Thermal Analysis_Sb_184* Page 1 of 12

Thermal Analysis_Sb_184*
First Saved Thursday, September 12, 2024
Last Saved Thursday, September 12, 2024
Product Version 2021 R2
Save Project Before Solution No
Save Project After Solution No

file:///C:/Users/Admin/AppData/Roaming/Ansys/v212/Mechanical_Report/Mechanical_R... 9/12/2024
Thermal Analysis_Sb_184* Page 2 of 12

Contents
l Units

l Model (A4)
¡ Geometry
n Solid
¡ Materials
¡ Coordinate Systems
¡ Mesh
n Body Sizing
¡ Steady-State Thermal (A5)
n Initial Temperature
n Analysis Settings
n Loads
n Solution (A6)
n Solution Information
n Results

l Material Data
¡ Structural Steel

Units
TABLE 1
Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius

Model (A4)
Geometry
TABLE 2
Model (A4) > Geometry
Object Name Geometry
State Fully Defined
Definition
Source C:\Users\Admin\AppData\Local\Temp\WB_Admin_12660_2\wbnew_files\dp0\SYS\DM\SYS.agdb
Type DesignModeler
Length Unit Meters
Element Control Program Controlled
Display Style Body Color
Bounding Box
Length X 30. mm
Length Y 30. mm
Length Z 150. mm
Properties
Volume 86394 mm³
Mass 0.67819 kg
Scale Factor Value 1.
Statistics
Bodies 1
Active Bodies 1
Nodes 7954428
Elements 5856637
Mesh Metric None
Update Options
Assign Default Material No
Basic Geometry Options
Parameters Independent
Parameter Key
Attributes Yes
Attribute Key
Named Selections Yes
Named Selection Key
Material Properties Yes
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems Yes
Coordinate System Key
Reader Mode Saves Updated File No
Use Instances Yes
Smart CAD Update Yes
Compare Parts On Update No
Analysis Type 3-D
Import Facet Quality Source
Clean Bodies On Import No
Stitch Surfaces On Import None
Decompose Disjoint Geometry Yes
Enclosure and Symmetry Processing Yes

TABLE 3
Model (A4) > Geometry > Parts

file:///C:/Users/Admin/AppData/Roaming/Ansys/v212/Mechanical_Report/Mechanical_R... 9/12/2024
Thermal Analysis_Sb_184* Page 3 of 12

Object Name Solid

State Meshed
Graphics Properties
Visible Yes
Transparency 1
Definition
Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Treatment None
Material
Assignment Structural Steel
Nonlinear Effects Yes
Thermal Strain Effects Yes
Bounding Box
Length X 30. mm
Length Y 30. mm
Length Z 150. mm
Properties
Volume 86394 mm³
Mass 0.67819 kg
Centroid X 9.2624e-017 mm
Centroid Y 2.2053e-017 mm
Centroid Z 63.636 mm
Moment of Inertia Ip1 1084.2 kg·mm²
Moment of Inertia Ip2 1084.2 kg·mm²
Moment of Inertia Ip3 67.897 kg·mm²
Statistics
Nodes 7954428
Elements 5856637
Mesh Metric None

FIGURE 1
Model (A4) > Geometry > Image

TABLE 4
Model (A4) > Materials
Object Name Materials

file:///C:/Users/Admin/AppData/Roaming/Ansys/v212/Mechanical_Report/Mechanical_R... 9/12/2024
Thermal Analysis_Sb_184* Page 4 of 12

State Fully Defined

Statistics
Materials 1
Material Assignments 0

Coordinate Systems
TABLE 5
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. mm
Origin Y 0. mm
Origin Z 0. mm
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]

Mesh
TABLE 6
Model (A4) > Mesh
Object Name Mesh
State Solved
Display
Display Style Use Geometry Setting
Defaults
Physics Preference Mechanical
Element Order Program Controlled
Element Size Default
Sizing
Use Adaptive Sizing Yes
Resolution Default (2)
Mesh Defeaturing Yes
Defeature Size Default
Transition Fast
Span Angle Center Coarse
Initial Size Seed Assembly
Bounding Box Diagonal 155.88 mm
Average Surface Area 2791.4 mm²
Minimum Edge Length 62.832 mm
Quality
Check Mesh Quality Yes, Errors
Error Limits Aggressive Mechanical
Target Quality Default (0.050000)
Smoothing Medium
Mesh Metric None
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Advanced
Number of CPUs for Parallel Part Meshing Program Controlled
Straight Sided Elements No
Rigid Body Behavior Dimensionally Reduced
Triangle Surface Mesher Program Controlled
Topology Checking Yes
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Statistics
Nodes 7954428
Elements 5856637

TABLE 7
Model (A4) > Mesh > Mesh Controls
Object Name Body Sizing
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 1 Body
Definition
Suppressed No
Type Element Size
Element Size 0.5 mm
Advanced
Defeature Size Default
Behavior Soft

FIGURE 2

file:///C:/Users/Admin/AppData/Roaming/Ansys/v212/Mechanical_Report/Mechanical_R... 9/12/2024
Thermal Analysis_Sb_184* Page 5 of 12

Model (A4) > Mesh > Image

Steady-State Thermal (A5)

TABLE 8
Model (A4) > Analysis
Object Name Steady-State Thermal (A5)
State Solved
Definition
Physics Type Thermal
Analysis Type Steady-State
Solver Target Mechanical APDL
Options
Generate Input Only No

TABLE 9
Model (A4) > Steady-State Thermal (A5) > Initial Condition
Object Name Initial Temperature
State Fully Defined
Definition
Initial Temperature Uniform Temperature
Initial Temperature Value 22. °C

TABLE 10
Model (A4) > Steady-State Thermal (A5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 1.
Current Step Number 1.
Step End Time 1. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled
Solver Pivot Checking Program Controlled
Radiosity Controls
Radiosity Solver Program Controlled
Flux Convergence 1.e-004
Maximum Iteration 1000.

file:///C:/Users/Admin/AppData/Roaming/Ansys/v212/Mechanical_Report/Mechanical_R... 9/12/2024
Thermal Analysis_Sb_184* Page 6 of 12

Solver Tolerance 1.e-007 W/mm²

Over Relaxation 0.1
Hemicube Resolution 10.
Nonlinear Controls
Heat Convergence Program Controlled
Temperature Convergence Program Controlled
Line Search Program Controlled
Advanced
Contact Split (DMP) Off
Output Controls
Calculate Thermal Flux Yes
Contact Data Yes
Nodal Forces No
Volume and Energy Yes
Euler Angles Yes
General Miscellaneous No
Contact Miscellaneous No
Store Results At All Time Points
Result File Compression Program Controlled
Analysis Data Management
Solver Files Directory C:\Users\Admin\AppData\Local\Temp\WB_Admin_12660_2\wbnew_files\dp0\SYS\MECH\
Future Analysis None
Scratch Solver Files Directory
Save MAPDL db No
Contact Summary Program Controlled
Delete Unneeded Files Yes
Nonlinear Solution No
Solver Units Active System
Solver Unit System nmm

FIGURE 3
Model (A4) > Steady-State Thermal (A5) > Image

TABLE 11
Model (A4) > Steady-State Thermal (A5) > Loads
Object Name Temperature Temperature 2
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 1 Face
Definition
Type Temperature
Magnitude 300. °C (ramped) 30. °C (ramped)
Suppressed No

FIGURE 4
Model (A4) > Steady-State Thermal (A5) > Temperature

file:///C:/Users/Admin/AppData/Roaming/Ansys/v212/Mechanical_Report/Mechanical_R... 9/12/2024
Thermal Analysis_Sb_184* Page 7 of 12

FIGURE 5
Model (A4) > Steady-State Thermal (A5) > Temperature 2

Solution (A6)
TABLE 12
Model (A4) > Steady-State Thermal (A5) > Solution
Object Name Solution (A6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
MAPDL Elapsed Time 5 m 10 s
MAPDL Memory Used 22.873 GB
MAPDL Result File Size 2.1847 GB
Post Processing
Beam Section Results No
On Demand Stress/Strain No

TABLE 13
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Solution Information
Object Name Solution Information
State Solved
Solution Information
Solution Output Solver Output
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines

TABLE 14
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Results

file:///C:/Users/Admin/AppData/Roaming/Ansys/v212/Mechanical_Report/Mechanical_R... 9/12/2024
Thermal Analysis_Sb_184* Page 8 of 12

Object Name Temperature Total Heat Flux Directional Heat Flux

State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Temperature Total Heat Flux Directional Heat Flux
By Time
Display Time Last
Calculate Time History Yes
Identifier
Suppressed No
Orientation X Axis
Coordinate System Global Coordinate System
Results
Minimum 30. °C 2.2361e-006 W/mm² -0.26004 W/mm²
Maximum 300. °C 0.40975 W/mm² 0.27609 W/mm²
Average 117.56 °C 9.3324e-002 W/mm² -9.8247e-007 W/mm²
Minimum Occurs On Solid
Maximum Occurs On Solid
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1
Integration Point Results
Display Option Averaged
Average Across Bodies No

FIGURE 6
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Temperature

TABLE 15
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Temperature
Time [s] Minimum [°C] Maximum [°C] Average [°C]
1. 30. 300. 117.56

FIGURE 7
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Temperature > Image

file:///C:/Users/Admin/AppData/Roaming/Ansys/v212/Mechanical_Report/Mechanical_R... 9/12/2024
Thermal Analysis_Sb_184* Page 9 of 12

FIGURE 8
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Total Heat Flux

TABLE 16
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Total Heat Flux
Time [s] Minimum [W/mm²] Maximum [W/mm²] Average [W/mm²]
1. 2.2361e-006 0.40975 9.3324e-002

FIGURE 9
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Total Heat Flux > Image

file:///C:/Users/Admin/AppData/Roaming/Ansys/v212/Mechanical_Report/Mechanical_R... 9/12/2024
Thermal Analysis_Sb_184* Page 10 of 12

FIGURE 10
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Directional Heat Flux

TABLE 17
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Directional Heat Flux
Time [s] Minimum [W/mm²] Maximum [W/mm²] Average [W/mm²]
1. -0.26004 0.27609 -9.8247e-007

FIGURE 11
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Directional Heat Flux > Image

file:///C:/Users/Admin/AppData/Roaming/Ansys/v212/Mechanical_Report/Mechanical_R... 9/12/2024
Thermal Analysis_Sb_184* Page 11 of 12

Material Data
Structural Steel
TABLE 18
Structural Steel > Constants
Density 7.85e-006 kg mm^-3
Coefficient of Thermal Expansion 1.2e-005 C^-1
Specific Heat 4.34e+005 mJ kg^-1 C^-1
Thermal Conductivity 6.05e-002 W mm^-1 C^-1
Resistivity 1.7e-004 ohm mm

TABLE 19
Structural Steel > Color
Red Green Blue
132 139 179

TABLE 20
Structural Steel > Compressive Ultimate Strength
Compressive Ultimate Strength MPa
0

TABLE 21
Structural Steel > Compressive Yield Strength
Compressive Yield Strength MPa
250

TABLE 22
Structural Steel > Tensile Yield Strength
Tensile Yield Strength MPa
250

TABLE 23
Structural Steel > Tensile Ultimate Strength
Tensile Ultimate Strength MPa
460

TABLE 24
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature C
22

TABLE 25
Structural Steel > S-N Curve
Alternating Stress MPa Cycles Mean Stress MPa
3999 10 0
2827 20 0
1896 50 0
1413 100 0
1069 200 0
441 2000 0

file:///C:/Users/Admin/AppData/Roaming/Ansys/v212/Mechanical_Report/Mechanical_R... 9/12/2024
Thermal Analysis_Sb_184* Page 12 of 12

262 10000 0
214 20000 0
138 1.e+005 0
114 2.e+005 0
86.2 1.e+006 0

TABLE 26
Structural Steel > Strain-Life Parameters
Strength Coefficient MPa Strength Exponent Ductility Coefficient Ductility Exponent Cyclic Strength Coefficient MPa Cyclic Strain Hardening Exponent
920 -0.106 0.213 -0.47 1000 0.2

TABLE 27
Structural Steel > Isotropic Elasticity
Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa Temperature C
2.e+005 0.3 1.6667e+005 76923

TABLE 28
Structural Steel > Isotropic Relative Permeability
Relative Permeability
10000

file:///C:/Users/Admin/AppData/Roaming/Ansys/v212/Mechanical_Report/Mechanical_R... 9/12/2024