Hydraulic Training

02-06-2014
48-111-A

Operation and maintenance instructions of Hydraulic Power Unit for MJP-650DD.

Table of contents

1. GENERAL

2. STARTING UP INSTRUCTION

3. CHECKPOINTS AND SETTINGS

4. MAINTENANCE INSTRUCTIONS

5. EMERGENCY MODE

6. SPECIFIKATION OF COMPONENTS

7. HYDRAULIC CIRCUIT AND ASSEMBLY DRAWING

8. DESCRIPTION OF COMPONENTS

9. SYMBOLS FOR HYDRAULIC COMPONENTS

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 1. GENERAL

The power unit includes two systems:

- Hydraulic system.
- Lub oil system.

The power unit has two pumps:

- Gear pump for the lub. oil system. It is assembled inside the main tank.
- Variable piston pump for the hydraulic system. It is assembled on the engine/gearbox.

The tank is of steel plating. Tank is divided into two tanks. Oil volume for each tank:
Hydraulic system 70 litres (net.)
Lub oil system 28 litres (net.)

The hydraulic tank is equipped with:

Level glass with thermometer (4)
Level control for low level and temperature switch (9)
Drain valve in the bottom of the tank (2)
Suction valve in the bottom of the tank (3)
Air filter (6)
Return oil filter (8)

The lub oil tank is equipped with:

Level glass with thermometer (5)
Level control for low and high level (10)
Drain valve in bottom of tank (2)
Air / filler cap (7)
Return oil filter (17)

1.1 Hydraulic System

The axial piston pump supplies pressure fluid through a pressure filter (51) to the main
working valves for the bucket, steering and trimtab.

The axial piston pump has a load sensing control, which is a combined flow and pressure
compensator control. This control has the additional feature of holding pump flow constant
despite fluctuating drive revs. and pressure.

When the directional control valve is in neutral position, the load sensing port on the pump
is drained to the tank through a bleed orifice located either in the control valve or the pump
housing. This results in a standby pressure equal to the load sensing setting being
maintained at the pump outlet.

When the control valve is activated, the load sensing port is connected to the load
pressure. The control then adjusts the pump output flow to maintain a constant pressure
drop (equal to the load sensing setting) across the control valve.

The pump thereby provides flow to the load as demanded by the directional control valve
position (opening)

The load sensing setting is externally adjustable.

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 Check valves in the directional valves are connected to load sensing port for the pump.

Check valve (33) prevents the fluid to circulate the wrong way through the main pump.

The maximum working pressure in the system is set by the pressure relief valve (35) and
logic valve (36) in the valve block (32) and is indicated on pressure gauge (30).

The directional valves (42,43) are proportional operated solenoid valves, (42) operates the
bucket and (43) operates the steering.

The fluid passes through a filter (37), to the pressure-reducing valve (38) and further on to
the operating valves. The fluid in the return line passes through a return filter (8) before it
reaches the tank.

1.2 Lub Oil System

The gear pump (11) for the lub oil system provides pressure fluid through a three-way
valve (16).

The pressure is set by the pressure relief valve (21) and can be read on pressure gauge
(22), in the valve block (18).

The return oil is controlled by a needle valve (25), creating a backpressure of 4 bar.

2 STARTING UP INSTRUCTIONS

When starting up hydraulic equipment for the first time, it is important to adhere to a
routine so that all regulations and instructions are complied with. In this way unnecessary
damage to the installation can be avoided. Personnel who are qualified and trained for the
job should start up installation.

Before filling the oil tank with oil, make sure that the unit and its connections are perfectly
clean.

To ensure that only clean oil is used, we recommend filling with the aid of a filter unit with
nominal filter gauge of 10 micron.

Clean oil is essential in order to avoid unnecessary disruptions when starting the
equipment.

2.1 Hydraulic System

1. With the hydraulic cylinder i starting position, fill up the tank with oil to the
top mark on the level glass at the front of the tank.

2. The axial piston pump housing has to be filled with hydraulic oil before start up.
Remove the case drain tube at the punp housing and fill up the pump with oil, through this
port.

3. Check that the rotation of the pump is right.

4. The pump should be started at the lowest possible pressure and then repeatedly
operated on/off in short intervals. Check that suction occurs without any problem.
If not, repeat the procedure until suction occurs. Once the pump has begun to suck oil
make sure that it runs in a normal way – no abnormal noise, etc.
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 5. Check the oil level in the tank during start up. Fill up if needed.

6. Once the pump runs normal, operate the cylinders at the lowest possible pressure to
bleed the system.
It is very important to evacuate all air before commissioning a hydraulic unit.

7. The pressure is then to be set as indicated in chart. Check all the connections, fittings and
valves for any oilleaks.

8. Check the temperature during start up. This is best done in normal operating conditions for
a period of about 6-8 hours. Make sure that the oil; solenoids, pump, etc are not
overheated. The recommended service temperatur is about 50° C.

2.2 Lub Oil System

Fill the tank to the top mark on the level glass. Level glass is mounted on the frontside of
the tank. Check the oil level in the tank during start up. Fill up if needed.

The pressure is then to be set as indicated in chart. Check all the connections, fittings and
valves for any oilleaks.

Check the temperature during start up. This is best done in normal operating conditions for
a period of about 6-8 hours. Make sure that the oil; solenoids, pump, etc are not
overheated. The recommended service temperatur is about 50° C.

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3. CHECKPOINTS AND SETTINGS

Adjust the pressure for Hydraulic System – Hydrulic drawing 23499-3

3.1 Adjustment of the axial piston pump (main pump) on the pump regulator

A. Working pressure for the pump

The maximum pressure of the main pump is set to 140 Bar.

Start the pump and follow the steps below.
a/ Unfasten the locknut on regulator no.1.
b/ Activate one of the directional control valves, using the manual override, until the
hydraulic cylinder has performed full stroke.
c/ Working pressure for the pump can now be read on the pressure gauge (30).
d/ Adjust the pressure with the adjustment screw using a hexagonal key
turning clockwise = increases pressure
turning counter-clockwise = decreses pressure
e/ Fasten the locknut after the adjustment.

B. Differential pressure for the pump

The differential pressure of the main pump is set to 25 Bar.

Start the pump and follow the steps below.
a/ Unfasten the locknut on the regulator no.2.
b/ All directional valves must be in neutral position.
c/ Stand by pressure for the pump can now be read on the pressure gauge (30).
d/ Adjust the pressure on the adjustment screw using a hexagonal key
turning clockwise = increases pressure
turning counter-clockwise = decreses pressure
e/ Fasten the locknut after the adjustment.

3.2 Maximum pressure for the main system - adjustment of the relief valve (35)

The relief valve pressure is set to 180 Bar

Follow the steps below.
a/ Start the pump
b/ Operate one of the directional control valves, using the manual override, until the hydraulic
cylinder has performed full stroke.
c/ Working pressure for the pump can now be read on the pressure gauge (30).
d/ Increase pump pressure to a higher pressure than 180 bar, see 3.1 A
e/ Unfasten the locknut on relief valve (35)
f/ Adjust the pressure on the adjustment screw using a screw-driver
turning clockwise = increases pressure
turning counter-clockwise = decreases pressure
g/ Fasten the locknut after the adjustment.
h/ Decrease pump pressure to working pressure on the pump regulator, see 3.1.A

3.3 Reduce the pressure for the proportional control valves (44-47) with pressure
reducing valve (38)
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 The pressure-reducing valve is set to 20 bar.
Follow the steps below.
a/ Fit a pressure gauge to the measuring point (39) in valveblock (32).
b/ Unfasten the locknut for the valve (38)
c/ Adjust the pressure on the adjustment screw using a screw-driver
turning clockwise = increases pressure
turning counter-clockwise = decreses pressure
d/ Fasten the locknut after the adjustment.

Adjust the pressure for Lub Oil System – Hydraulic drawing 23499-3

3.4 Adjust the pressureswitch (31)

The pressure switch is set to 15 bar

Put the 3-way valves (15 & 16) in emergency mode and follow the steps below.
a/ Start the pump (11)
b/ Connect a buzzer or similar to the pressure switch, between 1 and 4,
(normal open). The signal must break when pressure is to low.
c/ Operate one of the directional valves (42 and 43) to drain the pressure faster.
d/ Use the relief valve (19) to adjust the pressure. Start at 25 bar and decrease the pressure
until you reach the point to where you want the switch to break the signal.
e/ Pressure on the switch can be read on the pressure gauge (30).
f/ Adjust the switch by turning a screw located on top of the pressure switch.
turning clockwise = increases pressure value of the switch.
turning counter-clockwise = decreses pressure value of the switch.
g/ Repeat procedure d -f until wanted pressure value is achieved.
h/ Adjust the pressure on the relief valve (19) to right pressure. See 3.8

3.5 Adjust the pressureswitch (23)

The pressure switch is set to 2 bar

Put the 3-way valves (15 &16) in normal mode and follow the steps below.
a/ Start the pump (11)
b/ Connect a buzzer or similar to the pressure switch, between 1 and 3,
(normal open). The signal must break when pressure is to low.
c/ Close valve (26)
d/ Use the relief valve (21) to regulate the pressure. Start at 5.5 bar and decrease the
pressure until you reach the point to where you want the switch to break the signal (2bar).
e/ Pressure on the switch can be read on the pressure gauge (22).
f/ Adjust the switch by turning a screw located on top of the pressure switch.
turning clockwise = increases pressure value of the switch.
turning counter-clockwise = decreses pressure value of the switch.
g/ Repeat procedure c - e until wanted pressure value is achieved.
h/ Open valve (26)
i/ Adjust the pressure for relief valve, see 3.6.

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3.6 Adjust the maximum pressure on the relief valve (21)

Put the 3-way valves (15 &16) in normal mode and follow the steps below.
The maximum pressure is set to 5.5 Bar
a/ Start the pump (11)
b/ Close valve (26)
c/ Working pressure for the pump can now be read on the pressure gauge (22).
d/ Unfasten the locking nut on relief valve (21)
e/ Adjust the pressure on the adjustment screw using a screw-driver
turning clockwise = increases pressure
turning counter-clockwise = decreses pressure
f/ Fasten the locknut
g/ Open valve (26)

3.7 Adjust the backpressure with needle valve (25)

Put the 3-way valves (15 &16) in normal mode and follow the steps below.
The backpressure is set to 4 bar
a/ Start the pump (11)
c/ Working pressure for the pump can now be read on the pressure gauge (28).
d/ Unfasten the locking nut on needle valve (25)
e/ Adjust the pressure on the adjustment screw using a screw-driver
turning clockwise = increases pressure
turning counter-clockwise = decreses pressure
f/ Fasten the locknut when you have a backpressure of 4 bar

3.8 Adjust the pressure relief valve (19)

Put the 3-way valves (15 &16) in emergency mode and follow the steps below.
a/ Start the pump (11)
b/ Working pressure for the pump can now be read on the pressure gauge (30).
c/ Unfasten the locknut on pressure relief valve (19).
d/ Adjust the pressure on the adjustment screw using a screw-driver
turning clockwise = increases pressure.
turning counter-clockwise = decreses pressure.

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4. MAINTENANCE INSTRUCTIONS

Service and maintenance are very important, to avoid unnecessary incidents. Routine
inspections should be carried out on the basis of running time or at fixed intervals.
Operational checks should be made frequently, while overhauls can be made at less
frequent intervals.
Overhauls are commonly carried out at intervals of 1-2 years, but shorter intervals are
possible.

These routines should include the following componentes.

4.1 Cleanliness
The utmost cleanliness must be observed during overhauls.

To ensure that only clean oil is used, we recommend filling with the aid of a filter
unit with a nominal filter gauge of 10 micron.
Clean oil is essential in order to avoid unnecessary incidents.

4.2 Filters
All filters are equiped with visual indicators.
Return oil filter (8) have a visual gauge.
When the contamination level reaches above normal values the mechanical pointer
marks the red area on the scale. Check this while operating on of the cylinders using
the manual override on the directional valve.
Pressure oil filter (51) has a visual pressure switch.
When the contamination indicator gives a warning signal, the red button of the
visual indictator pops out. Check this while operating on of the cylinders using the
manual override on the directional valve.

During cold start, the indicator may give a warning signal. If the indictor gives a warning
signal after reaching operating temperature, the filter element must be replaced as soon
as possible.

4.3 Oil
Check the oil level at frequent intervals. If oil losses are observed, the cause must be
traced and rectified. Always top up with the oil grade already being used in the unit.

We recommend a regular delivery of oil samples to the oil supplier for a report on
condition and contamination.

Use the drain valve to drain off any condensation that has been collected in the tank.

4.4 Pumps
The simplest ways of checking pumps in operation is by measuring their service
temperature and compare the observed temperature with current listed figures for
permissible working temperatures. Pump breakdown can be avoided by making sure,
whenever pumps are started, that their noise level and character are normal. Measuring
the amount of external oil leakage can control pump wear. In a check of this kind, the
leakage flow must be compared with the current listed figure for the pump.

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4.5 Pressure valves
Pressure relief valves leakage test.
The simplest way of doing this is by lay a hand on the tube for the outlet connection. The
outlet side of a normaly closed pressure relief valve, should have the same temperature
as the inlet side.

The following must also be checked:

Are the pressure valves set to the right pressure?
Is the setting locked by means of the locking screw? Otherwise the setting is liable to
be altered as a result of vibrations in the system.

4.6 Directional valves

Check the control valves for any motions caused by excessive leakage in the control
valve.
Check solenoid connection and light diodes
Fixing of the solenoid

4.7 Check valves

These valves do not normally require any special maintenance.

4.8 Pressure switch

Make sure that
All pressure switches in the system are functionally correct
All pressure switches are set to the right pressure level

4.9 Tubing
Check tubing at regular intervals for leaks and clip damages. Any leaks discovered in tube
fittings must be attended to at once.

5.0 EMERGENCY MODE

You can still operate the main system if the main piston pump breaks down, by using the
gear pump (11) to supply oil to the main system. This is called the emergency mode.

The 3-way valve (15) is fitted in the suction line, inside the tank. This valve chooses tank
from which the pump will be sucking oil. If the lever is in normal mode the pump sucks oil
from the luboil tank. If the lever is in the emergency running mode the pump (11) will suck
oil from the main tank.

The 3-way valve (16) is fitted in the pressure line, inside the tank. This valve decides the
direction of the oil. If the lever is in normal mode the oil flows through the luboil system. If
the lever is in emergency mode the oil can be used to operate the main directional valves.

WARNING
The electric motor must be stopped before switching to emergency mode.
Both levers must be manoeuvred and point in the same direction (see the sign next
to the valves)

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Specification of
components

6
SPECIFICATION OF COMPONENTS

REF.NO. 48-111-A 10-11-04

Hydraulic Power Unit for MJP 650-DD, P082309

3 phase electric motor 400V 50Hz

Hydraulic circuit no. 23499-3 and assembly drawing no. 32344-3

ITEM QTY NAME TYP MJP part no

Tank unit

1 1 Tank of steel plating 2,5 mm T105-E3M

thickness
oil volume 28 + 70 litres
2 2 Ball valve, drain, G 1/2” 8090-08-08 HS-22248-16
2a 2 Plug, hollow hex, G 1/2” 7503-00-08 HS-22539-02
3 1 Ball valve, suction, G 1/2” 8090-24-24 HS-22248-15
4 1 Level glass, hydraulic tank FSA-127-1.1/T/12 HS-22554-05
5 1 Level glass, lub oil tank FSA-127-1.1/T/12 HS-22554-05
6 1 Air filters BF-P-30-G10-W1.0 HS-22305-27
7 1 Filler Breather Filters ELF-P-30-F10-W1.0 HS-22554-07
8 1 Return oil filter FIRT 100-02 HS-22554-08
10 µm absolute filtration
8a 1 (filter cartridge CR100-02) HS-22100-02
8b 1 Visual indication 2750-63-06, 6 bar red scale HS-22493-03
9 1 Level control with temp control HFNI-970213-OQ O=235 T=70ºC HS-22305-30
low level and high temp
10 1 Level control, high level HMFB-SQ-OQ S=55 O=235 HS-22305-31
and low level

Lub Oil System

11 1 Gear pump XV1P-5, 9D-FIIA HS-22452-06

Data:
flow 8,4 l/min
pressure 70 bar
11a 1 Connection RG30-13, 5-12 HS-22305-35
11b 1 ” RG30-13, 5-12 HS-22305-35
12 1 Connecting piece LSE201 HS-22305-37
13 1 Drive Couplings ND8 HS-22305-38
14 1 3-phase electric motor 1,5 kW, 7AA90L04-B5 HS-22452-07
1440 r/min, 400V 50Hz protection class IP55
Insulation class F
15 1 3-way valve, suction, G 1/2” 8041-08-08-BEARB HS-22133-06
16 1 3-way valve, pressure, G 1/2” 8041-08-08-BEARB HS-22133-06
17 1 Return oil filter FIO-80-03 HS-22483-03
25 um absolute filtration
17a 1 (filter cartridge ) (CR-100-03) HS-22483-05
17b 1 Visual indication 2750-63-06, 6 bar red scale HS-22493-03

cont/
REF.NO. 48-111-A side 2 ( 5 )

ITEM QTY NAME TYPE MJP parts no

Lub Oil System valve block

18 1 Valve block in aluminum 11063-1

SS 4212-06 (AA6082)
19 1 Relief valve DE-RVD-00-1500 set. 70 bar HS-22248-31
20 1 Check valve DE-CVB-00-0005 HS-22554-19
21 1 Relief valve RV10-10-S-0-2 set. 5,5 bar HS-22248-19
22 1 Pressure gauge 2750-63-10, 0-10 bar HS-22277-17
23 1 Pressure switch 1-10 bar LAY-600-010-311-11 set. 2 bar 50303
connected NO, between 1 and 3
24 1 Check valve DE-CVB-00-0005 HS-22554-19
25 1 Needle Valve PB-NVA-00-0000 set. 4 bar HS-22305-51
26 1 Shut off valve DE-NVA-OK-0000 HS-22554-22
28 1 Pressure gauge 2750-63-10, 0-10 bar HS-22277-17
29 1 Shut off valve DE-NVA-OK-0000 HS-22554-22
30 1 Pressure gauge 2750-63-250, 0-250 bar HS-22554-24
31 1 Pressure switch 10-100 bar KANT-602-100-281 set. 15 bar 50304
(Hydraulic system) connected NO, between 1 and 4
31a 1 Cover for pressure switch KANT-contact HS-22554-1

Hydraulic System valve block

32 1 Valve block in aluminum 11153-1

SS4212-06 (AA6082)
33 1 Check valve 0,5 bar, G 3/4” VRU-120-0 HS-22248-12
34 1 Quick action couplings, G 1/2" 5550-01-08 HS-22248-18
35 1 Relief valve PB-RVA-00-3500 set. 180 bar HS-22554-30
36 1 Pressure compensating SL-PLA-OV-0050 HS-22554-31
37 1 Minifilter HE-275253 HS-22483-19
100 um Filtration Filter
38 1 Pressure reducing valve DF-PRP-00-3000 set. 20 bar HS-22493-23
39 1 Adapter for measurement G 1/4 MINI-MESS-14 HS-22452-10
40 1 Mounting kit PV-AS-M8 x 150 HS-22133-21
41 1 Cover PV-S157B200 HS-22133-22
42 1 Work section valve PV-B25-157B6200 HS-22554-46
43 1 Work section valve PV-B25-157B6200 HS-22554-46
44 1 Prop. press. reducing control TM66101 24VDC 20 Bar HS-22133-28
45 1 Prop. press. reducing control TM66101 24VDC 20 Bar HS-22133-28
46 1 Prop. press. reducing control TM66101 24VDC 20 Bar HS-22133-28
47 1 Prop. press. reducing control TM66101 24VDC 20 Bar HS-22133-28
48 8 Mounting bolt M4 x 10 HS-22539-20
49 4 Plug E-AMP HS-20201-01

The above items 1-49 are assembled on the tank unit except for position 2, 2a, 3 and position
49, these are delivered separated from the unit.
These separate components are to be assembled to the tank at the installation site.

cont/
REF.NO. 48-111-A side 3 ( 5 )

ITEM QTY NAME TYPE

Separate delivery components to be assembled to the hydraulicsystem at the installation site.

50 1 Pressure oil filter, G 3/4“ AP-362-02 HS-22362-02

10 um absolut filtration filter
50a 1 (Filter cartridge) (452-52) HS-22452-52
51 1 Visual indication 506-06 HS-22305-78

Pumps data:
52 1 Axial Piston Pumps 45 ccm/turn KRL 045D LS ( 7004513 ) HS-22248-53
KRL 045D LS 2020 NNN3 C2NF A6N PLB NNN NNN
Counter-clockwise locking to pump shaft
Nominal system flow 50 l/min
pressure 140 bar

Filter cartridge 8a, 17a. 50a are delivered as replacements for those already mounted in the
unit. After the start-up of the complete hydraulic unit you should change these filter cartridges.

Hydrulic power pack unit has been tested before delivery. It has been pressure tested at 210
bar. Relief valve (35) is set to an opening pressure of 180 bar.
Pressure reducing valve (38) is set to an operating pressure of 20 bar, for pilot oil supply of
proportional reducing valve (44-47).
Relief valve (19) for emergency running is set to an opening pressure of 70 bar.

Lubrication oil system has been tested before delivery. It has been pressure tested at 9 bar.
Relief valve (21) is set to an opening pressure of 5,5 bar for the outlet pressure and needle
valve (25) is set to cause a back- pressure of 4 bar for the inlet pressure.
Pressure switch (31) is on delivery set to a working pressure of 15 bar for Hydraulic System and
pressure switch (23) is on delivery set to a working pressure of 2 bar for Lub Oil System.

Protective plastic plugs are mounted in all connections.

Surface treatment.

Pipe couplings are of yellow-chrome plating.

Not surface treated parts are painted with a protective mixture called TecTyl.

Marking.

Item numbers for directional control valve, pressure switch and pressure gauge are marked with
bonded plastic tabs. Other components item numbers are stamped in the valve blocks,
if possible.

A tab to indicate the 3-way valves position - normal running and emergency running is placed
adjacent to the valve block.

A warning tab for electric motor to indicate that the electric motor must be stopped before
changing to emergency running.

A tab for manual override of directional control valve functions - forward, backward, starboard
and port is placed adjacent to the valve block.
cont/
REF.NO. 48-111-A side 4 ( 5 )

Alarm levels.

Hydraulic System

- Item 9, Level control with temp control, low level (O) and high temp (T).

O = the switch is closed / connected when the oil is above low level and it opens
when the oil is below low level. The low level is marked on the level control switch.

T70 = The switch is closed / connected when the temperature is lower than 70°C and it
opens when the temperature rises above 70°C.

Lub Oil System

- Item 10, Level control, high level (S) and low level (O).

S = the switch is closed / connected when the oil is below high level
and it opens when the oil reaches high level.

O = the switch is closed / connected when the oil is above low level
and it opens when the oil is below low level.

- Item 23, Pressure switches, varying.

The switch is closed / connected between 1 and 3 when the pressure is higher than the
pre-set value, and it opens when the pressure is lower than the pre-set value.

- Item 31, Pressure switches, varying.

The switch is closed / connected between 1 and 4 when the pressure is higher than the
pre-set value, and it opens when the pressure is lower than the pre-set value.

External Piping (Yard supply)

The yard supplies the necessary pipes between hydraulic pump and hydraulic power pack unit
and water-jet unit.

MJP can provide technical aid concerning the dimensioning of pipes, tubes and design criterion. They
will need input data such as the distance between the PTO pump and tank unit, the distance
between the water jet unit and tank unit and the difference in elevation between the tank and
pump.

Given pipe dimensions are general for normal operations and requires good general piping
practise with short pipes lengths and few bends. A hydraulic system will work at its best if you
calculate all pipe and tube dimensions for each specific project.

Important! To ensure a satisfactory suction capacity you have to make sure that the suction
line (pipe or tube) is of right size and dimension, particularly when longer suction lines are
needed. It is also important that the drain line is of right size and dimension. Observe that the
length of the suction pipe between the PTO pump and hydraulic tank unit should be as short as
possible. The suction line to the main pump must not be longer than 4 meters. However, if
it is necessary to exceed this maximum length, or the suction head given above, please contact
us for further consultation without delay.
cont/
REF.NO. 48-111-A side 5 ( 5 )

The suction lines must be designed so that the pumps cannot be drained of oil.
The tank must be mounted 500 mm higher than the main pump.
The hydraulic oil must have a good viscosity index (maximum: 150 cSt at cold start conditions).

The yard supplies with the necessary pipes between hydraulic pump, hydraulic Power Pack unit
and water-jet unit.

General condition (Yard supply)

MJP recommend to position the hydraulic unit in the engine room or in well ventilated location
with maximum temperature 45 degrees C.

Please observe height above PTO pump (0,5 m) and limiting distance from gearbox (4,0 m)

Lubrication tank unit should be positioned above jet unit and 1,0 m above water line.
Hydraulic circuit and
assembly drawing

7
Description of
components

8
 MODEL NUMBER: PAGE VALVE SPECIFICATI0NS
DE-CVB-00 C1-3.181 Nominal Flow
Maximum Operating Pressure
15 GPM (57 LTR/M)
3500 PSI (240 bar)
DESCRIPTION:
Typical Internal Leakage (150 SSU) 0-5 drops/min
7/8 DELTA SERIES, BALL CHECK VALVE 36 SSU (3CS) to
Viscosity Range
3000 SSU (647CS)
Filtration 30 micron nominal
Media Operating Temperature
RELEASED DATE: DECEMBER 1995 REV. E Range
-35o F (-37.2o C) to 200o F (93.3o C)

Seals Buna-N O-rings, standard

C1

C1
2 Weight 2.4 oz. (.068 kg)
Design Ball Valve
All General Purpose Hydraulic
1 Operating Fluid Media
Fluid
HYDRAULIC SYMBOL Cartridges Torque Requirements 30 Ft. Lbs. at 3000 PSI
1.000 HEX
[25.40]

24.1 350
.219 20.7 300
[5.56]
17.2 250

PRESSURE DROP
13.8 200

10.3 150

6.9 100
1.250
[31.75] 1 7/8-14 UNF 3.4 50
2A THREAD
0
CHECK 2 4 6 8 10 12 14 16 GPM
FLOW 8 16 24 32 40 48 56 64 LPM
FREE FLOW
2 FLOW ABOVE CURVES ARE WITH
HYDRAULIC OIL 150 SSU AT 100°
100°F.

NOTE: DIMENSION IN BRACKETS ARE MILLIMETERS

ORDERING INFORMATION
DE-CVB XX XXXX X
1 2 3 4

1:BASIC MODEL NO. 2:OPTIONS 3:CRACK PRESSURE 4:BODY

DE-CVB 00 - Buna Standard 0005 - 5 PSI X - Without Body
V0 - Viton Standard 0015 - 15 PSI See Valve Body Page
±10% J2 for Optional Ports
Sizes

WARNING: THE SPECIFICATIONS/APPLICATION DATA SHOWN IN OUR CATALOG AND DATA SHEETS ARE INTENDED ONLY AS A GENERAL
GUIDE FOR THE PRODUCT DESCRIBED (HEREIN) ANY SPECIFIC APPLICATION SHOULD NOT BE UNDERTAKEN WITHOUT
INDEPENDENT STUDY, EVALUATION, AND TESTING FOR SUITABILITY.

Delta Power Company Rockford, Illinois 61109

 MODEL NUMBER: PAGE VALVE SPECIFICATI0NS
PB-RVA-00 D1-2.150 Nominal Flow
Maximum Operating Pressure
8 GPM (30 LTR/M)
3500 PSI (240 bar)
DESCRIPTION:
36 SSU (3CS) to
Viscosity Range
3/4 POWER SERIES, DIRECT ACTING RELIEF 3000 SSU (647CS)
VALVE Filtration 30 micron nominal
Media Operating Temperature
-35o F (-37.2o C) to 200o F (93.3o C)
Range
RELEASED DATE: DECEMBER 1995 REV. D Seals Buna-N O-rings, standard
Weight 4.80 oz. (.136 kg)
Design Direct Acting Poppet Valve
2 1 All General Purpose Hydraulic
Operating Fluid Media
Fluid
Cartridges Torque Requirements 30 Ft. Lbs. at 3000 PSI
D1

D1
HYDRAULIC SYMBOL

BAR PSI
.875 276 4000
[22.22] 241 3500
HEX
207 3000

PRESSURE
172 2500
3.40 138 2000
.19 1.50 103 1500
[4.83] [38.10]
69 1000
3/4-16 UNF
34 500
2A THREAD 0
1.10 1 2 3 4 5 6 7 8 GPM
[27.81]
4 8 12 16 20 24 28 32 LPM
1
FLOW
ABOVE CURVE IS WITH
2 HYDRAULIC OIL 150 SSU AT 100°
100°F.

.498 [12.65]
.496 [12.60]

NOTE: DIMENSION IN BRACKETS ARE MILLIMETERS

ORDERING INFORMATION
PB-RVA XX XXXX X
1 2 3 4

1:BASIC MODEL NO. 2:OPTIONS 3: PRESSURE RANGE 4:BODY

PB-RVA 00 - Buna Standard 0800 - 0-800 PSI X - Without Body
V0 - Viton Standard 2000 - 800-2000 PSI See Valve Body Page
0K - Buna & Knob 3500 - 2000-3500 PSI J2 for Optional Ports
VK - Viton & Knob Sizes

WARNING: THE SPECIFICATIONS/APPLICATION DATA SHOWN IN OUR CATALOG AND DATA SHEETS ARE INTENDED ONLY AS A GENERAL
GUIDE FOR THE PRODUCT DESCRIBED (HEREIN) ANY SPECIFIC APPLICATION SHOULD NOT BE UNDERTAKEN WITHOUT
INDEPENDENT STUDY, EVALUATION, AND TESTING FOR SUITABILITY.

Delta Power Company Rockford, Illinois 61109

 MODEL NUMBER: PAGE VALVE SPECIFICATI0NS
PB-NVA-00 E1-2.121 Nominal Flow
Maximum Operating Pressure
6 GPM (23 LTR/M)
3500 PSI (240 bar)
DESCRIPTION:
Maximum Internal Leakage
5 drops/min (Closed)
3/4 POWER SERIES, NEEDLE FLOW CONTROL (150 SSU)
VALVE Viscosity Range
36 SSU (3CS) to
3000 SSU (647CS)
Filtration 30 micron nominal
RELEASED DATE: DECEMBER 1995 REV. D Media Operating Temperature
-35o F (-37.2o C) to 200o F (93.3o C)
Range
Seals Buna-N O-rings, standard
Weight 3.2 oz. (.09 kg)
1 2 Design Needle Valve
1.500 .875 HEX All General Purpose Hydraulic
Operating Fluid Media
[38.10] [22.22]
Fluid
HYDRAULIC SYMBOL
Cartridges Torque Requirements 30 Ft. Lbs. at 3000 PSI

TURNS
E1

E1
2.75
725 PSI
FLOW VS. NO. OF TURNS
AT VARIOUS PRESSURES (50 BAR)
2.25 WITH 150 SSU HYDRAULIC
OIL AT 100°
100°F
1450 PSI
1.75 (100 BAR)
2.856
.188 2175 PSI
[72.54] [4.78] 1.25
(150 BAR)
3/4-16 UNF
2A THREAD
.75 2900 PSI
1.095 (200 BAR)
[27.81]
.25 3625 PSI
1 (250 BAR)
0
0 2 4 6 8 10 12 14 GPM
.498 [12.65] 0 7.6 15.1 22.7 30.3 37.9 45.4 53.0 LPM
2 .496 [12.60]
FLOW

NOTE: DIMENSION IN BRACKETS ARE MILLIMETERS

ORDERING INFORMATION
PB-NVA XX XXXX X
1 2 3 4

1:BASIC MODEL NO. 2:OPTIONS 3:XXXX 4:BODY

PB-NVA 00 - Buna Standard Fill In This Box With X - Without Body
V0 - Viton Standard XXXX See Valve Body Page
0K - Buna & Knob J2 for Optional Ports
VK - Viton & Knob Sizes

WARNING: THE SPECIFICATIONS/APPLICATION DATA SHOWN IN OUR CATALOG AND DATA SHEETS ARE INTENDED ONLY AS A GENERAL
GUIDE FOR THE PRODUCT DESCRIBED (HEREIN) ANY SPECIFIC APPLICATION SHOULD NOT BE UNDERTAKEN WITHOUT
INDEPENDENT STUDY, EVALUATION, AND TESTING FOR SUITABILITY.

Delta Power Company Rockford, Illinois 61109

 MODEL NUMBER: PAGE VALVE SPECIFICATI0NS
DF-PRP-00 D5-3.156 Nominal Flow
Pressure Range
8 GPM (30 LTR/M)
100-3000 PSI (8-207 bar)
DESCRIPTION:
Max. Internal Leakage (150 SSU) 5 in3/min. (82 mi/min)
7/8 DELTA SERIES, PILOT OPERATED PRESSURE 36 SSU (3CS) to
REDUCING, RELIEVING VALVE Viscosity Range
3000 SSU (647CS)
Filtration 30 micron nominal
Media Operating Temperature
RELEASED DATE: DECEMBER 1995 REV. F Range
-35o F (-37.2o C) to 200o F (93.3o C)

Seals Buna-N O-rings, standard

1/T
Weight 3.8 oz. (.108 kg)

2/P 3
Design Pilot Operated Spool Valve
All General Purpose Hydraulic
Operating Fluid Media
Fluid
D5

D5
HYDRAULIC SYMBOL Cartridges Torque Requirements 30 Ft. Lbs. at 3000 PSI

BAR PSI

REGULATED PRESSURE
206.9 3000
[85.65]
3.248 MAX.
[82.50]

137.9 2000
1.000 HEX
[25.40]
.938
[23.83]
Ø1.500
[38.10]
68.9 1000

7/8-14 UNF
1.812 2A THREAD
1/T
[46.02] 8 6 4 2 0 2 4 6 8 GPM
32 24 16 8 0 8 16 24 32 LPM
2/P
FLOW CURVE
REGULATED
FROM REGULATED
FLOW CURVE
PORT TO TANK
3 ABOVE CURVE IS WITH
.622 [15.80] HYDRAULIC OIL 150 SSU AT 100°
100°F.
[17.35] .683 .619 [15.72]
[17.30] .681

NOTE: DIMENSION IN BRACKETS ARE MILLIMETERS

ORDERING INFORMATION
DF-PRP XX XXXX X
1 2 3 4

1:BASIC MODEL NO. 2:OPTIONS 3: PRESSURE RANGE 4:BODY

DF-PRP 00 - Buna Standard 3000 - 100-3000 PSI X - Without Body
V0 - Viton Standard See Valve Body Page
0K - Buna & Knob J2 for Optional Ports
VK - Viton & Knob Sizes

WARNING: THE SPECIFICATIONS/APPLICATION DATA SHOWN IN OUR CATALOG AND DATA SHEETS ARE INTENDED ONLY AS A GENERAL
GUIDE FOR THE PRODUCT DESCRIBED (HEREIN) ANY SPECIFIC APPLICATION SHOULD NOT BE UNDERTAKEN WITHOUT
INDEPENDENT STUDY, EVALUATION, AND TESTING FOR SUITABILITY.

Delta Power Company Rockford, Illinois 61109

 MODEL NUMBER: PAGE VALVE SPECIFICATI0NS
DE-RVD-00 D1-3.152 Nominal Flow
Pressure Range
15 GPM (57 LTR/M)
50-4000 PSI (4-275 bar)
DESCRIPTION:
36 SSU (3CS) to
Viscosity Range
7/8 DELTA SERIES, DIFFERENTIAL AREA RELIEF 3000 SSU (647CS)
VALVE Filtration 30 micron nominal
Media Operating Temperature
-35o F (-37.2o C) to 200o F (93.3o C)
Range
RELEASED DATE: DECEMBER 1995 REV. D Seals Buna-N O-rings, standard
Weight 8.4 oz. (.239 kg)
Design Differential Area Poppet Valve
1 2 All General Purpose Hydraulic
Operating Fluid Media
Fluid
Cartridges Torque Requirements 30 Ft. Lbs. at 3000 PSI
D1

D1
HYDRAULIC SYMBOL

BAR PSI
276 4000

PRESSURE
207 3000
3.375 MAX.
[85.73]
3.250 MAX.
1.000 HEX
138 2000
[82.55]
[25.40]

Ø1.500 69 1000
[38.10]
.938
[23.83] 0 0
2 4 6 8 10 12 14 GPM
8 16 24 32 40 48 56 LPM

1.250
[31.75] 7/8-14 UNF
FLOW
2A THREAD
ABOVE CURVE IS WITH
1 HYDRAULIC OIL 150 SSU AT 100°
100°F.

2
.622 [15.80]
.619 [15.72]

NOTE: DIMENSION IN BRACKETS ARE MILLIMETERS

ORDERING INFORMATION
DE-RVD XX XXXX X
1 2 3 4

1:BASIC MODEL NO. 2:OPTIONS 3: PRESSURE RANGE 4:BODY

DE-RVD 00 - Buna Standard 0200 - 50-200 PSI X - Without Body
V0 - Viton Standard 1500 - 200-1500 PSI See Valve Body Page
A0 - Buna & Screen 3000 - 1500-3000 PSI J2 for Optional Ports
W0 - Viton & Screen 4000 - 2500-4000 PSI Sizes
0K - Buna & Knob
VK - Viton & Knob
AK - Buna, Knob, & Screen
WK - Viton, Knob, & Screen

WARNING: THE SPECIFICATIONS/APPLICATION DATA SHOWN IN OUR CATALOG AND DATA SHEETS ARE INTENDED ONLY AS A GENERAL
GUIDE FOR THE PRODUCT DESCRIBED (HEREIN) ANY SPECIFIC APPLICATION SHOULD NOT BE UNDERTAKEN WITHOUT
INDEPENDENT STUDY, EVALUATION, AND TESTING FOR SUITABILITY.

Delta Power Company Rockford, Illinois 61109

 MODEL NUMBER: PAGE VALVE SPECIFICATI0NS
DE-NVA-00 E1-3.125 Nominal Flow
Maximum Operating Pressure
15 GPM (57 LTR/M)
3500 PSI (240 bar)
DESCRIPTION:
Maximum Internal Leakage
5 drops/min (Closed)
7/8 DELTA SERIES, FINE ADJUSTING NEEDLE (150 SSU)
FLOW CONTROL VALVE Viscosity Range
36 SSU (3CS) to
3000 SSU (647CS)
Filtration 30 micron nominal
RELEASED DATE: DECEMBER 1995 REV. B Media Operating Temperature
-35o F (-37.2o C) to 200o F (93.3o C)
Range
Seals Buna-N O-rings, standard
Weight 2.4 oz. (.15 kg)
1 2
Design Poppet Style
All General Purpose Hydraulic
Operating Fluid Media
Fluid
HYDRAULIC SYMBOL
1.500
[38.10]
1.000 HEX
[25.40]
Cartridges Torque Requirements 30 Ft. Lbs. at 3000 PSI

TURNS
4.25

FLOW VS. NO. OF TURNS

E1

E1
3.75 AT VARIOUS PRESSURES
WITH 150 SSU HYDRAULIC
OIL AT 100°
100°F

3.25

1.590 2.75
[40.39] 725 PSI
1.317
[33.45] (50 BAR)
2.25
.219
[5.56]
1450 PSI
1.75 (100 BAR)

2175 PSI
1.25
(150 BAR)
1.250 2900 PSI
[31.75] 7/8-14 UNF .75
(200 BAR)
2A THREAD
1 3625 PSI
.25
(250 BAR)
0
0 2 4 6 8 10 12 14 GPM
2 0 7.6 15.1 22.7 30.3 37.9 45.4 53.0 LPM
.622 [15.80] FLOW
.619 [15.72]

NOTE: DIMENSION IN BRACKETS ARE MILLIMETERS

ORDERING INFORMATION
DE-NVA XX XXXX X
1 2 3 4

1:BASIC MODEL NO. 2:OPTIONS 3:XXXX 4:BODY

DE-NVA 00 - Buna Standard Fill In This Box With X - Without Body
V0 - Viton Standard XXXX See Valve Body Page
A0 - Buna & Screen J2 for Optional Ports
W0 - Viton & Screen Sizes
0K - Buna & Knob
VK - Viton & Knob
AK - Buna, Knob, & Screen
WK - Viton, Knob, & Screen

NOTE: Use Screen Only If Flow

Direction Is From 1 to 2

WARNING: THE SPECIFICATIONS/APPLICATION DATA SHOWN IN OUR CATALOG AND DATA SHEETS ARE INTENDED ONLY AS A GENERAL
GUIDE FOR THE PRODUCT DESCRIBED (HEREIN) ANY SPECIFIC APPLICATION SHOULD NOT BE UNDERTAKEN WITHOUT
INDEPENDENT STUDY, EVALUATION, AND TESTING FOR SUITABILITY.

Delta Power Company Rockford, Illinois 61109

 MODEL NUMBER: PAGE VALVE SPECIFICATI0NS
SL-PLA-00 G-5.152 Nominal Flow
Maximum Operating Pressure
40 GPM (151 LTR/M)
3500 PSI (240 bar)
DESCRIPTION:
36 SSU (3CS) to
Viscosity Range
1 5/16 SUPER SERIES, LOGIC VALVE 3000 SSU (647CS)
Filtration 30 micron nominal
Media Operating Temperature
-35o F (-37.2o C) to 200o F (93.3o C)
Range
RELEASED DATE: DECEMBER 1995 REV. B Seals Buna-N O-rings, Standard
1
1 Weight 9 oz. (.28 kg)
Design Poppet Valve
2 2
All General Purpose Hydraulic
Operating Fluid Media
Fluid
3 3
Cartridges Torque Requirements 70 Ft. Lbs. at 3000 PSI
HYDRAULIC SYMBOL Area of the Pilot is 1.2 times the
Seat Ratio
area at Port 3.
1.625
[41.28]

BAR PSI
.500 5.5 80
[12.70]

PRESSURE
4.1 60

1 5/16-12 UNF 2.8 40

2A THREAD
1 1.4 20
2.170
[55.12] 0
5 10 15 20 25 30 35 40 GPM
2
20 40 60 80 100 120 140 160 LPM
FLOW

G
G

ABOVE CURVE IS WITH

HYDRAULIC OIL 150 SSU AT 100°
100°F.
3
.999 [25.37]
.997 [25.32]
1.124 [28.55]
1.122 [28.50]

NOTE: DIMENSION IN BRACKETS ARE MILLIMETERS

ORDERING INFORMATION
SL-PLA XX XXXX X
1 2 3 4

1:BASIC MODEL NO. 2:OPTIONS ∆P SETTING

3:∆ 4:BODY
SL-PLA 0P - Buna Pilot to Close 0020 - 20 PSI X - Without Body
0V - Buna Vent to Open 0050 - 50 PSI See Valve Body Page
VP - Viton Pilot to Close 0100 - 100 PSI J2 for Optional Ports
VV - Viton Vent to Open 0150 - 150 PSI Sizes
0B - Buna Pilot to Close w/seals
0C - Buna Vent to Open w/seals
VB - Viton Pilot to Close w/seals
VC - Viton Vent to Open w/seals

CONSULT THE FACTORY FOR

ADDITIONAL ∆P SETTING

WARNING: THE SPECIFICATIONS/APPLICATION DATA SHOWN IN OUR CATALOG AND DATA SHEETS ARE INTENDED ONLY AS A GENERAL
GUIDE FOR THE PRODUCT DESCRIBED (HEREIN) ANY SPECIFIC APPLICATION SHOULD NOT BE UNDERTAKEN WITHOUT
INDEPENDENT STUDY, EVALUATION, AND TESTING FOR SUITABILITY.

Delta Power Company Rockford, Illinois 61109

RV10-10-.-. Symbol
Relief valve - screw-in type
Direct acting, adjustable

Nom. pressure: 70 bar

Nom. flow: 38 l/min

Hex 1” torque
45-54 Nm

? ?
RV10-10-.-.
Relief valve - screw-in type
Direct acting, adjustable

Ordering example

RV10 - 10N - C - 0 - 10

Model code

Design Construction
Relief valve screw-in valve
Poppet type valve Pressure range
Direct acting 02 = 1,7 - 17 bar
Size and sealing 05 = 3,4 - 35 bar
10N = Buna (NBR) 10 = 17,2 - 69 bar
10V = Viton (FPM)
Adjustment
S = screw
C = cap
K = Handknob

Technical data
Nominal pressure: 70 bar
Nominal flow: 38 l/min
Weight: 0,22 kg
Temperature range: -40°C - 120°C
Fluids: hydraulic oil as per DIN51524 (ISO TC 131)
Max leakage: 5 drops/min at 22 cST (50°C) and 80% crack pressure
Seals: buna or viton, as well as Teflon washer
Proportional valve PV-B

Proportional valve PV-B Series PV-B

Max pressure: 350 bar
Max flow: 130 l/min
PV-B is a hydraulic load sensing valve designed to give maximum flexibility. The valve is built of
a PVG 32 basic module type PVB and a control module. The voltage control module is replaced
with a special module for current control.
Code numbers
PV - B 05M - 157B6200 - 24

Series Solenoid ratings

12VDC = 12
Flow 24VDC = 24
5 l/min = 05
10 l/min = 10
25 l/min = 25 Basic module
65 l/min = 65 with check-valve = 157B6100
100 l/min = 100 with compensator = 157B6200
130 l/min = 130 with compensator and
press.reducing in A & B = 157B6203
Spool

Standard, =
no code

M =

Ajustment screws
◄ for max. oil flow

The working section is a Danfoss PVB basic module.

Basic module can be supplied with integrated pressure compensator in channel P, check valve in
channel P, shock/suction valves, LS pressure limiting valves individually adjustable for ports A and B
and different spool variants. A closed centre spool is used as standard version. The max. flow can be
adjusted with screws, mounted in the lever module. Technical characteristics can be found in Danfoss
PVG 32 catalogue.

The control module consists of two proportional reducing valves and a valveblock. Control module is
mounted at the end of the basic module, opposite from lever module.
Technical data Work pressure 0 - 20 bar Max. inlet pressure 50 bar
A
Electrical data Solenoid rating 12 V 24 V
Max. current 1500 mA 750 mA
Resistance 5,3 Ω 21,2 Ω
Contact AMP Junior Power Timer
T P
Protection IP 65
PRESSURE SWITCH TYP 600

Symbol

Type code LAY-600-XXX- XXX-XX

Pressure range Contact Type Thread Contact element Housing

002=0,3-2 bar 1=NO 1=NBR 1= G 1/4” 1=silver plate 1=Steel (electro
010=1-10 bar 2=NC 2=VITON 2= G1/8” 2=gold plate deposited)
070=10-70 bar 3=Varying 3=EPDM 3= M12X1.5 2=Stainless steel
200=50-200bar 8=Piston 4= M10X1conical 3=Acidresistant
steel
4=Brass
Technical details 5=Aluminium

Type No. LAY-600-002-XXX LAY-600-010-XXX LAY-600-070-XXX LAY-600-200-

Pressure range (Bar) 0,3 - 2 1-10 10 – 70 50-200
Max working pressure 2 BAR 10 BAR 70 BAR 200 BAR
Type Spring-controlled membrane Spring-controlled piston
Pressureconnection thread G 1/8” , G 1/4” , M12x1.5 , M10x1 konisk
Operating temperature -25º C till +85º C (higher temperature on request)
Medium Hydraulic oil, Air, Water, Oil-emulsions (other medias on request)
Adjustment Internal hexagon screw (adjustable under pressure)
Reset differance 15%-25%
Contact element Microswitch with silverplated contacts ( gold-plate on request)
Maximum intervals / min 200
Maximum voltage 250V AC / DC
Electrical connector DIN contact PG 9
Electrical protection IP 65
Weight 230 gram
Material Electro-deposited steel (others on request)
Alternating current Direct current
Current 125V 250V 30V 50V 75V 125V 250V
Resistance load 5A 5A 5A 2A 1A 0,5 A 0,25 A
Light-bulb load 0,5 A 0,5 A 0,5 A 0,4 A 0,3 A 0,2 A 0,1 A
Inductive load 5A 5A 5A 2A 1A 0,06 A 0,03 A
Hydro Swede AB Tel : 08-531 999 00 E-mail : [email protected]
Fågelviksvägen 18 Fax : 08-531 999 10 Webbsida : http://www.hydroswede.se
145 53 NORSBORG
PRESSURE SWITCH TYP 602

Symbol

Type code
KANT-602-100- 1 1 1

Pressure range Thread Type Housing

002=0,2-2 bar 2=G 1/4” 1=NBR 1=Steel ( electro
010=1-10 bar 6=M10x1 k 2=VITON deposited)
020=2-20 bar 8=M12x1,5 3=EPDM 2=Vanadium
050=5-50 bar 8=Piston 6=Brass
100=10-100 bar

Technical details

Type No. 602-002 602-010 602-020 602-050 602-100 602-200

Pressure range 0,2-2 1-10 2-20 5-50 10-100 10-100 20-200
Maximum pressure 100 bar 300 bar 600 bar
Type Membrane Piston
Pressureconnection thread G 1/4” ( M12x1.5, M10x1 conical on request )
Operating temperature -20º C till +80º C
Adjustment Screw
Repeat accuracy 2-5%
Reset difference ≈ 20% ( lower on request )
Contact element Microswitch varying connections , silver-plated ( others on request )
Maximum intervals / min. 200
Maximum voltage 250 V
Maximum current 6A
Electrical connection PG 9 with strain relief / cord grip
Electrical protection IP 65
Weight 0,12 kg
Material Electro deposited steel ( vanadium or brass on request )

Hydro Swede AB Tel : 08-531 999 00 E-mail : [email protected]

Fågelviksvägen 18 Fax : 08-531 999 10 Webbsida : http://www.hydroswede.se
145 53 NORSBORG
Symbols

9
SYMBOLS FOR HYDRAULIC ACCORDING TO ISO 1219

SYMBOL SIGNIFICATION REMARK

LINE

PUMP DIFFERENT BETWEEN SIZE

MOTOR SHOULD OBSERVE
PRESSURE GAUGE

VALVE

FILTER
HEAT EXCHANGER
COOLER

CONNECTION

SPRING

ORIFICE

FLOW DIRECTION HYDRAULIC

DIRECTION OF RECTILINEAR
MOVMENT
WAY
FLOW DIRECTION IN VALVES

ADJUSTABLE ARROW CAN BE DRAWED IN

VARIABLE DIFFERENT DIRECTION

CONTROLS

CONTROL BY LEVER

CONTROL BY SPRING

CONTROL BY SOLENOID

CONTROL BY PILOT PRESSURE

POWER SUPPLY

ELECTRIC MOTOR

ENGINE

9
SYMBOLS FOR HYDRAULIC ACCORDING TO ISO 1219
PUMPS AND MOTORS
SYMBOL SIGNIFICATION REMARK
HYDRAULIC PUMP WITH
FIXED DISPLACEMENT
ONE FLOW DIRECTION

HYDRAULIC PUMP WITH

VARIABLE DISPLACEMENT
ONE FLOW DIRECTION

HYDRAULIC MOTOR WITH

FIXED DISPLACEMENT
ONE FLOW DIRECTION

HYDRAULIC MOTOR WITH ROTATION CHANGE WHEN

FIXED DISPLACEMENT FLOW DIRECTION SHIFTS
TWO FLOW DIRECTION

TORQUE MOTOR

CYLINDERS

DOUBLE ACTING CYLINDER

DOUBLE ACTING CYLINDER

WITH DOUBLE ROD

DIRECTIONAL VALVES

2/2-WAY DIRECTIONAL VALVE

MANUELL OPERATED

4/2-WAY DIRECTIONAL VALVE

LEVER CONTROL AND
SPRING RETURN

4/3-WAY DIRECTIONAL VALVE

SOLENOID OPERATED AND
SPRING RETURN TO CENTER
POSITION

PRESSURE VALVES

DIRECT ACTING RELIEF VALVE

ADJUSTABLE

DIRECT ACTING PRESSURE

REDUCING VALVE
ADJUSTABLE

9
SYMBOLS FOR HYDRAULIC ACCORDING TO ISO 1219
FLOW CONTROL VALVES
SYMBOL SIGNIFICATION REMARK

2-WAY FLOW CONTROL VALVE

ADJUSTABLE

SHUT OFF VALVE

CHECK VALVES

CHECK VALVE

PILOT OPERATED
CHECK VALVE

REMAINING EQUIPMENT

QUICK CONNECTER
MESSURE POINT

OIL TANK

ACCUMULATOR

FILTER
SCREEN

COOLER
HEAT EXCHANGER

PRESSURE GAUGE