Pioneer Gm-A6704 Car Amplifier SM
Pioneer Gm-A6704 Car Amplifier SM
CRT5974
GM-A6704/XEUC
GM-A6704 /XEUC
GM-A6704 /XEEW5
GM-A6704 /XEVES
GM-A6704 /XEVID
SAFETY INFORMATION
CAUTION
A This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product may contain a chemical known to the State of California to cause cancer, or birth defects or
other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
B
Where in a manufacturer’s service documentation, for example in circuit diagrams or lists
of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:
CONTENTS
C
SAFETY INFORMATION..................................................................................................................................... 2
1. SERVICE PRECAUTIONS ............................................................................................................................... 3
1.1 SAFETY PRECAUTIONS .......................................................................................................................... 3
1.2 NOTES ON DISASSEMBLY / ASSEMBLY................................................................................................. 3
1.3 NOTES ON REPLACING PARTS .............................................................................................................. 4
1.4 OTHERS .................................................................................................................................................... 5
2. SPECIFICATIONS ............................................................................................................................................ 5
2.1 SPECIFICATIONS...................................................................................................................................... 5
3. BASIC ITEMS FOR SERVICE.......................................................................................................................... 5
3.1 CHECK POINTS AFTER SERVICING....................................................................................................... 5
3.2 JIGS LIST .................................................................................................................................................. 5
4. BLOCK DIAGRAM............................................................................................................................................ 6
D 4.1 BLOCK DIAGRAM ..................................................................................................................................... 6
5. DIAGNOSIS...................................................................................................................................................... 7
5.1 TROUBLE SHOOTING .............................................................................................................................. 7
5.2 CONNECTOR FUNCTION DESCRIPTION ............................................................................................... 8
6. SERVICE MODE .............................................................................................................................................. 8
7. DISASSEMBLY................................................................................................................................................. 9
8. EACH SETTING AND ADJUSTMENT ........................................................................................................... 10
9. EXPLODED VIEWS AND PARTS LIST.......................................................................................................... 11
9.1 PACKING ................................................................................................................................................. 11
9.2 EXTERIOR............................................................................................................................................... 13
10. SCHEMATIC DIAGRAM ............................................................................................................................... 15
10.1 P.C.B TOTAL ASSY ................................................................................................................................ 15
E
11. PCB CONNECTION DIAGRAM ................................................................................................................... 16
11.1 P.C.B TOTAL ASSY ................................................................................................................................ 16
12. ELECTRICAL PARTS LIST .......................................................................................................................... 18
GM-A6704/XEUC
2
1 2 3 4
5 6 7 8
1. SERVICE PRECAUTIONS
1.1 SAFETY PRECAUTIONS
A
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
Heat sink becomes hot areas. Be careful not to burn yourself.
HEAT SINK
Please be sure to conduct line process to original status if you make assembling after repair.
When you tighten the screws of following figure, tightly hold a transistor or a diode to be fixed to prevent the part
from turning by the force of tightening the screw.
(If the part turned, a stress will be applied to the solder and may cause a failure such as a solder crack.) C
Please install Insulator between Power Transistor and Heat Sink when you install Power Transistor in Heat Sink.
If Insulator is not installed between Power Transistor and Heat Sink, Power Transistor might be damaged.
E
GM-A6704/XEUC
5 6 7 8
3
1 2 3 4
When you replace a part fixed to the heatsink (Q141, Q142, Q241, Q242, Q341, Q342, Q441, Q442, D6, D7, Q9, Q10,
Q11 and Q12), adjust the position of the part according to the following.
Note : Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures
described here are common.
GM-A6704/XEUC
4
1 2 3 4
5 6 7 8
1.4 OTHERS
Notes on soldring
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
A
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for
repairs accompanied by reworking of soldering.
2. SPECIFICATIONS
2.1 SPECIFICATIONS
For all items except the backup current, refer to the Owner's Manual.
Backup current......................... 1.0 mA or less
See the table below for the items to be checked regarding audio:
- Grease List
Name Grease No. Remarks F
Grease GEM1057 P.C.B TOTAL ASSY
Bond GYL1006 P.C.B TOTAL ASSY
GM-A6704/XEUC
5 6 7 8
5
F
A
6
A-Lch(+) Q50
IC2-B TEMPERATURE PRE AMP+ POWER AMP+
INPUT
1
1
ISOLATOR AL Atuo Level
Atuo ON LPF/HPF
Sense Control
IC4-A SW1-1
OVER LOAD/ A-Lch
LOW PASS Q138 Q160
A-Lch(-) AL SPEAKE SHORT OUTPUT
IC1-B GAIN
LOW INPUT MUTE Q140, Q142
OP AMP IC3 PRE AMP-
RCA A-Lch Q130 POWER AMP-
INPUT
A RCA
HIGH PASS
IC1-A Q230 Q133, Q135, Q137 Q24, Q23
RCA A-Rch LOW INPUT
MUTE DC PT
OP AMP Q232, Q234, Q236 Q239, Q241
FREQ AR
LPF/HPF PRE AMP+ POWER AMP+
A-Rch SPEAKER
ISOLATOR
AMP
OVER LOAD/ A-Rch
Q228 Q238 SPEAKE SHORT Q260
OUTPUT
TEMPERATURE
A-Rch(-) AR Atuo Level
GAIN Q240, Q242
Control
SW3 PRE AMP- POWER AMP-
INPUT S/W Q328 Q233, Q235, Q237
2
2
2CH/4CH TEMPERATURE
Atuo Level Q332, Q334, Q336 Q339, Q341
Control PRE AMP+ POWER AMP+
GM-A6704/XEUC
HIGH PASS
B RCA
MUTE
BR PRE AMP+ POWER AMP+
RCA B-Rch VR2-B LPF/HPF IC10-A
IC7-B SW2-2
BASS INVERSION OVER LOAD/
ISOLATOR BOOST B-Rch
AMP
Q438 SPEAKE SHORT Q460
B-Rch SPEAKER
OUTPUT
3
3
B-Rch(+) IC5-A
Q440, Q442
INPUT
IC6-B BR
GAIN PRE AMP- POWER AMP-
LOW INPUT Q428
OP AMP TEMPERATURE Q433, Q435, Q437
B-Rch(-) Atuo Level
Control
Q70, Q71, Q72 Q20, Q21, Q22, Q26
Auto LEVEL MUTE
SWITCHING SWITCHING
POWER
T1 +B RECTIFIER DC +15V
Q9, Q10, Q11, Q12
REMOTE BOOST VOLTAGE
GROUND IC12 PWM IC FET DRIVER
SWITCHING TRANS
Q28, Q29 PROTECTION CIRCUT -B RECTIFIER DC -15V
4
CONTROL VOLTAGE VOLTAGE DC /SP SHORT
Q25 Q1
5 6 7 8
5. DIAGNOSIS
5.1 TROUBLE SHOOTING
A
No sound from Speaker.
Cause
No 1Speaker OUT has been detected DC voltage
Is the LED is glowing blue? Protective function is working. Defective Q141/142, Q241/242, Q341/342, Q441/442,
and the circuit around near these parts.
2Speaker OUT is short-circuited
Defective Q141/142, Q241/242, Q341/342, Q441/442, B
and the circuit around near these parts.
3Over-temperature detection circuit is functioning or
Yes malfunction.
Defective TH1/2 and the circuit around near this parts.
4Overvoltage detection circuit is functioning or malfunction.
Defective R2/3 and the circuit around near this parts.
Cause
No 1Not be able to detect the voltage about +15V in (+) side on
Is the reference voltage correct? Power supply is defective. C35 Defective DZ2, R38/39, and the circuit around near
these parts.
2Not be able to detect the voltage about -15V in (-) side on
C36 Defective DZ1, R36/37, and the circuit around near
C
Yes these parts.
Cause
No 1No sound in ALch -> Check whether there is no signal
Is the signal on
Circuit is defective. in IC2(7pin) or not
Isolator output?
Defective IC2 and the circuit between power supply and it.
2No sound in ARch -> Check whether there is no signal
in IC2(1pin) or not
Defective IC2 and the circuit between power supply and it.
3No sound in BLch -> Check whether there is no signal
in IC7(1pin) or not
Yes Defective IC7 and the circuit between power supply and it.
4No sound in BRch -> Check whether there is no signal D
in IC7(7pin) or not
Defective IC7 and the circuit between power supply and it.
Cause
Is the signal on No 1No sound in ALch -> Check whether there is no signal
Circuit is defective. in (+) side at C130 or not
AMP input?
Defective the circuit between power supply and it.
2No sound in ARch -> Check whether there is no signal
in (+) side at C230 or not
Defective the circuit between power supply and it.
3No sound in BLch -> Check whether there is no signal
Yes in (+) side at C330 or not
Defective the circuit between power supply and it. E
4No sound in BRch -> Check whether there is no signal
in (+) side at C430 or not
Cause Defective the circuit between power supply and it.
1No sound in ALch
Circuit is defective in AMP. Defective the parts from Q132 to Q142.
2No sound in ARch
Defective the parts from Q232 to Q242.
3No sound in BLch
Defective the parts from Q332 to Q342.
4No sound in BRch
Defective the parts from Q432 to Q442.
GM-A6704/XEUC
5 6 7 8
7
1 2 3 4
Front side
A
Rear side
D
6. SERVICE MODE
There is not information to be shown in this chapter.
GM-A6704/XEUC
8
1 2 3 4
5 6 7 8
7. DISASSEMBLY
While the photograph shown is slightly different from this model in shape, the disassembly procedure is the same.
A
1 1
1 1
Chassis
Fig.1
1 1
P.C.B TOTAL ASSY
3 3
4
4 4
4 E
4
3 3
Fig.2
GM-A6704/XEUC
5 6 7 8
9
1 2 3 4
A 1. 4 Five screws.
2. 3 Four screws.
3. 2 Six screws.
4. 1 Eight screws.
Bonding Position
1 GYL1006
C
1
1
1
1 1
1
1
1
F
8. EACH SETTING AND ADJUSTMENT
There is not information to be shown in this chapter.
GM-A6704/XEUC
10
1 2 3 4
5 6 7 8
GM-A6704/XEUC
5 6 7 8
11
1 2 3 4
5707000011420S Spanish(Espanol)
5707000011310V English
GM-A6704/XEUC
12
1 2 3 4
5 6 7 8
9.2 EXTERIOR
GM-A6704/XEUC
5 6 7 8
13
1 2 3 4
GM-A6704/XEUC
14
1 2 3 4
10.1 P.C.B TOTAL ASSY
10. SCHEMATIC DIAGRAM
10. SCHEMATIC DIAGRAM
Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or
"ELECTRICAL PARTS LIST".
5
5
1 3 First Step
Differential Absorption
POWER
VR1:A Second Step Q138 Bias DC Rectification 1 POWER
2 Differential Absorption Drive Power Amplification
50KA 2 GND
100KC
G640000200010S
G640000200010S
AUTO LEVEL / MUTE 2SC4467 3 SYSTEM
VR3:D 11 Q141 CONTROL
C4373
Q139
10 12
>
Over Current Detection
>
1
3
FMU22R
4
9
100KC
VR3:C
D6
8
SW1-1
LPF/HPF
RCA1
7
4P
Q140 Q142
6 A1661 2SA1694
3
Lch Rch
B-ch LOW
4
2
5
1
SW3-1
INPUT SELECT 80Hz LPF 8 A-Lch- 5 6 7 8
Trance(5:11)
7 A-Lch+
AC Boost
T1
-BRIDGE+
3 6 B-Lch-
Lch Rch
A-ch LOW
5 B-Lch+
+BRIDGE-
1 4 3 2 1
4 A-Rch+
2 3 A-Rch-
2SC4467 2 B-Rch+
4 6 C4373 Q241
1 B-Rch-
Q239
7
5VR1:B
SPEAKER OUTPUT
8
50KA SP
100KC
6
STP60NF06FP STP60NF06FP
2 VR3:A Q11 Q12
3
D
S
2
3 1 5
6
6
D
SW1-2 1
LPF/HPF
G
STP60NF06FP STP60NF06FP
Q9 Q10
D
S
S
6
VR3:B 5
G
Q242
100KC
Q240
2SA1694
4
A1661
Invertor
SPEAKER INPUT
GM-A6704/XEUC
A-Lch(-)
A-Lch(+)
A-Rch(-)
A-Rch(+)
B-Lch(-)
B-Lch(+)
2SC4467
C4373 Q341
Q339
B-Rch(+)
B-Rch(-)
1 3
VR2:A
50KA 2
Q342
1
Q340
A1661 2SA1694
4
2
2
SW2-1
4
LPF/HPF
1
SW4-1
7
7
BASS BOOST
SW3-2
INPUT SELECT
8
6
6
4
SW2-2
5
LPF/HPF 2SC4467
C4373 Q441
Q439
4 6
VR2:B
5 50KA
Q440 Q442
A1661 2SA1694
Protection LED
(NO MOUNT)
8
8
A A
15
A
F
B
F
A
16
A
to check with the schematic dia-
1
Connector Capacitor
SIDE A
SIDE B
P.C.Board Chip Part
LPF/HPF BOOST
BASS
2
2
GAIN
SPEAKER INPUT
GM-A6704/XEUC
POWER
GROUND
SYSTEM
INPUT
CONTROL
3
3
SPEAKER OUTPUT
GAIN SELECT
HPF LPF/HPF INPUT
FREQ
4
4
A A
5 6 7 8
A
SIDE B
A
B
C
D
E
P.C.B TOTAL ASSY
F
A
GM-A6704/XEUC
5 6 7 8
17
1 2 3 4
GM-A6704/XEUC
18
1 2 3 4
5 6 7 8
Circuit Symbol and No. Part No. Circuit Symbol and No. Part No.
R 3 C200012340200S
Q 438 J5031304Y0050S R 4 C200056260200S
Q 439 J5224373Y0210S R 5 C200062260200S
Q 440 J5201661Y0210S A
Q 441 J502446700010S R 6 C200022260200S
Q 442 J500169400010S R 7 C200000060200S
R 8 C200015441200S
Q 460 J5223875Y0210S R 9 C200010460200S
D 1 K005041480030S R 10 C200010360200S
D 2 K005041480030S
D 3 K005041480030S R 11 C200010440200S
D 4 K005041480030S R 12 C200022360200S
R 13 C200033360200S
D 5 K005041480030S R 14 C200039260200S
D 6 K041220001000S R 15 C200015460200S
D 7 K041220002000S
D 12 K005041480030S R 16 C200027340200S B
D 102 K005041480030S R 17 C200010260200S
R 18 C200010260200S
D 103 K005041480030S R 19 C200018340200S
D 129 K005041480030S R 20 C200047260200S
D 135 K005041480030S
D 136 K005041480030S R 21 C200047260200S
D 137 K005041480030S R 22 C200012340200S
R 24 C200012163301S
D 202 K005041480030S R 25 C200012163301S
D 203 K005041480030S R 26 C200012163301S
D 229 K005041480030S R 27 C200012163301S
D 235 K005041480030S
D 236 K005041480030S R 31 C200010061300S C
R 32 C200010061300S
D 237 K005041480030S R 33 C200022363300S
D 302 K005041480030S R 34 C200018360200S
D 303 K005041480030S R 36 N113137639130S
D 335 K005041480030S
D 336 K005041480030S R 37 N113137639130S
R 38 N113137639130S
D 337 K005041480030S R 39 N113137639130S
D 402 K005041480030S R 40 C000056263520S
D 403 K005041480030S R 43 C000012263520S
D 435 K005041480030S
D 436 K005041480030S R 48 C200022060200S
R 53 C200047360200S D
D 437 K005041480030S R 54 C200018260200S
DZ1 K06015R005520S R 55 C200082260200S
DZ2 K06015R005520S R 56 C200022360200S
LED1 K500036001330S
L 1 D330200100030S R 57 C200022360200S
R 60 C200033360200S
T 1 8200400310010S R 61 C200047260200S
TH1 F320184710070S R 62 C200047360200S
TH2 F320184710070S R 63 C200033360200S
G 1 3790040886000S
SW1 G060231900020S R 64 C200033260200S
R 65 C200010260200S
E
SW2 G060231900020S R 66 C200022360200S
SW3 G060221900020S R 69 C200047260200S
SW4 G060231900020S R 74 C200010360200S
VR1 C450105300010S
VR2 C450105300010S R 76 C200010360200S
R 101 C200010260200S
VR3 C450101400040S R 102 C200047260200S
>FU1 G640000200010S R 103 C200039210200S
>FU2 G640000200010S R 104 C200022360200S
RCA1 G602405B01000S
SPI1 L102250080020S R 105 C200015360200S
R 106 C200010360200S
RESISTORS R 114 C200033360200S F
R 115 C200033360200S
R 1 C200010360200S R 116 C200033360200S
R 2 C200027340200S
R 117 C200056360200S
GM-A6704/XEUC
5 6 7 8
19
1 2 3 4
Circuit Symbol and No. Part No. Circuit Symbol and No. Part No.
R 118 C200082260200S R 216 C200033360200S
R 119 C200047260200S R 217 C200056360200S
R 125 C200022360200S R 218 C200082260200S
R 126 C200033260200S R 219 C200047260200S
A
C 428 D01147177C201S
C 430 D040100087070S
C 432 D01182077C201S
C 433 D010470167200S
C 434 D040471082060S
C 435 D010470167200S B
C 436 D01182077C201S
C 437 D011473777200S
C 438 D011104777200S
C 439 D011103777200S
C 441 D01147177C201S
C 442 D01147177C201S
C 460 D011105774201S
C 471 D011104577160S
C 478 D010221167160S
C 479 D010221167160S
C 480 D040100087070S C
C 481 D040100087070S
C 482 D010470167200S
C 484 D010150167200S
C 485 D010470167200S
C 486 D040470083080S
GM-A6704/XEUC
5 6 7 8
23