22564
23242
4 Hours / 70 Marks Seat No.
Instructions – (1) All Questions are Compulsory.
(2) Answer each next main Question on a new page.
(3) Illustrate your answers with neat sketches wherever
necessary.
(4) Figures to the right indicate full marks.
(5) Assume suitable data, if necessary.
(6) Mobile Phone, Pager and any other Electronic
Communication devices are not permissible in
Examination Hall.
Marks
1. Attempt any FIVE of the following: 10
a) Define Machine Design.
b) State materials used for helical spring.
c) State two applications of Knuckle Joint.
d) Define shaft coupling.
e) Write applications of power screw.
f) Write important functions of springs.
g) Classify bearing.
2. Attempt any THREE of the following: 12
a) Explain steps involved in general design procedure.
b) Explain the purpose of turn buckle. State its application.
c) What are the advantages and disadvantages of muff coupling.
d) Explain steps involved in general design procedure.
P.T.O.
22564 [2]
Marks
3. Attempt any THREE of the following: 12
a) Write any four ergonomics considerations which makes the job
comfortable.
b) Explain following terms :
i) Major diameter
ii) Minor diameter
iii) Pitch
iv) Crest
c) Explain with neat sketch construction details of leaf spring.
d) Describe stress concentration. Explain any four methods to
reduce it with neat sketch.
e) Compare welded joints with screwed joints.
4. Attempt any TWO of the following: 12
a) Draw stress-strain diagram for Ductile Material and Brittle
Material.
b) Draw neat sketch of cotter joint and give their applications.
c) Find the diameter of a solid shaft to transmit 35 kw at 230
rpm. The ultimate shear stress for the steel may be taken as
420 Mpa and factor of safety as 6. If a hollow shaft is to
be used in place of the solid shaft find inside and outside
diameter when the ratio of inside to outside.
5. Attempt any TWO of the following: 12
a) A flange coupling is used to transmit 20 kw power at 700 rpm.
The flanges are of cast iron and other parts are mild steel.
Determine diameter of shaft, diameter of bolts assuming number
of bolts are 6 and flange dimension. Take
i) Shear stress for mild steel = 45 N/mm2
ii) Shear stress for cast iron = 40 N/mm2
iii) Tensile and Crushing stress = 100 N/mm2
22564 [3]
Marks
b) A vertical double start square threaded screw of 120 mm mean
diameter and 24 mm pitch supports a vertical load of 20 kN.
The axial thrust in screw is taken by collar bearings of
300 mm outside and 150 mm inside diameter. Find the force
required at the end of the lever which is 400 mm long in
order to lift and lower the load. The coefficient of friction for
screw and nut is 0.18 and for collar bearing it.
c) Write the steps involved in selection of proper ball bearing
from manufacturer's catalogue.
6. Attempt any TWO of the following: 12
a) A plate 75 mm wide and 12.5 mm thick is to be joined with
another plate by single transverse and parallel fillet weld,
Maximum tensile and shear stresses are 70 N/mm2 and
56 N/mm2 repectively Find the length of each parallel fillet
weld if joint is subjected to 90 kN.
b) A helical spring is made from a wire of 8 mm diameter and
has outside diameter 90 mm, if the permissible shear stress is
350 N/mm2 and modulus of rigidity 84 kN/mm2, find the axial
load which the spring can carry and the deflection per active
turn.
i) Neglecting the effect of curvature.
ii) Considering the effect of curvature.
c) A hollow shaft is to be designed to transmit 600 kw at 110
rpm. The maximum torque being 20% greater than the mean.
The shear stress is not to exceed 63 Mpa and angle of twist
in a length of 3 m not to exceed 1.4°. Find external diameter
of the shaft if the internal diameter to external diameter is 3/8.
Take modulus of rigidity. 84 GPa.
