Annexure III

QUESTION BANK
Section (Whether B or C) Name of the Discipline for Question Bank LEAN

Correct
Sl. No. Question Option 1 Option 2 Option 3 Option 4 Difficulty Level
Answer
(1) (2) a b c d (7) (8)

Reduction of
1 Lean means Reduction of Space Elimimation of Waste 5S c 1
Manpower

2 Toyota Prodution system is pioneered by Eiji Toyoda Taiichi ohno Shigeo Shingo All of the above b 1

3 JIT means Just in Takt Time Just in Touch Just in Time None of the above c 1

Total Plant Total Productive Total Planned

4 TPM means None of the above b 1
Maintenance Maintenance Maintenance

5 POKA YOKE means No Proofing Mistake Proofing Dual Proofing Noise Proofing b 1

6 OEE is a means of Availability Quality Performance All of the above d 2

Automatic Control
7 Jidoka means Automation Autonomation None of the above b 1
Unit

8 Two Bin System is concerned with Product Planning Ordering Procedure Forecast Sales None of the above b 2

9 Lean in HAL is named as Parivarthan Chamatkar Lean Khazana Sampoorna Parivarthan None of the above c 1

Probability Impact
10 PIG means Pressure Impact Grid Problem Impact Grid None of the above b 3
Grid
When machine is not When machine is
11 Internal setup is done By a separate group None of the above a 2
Running Running
Analysis of Process Ordering schedule of
12 ABC Analysis deals with Flow of Material Controlling Inventory c 2
Chart job

13 Cellular Manafacturing Originated from USA UK Russia Japan c 2

Available Production
Time Required from
14 Processing Time Time divided by Cycle Time b 2
Concept to Production
Takt Time Means Customer Demand

15 Single Business Unit Startegic Bulk Unit Startegic Business Unit None of the above c 2
SBU Means

16 Stephen Covey James Jomack Crispin Brown Ken Bluchard b 2

Lean thinking is written by
17 Pull Scheduling Shortage List Push Scheduling None of the above a 2
Kanban works on

18 Store in Time Stock in Time Sort in Time Stock in Trade d 2

SIT means

19 Got in Transit Got in Time Goods in Time Goods in Transit d 2

GIT means
Non Visual Aided Non Value Added
20 No Visual Aids None of the above c 1
NVA stands for Activities Activities

Process Innovation People Information Production Inspection Problems Issues

21 d 1
PIO's stands for Orientation Organisation Operation Opportunities
Please Don’t Change Plan Do Check Product Defect Change
22 Plan Do Check Act c 1
PDCA stands for Anything Analysis Assembly

23 Point of urgency Plant of the unit Point of use None of the above c 1
POU Stands for
Visual Monitoring Visual Maintenance Visual Management
24 None of the above c 2
ANDON system is a System System System

Restless Root cause Regardless Root Cause Review Root Cause Relentless Root Cause
25 d 2
RRCA Stands for Analysis Analysis Analysis Analysis

26 4-Divisional cell 4-Directional cell 4-Dimensional cell 4- Departmental cell c 2

4D Cells stands for

27 Masakai Imai James Womack Eiji Toyoda Taichi Ohno a 2

Who is known as "Father of Kaizen"
Flow path of Paper
28 Quality Control Tool Flow Path of Material None of the above b 2
Spaghetti diagram is Work

29 Shitsuke Seiso Seiri Seiketsu a 1

The last 'S' in 5-S stands for
Policy Development Point Deployment Policy Deployment Profit Development
30 c 1
PDM Stands for Matrix Matrix Matrix Matrix

Policy Deployment Point Deployment Policy Development Profit Development

31 a 1
PDPR Stands for Progress Review Process Review Process Review Progress review

Motion Movement
32 Man Material Machine Money Muscle Mind Muda Mura Muri c 1
3M in TPS stands for Mode

Single Motion Single Movement Single Minute

33 None of the above c 1
SMED stands for Exchange of Dies Exchange of Dies Exchange of Dies

34 Temple Work Place Cafeteria Aisle b 1

Gemba stands for
 Union of Japanese Japan Unionized Japan union for
35 None of the above a 3
Scientists & Engineers Scientific Engineers scientists & engineers
JUSE Stands for

36 Flow Chart Bar chart Measles Chart Radar Chart d 1

5S is dipicted on
Standard Process Statistical Process
37 Standard Process Chart None of the above c 3
SPC stands for Control Control

38 Fish Bone Diagram Histogram Correlation Diagram None of the above a 2

Cause & Effect Diagram is also called as

39 Model Black belt Main Black Belt Master Black Belt Master Blue Belt c 2
MBB in Lean Six Sigma means
National Aerospace National Aeronautical
National Aircraft
Defense Contractors Development Course
40 Design Certification None of the above a 3
Acceredation Acceredation
Analysing Programme
NADCAP Stands for Programme Programme

Suppliers Acceredation Suppliers Advanced Statergic Accredation

41 None of the above a 3
Business Review Business Review Business Review
SABRE
Gauge Repeatability & Gauge Reliability & Gauge Reliability & Gauge Reproducibility
42 a 2
GRR stands for Reproducibility Repeatability Reproducibility & Reliability
Standard Work Strengths Weakness
Strong work Operating
43 Operating Task Opportunities Threats None of the above c 2
Task Analysis
SWOT Analysis Means Analysis Analysis

Pre Planning Pre Production Production Preparation

44 None of the above c 1
3P stands for Production Purchase Process

Quality and Total Production Identification and

45 Safety Management c 2
Improvement system Management Removal of work
Lean Manufacturing stands for
46 Which of the following is not included in 5S Sorting Self Motivation Standardisation Set Location b 1

47 SEISO means Set Location Self Motivation Shine Self Disipline c 1

Complete Continous
48 No improvement None of the above c 1
Kaizen means Improvement Improvement

Value Stream Visual System

49 Value Stream Mapping Value System Map c 1
VSM means Management Management

Simple Production
50 Single Product Flow Single Piece Flow Simple Product Flow b 1
SPF Stands for Flow

Lean Dual Lean Dual Lean Daily Lean Daily

51 d 2
Manufacturing System Management System Manufacturing System Management System
LDMS
 Time Available for
52 Takt Available Time Turn Around Time None of the above b 1
TAT stands for Task

Material Review Material

53 Material Requisition d 2
System Replenishment System
MRS stands for System Material Request Sheet

54 Parts Per Minute Parts Per Million d 1

PPM stands for Production Per Million Production Per Minute

Place for Everything & Plan Evaluate Planning Engineered

55 None of the above a 1
Everything in its Place Engineered to Produce Evaluating Procedure
PEEP in 5S stands for
when Machine is when Machine is when Machine is under None of the above
56 a 1
External setup is done Running stopped Breakdown

57 Selfness Society Sociality Safety d 2

The 6th 'S' in Lean is
Toyota Production
58 Batch & Queue System Pull System Two Bin System a 1
Lean is against System

Business Process Re - Business Proposal Business Project Business Proposal

59 a 2
BPR stands for Engineering Review Review Request

Failure Mode & Effect Finite Method Failure Method &

60 None of the above a 2
FMEA stands for Analysis Engineering Analysis Engineering Analysis
Standard work in Standard Work in Standardized Work in Standard Work in
61 a 1
SWIP stands for Process Progress Project Production

Standard Work in Standard Work Scope Standardized Work

62 Standard Work Sheet d 1
SWS stands for Production System Sheet System
Standard Work Standardized work
Standard Work
63 Combination Scope Standardized Work combination scope b 1
Combination Sheet
SWCS stands for Sheet Control Sheet sheet

64 Over Production Untapped Human Excess Inventory Over Working b 3

8th wasre of TPS is Potential
Unknown Problem to Unknown Problem to Unknown Solution to Known Solution to
65 d 3
In Kaizen we apply Known Solution Unknown Solution Known Problem Known Problem

66 Quick Change Over Quality Control Quality Control None of the above a 1
QCO stands for Operation Overview

67 5 When & 1 Have 5 What & 1 How 5 Why & 1 How 5 Where & 1 How c 1
5 W1H tool means

68 Lean Follower Lean Observer Lean Accepter Lean Teacher d 2

Lean sensei means
69 Mr. Denso Mr. Taichi ohno Mr. Eiji Toyoda Mr. Shigeo Shingo a 2
TPM is Pioneered by
Go & see your self to
understand the Go & do the
70 Go& see the workman None of the above b 3
situation at the work improvement
Genchi genbutsu means place

Quality Cost Delivery

Quality Cost Demand Quality Cost Delivery Quality Cost Delivery
71 Motivation & Self d 3
Morale & Safety Motivation & Safety Morale & Safety
QCDMS mean reliant
Watch the employee Watch the employee
Watch the employee Watch & Think your
72 for using right tool for for following work b 3
for doing the work self
OHNO circle is for work standard

A report in which all

A report in which all
necessary inform to A report in which all
unnecessary
73 A3 report make complex information is made in
information is given in
None of the above a 3
decision in A3 size an A3 booklet
A3 sheet
paper

74 POC in Lean means Pont of Contact Point of Concerence Point of Co-operation Point of Cause d 3

75 Rolls Royce Boeing Pratt & Whittney Turbomeca c 2

ACE is followed by
Achieving
Absolute Control Advanced Computer Achieving Competitive
76 Certification c 2
Engineering Economics Excellence
ACE expand Excellence

77 TQM TPM TPS TAT b 1

Zero Breakdown of the machine is possible b
3.4 Defective Parts per 0.002 failures in 1 defects per 5 Million
78 All of the above d 2
Six sigma means Million 1Million Chances Parts

Total Quality Total Quantity Total Quality Total Quantity

79 c 1
TQM stands for Maintenance Management Management Maintenance

Process Control Process Control Production Control

80 Product Control Board b 3
PCB in lean means Bureau Boards Bureau

Visual Operation
81 Voice of the Customer Value of the Customer Vision of the Customer b 3
VOC means Centers

Business Process Boeing Production Build to order

82 None of the above b 2
BPS means Synchronization System Production System

83 TQM TPM TPS TOC b 1

OEE can be improved by
Aerospace Suppliers Aircraft Supplier Aircraft Supplers Aerospace Supplier
84 d 3
ASQR means Quality Review Quality Reqiurements Quality Review Quality Requirements
 Aerospace Standard Aircraft Standard 9100 Aeroplane Standard Aeronautical Standard
85 a 1
AS 9100 9100 version version 9100 version 9100 version

86 Design of Engines Design of Equipment Design of Engineering Design of Experiments d 2

DOE Means

87
NADCAP Certification is required for Quality Components Export Components Peculiar Components
Out Source
b 2
manufacturing Components
All Specialised Non Core
Core Manufacturing
88 Manufacturing Manufacturing None of the above b 3
Processes
NADCAP approvals is required for Processes Processes

89 Cp Ck Cpk None of the above a 3

Process Capability Index is represented by

90 Cp Ck Cpk None of the above c 3

Actual Process Performance is measured in

91 6210 DPMO 62100 DPMO 66810 DPMO 6681 DPMO a 3

4σ Means
Product move from
Operator & Parts Operator are fixed and Station to Station but
92 move from Station to Parts move from operater have to move None of the above a 3
Station Station to Station between station to have
Caravan cell means work to takt time

Product move from

Station to Station but Operator are fixed and Operator & Parts
93 operater have to move Parts move from move from Station to None of the above b 3
between station to have Station to Station Station
Braton cell means work to takt time

Product move from

Operator are fixed and Operator & Parts Station to Station but
94 Parts move from move from Station to operater have to move None of the above c 3
Station to Station Station between station to have
Mixed cell means work to takt time

First Inhouse Final First In bay Final Out

95 First In First Out None of the above a 1
FIFO stands for Outsource bay

Any non value added

Any product which
Anything customer not Any thing which is not activity cost which
96 does not meet c 1
interested required by customer customer doesn't want
customer's reqiurement
Waste is defined as to pay

97 Learning by Seeing Learning by Studying Learning by Following Learning by Doing d 1

Lean works on

98 Fish Markets Super Markets All Markets Regulated Markets b 1

Pull system can be best seen in
 Golden Award
99 Destination Journey Pride for Company b 3
Lean is a Accredater

Gold Standard Kanban Gold Standard Kaizen Good Rich Standard Gold Standard Kitting
100 GSKE means b 2
Event Event Kaizen Event Event