OWNER CONTRACT NO.

: SP-19147
CONTRACTOR JOB CODE : 0-0790-05-0000
CONTRACTOR DOC.NO : REV.
S-11-1353-0014-RDMP-N A
DATE : 16-Mar-20 SHEET 1 OF 9
PREP'D JATMIKO KRETARTO JK
CHK'D BETANTO RACHMAT BR
JSW CONSORTIUM APP'D WAYAN SURISMA WS

MECHANICAL DATA SHEET FOR

PREFLASH COLUMN OVERHEAD CONDENSER
(11-E-204)

UNIT : 11

OWNER has:
[ ] A: Approved
[ ] B: Approved except minor comment
Work may proceed for Approval Item
[ ] C: Revised as comment
Work cannot proceed
FOR REVIEW
[ ] F: Not subject to review,
Resubmission not required

DATE BY:
FEED RDMP RU VI - Balongan Phase-1
CDU Light Distillate Section Upgrading Project

FEED RDMP RU VI - Balongan Phase-1

CDU Light Distillate Section Upgrading Project
PCWBS:
Balongan - West Java, Indonesia
11

REV DATE PAGE DESCRIPTION PREP'D CHK'D APP'D

A 16-Mar-20 All Issue For Review JK BR WS

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED
without the express of written permission of JSW CONSORTIUM
MECHANICAL DATA SHEET FOR FEED RDMP RU VI - Balongan Phase-1
PREFLASH COLUMN OVERHEAD CONDENSER CDU Light Distillate Section Upgrading Project
(11-E-204) CONTRACTOR DOC. NO. : S-11-1353-0008-RDMP-N
Rev. A
2 OF 9

Table Of Content

Revision List Table

No. Revision Page Description Remarks

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JSW CONSORTIUM
MECHANICAL DATA SHEET FOR FEED RDMP RU VI ‐ Balongan Phase‐1
PREFLASH COLUMN OVERHEAD CONDENSER CDU Light Distillate Section Upgrading Project
(11‐E‐204) CONTRACTOR DOC. NO. : S‐11‐1353‐0014‐RDMP‐N
Rev. A
REV. 3 of 9
Customer : PT. PERTAMINA (Persero) Reference No.
2 Job Code : 0-0790-05-0000 Proposal No.
3 Plant Location : REFINERY UNIT VI BALONGAN, INDRAMAYU Date 16-Mar-20 Rev A
4 Service of Unit : PREFLASH COLUMN OVERHEAD CONDENSER Item No. 11-E-204
5 Size 850 x 6100 mm Type AJ12S Horizontal Connected In 1 Parallel 1 Series
6 Surf/Unit (Gross/Eff) 289.13 / 273.02 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 289.13 / 273.02 m2
7 PERFORMANCE OF ONE UNIT
8 Fluid Allocation Shell Side Tube Side
9 Fluid Name Preflash Column OVHD Vapor Cooling Water
10 Fluid Quantity, Total kg/hr 65298 310286
11 Vapor (In/Out) 18735 - - -
12 Liquid 46563 65298 310286 310286
13 Steam - - - -
14 Water - - 310286 310286
15 Noncondensables - - - -
16 Temperature (In/Out) ⁰C 92.51 55.06 33.00 45.00
17 Specific Gravity 0.7157 0.7093 0.9941 0.9896
18 Viscosity cP 0.0092 V/L 0.2786 0.3734 0.7490 0.5961
19 Molecular Weight, Vapor - - - -
20 Molecular Weight, Noncondensables - - - -
21 Specific Heat kcal/kg-C 0.4640 V/L 0.6493 0.6176 1.0083 1.0088
22 Thermal Conductivity kcal/hr-m-C 0.0186 V/L 0.0987 0.0988 0.5327 0.5461
23 Latent Heat kcal/kg 144.86 92.43 - -
24 Inlet Pressure kgf/cm2A 2.733 4.533
25 Velocity m/s 1.41 1.52
26 Pressure Drop, Allow/Calc kgf/cm2 0.150 0.082 0.700 0.371
27 Fouling Resistance (min) m2-hr-C/kcal 0.000300 0.000300
28 Heat Exchanged 3.76 MM kcal/hr MTD (Corrected) 35.3 C
29 Transfer Rate, Service 390.21 kcal/m2-hr-C Clean 533.62 kcal/m2-hr-C Actual 385.09 kcal/m2-hr-C
30 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
31 Shell Side Tube Side
32 Design Pressure (int./ext.) kgf/cm2G 5.0 / FV 6.5 / -
33 Design Temperature ⁰C 125 75
34 No Passes per Shell 1 2
SEE SHEET 7
35 Corrosion Allowance mm 3.0 3.0
36 Connections In Inch See Sheet 6 See Sheet 6
37 Size & Out Inch See Sheet 6 See Sheet 6
38 Rating Intermediate - -
39 Tube No. 792 OD 19.05 mm Thk(Min) 2.769 mm Length 6100 mm Pitch 25.400 mm
40 Tube Type Plain Material See Sheet 6 Tube pattern 30
41 Shell See Sheet 6 ID 850 mm Shell Cover See Sheet 6
42 Channel or Bonnet See Sheet 6 Channel Cover See Sheet 6
43 Tubesheet-Stationary See Sheet 6 Tubesheet-Floating See Sheet 6
44 Floating Head Cover See Sheet 6 Impingement Plate Yes (See Sheet 6 & 8)
45 Baffles-Cross Paralel See Sheet 6 Type Single-Seg. %Cut (Diam) 29 Spacing(c/c) 300 Inlet 300 mm
46 Baffles-Long See Sheet 6 Seal Type
47 Supports-Tube See Sheet 6 U-Bend Type None
48 Bypass Seal Arrangement See Sheet 8 Tube-Tubesheet Joint Expanded with two (2) grooves
49 Expansion Joint N/A Type N/A
50 Rho-V2-Inlet Nozzle kg/m-s2 Bundle Entrance Bundle Exit kg/m-s2
51 Gaskets-Shell Side See Sheet 6 Tube Side See Sheet 6
52 -Floating Head See Sheet 6
53 Code Requirements ASME VIII Div. 1, 2019 Ed ; API 660, 9th Ed 2015 TEMA Class R
54 Weight (SEE NOTE 19)
55 Notes:
56 1. 10% design margin already specified on flowrate and heat duty
57 2. Shell and Tube Sheet : NACE MR 0103
58 3. Steam Purge : HV @ 150°C for shell side
59 4. Seal strip to be required (see sheet 6 & 8)
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CONFIDENTIAL INFORMATION
Re‐production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JSW CONSORTIUM
MECHANICAL DATA SHEET FOR FEED RDMP RU VI ‐ Balongan Phase‐1
PREFLASH COLUMN OVERHEAD CONDENSER CDU Light Distillate Section Upgrading Project
(11‐E‐204) CONTRACTOR DOC. NO. : S‐11‐1353‐0014‐RDMP‐N
Rev. A
REV. 4 of 9

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HOT FLUID PROPERTIES
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CONFIDENTIAL INFORMATION
Re‐production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JSW CONSORTIUM
MECHANICAL DATA SHEET FOR FEED RDMP RU VI ‐ Balongan Phase‐1
PREFLASH COLUMN OVERHEAD CONDENSER CDU Light Distillate Section Upgrading Project
(11‐E‐204) CONTRACTOR DOC. NO. : S‐11‐1353‐0014‐RDMP‐N
Rev. A
REV. 5 of 9

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CONFIDENTIAL INFORMATION
Re‐production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JSW CONSORTIUM
MECHANICAL DATA SHEET FOR FEED RDMP RU VI ‐ Balongan Phase‐1
PREFLASH COLUMN OVERHEAD CONDENSER CDU Light Distillate Section Upgrading Project
(11‐E‐204) CONTRACTOR DOC. NO. : S‐11‐1353‐0014‐RDMP‐N
Rev. A
6 of 9
REV.
DESIGN DATA
2 Shell Side Tube Side
3 Radiography Full Full
4 Joint Efficiency Head 100% 100%
5 Cylinder 100% 100%
6 Post Weld Heat Treatment Yes No
7 Hydrostatic Test As per Code As per Code
8 Impact Test As per Code As per Code
9 Fireproofing No No
10 Insulation (Thickness) Hot (40 mm) -
11 Stacking No
12 Wind Design Code As per Project Specification for General Pressure Vessel (S-00-1351-001J-RDMP-M)
13 Seismic Design Code As per Project Specification for General Pressure Vessel (S-00-1351-001J-RDMP-M)
14 Painting / Coating As per Project Specification for Painting (S-00-13A1-001J-RDMP-M)
15 MATERIAL SPECIFICATION
16 Shell Cylinder : A516-70N (NACE, note 16) Saddle Wear Plate : A516-70N (NACE,note 16) FLANGE
17 Shell Cover : A516-70N (NACE, note 16) Base Plate : A283-C Shell Side : A266-2N (NACE, note 16)
18 Channel Cylinder : A516-70 Shim Plate :- Shell Cover : A266-2N (NACE, note 16)
19 Channel Cover : A266-2 Sliding Plate : A283-C Channel Side : A266-2
20 Tube Sheet - Stationary : A266-2N (NACE, note 16) Nozzle Neck : - Shell Side : A106-B N (NACE,note 16) Channel Cover : A266-2
21 Tube Sheet - Floating : A266-2N (NACE, note 16) - Tube Side : A106-B Floating Head : A266-2N (NACE, note 16)
22 Tube : A214N Reinf. Pad : - Shell Side : A516-70N (NACE,note 16) Shell side nozzle : A105N (NACE, note 16)
23 Floating Head : A516-70N (NACE, note 16) - Tube Side : A516-70 Channel side nozzle : A105
24 Backing Device : A266-2N (NACE, note 16) Impingement Plate / Rod : A516-70N / A36 BOLT AND NUT
25 Pass Partition : A516-70N (NACE, note 16) Pulling Lug / Eye Bolt : - / A307-B Stationary : A193-B7M / A194-2HM
26 Baffles / Support Plate : A516-70N (NACE, note 16) Jack Bolts : A36 Shell Cover : A193-B7M / A194-2HM
27 Longitudinal Baffle :- Dowel :- Floating Head : A193-B7M / A194-2HM
28 Sealing Strips / Sealing Rods : A283-C / A36 Lifting Lug / Pads (Shell) : A283-C / A516-70N Channel Cover : A193-B7 / A194-2H
29 Spacer : A214 Lifting Lug / Pads (Channel) : A283-C / A516-70 Shell side nozzle : A193-B7M / A194-2HM
30 Tie Rod / Nut : A36 / A563-A Name Plate : SS 304 Channel side nozzle : A193-B7 / A194-2H
31 Sliding Shoe : A283-C Name Plate Bracket : A516-70 Setting Bolts / Nuts (by Vendor) : ASTM A325M Type 1 (HDG) /
32 Guide Rail :- Expansion Joint :- : ASTM A563 Grade A (HDG)
33 Clamp Band :- Weir Plate :- GASKET
34 Stiffener Ring :- Earthing Lug : A283-C (HDG) Girth Flange : (Note 3)
35 Saddle / Lug : A283-C Test Ring : A105 (NOTE 18) Floating Head : (Note 3)
36 Shell side nozzle : (Note 4)
37 Channel side nozzle : (Note 4)
38
39 NOZZLE CONNECTION
Projection
40 Mark Qty Size Rating Face Type Service Remarks
(Note 13 & 14)
41 S1 1 12" 150# RF WN Shell Inlet
42 S2 1 6" 150# RF WN Shell Outlet
43 S3 1 6" 150# RF WN Shell Outlet
44 T1 1 10" 150# RF WN Channel Inlet
45 T2 1 10" 150# RF WN Channel Outlet
46 V1 1 NPT 0.75" 6000# Coupling Vent w/ Plug
47 D1 1 NPT 0.75" 6000# Coupling Drain w/ Plug
48 TC1 1 NPT 0.75" 6000# Coupling Test Connection w/ Plug
49 TC2 1 NPT 0.75" 6000# Coupling Test Connection w/ Plug
50 TC3 1 NPT 0.75" 6000# Coupling Test Connection w/ Plug
51 TC4 1 NPT 0.75" 6000# Coupling Test Connection w/ Plug
52 TC5 1 NPT 0.75" 6000# Coupling Test Connection w/ Plug
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CONFIDENTIAL INFORMATION
Re‐production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written permission of JSW CONSORTIUM
MECHANICAL DATA SHEET FOR FEED RDMP RU VI ‐ Balongan Phase‐1
PREFLASH COLUMN OVERHEAD CONDENSER CDU Light Distillate Section Upgrading Project
(11‐E‐204) CONTRACTOR DOC. NO. : S‐11‐1353‐0014‐RDMP‐N
Rev. A
7 of 9

CONFIDENTIAL INFORMATION
Re‐production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written permission of JSW CONSORTIUM
MECHANICAL DATA SHEET FOR FEED RDMP RU VI ‐ Balongan Phase‐1
PREFLASH COLUMN OVERHEAD CONDENSER CDU Light Distillate Section Upgrading Project
(11‐E‐204) CONTRACTOR DOC. NO. : S‐11‐1353‐0014‐RDMP‐N
Rev. A
REV. 8 of 9

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CONFIDENTIAL INFORMATION
Re‐production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JSW CONSORTIUM
MECHANICAL DATA SHEET FOR FEED RDMP RU VI ‐ Balongan Phase‐1
PREFLASH COLUMN OVERHEAD CONDENSER CDU Light Distillate Section Upgrading Project
(11‐E‐204) CONTRACTOR DOC. NO. : S‐11‐1353‐0014‐RDMP‐N
Rev. A
REV. 9 of 9
1 GENERAL NOTES
2
3 1 All dimension shown in the drawing are in milimeters, unless otherwise specified.
4 2 The thickness which is specified in Mechanical Data Sheet is design minimum thickness. Vendor shall calculate the thickness to
5 provide mechanical guarantee.
6 3 Solid flat metal gasket with graphite filler and shall be made in one piece construction, except for the gasket for pass partitions.
7 4. SS316 Winding / Graphite Filler with Outer Ring SS316, Inner Ring SS316, 4.5mm thickness
8 5. Nozzle flange dimensions shall confirm to ASME B16.5 for size up to 24 inches and ASME B16.47 Series B for 26 inches up to 60 inches
9 6. All metallic materials shall be provided with inspection certificates in accordance with BS/EN 10204, 2004 Edition, i.e pressure part
10 with type 3.1 certification and non pressure part with type 2.2 certification.
11 7. The hydrostatic test duration shall be of 2 (two) hours minimum, and shall be recorded with pressure time recording device.
12 8. Loading data shown on this data sheet are for reference only. Vendor shall verify all loading data and COG for erection.
13 9. Vendor to state inventory volume of heat exchanger, shell-side and tube-side.
14 10. All Bolt holes shall straddle to the heat exchangers centerline.
15 11. Material of parts which is welded to shell/cover head shall be same grade as material shell/head
16 12. Supports saddle shall designed to withstand a pulling force of not less than 1.5 times of tube bundle weight, taken at the center line of exchanger.
17 13. Nozzle projection as per S-00-1353-001J-RDMP-M
18 14. To be finalized during EPC stage.
19 15. PWHT to be applied to Shell Side
20 16. If NACE material is specified, all materials including base material and welds shall comply with NACE MR0103/ISO 17945, 2015 Edition.
21 17. Reference Standard Drawing:
22 D-00-1353-0001-RDMP-N Standard Drawing for Finishing of Contact Faces of Floating Tube Sheet and Backing Device
23 D-00-1353-0002-RDMP-N Standard Drawing for Seal strip and sliding shoe
24 D-00-1353-0004-RDMP-N Standard Drawing for Lifting Lugs for Heat Exchangers
25 D-00-1353-0006-RDMP-N Standard Drawing for Saddle for Heat Exchanger Type "HEC" (750 I.D -1,000 I.D)
26 D-00-1353-0008-RDMP-N Standard Drawing for Name Plate for Heat Exchanger
27 18. One test ring shall be provided per two identical units.
28 However, for stack heat exchanger, a sufficient number of test ring shall be provided to enable their testing in a stacked position.
29 19. Heat Exchanger Weight:
30 Weight (kg)
31 Empty 12,800
32 Operating 16,000
33 Filled with water 16,500
34 Bundle 7,600
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CONFIDENTIAL INFORMATION
Re‐production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JSW CONSORTIUM