TEST REPORT

SSE/W/GSU/PRYJ, N.C. Railway,

Name of Party : Report No : OTH/CC/M-25/731/2024
Prayagraj.
M/s Anuj Gupta, Date of Sample Receiving : 15/04/2024
Name of Agency :
Date of Test Starting : 16/04/2024
Mohalla Bastiram, Chhibramau, Kannauj
Address : Date of Test Completion : 18/05/2024
– 206721 (U.P.).
Letter No. : Wks/SSE/GSU/2024/Dated:15.04.2024 Date of Report : 18/05/2024
Sample Condition : Sealed Pack Environment Temp. (˚C) : 27±2ºC
Description : Design Mix (M – 25) al Condition Humidity (%) : -
(a) Cement PPC (Make : JK SUPER CEMENT)
Sample (b) Coarse Aggregate 20 mm (Source : Kabrai)
:
Description (c) Coarse Aggregate 10 mm (Source : Kabrai)
(d) Coarse Sand (Source : Banda)
Improvement of circulating area, Drain, Park and other connected work, provision of platform shelter and
Name of Project : amp; other connected works, Improvement to platform surface & amp; Improvement to interiors of
waiting hall, toilets etc at Mainpuri, Shikohabad and Firozabad stations under Dy CPM/GSU/PRYJ.

TEST REPORT OF M – 25 GRADES OF CONCRETE

(As per IS – 10262-2009, IS 456-2000)

1. DESIGN STIPULATIONS
A. Characteristics compressive strength required in the : 25 N/mm2
field at 28 days
B. Maximum Size of Aggregate : 20 mm.
C. Type of Aggregate : Crushed Angular
D. Water – Cement Ratio : 0.50
E. Degree of Workability : Moderate (Slump 75-100 mm.)
F. Degree of quality control : Good
G. Cement Used : PPC

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 2. Material Properties
The materials were tested for their physical properties as per relevant IS code. The properties of these materials,
namely, cement, Coarse sand and single sized coarse aggregates of nominal sizes 20 mm. & 10.0 mm are given
below :-
A. CEMENT
Test Required: Physical Properties of Cement PPC
Sl. Name of Test Relevant IS Test Result Requirement as
No. Code/ Method of per IS 1489 :
Test 2015
1. Consistency ‘%’ IS 4031 (Part 4) 31.2 -
2 2
2. Fineness, ‘m /Kg’ IS 4031 (Part 2) 348 Min 300 m /Kg
3. a Initial Setting Time ‘Min.’ IS 4031 (Part 5) 128 Min 30 Min.
3. b Final Setting Time ‘Min.’ 263 Max 600 Min.
4. Soundness, ‘mm’ IS 4031 (Part 3) 1.13 Max 10 mm.
5. Specific gravity IS 4031 (Part 11) 2.87 -
6. Compressive Strength - -
2 2
3 Days (72 ± 1Hr.), ‘N/mm ’ 19.37 Min 16 N/mm
2 IS 4031 (Part 6) 2
7 days (168 ± 2Hr.), ‘N/mm ’ 26.82 Min 22 N/mm
2 2
28 Days (672 ± 4Hr.), ‘N/mm ’ 38.46 Min 33 N/mm

A. Sieve Analysis of Coarse Aggregate

Sieve Analysis 20mm Coarse Aggregate
S. No. Parameters Sieve Analysis Test Value Requirements As Method of Test Ref. To
per IS : 383 - 2016
1. 40 mm 100 100 %
2. 20 mm 92.8 85 to 100 %
IS : 2386 (Pt.-I) 1963
3. 10 mm 12.2 0 to 20 %
4. 4.75 mm 1.8 0 to 5 %

Sieve Analysis 10 mm Coarse Aggregate

S. No. Parameters Sieve Analysis Test Value Requirements As Method of Test Ref. To
per IS : 383 - 2016
1. 12.5 mm 100 100 %
2. 10 mm 91.6 85 to 100 %
IS : 2386 (Pt.-I) 1963
3. 4.75 mm 13.5 0 to 20 %
4. 2.36 mm 2.1 0 to 5 %
This Grading of Coarse Aggregate Confirming to IS: 383 – 2016

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 B. Sieve Analysis of Coarse sand
Grading of Fine Aggregate (Coarse Sand)
S. No. Parameters Sieve Analysis Test Value Requirements As Method of Test Ref. To
per IS : 383 - 2016
1. 10 mm 100 100 % IS : 2386 (Pt.-I) 1963
2. 4.75 mm 98.5 90 – 100 %
3. 2.36 mm 94.1 75– 100 %
4. 1.18 mm 76.2 55 –90 %
5. 600 micron 45.5 35 – 59 %
6. 300 micron 15.6 8 – 30 %
7. 150 micron 4.1 0 – 10 %
Sample Confirming to Grade Zone II as per IS: 383-1970 RA 2016

TEST DATA OF MATERIAL

Sr.No. Test Data Test Value Method of Test

1. Specific Gravity of Coarse Aggregate (20 mm) 2.70 IS : 2386 (P-III) – 1963

2. Specific Gravity of Coarse Aggregate (10 mm) 2.69 IS : 2386 (P-III) – 1963

3. Specific Gravity of Fine Aggregate (Coarse Sand) 2.65 IS : 2386 (P-III) – 1963

4. Water absorption of Coarse Aggregate (20 mm.) , % w/w 0.34 IS : 2386 (P-III) – 1963

5. Water absorption of Coarse Aggregate (10 mm.) , % w/w 0.48 IS : 2386 (P-III) – 1963

6. Water absorption of Fine Aggregate(Coarse Sand), % w/w 1.12 IS : 2386 (P-III) – 1963

7. Fineness Modulus of Fine Aggregate (Coarse Sand) 2.66 IS : 2386 (P-III) – 1963

8. Free Surface Moisture of Coarse Aggregate , % w/w Nil IS : 2386 (P-I) – 1963

9. Free Surface Moisture of Fine Aggregate (Coarse Sand), % w/w Nil IS : 2386 (P-III) – 1963

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 CALCULATION

3. Calculation For C.C. Mix Design Grade M 25

Trial Mix I Trial Mix II Trial Mix III
i Target mean compressive strength at 28 days, (ft=fck+KxS) 31.60 31.60 31.60

ii Selection of water cement ratio 0.50 0.48 0.49

Selection of maximum water content (Table 2 IS10262), (Litre) 186.00 186.00 186.00
Selection of water content for desired Slump, (Litre) 191.58 191.58 191.58
iii Final water content, (Litre) 180.00 180.00 180.00

iv Quantity of cement required (Kg.) 360.00 375.00 367.34

Mass % of Admixture by mass of cement 0 0 0
Mass of Admixture (Kg) 0.000 0.000 0.000
Volume of Admixture, m3 (Sp. Gravity of Admixture = …..) 0.000 0.000 0.000

v Proportion of volume of Coarse Aggregate (CA) 0.431 0.430 0.430

vi Proportion of volume of Fine Aggregate (FA) 0.264 0.259 0.262

4. Mix Calculation

i Volume of concrete m3 1.00 1.00 1.00

ii Volume of cement m3 0.125 0.131 0.128
iii Volume of water m3 0.180 0.180 0.180
iv Volume of Admixture m3 0.000 0.000 0.000
v Volume of Aggregate (FA + CA) m3 0.695 0.689 0.692
vi Mass of FA Kg 699.6 686.4 694.3
vii Mass of CA Kg 1161.5 1158.9 1158.9

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 1. Typical test results for M- 25
Quantities of material per cubic meter of concrete in S.S.D Condition Concrete
Ratio : By Mass Characteristic
workability
Coarse
Avg.
Tria Agg. Coarse Avg. Comp.
W/C Coarse Admixtu Comp. Stg.
l Cement Water (20 Agg. (10 Stg. After
Rati Sand re D.O.C. After 7
Mix kg. liter mm), mm), Kg 28 days, N/
o Kg. (L) days, N/
No. Kg (40%) mm2
mm2
(60%)
I 360.00 0.50 180.00 699.6 696.9 464.6 0.000 20.04.2024 22.45 32.37
II 375.00 0.48 180.00 686.4 695.3 463.5 0.000 20.04.2024 23.09 33.10
III 367.34 0.49 180.00 694.3 695.3 463.5 0.000 20.04.2024 22.70 32.88

Quantities of material per cubic meter of concrete in S.S.D Condition Concrete

Ratio : By Volume Characteristic
workability
Coarse
Avg.
Agg. Coarse Avg. Comp.
Trial W/C Coarse Admixtu Comp. Stg.
Cement Water (20 Agg. (10 Stg. After
Mix Rati Sand re D.O.C. After 7
cum. cum. mm) , mm), cum. 28 days, N/
No. o cum. (cum.) days, N/
cum. (40%) mm2
mm2
(60%)
I 0.125 1.44 0.180 0.264 0.259 0.172 0.000 20.04.2024 22.45 32.37
II 0.131 1.37 0.180 0.259 0.258 0.172 0.000 20.04.2024 23.09 33.10
III 0.128 1.41 0.180 0.262 0.258 0.172 0.000 20.04.2024 22.70 32.88

RECOMMENDED MIX DESIGN PROPORTION

Quantities of material per cubic meter of concrete in S.S.D Condition Concrete
Ratio : By Mass Characteristic
workability
Avg. Comp. Avg. Comp.
Trial Coarse Coarse Agg. Coarse Agg.
Cement W/C Water Admixture Stg. After 7 Stg. After
Mix Sand (20 mm) , Kg (10 mm), Kg
kg. Ratio litre (L) days, N/ 28 days, N/
No. Kg. (60%) (40%)
mm2 mm2
I 360.00 0.50 180.00 699.6 696.9 464.6 0.000 22.45 32.37

RECOMMENDED MIX DESIGN PROPORTION

TRIAL MIX NO. I
Mix Proportion (By Mass)
Cement : Water : Fine Aggregate : Coarse Aggregate
1 : 0.50 : 1.94 : 3.23
Mix Proportion (By Volume)
Cement : Water : Fine Aggregate : Coarse Aggregate
1 : 1.44 : 2.11 : 3.45

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RECOMMENDED MIX DESIGN
Material required for the mix /bag of cement (50kg) for M-25 (In S.S.D Condition) :-
TRIAL MIX NO. I
A. Cement Kg. 50.00
B. Coarse Sand Kg. 97.00
C. Coarse Agg. (20 mm) Kg. 97.20
D. Coarse Agg. (10 mm) Kg. 64.80
E. Water Litre 25.00
Remark: - Quantity of water may be decreased or increased considering the free surface moisture of Aggregate
and weather condition.
ANNEXURE A
Trial- I (D.O.C. : 20/04/2024)
7 Days Compressive Strength Result
Crushing Cross
Weight of Compressive Average
Sl. Date of load in sectional
Cube in strength in strength in
No. Testing Newton Area in 2 2
gm. 2 N/mm N/mm
‘N’ mm
1 27/04/2024 8230 510200 22500 22.68
2 27/04/2024 8240 504100 22500 22.40 22.45
3 27/04/2024 8266 501000 22500 22.27
28 Days Compressive Strength Result
Crushing Cross
Weight of Compressive Average
Sl. Date of load in sectional
Cube in strength in strength in
No. Testing Newton Area in 2 2
gm. 2 N/mm N/mm
‘N’ mm
1 18/05/2024 8296 738100 22500 32.80
2 18/05/2024 8247 726600 22500 32.29 32.37
3 18/05/2024 8289 720000 22500 32.00

Trial- II (D.O.C. : 20/04/2024)

7 Days Compressive Strength Result
Crushing Cross
Weight of Compressive Average
Sl. Date of load in sectional
Cube in strength in strength in
No. Testing Newton Area in 2 2
gm. 2 N/mm N/mm
‘N’ mm
1 27/04/2024 8230 515300 22500 22.90
2 27/04/2024 8244 523100 22500 23.25 23.09
3 27/04/2024 8215 520300 22500 23.12
28 Days Compressive Strength Result
Crushing Cross
Weight of Compressive Average
Sl. Date of load in sectional
Cube in strength in strength in
No. Testing Newton Area in 2 2
gm. 2 N/mm N/mm
‘N’ mm
1 18/05/2024 8269 748000 22500 33.24
2 18/05/2024 8244 740300 22500 32.90 33.10
3 18/05/2024 8210 745800 22500 33.15

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 Trial- III (D.O.C. : 20/04/2024)
7 Days Compressive Strength Result
Crushing Cross
Weight of Compressive Average
Sl. Date of load in sectional
Cube in strength in strength in
No. Testing Newton Area in 2 2
gm. 2 N/mm N/mm
‘N’ mm
1 27/04/2024 8201 510200 22500 22.68
2 27/04/2024 8258 515300 22500 22.90 22.70
3 27/04/2024 8207 507000 22500 22.53
28 Days Compressive Strength Result
Crushing Cross
Weight of Compressive Average
Sl. Date of load in sectional
Cube in strength in strength in
No. Testing Newton Area in 2 2
gm. 2 N/mm N/mm
‘N’ mm
1 18/05/2024 8263 740000 22500 32.89
2 18/05/2024 8247 734100 22500 32.63 32.88
3 18/05/2024 8278 745200 22500 33.12
Note:
1. Results pertain to submitted sample by the party.
2. Submitted sample were consumed during testing.
3. No Legal procedure will be taken on testing of Sample OM TEST HOUSE will not go in court for any evidence.
4. The fresh cement should be used If the stacked cement for more than 3 month is used then fresh mix-design should be
done.

Authorized by Authorized by
ER.SHAILENDRA KUMAR VERMA MONIKA SINGH
DIRECTOR /QUALITY MANAGER (Managing Director)
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***END
OF REPORT ***

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