas;
ABNT NBR 8800 - Projeto de Estruturas de Aço e de Estruturas Mistas de Aço e Concreto
de Edifícios;

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ABNT NBR 9062 - Projeto e Execução de Estruturas de Concreto Pré-Moldado;

ABNT NBR 14842 - Critérios para Qualificação e Certificação de Inspetores de Soldagem;

ABNT NBR ISO 19901-5 - Indústrias de Petróleo e Gás Natural - Requisitos Específicos
para Estruturas Oceânicas - Parte 5: Controle de Peso Durante o Projeto e a Construção;

AISC 348 - Specification for Structural Joints using ASTM A325 or A490 Bolts;

API Spec 2B - Specification for the Fabrication of Structural Steel Pipe;

ASME B1.1 - Unified Inch Screw Threads (UN and UNR Thread Form);

ASME B18.2.1 - Square and Hex Bolts and Screws (Inch Series);

ASME B18.2.2 - Square and Hex Nuts (Inch Series);

ASTM A6/A6M - Standard Specification for General Requirements for Rolled Structural Steel
Bars, Plates, Shapes and Sheet Piling;

ASTM A20/A20M - Standard Specification for General Requirements for Steel Plates for
Pressure Vessels;

ASTM A131/A131M - Standard Specification for Structural Steel for Ships;

ASTM A143/A143M - Standard Practice for Safeguarding Against Embrittlement of Hot-Dip

Galvanized Structural Steel Products and Procedure for Detecting Embrittlement;

ASTM A500/A500M - Standard Specification for Cold-Formed Welded and Seamless

Carbon Steel Structural Tubing in Rounds and Shapes;

ASTM A 501 - Standard Specification for Hot-Formed Welded and Seamless Carbon Steel
Structural Tubing;

AWS D1.1/D1.1M - Structural Welding Code - Steel.

NOTE For documents referred in this Standard and for which only the Portuguese version is
available, the PETROBRAS department that uses this Standard should be consulted for any
information required for the specific application.

3 Terms and Definitions

For the purposes of this Standard, the terms and the definitions indicated PETROBRAS N-1812 are
adopted, complemented by the following items:

3.1
components
any of the following:

a) manufactured part: part as it leaves the factory, such as: ferrule, branch, tie (in
accordance with PETROBRAS N-1852);
b) subset: group of 2 or more manufactured parts welded at the construction site, such as:
tie plus tubular element, tubular element - group of various branches (in accordance with
PETROBRAS N-1852).

3.2
technical consultancy
document issued before the work is done intended to clear up technical doubts for the performance of
a particular phase of the job. The document shall contain:

a) a description of the reason for consultation (proposition presented by the party that will
do the work);

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b) the written opinion of the party consulted and the client;

c) validation of opinion aforementioned on b) by signature, certification number,
qualification and registration with CREA for the consultancy issuer, who shall have the
same purpose of the one in charge of the original specification, as applicable.

3.3
non-compliance report
Document issued after the performance of a particular work, describing a non-compliance or deviation
from the standard and aimed at determining the provision to be applied for its correction

3.4
conventional metallic structures
industrial metallic structures that may be installed onshore or on production platforms, which directly
support equipment and systems. They are subdivided into 2 types, as described in 3.4.1 and 3.4.2

3.4.1
supporting metallic structures
any equipment support strucutures envolving operational or personal safety risks, such as: piping
supports, pressure vessel equipment supports, metallic sheds and flare stacks in industrial units

3.4.2
conventional accessibility structures
stairways, guard rails, hand rails, access platforms, operation platforms, as well as their floors,
accessories of production platforms or any structures not posing operational safety risks

3.5
metallic structures of module for platforms
metallic structures responsible for the integrity of the module and which are supported on the decks of
production platforms

3.6
auxiliary metallic structures for platforms
metallic structures that are independent from the deck or complementary thereto, such as: flare boom,
crane pedestal structure, work-over production rigs, helipad, mooring buoys, single-point mooring
systems and monorails

3.7
naval structures
metallic structures integrating hulls and decks of ships, platforms FPSO, FSO, SS types self-hoisting,
as well as buoys and single point moorings

3.8
strain rate
ratio between the thickness and twice the bend radius of the outside surface of a formed part

3.9
steel-deck slabs
mixed slabs in which the steel formwork is incorporated into the load supporting system, working,
before the concrete is cured, as a support for permanent actions and construction overloads and, after
curing, as part of or as the entire tension reinforcement of the slab

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3.10
production test
destructive and non-destructive tests performed on a test piece prepared at the same time as a
regular production weld, using one of the welders or operators involved in the production welds and
without any changes in the variables defined by the welding procedure of the performing agent in
question

4 Simbols or Acronyms

ABNT - Associação Brasileira de Normas Técnicas;

AISC - American Institute of Steel Construction;
API - American Petroleum Institute;
ASME - American Society of Mechanical Engineers;
ASTM - American Society for Testing and Materials;
AWS - American Welding Society
CREA - Conselho Regional de Engenharia e Arquitetura;
FPSO - Floating Production Storage and Offloading Systems;
FSO - Floating Storage and Offloading Systems;
IEIS - Instrução de Execução e Inspeção de Soldagens;
JAPT - Full-Penetration Butt Joint;
JASA - Fillet Joint with Fillet Weld;
JTPT - Full-Penetration Fillet Joint;
SS - Semi-Submersible.

5 General Conditions

5.1 Documentation

5.1.1 Procedures for Receipt, Identification and Storage of Materials and Components

These procedures shall be in accordance with PETROBRAS N-1852.

5.1.2 Manufacturing Procedure

This should contain, at least:

a) scope;
b) applicable standard and manufacturing design documents;
c) definitions;
d) forming processes, including requirements for controlling the degree of forming, in the
case of hot forming, the range of allowable temperatures and method used for controlling
temperatures;
e) component welding sequence and deformation control and correction method;
f) method used for coupling, adjustment and pre-attachment of components;
g) pre-assembly;
h) dimensional control (tolerances, preliminary study of post-welding contractions,
temperature variations, equipment, methods, references, acceptable settling of supports
and inspection plan containing the execution phases.

5.1.3 Assembly Procedure

This procedure shall contain, at least, the following:

a) scope;

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b) applicable standards and manufacturing design documents;

c) definitions;
d) types of temporary and permanent bases and supports, swivel saddles and pivoted
supports;
e) method used for alignment and leveling of structure supports;
f) preparation and testing of land;
g) structure assembly and welding sequence;
h) methods for coupling, adjustment and pre-attachment of components to the structure:
— relative position of components (method and equipment for checking, measurements
and areas for performing measurements);
— adjustment and pre-attachment devices (types, application, quantity, clearance and
dimensions);
i) types of scaffolds, stairways, ladders and elevators (installation, inspection and
maintenance plan);
j) general precautions to be taken for welding;
k) deformation control and correction method;
l) dimensional control (tolerances, previous study of post-welding contractions,
temperature variations, acceptable settling of supports, deformations before, during and
after assembly, pre-deformation, axes of sections and inspection plan containing the
execution phases).

5.1.4 Load Moving Procedure

It shall be in accordance with PETROBRAS N-1852, and hoisting devices shall comply with the
provisions in ABNT NBR 8400.

5.1.5 Dimensional Control Procedure

It shall contain, at least, the following:

a) scope;
b) applicable standards;
c) definitions;
d) components to be inspected;
e) equipment used and gauges;
f) method for dimensional examinations of components;
g) methods for dimensional examination of subsets;
h) methods for dimensional examinations of structure, covering at least the following points:
— columns;
— wind bracing;
— main beams;
— trussed beams;
— lattice girders;
— floors, bulkheads and other hard panels;
— stairways and walkways;
— structural walls;
— elevations and geometries;
i) utilization methods of topography equipment;
j) tolerances;
k) reports.

5.1.6 Procedure for Receiving, Treating, Preserving and Handling Welding Consumables

This procedure shall be in accordance with PETROBRAS N-133 and N-1852.

5.1.7 Heat Treatment Procedure

It shall be in accordance with PETROBRAS N-1852.

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5.1.8 Weighing Procedure

It shall be in accordance with ABNT NBR ISO 19901-5.

5.1.9 Preheating Procedure

It shall be in accordance with PETROBRAS N-133 and shall contain at least the following:

a) scope;
b) applicable standards;
c) definitions;
d) methods and equipment to be used;
e) method and extent of verification and measurement of the maximum and minimum
temperature limits.

5.1.10 Procedure for Additional Filling, Weld Repair and Base Metal

It shall be in accordance with PETROBRAS N-133 e N-1852.

5.1.11 Procedure for Visual and Dimensional Weld Inspection

The procedure shall contain at least:

a) purpose;
b) reference standards;
c) test method;
d) available status of the surface;
e) preparation method of the surface;
f) superficial condition required for testing;
g) lighting required;
h) instruments;
i) inspection (list of discontinuities, irregularities to be examined and/or notes to be made);
j) test sequence;
k) additional requirements;
l) systematics of results registration.

5.2 Foundations for Assembly

5.2.1 The design of foundations for the assembly stages shall be in accordance with ABNT
NBR 6118, NBR 6122 and NBR 9062.

5.2.2 Land preparation and the construction of reinforced concrete foundations and structures (blocks
and loading strips) shall be in accordance with PETROBRAS N-1644.

NOTE On the laying of precast blocks it is dismissed the interposition of a thin concrete layer
between soil and block.

5.2.3 Marking of the axis and elevation on bases and supports shall be made.

5.2.4 Provision shall be made for a settling control and compensation system during assembly.

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5.3 Definitive Foundations

5.3.1 Land preparation as well as the construction of reinforced concrete foundations and structures
shall be in accordance with PETROBRAS N-1644 and ABNT NBR 6118 and ABNT NBR 6122.

NOTE Base dimensions shall be in accordance with the structure foundation drawing and be
recorded on the base conformity certificate as per 5.3.6.

5.3.2 Anchor bolts shall be in accordance with PETROBRAS N-134 and the following tolerances:

a) diameter: see ASME code B1.1;

b) thread length: shall not be shorter than that specified in the foundation design;
c) thread condition: shall not present cracks and dents or corrosion preventing nut
movement;
d) temporary corrosion protection shall be provided for anchor bolts after their installation.

5.3.3 The relative position of anchor bolts on the base shall comply with the tolerances specified in
PETROBRAS N-134 and N-1644.

5.3.4 Marking of axes and elevations on bases shall be made.

5.3.5 Base leveling shall be performed by placement of shims. Shims shall be sized and spaced in
such a way as to support the structure, according to the following requirements:

a) a tolerance of approximately ± 1 mm relative to the design elevation shall be adopted for

the elevation;
b) shims shall be arranged close to anchor bolts, about 25 mm away from their bodies and
shall be totally contained within the support area;
c) the maximum height of the shim (metal plus mortar) shall be 5 mm above the height
specified in the design;
d) the minimum width of the shim shall be 50 mm;
e) the minimum length of the shim shall be 100 mm;
f) after placing the base plate of the structure and shims, there shall be enough space for
grouting.

5.3.6 The base conformity certificate shall contain records of:

a) coordinates;
b) elevations;
c) dimensions;
d) relative position between anchor bolts and base;
e) leveling.

5.3.7 Grouting shall be performed in accordance with PETROBRAS N-1644.

NOTE Grouting of bases shall only be performed after correcting the plumb line and column
alignment and after final tightness of bolts.

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5.4 Receiving, Identification and Storage

5.4.1 The materials and structural components delivered at the work sites shall be received by
dimensional control inspectors, specialty Boilermaking, qualified as per PETROBRAS N-2109 and
inspected according to the following requirements:

a) all materials and components shall be checked in accordance with 5.8.4;

b) all plates, profiles and pipes shall be in accordance with 5.8.4 and 5.8.5;
c) components received shall be subjected to a dimensional inspection in accordance with
5.9;
d) chamfers shall be subjected to a visual-dimensional inspection in accordance with 5.8.7;
e) factory welded joints shall be subjected to a visual-dimensional inspection in accordance
with 5.8.8 and to verification of reports of applicable inspections;
f) it shall be checked whether the components were subjected to the non-destructive tests
expected to be performed.

5.4.2 The plates, profiles or pipes shall not present dents, burrs or knurling or cracking edges.

5.4.3 All structure components shall be numbered and marked in accordance with the identification
system established in the manufacturing procedure. The identification shall coincide with the
numbering adopted in the material certificates and certified manufacturing drawings.

5.4.3.1 Whenever possible, identification shall be made by using a punch with rounded tip.

5.4.3.2 The identification area shall be covered with varnish so that the marking is maintained until the
structure is used and demarcated with ink with a color contrasting with the base material, ensuring its
identification. In case the component is painted immediately after marking and the painting allows the
identification to be read, varnish may be dispensed with.

5.4.3.3 The identification shall be arranged in such a way that the digits are contained within a
rectangle not larger than 250 mm x 300 mm and not smaller than 120 mm x 200 mm.

5.4.3.4 Every material with specified minimum flow limit greater or equal to 345 MPa (50 ksi), for
example, the material ASTM A 131 Grade AH36, shall be directly supplied by the metallurgical plants,
together with presentation of certificates, or by official representative companies of the metallurgical
plants, with presentation of certificates where it is clearly included that those representatives are
customers of the manufacturers. The certificates shall be mentioned on suppliers’ invoices and shall
have traceability with respect to its invoices, by means of copy control, with a stamp containing the
following: no. and date of the invoice, supplier signature and no. of purchase order. The supplied
materials not complying with the minimum conditions aforesaid shall not be accepted by
PETROBRAS.

5.4.4 All materials received shall be identified and this identification shall be checked considering:

a) plates, seamless pipes or rolled profiles: factory material certificate;

b) welded profiles and pipes: manufacturing certificate;
c) for materials subjected to galvanization a check shall be made to determine if the
arrangements specified in ASTM A143/A143M were made.

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5.4.5 Unloading and handling of components shall be made without causing damage thereto. Direct
contact of wire ropes with painted components shall be avoided. This contact is not allowed for
galvanized components.

5.4.6 Painted components shall present the general painting conditions set out in PETROBRAS N-13.

5.4.7 Welding consumables shall be in accordance with PETROBRAS N-133.

5.4.8 Materials such as: plates, profiles and pipes may be stored outdoors, but care shall be taken to
avoid buckling due to improper positioning or insufficient shoring. Shims shall be used to prevent
those materials from being in direct contact with the ground at least approximately 300 mm therefrom.

NOTE If the storage period is greater than 3 months the materials shall be transferred to sheltered
locations or be painted or coated with anticorrosive protection.

5.4.9 Galvanized or painted pipes and profiles shall be stored in such a way as to avoid damages to
the protective layer.

5.4.10 Plates shall be stored one on top of the other with a distance on their edges to facilitate
handling. This distance shall be protected with waterproof oil. The ground shall be unleveled and
covered with crushed stone.

5.4.11 Storage of pipes in an uncovered area shall be in accordance with PETROBRAS N-2719.

5.4.12 Welding consumables shall be stored in compliance with PETROBRAS N-133.

5.4.13 All certificates for materials and welding consumables shall be evaluated and formally
accepted by a level 2 welding inspector.

5.5 Welding

Welding shall be in accordance with PETROBRAS N-133 and its requirements.

5.5.1 Welding procedures shall be prepared and qualified by the party performing the work
(PETROBRAS department or contracted company) in accordance with PETROBRAS N-133, and such
qualification shall have been witnessed by a Level 2 welding inspector in the aforesaid modality and
according to the conditions of the following subparagraphs:

a) for conventional structures: according with AWS D1.1/D1.1M;

b) for structures of modules, auxiliary and naval structures: according with
AWS D 1.1/D1.1M and the additional requirements of PETROBRASN-1852.

NOTE Welding procedures shall be, obligatorily, qualified by the party performing the work
(PETROBRAS department or contracted company) and shall be updated in relation to the
standards in effect upon the hiring of services.

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5.5.2 Welders and welding operators shall be qualified by the party performing the work
(PETROBRAS department or contracted company), in accordance with PETROBRAS N-133 and
AWS D1.1/D1.1M.

5.5.3 The items not covered by this Standard and by PETROBRAS N-133 shall be in accordance with
AWS D1.1/D1.1M.

5.5.4 Welding inspectors shall be qualified in accordance with ABNT NBR 14842

5.5.5 Preheating and interpass temperatures, as well as their controls, shall be in accordance with the
provisions of PETROBRAS N-133..

5.5.6 Temporary welds and spot welding shall follow the requirements of PETROBRAS N-133 and
the following conditions:

a) weld nuggets shall be, at least, 50 mm long and there shall be as many of them as
necessary for the interval between those nuggets to be 400 mm at most;
b) for weld nuggets that can be removed by gouging, an examination shall be made on the
spot by liquid penetrant or magnetic particles;
c) the weld nuggets to be incorporated into the butt welds shall be ground and visually
inspected;
d) all auxiliary assembly devices shall be removed after completion of the assembly work;
the precautions for removing the auxiliary assembly devices are those recommended by
PETROBRAS N-133.

5.5.7 Welded joints shall be marked in accordance with PETROBRAS N-133.

5.5.8 Welds shall not be interrupted before at least 25 % of the cross-sectional area of the joint has
been completed.

5.5.9 Gouging operations, even when not applied to repairs, shall be entirely polished and inspected,
by visual inspection and penetrating liquid or magnetic particles testing.

5.5.10 Spot welding and welding may only be started when the IEIS is issued, in accordance with
PETROBRAS N-2301.

5.6 Stress Relief Heat Treatment

5.6.1 The stress relief heat treatment shall be performed in the following situations:

a) strain rates in the manufacturing process exceeding the following limits according to the
steel employed:
— 5 % for fully aluminum-killed steels (Al content > 0.015 %, soluble);
— 4 % for silicon-killed steels (minimum Si content > 0.15 %);
— 2 % semi-killed steels;
b) butt welded or fillet joints, with total penetration, with reference thickness greater than
63 mm or fillet joints T,K and Y with total penetration, with reference thickness greater
than 38 mm (see Figure 1);
c) when specified by the design.

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t1

tr = t 1
t1

t2 tr = t 1

t2

tr = Reference thickness

tr = t 2

t1
t2
z

Figure 1 - Reference Thickness

5.6.2 Non-destructive testing of the parts to be heat treated shall be carried out before heat treatment.
The magnetic particle test shall be done after the heat treatment.

5.6.3 When repair work is required after the heat treatment, it shall be repeated when the repair depth
exceeds 51 mm;

5..6.4 The stress relief heat treatment shall meet the following requirements:

a) AWS D1.1/D1.1M;
b) heat treatment in furnace shall be used whenever possible;
c) heating across both sides shall be used whenever possible;
d) before starting any heat treatment check the calibration records of thermocouples and
recording pyrometers;
e) temperatures shall be controlled by thermocouples in contact with the part being
treated; a sufficient number of thermocouples shall be used to ensure the temperature
ranges and gradient limits specified, so as to minimize the risk of deformations and/or
stresses resulting from the heat treatment;
f) the temperatures indicated by the thermocouples shall be continuously recorded on
graphs during the entire treatment;
g) when local heat treatment is applied, an area, at least, 5 times the reference thickness
of the material on each side of the weld shall be kept at the specified temperature for
the specified time period;
h) the heated area shall be isolated so that the temperature of the material at the end of
the insulation does not exceed 300 °C;
i) heat treatment is forbidden on parts whose weights cannot be relieved; e.g.: legs of
platforms, towers and columns in general.

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5.7 Fabrication and Assembly

5.7.1 After tracing and cutting, the identification of the plates and marking of the rolling direction of the
parts and leftover materials shall be transferred.

5.7.2 Chamfer discontinuities as well as rolling discontinuities shall be analyzed and evaluated
according to AWS D1.1/D1.1M.

5.7.3 The thickness transition for butt joints shall comply with AWS D1.1/D1.1M.

5.7.4 The dimensions of the chamfer of components shall comply with the conditions specified in
AWS D1.1/D1.1M, with due observance of the tolerances specified in that standard.

5.7.5 The parts to be coupled shall be fully inspected and approved in the non-destructive tests, in
accordance with Table 3.

5.7.6 The fine adjustment devices used in the coupling between components shall not introduce high
stresses at the structure.

5.7.7 Chamfers affected by surface damages shall be repaired by grinding or welding and for
performing repairs, the parts shall be placed away or removed from the coupling point.

5.7.8 The assembly and welding sequence shall be such as to minimize deformations.

5.7.9 For the additional weld filling (“build up”) to be possible, the root opening shall not exceed
20 mm or twice the thickness of the thinnest plate, whichever is smaller.

NOTE Filling shall be made with the pieces uncoupled and chamfers shall be reconstructed and
inspected by non-destructive tests with magnetic particles or penetrating liquid.

5.7.10 The locations of the structure where components or subsets are to be set up shall be
previously checked as to the dimension and leveling, finishing, approval in non-destructive testing and
repairs and guides for coupling.

5.7.11 Before coupling the actual lengths of each component, the relative positions of welds and other
changes in the conditions of the component shall be checked and recorded.

5.7.12 Butt joints other than those specified in the design are not permitted. Joints for utilizing
leftovers from components will only be permitted if the requirements set forth in PETROBRAS N-279
are met. These joints shall fall into inspection level 1 as defined in Annex A of this Standard, unless
another inspection level is specified by the designer. Typical detailing of the joint shall be defined by
the designer.

5.7.13 The adjustment tolerances of the fillet joint root opening on pieces to be welded with fillet weld
shall be considered and added to the dimensions of the weld legs determined on project.

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5.7.14 The axis of the parts and the project “north” direction shall be indicated for all columns, beams,
trusses and wind-bracing. On parts where inverted assembly is possible, the top region of the parts
shall be indicated.

5.7.15 The alignment and plumb line of the columns of bases of equipment shall be adjusted by
means of metallic shims placed underneath the base plate of columns and checked by means of
topography instruments.

5.7.16 The dimensional repair of components shall be made in the cold state whenever possible.

NOTE Whenever localized heating is used, the local temperature of the component shall not
exceed 550 °C.

5.7.17 The alignment of the cross-sections for butt joints shall be in accordance with
AWS D1.1/D1.1M

5.8 Inspection

5.8.1 Non-destructive testing inspectors and operators shall be qualified according to

PETROBRAS N-1590.

5.8.2 Level 1 and 2 dimensional control inspectors shall be qualified in accordance with PETROBRAS
N-2109. In case of Level 2 dimensional control inspectors, qualification is required based on a specific
training program for categories boilermaking and industrial topography, as applicable.

5.8.3 Inspection by means of non-destructive testing shall be according to qualified procedures and
the following standards:

a) ultrasound (as per PETROBRAS N-1594 for thickness measurement and as per AWS
D1.1/D1.1M for weld inspection);
b) X-ray (as per PETROBRAS N-1595);
c) liquid penetrant (as per PETROBRAS N-1596);
d) visual (as per PETROBRAS N-1597);
e) magnetic particles (as per PETROBRAS N-1598).

5.8.4 The dimensions, weight and shape of rolled shapes and plates to be used for fabrication and
assembly of structures shall be checked according to a ASTM A6/A6M ou a ASTM A20/A20M, as
applicable.

5.8.5 Tolerances for welded shapes shall be in accordance with PETROBRAS N-1852.

5.8.6 For pipes with an external diameter smaller than 400 mm (16”) the tolerances to be used shall
be those specified in ASTM A500/A500M or ASTM A 501, respectively, for cold or hot formed pipes.

NOTE For pipes with an outside diameter equal to or larger than 400 mm (16”), the dimensions
shall comply with the tolerances of API Spec 2B.

5.8.7 The surfaces of chamfers shall be smooth and uniform, with no deep grooves and shall be
inspected in accordance with AWS D1.1/D1.1M.

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5.8.8 Welds shall be dimensionally inspected in order to check the shape, dimensions and alignments
according to D1.1/D1.1M.

5.8.9 Weld inspection shall be performed in accordance with AWS D1.1/D1.1M, with the acceptance
criteria for structures subjected to static and dynamic loads, as applicable.

5.8.10 The extent of the weld inspection as well as the acceptance criterion shall be in accordance
with 6.1.1 and 6.3.2.

5.8.11 Whenever there are doubts regarding the classification of occasional structures into the
inspection class, the party (PETROBRAS unit or contracted firm) responsible for performing the
services shall request clarification in writing through technical consultation with the client.

5.9 Dimensional Control

5.9.1 Dimensional tolerances shall be in accordance with the tolerances values established by the
design or, in the absence of the latter, the tolerances values in 5.9.1.1, 5.9.1.2 and Figure 2 may be
adopted.

5.9.1.1 The center lines of sliding beams shall be within ± 13 mm in relation to their design positions.

5.9.1.2 The rotation of the sliding beam shall be in accordance with Figure 2.

L
C From the column or beam

h 1 + h2 = ± 0,005 (b1 + b2 )
h1

h2

b1 b2

Figure 2- Rotation of Sliding Beam

5.9.1.3 The dimensions of the modules shall be within the tolerances specified in Figure 3 of this
Standard, and in the applicable items of PETROBRAS N-1852.

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D2
D1
n ion
n sio ens
e m
Dim Di
jec
t e ct
Pro P r oj
D1 D2

Tolerance ± 0.1 % D OR1 ± 20 mm Tolerance ± 0.1 % D 2

(Whichever is least) OR ± 20 mm (Whichever is least)

Elevation Wiew A-A

D3
ion
imens
D
ject
Pro
D3

Tolerance ± 0.1 % D OR3 ± 20 mm

(Whichever is least)

Plan

Figure 3 - Dimensional Tolerances

5.9.1.4 For prefabricated tubular ties, the tolerances shall be in accordance with PETROBRAS
N-1852.

5.9.1.5 For leveling of floors, the maximum difference between the level of any of the points is 12 mm
measured on the crossings of the main beams (see Figure 4).

Level measurement point

Figure 4 - Level Measurement Points of Floors

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5.9.2 For tubular components and profiles, the specific items of PETROBRAS N-1852 shall be
followed.

5.9.3 Conventional accessibility structures shall be within the following tolerances:

a) elevation of platforms: ± 12 mm of the design specification;

b) the vertical and horizontal distance between stairway steps shall be between
± 12 mm of the design specification (see Figure 5);
c) the difference in elevation of the plating or grating on splices shall not exceed
2 mm;
d) misalignment in the cross-shaped joints: m = t/2, maximum 8 mm where “t” is the smallest
thickness of non-continuous plates;
e) the tolerance for deformations for the plating is 20 mm of the maximum deflection
measured with 1 000 mm gauge.

VN ±12 mm

HN ±12 mm

Figure 5 - Stairway Tolerance

6 Specific Conditions

6.1 Conventional Welded Structures

6.1.1 Inspection

6.1.1.1 The extent of non-destructive tests shall follow the recommendations in this Standard or in
the design, in case the latter is stricter. Whenever there is no indication, the recommendations in
6.1.1.2 to 6.1.1.4 shall be followed.

6.1.1.2 All welds shall be visually inspected according to AWS D1.1/D1.1M.

6.1.1.3 Welded joints of conventional accessibility structures shall be inspected in accordance with
Table 1. The acceptance criterion shall be that specified for structures subjected to static loads of
AWS D1.1/D1.1M.

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Table 1 - Type and Extent of Non-Destructive Test for Conventional Welded Structures
for Accessibility

Joint Thickness Non-Destructive Test (NDT) Extent

JTPT magnetic particles or

5%
JASA any liquid penetrant
JAPT
visual 100 %

NOTE 1 The tests extension indicated on Table 1 shall be applied to each lot of welded joints
inspection of the structure. For fillet joints the set extension for the tests shall be applied to
each side of the joint. For inspection effects, it is understood that the lot is formed by the
joints already welded as similar geometry (JTPT, or JASA, ou JAPT), performed by a
welder and a welding operator in common.
NOTE 2 When the inspection of a welded joints lot in which is specified partial extension of a non-
destructive test disclose defects, 2 other regions of the same lot, performed by a welder
and a welding operator in common, shall be examined, each one with its original
extension. If in the additional 2 tests no defects are disclosed, the lot can be accepted
after repairing and testing of the repaired region. If 1 of the 2 additional exams disclose
defects,shall be examined 2 other regions of the same lot per each defective region,
performed by a welder and a welding operator in common, each one with its original
extension, and thus successively until the approval or inspection and total repair of the lot.

6.1.1.4 Welded joints of pipes or profiles of supporting metallic structures shall be inspected according
to Table 2.

Table 2 - Type and Extent of Non-Destructive Test for Conventional Welded Structures
for Support

Joint Thickness Non-Destructive Test (NDT) Extent

X-ray 10 %
< 6 mm magnetic particles 20 %
visual 100 %
JTPT
X-ray or ultrasonic 10 %
 6 mm magnetic particles 20 %
visual 100 %
magnetic particles 20 %
JASA any
visual 100 %
ultrasonic 20 %
JAPT any magnetic particles 50 %
visual 100 %

NOTE 1 The extension of the tests indicated on Table 2 shall be applied to each welded joint of
the structure and shall include, for each joint, all the welders and welding operators
involved in its execution. For fillet joints the set extension for tests shall be applied to
each side of the joint.

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Table 2 - Type and Extent of Non-Destructive Test for Conventional Welded Structures
for Support (Continuation)

Joint Thickness Non-Destructive Test (NDT) Extent

NOTE 2 When the inspection of a welded joints lot in which is specified partial extension of a non-
destructive test disclose defects, two other regions of the same lot, adjacent or not, at
the discretion of PETROBRAS, performed by a welder and a welding operator in
common, shall be examined, each one with its original extension. If in the additional two
tests no defects are disclosed, the lot can be accepted after repairing and testing of the
repaired region If one of the additional two exams disclose defects the entire welded
joint by the welder or welding operator shall be tested.
NOTE 3 When the inspection of a welded joint in which is specified partial extension of a non-
destructive test disclose severe defects graves, such as cracks and other planar defects
or dross inclusions aligned in a three times higher amount than the maximum limit
allowed by the applicable acceptance criteria, all the weldings performed using the same
welding procedure shall be tested in its entire lenght until characterization of the period in
which there are no longer defects reported. Once this last period is determined, the
inspection can return to its execution in the extension set on Table 2.

6.2 Bolted Conventional Structures

6.2.1 Receiving Inspection

6.2.1.1 It shall be checked whether all bolts and nuts lots are identified with the following
characteristics: specification, thread type, nut type, bolt type, dimensions and quantities.

6.2.1.2 The material quality certificates for all lots of bolt and nuts shall be checked against the
applicable ASTM specifications

6.2.1.3 The following characteristics of nuts and bolts shall be checked by sampling (see 6.2.1.4) in
each lot to verify if they are in accordance with the design and specifications adopted:

a) ASTM symbol stamped on bolt and nut;

b) bolt length;
c) bolt and nut diameter, according to ASME code B 1.1;
d) height and distance between faces and edges of nut and bolt head, according to ASME
codes B 18.2.1 and B 18.2.2;
e) thickness, and internal and external diameters of washers;
f) thread type and pitch;
g) general conditions regarding dents, crack, corrosion and general finishing and
protection (see 6.2.1.5).

6.2.1.4 The sampling plan shall be in accordance with ABNT NBR 5426 and shall have the following
characteristics:

a) single sampling;
b) inspection level II;
c) consumer risk 10 %;
d) limit quality 10 %.

6.2.1.5 Threads shall not present cracks and dents or corrosion preventing the movement of the nut
in relation to the bolt.

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6.2.1.6 Bolts, nuts, rivets and washers shall always be stored at a sheltered location. Bolts and nuts
shall be protected against corrosion by means of greases or other appropriate components

6.2.1.7 Dimensional limits for the drilling process for bolt application shall be in accordance with
ABNT NBR 8800.

6.2.2 Documentation

The assembly procedure shall contain, besides the provisions in 5.1.3, the following data:

a) bolt tightening tools and devices (type, calibration);

b) bolt tightening sequence;
c) application (or control) method of the pretension force of bolts (see notes).

NOTE 1 The methods specified in ABNT NBR 8800 are permitted (nut turning method, method
using a calibrated wrench or manual wrench with a torque meter or direct tension indicator
method);
NOTE 2 When the method using a calibrated wrench or manual wrench with a torque meter is
adopted, the method for experimentally determining the torque shall be presented.

6.2.3 Assembly

6.2.3.1 The inclination of the surface of the parts in contact with the heads of bolts and nuts in relation
to the plane perpendicular to the axis of bolts shall be smaller than 1:20. For inclinations greater than
1:20, chamfered or wedge washers shall be used.

6.2.3.2 In the case of structures with bolted connections, the following shall be observed:

a) the type of holes and the tolerance at the position of the holes shall be strictly in
accordance with the design;
b) out of roundness of the holes by any process for axes to coincide is not permitted; holes
at a wrong position shall be completely closed with weld and reopened by an adequate
process;
c) bolts may not be replaced with other ones smaller in diameter, even if the other material
has a higher mechanical resistance, and with or without washers;
d) bolts and nuts on the legs of angle bars and rolled shapes shall necessarily have
chamfered washers.

6.2.3.3 In case high resistance bolts are used, the provisions in ABNT NBR 8800 and AISC
specification 348 shall be followed as well as the following conditions:

a) provision shall be made for bolts that have been removed from joints after tightening
torque not to be used;
b) contact surfaces shall be free from paint, oil and grease;
c) the specified torque shall be used; the daily experimental determination of the torque
to be used is obligatory, using the methodology set on AISC 348, not being allowed
the use of torque values obtained from tables, abacuses or calculations.

6.2.3.4 The final bolt tightening shall only be made after checking the correct position of the parts by
dimensional inspection.

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6.2.3.5 Bolt tightening shall be performed using appropriate tools, and the use of extension or other
resources causing excessive tightening is not permitted.

6.2.3.6 The tightening sequence shall be established from the most rigid parts to the free parts.

6.2.3.7 The tightening sequence shall be repeated as many times as necessary until the tightening of
all coupling bolts reaches the specified torque.

6.3 Metallic Structures of Modules, Auxiliary Structures of Platforms and Vessels

6.3.1 Welding

6.3.1.1 The joints to be welded shall be sequentially numbered, in order to allow the joints traceability
on the inspection reports.

6.3.1.2 The welding repairs shall be made using the welding procedure, as per 5.5.1. In cases that an
impact test is required, a maximum of two repairs can be performed in a common part of the joint.

6.3.1.3 After repair, the non-destructive extension shall be increased 25 mm from each end.

6.3.1.4 Production tests shall be done according to PETROBRAS N-1852 procedure.

6.3.2 Inspection of Welded Joints

6.3.2.1 All welds shall be entirely inspected by a visual examination. For the other
non-destructive tests, the selection shall be made consonant to the inspection level, as set forth on
Table 3. The extent of the tests shall be in accordance with Annex A of this Standard.

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Table 3 - Inspection Levels

Inspection Structures of modules and auxiliary

Naval structures
level elements of production platforms

- any lifting eyes; - any lifting eyes;

- columns, bracings of fixed platforms; - columns, bracings and main decks of
- life boat davits; floating platforms, jackups, FPSOs and
I - crane pedestal; FSOs;
- intersection of level II and III inspection intersection of level II and III inspection
components and accessories with level I components and accessories with level
inspection accessories. I inspection accessories.

- other structures defined as auxiliary and - beam and floors of decks other than the
and pertaining to modules, framework, main deck;
and floors of decks other than the main - plating (when not considered as the
deck; main structure);
II - plating (when not considered as the - main structures of buoys and single
main structure); point moorings;
- intersection of level III inspection - intersection of level III inspection
components and accessories with level components and accessories with level
II inspection accessories II inspection accessories.

- all other components not included in - all other components not included in
III
levels I and II. levels I and II.

6.3.2.2 The acceptance criteria for of discontinuities detected through the non-destructive test shall be
the one specified in D1.1/D1.1M, for statically or dynamically loaded structures, as applicable.

6.3.2.3 For ultrasonic testing the criterion for acceptance of discontinuities in PETROBRAS N-1852
shall be used.

6.3.2.4 All heat treated joints shall be totally inspected by magnetic particles after the treatment.

6.3.2.5 After the repair, the extent of the non-destructive tests shall be increased by 25 mm from each
end.

6.3.2.6 Conventional structures within the modules and auxiliary ones shall follow the acceptance
criterion specified in 6.3.2.2 and 6.3.2.2.

6.3.3 Manufacturing and Assembly

6.3.3.1 The manufacturing and assembly of pipes and strucutural profiles, ties and other welded
components shall follow the provisions of PETROBRAS N-1852.

6.2.3.2 In tube joints the window opening technique shall not be used on the secondary member, it is
preferable the use of niples, consonant to the assembly limits of PETROBRAS N-279.

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6.4 Steel-Deck Parts

6.4.1 Receipt, Identification and Storage of Steel Deck Parts at the Job Site

6.4.1.1 The steel deck shall be supplied in bundles, with materials firmly banded, so as to prevent
vibration during transportation which might cause dents on the parts.

6.4.1.2 Upon arrival of the materials at the job site, the person responsible for unloading shall check
the identification tags of the bundles as well as the number of parts and thickness of the steel deck.

6.4.1.3 A visual inspection shall be carried out, to guarantee that no panel is damaged and only after
such check material can be received at the work site.

6.4.1.4 During hoisting, in order for materials not to be dented and for bands not to be ripped, it is
recommended that a wooden or rubber protection be used, so that the bands are not in direct contact
with the steel deck. The distance between bands should be 3.50 m or smaller. All necessary
precautions shall be taken to prevent the steel deck and metal parts from bumping into each other
during handling. [Recommended Practice]

6.4.1.5 After lifting the bundles, the steel deck shall be positioned over the steel beams of the
structure. If the structure is not ready to receive the panels, the latter shall be temporarily stored in
piles at a location previously determined by the supervisor, with due care being taken to prevent
accumulation of water in the panels, with the possibility of “white rust” occurring on the galvanized
material.

6.4.1.6 Temporary storage shall be in a dried, covered location, with small temperature variations and
Protected from moisture and the following conditions shall be considered:

a) the piles shall be positioned on wooden or steel “beds” so as to prevent direct contact
between the steel deck and the floor. As a precaution, the piles shall be inclined so as to
ensure water flow in case of accidents. It is also necessary to leave space between the
bundles of steel deck so as to allow ventilation and avoid possible condensation of water
between panels;
b) even if the material is packed it is essential that the piles be covered with an impermeable
canvas;
c) it is essential that the steel deck be prevented from being wetted. If that occurs, the piles
shall be provisionally unmade and all the material shall be manually dried;
d) temporary storage of galvanized material at the job site shall not occur for more than
30 days. During this storage period load shall not be placed under any circumstances
whatsoever over the steel deck piles.

6.4.2 Installation, Assembly and Concreting

6.4.2.1 Before the materials begin to be installed, the detailed design drawings shall be available to
the assembly team, with the geometry, paging and attachment details of the parts.

6.4.2.2 During assembly, the information described on the paging drawings shall be strictly followed.

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6.4.2.3 Upon completion of assembly of the beams of the structure, the steel deck and its accessories
may begin to be installed, with the top of the steel beams leveled, dry and free from dirt or rust.
[Recommended Practice]

6.4.2.4 For welding stud bolt type shear connectors, the upper face shall be without painting for the
welding process not to be adversely affected.

6.4.2.5 After checking that the beams of the structure are according to the leveling and cleaning
conditions, the bundles of steel decks may be opened so that assembly services can be started.
[Recommended Practice]

6.4.2.6 After opening the bundles, the individual panels shall be manually removed and positioned on
the metal beam, according to the elevations and measures indicated on the paging drawing. Cuts at
the ends of panels at corners or contour may be occasionally necessary to allow for final adjustment of
the geometry of the structure. If necessary, these cuts may be performed by using machines with
metal cutting disks.

6.4.2.7 After adjustment and alignment, the panels shall be attached to the structure. It is important
that at the end of the work day no steel deck panel be left over the structure without preliminary
attachment and that all opened bundles be tied up again.

NOTE It is recommended that in the beginning, a preliminary attachment of rivets is made and,
subsequently, in order to ensure locking of support beams, the panels shall be definitively
attached by electrical welding. [Recommended Practice]

6.4.2.8 Definitive attachment of the steel-deck to the structure shall be made by plug weld. Each of
these weld nuggets shall be performed according to the recommendations of the steel deck
manufacturer and design drawings.

6.4.2.9 Provision shall be made for assembly and welding of the steel deck complements deemed
necessary and usually adopted for this type of structure, such as: finishing details on slab, lateral
closing, etc., as indicated by the steel deck manufacturer.

6.4.2.10 During and after the assembly of the panels, it is not recommended to store materials on the
platform. Only equipment needed for assembly, such as welding machines or electrode drums, shall
be positioned on the platform.

6.4.2.11 Wooden plates should be used to distribute the weight of equipment on the steel deck, thus
avoiding localized damages. [Recommended Practice]

6.4.2.12 Shear connectors shall be applied after the steel deck has been assembled and shall be
attached to the beams through the low waves of the panels according to the location of the connectors
specified on design drawings.

6.4.2.13 For the quality of the weld of stud bolts not to be jeopardized, it is recommended that
connectors be applied right after assembly of the steel-deck. It is also recommended that, at the end
of the work day, all connectors corresponding to the regions with steel deck already assembled be
applied. [Recommended Practice]

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6.4.2.14 Provision shall be made for installation of stud bolts, all devices and equipment needed for
welding within the safety and quality criteria required for this type of work.

6.4.2.15 In case it is not possible to pump concrete, vertical transportation of aggregates, cement and
additives needed for making the slab shall be carried out by vertical hoisting with bags with a capacity
of up to 1 200 kg.

6.4.2.16 The positioning of the additional reinforcements and welded wire meshes shall strictly follow
the provisions on the reinforcement drawings.

6.4.2.17 Prior to concreting the slab, the surface of the steel deck shall be cleaned using water jet and
all dirt and impurities that may affect the resistance of the concrete shall be eliminated

6.4.2.18 Slab concreting shall be performed in such a manner as to prevent accumulation of materials
and personnel on the platform. It is not permitted under any circumstances whatsoever to form
concrete “lumps” during laying operations. If pouring of concrete has to be interrupted without the
surface of the slab having been concreted, it is recommended that the interruption occur outside the
support beams, as follows:

a) on the region on beams perpendicular to ribs: interruption shall occur at a distance

equivalent to 1/3 of the span of the panels;
b) on the region parallel to ribs: interruption shall occur before the axis of the beam,
approximately 1.0 m from its axis;
c) upon completion of concreting, curing shall be performed similarly to the usual process
adopted for solid reinforced concrete slabs.

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Annex A - Table

Table A.1 - Extent and Selection of Non-Destructive Tests

Extent of the tests (%)

Inspection (see Notes 3, 4, 5, 9, 10, 11, 12, 13, 14, 16)
Weld type
level
(see Notes 4 and 8) ER PM
(see Note 2) US
(see Note 15) (see Notes 6 and 7)
Plates JASA - - 100
and JTPT - 50 100
Shapes JAPT - 100 100
JASA - - 100
I JTPT
5 50 100
Longitudinal
Pipes
JTPT circular 5 100 100
Tubular - 100 100
Plates
and JASA/JTPT - -50 50/50
Shapes
JASA/JAPT - -50 20/50
II JTPT
5 20 20
Longitudinal
Pipes
JTPT
5 20 50
Circular
Tubular - 20 20

NOTA 1 The extent of the tests indicated in the Table are according with the same
requirements defined in PETROBRAS N-1852 for deck.
NOTA 2 The extent of the tests indicated in the Table for level I and II inspection are
applicable to each weld. Welds of inspection level III components shall be inspected
only by visual testing.
NOTA 3 The extent of tests may be reduced to half in the welds fully performed by an
automatic process (submerged arc), except for the welds found on trunks.
NOTA 4 The symbols used have the following meanings:

a) JASA (tee joint with fillet weld);

b) JTPT (butt joint with full penetration);
c) JAPT (tee joint with full penetration);
d) ER (radiographic test);
e) US (ultrasonic test);
f) PM (magnetic particle test).
NOTA 5 When defects are detected in the inspection of a weld where the partial extent of a
nondestructive test is specified, two other adjacent regions of the same weld shall be
examined each with the original extent. If damages are not identified in the two
additional tests, the weld may be accepted after the original region is repaired and
tested. If defects are found in one of the two additional exams, the entire weld shall
be tested.
NOTA 6 From the internal side, when there is access, the same percentage.
NOTA 7 In regions without access for magnetic particle testing, liquid penetrant may be used.
NOTA 8 Applicable to fillet joints with a fillet weld of pile claws.
NOTA 9 If stress relief heat treatment of a welded joint is specified, nondestructive tests,
except for radiography, shall be repeated to the same extent indicated in the Table
after treatment.
NOTA 10 In the cases of chamfers repair, the surface shall be tested with liquid penetrant on
100 % or by means of magnetic particles (electrode technique).

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Table A.1 - Extent and Selection of Non-Destructive Tests (Continuation)

Extent of the Tests (%)

Inspection (see Notes 3, 4, 5, 9, 10, 11, 12, 13, 14, 16)
Weld Type
Level
(see Notes 4 and 8) ER PM
(see Note 2) US
(see Note 15) (see Notes 6 and 7)

NOTA 11 In the case of build-up with weld on the chamfer, the surface shall be tested 100 % with
liquid penetrant and ultrasonic testing.
NOTA 12 When partial radiographic testing is required, the two ends shall preferably be examined.
NOTA 13 In locations of level I and level II members, from which provisional welds were removed, a
magnetic particle test shall be performed on 100 % of the region after grinding.
NOTA 14 Nondestructive tests shall only be applied 24 h after completion of the welds. When post-
heat treatment is conducted according to standard PETROBRAS N-133, with requirements
referring to manganese carbon steel, nondestructive tests may be performed as soon as
the part reaches ambient temperature.
NOTA 15 For full penetration joints welded from one side only, without a backing, except for
circumferential joints in piles, the nondestructive inspection percentage shall be
complemented as follows:

a) JTPT = 100 % ER (full penetration butt joint);

b) JAPT = 100 % US (full penetration tee joint).

NOTA 16 For JTPT where there is access for visual testing from the side of the root of the welded
joint and in those cases where there is no access, but the fatigue life of the joint is longer
than 100 years, the radiographic test may be replaced with the ultrasonic test; the
percentage of the other tests shall be maintained as indicated in the Table.

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N-293 REV. G ENGLISH 10 / 2010

INDEX OF REVISIONS

REV. A, B, C, D and E

There is no index of revisions.

REV. F

Affected parts Description of Alteration

1.1, 2, 3, 4, 4.2, 4.4,
Revised
4.51, 4.5.2, 4.8
Note of item 5.1.3 Eliminated

5.1.5 and 5.1.10 Revised

5.1.11 Included

5.2.2.2 Eliminated
5.3.1, 5.4.1, 5.4.3.4,
5.4.7, 5.6.1
Revised
paragraph b), 5.6.2
paragraph b)
5.6.7 Eliminated

5.6.8 to 5.6.10 Renumbered

Note of Items 5.7.3,
Eliminated
5.7.4 and 5.7.6.1
5.7.7 Renumbered

5.7.8 Revised and Renumbered

5.7.9, 5.7.10, 5.7.10.1 Renumbered

5.7.10.2 Revised and Renumbered

FIGURE 1 Revised

5.7.11 to 5.7.15 Renumbered

5.7.11.2.1, 5.7.12 Included

5.9.2, 5.9.3
Revised
paragraph a), 5.9.4
5.9.7 Eliminated

5.9.8 to 5.9.11 Renumbered

Note of item 5.9.9 Eliminated

Items 5.9.11 and
Eliminated
5.10.3
6.1.1.3.1, 6.1.1.3.2,
6.1.1.4.1, 6.1.1.4.2, Included
6.1.1.4.3
6.2.1.1 to 6.2.1.5 Revised

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INDEX OF REVISIONS

REV. F

Affected parts Description of Alteration

6.2.1.7 Renumbered

6.2.3 to 6.2.5 Revised and Renumbered

FIGURES 4 and 5 Revised

6.2.6 Renumbered

6.2.6.1 paragraph b) Revised

6.2.6.1 paragraph
Eliminated
note b)
FIGURE 7 Renumbered

6.2.6.2 Revised and Renumbered

6.3.3.3, 6.3.3.3
Revised
paragraph c)
6.4 Included

REV. G

Affected parts Description of Alteration

All Revised

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N-293 REV. G ENGLISH 10 / 2010

WORKING GROUP - WG-04-31

Members

Name Department Telephone Key

Fabio Poroca Carneiro de
ENGENHARIA/SL/SEQUI/ATFCM 819-3462 ELZJ
Almeida
Gilson Gomes da Silva UN-BC/PCM/PROJ 861-2398 QM21
Luis Alfredo de Paula Freitas
TRANSPETRO/PRES/SE/ENG/POE/TERM 811-7488 TRNF
Figueiredo
Paulo Faria UN-BC/ENGP/EIS 861-3547 QM76
Roberto Cid Loureiro ENGENHARIA/SL/SLADE 819-7270 EGRO
Andréia dos Santos Soares ENGENHARIA/IEABAST/EAB/IESC 819-3343 EEWV
Wilson do Amaral Zaitune ENGENHARIA/SL/SEQUI/CI 855-6525 EEYL
Technical Secretary
Claudio Vianna de Castro ENGENHARIA/AG/NORTEC-GC 819-3080 EEZS
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N-293 REV. G ENGLISH 10 / 2010

5.9.2 For tubular components and profiles, the specific items of PETROBRAS N-1852 shall be
followed.

5.9.3 Conventional accessibility structures shall be within the following tolerances:

a) elevation of platforms: ± 12 mm of the design specification;

b) the vertical and horizontal distance between stairway steps shall be between
± 12 mm of the design specification (see Figure 5);
c) the difference in elevation of the plating or grating on splices shall not exceed
2 mm;
d) misalignment in the cross-shaped joints: m = t/2, maximum 8 mm where “t” is the smallest
thickness of non-continuous plates;
e) the tolerance for deformations for the plating is 20 mm of the maximum deflection
measured with 1 000 mm gauge.

VN ±12 mm

HN ±12 mm

Figure 5 - Stairway Tolerance

6 Specific Conditions

6.1 Conventional Welded Structures

6.1.1 Inspection

6.1.1.1 The extent of non-destructive tests shall follow the recommendations in this Standard or in
the design, in case the latter is stricter. Whenever there is no indication, the recommendations in
6.1.1.2 to 6.1.1.4 shall be followed.

6.1.1.2 All welds shall be visually inspected according to AWS D1.1/D1.1M.

6.1.1.3 Welded joints of secondary conventional structures shall be inspected in accordance with
Table 1. The acceptance criterion shall be that specified for structures subjected to static loads of
AWS D1.1/D1.1M.

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Table 1 - Type and Extent of Non-Destructive Test for Conventional Welded Structures
for Accessibility

Joint Thickness Non-Destructive Test (NDT) Extent

JTPT magnetic particles or

5%
JASA any liquid penetrant
JAPT
visual 100 %

NOTE 1 The tests extension indicated on Table 1 shall be applied to each lot of welded joints
inspection of the structure. For fillet joints the set extension for the tests shall be applied to
each side of the joint. For inspection effects, it is understood that the lot is formed by the
joints already welded as similar geometry (JTPT, or JASA, ou JAPT), performed by a
welder and a welding operator in common.
NOTE 2 When the inspection of a welded joints lot in which is specified partial extension of a non-
destructive test disclose defects, 2 other regions of the same lot, performed by a welder
and a welding operator in common, shall be examined, each one with its original
extension. If in the additional 2 tests no defects are disclosed, the lot can be accepted
after repairing and testing of the repaired region. If 1 of the 2 additional exams disclose
defects,shall be examined 2 other regions of the same lot per each defective region,
performed by a welder and a welding operator in common, each one with its original
extension, and thus successively until the approval or inspection and total repair of the lot.

6.1.1.4 Welded joints of pipes or profiles of primary conventional structures shall be inspected
according to Table 2.

Table 2 - Type and Extent of Non-Destructive Test for Conventional Welded Structures
for Support

Joint Thickness Non-Destructive Test (NDT) Extent

X-ray 10 %
< 6 mm magnetic particles 20 %
visual 100 %
JTPT
X-ray or ultrasonic 10 %
 6 mm magnetic particles 20 %
visual 100 %
magnetic particles 20 %
JASA any
visual 100 %
ultrasonic 20 %
JAPT any magnetic particles 50 %
visual 100 %

NOTE 1 The extension of the tests indicated on Table 2 shall be applied to each welded joint of
the structure and shall include, for each joint, all the welders and welding operators
involved in its execution. For fillet joints the set extension for tests shall be applied to
each side of the joint.

20