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Operation Manual: (Reference For Engineer Only!)

It is KH322b instruction manual
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0% found this document useful (0 votes)
2K views16 pages

Operation Manual: (Reference For Engineer Only!)

It is KH322b instruction manual
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

KH322B

Operation Manual
[Reference for Engineer only!]

Please read the manual carefully before installation and operation!

Software version

X1.DM500B-TY-F02M. V100
X1.LY300A-TY-B01M.V100

Rights Reversed, Pirate Punished


Menu
1、 SCHEMATIC DIAGRAM OF ELECTRICAL CONNECTION ..............................................................2

1. BUTTONS INTRODUCTION ...................................................................................................................3

2. OPERATION INSTRUCTIONS ................................................................................................................4

2.1. Manual mode ................................................................................................................................. 4


2.2. Automatic mode ............................................................................................................................. 5
2.3. Unlock ............................................................................................................................................ 6
2.4. Alarm .............................................................................................................................................. 6

3. PROGRAMMING INSTRUCTIONS ........................................................................................................ 6

3.1. Create a new program ...................................................................................................................6

4. PARAMETER SETTING ......................................................................................................................... 8

4.1. Machine settings ..........................................................................................................................13

5. FAULT DIAGNOSIS .............................................................................................................................. 14

5.1. Fault reset .................................................................................................................................... 14


5.2. Fault information and troubleshooting ........................................................................................ 14
KH322B Controller User Manual

1、Schematic diagram of electrical connection

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KH322B Controller User Manual

1. Buttons introduction
[Wash] button
Press this button to switch among Normal/Delicate/Heavy washing
ways and stopping washing.

[Cold Water] button


Switch between starting adding cold water and stopping adding cold
water by pressing this button when the actual level is lower than the
set level.
[Heat] button
Switch between starting heating and stopping heating by pressing
this button when the actual temperature is lower than the set
temperature and the actual level is higher than the value of “Safety
level of heat” parameter.
[Drain] button
Switch between starting drain and stopping drain by pressing this
button.

[Extract] button
Switch between starting high extract 1~4 and stopping high extract
1~4 by pressing this button.

[Supply] button
Under “manual” mode, the supply1~3 will work for 30 seconds by
pressing this button and you also can stop the supply1~3 during
supply1~3 working by pressing this button.

[Hot water] button


Switch between starting adding hot water and stopping adding hot
water by pressing this button when the actual level is lower than the
setting level.
[Edit] button
Press 3s to Edit.

[Start/Confirm] button
Under “Lock” status, press this button to start executing the selected
program;
Under parameter setting status, press this button to confirm the

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KH322B Controller User Manual

prompting message;
Under “Edit” status, press this button to clear the selected program;
Under “Door closed” status, press this button to start the selected
program;

[+] button
Under parameter setting status, press this button to modify the
prompting message;
Under “Edit” status, press this button 3s to insert step;

[-] button
Under parameter setting status, press this button to modify the
prompting message;
Under “Edit” status, press this button 3s to delete step;
Stop / cancel key
1) exit a menu,
2) in the manual state, press this button to stop the current operation.
3) in the "auto" state, press this button to stop the current program.
4 when setting parameters or programming, press this button to
indicate the confirmation prompt.
[↑] button
Under parameter setting status, press this button to select the
prompting message;
Under “Edit” status, press this button to modify;
[↓] button
Under parameter setting status, press this button to select the
prompting message;
Under “Edit” status, press this button to modify;

2. Operation instructions
2.1. Manual mode
2.1.1. Manual mode
While door is closed or locked, press any key below may enter the "manual" :"cold water" ,"hot
water", "heating","supply","extract", "drain", "wash".

Manl Pr01
StandardWash
04:50
10/20cm 20/50℃

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KH322B Controller User Manual

2.1.2. Modify time


In the "manual" mode, press "up" "down" button to switch the cursor to the position of minutes or
seconds. The numeric selected will highlight, then press the "+" "-" button can modify the settings,
press and hold the "+" "-" button can quickly add time, after 5 seconds automatically exit the setting
interface.

Manu Pr01
StandardWash
04:50
10/20cm 20/70℃
2.1.3. Modify temperature
In the "manual" mode, press 《↑》 《↓》button to switch the cursor to the position of temperature
display, and then press the "+" "-" button can modify the setting value, automatically after 5 seconds to
exit the setting interface.

Manu Pr01
StandardWash
04:50
10/20cm 20/70℃
2.1.4. Modify level
In the "manual" mode, press《↑》 《↓》button to switch the position to the level of setting level, then
press the "+" "-" button can modify the setting value, automatically after 5 seconds to exit the setting
interface. You can also press the "level" button to change the set level, switch low level, medium level,
high level, any level(any level means level is decided by time).

Manu Pr01
StandardWash
04:50
10/20cm 20/70℃
2.1.5. Stop
In the manual operation, press the "stop" button to stop the machine.
2.2. Automatic mode
2.2.1. Auto mode
In the idle page, press "+" "-" button to select the program, press the "start" button to start running
the program currently selected.

Auto Pr01 St01


Standard Wash
Low level 04:50
10/20cm 20/70℃

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KH322B Controller User Manual

2.2.2. Jump step


Automatically run the program, you can skip. Press "+" button to end the current step and enter
the next step. Press "-" button to enter the previous step.
2.2.3. Manual intervention while running
Press "wash" and other manual keys .
Press the《↑》《↓》 and "+" "-" to modify the time, temperature, level, mode of operation which
are similar to manual mode.
2.2.4. Exit auto mode
Press “stop” to stop the machine.
2.3. Unlock
In the "door locked" status, press the "stop" button to unlock .
Note: You can not unlock if temperature or water level is high.

2.4. Alarm
Idle Pr01
#01Doorstatus error
04:50
10/20cm 20/70℃

3. Programming instructions
3.1. Create a new program
3.1.1. Enter programming
In the "Idle" status, press 《Edit》3s to enter the "programming" interface.
3.1.2. Delete program
After enter step edit page, press and hold “start” button for three seconds to delete all the steps of the
selected program .
3.1.3. Delete step
After selecting the step number, press and hold “delete” button for three seconds to delete the step.
3.1.4. Select step number
In the step edit page, press 《start》to switch cursor to the position of step number and the step
number will be highlighted like :S01. Press《↑》《↓》 to select step number;

P01 S01 prewash


04:50 18CM 70℃
Normal.W cold

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KH322B Controller User Manual

--- Spy: ---

3.1.5. Edit steps


3.1.5.1.Edit step phase
Press《start》button to switch the cursor to the position of step phase.
Press《↑》《↓》button to modify the phase to be prewash,mainwash,drain,rinse,extract.

P01 S01 prewash


04:50 18CM 70℃
Normal.W cold
--- Spy: ---

3.1.5.2.Edit time
Press《start》 button to switch the cursor to the position of step time.
Press《↑》《↓》button to modify the time of step.
P01 S01 prewash
04:50 18CM 70℃
Normal.W cold
--- Spy: ---

3.1.5.3.Edit temperature

P01 S01 prewash


04:50 18CM 70℃
Normal.W cold
--- Spy: ---
3.1.5.4.Edit level
Press《start》button to switch the cursor to the position of level.
Press《↑》 《↓》button to modify the setting level of step.

P01 S01 prewash


04:50 18CM 70℃
Normal.W cold
--- Spy: ---

3.1.5.5.Edit rotation mode


Press《start》button to switch the cursor to the position of rotation mode.
Press《↑》《↓》button to modify the rotation mode to be :normal wash, delicate wash,heavy
wash,----(drum stop).

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KH322B Controller User Manual

P01 S01 prewash


04:50 18CM 70℃
Normal.W cold
--- Spy: ---
3.1.5.6.Edit water inlet
Press《start》button to switch the cursor to the position of water inlet.
Press《↑》 《↓》button to select water inlet :cool water,hot water,warm water,---(no water in).
P01 S01 prewash
04:50 18CM 70℃
Normal.W cold
--- Spy: ---
3.1.5.7.Edit heat
Press《start》button to switch the cursor to the position of heat.
Press《↑》 《↓》button to select heat action :heat(heat active this step),---(no heat ).
P01 S01 prewash
04:50 18CM 70℃
Normal.W cold
--- Spy: ---

3.1.5.8.Edit chemical supply


Press《start》button to switch the cursor to the position of chemical supply.
Press《↑》 《↓》button to select supply :1,2-(means supply 1,2 active,supply3 not active ).
P01 S01 prewash
04:50 18CM 70℃
Normal.W cold
3.1.6. End programming heat Spy: 12-
Programming is completed, press and hold "stop" button for 3 seconds to exit the "programming
interface".

4. Parameter setting
After power on, press 《start》3s to enter the "parameter setting interface":

BASIC PARAMETERS
1:Set to default
2:Machine setup
Stop3S=Quit
Enter the parameter setting interface, press the《↑》《↓》to select the parameter items, press
the "start" button to enter sub items. Press《+》 《-》to modify parameter value.

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KH322B Controller User Manual

Group Items Default Range Introduction

1:Machine capacity 15KG 1~200KG Machine capacity


2:Drum diameter 670MM 200-2000mm Drum diameter
Celsius,
3:Temperature units Celsius Temperature units
Fahrenheit
Open drain valve automatic after open the
4:Drain1 while door open Yes No, Yes
door for the safety of the operator.
Open: Drain valve is opened while
5:Drain valve status N.C N.C.,N.O. draining.
Close: Drain valve is closed while draining.
Wash time without heat time, must reach
6:Count time after heat No No, Yes
temperature.
1: When the times of run reaches this value, it
Machine will prompt information of adding
function lubrication under door open status. The
7:Require lubrication 0 0~9999 times
set times of run can be browsed and be
cleared by pressing [Extract] button for 3
seconds from startup screen.
Wash time without fill time, must reach
8:Count time after fill Yes No, Yes
water level.
Manufacture Manufacturers ,
9:LOGO Display logo after power on
rs users
10:password No No, Yes Enter passwords to enter setting page.
Manual operation while auto running
11: operate when run Yes No, Yes
mode.
12:Skip when run Yes No, Yes Skip the step while auto running mode.
13:Enable lock No No, Yes Door lock function active.
N.C Open: Overload when input signal is
1:Overload N.C.,N.O. invalid.
Close: Overload when input signal is valid.
N.O. Open: Door closed when input signal is
2: Input invalid.
2:Door closed N.C.,N.O.
status Close: Door closed when input signal is
setup valid.
N.C Open: Extract shock when input signal is
invalid.
3:Extract shock N.C.,N.O.
Close: Extract shock when input signal is
valid.

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KH322B Controller User Manual

N.C Open: Emergency stop when input signal


is invalid.
4:Emergency stop N.C.,N.O.
Close: Emergency stop when input signal
is valid.
1:Zero level 5cm 0~99cm Set the relative zero level.
2:Low level 20cm 0~Middle Level Set the low level for manual or auto run.
Low Level~High
3:Middle level 30cm Set the middle level for manual or auto run.
Level
Middle
4:High level 40cm Level~Overbrim Set the high level for manual or aut run.
Level
Set the overbrim level. Drain valve will
High
5:Overbrim level 99cm open when water higher than the overbrim
Level~99cm
3:Fill and level.
level Auto re-fill when level is lower than set
6:Auto re-fill when low Yes No,Yes
setup value.
Auto re-fill when difference between
7:Level diff. of re-fill 40cm 0~99cm current and set is larger than level
difference of re-fill.
If level is also lower than set value in time,
8:Max time of fill 60Min 0~255 Min
controller will alarm.
Auto fill cold water when level is lower than
9:Safety level of hot 5cm 0~99cm
safety level while filling hot water.
Fill hot water or cold water intellective to
10:Hot fill intellective Yes No,Yes
reach set temperature value.
0~Max
1:Min water temperature 0℃ The min value of water set temperature.
Temperatrue
Min
2:Max water temperature 99℃ Temperatrue~99 The max value of water set temperature

Min
4:Heat
3:Temperature of heat 50℃ Temperatrue~M The default value of temperature of heat
and
ax Temperatrue
temp.
Auto re-heat when temperature is lower
setup 4:Auto re-heat when low Yes No,Yes
than set value.
Auto re-heat when difference between
5:Temp. diff. of re-heat 4℃ 0~99℃ current and set is larger than temperature
difference of re-heat.
If temperature is also lower than set value
6:Max time of heat 60 Min 0~255 Min
in time, controller will alarm.

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KH322B Controller User Manual

Auto fill cold water when level is lower than


7:Safety level of heat 10cm 0~99cm
safety level while heating.
Stop fill cold water while soaping to avoid
1:Soap stop filling No No,Yes
low water pressure.
5:Soap
Auto fill water when level is lower than
setup 2:Safety level of soap 5cm 0~99cm
safety level while soaping.
3:Set time of soap 20 Sec 0~255 Sec Default set time of soap.
4: Soap flush time 15Sec 0~255 Sec Set time of soap flush valve
Standard inverter: Only support input
1:Inverter type inverter Standard
signal.
Relay: digital output; RS485:
2:inverter control mode relay Relay,RS485
6: communication.
Inverter Coefficient of frequency and rev :
3:Coeff of freq and rev 0.24 0.01~0.99
setup Frequency = Rev * Coefficient.
Base number of inverter while use input
4:Base number of inverter. 0 0~1
signal.
5:Motor type inverter Inverter,Dual
Min time between forward and reverse to
1:Minimum pause fwd/rev 5 Sec 1~255 Sec
avoid motor overload.
Standard wash run time, includes forward
2:Standard wash run time 25 Sec 1~255 Sec
and reverse.
Standard wash stop time, includes forward
3:Stand. wash stop time 5 Sec 0~255 Sec
and reverse.
Gentle wash run time, includes forward
4:Gentle wash run time 15 Sec 1~255 Sec
and reverse.
Gentle wash stop time, includes forward
5:Gentle wash stop time 5 Sec 0~255 Sec
and reverse.
7:Wash Heavy wash run time, includes forward and
6:Heavy wash run time 35 Sec 1~255 Sec
setup reverse.
Heavy wash stop time, includes forward
and reverse.
7:Heavy wash stop time 5 Sec 0~255 Sec
When “Heavy wash stop time” is set to “0”,
it becomes single wash.
1~ Max speed of
8:Normal Wash speed 40 rpm Default speed of normal wash.
wash
1~ Max speed of
9:Gentle Wash speed 40 rpm Default speed of gentle wash.
wash
1~ Max speed of
10:Heavy Wash speed 40 rpm Default speed of heavy wash.
wash

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KH322B Controller User Manual

Max speed of wash. Wash at max speed


11:Max speed of wash 60 rpm 1~100 rpm when the set value is larger than max
speed.
High extract number. There are four high
1:High extract number 1 1~4
extract most
Auto fill to level at least before extract to
2:Level for balance 15cm 0~99cm
avoid shock.
If the level is higher than level at most after
3:Balance drain level 10cm 0~99cm
balance drain, controller will alarm.
4:Forward run time 10 Sec 1~255 Sec Forward run time at beginning of extract.
5:Bala. with water time 45 Sec 1~255 Sec Balance with water time at extract.
6:Bala. drain water time 60 Sec 1~255 Sec Balance drain water time at extract.
7:Mid extract time 60 Sec 1~255 Sec Time of mid extract.
8:High extract 1 time 60 Sec 1~255 Sec Time of high extract 1.
9:High extract 2 time 60 Sec 1~255 Sec Time of high extract 2.
10:High extract 3 time 60 Sec 1~255 Sec Time of high extract 3.
11:Maximum extract time 8Min 1~255 Min Max time of extract at last phase.
12:Mid extr. delay time 20Sec 10~255 Sec Delay time from end of mid extract.
13:Mid extr. brake time 0 Sec 0-255 Sec Brake time from end of mid extrac
14:High extr. delay time 40Sec 20~255 Sec Delay time from end of high extract.
8: 15: High extr. brake time 0 Sec 0-255 Sec Brake time from end of high extract.
Extract 16:Brake on time 4 0-255 Sec The time of brake on
setup 17:Brake off time 2 0-255 Sec The time of brake off
Re-extract times when shock. If the times
18:Re-extract times 3 0~20 is larger than the set value, controller will
alarm.
Wash time before re-extract to unroll the
19:Re-extract wash time 60 Sec 0~255 Sec
clothes.
20:Balance delay time 5Sec 5~255 Sec Delay time from end of balance.
1~ Balance
21:Forward run speed 40rpm Forward run speed at beginning of extract.
speed
Forward Speed~
22:Balance speed 100rpm Mid extract Balance speed at extract.
speed
Balance
23:Mid extract speed 300rpm Speed~Max Mid Speed of mid extract.
Extract Speed
Mid Extract
24:High extract 1 speed 500rpm Speed~Hi 2 Speed of high extract 1.
Speed

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KH322B Controller User Manual

Hi 1 Speed~Hi 3
25:High extract 2 speed 700rpm Speed of high extract 2.
Speed
Hi 2 Speed~Hi 4
26:High extract 3 speed 800rpm Speed of high extract 3.
Speed
Hi 3 Speed~Max
27:High extract 4 speed 900rpm Speed of high extract 4.
Hi Extract Speed
28:Max speed of mid Mid extract
400rpm Max speed of mid extract.
extract speed ~600 rpm
29:Max speed of high High extract 1
999rpm Max speed of high extract.
extract speed ~999 rpm
Can't unlock the door when temperature is
1:Unlock door temperatu. 50℃ 0~99℃
higher than safety temperature.
Can't unlock the door when level is higher
2:Unlock door level 10cm 0~99cm
than safety level.
Open: Door lock valve is opened while
locked.
9:Door 3:Door lock valve status N.O. N.C.,N.O.
Close: Door lock valve is closed while
lock
locked.
setup
When using a door pin, if the door pin is
4:DoorPin max time 10Seconds 0-99 not locked beyond this time, there is an
error.
Series,
5:Door lock type Series Door lock type : Dual,Series and Pulsed.
Pulsed,Dual
6: Pulse unlock time 10 seconds 0-99seconds Time when the pulse lock is opened.
4.1. Machine settings
In the parameter settings main interface, select "1: Machine setup", press "start" button to enter
the machine settings interface.

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KH322B Controller User Manual

5. Fault diagnosis
5.1. Fault reset
Manual or automatic operation, the machine failure, enter the fault alarm interface, stop all actions.
Fault alarm interface second lines display fault information. When there is a fault, the buzzer
sounded, press the stop key, the buzzer sound, and then press the stop key to re detect the fault,
such as the failure has not been resolved, continue to alarm; if the fault has been resolved, you can
continue to run.
5.2. Fault information and troubleshooting

If the following problems occur repeatedly or the fault can not be


ruled out, please contact the seller.

Reset
way

Error MA
NO. Error name A Reasons Trouble shooting
type NU
ut
AL
o
LY

1. Check if the door switch


working well;
Door switch status is
#1 Door status not correct Stop √ 2. Check if the parameter
not correct.
setting for door switch
input is right.
1. Check if the imbalance
Imbalance retry switch is OK;
#3 Imbalance Stop √
failure 2. Check if the machine
mechinic is OK.
1. Check if the emergency
stop switch is pushed;
Emergency stop
#5 Emergency stop Stop √ 2. Check if the setting for
input is valid.
emerbency stop input is
right.
1. Check if the inverter error
Inverter error input is switch is open/closed;
#7 Inverter error Stop √
valid. 2. Check if the setting for
inverter error input is right.

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KH322B Controller User Manual

1. Check if the sensor is


connected to controller
Temp sensor Drum temperature
#10 Stop √ firmly;
open-circuit sensor open-circuit.
2. Check if the sensor
open-circuit.
1. Check if the water filling
pipe is OK;
2. Check if the water sensor
The level is not
pipe is OK;
#14 Filling overtime Stop √ reached the setting
3. Check if the water
value in limited time.
pressure is OK;
4. Adjust the parameter
setting for the limited time.
1. Check if the heating valve
The temperature is is OK;
not reached the 2. Check if the heating unit
#15 Heating overtime Stop √
setting value in such as steam is OK;
limited time. 3. Adjust the parameter
setting for the limited time.
The level is not 1. Check if the drain pipe and
reached the setting valve are OK;
#16 Draining overtime Stop √
value when balance 2. Check if the drain pipe is
with drain. blocked.
1. Check if the
communication cable is
Communication error
firmly connected;
1#Commnication error between DM500B
#50 Stop √ 2. Check if the terminal of
with control board. and control board
RS485 is right;
LY005A.
3. Check if the power supply
of DM500B and LY005A is OK.

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