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Parameter BT2010

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0% found this document useful (0 votes)
121 views56 pages

Parameter BT2010

Uploaded by

Lê Đức
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Parameters

Operator parameters
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

1 2 3 4 5 6 7 8 9 10
1 257 513 769 1025 1281 1537 1793 2049 2305 2561

2 258 514 770 1026 1282 1538 1794 2050 2306 2562

3 259 515 771 1027 1283 1539 1795 2051 2307 2563

4 260 516 772 1028 1284 1540 1796 2052 2308 2564

5 261 517 773 1029 1285 1541 1797 2053 2309 2565

6 262 518 774 1030 1286 1542 1798 2054 2310 2566

7 263 519 775 1031 1287 1543 1799 2055 2311 2567

8 264 520 776 1032 1288 1544 1800 2056 2312 2568

9 265 521 777 1033 1289 1545 1801 2057 2313 2569

10 266 522 778 1034 1290 1546 1802 2058 2314 2570

11
Low speed range value is displayed as it is entered, but the actual steering sensitivity is
-
that which applies for “low speed = 10”.
255

Help table for reading of steering parameter in TruckCom


The parameter shown via TruckCom is a combination of the sensitivity
values for low speed and high speed.
Valid combinations can be read out by searching for the value in the
table and reading the value for the snail and the hare.
Examples:
1538 gives parameter values for low speed = 2 and high speed = 6.

© BT Repair manual RRE140/160/180/200/250 5- 5


Parameters
Operator parameters
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 2 and 3 - Maximum travel speed


These two parameters are used to limit the maximum travel speed for
the operator profile that is logged in.
For parameters 2 and 3, 100 % corresponds to the travel speed
11 km/h.
Incre
Par. Description Min. Default. Max.: Unit
ment
Maximum speed, drive wheel
2 1 10 10 1 10 %
direction
Maximum speed, fork
3 1 8 10 1 10 %
direction

Example:
If operator profile ‘1’ has parameter ‘2’ set to 80 %, operator profile ‘2’
has their corresponding parameter ‘12’ set to 70 %, the maximum travel
speed is limited to:
• 8.8 km/h for operator profile ‘1’
• 7.7 km/h for operator profile ‘2’
Note!
The maximum travel speed can also be limited by the service
parameters and it is always the lowest speed for a parameter that is
the limiting one.

Parameters 4 and 5 - Acceleration/Retardation


These two parameters can be used to get a smoother acceleration/
retardation where the application or operator profile requires this.
Incre
Par. Description Min. Default. Max.: Unit
ment
4 Acceleration 3 8 10 1 10 %
Automatic braking with
5 3 8 10 1 10 %
reduction of speed control

Parameter 6 - Cab tilt


This parameter is for setting the fork height above the floor level when
the operator wants the cab (E-model) to start tilting upwards.
Incre
Par. Description Min. Default. Max. Unit
ment
Fork height above floor level
6 once the Ergo cab starts 500 2000 10000 100 mm
tilting

Note!
To activate the function, see parameter 1104 and for downward tilting
see parameter 355.
Note!
To turn off the cab tilt display on the CID, see parameter 514

5- 6 Repair manual RRE140/160/180/200/250 © BT


Parameters
General service parameters
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

5.4 General service parameters

5.4.1 Overview
Par. Description
101 Service interval
104 Time to automatic log-out
105 Frequency of output for alarm 1
106 Frequency of output for alarm 2
107 Battery size
Battery status when acceleration and lift speed are
108
limited.
109 Resetting procedure for logged data
110 Crash sensor sensitivity i X-axis
111 Collision sensor sensitivity i X-axis
112 Resetting procedure after collision
113 Shunt resistance
114 Activation pattern for travel alarm 1 - X131:23
115 Activation pattern for travel alarm 2 - X131:21
116 Drive function with open door in cold-storage cab
117 Collision sensor’s alarm

5.4.2 Description
Parameter 101/104 - Service/Log-out
Incre
Par. Description Min. Default. Max. Unit
ment
101 Service interval 0 0 5000 1 h
104 Time to automatic log-out 0 20 120 1 min

Parameter 101 states the truck’s service interval in B-hours.


This parameter is used to set the service intervals for the truck. The
buzzer sounds and 2:005 is shown on the CID when the service
counter is at zero. The counter shows the time that has passed since
the last service should have been carried out.
If an earlier service is required, simply activate this parameter without
adjusting the time.
If the value is set to ‘0’, then no service interval is set and the CID’s hour
meter screen does not show the ‘S’ field - Remaining time to service.
Parameter 104 gives the time in minutes before logging out takes
places automatically if the truck is inactive.
If the value is set to ‘0’, logging out take place after 4 hours.

© BT Repair manual RRE140/160/180/200/250 5- 7


Parameters
General service parameters
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 105/106/114/115/117 (Travel alarms 1


and 2)
There are two dedicated outputs for travel alarm on the MCU. One
has been assigned to the buzzer and one to the warning lamp as
standard. Both can be configured regarding frequency and activation
pattern.
Note!
The “travel alarm 1” is activated by parameter 1108 and the “travel
alarm 2” function is activated by parameter 1112.

Defa Incre
Par. Description Min. Max. Unit
ult. ment
Frequency for output of alarm
105 0 0 2 1 -
1
Frequency for output of alarm
106 0 0 2 1 -
2
Activation pattern for travel
114 0 0 255 1 -
alarm 1 - X131:23
Activation pattern for travel
115 0 0 255 1 -
alarm 2 - X131:36
117 Collision sensor’s alarm 0 0 1 1 -

Parameter 105 states how travel alarm 1 (buzzer), output X131:23,


will sound when it is active:
Value Type
0 Continual
1 1 tone pulse/sec
2 2 tone pulses/sec

Parameter 106 states how travel alarm 2 (warning lamp), output


X131:36, will flash when it is active:
Value Type
0 Continual
1 1 flash/sec
2 2 flashes/sec

5- 8 Repair manual RRE140/160/180/200/250 © BT


Parameters
General service parameters
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameter 114 states the activation pattern for travel alarm 1 - X131:23
Parameter 115 states the activation pattern for travel alarm 2 - X131:36
The function that activates travel alarms 1 or 2 Value
Driving in the drive wheel direction 1
Driving in fork direction 2
Fork lift 4
Fork lower 8
Cab tilting up 16
Reach carriage in motion 32
Option in motion 64
Truck started up 128

Example:
If you want travel alarm 1 to be active when driving in the drive wheel
direction and in the fork direction and travel alarm 2 active when you lift
and lower the forks.
Parameter 114 is then set to 1 + 2 = 3 and parameter 115 is set to 4 + 8
= 12.
Alarm Parameter
105 106 114 115 1108 1112
1 0/1/2 1-255 0/1
2 0/1/2 1-255 0/1

Parameter 117 states how the alarm is given when the collision sensor
is activated:
Value Type
Repeated tone
0
pulses
1 One tone pulse

Note!
for setting the collision sensor’s sensitivity, see parameters 110 and
111.

© BT Repair manual RRE140/160/180/200/250 5- 9


Parameters
General service parameters
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 107/108 - Battery


Incre
Par. Description Min. Default. Max. Unit
ment
107 Battery size 1 9 20 1 -
Battery status when
108 acceleration and lift speed 0 5 20 5 %
are limited.

Parameter 107 states the battery capacity the truck is equipped with.
The parameter can also be used to compensate for different ways of
driving by:
• increasing the value to discharge the battery even more.
• reducing the value if the battery is discharged too much
For recommended parameter settings see the table below.
Value: RRE180 - 250 Value: RRE140 - 160 Battery
- 13 465 Ah
14 11 620Ah
11 10 775 Ah
9 - 930Ah
.

You must specify which type of battery the truck is equipped with. To
set the meter for the battery's level of discharge, the following should
be taken into account:
• Acid concentration for a fully charged battery, to check the
condition of the battery. This value should be between 1.27-1.29.
Note that the acid density may vary between different makes of
battery.
• When the lifting capability is reduced (the battery is discharged to
80 %) the value should be close to 1.14 but no lower.

5 - 10 Repair manual RRE140/160/180/200/250 © BT


Parameters
General service parameters
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Freely ventilated batteries


See the table for recommended parameter settings for freely ventilated
batteries.
DANGER!
Battery service life will be reduced if the value of parameter 107 is set
too high. The standard setting of parameter 107 is set for normal truck
handling. Other applications may require a different setting of
parameter 107. Check that the parameter setting is correct using the
instructions below.

Verifying the parameter setting for freely ventilated


batteries
1. Charge battery.
2. Operate the truck in its normal application until the battery indicator
indicates a discharged battery (0% in the display).
3. Disconnect the battery from the truck and allow it to rest for at least
two hours.
Note!
Do not charge or discharge during this time.
4. Measure the acid weight of the battery at room temperature.
If the acid weight is below 1.15 g/cm3, the parameter value must
be reduced. If the value is considerably higher than 1.15 g/cm3 the
risk of damage to the battery is reduced. However, the operating
time of the truck is decreased at the same time. If extended
operating time is required, increase the parameter value, but by no
more than one unit.
Note!
Each change should be followed up by a new verification of the
parameter setting.

© BT Repair manual RRE140/160/180/200/250 5 - 11


Parameters
General service parameters
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter settings for valve-controlled batteries


(VRLA).
BT recommends that when setting parameter 107 in a Reflex truck
with Hawker Evolution batteries, the recommended value for wet
batteries should be reduced by six (6) units.
DANGER!
Battery service life will be reduced if the value of parameter 107 is
set too high. The default setting of parameter 107 is set for normal
truck handling. Other applications may require a different
adjustment of parameter 107. Check that the parameter adjustment
is right by following the instructions below.
When checking the charging state on a discharged 48 V battery, the
idling voltage of the battery (voltage without load) should be
measured after a rest period. There should be zero indication in the
case of idling voltage, which should not be less than
2.02 V/cell or 48.48 V.
See the instructions below.
Instructions for verifying the parameter setting
1. Charge battery.
2. Use the truck in its normal application until the battery indicator
shows a discharged battery (0% on the display).
3. Disconnect the battery from the truck and allow it to rest for at
least two hours.
Note!
Do not charge or discharge during this time.
4. Measure the acid weight of the battery at +20 °C. If the voltage is
below Uend, see the table below, the parameter value must be
reduced. If the value is considerably higher than Uend the risk of
damage to the battery is reduced. However, the operating time of
the truck is reduced at the same time. If a longer operating time
is required, the parameter value can be slightly increased.
5. Each change should be followed up by a new verification of the
parameter setting.

Battery type Battery voltage while resting, Uend


Hawker Evolution 48.48 V

5 - 12 Repair manual RRE140/160/180/200/250 © BT


Parameters
General service parameters
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameter 108 is used to state the level of the battery’s idle capacity
according to the CID battery discharge symbol, when the acceleration
and lift speed are limited to 70 % of their maximum.
A further, not parameter-controlled, limitation occurs when the CID
battery charge symbol shows 0%. In this case, the following are limited:
• Acceleration - 30 % of maximum performance
• Lifting -50 % of maximum performance

Parameter 109/110/111/112 - Collision sensor


Be sure to set the parameters for collision sensitivity upon installation of
the truck.
If there is a collision sensor installed on the CAN bus, it registers when
the truck bumps into something. If a collision exceeds a certain force,
set by parameters 110 and 111, it is interpreted as a collision, and the
truck speed is reduced to creep speed, a signal is heard and error code
2.106 is displayed. For setting how the alarm is to given when the
collision sensor is activated, see parameter 117.
Information about the collision is stored in the truck's internal memory.
The last ten registered collisions can be displayed together with
operator identity via the PIN code. Additional information is available
via TruckCom where collision levels and time indications can also be
read.
See the table below for information about the possible values:
Incre
Par. Description Min. Default. Max. Unit
ment
Resetting procedure for
109 0 0 2 2 -
logged data
Collision sensor sensitivity in
110 0 0 100 1 -
the X-axis (forward/reverse)
Collision sensor sensitivity in
111 0 0 100 1 -
the X-axis (forward/reverse)
Resetting procedure after
112 0 0 1 1 -
collision

Parameter 109 indicates whether or not the information from the


collision sensor is to be deleted when logging-in:
Value Function
0 Save data on login
2 Delete data on login

© BT Repair manual RRE140/160/180/200/250 5 - 13


Parameters
General service parameters
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 110/111 states the level, in the X-/Y-direction , at which the


truck’s functions are to be blocked in the event of a collision:
Par. Function Value Meaning
0 Not active
X:110/ Collision sensor sensitivity in 1 Lowest sensitivity
Y:111 each direction | |
100 Highest sensitivity

X-direction are movements in the truck's fork/drive wheel line and Y-


direction are sideway movements.
Note!
If the parameter value for the collision sensor is set to 0 (zero), this
will disable the collision sensor function and the logging. This should
only be done when T.W.I.S. is present.
Practical tests have shown that a value of 15 or higher corresponds to
a powerful collision. The absolute value is however affected by the
relationship and driving style, which is why a different value may be
necessary
Parameter 112 states the condition for how the truck is to be taken into
operation again after the collision sensors have been triggered:
Value Function
0 Login with a special PIN code is required
1 The truck must be restarted

The PIN code required to reset the collision sensor is entered in the
login profile Block: 10, Profile: 1.

Parameter 113 (shunt value)


The value from the current minus rail at 20°C, which is used as the
current measurement shunt.
If the value is set too low, the MCU will believe that power is greater
than it actually is The battery meter will then step down faster and the
truck will stops.

Incre
Par. Description Min. Default. Max. Unit
ment
Shunt resistance for BDI
280/
113 (resistance of actual shunt 50 1000 1 µΩ
335
resistance on copper rail).

Note!
Standard value: B version 280 and E version 335 µΩ

5 - 14 Repair manual RRE140/160/180/200/250 © BT


Parameters
General service parameters
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameter 116 (Door for cold storage cab)


Incre
Par. Description Min. Default. Max. Unit
ment
Drive function with open door in
116 0 0 1 1 -
cold-storage cab.

This indicates the driving function when the door for the cold storage
truck is open.
Value Drive function
0 Driving not possible
1 Driving limited to 2.5 km/h

Value 0 means that the truck cannot be driven when the door is open.
Value 1 means that the operator can drive at a max. 2.5 km/h
Note!
In order to activate the function, change parameter 1105 to 1 and to
reduce the speed, change parameter 202.

© BT Repair manual RRE140/160/180/200/250 5 - 15


Parameters
General service parameters
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

5.4.3 Service parameters, travel functions

5.4.4 Overview
Par. Description
201 Retardation reversing of travel direction
202 Adjusting the crawl speed max. 2.5 km/h
203 Adjusting the half-speed max. 4 km/h
204 Adjusting the safety speed, max. 1.3 km/h
205 Adjusting the travel speed 1 via input X131:17
206 Adjusting the travel speed 2 via input X131:31
207 Adjusting the travel speed 3 via input X131:4
209 Lift height when travel speed, P210, is limited
210 Setting the travel speed above lift height, P209
211 Reach length when travel speed, P212, is limited
212 Setting the travel speed above reach length, P211
213 Permanent speed reduction
214 Adjusting the travel speed in the main lift range

5 - 16 Repair manual RRE140/160/180/200/250 © BT


Parameters
General service parameters
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

5.4.5 Description
Parameter 201 - Retardation when reversing
Parameter 201 may be used to produce a smoother retardation when
the application requires this for all operator profiles.

Incre
Par. Description Min. Default. Max. Unit
ment
Braking force when reversing
201 50 100 100 10 %
the travel direction

Parameter 202/203/204 - Adjusting erroneous,


maximum travel speeds
These parameters are used to reduce the speeds which are normally
set as maximum travel speeds in connection with warnings or faults.
Incre
Par. Description Min. Default. Max. Unit
ment
Adjusting the crawl speed
202
max. 2.5 km/h
Adjusting the half-speed max.
203 30 100 100 10 %
4 km/h
Adjusting the safety speed
204
max. 1.3 km/h

Crawl speed is set when the cold-store truck has a door open.
The speed can be reduced from 2.5 km/h.
Half-speed is set when the cab is not in its lowest position, the mast is
not lowered in the free lift range or when the truck does not know where
the forks are (seeking reference sensor is shown).
The speed can be reduced from 4 km/h.
The safety speed is set when the truck is started in emergency drive
mode.
The speed can be reduced from 1.3 km/h.

© BT Repair manual RRE140/160/180/200/250 5 - 17


Parameters
General service parameters
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 205/206/207 - Adjusting erroneous,


maximum travel speeds
Incre
Par. Description Min. Default. Max. Unit
ment
Adjusting the travel speed 1
205
via input X131:17
Adjusting the travel speed 2
206 0 100 100 10 %
via input X131:31
Adjusting the travel speed 3
207
via input X131:4

These parameters are used to adjust the maximum travel speed when
one of the three pre-defined inputs on the MCU is affected.
.ced from full speed (100%).
The function is available when 48V is connected to the input.
Note!
The parameters can be combined with one of the 361/362/363/364/365/
355 parameters and/or 395/396/397 if one of the inputs is to limit the
travel speed, lift/lower speeds and/or lift height

5 - 18 Repair manual RRE140/160/180/200/250 © BT


Parameters
General service parameters
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameter 208 - Creep speed in travel direction


control
With this parameter, the creep speed function can be removed in the
travel direction control. This function is available when the travel
direction selection is kept activated for a long time.
The parking brake must be released before the truck starts moving.
If ‘0’ is indicated, then the feature is inactive.
Incre
Par. Description Min. Default. Max. Unit
ment
Creep speed in travel direction
208 0 1 1 1 -
control activated (1 km)

Value Function
0 Not active
1 Activated

Parameter 209/210 - Reduced maximum travel


speed above a certain lift height
With the parameter pair 209/210, it is possible to activate and adjust a
speed limitation when the forks are raised above a certain height.
Incre
Par. Description Min. Default. Max. Unit
ment
Lift height when the travel
209 0 0 15000 100 mm
speed is limited
Setting the travel speed 0.1
210 0 140 140 5
above a certain lift height km/h

Value
Function
P209
No limitation of travel speed, P210
0
inactive
Lift height when limitation of travel
1 - 15000
speed is commenced

© BT Repair manual RRE140/160/180/200/250 5 - 19


Parameters
General service parameters
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 211/212 - Reduced maximum travel


speed with a certain reach length
With the parameter pair 211/212, it is possible to activate and adjust a
speed limitation when the reach carriage is extended beyond a certain
length.
Incre
Par. Description Min. Default. Max. Unit
ment
Reach carriage position when
211 0 0 840 10 mm
travel speed is limited
Setting the travel speed over 0.1
212 0 140 140 5
a certain reach length km/h

Value
Function
P211
No limitation of travel speed, P212
0
inactive
Reach carriage position “from
1 - 840 innermost position” when limitation of
the travel speed is commenced

Parameter 213 - Permanently reduced maximum


travel speed
Parameter 213 can be used to adjust the truck’s maximum travel speed
permanently.
Incre
Par. Description Min. Default. Max. Unit
ment
Setting the truck’s maximum 0.1
213 0 140 140 5
travel speed km/h

Parameter 214 - Adjusting the maximum travel


speed in main lift range
Parameter 214 can be used to decrease the travel speed to 4 km/h
when the forks are in the main lift range.
Incre
Par. Description Min. Default. Max. Unit
ment
Adjusting the travel speed in 0.1
214 0 1 1 1
the main lift range km/h

Value Function
0 Travel speed = 8 km/h
1 Travel speed = 4 km/h

5 - 20 Repair manual RRE140/160/180/200/250 © BT


Parameters
Service parameters, hydraulics
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

5.5 Service parameters, hydraulics

5.5.1 Overview
Par. Description
301 Extra valve function 1
302 Extra valve function 2
303 Extra valve function 3
304 Extra valve function 4
Extra valve function 1, output A. Maximum oil pressure through
305
valve Q8
Extra valve function 2, output A. Maximum oil pressure through
306
valve Q8
Extra valve function 3, output A. Maximum oil pressure through
307
valve Q8
Extra valve function 4, output A. Maximum oil pressure through
308
valve Q8
Extra valve function 1, output B. Maximum oil pressure through
309
valve Q9
Extra valve function 2, output B. Maximum oil pressure through
310
valve Q9
Extra valve function 3, output B. Maximum oil pressure through
311
valve Q9
Extra valve function 4, output B. Maximum oil pressure through
312
valve Q9
313 Extra valve function 1, time for closing valve selected in P301.
314 Extra valve function 2, time for closing valve selected in P302.
315 Extra valve function 3, time for closing valve selected in P303.
316 Extra valve function 4, time for closing valve selected in P304.
317 Extra valve function 1, output A. Maximum oil flow through valve Q8
318 Extra valve function 2, output A. Maximum oil flow through valve Q8
319 Extra valve function 3, output A. Maximum oil flow through valve Q8
320 Extra valve function 4, output A. Maximum oil flow through valve Q8
321 Extra valve function 1, output B. Maximum oil flow through valve Q9
322 Extra valve function 2, output B. Maximum oil flow through valve Q9
323 Extra valve function 3, output B. Maximum oil flow through valve Q9
324 Extra valve function 4, output B. Maximum oil flow through valve Q9
325 Extra valve function 1, output A. Opening/closing time valve Q8
326 Extra valve function 2, output A. Opening/closing time valve Q8
327 Extra valve function 3, output A. Opening/closing time valve Q8
328 Extra valve function 4, output A. Opening/closing time valve Q8
329 Extra valve function 1, output B. Opening/closing time valve Q9
330 Extra valve function 2, output B. Opening/closing time valve Q9
331 Extra valve function 3, output B. Opening/closing time valve Q9
332 Extra valve function 4, output B. Opening/closing time valve Q9
341 Reduction of lifting speed

© BT Repair manual RRE140/160/180/200/250 5 - 21


Parameters
Service parameters, hydraulics
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Par. Description
342 Reduction of lowering speed
343 Reduction of reach speed
344 Reduction of lowering speed before floor level
Prevents lifting/lowering of forks above the programmed travel
347
speed
348 Prevents lifting/lowering of forks above the programmed lift height
349 Fork weight
350 Multi-function
355 Down tilt of Ergo cab
360 Deactivation of hydraulic functions
361 Limitation of lift speed 1, via input X131:17
362 Limitation of lift speed 2, via input X131:31
363 Limitation of lift speed 3, via input X131:4
364 Limitation of lowering speed 1, via input X131:17
365 Limitation of lowering speed 2, via input X131:31
366 Limitation of lowering speed 3, via input X131:4
Lowest height for forks in order for the fork carriage to be pushed in
367
and sideshift to function
Lowest height for forks in order for the fork carriage to be pushed in
368
and sideshift to function
369 Height pre-selection: Automatic fork tilt, function selection
370 Height pre-selection: Automatic fork tilt, angle
371 Height pre-selection: Crawl speed, lift
372 Height pre-selection: Crawl speed, reduce
373 Height pre-selection: Crawl distance, lift
374 Height pre-selection: Crawl distance, reduce
375 Height pre-selection: Braking distance, lift
376 Height pre-selection: Braking distance, reduce
377 Height pre-selection: Maximum stop tolerance
378 Height pre-selection: Distance collect-leave
379 Height pre-selection: Load sensing
380 Lift height limitation 1
381 Lift height limitation 2
382 Lift height limitation 3
383 Lift height limitation 4
384 Lift height limitation 5
385 Lift height limitation 6
386 Lift height limitation 7
387 Configuration of lift height limitation 1
388 Configuration of lift height limitation 2
389 Configuration of lift height limitation 3
390 Configuration of lift height limitation 4
391 Configuration of lift height limitation 5
392 Configuration of lift height limitation 6

5 - 22 Repair manual RRE140/160/180/200/250 © BT


Parameters
Service parameters, hydraulics
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Par. Description
393 Configuration of lift height limitation 7
395 Limitation of lift height 1 via input X131:17
396 Limitation of lift height 2 via input X131:31
397 Limitation of lift height 3 via input X131:4
398 Activation of profile controlled lift height limitation
399 Profile controlled lift height limitation

© BT Repair manual RRE140/160/180/200/250 5 - 23


Parameters
Service parameters, hydraulics
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

5.5.2 Description
Parameter 301/302/303/304 - Extra valve function
These parameters are used for setting which functions and valves the
hydraulic lever will activate.

Incre
Par. Description Min. Default. Max. Unit
ment
301 Extra valve function 1 0 0 31 1 -
302 Extra valve function 2 0 1 31 1 -
303 Extra valve function 3 0 2 31 1 -
304 Extra valve function 4 0 8 31 1 -

Value Valve Note


1 Q18 -
2 Q12 -
4 Q14 -
8 Q15 -
Switches the function between the valves
16 Q8/Q9
which change the direction of movement.

Example:
Value 0 means that only Q8/Q9 are activated by the extra valve
function.
Value 1 means that Q18 and Q8/Q9 are activated simultaneously by
the extra valve function. Q8/Q9 are used to provide the direction, and
Q18 the choice of function.
Value 17 = 1+16 means that Q18 and Q8/Q9 are activated
simultaneously, but with Q8/Q9 in reverse order. This produces
hydraulic movement in the opposite direction.
Note!
To start the functions, see parameter 1007
For clarification, see the picture on the following page.

5 - 24 Repair manual RRE140/160/180/200/250 © BT


© BT
TILT (3 HYDRAULIC FUNCTIONS)

A 2
B 1
7510399-040
Publication no.

TILT Q8/Q9 = 0
Q9/Q8 = 16

TILT AND SIDESHIFT (4 HYDRAULIC FUNCTIONS)


Date

A 4

Repair manual
B 3 SIDE SHIFT
REACH
2009-12-22

2 Q8/Q9 + Q18 = 1
Q18
1 Q9/Q8 + Q18 = 17
TILT
A1 B1 A2 B2
150 bar

TILT AND ONE EXTRA FUNCTION (4 HYDRAULIC FUNCTIONS)


Q14

A2 A 2
Q8 Q9 Q6 Q7 A B2 B 1
Q12 TILT
Q8/Q9 + Q14 = 4
6070557-

B Q9/Q8 + Q14 = 20
A1

B1 Q8/Q9 + Q12 = 2
Hose reel Q9/Q8 + Q12 = 18

RRE140/160/180/200/250
250 bar EXTRA HYDRAULIC FUNCTION
Valid from machine no.

TILT AND TWO EXTRA FUNCTIONS (5 HYDRAULIC FUNCTIONS)


Q15
Q8/Q9 + Q14 + Q18 = 5
T A3 Q9/Q8 + Q14 + Q18 = 21
EXTRA HYDRAULIC FUNCTION TILT AND SIDESHIFT (6 HYDRAULIC FUNCTIONS)
A B3
M Q14
B A 2
Q8/Q9 + Q15 = 8 A 4
A2 Q9/Q8 + Q15 = 24 3
B 1 B SIDE SHIFT
T code

B2 TILT Q8/Q9 + Q14 = 4


815, 816

Q12 2
Q9/Q8 + Q14 = 20 Q18
A1 1
B1 Q8/Q9 + Q12 = 2 TILT
Hose reels Q9/Q8 + Q12 = 18
Service parameters, hydraulics
Parameters

EXTRA HYDRAULIC FUNCTION

5 - 25
Parameters
Service parameters, hydraulics
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 305/306/307/308 - Max. oil pressure


through valve Q8
These parameters set the max. oil pressure for the valve(s) that have
been selected for use in parameters 301 - 304.
The oil comes from valve Q8, output A on the main valve block.
Incre
Par. Description Min. Default. Max.: Unit
ment
Extra valve function 1 output A.
Max. oil pressure through valve
305 10 100/82 100 1 -
Q8 (Value 82 applies to
RRE250)
Extra valve function 2 output A.
Max. oil pressure through valve
306 10 100/82 100 1 -
Q8
(Value 82 applies to RRE250)
Extra valve function 3 output A.
Max. oil pressure through valve
307 10 75/62 100 1 -
Q8
(Value 62 applies to RRE250)
Extra valve function 4 output A.
Max. oil pressure through valve
308 10 100/82 100 1 -
Q8
(Value 82 applies to RRE250)

Parameter 309/310/311/312 - Max. oil pressure


through valve Q9
These parameters set the max. oil pressure for the valve(s) that have
been selected for use in parameters 301 - 304.
The oil comes from valve Q9, output B on the main valve block.
Incre
Par. Description Min. Default. Max. Unit
ment
Extra valve function 1 output B.
Max. oil pressure through valve
309 10 100/82 100 1 -
Q9 (Value 82 applies to
RRE250)
Extra valve function 2 output B.
Max. oil pressure through valve
310 10 100/82 100 1 -
Q9
(Value 82 applies to RRE250)
Extra valve function 3 output B.
Max. oil pressure through valve
311 10 75/62 100 1 -
Q9
(Value 62 applies to RRE250)
Extra valve function 4 output B.
Max. oil pressure through valve
312 10 100/82 100 1 -
Q9
(Value 82 applies to RRE250)

5 - 26 Repair manual RRE140/160/180/200/250 © BT


Parameters
Service parameters, hydraulics
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameter 313/314/315/316 - Closing time


These parameters set the time for closing of the valve(s) that have
been selected for use in parameters 301 - 304.
Incre
Par. Description Min. Default. Max. Unit
ment
Extra valve function 1, time for
313 closing valve selected in 0 25 50 1 -
parameter 301
Extra valve function 2, time for
314 closing valve selected in 0 25 50 1 -
parameter 302
Extra valve function 3, time for
315 closing valve selected in 0 25 50 1 -
parameter 303
Extra valve function 4, time for
316 closing valve selected in 0 25 50 1 -
parameter 304

Parameter 317/318/319/320 - Max. oil pressure


through valve Q8
These parameters set the max. oil flow for the valve(s) that have been
selected for use in parameters 301 - 304.
The oil comes from valve Q8, output A on the main valve block.
Incre
Par. Description Min. Default. Max. Unit
ment
Extra valve function 1 output A.
317 Maximum oil flow through valve 12 57 300 1 -
Q8
Extra valve function 2 output A.
318 Maximum oil flow through valve 12 104 300 1 -
Q8
Extra valve function 3 output A.
319 Maximum oil flow through valve 12 100 300 1 -
Q8
Extra valve function 4 output A.
320 Maximum oil flow through valve 12 12 300 1 -
Q8

© BT Repair manual RRE140/160/180/200/250 5 - 27


Parameters
Service parameters, hydraulics
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 321/322/323/324 - Max. oil pressure


through valve Q9
These parameters set the max. oil flow for the valve(s) that have been
selected for use in parameters 301 - 304.
The oil comes from valve Q9, output B on the main valve block.
Incre
Par. Description Min. Default. Max. Unit
ment
Extra valve function 1 output B.
321 Maximum oil flow through valve 12 47 300 1 -
Q9
Extra valve function 2 output B.
322 Maximum oil flow through valve 12 83 300 1 -
Q9
Extra valve function 3 output B.
323 12 47 300 1 -
Max. oil flow through valve Q9
Extra valve function 4 output B.
324 12 12 300 1 -
Max. oil flow through valve Q9

Parameter 325/326/327/328 - Opening/closing time


valve Q8
These parameters set the opening and closing times for valve Q8 when
this is used in connection with the valve selected in parameters 301 -
304.
The first two figures XX (xxyy) when programming give the opening
time and the last two YY (xxyy) the closing time.
However, 0 will not be displayed if this is the first figure.
Incre
Par. Description Min. Default. Max. Unit
ment
Extra valve function 1 output A.
325 101 0505 9999 1 20 ms
Opening/closing time valve Q8
Extra valve function 2 output A.
326 101 0505 9999 1 20 ms
Opening/closing time valve Q8
Extra valve function 3 output A.
327 101 0505 9999 1 20 ms
Opening/closing time valve Q8
Extra valve function 4 output A.
328 101 0505 9999 1 20 ms
Opening/closing time valve Q8

5 - 28 Repair manual RRE140/160/180/200/250 © BT


Parameters
Service parameters, hydraulics
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameter 329/330/331/332 - Opening/closing time


valve Q9
These parameters set the opening and closing times for valve Q9 when
this is used in connection with the valve selected in parameters 301 -
304.
The first two figures XX (xxyy) when programming give the opening
time and the last two YY (xxyy) the closing time.
However, 0 will not be displayed if this is the first figure.
Incre
Par. Description Min. Default. Max.: Unit
ment
Extra valve function 1 output B.
329 101 0505 9999 1 20 ms
Opening/closing time valve Q9
Extra valve function 2 output B.
330 101 0505 9999 1 20 ms
Opening/closing time valve Q9
Extra valve function 3 output B.
331 101 0505 9999 1 20 ms
Opening/closing time valve Q9
Extra valve function 4 output B.
332 101 0505 9999 1 20 ms
Opening/closing time valve Q9

Parameter 341/342 - Reducing the lifting/lowering


speed
With these parameters, the fork’s lifting/lowering speeds can be
reduced, which will apply to all operators.
Parameter 341 is used to reduce the lifting speed while parameter 342
is used to reduce the lowering speed.
The function is affected without activating any input on the MCU.
Incre
Par. Description Min. Default. Max. Unit
ment
341 Reduction of lifting speed 30 100 100 10 %
342 Reduction of lowering speed 30 100 100 10 %

© BT Repair manual RRE140/160/180/200/250 5 - 29


Parameters
Service parameters, hydraulics
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 343 - Reduction of reach speed


Here, the reach movement speed can be reduced for the truck, which
will apply for all operators.
The function is affected without activating any input on the MCU.
Incre
Par. Description Min. Default. Max. Unit
ment
343 Reduction of reach speed 30 100 100 10 %

Parameter 344 - Reduction of fork lowering speed


before floor level
Here, the braking of the forks can be activated before the forks reach
floor level.
The lowering speed will be ~40 % of the maximum speed from 300 mm
and ~20 % from 100 mm above floor level.
Incre
Par. Description Min. Default. Max. Unit
ment
Reduction of lowering speed
344 0 1 1 1 -
before floor level

Value Function
0 Inactive
1 Activated

5 - 30 Repair manual RRE140/160/180/200/250 © BT


Parameters
Service parameters, hydraulics
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameter 347/348 - Prevents the lifting/lowering of


forks
With these parameters, the lifting and lowering of the forks is stopped
when the truck is being driven faster than X km/h (parameter 347) and
above lifting height Y mm (parameter 348). However, you can lift and
lower the forks while driving at a higher speed than the stated speed if
you have the forks below the stated lift height (parameter 348).
The function is affected without activating any input on the MCU.
Note!
To enable this function, see parameter 1114

Par. Description Min. Default. Max. Increment Unit


Prevents lifting/lowering of the
0.1
347 forks above the programmed 0 140 140 5
km/h
travel speed
Prevents lifting/lowering of the
348 forks above the programmed 0 0 15000 10 mm
lift height

Value
Function
P348
0 Function not activated
Lift height where the lifting and
1 - 15000
lowering of the forks is stopped

Parameter 349 - Fork weight


With this parameter, you set the weight of the forks. The value is used
as a reference when measuring weights with empty forks during
training. Using this procedure, the program can fine-tune the weight on
the empty forks, which is then used to calculate the weight of the forks.
Note!
If heavier forks or additional units are mounted, the new weight must
be specified

Par. Description Min. Default. Max. Increment Unit


349 Fork weight 0 240 1000 10 kg

© BT Repair manual RRE140/160/180/200/250 5 - 31


Parameters
Service parameters, hydraulics
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 350 - Multi-function


This parameter enables simultaneous lifting/lowering of the forks
together with extension/retraction of the reach carriage. It is also
possible to set whether the lifting movement is to have priority.

Par. Description Min. Default. Max. Increment Unit


350 Multi-function 0 1 2 1 -

Value Function
Deactivated, lifting has
0
priority
1 Activated
Deactivated, current
2
function has priority

Parameter 355 - Down tilt of Ergo cab


With this parameter, the starting point for the Ergo cab to tilt downwards
is specified, and this will apply for all operators .
Note!
To start the function, see parameter 1104, and to adjust upward tilting,
see the operator parameters ending with number 6.

Par. Description Min. Default. Max. Increment Unit


Down tilting of Ergo
355 500 500 10000 100 mm
cab

5 - 32 Repair manual RRE140/160/180/200/250 © BT


Parameters
Service parameters, hydraulics
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameter 360 - Deactivation of hydraulic functions


This parameter makes it possible to deactivate any hydraulic function
depending on input.
Par. Description Min. Default. Max. Increment Unit
Deactivation
360 0 0 1023 1 -
of hydraulic functions

Value Function
1 Fork lifting
2 Fork lowering
Reach movement,
4
out
8 Reach movement, in
16 Cab tilt up
32 Cab tilt down
64 Aux 1
128 Aux 2
256 Aux 3
512 Aux 4

Example:
Values 3 = 1+2, switches off both fork lifting and fork lowering.
Values 1023 =1 + 2 + 4 + 8 + 16 + 32 + 64 + 128 + 256 + 512 switch off
all functions.

© BT Repair manual RRE140/160/180/200/250 5 - 33


Parameters
Service parameters, hydraulics
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 361/362/363/364/365 /366 - Function


related, maximum lifting/lowering speeds
Using these parameters, you can set the limits for the lifting/lowering
speed limitations when external signals 1-3 are activated.
Signal 1 = input 131:17
Signal 2 = input 131:31
Signal 3 = input 131:4
When one of these signals has been activated, the lifting or lowering
speed will be reduced according to the speed limit set by the
corresponding parameter. The speed is set as a percentage value.
There are individual lifting/lowering parameters for all three signals
Note!
The parameters can be combined with one of the 205/206/207
parameters and/or 395/396/397 if one of the inputs is to limit the travel
speed, lifting/lowering speeds and/or lift height

Par. Description Min. Default. Max. Increment Unit


Limitation of lifting speed 1,
361
via input X131:17
Limitation of lifting speed 2,
362
via input X131:31
Limitation of lifting speed 3,
363 0 100 100 10 %
via input X131:4
Limitation of lowering speed
364
1, via input X131:17
Limitation of lowering speed
365
2, via input X131:31
Limitation of lowering speed
366
3, via input X131:4

5 - 34 Repair manual RRE140/160/180/200/250 © BT


Parameters
Service parameters, hydraulics
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameter 367/368 - Fork limit for deactivating the


extension of the fork carriage and for sideshift
With these parameters, you set the value when you want the extension
of the fork carriage and sideshift to be disabled.
When the forks are below the set value, retraction of the reach carriage
is disabled.
Sideshift is also disabled under the set value, except when the reach
carriage has been completely extended.
With parameter 367, you set the height in mm and with parameter 368
you configure the function.
Par. Description Min. Default. Max. Increment Unit
Lowest height for forks in order for
367 the fork carriage to be extended 0 0 15000 10 mm
and sideshift to function, limit
Lowest height for forks in order for
368 the fork carriage to be extended 0 0 4 1 -
and sideshift to function, limit

Value Function
0 Deactivated
Activated, manual
1
bypass connection
Activated, manual and sideshift
2
bypass connection
Activated, manual and sideshift
3
bypass connection
Activated, manual and sideshift
4
bypass connection
Activated, manual, sideshift or reach
5
bypass connection
Activated, manual, sideshift or reach
6
bypass connection (with aux3)

Manual bypass is possible by using the lift height limit bypass button.
Automatic bypass is possible by centring the sideshift unit or fully
extending the reach carriage.
For sideshift bypass to work, automatic sideshift centring must have
been activated beforehand. See parameter 1110.
If value 4 is selected, then both conditions must be fulfilled in order to
activate the bypass function.
Both sideshift and reach carriage extension can be operated while the
lift height limit button is kept pressed.

© BT Repair manual RRE140/160/180/200/250 5 - 35


Parameters
Service parameters, hydraulics
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 369 up to and including 379 - Height pre-


selection
The parameters in the range 369 - 379 are used to set the height pre-
selection function.
NOTE:
The height pre-selection is activated by factory parameter 1103.

Par. Description Min. Default. Max. Increment Unit


Automatic fork tilt,
369 0 3 3 1 -
function selection
Automatic fork tilt,
370 0 50 60 1 0.1º
angle
371 Crawl speed, lifting 0 10 100 1 %
372 Crawl speed, lowering 0 10 100 1 %
373 Crawl distance, lifting 0 35 100 1 mm
Crawl distance,
374 0 35 100 1 mm
lowering
375 Braking distance, lifting 0 550 1000 10 mm
Braking distance,
376 0 550 1000 10 mm
lower
Maximum stop
377 0 10 100 1 mm
tolerance
378 Distance collect-leave 40 120 250 1 mm
379 Load sensing 0 200 500 5 kg

Parameter 369 /370. Parameter 369 indicates whether the backs of the
forks are to be placed in the vertical position in both the collecting and
depositing sequences.
This is used when stopping at a level indicated with the height pre-
selection.
The angle of the back of the forks is specified using parameter 370.
Forks tilt to horizontal position on depositing sequence.
Forks tilt up to angle set in parameter 370 on pick-up sequence.
Note!
To activate the function, see parameter 1111

Value
Function
P369
0 Deactivated
1 Function for collect load
2 Function for leave load
Function for both collect
3
and leave

5 - 36 Repair manual RRE140/160/180/200/250 © BT


Parameters
Service parameters, hydraulics
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameter 371/372 states the crawl speed as a percentage of the


maximum speed, for lifting and lowering respectively, when close to the
programmed stop height.
Parameter 373/374 defines the range around the stop height, for lifting
and lowering respectively, where the crawl speed applies.
Parameter 375/376 defines the range within which braking can take
place from the maximum speed to crawl speed, for lifting and lowering
respectively.
Parameter 377 states the tolerance for the stop height as “a ± p377”. If
the lifting or lowering movement cannot be stopped within the
tolerance, a fault code is given together with an acoustic alarm.
Parameter 378 states the distance which automatically becomes
between the collect and deposit heights
Parameter 379 specifies the weight of the load on the forks at which
the height pre-selection will detect that there is a load, and
automatically change from collect to deposit level.
Note!
For other adjustments of the height pre-selection, see parameters 510
and 511
Note!
For more information about height pre-selection, see section 4.10

F
P372
P374
P376

P377
P378
P379
P377

P371
P373
P375

© BT Repair manual RRE140/160/180/200/250 5 - 37


Parameters
Service parameters, hydraulics
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 380 up to and including 386 - Lift height


limitations
Using parameters 380 up to and including 386, seven lift height
limitations can be programmed. If several limitations are used, the
parameter number is programmed with the lowest height limitation and
thereafter with ascending parameter/heights.
The various limitations can be configured using 387 up to and including
393.
NOTE:
The height pre-selection is activated by factory parameter 1107.

Par. Description Min. Default. Max. Increment Unit


380 Lift height limitation 1
381 Lift height limitation 2
382 Lift height limitation 3
383 Lift height limitation 4 10 10 15000 10 mm
384 Lift height limitation 5
384 Lift height limitation 6
386 Lift height limitation 7

5 - 38 Repair manual RRE140/160/180/200/250 © BT


Parameters
Service parameters, hydraulics
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameters 387 up to and including 393 -


Configuring the lift height limitations
Parameters 387 up to and including 393 state whether the respective
lift height limitation is to be activated and whether it is to be possible to
lift above it:
Par. Description Min. Default. Max. Increment Unit
Configuration of lift height
387
limitation 1
Configuration of lift height
388
limitation 2
Configuration of lift height
389
limitation 3
Configuration of lift height
390 0 0 2 1 -
limitation 4
Configuration of lift height
391
limitation 5
Configuration of lift height
392
limitation 6
Configuration of lift height
393
limitation 7
:

Value
Function
P387 - P393
0 Inactive
1 Possible to bypass
2 Stop

© BT Repair manual RRE140/160/180/200/250 5 - 39


Parameters
Service parameters, hydraulics
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameters 395, 396/397 Function-related,


maximum lift heights
These parameters are used to adjust the maximum lift height when one
of the three pre-defined inputs on the MCU is affected.
In this case, you cannot pass the levels using the bypass switch.
The feature is available when 48V is connected to the input.

Par. Description Min. Default. Max. Increment Unit


Limitation of lift height 1 via
395
input X131:17
Limitation of lift height 2 via
396 0 0 15000 10 mm
input X131:31
Limitation of lift height 3 via
397
input X131:4

Value
P395/396/ Function
397
0 Inactive
1 - 15000 Lift height limitation in mm

Note!
The parameters can be combined with one of the parameters 205/206/
207 if one of the inputs is limited to both speed and lift height
Example:
• Input X131:17 is to only limit the travel speed to 80 %
• Input X131:31 is to only limit the lift height to 7000 mm
• Input X131:4 must limit the travel speed to 40 % and the lift height to
3000 mm:
In Par. Value Unit
205 80 %
X131:17
395 0 mm
206 100 %
X131:31
396 7000 mm
207 40 %
X131:4
397 3000 mm

5 - 40 Repair manual RRE140/160/180/200/250 © BT


Parameters
Service parameters, hydraulics
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameters 398/399 -Operator profile-dependent,


maximum lift heights
These parameters are used to limit the maximum lift height for one or
more operator profiles.
Par. Description Min. Default. Max. Increment Unit
398 Coupling to operator profiles 0 0 1023 1 -
399 Limitation of lift height 0 0 15000 10 mm

Lift height is limited The value is added to


for profile P398
1 1
2 2
3 4
4 8
5 16
6 32
7 64
8 128
9 256
10 512

Example:
The lift height must be limited to 6500 mm for operator profiles 3, 7 and
8. Parameter 399 is then set to 6500 and parameter 398 to “4 + 64 +
128 = 196”.

© BT Repair manual RRE140/160/180/200/250 5 - 41


Parameters
Service parameters, CID
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

5.6 Service parameters, CID

5.6.1 Overview
Par. Description
503 Login method
504 Smart Access, department 1 - 8
505 Smart Access, department 9 -14
506 Smart Access, department 1 -8
507 Smart Access, department 9 -16
508 Display of load information
509 Buzzer activation
510 Height pre-selection, operator access
511 Height pre-selection, number of aisles
512 Truck family
513 Date format
514 Display of cab tilt information

5 - 42 Repair manual RRE140/160/180/200/250 © BT


Parameters
Service parameters, CID
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

5.6.2 Description
Parameter 503 - Login method
This parameter is used to define the type of login for the truck and
whether the operator is to have the possibility of changing the operator
parameters.
Par. Description Min. Default. Max. Increment Unit
503 Login method 0 3 8 1 -

Value
Function Access
P503
The operator is permitted
Key (input X131:19 on
1 to change operator
MCU)
parameters
The operator is
Key (input X131:19 on
2 notpermitted to change
MCU)
operator parameters
The operator is permitted
3 Keypad with 100 PIN codes to change operator
parameters
The operator is
4 Keypad with 100 PIN codes notpermitted to change
operator parameters
The operator is permitted
5 Keypad with T.W.I.S. to change operator
parameters
The operator is
6 Keypad with T.W.I.S. notpermitted to change
operator parameters
The operator is permitted
Smart Access identification
7 to change operator
system
parameters
The operator is
Smart Access identification
8 notpermitted to change
system
operator parameters

© BT Repair manual RRE140/160/180/200/250 5 - 43


Parameters
Service parameters, CID
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 504/505/506/507 - Smart Access


Note!
Normally you do not change parameters 504/505/506/507 via the CID
parameter menu. The Smart Access’ setup card is used instead. how
this is done is described in the handbook for Smart Access.
Parameters 504/505/506/507 show which values have been
programmed via Smart Access. In unique cases, there is a possibility
to adjust the values via the CID.
Upon delivery from the factory, all parameter values are set to “255”, so
that the truck can be activated without any special Smart Access key.
Incre
Par. Description Min. Default. Max. Unit
ment
Smart Access, department
504 0 255 255 1 -
1-8
Smart Access, department
505
9 - 14
0 255 255*) 1 -

Smart Access, truck types


506 0 255 255 1 -
1-8
Smart Access, truck types
507 0 255 255 1 -
9 - 16
*)
After installation there is an upper functional limit at “63”, as a
maximum of 14 departments can be defined. Values higher than “63”
must not be used.

5 - 44 Repair manual RRE140/160/180/200/250 © BT


Parameters
Service parameters, CID
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameters 504/505 specify to which department the truck belongs


within an installation:
Department Value P504
1 1
2 2
3 4
4 8
5 16
6 32
7 64
8 128

Department Value P505


9 1
10 2
11 4
12 8
13 16
14 32

Programming via Smart Access setup allows only one department


affiliation for a truck but in unique situations parameters 504/505 can be
used to assign several departments to a truck. In such cases, the
department’s values are added for P504 and P505, separately

© BT Repair manual RRE140/160/180/200/250 5 - 45


Parameters
Service parameters, CID
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameters 506/507 specify the truck type from a list of types that
apply to an unique installation:
Truck type Value P506
1 1
2 2
3 4
4 8
5 16
6 32
7 64
8 128

Truck type Value P507


9 1
10 2
11 4
12 8
13 16
14 32
15 64
16 128

Only the value for one truck type must be used, even when the
programming is performed via the CID.
Note!
There is also a factory parameter “1001” that states the truck type. The
parameter has no connection to the Smart Access function. Nor has
the parameter pair 506/507 any connection to P1001.

5 - 46 Repair manual RRE140/160/180/200/250 © BT


Parameters
Service parameters, CID
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Example:
A company has nine different departments, where:
1 is goods in
2 is incoming goods inspection
8 is the spare parts department’s high-bay warehouse
9 is goods out
Parameters 504/505, which determine which department the truck
belongs to, are given the values:

Dept. P504 P505


1 1 0
2 2 0
8 128 0
9 0 1

In the example’s departments, there are the following truck types:


1 - “Powered pallet trucks”
8 - “Reach trucks”
14 - VNA trucks for restocking the spare parts warehouse
15 - VNA trucks for picking orders
Parameters 506/507, truck types within the company, are given the
values:

Type: P506 P507


1 1 0
8 128 0
14 0 32
15 0 64

© BT Repair manual RRE140/160/180/200/250 5 - 47


Parameters
Service parameters, CID
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameters 508/509/512/513/514 - CID configuration


This group of parameters is used to configure the CID with regard to
displays, buzzer and in which truck family it is fitted:
Incre
Par. Description Min. Default. Max. Unit
ment
508 Displaying of load information 0 0 1 1 -
509 Buzzer activation 0 15 15 1 -
512 Truck family 0 0 0 1 -
513 Date format 0 0 1 1 -
Displaying of cab tilt
514 0 0 1 1 -
information

Parameter 508 states whether the CID shell is to show the load’s
weight:
Value P508 Function
The load’s weight is not
0
displayed
The load’s weight is
1
displayed

Parameter 509 states with which operations the CID’s summer shall
sound:
Operations that
The value which is
activate the CID’s
added to P509
buzzer
Blocking symbol active 1
Parameter value is
2
entered
Safety pedal and option
4
buttons are used
The CID’s buttons are
8
used

Example 1:
The buzzer is to be switched off - Normally P509 is programmed with
the value ‘0’.
Example 2:
The buzzer shall sound when the option buttons or the CID’s buttons
are pressed - “4 + 8 = 12”.

5 - 48 Repair manual RRE140/160/180/200/250 © BT


Parameters
Service parameters, CID
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameter 512 must always have the value ‘0’ for this truck. This
parameter automatically specifies the type of truck for which the
program has been created.
Parameter 513 states whether the CID is to display the date:
Value P513 Display
0 yyyy-mm-dd
1 dd-mm-yyyy

Parameter 514 specifies whether the CID is to display the cab tilt
information:

Value P514 Function


The information is not
0
displayed
The information is
1
displayed

© BT Repair manual RRE140/160/180/200/250 5 - 49


Parameters
Service parameters, CID
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 510/511 - Height pre-selector


Parameter 510 is used to enter the operator’s option to program the
height pre-selection and with parameter 511 specify how many truck
aisles and lift heights can be programmed.
Incre
Par. Description Min. Default. Max. Unit
ment
510 Operator access 0 0 1 1 -
Height pre-selector, number
511 1 7 8 1 -
of aisles

Parameter 510:
Value P510 Function
CAN Service key is required for
0
height programming
The operator can themselves
1
program the height pre-selection

Parameter 511:
Value P511 Aisles Heights/aisle
1 1 200
2 2 100
3 4 50
4 5 40
5 8 25
6 10 20
7 20 10
8 40 5

Note!
To start the function, see parameter 1103.
For other settings of height pre-selections, see the parameters 371 to
379.

5 - 50 Repair manual RRE140/160/180/200/250 © BT


Parameters
General factory parameters
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

5.7 General factory parameters


Warning!!
Risk of personal injury and material and property damage.
All factory parameters affect the truck’s configuration and
performance.
Changes may only be made by a person who has undergone training
concerning parameter setting and who can verify that they have a good
knowledge of how the truck is affected in the event of changes to the
factory parameters and how changes to factory parameters are made.
Note!
Changes to the factory parameters are registered in the truck’s
software. The registration indicates the time of the change and the
person who performed it.

5.7.1 Overview
General factory parameters are used to specify the truck type and how
the truck is configured. Some of the parameters can only be specified
with a single value.

Par. Description
1001 Truck type
1002 Drive motor
1003 Pedal type
1004 Steering servo
1005 Pump motor
1006 Pump type
1007 Lever activation
1008 Mast type
1009 Type of height indication
1010 Type of height indication

© BT Repair manual RRE140/160/180/200/250 5 - 51


Parameters
General factory parameters
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

5.7.2 Description
Parameter 1001 (Truck type)
The type of truck that the program should adapt the operator data to is
set using this parameter.
Par. Description Min. Default. Max. Increment Unit
1001 Truck type 0 0 5 1 -

Value P1001 Configuration


0 Unknown truck type
1 1 = RRE140
2 2 = RRE160
3 3 = RRE180
4 4 = RRE200
5 5 = RRE250

Parameter 1002 - (Drive motor)


Specifies the size of drive motor that the program should adapt the
operator data to.
Par. Description Min. Default. Max. Increment Unit
1002 Drive motor 0 0 1 1 -

Value P1002 Configuration


0 Small
1 Large

Parameter 1003 - Pedal type


Specifies the type of accelerator that the program should adapt the
operator data to.
Par. Description Min. Default. Max. Increment Unit
1003 Pedal type 0 0 1 1 -

Value P1003 Configuration


0 Accelerator
Direction switch on
1
accelerator

5 - 52 Repair manual RRE140/160/180/200/250 © BT


Parameters
General factory parameters
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameter 1004 - Steering servo


Specifies the size of steering servo that the program should adapt the
operator data to.
Par. Description Min. Default. Max. Increment Unit
1004 Steering servo 0 0 1 1 -

Value P1004 Configuration


0 Small
1 Large

Parameter 1005 - Pump motor


Specifies the size of pump motor that the program should adapt the
operator data to.
Par. Description Min. Default. Max. Increment Unit
1005 Pump motor 0 0 1 1 -

Value P1005 Configuration


0 Small
1 Large

Parameter 1006 - Hydraulic pump


Specifies the size of hydraulic pump that the program should adapt the
operator data to.
Par. Description Min. Default. Max. Increment Unit
1006 Hydraulic pump 0 0 1 1 -

Value P1006 Configuration


0 Small
1 Large

© BT Repair manual RRE140/160/180/200/250 5 - 53


Parameters
General factory parameters
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

Parameter 1007 - Activation of hydraulic levers


Parameter 1007 specifies how many hydraulic functions will be
activated and the number of levers that are connected to the
electronics. This means that these are controlled safely.
Note!
For other settings, see parameters 301 - 332

Par. Description Min. Default. Max. Increment Unit


1007 Lever activation 0 0 4 1 -

Value P1007 Configuration


0 Lift, reach
1 Lift, reach, Aux1
2 Lift, reach, Aux1, Aux2
3 Lift, reach, Aux1, Aux2, Aux3
Lift, reach, Aux1, Aux2, Aux3,
4 Aux4 (fifth lever with button
depressed)

Parameter 1008 - Mast type


Specifies the mast type the program should adapt the operator data to.
Par. Description Min. Default. Max. Increment Unit
1008 Mast type 0 0 2 1 -

Value P1008 Configuration


0 1.6t
1 2.0t
2 2.5t

5 - 54 Repair manual RRE140/160/180/200/250 © BT


Parameters
General factory parameters
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Parameter 1009 - Height indication


Specifies the type of height indication that the program should adapt
the operator data to.
Par. Description Min. Default. Max. Increment Unit
Type of height
1009 0 0 1 1 -
indication

Value P1009 Configuration


0 No height indication
Height indication
1
(pulse transducer)

Parameter 1010 - Weight indicating


Here, the range within which the weight indication is performed and
within which the program must perform the weight measurement is
specified.
Par. Description Min. Default. Max. Increment Unit
Type of weight
1010 0 0 1 1 -
indication

Value P1010 Configuration


0 Base: Free lift range
Full: Free lift range and
main lift range
1
(requires pressure
sensor in both ranges).

© BT Repair manual RRE140/160/180/200/250 5 - 55


Parameters
Factory parameters, activation of options
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

5.8 Factory parameters, activation of


options
Warning!
Risk of personal injury and material and property damage.
All factory parameters affect the truck’s configuration and
performance.
Changes may only be made by a person who has undergone training in
parameter setting and who can verify that they have a good knowledge
of how the truck is affected by changes to the factory parameters and
how changes to factory parameters are made.
Note!
Changes to the factory parameters are registered in the truck’s
software. The registration indicates the time of the change and the
person who performed it.

5.8.1 Overview

Par. Description
1101 Support arm brake
1102 Inverted steering
1103 Height pre-selection
1104 Cab tilt
1105 Door switch
1106 LID
1107 Limitation of lift height
1108 Travel alarm 1
1109 Flashers
1110 Automatic cantering of sideshift
1111 Automatic fork tilting to horizontal position
1112 Travel alarm 2
1113 Max. travel speed 14km/h
1114 OTP: Prevention of lifting/lowering of the forks
1115 OTP: Travel speed reduction - steering angle
1116 OTP: Travel speed reduction - extension of reach carriage
1117 OTP: Reach speed reduction - fork height and load
1118 OTP: Speed reduction - main lift range
1119 GFU
1120 Quadruple mast

Parameters for activating options can only have the values


‘0’ - Option not activated
‘1’ - Option activated
If an option is activated, it may require the corresponding equipment on
the truck. Certain options affect also other parameters

5 - 56 Repair manual RRE140/160/180/200/250 © BT


Parameters
Factory parameters, activation of options
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

5.8.2 Description

Equipment that is Also affects


Par. Description Remark
required parameters
On activation, checks on the
Left
cables and brakes are
[Q16]/X131:39
1101 Support arm brake - performed from the MCU,
Right
which could give an error code
[Q17]/X131:12
if they are not present.
1102 Inverted steering - - For Japan only
Also requires the option
1103 Height pre-selection [B38]/X503:2 371 - 379, 510, 511
height indication
355, 514, operator
Also requires the truck to be an
1104 Cab tilt - parameters that end
E-model.
with number 6
1105 Door switch - 116, 202 For cold-storage cab only
1106 LID [P6] - -
Limitation of lift
1107 [B39]/X503:8 380 - 393 -
height
1108 Travel alarm 1 [P7]/X131:23 105, 114 Horn
Left:
[P12]/131:8 Also requires
1109 Flashers -
Right: P1103 = ‘0’
[P13]/X131:35
[B41]/X503:9
Automatic centering Also requires the truck to be
1110 [B47]/X131:19/ -
of sideshift equipped with sideshift
131:32
Automatic fork tilting [B40]/X503:3, Also requires the truck to be
1111 -
to horizontal position [B5]/X130:16 equipped with fork tilt
1112 Travel alarm 2 [P5]/X131:36 106, 115 Warning lamp
Max. travel speed Also requires
1113 - -
14km/h P1101 = ‘1’
OTP: Prevention of
1114 lifting/lowering of the - 347, 348 -
forks
OTP: Travel speed
1115 reduction - steering [B59] - -
angle
OTP: Travel speed
1116 reduction - extension - - -
of reach carriage
OTP: Reach speed
1117 reduction - fork - - -
height and load
OTP: Speed
Replaced by parameter 214
1118 reduction - main lift - -
from software package -006
range
1119 GFU - - -

© BT Repair manual RRE140/160/180/200/250 5 - 57


Parameters
Factory parameters, calibration
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

5.9 Factory parameters, calibration


NOTE:
All calibration parameters are set via the CID’s calibration functions
and must not be changed via the parameter menus.

Defau Incre
Par. Description Min. Max. Unit Remark
lt. ment
1252 Free lift, up -200 0 200 5 mA -
1253 Free lift, down -200 0 200 5 mA -
1254 Main lift, up -200 0 200 5 mA -
1255 Main lift, down -200 0 200 5 mA -
Calibration of reach
1256 -200 0 200 5 mA -
mast, out
Calibration of reach
1257 -200 0 200 5 mA -
mast, in
1259 Ergo cab, tilt up -200 0 200 5 mA -
1260 Ergo cab, tilt down -200 0 200 5 mA -
Specifies the flow in % when
the free lift valve should close
Flow on upward when the lift changes from free
1261 15 30 40 1 %
transition lift to main lift. For a smooth
transition between the two
mast sections.
Specifies the flow in % when
the main lowering valve
should close when lowering
Flow during downward
1262 15 30 40 1 % changes from main lift to free
transition
lift. For a smooth transition
between the two mast
sections
Specifies what value
1264 Fork tilt 0 degrees -60 0 60 1 0.1° corresponds to 0 degrees on
forks
The total length of the reach
movement (in mm), so that the
1265 Reach length 120 564 840 12 mm
movement can be dampened
at the end positions
Weight 1 calibration in free lift
1266 Weight calibration 1 -300 0 300 5 kg
range
Reference weight 2 in free lift
1267 Reference weight 2 400 1000 3000 5 kg
range
Weight 2 calibration in free lift
1268 Weight calibration 2 -300 0 500 5 kg
range
1271 Free lift, height reference 100 800 1500 2 mm -
1272 Main lift, height reference 0 30 100 2 mm -
1273 Free lift height 0 3000 6000 2 mm -
1274 Max. lift height 0 0 15000 10 mm -
Calibration of reach mast
1275 -400 0 400 5 mA -
out, valve fully open

5 - 58 Repair manual RRE140/160/180/200/250 © BT


Parameters
Factory parameters, calibration
Publication no. Date Valid from machine no. T code
7510399-040 2009-12-22 6070557- 815, 816

Defau Incre
Par. Description Min. Max. Unit Remark
lt. ment
Calibration of reach mast
1276 -400 0 400 5 mA -
in, valve fully open
Weight 1 calibration in main lift
1277 Weight calibration 1 -600 0 600 5 kg
range
Reference weight 2 in free lift
1278 Reference weight 2 500 1000 3000 5 kg
range
Weight 2 calibration in main lift
1279 Weight calibration 2 -600 0 600 kg
range
1280 Reach offset 0 0 100 12 mm -
Calibration of hydraulic
1351 32767 0 -32767 1 - -
lever 1
Calibration of hydraulic
1352 32767 0 -32767 1 - -
lever 1
Calibration of hydraulic
1353 32767 0 -32767 1 - -
lever 2
Calibration of hydraulic
1354 32767 0 -32767 1 - -
lever 2
Calibration of hydraulic
1355 32767 0 -32767 1 - -
lever 3
Calibration of hydraulic
1356 32767 0 -32767 1 - -
lever 3
Calibration of hydraulic
1357 32767 0 -32767 1 - -
lever 4
Calibration of hydraulic
1358 32767 0 -32767 1 - -
lever 4
Calibration of hydraulic
1359 32767 0 -32767 1 - -
lever 5
Calibration of hydraulic
1360 32767 0 -32767 1 - -
lever 5

© BT Repair manual RRE140/160/180/200/250 5 - 59


Parameters
Factory parameters, calibration
T code Applies from machine no. Date Publication no.
815, 816 6070557- 2009-12-22 7510399-040

5 - 60 Repair manual RRE140/160/180/200/250 © BT

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