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0% found this document useful (0 votes)
736 views68 pages

Re92064 - 2021 12 13

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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RE 92064/2021-12-13

Replaces: 11.2007

A4VSO, A4VBO power controller


LR2, LR3 and LR2N, LR3N 

▶ For variable pump A4VSO series 1 and 3


▶ Sizes 40 to 1000
▶ Nominal pressure 350 bar
▶ Maximum pressure 400 bar

▶ For variable pump A4VBO series 1 and 3


▶ Size 71, 125
▶ Nominal pressure 450 bar
▶ Maximum pressure 500 bar

Features Contents
▶ Perfect power utilization thanks to precise control in Type code LR2 / LR3 2
accordance with the hyperbolic characteristic curve Type code LR2N / LR3N 3
at constant rotational speed. LR2 − Power controller with hyperbolic
▶ The beginning of control is mechanically adjustable. characteristic curve 4
▶ Additional functions in a modular system for Dimensions LR2 9
– Pressure control, fixed setting and remotely LR3 − Power controller with remotely controllable
controllable power characteristic 12
– Flow control LR.M − Power controller with mechanical
– Stroke control, hydraulic, mechanical, electric stroke limiter 17
– Hydraulic two-point control LR.D − Power controller with pressure controller 21
– Electrical control of pilot pressure LR.G − Power controller with pressure control,
remote controlled 23
Further information such as technical data, LR.F − Power controller with flow control 27
dimensions and notes regarding the relevant products LR.S − Power controller with load-sensing valve and
can be found in the following data sheets: pressure control, remote controlled 30
Axial piston variable pump A4VSO, 92050 LR..Z − Power controller with hydraulic
two-point control 33
Axial piston variable pump A4VBO, 92122
LR..Y − Power controller with electric
two-point control 39
LR.H − Power controller with hydraulic stroke limiter 42
LR.N − Power controller stroke control,
pilot-pressure related 46
LR.NT − Power controller with electric stroke control 51
Combination example LR2GN 56
Combination example LR2GNT 61
Connector for solenoids 65
Project planning notes 66
Safety instructions 67

 RE 92064/2021-12-13, Bosch Rexroth AG


2 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
Type code LR2 / LR3

Type code LR2 / LR3

Basic pump setting Vg max

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
O LR /

Hydraulic fluid
01 For details see data sheet 92050, 92122

Axial piston unit


02 Variable swashplate design, nominal pressure 350 bar, maximum pressure 400 bar (see data sheet 92050) A4VS
Variable swashplate design, nominal pressure 450 bar, maximum pressure 500 bar (see data sheet 92122) A4VB

Operating mode
03 Pump, open circuit O

Size (NG)
04 Geometric displacement; A4VSO 40 71 125 180 250 355 500 750 1000
see technical data in the relevant data sheets A4VBO – – 71 – 125 – – – – – –

Control devices 40 71 71 125 125 180 250 355 500 750 1000
05 Power controller with hyperbolic characteristic curve;
● ● ● ● ● ● ● ● ● ● ● LR
Basic setting Vg max
06 Setting the power characteristics 40 71 71 125 125 180 250 355 500 750 1000
mechanically adjustable ● ● ● ● ● ● ● ● ● ● ● 2
with hydraulic remote control ● ● ‒ ● ‒ ● ● ● ● ● ● 3
07 Pressure control 40 71 71 125 125 180 250 355 500 750 1000
without pressure control (without code) ● ● ● ● ● ● ● ● ● ● ●
with pressure control ● ● ‒ ● ‒ ● ● ● ● ● ● D
with pressure control, remote controlled ● ● ‒ ● ‒ ● ● ● ● ● ● G
08 Flow control /limitation 40 71 71 125 125 180 250 355 500 750 1000
without flow control / limitation (without code) ● ● ● ● ● ● ● ● ● ● ●
with flow control ● ● ‒ ● ‒ ● ● ● ‒ ‒ ‒ F2)
with hydraulic stroke limiter, proportional,
● ● ‒ ● ‒ ● ● ● ● ● ● H
negative characteristic curve

with hydraulic two-point control ● ● ‒ ● ‒ ● ● ● ● ● ○ Z


with electric unloading valve as starting aid ● ● ‒ ● ‒ ● ● ● ○ ○ ○ Y
with load-sensing and pressure control, remote controlled ● ● ‒ ● ‒ ● ● ● ‒ ‒ ‒ S3)
09 Mechanical stroke limiter 40 71 71 125 125 180 250 355 500 750 1000
without mechanical stroke limiter (without code) ● ● ● ● ● ● ● ● ● ● ●
with mechanical stroke limiter ● ● ‒ ● ‒ ● ● ● ‒ ‒ ‒ M

All other items and information can be found in the respective data sheets 92050 (A4VSO) and 92122 (A4VBO).

● = Available ‒ = Not available ○ = On request 1) A4VBO is only available with the power controller combination
LR2 and only in sizes 71 and 125.
2) Bosch Rexroth recommends using LR.S for dynamic controls.
3) Cannot be combined with pressure control D or G.

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 3
 Type code LR2N / LR3N

Type code LR2N / LR3N

Basic pump setting Vg min

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
A4VS O LR N /

Hydraulic fluid
01 For details see data sheet 92050

Axial piston unit


02 Swashplate design, variable, nominal pressure 350 bar, maximum pressure 400 bar A4VS

Operating mode
03 Pump, open circuit O

Size (NG)
04 Geometric displacement
40 71 125 180 250 355 500 750 1000
see technical data in data sheet 92050

Control device 40 71 125 18 250 355 500 750 1000


05 Power controller with hyperbolic characteristic curve;
● ● ● ● ● ● ● ● ● LR
Basic setting Vg min, pilot-pressure related

06 Setting the power characteristics 40 71 125 18 250 355 500 750 1000
mechanically adjustable ● ● ● ● ● ● ● ● ● 2
with hydraulic remote control ● ● ● ● ● ● ● ● ● 3
07 Pressure control 40 71 125 18 250 355 500 750 1000
without pressure control (without code) ● ● ● ● ● ● ● ● ●
with pressure control ● ● ● ● ● ● ● ● ● D
with pressure control, remote controlled ● ● ● ● ● ● ● ● ● G
08 Hydraulic stroke control 40 71 125 18 250 355 500 750 1000
proportional, positive characteristic curve ● ● ● ● ● ● ● ● ● N
09 Electrical control of pilot pressure 40 71 125 18 250 355 500 750 1000
without electrical control of pilot pressure (without code) ● ● ● ● ● ● ● ● ●
with electrical control of pilot pressure (DBEP 6) ● ● ● ● ● ● ● ● ● T1)
For operation with HF hydraulic fluid, please observe data sheet 29164 (Proportional pressure relief valve type DBEP).
All other items and information on A4VSO can be found in data sheet 92050.

● = Available ‒ = Not available ○ = On request

1) Only available for clockwise rotation and with control combination


LR..N

 RE 92064/2021-12-13, Bosch Rexroth AG


4 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
LR2 − Power controller with hyperbolic characteristic curve

LR2 − Power controller with hyperbolic characteristic curve

Pump setting in depressurized state: Vg max ▼ Characteristic curve LR2

Depending on the working pressure, the displacement of


the pump is controlled so that a given drive torque is not 350

Working pressure pB [bar]


exceeded, i.e. at constant drive speed the accordingly

Beginning of control
specified drive power. Precise control in accordance with

Setting range
the hyperbolic characteristic curve, provides an optimum,
hydraulic utilization of available power.

p Working pressure [bar]


p • qV = constant
qV Flow [cm3]

Supported by a spring, the working pressure acts on the 50

stroking piston in direction Vg max. Via a rocker, the latter 0


actuates the valve spool in the power limiting valve against qv min Flow qv max

the adjustment spring. If the working pressure in the


chamber exceeds the set pressure of the adjustment
spring, the large stroking chamber is filled with hydraulic Direction of Swivel direction2) Flow High-pressure
fluid and swivels back in the Vg min direction. When doing rotation direction port
this, the lever length at the rocker shortens and the
clockwise counter-clockwise S to B B
working pressure may rise in the same proportion as the
counter-clockwise clockwise S to B B
displacement reduces without the drive power being
exceeded (p • Vg = constant).
The beginning of control is set mechanically.
By means of spring and setting screw, the beginning of
control can be set within the entire setting range.
Setting range: 501) to 350 bar beginning of control.
The power characteristic is set at the factory.
When ordering, please state in plain text:
▶ Drive power P in kW
▶ Drive speed n in rpm
▶ Maximum flow qV max in l/min (50 to 100% Vg max)
– The default setting is 100%
▶ Minimum flow qV min in l/min (0 to 50% Vg max)
– The default setting is 0%

The minimum and maximum swivel angle limitations


(up to 50% Vg max) are fixedly set at the factory.
When ordering, please state the desired values
in the plain text.

1) Beginning of control <50 bar upon request.


2) Cf. swivel angle indicator
15° 0° 15°

CW
CCW

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 5
 LR2 − Power controller with hyperbolic characteristic curve

Characteristic power curves A4VSO


at 1500 rpm

Size 40 Size 71

350 350

300 30 300 55
Working pressure pB [bar]

Working pressure pB [bar]


250 250 45

Power P [kW]
Power P [kW]
22 37
200 200
18.5
30
150 15 150
22
11 18.5
100 100
7.5 15
5.5 11
50 50

0 0
0 10 20 30 40 50 60 0 20 40 60 80 100 107
Flow qV [l/min] Flow qV [l/min]

Size 125 Size 180

350 350

300 300 132


Working pressure pB [bar]

Working pressure pB [bar]

90
250 250 110
75

Power P [kW]
Power P [kW]

200 200 90
55 75
150 45 150
37 55
100 100 45
30
37
22 30
50 18.5 50 22
15
0 0
0 50 100 150 187 0 50 100 150 200 250 270
Flow qV [l/min] Flow qV [l/min]

Size 250 Size 355

350 350
200 300
300
Working pressure pB [bar]

250
Working pressure pB [bar]

160
250 250
200
Power P [kW]
Power P [kW]

132
200 200 160
110
90 150 132
150
75 110
100 55 100 90
45 75
50 37 50 55
30 45
37
0 0
0 100 200 300 375 0 100 200 300 400 500 532
Flow qV [l/min] Flow qV [l/min]

 RE 92064/2021-12-13, Bosch Rexroth AG


6 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
LR2 − Power controller with hyperbolic characteristic curve

Characteristic power curves A4VSO


at 1000 rpm

Size 500 Size 500 high-speed version at 1500 rpm

350 350

300 250 300

Working pressure pB [bar]


Working pressure pB [bar]

200
250 250 290

Power P [kW]
Power P [kW]
160 250
200 200
220
132
150 150 180
110 160
90 132
100 100
75 110
55 90
50 50
75
37
0 0
0 100 200 300 400 500 0 200 400 600 750
Flow qV [l/min] Flow qV [l/min]

Size 750 Size 1000

350 350

300 355 300 500


Working pressure pB [bar]

Working pressure pB [bar]

450
250 315 250
400
Power P [kW]

Power P [kW]
355
200 250 200 315
200
150 150 250
160 200
100 132 100 160
110 132
90 110
50 75 50 90
55 75
0 0
0 200 400 600 750 0 200 400 600 800 1000
Flow qV [l/min] Flow qV [l/min]

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 7
 LR2 − Power controller with hyperbolic characteristic curve

Characteristic power curves A4VBO


at 1500 rpm

Size 71 Size 125

450 450
132
75
400 400
66 110
350 350
55
300 300 90

Working pressure pB [bar]


Working pressure pB [bar]

Power P [kW]
Power P [kW]
45 75
250 250
37
200 200 55
30
45
150 26 150
22 37
18.5
100 15 100 30
22
11
50 50 18.5
7.5
15
0 00
0 20 40 60 80 100 107 50 100 150 183
Flow qV [l/min] Flow qV [l/min]

 RE 92064/2021-12-13, Bosch Rexroth AG


8 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
LR2 − Power controller with hyperbolic characteristic curve

Circuit diagrams LR2

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355


A4VBO, size 711) A4VBO, size 1251)

Rkv Rkv

2 2
B1 B MB B1 B MB
3

1
1

U S MS K₁ K₂ T R(L) U S MS M₁ K₁ K₂ T R(L) M2

Components
▼ A4VSO, sizes 500 to 1000 1 Pump with hydraulic control device
2 Power control valve
3 Intermediate plate NG125 to 355

P
B1 B MB M₁
M2

U S MS K₁ K₂ T R(L)

1) With A4VBO, the Vg min stop is omitted.

Bosch Rexroth AG, RE 92064/2021-12-13


Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 9
 Dimensions LR2

Dimensions LR2

A4VSO sizes 40 and 71; A4VBO size 71


Representation of clockwise rotation

A3
B

Swivel angle limitation


Vg max with clockwise rotation Valve mounting for
Vg min with counter-clockwise rotation counter-clockwise rotation

Rkv

A2L
L (R)
15 0 15
A1

Einschraubloch M33

A2

R(L)
B

Swivel angle limitation Valve mounting for


Vg min with clockwise rotation clockwise rotation
Vg max with counter-clockwise rotation

NG A1 A2 A2L1) A3
40 260 132 132 148 For detailed dimensions and technical data of the variable pump,
71 296 132 132 165 see data sheet 92050 or 92122

Ports Standard Size pmax [bar]2) State3)


Rkv Pilot pressure port DIN 3852 M18 × 1.5; 12 deep 45 O

Components see Page 8

1) Dimensions for counter-clockwise rotation


2) Depending on the application, momentary pressure peaks
can occur.
Keep this in mind when selecting measuring devices and fittings.
3) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)

 RE 92064/2021-12-13, Bosch Rexroth AG


10 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
Dimensions LR2

Dimensions LR2

A4VSO sizes 125 to 355; A4VBO size 125


Representation of clockwise rotation

A2
B
Swivel angle limitation
Vg max with clockwise rotation
M2 for clockwise rotation
Vg min with counter-clockwise rotation
M1 for counter-clockwise rotation

Valve mounting for


counter-clockwise rotation

Rkv
L (R)
15 0 15
A1

Einschraubloch M33

R(L)
Valve mounting for
B clockwise rotation

M1 for clockwise rotation


M2 for counter-clockwise rotation
Swivel angle limitation
Vg min with clockwise rotation
Vg max with counter-clockwise rotation

NG A1 A2
125 354 195 For detailed dimensions and technical data of the variable pump,
180 354 195 see data sheet 92050 or 92122

250 424 238


355 424 238

Ports Standard Size pmax [bar]1) State2)


Rkv Pilot pressure port DIN 3852 M18 × 1.5; 12 deep 100 X
M1; M2 Control pressure measuring DIN 3852 M14 × 1.5; 12 deep (NG125 to 180) 350 X
M18 × 1.5; 12 deep (NG250 to 355) 350 X

Components see Page 8

1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE 92064/2021-12-13


Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 11
 Dimensions LR2

Dimensions LR2

Sizes 500 to 1000


Representation of clockwise rotation

A2
B
Swivel angle limitation
Vg max with clockwise rotation
Vg min with counter-clockwise rotation M2 for clockwise rotation
M1 for counter-clockwise rotation

Valve mounting for


counter-clockwise
rotation

P
L (R)
15° 0° 15°
A1

R(L)

Valve mounting for


clockwise rotation
Swivel angle limitation
Vg min with clockwise rotation
M1 for clockwise rotation
Vg max with counter-clockwise rotation
M2 for counter-clockwise rotation

NG A1 A2
500 510 285 For detailed dimensions and technical data of the variable pump,
750 582 322 see data sheet 92050

1000 622 350

Ports Standard Size pmax [bar]1) State2)


P Pilot pressure port DIN 3852 M22 × 1.5; 14 deep 100 X
M1; M2 Control pressure measuring DIN 3852 M18 × 1.5; 12 deep 350 X

Components see Page 8

1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

 RE 92064/2021-12-13, Bosch Rexroth AG


12 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
LR3 − Power controller with remotely controllable power characteristic

LR3 − Power controller with remotely controllable power characteristic

Pump setting in depressurized state: Vg max More characteristics of the LR3 power controller are
identical with those of the LR2 power controller.
The power controller LR3 is suitable for remote control as
an external pilot pressure (pSt) is applied to the spring The minimum and maximum swivel angle limitations
chamber of the power control valve at port XLR. (up to 50% Vg max) are fixedly set at the factory.
Beginning of control can be changed proportionally to the When ordering, please state the desired values in the
applied pilot pressure. plain text.
The pilot pressure port XLR must be connected.
▶ Maximum external pilot pressure 100 bar ▼ Characteristic curve LR3
2)
▶ Setting range of the beginning of control: 50 ... 350 bar
▶ Basic setting of the power characteristic curve is 350

Working pressure pB [bar]


completed at the factory and refers to pSt in XLR = 0 bar.
▶ Pilot fluid consumption up to 3.5 l/min

Setting range
When ordering, please state in plain text:
▶ Drive speed n in rpm
▶ Drive power P in kW
at pilot pressure pSt = 0 bar in XLR
▶ Maximum flow qv max in l/min (50...100% Vg max).
50

Power increase through pilot pressure in port XLR 0


qv min qv max
Flow
▼ Characteristic curve for pilot pressure

Direction of Swivel direction3) Flow High-pressure


rotation direction port
Pilot pressure pSt (in XLR)

clockwise counter-clockwise S to B B
counter-clockwise clockwise S to B B

Power P

Power increase /pilot pressure (kW/bar)


NG 40 71 125 180 250 355 500 750 1000
1)
at rotational speed [rpm]
1000 0.53 0.78 1.15 1.66 1.83 2.46 5.30 7.5 9.2
1200 0.64 0.94 1.38 1.99 2.19 2.95 6.40 9.0 11.0
1500 0.80 1.18 1.72 2.47 2.74 3.69 8.00 11.25 –
1800 0.96 1.41 2.07 2.98 3.29 4.42 9.60 – –

1) Observe the speed limits and permissible flow in 3) Cf. swivel angle indicator
data sheet 92050.
15° 0° 15°

2) Beginning of control <50 bar upon request. CW


CCW

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 13
 LR3 − Power controller with remotely controllable power characteristic

Circuit diagrams LR3

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355

Rkv Rkv
XLR XLR

2 2
B1 B MB B1 B MB
3

1 1

U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2

Components
▼ A4VSO, sizes 500 to 1000 1 Pump with hydraulic control device
2 Power control valve
3 Intermediate plate 125 to 355

XLR
2
P
B1 B MB M1
M2

U S MS K1 K2 T R(L)

 RE 92064/2021-12-13, Bosch Rexroth AG


14 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
Dimensions LR3

Dimensions LR3

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 40 and 71


Clockwise rotation Counter-clockwise rotation

XLR

1 2
1 2

A3
A4

A3
A4
B
B
Swivel angle limitation Vg max
Swivel angle limitation Vg min
XLR
Rkv
Rkv

A2
L (R)
15 0 15
A1

L (R)
15 0 15
A1
A2

R(L)
R(L)

Swivel angle limitation Vg min XLR A5 to mounting surface


A5 to mounting surface
Swivel angle limitation Vg max

NG A1 A2 A3 A4 A5
40 260 133 148 106 219 For detailed dimensions and technical data of the variable pump,
71 296 133 165 117 246 see data sheet 92050

Ports Standard Size pmax [bar]1) State2)


Rkv Control fluid return flow DIN 3852 M18 × 1.5; 12 deep 100 X
XLR Pilot pressure port DIN 3852 M14 × 1.5; 12 deep 100 O
Components see Page 13

1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE 92064/2021-12-13


Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 15
 Dimensions LR3

▼ A4VSO, sizes 125 to 355 ▼ A4VSO, sizes 125 and 355


Clockwise rotation Counter-clockwise rotation

3 XLR 3
1 2 1 2

A3
A3

A4
A4

B B
Swivel angle
Swivel angle
limitation Vg min
limitation Vg max
M2 M1
XLR

Rkv Rkv

A2
L (R)
L (R)

15 0 15
15 0 15

A1
A1

Einschraubloch M33

Einschraubloch M33
A2

R(L) R(L)

XLR
M1 M2
Swivel angle limitation Vg min Swivel angle limitation Vg max

A5 to mounting surface
A5 to mounting surface

NG A1 A2 A3 A4 A5
125/180 354 133 195 147 315 For detailed dimensions and technical data of the variable pump,
250/355 424 133 238 183 377 see data sheet 92050

Ports Standard Size pmax [bar]1) State2)


Rkv Control fluid return flow DIN 3852 M18 × 1.5; 12 deep 100 X
XLR Pilot pressure port DIN 3852 M14 × 1.5; 12 deep 100 O
M1; M2 Measurement of stroking DIN 3852 M14 × 1.5; 12 deep (NG125 to 180) 350 X
chamber pressure M18 × 1.5; 12 deep (NG250 to 355) 350
Components see Page 13

1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

 RE 92064/2021-12-13, Bosch Rexroth AG


16 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
Dimensions LR3

▼ A4VSO, sizes 500 to 1000 ▼ A4VSO, sizes 500 and 1000


Clockwise rotation Counter-clockwise rotation

2 2

1 1 XLR
XLR

A3
A3

A4
A4

B B

Swivel angle limitation Vg max Swivel angle limitation Vg min

M2 M1

XLR

A2
L (R)
L (R)

A1

15 0 15
A1

15 0 15

Einschraubloch M33

Einschraubloch M33
A2

R(L) R(L)

XLR

M1 M2
Swivel angle limitation Vg min Swivel angle limitation Vg max
to mounting surface A5 to mounting surface
A5

NG A1 A2 A3 A4 A5
500 510 125 285 207 468 For detailed dimensions and technical data of the variable pump,
750 582 125 322 237 502 see data sheet 92050

1000 622 125 350 260 566

Ports Standard Size pmax [bar]1) State2)


XLR Pilot pressure port DIN 3852 M14 × 1.5; 12 deep 100 O
M1; M2 Measurement of stroking chamber pressure DIN 3852 M18 × 1.5; 12 deep 350 X
Components see Page 13

1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 17
 LR.M − Power controller with mechanical stroke limiter

LR.M − Power controller with mechanical stroke limiter

Pump setting in depressurized state: Vg max ▼ Characteristic curve LR.M

350
In addition to the power control function,

Working pressure pB [bar]


the displacement Vg max can be continuously set using
a spindle. The setting must be made in the
depressurized state.

▶ Setting data for the stroke limiter Vg max


Setting range: 100% Vg max to 0% Vg max
(may amount up to 104% of the maximum nominal
displacement)
0
▶ Standard setting: Nominal Vg max qv min Flow qv max

Direction of Swivel direction1) Flow High-pressure


rotation direction port

clockwise counter-clockwise S to B B
counter-clockwise clockwise S to B B

Size 40 71 125 180 250 355


3
Flow change/spindle rotation Vg cm /r 4.3 6.3 9.1 13.1 14.4 20.6
Control stroke s mm 14.2 17.1 20.7 20.7 25.9 25.9

Direction of rotation Displacement


(viewed on spindle)
clockwise increase
counter-clockwise decrease

1) Cf. swivel angle indicator


15° 0° 15°

CW
CCW

 RE 92064/2021-12-13, Bosch Rexroth AG


18 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
LR.M − Power controller with mechanical stroke limiter

Circuit diagrams LR.M


Example: A4VSO...LR2M

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355

RKV
RKV

2
2
B1 B MB
B1 B MB
3

8 8

1 1

U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2

Components
1 Pump with hydraulic control device
2 Power control valve
3 Intermediate plate NG125 to 355
4 mechanical stroke limiter Vg max

Bosch Rexroth AG, RE 92064/2021-12-13


Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 19
 LR.M − Power controller with mechanical stroke limiter

Dimensions LR.M

▼ A4VSO, sizes 40 to 71
Counter-clockwise rotation

1 2

A3
B

For clockwise Swivel angle limitation Vg min


rotation Detail component 8
8 Counter-clockwise rotation
Mechanical stroke limiter Vg max

Parallel keyed shaft DIN 6885


AS5x5x12
A1

A2

Shaft key width 5


12
-0.016
ø16 -0.034 3
0 15
R

18

R(L)
A5

18
RkV

Swivel angle limitation Vg min


Clockwise rotation
A4 to mounting face 8

NG A1 A2 A3 A4 A5
40 130 132 148 144 172 For detailed dimensions and technical data of
71 148 132 159 166 188 the variable pump, see data sheet 92050

Ports Standard Size1) pmax abs State2)


[bar]1)
R(L) Return flow, air bleed DIN 3852 M22 × 1.5; 12 deep (NG40) 4 O
DIN 3852 M27 × 2; 12 deep (NG71)
RKV Control fluid return flow DIN 3852 M18 × 1.5; 12 deep 100 X

Components see Page 18

1) Depending on the application, momentary pressure peaks


can occur.
Keep this in mind when selecting measuring devices and fittings.
2) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)

 RE 92064/2021-12-13, Bosch Rexroth AG


20 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
LR.M − Power controller with mechanical stroke limiter

Dimensions LR.M

▼ A4VSO, sizes 125 to 355


Clockwise rotation

1
2
3

A3
B

8 Swivel angle limitation Vg min


Counter-clockwise rotation
Detail component 8
Mechanical stroke limiter Vg max

M2 RkV Parallel keyed shaft DIN 6885


AS5x5x12
A5

Shaft key width 5


12

-0.016
ø16 -0.034
3
15 0

Einschraubloch M33
L

18
A2

R(L)
A1

18

B
M1
Swivel angle limitation Vg min
For counter-clockwise rotation 8
Clockwise rotation
A4 to mounting face

NG A1 A2 A3 A4 A5
125/180 177 132 195 203 213 For detailed dimensions and technical data of
the variable pump, see data sheet 92050
250/355 212 132 238 248 243

Ports Standard Size1) pmax [bar]1) State2)


M1; M2 Stroking chamber measurement DIN 3852 M14 x 1.5; 12 deep (NG 125 and 180) 350 X
DIN 3852 M18 × 1.5; 12 deep (NG 250 and 355)
RKV Control fluid return flow DIN 3852 M18 × 1.5; 12 deep 100 X

Components see Page 18

1) Depending on the application, momentary pressure peaks


can occur.
Keep this in mind when selecting measuring devices and fittings.
2) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 21
 LR.D − Power controller with pressure controller

LR.D − Power controller with pressure controller

Pump setting in depressurized state: Vg max

The pressure control takes priority over the power control,


i.e. the power controller function is executed below the
pressure command value.
If the pressure command value set at the pressure control
valve is reached, the pump changes into pressure control
mode and only delivers as much hydraulic fluid as is
necessary to maintain the pressure.
Notice
▶ Pressure controllers are not safeguards against
pressure overload.
Be sure to add a pressure relief valve to the
hydraulic system.
▶ Setting range of the pressure control 20...350 bar1)
▶ 350 bar is the standard setting.
When ordering, please state other values in the plain text.

▼ Characteristic curve LR.D

350
Working pressure pB [bar]

Setting range

20

0
qv min Flow qv max

Direction of Swivel direction2) Flow High-pressure


rotation direction port

clockwise counter-clockwise S to B B
counter-clockwise clockwise S to B B

1) With very low power settings, the setting range may be limited.
2) Cf. swivel angle indicator
15° 0° 15°

CW
CCW

 RE 92064/2021-12-13, Bosch Rexroth AG


22 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
LR.D − Power controller with pressure controller

Circuit diagrams LR.D


Example: A4VSO...LR2D

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355

2 2

B1 B MB
B1 B MB

4 3 4

1.1 1

U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2

▼ A4VSO, sizes 500 to 1000 Components


1 Pump with hydraulic control device
2 Power control valve
4 3 Intermediate plate NG125 to 355
4 Pressure control valve

X X

P
B1 B MB M1
M2

U S MS K1 K2 T R(L)

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 23
 LR.G − Power controller with pressure control, remote controlled

LR.G − Power controller with pressure control, remote controlled

Pump setting in depressurized state: Vg max Notice


Setting the remote controlled pressure control:
A pressure relief valve (item 5) can be piped up externally The setting of the external pressure relief valve plus the
at port XD for remote control. This is not included in the differential pressure value Δp at the pressure control
standard scope of delivery of the LR2G or LR3G control, valve determines the level of pressure control.
can, however, be set up after consultation depending on Example:
the version. Alternatively, you can also use DBA(W) blocks – external pressure relief valve 330 bar
according to data sheet 25891 to do so. – differential pressure on pressure
If the pressure control setting (pressure set at the control valve 20 bar
pressure relief valve plus differential pressure at the – resulting pressure control of 330 + 20 = 350 bar.
pressure control valve) is reached, the pump switches into
pressure control mode.
Please note in case of combination with hydraulic stroke
The differential pressure at the pressure control valve
limiter (LR.GH or LR.GN):
(item 4) is set to 20 bar as standard, the quantity of control
With a pressure control setting below the external control
liquid emerging at port XD is then approx. 1.5 l/min.
pressure pcontrol, the pump will - up to size 355 - remain at
If a different setting (recommended range 20...50 bar) is
Vg min-mechanical and with sizes 500...1000,
required, please state in the plain text when ordering.
vibrations may occur.
Notice
▶ Pressure controllers are not safeguards against ▼ Characteristic curve LR.G
pressure overload. 350

Δp pressure control valve


Be sure to add a pressure relief valve to the
Working pressure pB [bar]

hydraulic system.
Setting range
external PRV

Bosch Rexroth recommends as separate pressure relief


valve:
▶ DBD 6 (hydraulic) as per data sheet 25402.
▶ DBETR–SO 437 (electric) as per data sheet 29166
▶ DBETA (electric) as per data sheet 29262
The maximum line length should not exceed 2 m.
20

0
qv min Flow qv max

Direction of Swivel direction1) Flow High-pressure


rotation direction port

clockwise counter-clockwise S to B B
counter-clockwise clockwise S to B B

1) Cf. swivel angle indicator


15° 0° 15°

CW
CCW

 RE 92064/2021-12-13, Bosch Rexroth AG


24 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
LR.G − Power controller with pressure control, remote controlled

Circuit diagrams LR.G


Example: A4VSO...LR2G

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355

XD XD

2
2

5 5
B1 B MB B1 B MB

4 3 4

1 1

U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2

▼ A4VSO, sizes 500 to 1000 Components


1 Pump with hydraulic control device

XD
5 2 Power control valve
3 Intermediate plate NG125 to 355
4 Pressure control valve

4 5 Pressure relief valve


X XX (not included in the scope of delivery)

P
B1 B MB M1
M2

U S MS K1 K2 T R(L)

Bosch Rexroth AG, RE 92064/2021-12-13


Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 25
 Dimensions LR.D and LR.G

Dimensions LR.D and LR.G

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355

A4 to mounting flange A4 to mounting flange


A6 to mounting flange A6 to mounting flange
2 4 XD 3 2 4 XD

1 1

A3
A5

A3
A5
B
Valve mounting and port XD with B
counter-clockwise rotation M2(M1 )
1)
Valve mounting and
port XD with
counter-clockwise rotation

XD
A2L

XD
A8L

A2L
A8L
L (R)
15 0 15

L(R)
A1

15 0 15
A1
A7

Einschraubloch M33

A7
A2
A2

R(L) XD R(L) XD

B Valve mounting and


Valve mounting and port XD port XD with
with clockwise rotation M1(M2 )
1) clockwise rotation

NG A1 A2(L) A3 A4 A5 A6 A7 A8L
40 260 132 148 295 130 269 37 7 For detailed dimensions and technical data of the
71 296 132 159 322 141 296 37 7 variable pump, see data sheet 92050

125/180 354 132 195 391 171 365 37 7


250/355 424 132 238 453 207 427 37 7

Ports Standard Size pmax [bar]2) State3)


XD Pilot pressure port for power controller DIN 3852 M14 × 1.5; 12 deep 350 X
– with pressure controller LR.D
− with remote controlled pressure controller LR.G DIN 3852 M14 × 1.5; 12 deep 350 O
M1; M2 Measurement of stroking chamber pressure DIN 3852 M14 x 1.5; 12 deep (NG 125 and 180) 350 X
M18 × 1.5; 12 deep (NG 250 and 355)
Components see Page 24

1) For counter-clockwise rotation 3) O = Must be connected (plugged on delivery)


2) Depending on the application, momentary pressure peaks X = Plugged (in normal operation)
can occur.
Keep this in mind when selecting measuring devices and fittings.

 RE 92064/2021-12-13, Bosch Rexroth AG


26 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
Dimensions LR.D and LR.G

Dimensions LR.D and LR.G

▼ A4VSO, sizes 500 to 1000

XD
4
1
2

A2
A3

B
Valve mounting
A4 to mounting flange and port XD with
M2(M1 ) 1) clockwise rotation

XD
4
A6
L (R)
A1

15 0 15

Einschraubloch M33
A6L

R(L)

XD

Valve mounting
M1(M2 ) 1)
and port XD
(A5L) to mounting flange with counter-
clockwise rotation

NG A1 A2 A3 A4 A5L A6(L)
500 510 320 311 430 441 125 For detailed dimensions and technical data of the variable
750 582 350 342 462 473 125 pump, see data sheet 92050

1000 622 373 364 528 539 125

Ports Standard Size pmax [bar]2) State3)


XD Pilot pressure port for power controller DIN 3852 M14 × 1.5; 12 deep 350 O
− with remote controlled pressure controller LR.G
M1; M2 Measurement of stroking chamber pressure DIN 3852 M18 × 1.5; 12 deep (NG 250 and 355) 350 X
Components see Page 24

1) For counter-clockwise rotation 3) O = Must be connected (plugged on delivery)


2) Depending on the application, momentary pressure peaks X = Plugged (in normal operation)
can occur.
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 27
 LR.F − Power controller with flow control

LR.F − Power controller with flow control

Pump setting in depressurized state: Vg max ▼ Characteristic curve LR.F

350
In addition to the power control function, it is possible to

Working pressure pB [bar]


control the pump flow by means of a differential pressure,
e.g. using an orifice between pump and consumer.
The pump supplies only the fluid quantity actually
required by the consumer.
The flow of the pump is then dependent on the cross
section of the external metering orifice (item 7), which is
located between the pump and the consumer. Below the
power control and within the control range of the pump,
the flow is nearly independent of the load pressure. 0
The opening cross-section of the metering orifice qv min Flow qv max

determines the flow of the pump.


The flow controller compares the pressure before the Direction of Swivel direction1) Flow High-pressure
metering orifice with that after the orifice and keeps the rotation direction port
pressure drop encountered here (differential pressure Δp)
clockwise counter-clockwise S to B B
constant and thus controls the flow.
counter-clockwise clockwise S to B B
If the differential pressure Δp increases, the pump is
swiveled back (towards Vg min), if the differential pressure
Δp decreases, the pump is swiveled out (towards Vg max),
until equilibrium in the valve is restored.
▶ Δpmetering orifice = ppump – pconsumer

The standard setting at the flow control valve (item 6) for


Δp is 14 bar. If a different setting (recommended range
14...25 bar) is required, please state in the plain text.
Higher values on request.
Notice
▶ For dynamic controls, we recommend using LR.S with
load-sensing and remote controlled pressure control
(see page 42)

1) Cf. swivel angle indicator


15° 0° 15°

CW
CCW

 RE 92064/2021-12-13, Bosch Rexroth AG


28 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
LR.F − Power controller with flow control

Circuit diagrams LR.F


Example: A4VSO...LR2F

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355

XF XF

4 4

2 2

B B
5 5
B1 MB B1 MB
3

1 1

U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2

Components
1 Pump with hydraulic control device
2 Power control valve
3 Intermediate plate NG125 to 355
4 Flow control valve
5 External metering orifice
(not included in the scope of delivery)

Bosch Rexroth AG, RE 92064/2021-12-13


Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 29
 Dimensions LR.F

Dimensions LR.F

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355

A5 to mounting flange
XF A5 to mounting flange
4
3 4 XF
2
1
1 2

A3
A4

A3
A4
B
Valve mounting
and port XF with
B
M2(M1 ) 1) Valve mounting
counter-clockwise rotation
and port XF with
counter-clockwise rotation

(A7L)
XF
XF
A2L
A7L

L (R)
L (R)

15 0 15
15 0 15

A1
A1

Einschraubloch M33

XF

A6
A6

A2
R(L)
A2

R(L) XF
B Valve mounting
and port XF with
clockwise rotation
Valve mounting and M1(M21))
port XF with
clockwise rotation

NG A1 A2 (A2L) A3 A4 A5 A6 A7L
40 260 132 182 156 243 7 37 For detailed dimensions and technical data of
71 296 132 193 167 270 7 37 the variable pump, see data sheet 92050

125/180 354 132 223 197 339 7 37


250/355 424 132 259 233 401 7 37

Ports Standard Size pmax [bar]2) State3)


XF Pilot pressure port DIN 3852 M14 × 1.5; 12 deep 350 O
M1; M2 Measurement of stroking chamber pressure DIN 3852 M18 × 1.5; 12 deep (NG 250 and 355) 350 X
Components see Page 28
1) For counter-clockwise rotation 3) O = Must be connected (plugged on delivery)
2) Depending on the application, momentary pressure peaks X = Plugged (in normal operation)
can occur.
Keep this in mind when selecting measuring devices and fittings.
 RE 92064/2021-12-13, Bosch Rexroth AG
30 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
LR.S − Power controller with load-sensing valve and pressure control, remote controlled

LR.S − Power controller with load-sensing valve and pressure control, remote controlled

Pump setting in depressurized state: Vg max Notice


Setting the remote controlled pressure control:
The LR.S works as a load-pressure controlled flow The setting of the external pressure relief valve plus the
controller and adjusts the pump delivery volume to the differential pressure value Δp at the load-sensing valve
volume required by the consumer. determines the level of pressure control.
In this connection, the pump pressure at port B always Example:
exceeds the consumer pressure by the set Δp. – external pressure relief valve 336 bar
Here, the pump delivery volume depends on the external – differential pressure on pressure
metering orifice item 4.1 (throttle, proportional valve or control valve 14 bar
control block) installed between pump and consumer; – resulting pressure control of 336 + 14 = 350 bar.
it is, however, in the entire range below the power
characteristic curve not influenced by the load pressure.
▼ Characteristic curve LR.S
The load-sensing valve compares the working pressure in
350
front of the external metering orifice item 4.1
(throttle, proportional valve or control block) with the
working pressure after the external metering orifice and Working pressure pB [bar]
keeps the differential pressure Δp occurring here to the
set value, i.e. the pump delivery volume is kept constant.
In case of change in the differential pressure at the orifice
(item 4.1) triggered by dynamic change in the throttle
opening, the pump delivery volume is adjusted to the new
requirements. With increasing pressure differential,
the pump swivels to a smaller displacement.
Optional pressure control (items 5 and 5.1) 0
qv min Flow qv qv max
If the load pressure set at the pressure relief valve
(item 5) is reached, there is a transition into the pressure
control range regardless of the pressure differential
existing at the orifice (item 4.1). For this purpose,
the orifice (item 5.1) is moreover required. Direction of Swivel direction1) Flow High-pressure
rotation direction port
The differential pressure at the load-sensing valve
(item 4.0) is by default set to Δp = 14 bar. clockwise counter-clockwise S to B B
Upon actuation of the pressure relief valve (item 5), counter-clockwise clockwise S to B B
a control fluid quantity of approx. 1.3 l/min is consumed at
a nozzle diameter of 0.8 mm (item 5.1) and a differential
pressure of Δp =14 bar.
Notice
▶ Pressure controllers are not safeguards against
pressure overload.
Be sure to add a pressure relief valve to the
hydraulic system.
Bosch Rexroth recommends as separate pressure
relief valve:
▶ DBD 6 (hydraulic) as per data sheet 25402.
▶ DBETR–SO 437 (electric) as per data sheet 29166
▶ DBETA (electric) as per data sheet 29262 1) Cf. swivel angle indicator

The maximum line length should not exceed 2 m.


15° 0° 15°

CW
CCW

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 31
 LR.S − Power controller with load-sensing valve and pressure control, remote controlled

Circuit diagrams LR.S


Example: A4VSO...LR2S

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355

5.1 5 5.1 5
X X

4.1 2 4.1
2
B1 B MB B1 B MB

4.0
3 4.0

1
1

U S MS K1 K2 T R(L)
U S MS M1 K1 K2 T R(L) M2

Components
1 Pump with hydraulic control device
2 Power control valve
3 Intermediate plate NG125 to 355
4.0 Load-sensing valve
4.1 Orifice – load-sensing control
(not included in scope of delivery)
5 Pressure relief valve, optional
(not included in scope of delivery)
5.1 Orifice pressure control, optional
(not included in scope of delivery)
Recommendation 0.8 - 1 mm
depending on the load-sensing control,
the pressure increase may be up to 14 bar

 RE 92064/2021-12-13, Bosch Rexroth AG


32 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
Dimensions LR.S

Dimensions LR.S

▼ A4VSO, sizes 40 to 71 ▼ A4VSG, sizes 125 to 355


Clockwise rotation Clockwise rotation

A4 to mounting face

A4 to mounting face A6 to mounting face


3 2 4 X
A6 to mounting face
2 4 X
1
1

A3
A5
A3
A5

B
B
M2 For clockwise rotation
For counter-clockwise rotation M1 For counter-clockwise rotation

X X
A2L

A2L
A8L
A8L

L (R)
15 0 15
A1
L (R)

Einschraubloch M33

A7
15 0 15
A1

A7

A2
R(L) X
A2

R(L) X
B

M1 For clockwise rotation


M2 For counter-clockwise rotation

NG A1 A2 (A2L) A3 A4 A5 A6 A7 A8L
40 260 132 148 295 130 269 37 7 For detailed dimensions and technical data of the variable
71 296 132 159 322 141 296 37 7 pump, see data sheet 92050

125/180 354 132 195 391 171 365 37 7


Components see Page 47
250/355 424 132 238 453 207 427 37 7

Port Standard Size pmax [bar]1) State2)


X Pilot pressure DIN 3852 M14 × 1.5; 12 deep 350 O
M1; M2 Measurement of stroking chamber pressure DIN 3852 M14 × 1.5; 12 deep (NG 125 and 180) 350 X
DIN 3852 M18 × 1.5; 12 deep (NG 250 and 355) 350 X

1) Depending on the application, momentary pressure peaks


can occur.
Keep this in mind when selecting measuring devices and fittings.
2) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 33
 LR..Z − Power controller with hydraulic two-point control

LR..Z − Power controller with hydraulic two-point control

Can be used as start-up circuit with external control


fluid supply

Pump setting in depressurized state: Vg max

LR2(3)Z is a simple 2-point control with overriding


power control.
For the power and pressure control, port Rkv must be
connected with the reservoir on the customer side.
In case of pressurization at port Rkv, the control device
swivels back against the mechanically adjustable Vg min
stop. In case of depressurization at port Rkv, the pump
swivels into the LR2(3) control function.
A start-up circuit for reduction of the start-up torque of
the pump can be realized.
Working pressure pHD
pSt = At least, however, 20 bar
2

▶ The Vg min stop is fixedly set at the factory


(0...50% Vg max).
When ordering, please state value in the plain text.

In case of longer operation in zero stroke, Bosch Rexroth


recommends using LR.G with external pilot pressure relief
(see "LR.G − Power controller with pressure control,
remote controlled" on page 23).
Direction of Swivel direction1) Flow High-pressure
rotation direction port

clockwise counter-clockwise S to B B
counter-clockwise clockwise S to B B

1) Cf. swivel angle indicator


15° 0° 15°

CW
CCW

 RE 92064/2021-12-13, Bosch Rexroth AG


34 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
Dimensions LR.S

Circuit diagrams LR..Z


Can be used as start-up circuit with external control fluid supply
Example: A4VSO...LR2Z, LD2DZ, LR2GZ

▼ A4VSO, sizes 40 and 71

Not included in the 6 RkV Not included in the


scope of delivery
scope of delivery LR2DZ
RkV XD
LR2DZ LR2GZ
LR2Z

2 2

B1 B MB B1 B MB

1
1

U S MS K1 K2 T R(L) U S MS K1 K2 T R(L)

▼ A4VSO, sizes 125 to 355

Not included in the


6 RkV Not included in the
scope of delivery
scope of delivery LR2DZ
RkV XD
LR2DZ LR2GZ
LR2Z

2 2
B1 B MB B1 B MB

3 3

1
1

U S MS M1 K1 K2 T R(L) M2
U S MS M1 K1 K2 T R(L) M2

Components
1 Pump with hydraulic control device
2 Power control valve
3 Intermediate plate NG125 to 355
6 Port plate RkV with LR.DZ and LR.GZ
(NG40 to 355)

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 35
 Dimensions LR.S

Circuit diagrams LR.Z


Can be used as start-up circuit with external control fluid supply
Example: A4VSO...LR2Z

▼ A4VSO, sizes 500 to 1000

Not included in the


scope of delivery

RkV

P
B1 B MB M1
M2

U S MS K1 K2 T R(L)

Components
1 Pump with hydraulic control device
2 Power control valve

 RE 92064/2021-12-13, Bosch Rexroth AG


36 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
Dimensions LR.S

Dimensions LR.Z

▼ A4VSO, sizes 40 and 71


Clockwise rotation

LR.Z LR.GZ, LR.GZ

RkV RkV
6

1 2

A10
A3

A9
A6
B

A5 For counter-clockwise rotation

RkV A2L
A8 RkV
A4

A7
L (R)
A1

15 0 15

A7L
A4L
A2

R(L)
RkV RkV
For counter-clockwise
rotation

NG A1 A2(L) A3 A4(L) A5 A6 A7(L) A8 A9 A10


40 260 132 149 80 209 114 63 219 152 168 For detailed dimensions and technical data of the
71 296 132 159 80 236 125 63 246 163 184 variable pump, see data sheet 92050

Port Standard Size2) pmax [bar]3) State4)


RkV Control fluid return flow DIN 3852 M18 × 1.5; 12 deep 350 O

Bosch Rexroth AG, RE 92064/2021-12-13


Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 37
 Dimensions LR.S

Dimensions LR.Z

▼ A4VSO, sizes 125 to 355


Clockwise rotation

LR.Z LR.DZ, LR.GZ

3 RkV 6 RkV

1 2

A10
A9
A3
A6
B
A5
M2
(M1) For counter-clockwise rotation
RkV RkV
A8

A7
A4
L (R)
15 0 15
A1

Einschraubloch M33

A7L
A4L

R(L) For counter-clockwise


RkV rotation RkV
B
M1
(M2) For counter-clockwise rotation

NG A1 A3 A4(L) A5 A6 A7(L) A8 A9 A10


125/180 354 195 80 305 155 63 315 193 209 For detailed dimensions and technical data of the
250/355 424 238 80 367 191 63 377 229 250 variable pump, see data sheet 92050

Port Standard Size2) pmax [bar]3) State4)


RkV Control fluid return flow DIN 3852 M18 × 1.5; 12 deep 350 O
M1; M2 Stroking chamber measurement DIN 3852 M14 x 1.5; 12 deep (NG 125 and 180) 350 X
DIN 3852 M18 × 1.5; 12 deep (NG 250 and 355)

 RE 92064/2021-12-13, Bosch Rexroth AG


38 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
Dimensions LR.S

Dimensions LR.Z

▼ A4VSO, sizes 500 to 1000


Clockwise rotation

RkV

1
2

A3
A6
B

M2
(M1) For counter-clockwise rotation

RkV For counter-clockwise rotation

A4L
L (R)
15 0 15
A1

Einschraubloch M33
A4

R(L)
6

RkV

M1
For counter-clockwise rotation (M2)

A5

NG A1 A3 A4 (A4L) A5 A6
500 510 285 94 433 277 For detailed dimensions and technical data of the
750 582 322 94 465 307 variable pump, see data sheet 92050

1000 622 350 94 532 330

Port Standard Size2) pmax [bar]3) State4)


RkV Control fluid return flow DIN 3852 M18 × 1.5; 12 deep 350 O
M1; M2 Stroking chamber measurement DIN 3852 M18 × 1.5; 12 deep 350 X

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 39
 LR..Y − Power controller with electric two-point control

LR..Y − Power controller with electric two-point control

With internal control fluid supply

Pump setting in depressurized state: Vg max

LR2(3)Y is an electric two-point control with override


power control and internal control fluid supply. The control
fluid required for the control is taken from the high-
pressure side.

Valve function:
Start-up circuit, pump is swiveled back to Vg min
Solenoid
= as soon as a working pressure of
de-energized
approx. 4...10 bar is built up
Solenoid
= Pump works in the power control function
energized

Direction of Swivel direction1) Flow High-pressure


rotation direction port

clockwise counter-clockwise S to B B
counter-clockwise clockwise S to B B

1) Cf. swivel angle indicator


15° 0° 15°

CW
CCW

 RE 92064/2021-12-13, Bosch Rexroth AG


40 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
LR..Y − Power controller with electric two-point control

Circuit diagrams LR.Y


Example: A4VSO...LR2Y

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355

Drawn in switched
Drawn in switched
position 6
position
6
7 7
2 2

B1 B MB B1 B MB

1 1

U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2

Components
1 Pump with hydraulic control device
2 Power control valve
3 Intermediate plate NG125 to 355
6 3/2 directional seat valve see data sheet 22058
(for NG 40...355)
Type
M-3SEW6U3X/420MG24N9K4
For information see "Connector for solenoids"
on page 65
7 Intermediate plate

Bosch Rexroth AG, RE 92064/2021-12-13


Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 41
 Dimensions LR.Y

Dimensions LR.Y

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355


Clockwise rotation Clockwise rotation

6 6
3
7 7
1 2
2

A3
A3
1

B B
M2 For clockwise rotation
M1 For counter-clockwise rotation
A1

A1
15 0

15 0

Einschraubloch M33
L

A2
R(L)
A2

R(L)

M1 For clockwise rotation


M2 For counter-clockwise rotation
For counter-clockwise rotation, valve set-up items 2, 6 and 7 set-up turned through 180°

NG A1 A2 A3
40 260 132 292 For detailed dimensions and technical data of the variable pump,
71 296 132 308 see data sheet 92050

125/180 354 132 338


Components see Page 40
250/355 424 132 374

Ports Standard Size pmax [bar]1) State2)


M1; M2 Measurement of stroking chamber pressure DIN 3852 M14 x 1.5; 12 deep (NG 125 and 180) 350 X
M18 × 1.5; 12 deep (NG 250 and 355) 350 X

 RE 92064/2021-12-13, Bosch Rexroth AG


42 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
LR.H − Power controller with hydraulic stroke limiter

LR.H − Power controller with hydraulic stroke limiter

Pump setting in depressurized state: Vg max ▼ Characteristic curve LR.H

Working pressure pB [bar]

Pilot pressure pSt [bar]


For this control, an external pressurization with the 350
control pressure is required at port P.

Setting range
45
The displacement is reduced proportionally to an external
pilot pressure in PSt.
The hyperbola power controller is superimposed on the
50 10
pilot pressure signal and keeps the specified drive power 0
constant. qv min qv max qv/qv max
p Working pressure [bar] Flow Flow
p • qV = constant
qv Flow [cm ] 3
Direction of Swivel direction1) Flow High-pressure
Displacement limitation is possible via: rotation direction port
▶ Swivel angle limitation at the stroking piston
clockwise counter-clockwise S to B B
(Item 1) - mechanical
counter-clockwise clockwise S to B B
▶ Additional stroke limiter at the pilot control valve
(Item 6.1) - hydraulic
Technical data
Setting ranges, mechanical Minimum required pcontrol min bar 35
Swivel angle limitation at the stroking piston: control pressure in P

Vg min 0 to 50% Vg max Vg max 100 to 50% Vg max Maximum permissible control pcontrol max bar 100
pressure in P
Maximum control pressure ≤ LR
Setting ranges, hydraulic beginning of control
Stroke limiter at the pilot control valve: Minimum required control fluid flow l/min 1.5
Vg min 0 to 100% Vg max Vg max 100 to 0% Vg max Control fluid loss in P l/min max. 4
The minimum and maximum mechanical swivel angle (with p = 50 bar)
limitations are fixedly set at the factory. When ordering, Pilot pressure range in PSt ppilot bar 10...45
please state the desired values in the plain text: Maximum pilot pressure in PSt ppilot max bar 100
The hydraulic stroke limiter is set by default so that the Beginning of control of the power p bar 501)...350
above-mentioned mechanical Vg min and Vg max settings are characteristic curve, however,
reached. only above control pressure pcontrol

When ordering, please state other desired settings in the Hysteresis ≤ ± 2%


of Vg max
plain text.
Notice
▶ In case of combination with remote controlled
pressure control (LR2GH and LR3GH),
please note the following:
With a pressure control setting below the external
control pressure pcontrol, the pump will - up to
size 355 - remain at Vg min-mechanical and with
sizes 500...1000, vibrations may occur.
Table of values, LR.H
Size 40 71 125 180 250 355 500 750 1000
Control volume V1max cm3 11.4 21.5 37.5 37.5 73.2 73.2 125.0 210.0 263.3
Control volume V2max cm3 2.9 5.4 9.4 9.4 18.3 18.3 31.4 51.3 65.8
Differential volume V1–V2 cm3 8.5 16.1 28.1 28.1 54.9 54.9 94.1 158.7 197.5
1) Beginning of control <50 bar upon request. 2) Cf. swivel angle indicator
15° 0° 15°

CW
CCW

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 43
 LR.H − Power controller with hydraulic stroke limiter

Circuit diagrams LR.H


Example: A4VSO...LR2H

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355

MSt
MSt 6.2
P
6.2 6.1 7.1
PSt
P
PSt
7.1 2
6.1

B1 B MB
B1 B MB 2
7.2 3

7.2
1
1

U S MS K1 K2 T R(L)
U S MS M1 K1 K2 T R(L) M2

▼ A4VSO, sizes 500 to 1000


Components
MSt 1 Pump with hydraulic control device
6.2 2 Power control valve
3 Intermediate plate 125 to 355
6.1 Pilot control valve

6.1 6.2 Control valve


7.1 Check valve (with NG40 to 71 external,
PSt with NG125 to 1000 integrated)
2 7.1 7.2 Check valve integrated

P
B1 B MB 7.2 M1
M2

Vgmin Vgmax

U S MS K1 K2 T R(L)

 RE 92064/2021-12-13, Bosch Rexroth AG


44 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
Dimensions LR.H

Dimensions LR.H

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355

A9 P A9
6.1 6.2
6.1 7.1 6.2
PSt 3
PSt
P

1 7.1

A3
1 2
A3

A7

A8
2

A7
A8

B M2
Valve mounting and port P with M1 for counter-clockwise
counter-clockwise rotation rotation
MSt
PSt P
MSt
A2L

PSt

A6
A10
A6L

L (R)
15 0 15
A1

Einschraubloch M33
A10

A6L
L (R)
15 0 15
A1

R(L)
A6

P
R(L)
A2

for counter-
clockwise rotation

M1
P
M2 for counter-clockwise rotation
A4 to mounting flange A5
A4 to mounting flange A5

NG A1 A2(L) A3 A4 A5 A6(L) A7 A8 A9 A10


40 260 132 254 144 34 83 198 163 15 35 For detailed dimensions and technical data of
71 296 132 268 166 39 83 215 178 15 35 the variable pump, see data sheet 92050
125/180 354 – 304 203 112 88 192 214 15 35
250/355 424 – 352 248 129 88 228 261 15 35 Components see Page 43

Ports Standard Size pmax [bar]1) State2)


P Control pressure port DIN 3853 S8 form W (NG 40 and 71) 100 O
P Control pressure port DIN 3852 M18 × 1.5; 12 deep (NG 125 to 355) 100 O
PSt Pilot pressure port DIN 3852 M14 × 1.5; 12 deep 50 O
MSt Pilot pressure measuring DIN 3853 S8 form W 100 X
M1; M2 Measurement of stroking chamber pressure DIN 3852 M14 x 1.5; 12 deep (NG 125 and 180) 350 X
M18 × 1.5; 12 deep (NG 250 and 355) 350 X

1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE 92064/2021-12-13


Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 45
 Dimensions LR.H

▼ A4VSO, sizes 500 to 1000 ▼ A4VSO, sizes 500 to 1000


Clockwise rotation Counter-clockwise rotation

A9 A9
6.1 7.2 6.1 7.2
PSt PSt
6.2 6.2
1 P 1 P
A3

A3
2 2
A8

A8
A7

A7
B B
M2 M1
PSt PSt

P
A10

A6
L (R)

A10
15 0 15

L (R)
A1

15 0 15
A1

Einschraubloch M33

Einschraubloch M33

A6
R(L) R(L) P

M1 MSt M2 MSt
A4 to mounting flange A5
A4 to mounting flange A5

NG A1 A3 A4 A5 A6 A7 A8 A9 A10
500 510 397 279 185 47 202 306 15 35 For detailed dimensions and technical data of
750 582 435 301 196 47 232 345 15 35 the variable pump, see data sheet 92050
1000 622 463 360 202 47 255 372 15 35 Components see Page 43

Ports Standard Size pmax [bar]1) State2)


P Control pressure port DIN 3852 M22 × 1.5; 14 deep 100 O
PSt Pilot pressure port DIN 3852 M14 × 1.5; 12 deep 50 O
MSt Pilot pressure measuring DIN 3853 S8 form W 100 X
M1; M2 Measurement of stroking chamber pressure DIN 3852 M18 × 1.5; 12 deep 350 X

1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

 RE 92064/2021-12-13, Bosch Rexroth AG


46 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
LR.N − Power controller stroke control, pilot-pressure related

LR.N − Power controller stroke control, pilot-pressure related

Pump setting in depressurized state: Vg min ▼ Characteristic curve LR.N

Working pressure pB [bar]


350

Pilot pressure pSt [bar]


For this control, an external control pressure supply is

Setting range
45
required at port P.
The displacement is increased proportionally to an
external pilot pressure in PSt.
The hyperbola power controller is superimposed on the 50 10
pilot pressure signal and keeps the specified drive power 0
qv min qv max qv/qv max
constant.
Flow Flow
p Working pressure [bar]
p • qV = constant
qv Flow [cm3] Direction of Swivel direction1) Flow High-pressure
Displacement limitation is possible via: rotation direction port

▶ Swivel angle limitation at the stroking piston clockwise counter-clockwise S to B B


(Item 1) - mechanical counter-clockwise clockwise S to B B
▶ Additional stroke limiter at the pilot control valve
(Item 6.1) - hydraulic
Technical data
Setting ranges, mechanical
Minimum required pcontrol min bar 35
Swivel angle limitation at the stroking piston:
control pressure in P
Vg min 0 to 50% Vg max Vg max 100 to 50% Vg max
Maximum permissible control pcontrol max bar 100
Setting ranges, hydraulic pressure in P Maximum control
Stroke limiter at the pilot control valve: pressure ≤ LR beginning of control
Vg min 0 to 100% Vg max Vg max 100 to 0% Vg max Minimum required control fluid flow l/min 1.5
Control fluid loss in P l/min max. 4
The minimum and maximum mechanical swivel angle (with p = 50 bar)
limitations are fixedly set at the factory. When ordering, Pilot pressure range in PSt ppilot bar 10...45
please state the desired values in the plain text: Maximum pilot pressure in PSt ppilot max bar 100
The hydraulic stroke limiter is set by default so that the Beginning of control of the power p bar 502)...350
above-mentioned mechanical Vg min and Vg max settings characteristic curve, however,
only above control pressure pcontrol
are reached.
Hysteresis ≤ ± 2%
When ordering, please state other desired settings in the
of Vg max
plain text.
It has to be ensured by the superior machine control that 1) Cf. swivel angle indicator
the minimum pressure at port B is guaranteed.
15° 0° 15°

CW
Please observe the notice on LR2GN on page Page 56. CCW

2) Beginning of control <50 bar upon request.

Table of values
Size 40 71 125 180 250 355 500 750 1000
Control volume V1 max cm3 11.4 21.5 37.5 37.5 73.2 73.2 125.0 210.0 263.3
Control volume V2 max cm3 2.9 5.4 12.7 12.7 24.9 24.9 40.1 72.6 88.0
Differential volume V1-V2 cm 3
8.5 16.1 24.8 24.8 48.3 48.3 84.9 137.4 175.3
Control fluid requirement for swiveling in at
control pressure pcontrol = 50 bar;
working pressure p < 50 bar; l/min 5.16 6.44 7.44 7.44 9.66 9.66 10.13 11.00 10.50
Beginning of power control p > 50 bar
Notice:
For the design of the control pressure supply, losses of the pilot control of approx. 4 l/min must additionally be considered.
with swiveling in time s 0.10 0.15 0.20 0.20 0.30 0.30 0.50 0.75 1.00

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 47
 LR.N − Power controller stroke control, pilot-pressure related

Circuit diagrams LR.N


Example: A4VSO...LR2N

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355

P pressurized P pressurized
Control valve 6.2 drawn in MSt Control valve 6.2 drawn in MSt
switched condition switched condition
P

6.1 6.2 6.2


7.1
6.1 P

7.1 PSt
2 PSt
2
B1 B MB
B1 B MB
7.2
3

7.2
1
1

U S MS K1 K2 T R(L)

U S MS M1 K1 K2 T R(L) M2
▼ A4VSO, sizes 500 to 1000

P pressurized Components
Control valve 6.2 drawn in 1 Pump with hydraulic control device
switched condition MSt
2 Power control valve
6.2 3 Intermediate plate NG125 to 355
6.1 Pilot control valve
6.2 Control valve
7.1 Check valve (with NG40 to 71 external,
6.1 2 with NG125 to 1000 integrated)
7.2 Check valve integrated
7.1
PSt
P
B1 B MB 7.2 M1
M2

U S MS K1 K2 T R(L)

 RE 92064/2021-12-13, Bosch Rexroth AG


48 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
Dimensions LR.N

Dimensions LR.N

▼ A4VSO, sizes 40 to 71
Clockwise rotation

A9 P
6.1 7.1 6.2
PSt

1
A3

A7
2
A8

B
For counter-clockwise rotation

MSt
A2L

PSt
A6L

Components
A10

L (R)
15 0 15

1 Pump with hydraulic control device


A1

2 Power control valve


A6

6.1 Pilot control valve


A2

R(L)
6.2 Control valve

P 7.1 Check valve (for NG40 to 71 external)

A4 to mounting face A5 7.2 Check valve integrated

NG A1 A2(L) A3 A4 A5 A6(L) A7 A8 A9 A10


40 260 132 248 144 34 83 198 163 15 35 For detailed dimensions and technical data of the
71 296 132 264 166 39 83 215 180 15 35 variable pump, see data sheet 92050

Port Standard Size pmax [bar]1) State2)


P Control pressure DIN 3853 S8 form W 100 O
PSt Pilot pressure DIN 3852 M14 × 1.5; 12 deep 50 O
MSt Pilot pressure measuring DIN 3853 S8 form W 100 X

1) Depending on the application, momentary pressure peaks


can occur.
Keep this in mind when selecting measuring devices and fittings.
2) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)

Bosch Rexroth AG, RE 92064/2021-12-13


Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 49
 Dimensions LR.N

▼ A4VSO, sizes 125 to 355


Clockwise rotation

A9
6.1 6.2
PSt 3
P

1 7.1
A3

2
A8

A7

B
M2 for clockwise direction of rotation
M1 for counter-clockwise rotation
MSt

P
PSt
A6
A10

L (R)
15 0 15

Components
A1

Einschraubloch M33

1 Pump with hydraulic control device


A6L

2 Power control valve


R(L)
P for counter- 3 Intermediate plate NG125 to 355
B clockwise
rotation 6.1 Pilot control valve

6.2 Control valve


for clockwise rotation M1
for counter-clockwise rotation M2 7.1 Check valve (for NG125 to 1000 integrated)

A4 to mounting face A5 7.2 Check valve integrated

NG A1 A3 A4 A5 A6(L) A7 A8 A9 A10
125/180 354 298 203 112 88 192 214 15 35 For detailed dimensions and technical data of the
250/355 424 346 248 129 88 228 261 15 35 variable pump, see data sheet 92050

Port Standard Size pmax [bar]1) State2)


P Control pressure DIN 3852 M18 × 1.5; 12 deep 100 O
PSt Pilot pressure DIN 3852 M14 × 1.5; 12 deep 50 O
MSt Pilot pressure measuring DIN 3853 S8 form W 100 X
M1, M2 Stroking chamber measurement DIN 3852 M14 x 1.5; 12 deep (NG 125 and 180) 350 X
M18 × 1.5; 12 deep (NG 250 and 355) 350 X

1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

 RE 92064/2021-12-13, Bosch Rexroth AG


50 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
Dimensions LR.N

Dimensions LR.N

▼ A4VSO, sizes 500 to 1000


Clockwise rotation

A9
6.1 7.2
PSt

6.2
1 P
A3

2
A8

A7

B
M2 for clockwise direction of rotation
M1 for counter-clockwise rotation

P
PSt
A10

A6L A6
L (R)
15 0 15
A1

Einschraubloch M33

P for counter-
R(L) clockwise
rotation

MSt

for clockwise rotation M1


for counter-clockwise rotation M2
A4 to mounting face A5

NG A1 A3 A4 A5 A6(L) A7 A8 A9 A10
500 510 392 279 185 47 202 306 15 35 For detailed dimensions and technical data of the
750 582 430 301 195 47 232 345 15 35 variable pump, see data sheet 92050

1000 622 456 360 203 47 255 372 15 35

Port Standard Size pmax [bar]1) State2)


P Control pressure DIN 3852 M22 × 1.5; 14 deep 100 O
PSt Pilot pressure DIN 3852 M14 × 1.5; 12 deep 50 O
MSt Pilot pressure measuring DIN 3853 S8 form W 100 X
M1, M2 Stroking chamber measurement DIN 3852 M18 × 1.5; 12 deep 350 X
Components see Page 47
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 51
 LR.NT − Power controller with electric stroke control

LR.NT − Power controller with electric stroke control

Pump setting in depressurized state: Vg min ▼ Characteristic curve LR.NT

Only available in clockwise rotation. 45 700


40

Pilot pressure pSt [bar]


For this control, an external control pressure supply is 600

Current I [mA]
required at port P. 30
500
The corresponding control chamber at PSt is supplied
20 400
with pilot pressure proportional to the current applied
to the solenoids of the proportional valve DBEP6 10 300
(as per data sheet 29164).
The solenoid current limits the hydraulic pilot pressure. 0 25 50 75 100
Control by means of an electric setpoint value. Vg
Current control by means of pulse width modulation. Flow [%]
Vgmax
Analog or digital amplifiers can be used to control the
Direction Swivel direction1) Flow direction High-pressure
solenoids, e.g. proportional amplifier VT MSPA2-2x with
of rotation port
170 Hz (see data sheet 30232). Please order separately.
For more information on the selection of the control clockwise counter-clockwise S to B B
electronics and hydraulic fluid, description of the function
and manual override as well as more technical data,
please observe data sheet 29164.

Technical data – electric


Voltage 24 V
Rated current 700 mA
Control current 700 mA
Beginning of control at Vg0 and 10 bar pilot pressure 300 mA
End of control at Vg max and 45 bar pilot pressure 700 mA
Nominal resistance (at 20 °C) 19 Ω
Manual override available
Duty cycle 100%
Type of protection and control electronics
see connector version page 65
Operating temperature range at valve -20 °C to +150 °C

Technical data – electric


control pressure in P pmin bar 50
pmax bar 100
Hysteresis ≤±4% of Vg max
Repeat accuracy ≤2% of Vg max
Pilot fluid consumption e.g. 4 l/min at 50 bar
(Consider design in case
of flow in P.)

1) cf. swivel angle indicator


15° 0° 15°

CW
CCW

 RE 92064/2021-12-13, Bosch Rexroth AG


52 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
LR.NT − Power controller with electric stroke control

Circuit diagrams LR.NT


Example: A4VSO...LR2NT

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355

P pressurized P pressurized
Control valve 6.2 drawn in switched condition Control valve 6.2 drawn in switched condition
PSt PSt
MSt MSt
6.2 9
6.2
9
6.1 6.1
P P

7.1 7.1

2 2
B1 B MB B1 B MB
3

7.2 7.2
1
1

U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2

▼ A4VSO, sizes 500 to 1000


Components
P pressurized 1 Pump with hydraulic control device
Control valve 6.2 drawn in switched condition 2 Power control valve
9 3 Intermediate plate NG125 to 355
6.1 Pilot control valve
9.1 6.2 Control valve
PSt
7.1 Intermediate plate for proportional valve
MSt
mounting with check valve
6.2
7.2 Check valve integrated
9 Proportional pressure relief valve with
inlet nozzle ⌀1.0 mm
6.1 NG71 to 355 DBEP6 B06-1X/45AG24NZ4M-382
2 NG500 to 1000 DBEP6 A06-1X/45AG24NZ4M-382

7.2 9.1 NG500 to 1000 Intermediate plate for proportional


valve mounting

P
B1 B MB 7.2 M1
M2

U S MS K1 K2 T R(L)

Bosch Rexroth AG, RE 92064/2021-12-13


Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 53
 Dimensions LR.NT

Dimensions LR.NT

▼ A4VSO, sizes 40 to 71
Clockwise rotation

A5 to mounting face
A9 to mounting face
6.2 P
9
6.1

1
A3

7.1 A7
2
A8

B
A4 to mounting face MSt

PSt P
A6
A10
A1

15 0
L

A2

R(L)

NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
40 260 132 248 144 297 173 256 151 219 88 For detailed dimensions and technical data of the
71 296 132 264 166 324 173 267 162 246 88 variable pump, see data sheet 92050

Port Standard Size pmax [bar]1) State2)


P Control pressure DIN 3852 M18 × 1.5; 12 deep 100 O
PSt Pilot pressure DIN 3853 S8 form W 50 X
MSt Pilot pressure measuring DIN 3853 S8 form W 100 X
Components see Page 52

1) Depending on the application, momentary pressure peaks


can occur.
Keep this in mind when selecting measuring devices and fittings.
2) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)

 RE 92064/2021-12-13, Bosch Rexroth AG


54 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
Dimensions LR.NT

Dimensions LR.NT

▼ A4VSO, sizes 125 to 355


Clockwise rotation

A5 to mounting face
A9 to mounting face

3 6.2 P
6.1 9

1 7.1
A7
A3

2
A8

B
MSt M2 P
PSt
A10
A1

15 0

Einschraubloch M33
L

R(L)

M1
A4 to mounting face

NG A1 A3 A4 A5 A7 A8 A9 A10
125/180 354 298 203 393 297 192 315 88 For detailed dimensions and technical data of the
250/355 424 346 248 455 333 228 377 88 variable pump, see data sheet 92050

Port Standard Size pmax [bar]1) State2)


P Control pressure DIN 3852 M18 × 1.5; 12 deep 100 O
PSt Pilot pressure DIN 3853 S8 form W 50 X
MSt Pilot pressure measuring DIN 3853 S8 form W 100 X
M1, M2 Stroking chamber measurement DIN 3852 M14 x 1.5; 12 deep (NG 125 and 180) 350 X
M18 × 1.5; 12 deep (NG 250 and 355) 350 X
Components see Page 52

1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE 92064/2021-12-13


Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 55
 Dimensions LR.NT

Dimensions LR.NT

▼ A4VSO, sizes 500 to 1000


Clockwise rotation

A9
6.1 9.1
PSt 7.1 9.2

6.2
1 P

A11
A3

2
A8

A7

B
A4 to mounting face A5
M2

P
A10

A6
A1

15 0

Einschraubloch M33
L

R(L)
PSt
MSt
M1

NG A1 A3 A4 A5 A6 A7 A8 A9 A10 A11
500 510 392 279 185 47 202 306 15 35 438 For detailed dimensions and technical data
750 582 430 301 196 47 232 345 15 35 468 of the variable pump, see data sheet 92050

1000 622 456 360 203 47 255 372 15 35 491

Port Standard Size pmax [bar]1) State2)


P Control pressure DIN 3852 M22 × 1.5; 14 deep 100 O
PSt Pilot pressure DIN 3852 M14 × 1.5; 12 deep 50 X
MSt Pilot pressure measuring DIN 3853 M14 × 1.5; 12 deep 100 X
M1, M2 Stroking chamber measurement DIN 3852 M18 × 1.5; 12 deep 350 X
Components see Page 52

1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

 RE 92064/2021-12-13, Bosch Rexroth AG


56 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
Combination example LR2GN

Combination example LR2GN

LR2GN – Power controller with hydraulic stroke control


and pressure controller, remote controlled

Pump setting in depressurized state: Vg min

For the description and the technical data,


please refer to the following pages:
Controller Code Side
Power controller LR2 4

remote controlled pressure controller G 23

hydraulic stroke control N 46

For this control, an external pressurization with the


control pressure is required at port P.

Notice
▶ Pressure controllers are not safeguards against
pressure overload.
Be sure to add a pressure relief valve to the
hydraulic system.
▶ Please note for LR2GN and LR3GN:
With a pressure control setting below the external
control pressure pcontrol, the pump will - up to
size 355 - remain at Vg min-mechanical and with
sizes 500 to 1000, vibrations may occur.

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 57
 Combination example LR2GN

Circuit diagrams LR.GN


Example: A4VSO...LR2GN

▼ A4VSO, sizes 40 and 71 ▼ A4VSO, sizes 125 to 355

P pressurized P pressurized
Control valve 6.2 drawn in Control valve 6.2 drawn in
switched condition MSt switched condition MSt
6.2
P 6.2

6.1 7.1
2 6.1 P
XD
2
PSt XD
7.1
PSt
5
B1 B MB 5
B1 B MB
7.2 4
3 4
7.2
1
1

U S MS K1 K2 T R(L)
U S MS M1 K1 K2 T R(L) M2

▼ A4VSO, sizes 500 to 1000 Components

P pressurized 1 Pump with hydraulic control device


Control valve 6.2 drawn in 2 Power control valve
switched condition 6.2 4 3 Intermediate plate NG125 to 355
MSt XD
4 Pressure control valve
5 5 Pressure relief valve (not included in the scope of delivery)
6.1 Pilot control valve
6.2 Control valve
6.1
7.1 Check valve (with NG40 to 71 external,
2 with NG125 to 1000 integrated)
7.1 7.2 Check valve integrated
PSt
P
B1 B MB 7.2 M1
M2

U S MS K1 K2 T R(L)

 RE 92064/2021-12-13, Bosch Rexroth AG


58 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
Dimensions LR.GN

Dimensions LR.GN

▼ A4VSO, sizes 40 to 71
Clockwise rotation

A4 to mounting face
A6 to mounting face

P
A12
6.1 7.1 6.2
PSt
2 XD

1
A3

A15
A13

4
A5

B
For counter-clockwise rotation

MSt

PSt XD
A2L
A11L
A8L
A14
L (R)
15 0 15
A1

A7
A11

XD
A2

R(L)

P
A9 to mounting face A10

NG A1 A2(L) A3 A4 A5 A6 A7 A8L A9 A10 A11(L) A12 A13 A14 A15

40 260 132 248 295 130 269 37 7 144 34 83 15 163 35 198 Dimensions and technical data
71 296 132 258 322 146 296 37 7 166 39 83 15 180 35 215 see data sheet 92050

Port Standard Size pmax [bar]1) State2)


XD Pilot pressure port; DIN 3852 M14 × 1.5; 12 deep 50 O
remote controlled pressure controller
P Control pressure DIN 3853 S8 form W 100 O
PSt Pilot pressure DIN 3852 M14 × 1.5; 12 deep 50 O
MSt Pilot pressure measuring DIN 3853 S8 form W 100 X
Components see Page 57

1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE 92064/2021-12-13


Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 59
 Dimensions LR.GN

Dimensions LR.GN

▼ A4VSO, sizes 125 to 355


Clockwise rotation

A4 to mounting face
A6 to mounting face
A14
6.1
6.2 P
PSt 7.1
3
XD
1
A3
A13

2 4
A12
A5

B
M2 for clockwise direction of rotation
M1 for counter-clockwise rotation

MSt
P XD
PSt
A11
A8L
A15

L (R)
15 0 15
A1

Einschraubloch M33
A7
A11L

R(L)
XD for counter-
clockwise
B rotation
M1 for clockwise rotation
M2 for counter-clockwise rotation
A9 to mounting face A10

NG A1 A3 A4 A5 A6 A7 A8L A9 A10 A11(L) A12 A13 A14 A15


125/180 354 299 391 171 365 37 7 203 112 88 192 214 15 35 Dimensions and technical data
250/355 424 346 453 207 427 37 7 248 129 88 228 261 15 35 see data sheet 92050

Port Standard Size pmax [bar]1) State2)


XD Pilot pressure port; remote controlled pressure controller DIN 3852 M14 × 1.5; 12 deep 50 O
P Control pressure DIN 3852 M18 × 1.5; 12 deep 100 O
PSt Pilot pressure DIN 3852 M14 × 1.5; 12 deep 50 O
MSt Pilot pressure measuring DIN 3853 S8 form W 100 X
M1, M2 Stroking chamber measurement DIN 3852 M14 x 1.5; 12 deep (NG 125 and 180) 350 X
M18 × 1.5; 12 deep (NG 250 and 355) 350 X
Components see Page 57
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.
 RE 92064/2021-12-13, Bosch Rexroth AG
60 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
Dimensions LR.GN

Dimensions LR.GN

▼ A4VSO, sizes 500 to 1000


Clockwise rotation

A14
MSt
6.1 7.1
PSt XD

6.2
1 P
A3

2
A13

A5
A12

B
A6
M2( M1 for counter-clockwise
rotation)
XD
4

PSt P
A8
A11L A11
A15
L (R)
15 0 15
A1

Einschraubloch M33
A8L

R(L) P
for counter-
6.2 clockwise
MSt rotation
M1( M2 for counter-clockwise
rotation)
A9 to mounting face A10
A7L to mounting face
for counter-clockwise rotation

NG A1 A3 A5 A6(L) A7L A8(L) A9 A10 A11(L) A12 A13 A14 A15


500 510 392 311 430 441 125 279 186 47 202 306 15 35 Dimensions and technical
750 582 430 342 462 473 125 301 195 47 232 345 15 35 data see data sheet 92050
1000 622 456 364 528 539 125 360 203 47 255 372 15 35

Port Standard Size pmax [bar]1) State2)


XD Pilot pressure port; remote controlled pressure controller DIN 3852 M14 × 1.5; 12 deep 50 O
P Control pressure DIN 3852 M22 × 1.5; 14 deep 100 O
PSt Pilot pressure DIN 3852 M14 × 1.5; 12 deep 50 O
MSt Pilot pressure measuring DIN 3853 S8 form W 100 X
M1, M2 Stroking chamber measurement DIN 3852 M18 × 1.5; 12 deep 350 X
Components see Page 57
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 61
 Combination example LR2GNT

Combination example LR2GNT

LR2GNT − Power controller with hydraulic stroke control


and pressure controller, remote controlled

Pump setting in depressurized state: Vg min

For the description and the technical data, please refer to


the following pages:
Controller Code Side
Power controller LR2 4

remote controlled pressure controller G 23

hydraulic stroke control N 46

electric stroke control T 51

For this control, an external pressurization with the


control pressure is required at port P.

Notice
▶ Pressure controllers are not safeguards against
pressure overload.
Be sure to add a pressure relief valve to the
hydraulic system.
▶ Please note for LR2GNT and LR3GNT:
With a pressure control setting below the external
control pressure pcontrol, the pump will - up to
size 355 - remain at Vg min-mechanical and with
sizes 500 to 1000, vibrations may occur.

 RE 92064/2021-12-13, Bosch Rexroth AG


62 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
Combination example LR2GNT

Circuit diagrams LR.GNT


Example: A4VSO...LR2GNT

▼ A4VSO, sizes 125 to 355 ▼ A4VSO, size 500

P pressurized
P pressurized
Control valve 6.2 drawn in
Control valve 6.2 drawn in
switched condition
switched condition
PSt 9 9
MSt 9.1 5
6.2 PSt
MSt XD
6.2
6.1
P
7.1
XD
6.1
XLR
2
B1 B MB 2 5
P
B1 B MB M1
3 4 M2

7.2
7.2
1 1

U S MS K1 K2 T R(L)
U S MS M1 K1 K2 T R(L) M2

Components
1 Pump with hydraulic control device
2 Power control valve
3 Intermediate plate NG125 to 355
4 Pressure control valve
5 Pressure relief valve
(not included in scope of delivery)
6.1 Pilot control valve
6.2 Control valve
7.1 Intermediate plate for proportional valve
mounting with check valve
7.2 Check valve integrated
9 Proportional pressure relief valve with inlet
nozzle ⌀1.0 mm
NG71 to 355 DBEP6 B06-1X/45AG24NZ4M-382
NG500 DBEP6 A06-1X/45AG24NZ4M-382
9.1 NG500 Intermediate plate for proportional valve
mounting

Bosch Rexroth AG, RE 92064/2021-12-13


Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 63
 Dimensions LR.GNT

Dimensions LR.GNT

▼ A4VSO, sizes 125 to 355


Clockwise rotation

A4 to mounting face
A6 to mounting face
A14
6.1 9
6.2 P
PSt 7.1
3
XD

1
A3
A13

2 4
A12
A5

B
MSt P
M2
PSt
A11
A15

L (R)
15 0 15
A1

Einschraubloch M33
A7

R(L)
XD

B
M1
A9 to mounting face A10

NG A1 A3 A4 A5 A6 A7 A9 A10 A11 A12 A13 A14 A15


125/180 354 299 393 171 365 37 203 112 88 192 214 15 35 Dimensions and technical data see
250/355 424 346 455 207 427 37 248 129 88 228 261 15 35 data sheet 92050

Port Standard Size pmax [bar]1) State2)


XD Pilot pressure port; remote controlled pressure controller DIN 3852 M14 × 1.5; 12 deep 50 O
P Control pressure DIN 3852 M18 × 1.5; 12 deep 100 O
PSt Pilot pressure DIN 3852 M14 × 1.5; 12 deep 50 O
MSt Pilot pressure measuring DIN 3853 S8 form W 100 X
M1, M2 Stroking chamber measurement DIN 3852 M14 x 1.5; 12 deep (NG 125 and 180) 350 X
M18 × 1.5; 12 deep (NG 250 and 355) 350 X
Components see Page 61
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.

 RE 92064/2021-12-13, Bosch Rexroth AG


64 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller Dimensions [mm]
Dimensions LR.GNT

Dimensions LR.GNT

▶ A4VSO, size 500


Clockwise rotation

A14 9.1
6.1 XD
PSt 7.1
6.2

1 XLR
A3

A5
A13

2 A12

B
A6
M2
XD
4
P
A8
A11
A15
L (R)
15 0 15
A1

Einschraubloch M33

PSt
6.2
MSt
M1 XLR
A9 to mounting face A10

NG A1 A3 A5 A6 A8 A9 A10 A11 A12 A13 A14 A15


500 510 437.5 311 430 125 279 186 47 202 306 15 35 For further information,
see data sheet 92050

Port Standard Size pmax [bar]1) State2)


XD Pilot pressure port; remote controlled pressure controller DIN 3852 M14 × 1.5; 12 deep 50 O
XLR Pilot pressure port; remote controlled power controller DIN 3852 M14 × 1.5; 12 deep 50 O
P Control pressure DIN 3852 M22 × 1.5; 14 deep 100 O
PSt Pilot pressure DIN 3852 M14 × 1.5; 12 deep 50 O
MSt Pilot pressure measuring DIN 3853 S8 form W 100 X
M1, M2 Stroking chamber measurement DIN 3852 M18 × 1.5; 12 deep 350 X
Components see Page 61
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. X = Plugged (in normal operation)
Keep this in mind when selecting measuring devices and fittings.
Bosch Rexroth AG, RE 92064/2021-12-13
Dimensions [mm] A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 65
 Connector for solenoids

Connector for solenoids

HIRSCHMANN DIN EN 175 301-803-A /ISO 4400 Notice


Without bidirectional suppressor diode __________________ H If necessary, you can change the position of the
connector by turning the solenoid body.
The seal ring in the cable fitting is suitable for lines of The procedure is defined in the instruction manual
diameter 4.5mm to 10mm. 92122-01-B.
The plug-in connector is not included in the scope of
delivery.
It can be supplied by Bosch Rexroth on request.
Bosch Rexroth material number: R902602623.
With correctly mounted mating connector, the following
type of protection can be achieved:
▶ IP65 (DIN/EN 60529)

Mounting bolt M3 Cable fitting M16x1.5


Tightening torque: Tightening torque:
MA = 0.5 Nm MA = 1.5 - 2.5 Nm
65.4

ø37

50

68.5

Connector on solenoid Plug-in connector


according to DIN 43650 DINEN 175301-803-A
Line screw fitting M16x1.5

PE PE
A A
1 2 1 2

 RE 92064/2021-12-13, Bosch Rexroth AG


66 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
Project planning notes

Project planning notes

▶ The hydraulic control LR... is intended for use in the ▶ Pressure controllers are not safeguards against
open circuit (A4VSO, A4VBO). pressure overload. Be sure to add a pressure relief
▶ The project planning, installation and commissioning of valve to the hydraulic system.
the axial piston unit requires the involvement of skilled ▶ To achieve the necessary pilot pressures for the
personnel. controller function, sufficient control fluid quantity
▶ Before using the axial piston unit, please read the must be provided.
corresponding instruction manual completely and Due to the component tolerances, controllers in their
thoroughly. If necessary, this can be requested from new condition have a minimum control fluid
Bosch Rexroth. requirement. Due to the wear over the service life,
▶ Before finalizing your design, please request a binding that is to be expected, an increase in the minimum
installation drawing. control fluid requirement has to be anticipated.
▶ The specified data and notes contained herein must be The design of the control fluid supply must thus be
observed. sufficiently large. If the control fluid quantities are too
▶ Depending on the operating conditions of the small, the controller function may be impaired and
axial piston unit (working pressure, fluid temperature), undesired system behavior may result.
the characteristic curve may shift. ▶ In drives, the natural frequency of the hydraulic system
▶ Preservation: Our axial piston units are supplied as can be stimulated by the excitation frequency of the
standard with preservation protection for a maximum pump (rotational speed frequency ×9). This can be
of 12 months. If longer preservation protection is prevented with suitably designed hydraulic lines.
required (maximum 24 months), please specify this in ▶ Working ports:
plain text when placing your order. The preservation – The ports and fastening threads are designed
periods apply under optimal storage conditions, for the specified maximum pressure. The machine
details of which can be found in the data sheet 90312 or system manufacturer must ensure that the
or the instruction manual. connecting elements and lines correspond to
▶ Depending on the type of control used, the specified application conditions
electromagnetic effects can be produced when using (pressure, flow, hydraulic fluid, temperature)
solenoids. Use of the recommended direct current with the necessary safety factors.
(DC) on the electromagnet does not produce any – The service ports and function ports are only
electromagnetic interference (EMI) nor is the intended to accommodate hydraulic lines.
electromagnet influenced by EMI. A possible
electromagnetic interference (EMI) exists if the
solenoid is supplied with modulated direct current
(e.g. PWM signal). The machine manufacturer should
conduct appropriate tests and take appropriate
measures to ensure that other components or
operators (e.g. with a pacemaker) are not affected by
this potentiality.

Bosch Rexroth AG, RE 92064/2021-12-13


 A4VSO, A4VBO power controller | LR2, LR3 and LR2N, LR3N 67
 Safety instructions

Safety instructions

▶ During and shortly after operation, there is a risk of


getting burnt on the axial piston unit and especially on
the solenoids. Take the appropriate safety measures
(e.g. by wearing protective clothing).
▶ Moving parts in control equipment (e.g. valve spools)
can, under certain circumstances, get stuck in position
as a result of contamination (e.g. contaminated
hydraulic fluid, abrasion, or residual dirt from
components). As a result, the hydraulic fluid flow and
the build-up of torque in the axial piston unit can no
longer respond correctly to the operator’s
specifications. Even the use of various filter elements
(external or internal flow filtration) will not rule out
a fault but merely reduce the risk. The machine/system
manufacturer should test whether additional measures
are required on the machine for the relevant
application in order to bring the driven consumer into
a safe position (e.g. safe stop) and make sure any
measures are properly implemented.

 RE 92064/2021-12-13, Bosch Rexroth AG


68 LR2, LR3 and LR2N, LR3N | A4VSO, A4VBO power controller
Safety instructions

Bosch Rexroth AG © Bosch Rexroth AG 2021. All rights reserved, also regarding any disposal,
An den Kelterwiesen 14 exploitation, reproduction, editing, distribution, as well as in the event of
72160 Horb a.N. applications for industrial property rights. The data specified within only
Germany serves to describe the product. No statements concerning a certain
Tel. +49 7451 92-0 condition or suitability for a certain application can be derived from our
[email protected] information. The information given does not release the user from the
www.boschrexroth.com obligation of own judgment and verification. It must be remembered that our
products are subject to a natural process of wear and aging.

Bosch Rexroth AG, RE 92064/2021-12-13

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