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LEAVING A MARK.
Jindal SAW: Presence of Ductile Iron Pipes.
Jindal SAW Italia /
Sertubi plant at Italy

Sweden Jindal SAW Gulf LLC

Norway Finland plant at Abu Dhabi
Jindal SAW
Jindal SAW Manufacturing
UK Russia
Germany Works - DI PIPE
Belgium Poland
France Austria
Georgia
Slovenia
Romania
Portugal
Turkey
Jinda SAW Espana Cyprus
Iraq
Morocco Lebanon Nepal
Jordan Kuwait
Jindal Bahrain Bhutan
SAW DS Qatar
Egypt
Algeria UAE

TAKING WATER
Saudi Arabia Vietnam
Oman

Senegal

Singapore
Sierra Leone Sri Lanka
Rwanda

ACROSS LANDS
Gabon Congo Tanzania
Brazil Seychelles

Mozambique Reunion Island

Madagascar Mauritius

South Africa
Jindal SAW Ductile Iron Pipes

• LSAW • HSAW • Ductile Iron Pipes • Seamless Tubes • Coatings • Hot Induction Bends

INDIA (Corporate Office) UAE ITALY

Jindal SAW Ltd. Jindal SAW Gulf LLC Jindal SAW Italia S.P.A
Jindal Centre, 12, Bhikaiji Cama Place, P.O Box : 132595, Plot No. 11 NR 28, Via K. L. Von Bruck, 32
New Delhi - 110 066, INDIA ICAD-III, Musaffah, Abu Dhabi, UAE 34144, Trieste, Italy
Tel: +91 11 26188360 Tel: + 971 2 5506883 / + 971 52 9800047 Tel: + 39 040 3173187
email: [email protected] email: [email protected] email: [email protected] / [email protected]
website: www.jindalsaw.com website: www.jindalsaw.com website: www.sertubi.com
Pg 1 Pg 2

Water and land, the two prime elements of life, must

co-exist in accord. And the chord that keeps them
together, to everyone’s surprise, is actually the
industrial pipes. The robust industrial Ductile Iron
Pipes that share the common space and run across
the globe like a lifeline to civilizations.
Pg 3 Pg 4

Jindal SAW Limited is a large-scale trans-regional and multi-industrial

enterprise holding a commanding position in India’s tubular market. In 1984,

JINDAL SAW LIMITED. Jindal SAW Ltd. became the first company in India to manufacture
Submerged Arc Welded (SAW) Pipes using the internationally acclaimed

THE PIONEER IN THE U-O-E technology.

TUBULAR INDUSTRY. Jindal SAW has integrated facilities based at multiple locations in India and
abroad where advanced quality industrial pipes are manufactured.
Ductile Iron (DI) Pipes for water and wastewater transportation; large
diameter submerged arc welded pipes and spiral pipes for water, oil and gas
transportaion as well as seamless pipes and tubes for industrial applications
are the prime products exported to numerous countries, including Europe,
Middle East, Africa, South America, Australia, and South East Asia.

Jindal SAW has ventured into new businesses in the urban services sector
and is surging towards new milestones in its enterprises with respect to
water management, waterborne transportation, Waste-to-Energy and
rail infrastructure. Likewise, the company’s whole-hearted support to
Svayam - National Centre for Inclusive Environment, is taking giant strides in
making public infrastructure accessible to all.
Pg 5 Pg 6

MANUFACTURING PROCESS.
Ductile Iron Pipes manufactured by Jindal SAW cover the size range from DN 80 to
DN 2200, the standard length being 5.5 meters and 6 meters. The product conforms
to both Indian Standard IS:8329 and International Standards ISO:2531, ISO:7186,
BSEN 545 and BSEN 598 accredited with ISO:9001, ISO:14001 and ISO:45001
certification enabling the company to cater to the domestic and global markets.

DUCTILE IRON (DI) PIPES.

CONNECTING NECESSITY
WITH ABUNDANCE.
Ductile Iron (DI) Pipes’ good mechanical properties, in
addition to high durability and strength, make them ideal for
high-pressure applications. Ductile Iron Pipes are used
extensively in systems transporting potable water, industrial
water, irrigation water and pressure sewage. Raw material Stack Yard Liquid metal chemical correction in
induction furnace
Magnesium Treatment

Ductile iron is produced by treating the molten low-sulphur

base iron with magnesium under closely controlled
conditions. The startling change in the metal is characterized
by the free graphite in ductile iron being deposited in the
spheroidal or nodular form, leading to maximum continuity of
metal matrix thereby forming a stronger and tougher ductile Pipe Casting Annealing Process Zinc Coating

material with high ductility and impact strength.

Hydraulic Testing Cement Mortar Lining Bitumen Coating

Pg 7 Pg 8

COMMITTED TO QUALITY,
ALWAYS.
Technical Specifications.
Standard Product Ductile Iron Pipe suitable for Push-on-Jointing*
Class of Pipe C20, C25, C30, C40, C50, C64, C100, PP, Class K7,K9,
PN20, PN35, FLCL
Size Range DN 80mm to DN 2200mm
Standard Length 5.5 or 6.0
(in meters)
Internal Linings • Cement* Mortar Lining
• Cement Mortar Lining with Epoxy Seal Coat
• Cement Mortar Lining with Bituminous Seal Coat
• PU Lining
*Cement Type: Ordinary Portland Cement/Sulphate Resistant Cement/
Blast Furnace Slag Cement.

Outside Coatings • Zinc Coating (130 gm/m² or 200 gm/m² or

Blue Epoxy/Red Epoxy;

• Alloy of Zinc and Aluminium with or without other
metals having a minimum mass of 400 gm/m² with

• PU Coating/PE Coating
Outside Onsite • Polyethylene Sleeving
Protection
Coating of Joint Area Bitumen/Epoxy/Polyurethane or as per customer
requirement
Conforming ISO 2531; BSEN 545; BSEN 598; ISO 7186; IS 8329;
BSEN 15655; BSEN 15189
*JSAW also provides solutions for pipelines subjected to unbalanced thrust forces by customized design
and supply of Restrained/Anchor joint alternatives.
Pg 9 Pg 10

Table 1: Nominal thickness chart for various classes of push on joint Ductile Iron Pipes.
DN EXTERNAL DIAMETER, NOMINAL PIPE WALL THICKNESS, e (mm)
(mm) DE (mm)
VARIOUS CLASSES OF PIPES

As per
Limit BSEN-598
Nominal C20 C25 C30 C40 C50 C64 C100 K7 K9
Deviations (Pressure

PUSH ON JOINTS.
Pipe)

80 98 +1 / -2.7 4.4 4.4 4.4 4.8 4.8 5.0 6.0

Dimension Details. 100 118 +1 / -2.8 4.4 4.4 4.4 5.5 4.8 5.0 6.0
125 144 +1 / -2.8 4.5 4.5 4.8 6.5 4.8 5.0 6.0
150 170 +1 / -2.9 4.5 4.5 5.3 7.4 4.8 5.0 6.0
200 222 +1 / -3.0 4.7 5.4 6.5 9.2 4.9 5.0 6.3

Lu
250 274 +1 / -3.1 5.5 6.4 7.8 11.1 5.3 5.3 6.8
DOS
300 326 +1 / -3.3 5.1 6.2 7.4 8.9 12.9 5.6 5.6 7.2

DE
350 378 +1 / -3.4 5.1 6.3 7.1 8.4 10.2 14.8 6.0 6.0 7.7
400 429 +1 / -3.5 5.5 6.5 7.8 9.3 11.3 16.5 6.3 6.3 8.1
e
450 480 +1 / -3.6 6.1 6.9 8.6 10.3 12.6 18.4 6.7 6.6 8.6
500 532 +1 / -3.8 6.5 7.5 9.3 11.2 13.7 20.2 7.0 7.0 9.0
OL
Key
600 635 +1 / -4.0 7.6 8.7 10.9 13.1 16.1 23.8 7.7 7.7 9.9
OL = overall length in meters; e = nominal wall thickness in mm;
700 738 +1 / -4.3 7.3 8.8 9.9 12.4 15.0 18.5 27.5 9.6 9.0 10.8
DOS = depth of socket in meters; DE = nominal external diameter of spigot in mm;
750 790 +1/ -4.4 9.7 11.3
Lu = OL - DOS; standardized length in meters;
800 842 +1 / -4.5 8.1 9.6 11.1 14.0 16.9 21.0 10.4 10.4 11.7
900 945 +1 / -4.8 8.9 10.6 12.3 15.5 18.8 23.4 11.2 11.2 12.6
1000 1048 +1 / -5.0 9.8 11.6 13.4 17.1 20.7 12.0 12.0 13.5
1100 1152 +1 / -6.0 10.6 12.6 14.7 18.7 22.7 14.4 14.4 14.4
1200 1255 +1 / -5.8 11.4 13.6 15.8 20.2 15.3 15.3 15.3
1400 1462 +1 / -6.6 13.1 15.7 18.2 17.1 17.1
1500 1565 +1 / -7.0 13.9 16.7 19.4 17.9 18.0
1600 1668 +1 / -7.4 14.8 17.7 20.6 18.9 18.9
1800 1875 +1 / -8.2 16.4 19.7 23.0 20.7 20.7
2000 2082 +1 / -9.0 18.1 21.8 25.4 22.5 22.5
2200 2288 +1 / -9.0 19.8 23.8 24.3

Note: The K-7 pipes of higher thickness as per the respective national standard can be supplied.
Pg 11 Pg 12

WHERE VISIONS
TAKE SHAPE.
Manufacturing Facilities.
GOING THE DISTANCE TO ENSURE.
Quality Measures.
Quality is the essence of Jindal SAW brand and therefore quality checks are
done at every stage of the manufacturing process to create a product
conforming to International Standards. The plant having its own Blast
Furnace Manufacturing unit (MBF) provides for a steady and continuous
feed of raw material to the casting unit. The facility is established with an
advanced pollution control system that makes the unit completely
environment-friendly, maintaining natural ecology of the area.

The pipes manufactured by the company are energy-efficient, reduce

dependence on fossil fuels, and help conserve natural resources like water.

The Integrated Greenfield Project of Ductile Iron Pipe and

pig iron unit is located at Samaghogha in Mundra, close
to Mundra and Kandla ports in Gujarat. This port-based
facility includes:
• Coke oven battery plant
• Sintering plant
• Blast furnace
• DI pipe manufacturing facility

Jindal SAW has enhanced its production capacity for

manufacturing DI pipes from 300,000 MT to 500,000 MT
per annum, by installation of a state-of-the-art Small
Diameter Plant (SDP), with size range DN 80 to DN 200.

Further, Jindal SAW has installed a Ductile Iron Pipe

manufacturing plant at Abu Dhabi, United Arab Emirates.
This facility is capable to manufacture DI pipes in size
range of DN 100 to DN 2200, with an installed capacity of
350,000 MT per annum.

In line to its vision to serve the global market, Jindal SAW

has also acquired a DI pipe manufacturing plant at
(Sertubi), Italy, namely Jindal Saw Italia (Sertubi) having
installed capacity of 80,000 MT per annum. The plant will
cater to the requirements of European countries.
Pg 13 Pg 14

MAKING PRESENCE FELT.

Manufacturing JINDAL SAW LIMITED JINDAL SAW GULF JINDAL SAW ITALIA SPA
Plants (INDIA) L.L.C (ABU DHABI) (ITALY)
Annual 500,000 MT 350,000 MT 80,000 MT
Capacity
Size Range 80 mm-1200 mm 100 mm-2200 mm 80 mm-1000 mm
Class of Pipes C Class & K Class C Class & K Class C Class & K Class
Joints Push on Socket and Push on Socket and Standard Socket and
Spigot (TJ), Restrained Spigot Joint (TJ), Spigot Joint (AJ), Push on
Joint, Flanged Joint, Restrained Joint, Socket and Spigot Joint to
JSAW Lock Mechanical Restrained DIN 28603 (TJ),
Joint (MRJ), JSAW Lock Self-anchored
Restrained Joint (RAJ & RTJ)
Mechanical Restrained
Joint (MRJ)
Conforming ISO 2531 ISO 2531 ISO 2531
Standards BSEN 545 BSEN 545 BSEN 545
BSEN 598 BSEN 598 BSEN 598
ISO 7186 ISO 7186
IS 8329 AS/NZS 2280
AS/NZS 2280
Type of Linings OPC, BFSC, SRC, HAC*, OPC, BFSC, SRC, HAC, BFSC, SRC, HAC
Epoxy/Bituminous Epoxy/Bituminous Seal
Seal Coat, PU Coat, PU
Type of Zn & Zn-Al Coatings Zn & Zn-Al Coatings Zinc Coating: 200 gm/m2
Coatings as per National as per National & Zn-Al: 400 gm/m2
& International International
Standards, PU, PE Standards, PU
Finishing Layer Blue/Red Epoxy or Blue/Red Epoxy or Blue/Red Epoxy or Black
Black Bitumen Black Bitumen Synthetic Paint
Special External and Internal External and Internal
Coatings Polyurethane Coatings Polyurethane Coatings
as per BSEN 15189 as per BSEN 15189
and BSEN 15655 and BSEN 15655
respectively for respectively for DN150
DN 150 to 1200 mm. to 2200 mm.

* OPC - Ordinary Portland Cement

BFSC - Blast Furnace Slag Cement
SRC - Sulphate Resistant Cement
HAC - High Alumina Cement
PU - Polyurethane
PE - Polyethylene
Pg 15 Pg 16

ACKNOWLEDGED A ‘YES’ IS ALWAYS

FOR ITS EXCELLENCE. THE ANSWER.
International Accreditations. Jindal SAW’s Current
Approvals / Credentials.
Accreditation By Type of Accreditation Standards Covered Plant Accredited
Bureau Veritas Quality Management ISO 9001:2008 Jindal SAW - India,
System ISO 14001 Jindal SAW Gulf LLC -
IMS ISO 45001 Abu Dhabi,
Jindal SAW Italia (Sertubi)
Bureau Veritas Management System ISO 14001:2004 Jindal SAW - India
TUV NORD CERT GmbH Management System BS OHSAS 18001:2007 Jindal SAW - India
British Standards Institute (BSI), UK BSEN 545; BSEN 598; Jindal SAW - India
Label (BSI Kitemark) ISO 2531
Bureau Veritas, Italy BSEN 545; BSEN 598; Jindal SAW - India,
(Conformity to standards) ISO 2531; ISO 7186 Jindal SAW Gulf LLC,
Jindal SAW Italia (Sertubi)
Drinking Water Inspectorate (DWI), Regulation 31 Regulation 31 and Jindal SAW Italia (Sertubi)
UK BSEN 545
Approval for supply Jindal SAW - India,
in UK Jindal SAW Italia (Sertubi)
Wrc (UK) WRAS Scheme Ordinary Portland Cement Jindal SAW - India,
Sulphate Resistant Cement Jindal SAW Gulf LLC.

Blast Furnace Slag Cement Jindal SAW Gulf LLC,

Jindal SAW Italia (Sertubi) Name of the Country Name of the Entity
materials in contact with
potable water) OPC with Epoxy Seal Coat Jindal SAW - India UK DWI, Anglian Water, Veolia Water

DVGW (Germany) BSEN 545, BSEN 598 Jindal SAW Italia (Sertubi), Qatar KAHRAMAA, ASHGHAL
ZIK (Croatia) (Conformity to standards) Jindal SAW - India Oman PAW, Hayawater, MOD, Sultanate of Oman
Kingdom of Saudi Arabia (KSA) Saudi Arabian Standards Organization (SASO)
Canal De Provence (France)
ZAG (Slovenia) Iraq Ministry of Water Resources, MOCHPMW
Bulgarkontrola (Bulgaria) Spain ACUANORTE, ACUAMED, AGUAS DE CASTELLÓN,
OKTVF ( Ungheria) AGUAS DE TXINGUDI, AGUAS DE VALENCIA,
Consilium Technic Permanent ALJARAFESA, AQUALIA, AQUALOGY,
Pentru Constructii (Romania) CH GUADALQUIVIR, CONSORCIO AGUAS BILBAO,
Technicky Skusobny Ustav Piestany EMALSA, EMASESA, EMAYA, EMUASA, …
(Slovakia)
BSEN 545 Jindal SAW Italia (Sertubi) Sri Lanka National Water Supply and Drainage Board
Narodowy Instytut Zdrowia (Conformity to standards)
Publicznego (Poland) Morocco
Strojirensky Zkusebni Ustav S.P de l’Eau Potable)
(Czech Republic)
SSIGE (Switzerland)
Bhutan Standards and Quality Control Authority
Belgaqua /Copro (Belgium) Australia WASA
AGBAR Sociedad General De Aguas
Egypt NOPWASD, CWC, AWCO, GWC, AWWCO
De Barcelona S.A (Spain)
Jordonian Water Authority (Jordan) Singapore TUV, SUD, PSB Pte. Ltd.
DNV GL (Australia & New Zealand) Product Cont. AS/NZ 2280 Jindal SAW - India, Bahrain EWA
Jindal SAW Gulf LLC.
Tunisia SONEDE
TUV (Singapore) Product Approval Jindal SAW - India,
Jindal SAW Gulf LLC. Brazil SABESP, SANEPAR, COPASA, CORSANA, COMP CAESP,
CAGEGE, EMBASA, AGESPISA, SANEA, CASAN
ACS (France) Approval Jindal SAW - India,
Jindal SAW Gulf LLC. South Africa DWAF

COMIE (Italy) Approval Jindal SAW - India, Senegal SONES

Jindal SAW Gulf LLC. Cyprus WDD, SALA
Pg 17 Inside back cover

AMONGST OUR
SATISFIED CUSTOMERS.
Country Water Authority / End User Country Water Authority / End User
ANBT ( L'Agence Nationale des Germany DVGW
Belgium BELGAQUA
Algeria National de l’Irrigation), DHW's
(Directions de l’Hydraulique des Poland PZH
wilayas)
Czech
SZU
Republic
Morocco et de l’Eau Potable) REDAL-Veolia
Maroc Hungary VITUKI

United DWI, Anglian Water, Veolia Water, Slovakia TSU

Kingdom South East Water Croatia ZIK
Oman PAW, MOD Romania ICECON SA
Saudi NWC (National Water Company), Bulgaria BULGARKONTROLA S.A
Arabia MOWE (Ministry of Water & Electricity)
Switzerland SSIGE
ACUANORTE, ACUAMED, AGUAS DE
CASTELLÓN, AGUAS DE TXINGUDI, Cyprus WAPP
AGUAS DE VALENCIA, ALJARAFESA,
Peru SEDAPAL
Spain AQUALIA, AQUALOGY,
CH GUADALQUIVIR, CONSORCIO Turkey ILLERBANKASI, ESKI, ISKI DESKI, GASKI
AGUAS BILBAO, EMALSA, EMASESA,
EMAYA, EMUASA, … Georgia GWA

NWSDB (National Water Supply & Kuwait MEW

Sri Lanka
Drainage Board) Iraq MMPW, KWA
Seychelles PUC (Public Utilities Corporation) Vietnam BIWASE, VIWASUPCO
Bhutan Standards & Quality Control Authority Panama IDAAN
FEWA (Federal Electricity & Water Brazil SABESP, SANEPAR
UAE Authority), ADWEA (Abu Dhabi Water
and Electricity Authority), MOPW Egypt CWC, AWCO

Jordan WAJ (Water Authority of Jordan) Tunisia SOMEOE

Bahrain EWA Australia Sydney Water

Italy ASSOFOND (AQUAGS) Qatar ASHGHAL, KRAHMAH

France IGQ Singapore PUB