2007 Road King ­ Owner's Manual

Safety First

Safe Operating Rules: Touring Models

Before operating your new motorcycle it is your responsibility to read and follow the operating and
maintenance instructions in this manual, and follow these basic rules for your personal safety.

Know and respect the rules of the road (see RULES OF THE ROAD section). Carefully read
and observe the rules contained in the RIDING TIPS booklet accompanying this Owner's
Manual. Read and familiarize yourself with the contents of the MOTORCYCLE HANDBOOK
for your state.
Before starting engine, check for proper operation of brake, clutch, shifter, throttle controls,
correct fuel and oil supply.

Do not use aftermarket parts and custom made front forks

which can adversely affect performance and handling.
Removing or altering factory installed parts can adversely
affect performance and could result in death or serious
injury. (00001a)

Use only Harley­Davidson approved parts and accessories. Use of certain other
manufacturer's performance parts will void your new motorcycle warranty. See your Harley­
Davidson dealer for details.

Stop the engine when refueling or servicing the fuel

system. Do not smoke or allow open flame or sparks near
gasoline. Gasoline is extremely flammable and highly
explosive, which could result in death or serious injury.
(00002a)

When refueling your motorcycle, the following rules should be observed.

Refuel in a well ventilated area with the engine turned off.

Remove fuel filler cap slowly.
Do not smoke or allow open flames or sparks when refueling or servicing the fuel system.
Do not fill fuel tank above the bottom of the filler neck insert.
Leave air space to allow for fuel expansion.

Do not store motorcycle with gasoline in tank within the

home or garage where open flames, pilot lights, sparks or
electric motors are present. Gasoline is extremely
flammable and highly explosive, which could result in
 death or serious injury. (00003a)

Engine exhaust from this product contains chemicals

known to the State of California to cause cancer and birth
defects or other reproductive harm. (00004e)

Wheel weights on wheels without spokes contain lead and

lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other
reproductive harm. (00356c)

Do not run motorcycle in a closed garage or confined area.

Inhaling motorcycle exhaust, which contains poisonous
carbon monoxide gas, could result in death or serious
injury. (00005a)

The jiffy stand locks when placed in the full forward (down)
position with vehicle weight on it. If the jiffy stand is not in
the full forward (down) position with vehicle weight on it,
the vehicle can fall over which could result in death or
serious injury. (00006a)

Be sure jiffy stand is fully retracted before riding. If jiffy

stand is not fully retracted, it can contact the road surface
causing a loss of vehicle control, which could result in
death or serious injury. (00007a)

A new motorcycle must be operated according to the special break­in procedure. See
Break­in Riding Rules.
Operate motorcycle only at moderate speed and out of traffic until you have become
thoroughly familiar with its operation and handling characteristics under all conditions.
NOTE:

We recommend that you obtain information and formal training in the correct motorcycle riding
technique. The Motorcycle Safety Foundation® offers beginning and advanced rider safety
courses. Call (949)727­3227 for information.

Travel at speeds appropriate for road and conditions and

 Travel at speeds appropriate for road and conditions and
never travel faster than posted speed limit. Excessive
speed can cause loss of vehicle control, which could
result in death or serious injury. (00008a)

Do not exceed the legal speed limit or drive too fast for existing conditions. Always reduce
speed when poor driving conditions exist. High speed increases the influence of any other
condition affecting stability and increases the possibility of loss of control.
Pay strict attention to road surfaces and wind conditions. Any two wheeled vehicle may be
subject to upsetting forces such as wind blasts from passing trucks, holes in the pavement,
rough road surfaces, rider control error, etc. These forces may influence the handling
characteristics of your motorcycle. If this happens, reduce speed and guide the motorcycle
with a relaxed grip to a controlled condition. Do not brake abruptly or force the handlebar.
This may aggravate an unstable condition.
Keep cargo weight concentrated close to the motorcycle and as low as possible to minimize
the change in the motorcycle's center of gravity. Distribute weight evenly on both sides of
the vehicle and do not load bulky items too far behind the rider or add weight to the
handlebars or front forks. Do not exceed maximum specified load in each saddlebag.
NOTE:

New riders should gain experience under various conditions while driving at moderate speeds.

Operate your motorcycle defensively. Remember, a motorcycle does not afford the same
protection as an automobile in an accident. One of the most common accident situations
occurs when the driver of the other vehicle fails to see or recognize a motorcycle and turns
left into the on­coming motorcyclist. Operate only with headlamp on.
Wear an approved helmet, clothing, and foot gear suited for motorcycle riding. Bright or light
colors are best for greater visibility in traffic, especially at night. Avoid loose, flowing
garments and scarves.

Avoid contact with exhaust system and wear protective

clothing that completely covers legs while riding. Exhaust
pipes and mufflers get very hot when engine is running
and remain too hot to touch, even after engine is turned
off. Failure to wear protective clothing could result in
burns or other serious injury. (00009a)

When carrying passengers, it is your responsibility to instruct them on proper riding

procedures. (See Riding Tips for Motorcyclist included in your Harley­Davidson Owner's Kit.)

Do not allow other individuals, under any circumstances, to operate your motorcycle unless
you know they are experienced, licensed riders and are thoroughly familiar with the
operation of your particular motorcycle.

Protect your motorcycle against theft. After parking your motorcycle, lock the steering head
and remove ignition key from switch. Set security alarm if present.
Safe motorcycle operation requires alert mental judgment combined with a defensive driving
attitude. Do not allow fatigue, alcohol or drugs to endanger your safety or that of others.
Vehicles equipped with a sound system should have the volume adjusted to a nondistracting
level before operating vehicle.
Maintain your motorcycle in proper operating condition in accordance with Regular Service
Intervals: 2007 Touring Models. Particularly important to motorcycle stability is proper
tire inflation pressure, tread condition, and proper adjustment of wheel bearings and steering
head bearings.

Do not operate vehicle with forks locked. Locking the forks

restricts the vehicle's turning ability, which could result in
death or serious injury. (00035a)

Perform the service and maintenance operations as

indicated in the regular service interval table. Lack of
regular maintenance at the recommended intervals can
affect the safe operation of your motorcycle, which could
result in death or serious injury. (00010a)

Do not operate motorcycle with loose, worn or damaged

steering or suspension systems. Contact a Harley­
Davidson dealer for repairs. Loose, worn or damaged
steering or suspension components can adversely affect
stability and handling, which could result in death or
serious injury. (00011a)

Regularly inspect shock absorbers and front forks.

Replace leaking, damaged or worn parts that can
adversely affect stability and handling, which could result
in death or serious injury. (00012a)

Use Harley­Davidson replacement fasteners. Aftermarket

fasteners can adversely affect performance, which could
result in death or serious injury. (00013a)

See your Harley­Davidson service manual for proper torque values.

Aftermarket fasteners may not have the specific property requirements to perform properly.

Be sure tires are properly inflated, balanced and have

adequate tread. Inspect your tires regularly and see a
Harley­Davidson dealer for replacements. Riding with
excessively worn, unbalanced or under­inflated tires can
adversely affect stability and handling, which could result
in death or serious injury. (00014a)
 Replace punctured or damaged tires. In some cases, small
punctures in the tread area may be repaired from within
the demounted tire by a Harley­Davidson dealer. Speed
should NOT exceed 50 mph (80 km/h) for the first 24 hours
after repair, and the repaired tire should NEVER be used
over 80 mph (130 km/h). Failure to follow this warning
could result in death or serious injury. (00015a)

Do not exceed the motorcycle's Gross Vehicle Weight

Rating (GVWR) or Gross Axle Weight Rating (GAWR).
Exceeding these weight ratings can affect stability and
handling, which could result in death or serious injury.
(00016e)

GVWR is the sum of the weight of the motorcycle, accessories, and the maximum weight of
the rider, passenger and cargo that can be safely carried.
GAWR is the maximum amount of weight that can be safely carried on each axle.
The GVWR and GAWR are shown on the information plate located on the frame steering
head.

Do not tow a disabled motorcycle. Towing can adversely

affect stability and handling, which could result in death or
serious injury. (00017a)

Do not pull a trailer with a motorcycle. Pulling a trailer can

cause tire overload, reduced braking efficiency and
adversely affect stability and handling, which could result
in death or serious injury. (00018b)

Direct contact of D.O.T. 4 brake fluid with eyes can cause

irritation. Avoid eye contact. In case of eye contact flush
with large amounts of water and get medical attention.
Swallowing large amounts of D.O.T. 4 brake fluid can
cause digestive discomfort. If swallowed, obtain medical
attention. Use in well ventilated area. KEEP OUT OF
REACH OF CHILDREN. (00240a)

Batteries, battery posts, terminals and related accessories

 Batteries, battery posts, terminals and related accessories
contain lead and lead compounds, and other chemicals
known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands after
handling. (00019d)

Consult a Harley­Davidson dealer regarding any questions

or problems that occur in the operation of your
motorcycle. Failure to do so can aggravate an initial
problem, cause costly repairs, cause an accident and
could result in death or serious injury. (00020a)

Be sure all equipment required by federal, state and local law is installed and in good
operating condition.

Do not open storage compartments while riding.

Distractions while riding can lead to loss of control, which
could result in death or serious injury. (00082a)

Rules of the Road

Keep to the right side of the road centerline when meeting other vehicles coming in the
opposite direction. Ride to left of center of your lane to avoid oily pavement ahead.
Always sound your horn, actuate your turn signals, and exercise caution when passing other
vehicles going in the same direction. Never try to pass another vehicle going in the same
direction at street intersections, on curves, or when going up or down a hill.
At street intersections give the right­of­way to the vehicle on your right. Do not presume you
have the right­of­way, as the other driver may not know it is your turn.
Always signal when preparing to stop, turn or pass.
All traffic signs, including those used for the control of traffic at intersections, should be
obeyed promptly. SLOW DOWN signs near schools and CAUTION signs at railroad
crossings should always be observed and your actions governed accordingly.
When intending to turn to the left, signal at least 100 feet (30.5 meters) before reaching the
turning point. Move over to the centerline of the street (unless local rules require otherwise),
slow down, enter the intersection of the street and then turn carefully to the left.
Never anticipate a traffic light. When a change is indicated from GO to STOP (or vice versa)
in the traffic control systems at intersections, slow down and wait for the light to change.
Never run through a yellow or red traffic light.
While turning either right or left, watch for pedestrians, animals, as well as vehicles.
Do not leave the curb or parking area without signaling. Be sure your way is clear to enter
moving traffic. A moving line of traffic always has the right­of­way.
Be sure your license plate is installed in the position specified by law and is clearly visible at
all times. Keep the plate clean.
Ride at a safe speed that is consistent with the type of highway you are on. Pay strict
attention to whether the road is dry, oily, icy or wet.
Watch for debris such as leaves or loose gravel.
Weather and traffic conditions on the highway dictate adjusting your speed and driving
habits accordingly.
Accessories and Cargo

Harley­Davidson Motor Company cannot test and make specific recommendations concerning
every accessory or combination of accessories sold. Therefore, the rider must be responsible for
safe operation of the motorcycle when installing accessories or carrying additional weight.

See the Accessory and Cargo section in your Owner's

Manual. Improper loading of cargo or installation of
accessories can affect motorcycle stability and handling,
which could result in death or serious injury. (00021a)

Do not exceed the motorcycle's Gross Vehicle Weight

Rating (GVWR) or Gross Axle Weight Rating (GAWR).
Exceeding these weight ratings can affect stability and
handling, which could result in death or serious injury.
(00016e)

GVWR is the sum of the weight of the motorcycle, accessories, and the maximum weight of
the rider, passenger and cargo that can be safely carried.
GAWR is the maximum amount of weight that can be safely carried on each axle.
The GVWR and GAWR are shown on the information plate which is located on the frame
down tube.

Do not pull a trailer with a motorcycle. Pulling a trailer can

cause tire overload, reduced braking efficiency and
adversely affect stability and handling, which could result
in death or serious injury. (00018b)

Accessory and Cargo Guidelines

The following guidelines should be used when equipping a motorcycle, carrying passengers
and/or cargo.

Travel at speeds appropriate for road and conditions and

never travel faster than posted speed limit. Excessive
speed can cause loss of vehicle control, which could
result in death or serious injury. (00008a)

Do not exceed the legal speed limit or drive too fast for existing conditions. Always reduce
speed when poor driving conditions exist. High speed increases the influence of any other
condition affecting stability and increases the possibility of loss of control.
 Pay strict attention to road surfaces and wind conditions. Any two wheeled vehicle may be
subject to upsetting forces such as wind blasts from passing trucks, holes in the pavement,
rough road surfaces, rider control error, etc. These forces may influence the handling
characteristics of your motorcycle. If this happens, reduce speed and guide the motorcycle
with a relaxed grip to a controlled condition. Do not brake abruptly or force the handlebar.
This may aggravate an unstable condition.
Keep cargo weight concentrated close to the motorcycle and as low as possible. This
minimizes the change in the motorcycle's center of gravity.
Distribute weight evenly on both sides of the vehicle.
Do not load bulky items too far behind the rider or add weight to the handlebars or front
forks.
Do not exceed maximum specified load in each saddlebag.
Luggage racks are designed for lightweight items. Do not overload racks.
Be sure cargo is secure and will not shift while riding and recheck the cargo periodically.
Accessories that change the operator's riding position may increase reaction time and affect
handling of the motorcycle.
Additional electrical equipment may overload the motorcycle's electrical system possibly
resulting in electrical system and/or component failure.

The front and/or rear guard(s) can provide limited leg and
cosmetic vehicle protection under unique circumstances.
(Fall over while stopped, very slow speed slide.) It is not
made or intended to provide protection from bodily injury
in a collision with another vehicle or any other object.
(00022a)

Large surfaces such as fairings, windshields, back rests, and luggage racks can adversely affect
handling. Only genuine Harley­Davidson items designed specifically for the motorcycle model
should be used with proper installation.

Do not use aftermarket parts and custom made front forks

which can adversely affect performance and handling.
Removing or altering factory installed parts can adversely
affect performance and could result in death or serious
injury. (00001a)

Only Touring Harley­Davidson Motorcycles are suitable for

sidecar use. Consult a Harley­Davidson dealer. Use of
motorcycles other than Touring models with sidecars
could result in death or serious injury. (00040a)

Noise Control System

Tampering
Owners are warned that removal or replacement of any noise control system component may be
prohibited by law. This prohibition applies prior to vehicle sale or delivery to the ultimate
purchaser. Use of a vehicle on which noise control system components have been removed or
rendered inoperative may also be prohibited by law.

Identification

Vehicle Identification Number: Touring Models

The full 17­digit serial or Vehicle Identification Number (V.I.N.) is stamped on the right side of the
frame backbone at the rear of the frame behind the steering head. A label bearing the V.I.N. code
is also affixed to the left side of the frame behind the steering head.

An abbreviated V.I.N. is stamped on the left side crankcase at the base of the rear cylinder.
NOTE:

Always give the full 17­digit Vehicle Identification Number when ordering parts or making any
inquiry about your motorcycle.

1. Market designation (1 character)

2. Manufacturer (2 characters)
3. Motorcycle type (1 character)
4. Model (2 characters)
5. Engine type (1 character)
6. Introduction date (1 character)
7. V.I.N. check digit (1 character)
8. Model year (1 character)
9. Assembly plant (1 character)
10. Sequential number (6 characters)
Harley­Davidson Vehicle Identification Number (V.I.N.): 2007 Touring Models

2007 Harley­Davidson Touring V.I.N. Breakdown

POSITION DESCRIPTION POSSIBLE VALUES

1 Market designation 1=Originally manufactured for sale within the United States

5=Originally manufactured for sale outside of the United States

2 Manufacturer HD=Harley­Davidson
3 Motorcycle type 1=Heavyweight motorcycle
4 Model See model V.I.N. table
5 Engine type 4=1584cc fuel injected
6 Introduction date 1=Regular
 2=Mid­year

3=California/regular

4=Cosmetic changes

5=California/cosmetic changes

6=California/mid­year
7 V.I.N. check digit Can be 0­9 or X
8 Model year 7=2007
9 Assembly plant Y=York, PA USA

K=Kansas City, MO USA

10 Sequential number Varies

2007 Touring V.I.N. Model Codes

CODE MODEL CODE MODEL CODE MODEL

FB FLHR Road King® FC FLHTCU Ultra Classic® FF FLHTC
Electra Glide® Electra
Glide®
Classic
FG FLHTCU Ultra Classic® FL FLHTCU Ultra Classic® FR FLHRC Road
Electra Glide® with sidecar Electra Glide® Shrine King® Classic
FS FLTR Road Glide® FV FLHT Electra Glide® FW FLHR Road
Standard King® Shrine
FY FLHRS Road King® Custom KB FLHX Street Glide™

Labels

Refer to Labels: Touring Models for safety and maintenance labels which were on the vehicle
when new. If removed, replacement labels may be purchased for your motorcycle.

Labels: Touring Models

PART NO. DESCRIPTION LOCATION

29127­95B General warnings Top of air cleaner cover
15368­01A Battery warning Under seat, right side of frame
14148­86 Highway bar warning On front of highway bar below center mount
72468­07 Fuse block label Under right side cover on fuse block

Specifications
Specifications: 2007 Touring Models

Engine: 2007 Touring Models

ITEM SPECIFICATION
Number of 2
cylinders
Type 4­cycle, 45 degree

V­Type, air cooled

Compression 9.2­1
ratio
Bore 3.75 in. 95.25 mm
Stroke 4.38 in. 111.13 mm
Displacement 96 cu. in. 1584 cc
Torque 93 ft­lbs @ 3000 126 Nm @ 3000
RPM RPM

Transmission: 2007 Touring Models

TRANSMISSION SPECIFICATION
Type Constant mesh, foot shift
Speeds 6 forward

Ignition System: 2007 Touring Models

COMPONENT SPECIFICATION
Ignition timing Not adjustable
Battery 12 volt, 28 amp/hr,

sealed and maintenance free

Spark plug type HD­6R12
Spark plug size 12 mm
Spark plug gap 0.038­0.043 in. 0.97­1.09 mm
Spark plug torque 12­18 ft­lbs 16.3­24.4 Nm

NOTE:

Specifications in this publication may not match those of official certification in some markets due
to timing of publication printing, variance in testing methods, and/or vehicle differences.
Customers seeking officially recognized regulatory specifications for their vehicle should refer to
certification documents and/or contact their respective dealer or distributor.

Sprocket Teeth: 2007 Touring Models

DRIVE ITEM NUMBER OF TEETH

 Primary Engine 34
Clutch 46
Final Transmission 32
Rear wheel 66*
*64 teeth on Japanese models

Capacities: 2007 Touring Models

ITEM U.S. LITERS

Fuel tank (total) 5.0 gal 18.9
Oil tank with filter 4.0 qt. 3.8
Transmission 32.0 oz. 0.95

(approximate)
Primary chaincase 45.0 oz. 1.33

(approximate)

Gear Ratios: 2007 Touring Models

GEAR RATIO
DOMESTIC AND JAPANESE
INTERNATIONAL MODELS
1st 9.312 9.030
Gear
2nd 6.421 6.226
Gear
3rd 4.774 4.630
Gear
4th 3.926 3.807
Gear
5th 3.279 3.179
Gear
6th 2.790 2.706
Gear

NOTE:

Gross Vehicle Weight Rating (GVWR) (maximum allowable loaded vehicle weight) and
corresponding Gross Axle Weight Ratings (GAWR) are listed on a label located on the left side of
the motorcycle on the lower front downtube.

Weights: 2007 FLHT, FLHTC/U, FLTR and FLHX

ITEM FLHT FLHTC FLHTCU FLTR FLHX

 LB. KG LB. KG LB. KG LB. KG LB. KG
Weight as shipped from factory 738 335 784 356 808 367 761 345 733 333
GVWR 1259 571.6 1259 571.6 1259 571.6 1259 571.6 1259 571.6
GAWR front 500 227 500 227 500 227 500 227 500 227
GAWR rear 827 375 827 375 827 375 827 375 827 375

Weights: 2007 FLHR, FLHRC and FLHRS

ITEM FLHR FLHRC FLHRS

LB. KG LB. KG LB. KG
Weight as shipped from factory 737 335 732 332 720 330
GVWR 1259 571.6 1259 571.6 1259 571.6
GAWR front 500 227 500 227 500 227
GAWR rear 827 375 827 375 827 375

Dimensions: 2007 FLHT, FLHTC/U, FLTR and FLHX

ITEM FLHT FLHTC FLHTCU FLTR FLHX

IN. MM IN. MM IN. MM IN. MM IN. MM
Wheel base 63.5 1612.9 63.5 1612.9 63.5 1612.9 63.5 1612.9 63.5 1612.9
Overall length (Tour­Pak in 93.7 2380.0 97.5 2476.5 98.3 2497.0 93.7 2380.0 94.5 2400.3
rearmost position)
Overall width 39.0 990.6 39.0 990.6 39.0 990.6 35.8 909.3 39.1 993.1
Road clearance 5.1 129.5 5.1 129.5 5.1 129.5 5.1 129.5 4.7 119.4
Overall height 61.0 1549.4 61.0 1549.4 61.0 1549.4 55.0 1397 52.2 1325.9
Saddle height laden* 27.3 693.4 27.3 693.4 27.3 693.4 26.9 683.3 26.3 668.0
*With 180 lb. (81.6 kg) rider on seat

Dimensions: 2007 FLHR, FLHRC and FLHRS

ITEM FLHR FLHRC FLHRS

IN. MM IN. MM IN. MM
Wheel base 63.5 1612.9 63.5 1612.9 63.5 1612.9
Overall length 93.7 2380.0 93.7 2380.0 93.7 2380.0
Overall width 34.5 876.3 34.5 876.3 39.4 1000.8
Road clearance 5.1 129.5 5.1 129.5 4.7 119.4
Overall height 55.1 1399.5 55.1 1399.5 46.4 1178.6
Saddle height laden* 27.3 693.4 26.9 683.3 26.1 662.9
*With 180 lb. (81.6 kg) rider on seat
 Tire Pressures: 2007 Touring Models

MODEL LOAD TIRE PRESSURE (COLD)

FRONT REAR
PSI kPa PSI kPa
All Solo rider 36 248 36 248
Rider and passenger 36 248 40 276
2007 vehicles use Dunlop Harley­Davidson tires only.

Tire Sizes: 2007 Touring Models

MODEL MOUNT SIZE NUMBER

All front 16 in. D402F MT90B16
All rear 16 in. D402 MU85B16

Bulb Chart: 2007 Touring Models

LAMP DESCRIPTION BULBS CURRENT DRAW HARLEY­DAVIDSON

(ALL LAMPS 12 REQUIRED AMPERAGE PART NUMBER

VOLT)
Headlamp FLHT/C/U, FLHR, 1 4.58/5.0 68329­03
FLHX
FLTR 2 4.58/5.0 68329­03
Position lamp 1 0.32 53438­92
international
Tail and stop Tail lamp 1 0.59 68167­04
lamp Stop lamp 1 2.10 68167­04
Tail lamp international 1 0.59 68167­04
Stop lamp international 1 2.10 68167­04
Turn signal Front/running 2 2.25/0.59 68168­89
lamp Front international 2 1.75 68163­84
Rear 2 2.25 68572­64B
Rear international 2 1.75 68163­84
Additional Tour­Pak side lamps N/A 0.14 53788­06 (right side)
lighting
FLHTCU* 0.14 53789­06 (left side)
Fender tip lamps 2 0.30 53439­79
License plate lamp 1 0.37 53436­97
international
License plate lamp 2 0.35 52441­95
FLHX domestic
Auxiliary lamps 2 2.1 68453­05
Auxiliary lamps 2 2.7 68851­98
 international
Instrument High beam indicator Instrument panel is illuminated with LEDs. Replace
panel lamps entire assembly upon failure.
Oil pressure indicator
FLHT/C/U

FLHR/C/S Neutral indicator

FLTR
Turn signal indicator
FLHX
Gauge lamps speedometer N/A N/A N/A
Odometer N/A N/A N/A
FLHR/C/S
Fuel gauge 1 0.19 67136­85
Engine N/A N/A N/A
Gauge lamps speedometer N/A N/A N/A
Tachometer N/A N/A N/A
FLHT/C/U
Voltmeter 1 0.24 67445­00
FLTR Oil pressure indicator 1 0.24 67445­00
FLHX FLHT/C/U
Air temperature gauge 1 0.24 67445­00

FLHT/C/U
Fuel gauge 1 0.24 67445­00
Items with * Illuminated with LEDs. Replace entire assembly upon failure.

Tire Data

Match tires, tubes, air valves and caps to the correct wheel
rim. Contact a Harley­Davidson dealer. Mismatching can
result in damage to the tire bead, allow tire slippage on the
rim or cause tire failure, which could result in death or
serious injury. (00023a)

Use only Harley­Davidson approved tires. See a Harley­

Davidson dealer. Using non­approved tires can adversely
affect stability, which could result in death or serious
injury. (00024a)

Tubeless tires fitted with the correct size inner tubes may be used on all Harley­Davidson laced
(wire spoked) wheels. Protective rubber rim strips must be used with tubeless tires (fitted with
correct size inner tubes) when mounted on laced (wire spoked) wheels.
 Use inner tubes on laced (wire spoked) wheels. Using
tubeless tires on laced wheels can cause air leaks, which
could result in death or serious injury. (00025a)

Tubeless tires are used on all Harley­Davidson cast and disc wheels.

Tire sizes are molded on the tire sidewall. Inner tube sizes are printed on the tube.

Harley­Davidson front and rear tires are not the same.

Interchanging front and rear tires can cause tire failure,
which could result in death or serious injury. (00026a)

Do not inflate tire beyond maximum pressure as specified

on sidewall. Over inflated tires can blow out, which could
result in death or serious injury. (00027a)

Harley­Davidson tires are equipped with wear bars that run

horizontally across the tread. When wear bars become
visible and only 1/32 in. (0.8 mm) tread depth remains,
replace tire immediately. Using a worn tire can adversely
affect stability and handling, which could result in death or
serious injury. Use only Dunlop Harley­Davidson
replacement tires. (00090a)

See Specifications: 2007 Touring Models for tire pressures and sizes.

Gasoline Blends

Your motorcycle was designed to get the best performance and efficiency using unleaded
gasoline. Most gasoline is blended with alcohol and/or ether to create oxygenated blends. The
type and amount of alcohol or ether added to the fuel is important.

Do not use gasoline that contains methanol. Doing so can

result in fuel system component failure, engine damage
and/or equipment malfunction. (00148a)

Gasoline containing METHYL TERTIARY BUTYL ETHER (MTBE): Gasoline/MTBE blends

are a mixture of gasoline and as much as 15% MTBE. Gasoline/MTBE blends can be used
in your motorcycle.
 ETHANOL is a mixture of 10% ethanol (Grain alcohol) and 90% unleaded gasoline.
Gasoline/ethanol blends can be used in your motorcycle if the ethanol content does not
exceed 10%.
REFORMULATED OR OXYGENATED GASOLINES (RFG): Reformulated gasoline is a
term used to describe gasoline blends that are specifically designed to burn cleaner than
other types of gasoline, leaving fewer tailpipe emissions. They are also formulated to
evaporate less when you are filling your tank. Reformulated gasolines use additives to
oxygenate the gas. Your motorcycle will run normally using this type of gas and Harley­
Davidson recommends you use it when possible, as an aid to cleaner air in our
environment.

You may find that some gasoline blends adversely affect the starting, driveability or fuel efficiency
of your motorcycle. If you experience one or more of these problems, it is recommended you
operate your motorcycle on straight unleaded gasoline.

Fuel

Refer to Octane Ratings. Always use a good quality unleaded gasoline. Octane ratings are
usually found on the pump.

Avoid spills. Slowly remove filler cap. Do not fill above

bottom of filler neck insert, leaving air space for fuel
expansion. Secure filler cap after refueling. Gasoline is
extremely flammable and highly explosive, which could
result in death or serious injury. (00028a)

Use care when refueling. Pressurized air in fuel tank can

force gasoline to escape through filler tube. Gasoline is
extremely flammable and highly explosive, which could
result in death or serious injury. (00029a)

Modern service station pumps dispense a high flow of gasoline into a motorcycle fuel tank making
air entrapment and pressurization a possibility.

Octane Ratings

SPECIFICATION RATING
Pump Octane (R+M)/2 91 (95 RON)

Catalytic Converters

All international (HDI) and destination Japan model motorcycles are equipped with catalytic
converters.
 Do not operate catalytic converter­equipped vehicle with
engine misfire or a non­firing cylinder. If you operate the
vehicle under these conditions, the exhaust will become
abnormally hot, which can cause vehicle damage,
including emission control loss. (00149a)

Use only unleaded fuel in catalytic converter­equipped

motorcycles. Using leaded fuel will damage the emission
control system. (00150b)

Controls and Indicators

General: Controls and Indicators

Read the CONTROLS AND INDICATORS section before

riding your motorcycle. Failure to understand the
operation of the motorcycle could result in death or
serious injury. (00043a)

Some features explained are unique to certain models. These features may be available as
accessories for your Harley­Davidson motorcycle. See a Harley­Davidson dealer for a complete
list of accessories that will fit your specific motorcycle.

Ignition/Headlamp Key Switch: Touring Models

The automatic­on headlamp feature provides increased

visibility of the rider to other motorists. Be sure headlamp
is on at all times. Poor visibility of rider to other motorists
can result in death or serious injury. (00030b)

See YOUR OWNER'S MANUAL section. Be sure to record all your key numbers in the space
provided at the front of this book.

See Ignition/Headlamp Key Switch: Touring Models. The ignition/headlamp key switch
controls electrical functions of the motorcycle.

Protect your vehicle against theft. After parking your

motorcycle, lock the steering head and remove ignition
 key from switch. Failure to lock your motorcycle may
result in theft and/or equipment damage. (00151a)

Do not operate vehicle with forks locked. Locking the forks

restricts the vehicle's turning ability, which could result in
death or serious injury. (00035a)

Do not lubricate barrel locks with petroleum based

lubricants or graphite. Inoperative locks may result.
(00152a)

Do not switch lubricant brands indiscriminately because

some lubricants interact chemically when mixed. Use of
inferior lubricants can damage the engine. (00184a)

1. To remove the key from the ignition on FLHR models, push the key in and turn it
counterclockwise.

2. To remove the key from the ignition on FLHT models, push the key in and turn clockwise.

3. Remove the key.

NOTES:

Harley­Davidson recommends removing key from ignition/fork lock before operating

motorcycle. If you do not remove key, it can fall out during operation.
ACCESS/ACCESSORY ­ Accessories and hazard warning flasher can be turned on.
Instrument lamps are on. Brake lamp and horn can be activated. Key may be removed.
The lamps illuminate when the switch is in the IGNITION position, as required by law in
some localities.
Ignition/Headlamp Switch Positions: 2007 Touring Models

MODEL FUNCTION LABEL OPERATION

FLHT Key Lock LOCK Locks the switch in either the FORK LOCK or ACCESS
switch position. Remove the key for security.
FLHTC
UNLOCK Unlocks the switch. Unlocked, the switch can be rotated to
FLHTCU any of the 4 positions. To prevent loss when riding, remove
the key.
FLTR Switch FORK LOCK Insert the key, rotate the switch to FORK LOCK and press
the switch down. Turn the key to LOCK and the fork is
FLHX locked. To unlock the fork, insert and rotate the key to
UNLOCK and the switch will pop up.
OFF When switch is in OFF position, the ignition, lamps and
accessories are off.
IGNITION When the switch is in the IGNITION position, the
 motorcycle can be started and all lamps and accessories
will operate.
ACCESS When the switch is in the ACCESS position, all the lamps
and accessories will operate but the engine can not be
started. In ACCESS, the switch can be locked.
FLHR Switch Switch is locked or unlocked by lifting switch cover, inserting key and
turning key counterclockwise to lock, clockwise to unlock. Key may be
FLHRC removed in any position.

FLHRS OFF Ignition, lamps and accessories are off.

ACCESSORY Accessories are on. Hazard warning flashers can be left
on. Instrument lamps are on. Brake lamp and horn can be
activated.*
IGNITION Ignition, lamps and accessories are on.*
* International models have an additional function. Position lamp and tail lamp are also on.

1. All except FLHR models

2. All FLHR models (cover shown closed)
3. All FLHR models (cover shown open)
Ignition/Headlamp Key Switch: Touring Models

Hand Controls: Basic Operation

Electric Starter Switch

NOTE:

Off/Run switch MUST be in RUN position to operate engine.

See Basic Handlebar Controls: FLHRCI Shown (typical). The electric starter switch is
located on the right handlebar control group. See Starting the Engine for detailed operation
procedures.

1. Put the engine off/run switch in the RUN position and the transmission in neutral. Neutral
(green) indicator lamp should be illuminated.

2. See Ignition/Headlamp Key Switch: Touring Models. Turn ignition/headlamp key

switch to ON and push the START switch to operate starter motor.
Engine OFF/RUN Switch

See Basic Handlebar Controls: FLHRCI Shown (typical). The engine off/run switch (7) turns
the ignition power ON or OFF. The engine off/run switch is located on the right handlebar control.
Push the top portion of the engine off/run switch to turn off ignition power and shut the engine off.
Push the bottom portion of the engine off/run switch to turn on ignition power.
NOTES:

The engine off/run switch must be in the ON position to start or operate the engine.
The engine off/run switch should be used to shut the engine off.

1. To shut the engine off, push the top of the off/run switch to the ignition OFF position.

2. See Ignition/Headlamp Key Switch: Touring Models. Turn the ignition key to the OFF
position to turn the ignition power completely OFF.

Throttle Control Grip

See Basic Handlebar Controls: FLHRCI Shown (typical). The throttle control grip (9) is
located on the right handlebar control and is operated with the right hand.

To reduce rider fatigue on long trips, a spring loaded throttle friction adjustment screw (10) is
located at the bottom of the throttle grip clamp on non­cruise equipped models.

1. Slowly turn throttle control grip clockwise (toward the front of the bike) to close the throttle
(decelerate).

2. Slowly turn throttle control grip counterclockwise (toward rear of bike) to open the throttle
(accelerate).

Do not tighten throttle friction adjustment screw to the

point where the engine will not return to idle automatically.
Over­tightening can lead to loss of vehicle control, which
could result in death or serious injury. (00031b)

3. Unscrew the throttle friction adjustment screw so the throttle returns to the idle position
when the hand is removed from the grip.

4. Screw the throttle adjustment screw in to increase friction on grip. This provides a damping
effect on throttle motion.
NOTE:

The throttle friction adjustment screw should not be used under normal stop and go operating
conditions.

Clutch Hand Lever

 Do not position fingers between hand control lever and
handlebar grip. Improper hand positioning can impair
control lever operation and cause loss of vehicle control,
which could result in death or serious injury. (00032a)

See Basic Handlebar Controls: FLHRCI Shown (typical). The clutch hand lever (1) is
located on the left handlebar and is operated with the fingers of the left hand.

1. Slowly pull clutch hand lever in against handlebar grip to fully disengage clutch.

2. Shift to first gear using the gear shifter lever. See Gear Shift Lever: Touring Models.

3. Slowly release the clutch hand lever to engage clutch.

A clutch switch is incorporated into the left handlebar switch assembly. It enables the rider to start
the vehicle in any gear (or in neutral) as long as the clutch lever is pulled in. If the clutch is not
disengaged, the vehicle will not start.

Horn Switch

See Basic Handlebar Controls: FLHRCI Shown (typical). The horn is operated by pushing
on the horn switch (2) located on the left handlebar control group.

Headlamp Dimmer Switch

See Basic Handlebar Controls: FLHRCI Shown (typical). The headlamp dimmer switch (3)
is located on the left handlebar. The switch has two positions to activate the headlamps high or
low beams.

Press the top of the headlamp dimmer beam switch to activate the high beam.
Press the bottom of the headlamp dimmer switch to return to the low beam.

See Indicator Lamps. The (blue) high beam indicator lamp will illuminate when the high beam is
on.

Turn Signal Switches

See Basic Handlebar Controls: FLHRCI Shown (typical). Each handlebar control group
contains a turn signal switch.

The right turn signal switch (11) operates the right front and right rear flashing lamps.
The left turn signal switch (4) operates the left front and left rear flashing lamps.
NOTE:

Front turn signal lamps also function as running lamps (except International models).
 1. Clutch hand lever
2. Horn switch
3. Headlamp dimmer switch
4. Left turn signal switch
5. Master cylinder reservoir
6. Electric starter switch
7. Engine off/run switch
8. Brake hand lever
9. Throttle control grip
10. Throttle friction adjusting screw (not shown, not used on cruise control models)
11. Right turn signal switch
Basic Handlebar Controls: FLHRCI Shown (typical)

Turn Signal Switch Operation

The turn signal switches are used by the turn signal module to control turn signal operation based
on vehicle speed, vehicle acceleration and turn completion.

Momentarily depress the desired turn signal switch. The turn signal lamps will begin and continue
flashing until they are manually or automatically cancelled. As long as the motorcycle is
stationary, the signals will flash.
NOTES:

If you are signaling to turn in one direction and you depress the switch for the opposite turn
signal, the first signal is cancelled and the opposite side begins flashing.
If you want to stop the lamps from flashing, briefly depress the turn signal switch a second
time. The turn signal lamps will stop flashing.

Hazard Warning 4­Way Flasher

Use the following method to activate the four­way flashers.

1. With the ignition key ON and security system disarmed (models with security only), press
the left and right turn signal switches at the same time.

2. Turn the ignition key OFF and arm the security system if present and desired. The four­way
flashers will continue for two hours.

3. To cancel four­way flashing, disarm the security system if necessary, turn the ignition key
ON and press the left and right turn signal switches at the same time.

This system allows a stranded vehicle to be left in the four­way flashing mode and secured until
help is found.

Indicator Lamps

See Indicator Lamps. Five indicator lamps are provided.

The green TURN indicators will flash when turn signals are activated; therefore, flashing
indicates the chosen turn direction. When the 4­way hazard flashers are operating, both turn
indicators will flash simultaneously.
The blue BEAM indicator lamp, when lit, signals high beam headlamp operation.
The green NEUTRAL lamp, when lit, signals the transmission is in neutral gear.
The red OIL indicator lamp, when lit, signals that oil is not circulating through the engine.
NOTE:

The OIL indicator lamp will glow when the ignition is turned on prior to starting engine. With
engine running, lamp should be off when engine speed is above idle.

Several other circumstances that could cause the red oil indicator lamp to signal, include the
following:

If the oil pressure indicator lamp does not go off at speeds above idling, it is usually because
of an empty oil tank or diluted oil.
In freezing weather the oil feed may clog with ice and sludge, preventing oil circulation.
A grounded oil signal switch wire.
A faulty signal switch.
A damaged or improperly installed check valve.
Trouble with the pump.

If the oil pressure indicator lamp remains lit, always check

the oil supply first. If the oil supply is normal and the lamp
is still lit, stop the engine at once and do not ride further
until the trouble is located and the necessary repairs are
made. Failure to do so may result in engine damage.
(00157a)
 1. Left turn
2. High beam
3. Neutral
4. Oil
5. Right turn
Indicator Lamps

Instruments: Touring Models

Speedometer

Travel at speeds appropriate for road and conditions and

never travel faster than posted speed limit. Excessive
speed can cause loss of vehicle control, which could
result in death or serious injury. (00008a)

See Indicator Lamps: Touring Models. The speedometer registers miles per hour (U.S.
models) or kilometers per hour (international models) of forward speed. The speedometer also
provides the following selectable functions:

Odometer
Trip odometers A and B
12 or 24 hour clock (if radio not installed)

The speedometer has a single display window for the above functions. If an Advanced Audio
System is installed, the radio will provide the clock function.

1. See Indicator Lamps: Touring Models. Pressing the function switch with the ignition
switch in any position will activate the odometer reading and time. Time and
mileage/kilometers may be checked without unlocking ignition switch. Press and release
function switch once to view odometer. Press and release switch again to display time.

2. To check mileage on trip odometers, the ignition switch must be in the ACC or IGNITION
position. Press and release the function switch until the desired trip odometer reading is
displayed. An A or B in the upper left of the display window identifies trip odometers.
 3. To reset or zero trip odometers, have desired (A or B) odometer in display window. Press
function switch and hold switch for 2­3 seconds. The trip odometer will be reset to zero.

4. Repeat the previous step if you wish to zero both trip odometers.

Setting Clock

If the motorcycle is equipped with an Advanced Audio System, see the Advanced Audio System
section in this manual to set the clock in the radio.

1. Turn the ignition switch to ACC or IGNITION.

2. See Indicator Lamps: Touring Models. Press function switch until time (hour and
minutes) is displayed. Press and hold the function switch for five seconds or until 12HR
begins to blink in the speedometer display window. Release the button.

3. Press and release the function switch once to advance to a blinking 24HR or military style
time display. Each time you press and release the button, the display will switch between
12HR and 24HR.

4. When the desired time style is displayed, press and hold the function switch for five
seconds. The display will switch to the time display with the hours blinking.
NOTE:

There is no AM or PM time setting required. So when correct hour is reached, press and
hold function switch to advance to minute setting.

5. Press and release the function switch repeatedly to advance the hours. Each time you press
and release the switch, the display will advance one hour.

6. When the correct hour is displayed, press and hold the function switch for five seconds. The
minutes display will start blinking.

7. Press and release the function switch repeatedly to advance the minutes display. Each time
you press and release the button, the display will advance one minute.

8. When the correct minutes are displayed, press and hold the function switch for five seconds.
The minutes display will stop blinking, indicating that the clock has been set.

9. Turn the ignition switch OFF.

Tachometer

See OPERATING RECOMMENDATIONS section. Do not

operate the engine above maximum safe RPM as shown
under OPERATION (red zone on tachometer). Lower the
RPM by upshifting to a higher gear or reducing the amount
of throttle. Failure to lower RPM may cause equipment
damage. (00159a)
See Indicator Lamps: Touring Models. The tachometer measures the engine speed in
revolutions per minute (RPM).

Tip Indicator Lamp

If tip occurs, check all controls for proper operation.

Restricted control movement can adversely affect the
performance of the brakes, clutch or ability to shift, which
could result in loss of vehicle control and death or serious
injury. (00350a)

Should motorcycle be tipped over, the word "tip" will appear in the odometer window. Engine will
not start until reset. To reset, cycle ignition/headlamp key switch ON­OFF­ON.

Fuel Gauge

The fuel gauge indicates the approximate amount of fuel in the fuel tank(s) and is located to left of
the speedometer or on the left front panel of the fairing.
NOTE:

The FLHR left side fuel cap is a fuel gauge only. Do not remove.

Oil Pressure Gauge (FLHT/FLTR/FLHX)

The oil pressure gauge indicates engine oil pressure and is found on the front panel of the fairing.
Engine oil pressure will normally vary from 5 psi (34 kN/m2) at idle speed to 30­38 PSI (207­262
kN/m2) at 2000 RPM when engine is at normal operating temperature of 230° F (110° C).

Voltmeter (FLHT/FLTR/FLHX)

The voltmeter indicates electrical system voltage and is found on the front panel of the fairing.
With the engine running above 1500 RPM, the voltmeter should register 13­14.5 volts with battery
at full charge.

Air Temperature Gauge (FLHT/FLTR/FLHX)

The air temperature gauge indicates the ambient air temperature in degrees Fahrenheit. This
gauge is found on the front panel of the fairing.
 1. Speedometer
2. Security system lamp
3. Tachometer
4. Cruise lamp
5. Odometer/trip­odometer/clock
6. Low fuel warning lamp
7. Engine check lamp
8. Battery discharge lamp
9. Sixth gear lamp
Indicator Lamps: Touring Models

Indicator Lamps: Touring Models

Engine Check Lamp

See Indicator Lamps: Touring Models. The engine check lamp is located near the lower left
side of the speedometer (FLHT models) face or lower center of the speedometer (FLHR models)
face. Its purpose is to indicate whether or not the engine/engine management system is operating
normally. The engine lamp color is amber.

The engine lamp normally comes on when the bike's ignition is first turned on and remains on for
approximately 4 seconds, as the engine management system runs a series of self­diagnostics.

If the engine lamp comes on at any other time, see a Harley­Davidson dealer.

Low Fuel Lamp

See Indicator Lamps: Touring Models. The low fuel lamp is located in the speedometer face,
lower center by check engine lamp. The low fuel lamp illuminates to indicate that you have
approximately 1 gallon (3.8 liters) of gasoline left in the tank. The low fuel lamp color is amber.

Cruise Control Equipped Models

See Indicator Lamps: Touring Models. Cruise control equipped models feature two additional
indicator lamps.

An orange lamp on the cruise control switch which indicates the cruise control is ON or OFF.
A green lamp on the tachometer (speedometer for FLHR models) face indicates the cruise
 control is SET or NOT SET.
NOTE:

Touring Models are either equipped with cruise control or are cruise control ready. See a Harley­
Davidson dealer for more information.

Cruise Control: Touring Models

Operating Controls

The cruise control system provides automatic vehicle speed control.

Do not use the cruise control system in heavy traffic, on

roads with sharp or blind curves or on slippery roads of
any kind. Using the cruise control in these circumstances
can cause loss of control, which could result in death or
serious injury. (00083a)

See Cruise Control Fairing Cap Switch. A fairing cap cruise control switch located to the right
of the ignition/headlamp key switch turns the cruise control system ON and OFF.

On FLHR models, the cruise control switch housing is on the left handlebar.
NOTE:

The cruise control icon on the speedometer or tachometer will turn orange to indicate the cruise
control is ON. If the orange icon does NOT come on, the system is NOT ON. You cannot SET
cruise speed, see your dealer.

See RESUME/SET Switch. RESUME/SET switch located in the right handlebar control group.

The RESUME/SET switch controls several system functions, including set, resume, accelerate
and decelerate.
 Cruise Control Fairing Cap Switch

RESUME/SET Switch

Cruise Control Operation

Theory of Operation

The cruise control is designed to be safely operated with minimum movement by the rider and all
rider control actions are natural and easy.
NOTES:

The rider always over­rides and controls the system.

The system will not work at vehicle speeds below 30 mph (48 kph) or above 85 mph (137
kph).
The system is managed by a small computer. The tachometer provides information to
disengage the system if the engine RPM suddenly increases.
Besides the computer, the system has other components: a stepper­motor (controlled by the
computer), which operates the throttle during CRUISE operation, a clutch which disengages
the stepper­motor during non­cruise operation and several internal switches, all sending
information to the computer.
The system will allow rider to increase speed 10 mph (16 kph) or more (depending on how
hard the rider rolls on the throttle and the condition of the bike) over the SET point before
deactivating. This feature allows the rider to momentarily increase speed, if necessary.
Rolling on the throttle to greatly increase speed may deactivate the system.

Engaging Cruise Control

1. See Indicator Lamps: Touring Models. Turn the cruise control switch to the ON position.
The orange icon on the cruise gauge face will light when activated.

2. With the motorcycle traveling at the desired cruise speed of 30­85 mph (48­137 kph),
momentarily push the RESUME/SET switch on the right handlebar to SET. After a delay of
about 1­1/2 seconds, the icon will turn green on the face of the gauge to indicate the
selected cruising speed is locked in.

Disengaging Cruise Control

The cruise control automatically disengages whenever the cruise control module receives one of
the following inputs:

1. Front and/or rear brake is applied.

2. Throttle is rolled back or closed, thereby actuating idle cable roll­off (disengage) switch.

3. Motorcycle clutch is disengaged (module senses too great an increase in RPM).

4. Vehicle speed is out of the operating range.

NOTE:

Rolling on the throttle more than 10 mph (16 kph) above the set speed may also deactivate the
cruise control.

When the cruise is disengaged, the green cruise engaged icon on the face of the gauge changes
to orange. The orange cruise control system icon remains ON until the main switch is turned off.
However, should you decide to SET a cruise speed, RESUME last set speed, ACCELERATE or
DECELERATE, simply press the RESUME/SET switch.

Resuming Cruise Speed

If the system is deactivated using one of the methods described under DEACTIVATING CRUISE
CONTROL, the system is still ON should you decide to RESUME the set speed. To accomplish
this, simply press the RESUME/SET switch to RESUME.
NOTE:

The computer will hold the SET speed in memory for the RESUME function. If the vehicle speed
drops more than 15 mph (72 kph) below the SET speed, speed can no longer be RESUMED. If
cruise operation is still desired, press the RESUME/SET switch to SET to reset the cruise speed.

Accelerating Above Cruise Speed

1. With the cruise speed set, momentarily press the RESUME/SET switch to RESUME to
increase the speed by 1 mph (1.6 kph).

2. Pressing and holding the RESUME/SET switch at RESUME will cause the system to
continue to increase speed in increments of approximately 1 mph (1.6 kph) until the switch
is released. There is a delay of about 2 seconds before the speed increases.

Decelerating Cruise Control

1. With the cruise speed set, momentarily press the RESUME/SET switch to SET to reduce
the speed by 1 mph (1.6 kph).

2. Pressing and holding the RESUME/SET switch at SET will cause the system to continue to
reduce speed in increments of approximately 1 mph (1.6 kph) until the switch is released.
There is a delay of about 2 seconds before the speed decreases.

Deactivating Cruise Control

Turn cruise control switch to the OFF position. The orange icon in the gauge is extinguished to
indicate the system is OFF.
NOTES:

System will NOT work if:

An uphill grade is so long and/or steep; the throttle cables are pulled their full length when
the system tries to maintain vehicle speed. This feature prevents stretching the cables.
Rider operates bike at vehicle speeds below 30 mph (48 kph) or above 85 mph (137 kph).
Throttle cables are too tight. See dealer.
Brake lamps are on constantly. See dealer.

Gear Shift Lever: Touring Models

Location

The clutch must be fully disengaged before attempting a

gear shift. Failure to fully disengage the clutch can result
in equipment damage. (00182a)

The gear shift lever is located on the left side of the motorcycle and is operated with the left foot.
The gear shift lever shifts the six­speed transmission from one gear to the next.

Shift Pattern

See Shift Pattern: 6­Speed Touring Models. The shift pattern is sequential with first gear
down and five gears up.

The transmission is shifted into first gear from neutral by pressing the shift lever down until it
clicks into gear.

Neutral is located between first and second gear. The green neutral indicator lamp on the dash
will illuminate when the transmission is in neutral.

To shift from first gear to neutral, lift the gear shift lever 1/2 of its full stroke.

To upshift to the next higher gear, lift the gear shift lever up until it clicks into gear.

To downshift to the next lower gear, press the gear shift lever down until it clicks into gear.
NOTES:

Release the foot shift lever after each gear change. This allows the lever to return to its central
position before another gear change can be made.

Heel­Toe Foot Shifter

See Shift Pattern: 6­Speed Touring Models. Touring Models are fitted with a heel­toe shifter
lever. Two shift levers are fitted to the shifter shaft ­ one facing forward and one rearward.

The toe of the left foot can upshift or downshift using the front shift lever. However, the rider has
the option of upshifting with the heel on the rear facing shift lever.
 Shift Pattern: 6­Speed Touring Models

Shifting While Stopped

When difficulty of shifting gears is experienced, do not

under any circumstances, attempt to force the shift. The
results of such abuse will be a damaged or broken shifter
mechanism. (00161a)

When the motorcycle is standing still in first gear with the engine off or in neutral with the engine
running, the transmission may not shift gears. Because the rear wheel and drive belt are not
turning, the transmission gear teeth and engagement dogs can not line up.

To get one gear to disengage and the next gear to engage, pull the clutch lever in and move the
motorcycle backward and forward while maintaining slight pressure on the shift lever.

See Shifting Gears for more information.

Brake System
 Do not apply brake strongly enough to lock the wheel. A
locked wheel will skid and can cause loss of vehicle
control, which could result in death or serious injury.
(00053a)

The rear brake pedal controls the rear wheel brake and is located on the motorcycle's right side.
Operate the rear brake pedal with the right foot.

The front brake hand lever controls the front wheel brake and is located on the right handlebar.
Operate the hand lever with the fingers of the right hand.

Do not position fingers between hand control lever and

handlebar grip. Improper hand positioning can impair
control lever operation and cause loss of vehicle control,
which could result in death or serious injury. (00032a)

Brakes should be applied uniformly and evenly to prevent wheels from locking up. A balance
between rear and front braking is generally best.

Jiffy Stand

Always park motorcycle on a level, firm surface. An

unbalanced motorcycle can fall over, which could result in
death or serious injury. (00039a)

The jiffy stand is located on the left side of the motorcycle and swings outward to support the
motorcycle for parking.

The jiffy stand locks when placed in the full forward (down)
position with vehicle weight on it. If the jiffy stand is not in
the full forward (down) position with vehicle weight on it,
the vehicle can fall over which could result in death or
serious injury. (00006a)

Be sure jiffy stand is fully retracted before riding. If jiffy

stand is not fully retracted, it can contact the road surface
causing a loss of vehicle control, which could result in
death or serious injury. (00007a)

Rear View Mirrors

 Objects in mirrors are closer than they appear. Use caution
when judging distance of objects in mirrors. Failure to
judge correct distances could result in death or serious
injury. (00033a)

Your vehicle is equipped with two convex rear view mirrors.

This type of mirror is designed to give a much wider view to the rear than a flat mirror. However,
cars and other objects seen in this type of mirror will look smaller and farther away than they
actually are.

Use caution when judging the size or relative distance of objects seen in rear view mirrors.
Always adjust the rear view mirrors to clearly reflect the area behind the motorcycle before
riding.
NOTE:

Adjust mirrors so you can see a small portion of your shoulders in each mirror. This will help you
establish the relative distance of vehicles to the rear of your motorcycle.

Fuel Filler Cap: Touring Models

To open, turn fuel filler cap counterclockwise and lift up. To close, turn fuel filler cap clockwise
until it clicks. The ratchet action of the cap prevents overtightening.

Remove the fuel filler cap slowly. Fill fuel tank slowly to prevent fuel spillage. Do not fill above the
bottom of the filler neck insert. Leave enough air space to allow for fuel expansion. Expansion can
cause an overfilled tank to overflow fuel through the filler cap vent onto surrounding areas. After
refueling, be sure filler cap is securely tightened. Gasoline is extremely flammable and highly
explosive. Inadequate safety precautions could result in death or serious injury.
NOTES:

FLHT/FLTR model fuel filler cap is located beneath a door and have a ratchet action. The
fuel filler cap should be fully closed before closing the fuel door.
Fuel filler cap turns approximately a 3/4 turn before it starts unscrewing.
See Fuel Tank: FLHR. FLHR model fuel filler cap is located on the right side of the fuel
tank. The cap on the left side is the fuel gauge and is not removable.

See SAFE OPERATING RULES and review safety procedures listed below.
 1. Fuel gauge
2. Fuel filler cap
3. Function switch
Fuel Tank: FLHR

Do not spill fuel onto the motorcycle while refueling.

Immediately wipe up fuel spills on your motorcycle. Fuel
can cause damage to cosmetic surfaces. (00147b)

Use only unleaded fuel in catalytic converter­equipped

motorcycles. Using leaded fuel will damage the emission
control system. (00150b)

Do not store motorcycle with gasoline in tank within the

home or garage where open flames, pilot lights, sparks or
electric motors are present. Gasoline is extremely
flammable and highly explosive, which could result in
death or serious injury. (00003a)
 Avoid spills. Slowly remove filler cap. Do not fill above
bottom of filler neck insert, leaving air space for fuel
expansion. Secure filler cap after refueling. Gasoline is
extremely flammable and highly explosive, which could
result in death or serious injury. (00028a)

Do not use aftermarket fuel caps. Aftermarket fuel caps

may fit improperly and leak, which could lead to death or
serious injury. See a Harley­Davidson dealer for approved
fuel caps. (00034a)

Fork Lock: Touring Models

Protect your vehicle against theft. After parking your

motorcycle, lock the steering head and remove ignition
key from switch. Failure to lock your motorcycle may
result in theft and/or equipment damage. (00151a)

NOTE:

Do not force the switch into the locked position or switch damage can occur.

See Fork Lock: FLHR/C/S. The FLHR/C/S has a fork lock at the top of the steering head,
behind the headlamp nacelle and inset in the handlebar clamp shroud.
NOTE:

The fork lock is integrated into the ignition switch on FLHT/FLTR/FLHX models.

Using the fork lock immediately after parking your motorcycle will discourage unauthorized use or
theft when parking your motorcycle. For fork lock detail, refer to Ignition/Headlamp Switch
Positions: 2007 Touring Models.

Do not operate vehicle with forks locked. Locking the forks

restricts the vehicle's turning ability, which could result in
death or serious injury. (00035a)

To Lock Fork on FLHR/C/S Models

1. Turn fork to full left position.

2. See Fork Lock: FLHR/C/S. Insert key and turn key counterclockwise to lock.

3. Remove key.
To Lock Fork on FLHT/FLTR/FLHX Models

1. Turn fork to full left position.

2. See Ignition/Headlamp Key Switch: Touring Models. Turn switch knob to fork lock
and push knob down.

3. Turn key to lock and remove key.

1. Clamp shroud
2. Fork lock
Fork Lock: FLHR/C/S

Rear Air Suspension

General

See Rear Air Suspension Air Valve. All models feature air­adjustable rear suspension. Air
pressure in the rear shocks may be adjusted to suit load requirements, riding style and personal
comfort.

For FLHR/C, FLHT/C/U and FLTR models with standard shocks, refer to Standard Rear
Suspension Recommended Air Pressure: FLHR/C, FLHT/C/U and FLTR.
For FLHRS and FLHX models with low profile shocks, refer to Low Profile Rear
Suspension Recommended Air Pressures: FLHRS and FLHX.
NOTE:
These are recommended starting points. Adjust to suit load conditions, riding style and comfort
desired. Less initial pressure does not necessarily result in a softer ride. Using pressures outside
the recommended loading range will result in a reduction of available suspension travel and
reduced rider comfort.

Standard Rear Suspension Recommended Air Pressure: FLHR/C, FLHT/C/U and FLTR

SHOCK LOAD TOTAL WEIGHT PRESSURE

LB. KG PSI kPa
Solo rider up to 150 0­68 0 0
Solo rider 150­200 68­91 0­10 0­69
Solo rider 200­250 91­113 5­15 35­103
Rider with passenger weight of up to 150 0­68 10­15 69­103
Rider with passenger weight of up to 200 0­91 20­25 138­172
Maximum GVWR see label 20­35 138­241

Low Profile Rear Suspension Recommended Air Pressures: FLHRS and FLHX

SHOCK LOAD TOTAL WEIGHT PRESSURE

LB. KG PSI kPa
Solo rider up to 160 0­73 0­5 0­35
Solo rider 160­200 73­91 0­10 0­69
Solo rider over 200 91 5­10 35­69
Rider with passenger weight of up to 150 0­68 20­30 138­207
Rider with passenger weight of over 150 over 68 25­35 172­241
Maximum GVWR see label 40­50 276­345

Adjusting Shock Pressure

See Rear Air Suspension Air Valve. To adjust the rear shock air pressure, use an air pump to
fill or release air from the air valve located just below the frame cover on the left side of the
vehicle.

Do not exceed maximum air pressure for rear suspension.

Air components fill rapidly. Therefore, use low air line
pressure. Failure to do so may result in possible damage
to components. (00165a)

NOTE:

An AIR SUSPENSION PUMP AND GAUGE HD­34633 is available at your Harley­Davidson

dealer.
 Use caution when bleeding air from the suspension.
Moisture combined with lubricant may leak onto the rear
wheel, tire and/or brake components and adversely affect
traction, which could result in death or serious injury.
(00084a)

NOTES:

Do not exceed max GVWR or GAWR.

ON FLHRS AND FLHX MODELS: Always clear the line by adding 3­5 psi (21­35 kPa)
before releasing air from the pump's valve, but do not exceed 50 psi (345 kPa).
ON ALL BUT FLHRS AND FLHX MODELS: Always clear the line by adding 3­5 psi (21­35
kPa) before releasing air from the pump's valve, but do not exceed 35 psi (241 kPa).

Rear Air Suspension Air Valve

Luggage

Do not exceed the motorcycle's Gross Vehicle Weight

Rating (GVWR) or Gross Axle Weight Rating (GAWR).
Exceeding these weight ratings can affect stability and
handling, which could result in death or serious injury.
(00016e)
GVWR is the sum of the weight of the motorcycle, accessories, and the maximum weight of the
rider, passenger and cargo that can be safely carried.

GAWR is the maximum amount of weight that can be safely carried on each axle.

The GVWR and GAWR is shown on the information plate, located on the frame steering head.

Tour­Pak

Operation

See Tour­Pak Lock and Draw Catch. Unlock lock and open draw catches.

Removal/Installation

Do NOT pull on any electrical wires. Pulling on electrical

wires may damage the internal conductor causing high
resistance, which may result in minor or moderate injury.
(00168a)

The Tour­Pak can be located in two positions. See the service manual or a Harley­Davidson
dealer about Tour­Pak removal/relocation.
 1. Key
2. Lock
3. Draw catch
Tour­Pak Lock and Draw Catch

Saddlebags: FLHR/FLHT/FLHX/FLTR

Opening

1. See Saddlebags: FLHT/FLTR. Unlock latch.

2. Place fingers under latch and lift.

3. Place one hand at OUTSIDE CORNER of cover and other hand at opposite outside corner.

4. Lift outside edge of cover, pivoting inside edge of cover in brackets.

5. Lift inside edge of cover to disengage brackets.

6. Bring cover towards you, over saddlebag.

7. As you bring cover toward you, let it flip over, so the inside faces up. Let cover rest against
rub bars and nylon check strap.
NOTE:

The saddlebag lids are designed to stay attached to the bags at all times.

Closing
 1. See Saddlebags: FLHT/FLTR. Use both hands to hold OUTSIDE corners of cover up and
slide inside edge back into place so brackets slide together.

2. Close lid and secure latch. Brackets will engage automatically.

NOTE:

Saddlebag latch and Tour­Pak draw catches should be closed and locked whenever motorcycle is
in operation.

Removing

See Bail Head Studs. The saddlebags are secured to the support brackets by 1/4 turn fasteners
called bail head studs.
NOTE:

If your vehicle (international only) does not have the wire form "bail", use a flat bladed screwdriver
to turn the studs.

1. Unscrew saddlebag fasteners by turning 1/4 turn counterclockwise.

2. Remove saddlebag.

Installing

Carefully place saddlebag in position on saddlebag rail and align the bail head studs with the
support bracket fasteners.

1. See Bail Head Studs. Fasten studs by pushing into support bracket fasteners and turning
1/4 turn clockwise.

2. Check that studs are securely fastened.

Adjustments

If the latches become loose, you can adjust the latch fingers.

Adjust the latch fingers only enough to enable them to

properly engage the latch hinge. Bending latch fingers
back and forth can overstress the metal and weaken the
fingers. (00169a)

1. Bend the fingers until they firmly engage the hinge.

2. See Miscellaneous Lubrication for lubrication details.

1. Hinge
2. Latch
Saddlebags: FLHT/FLTR
 1. Anchor tabs
2. Bail head studs
3. Anchor brackets
Bail Head Studs

Saddlebags: FLHRC

Opening

See Saddlebag Quick Disconnect. To use the quick disconnect strap feature, lift up the strap
end to expose the quick release buckle and press on the lock tabs as shown.

The straps may also be opened and closed using the buckle in a conventional manner.

Closing

Insert the male strap end into the receptacle on the bag and push until a positive "click" is felt.
NOTE:

See Leather Care for proper saddlebag care.

 Saddlebag Quick Disconnect

Saddlebags: FLHRS

Opening

See Open Saddlebag: FLHRS. Depress button on front inboard side of saddlebag and while
holding button in, raise lid.

Closing

Lower lid until latch assembly fastens.

NOTE:

See Leather Care for proper saddlebag care.

 Open Saddlebag: FLHRS

Windshield: FLHR/C

Removal

1. See Windshield: FLHR/C. Insert your fingers into the wire form latch springs at either side
of the windshield and move the TOP of the windshield assembly forward, until the TOP
bracket notches slide away from the grommets.

2. Carefully lift the windshield bracket BOTTOM notches off the bottom grommets.

3. Remove windshield.
NOTE:

For proper windshield maintenance, see Windshields.

Installation

1. See Windshield: FLHR/C. Insert your fingers into the wire form latch springs at either side
of the windshield and slide the BOTTOM windshield bracket notches onto the bottom
grommets.

2. Slide the TOP bracket notches onto the top grommets.

 1. Wire form latch spring
2. Grommet
3. Windshield
4. Clutch cable
Windshield: FLHR/C

Air Deflectors: FLHTCU

Removal

Air deflectors, located along the left and right bottom edge of the fairing, are removable.

Under some conditions, rider comfort may be improved by removing the deflectors to allow more
air movement behind the fairing.

Stop vehicle to remove air deflectors. Removing air

deflectors while riding could cause loss of control,
resulting in death or serious injury. (00085a)

1. See Air Deflector Thumb Screws. To detach the deflectors, remove the three thumb
screws.

2. Store thumb screws and deflectors in Tour­Pak.

 Air Deflector Thumb Screws

Accessory Switch

See Switch Indicators. All touring models have an accessory switch (4) for the owner's use.
This switch is located on the right side of the fairing (FLHT) or left side triple clamp shroud
(FLHR).

See Accessory Connector. There is an accessory connector located under the seat that can be
activated with the ACC switch. See a Harley­Davidson dealer for possible uses.

It is possible to overload your motorcycle's charging

system by adding too many electrical accessories. If your
combined electrical accessories operating at any one time
consume more electrical current than your vehicle's
charging system can produce, the electrical consumption
can discharge the battery and cause vehicle electrical
system damage. See a Harley­Davidson dealer for advice
about the amount of current consumed by additional
electrical accessories, or for necessary wiring changes.
(00211b)
 1. Auxiliary (SPOT)
2. Speakers
3. Cruise control
4. ACC switch (ACCESSORY)
Switch Indicators

Accessory Connector

Auxiliary Lamps: FLHT and FLHR/C

See Switch Indicators. Use the auxiliary lamp switch (1) to turn ON the auxiliary lamps as
required.
NOTES:

On the FLHT/C/CU, the auxiliary lamp switch (SPOT) is on the left side of the
ignition/headlamp key switch on fairing cap.
On the FLHR/C the auxiliary lamp switch (SPOT) is on the right side of the triple clamp
shroud.
The auxiliary lamps (SPOT) do not work when the headlamp is on high beam.

Fairing Lower Vents: FLHTCU

See Fairing Lower Vent Control. Vents in fairing lowers are controlled by the lever shown.
Adjust vent openings to control air flow.

Fairing Lower Vent Control

Rider Footboards

Rider footboards are adjustable. See a Harley­Davidson dealer for adjustment.

Passenger Footboards/Footrests

Passenger footboards and passenger footrests (FLHRS models only) can be adjusted to one of
three positions. Before moving to a new position, remove plastic plugs from holes in rear
swingarm brackets as necessary.

1. See Passenger Footboards: All Except FLHRS/FLHX for all models except FLHRS.
 Remove socket screw with lockwasher to remove footboard bracket from rear swingarm
bracket.

2. Insert pin on footboard bracket into hole in swingarm bracket at position required.

3. Install socket screw with lockwasher. Tighten socket screw to 15­18 ft­lbs (20­24 Nm).

Passenger Footboards: All Except FLHRS/FLHX

Advanced Audio System

Advanced Audio System

The Advanced Audio System by Harman/Kardon® is based on an electronic unit mounted inside
the front fairing of selected Harley­Davidson Touring models.

For FLHX, FLHTC, and FLTR: The Advanced Audio System is a multi­band radio receiver that
includes a Compact Disc (CD)/MP3 player and an auxiliary (AUX) port for media players.

The receiver is stereo and plays through left and right speakers mounted in the rider fairing.

For FLHTCU: The Advanced Audio receiver also supports additional passenger speakers, a
rider/passenger intercom and a 40 channel Citizen Band (CB) radio transceiver.

Do not change compact discs while riding, and do not

select a volume level that blocks out traffic noise.
Distractions or a volume level that blocks out traffic noise,
could cause loss of control resulting in death or serious
injury. (00086a)
 There are no serviceable parts inside the unit; leave all
servicing to qualified service personnel. Disassembly of
the unit could result in equipment damage and/or
equipment malfunction. (00172a)

Do not disassemble unit. Laser radiation is present if disc

player is disassembled and the interlock fails or is
defeated. Exposure to laser radiation could lead to death
or serious injury. (00087a)

Set intercom volume level and other controls before riding

to minimize adjustments on the road. Distractions can lead
to loss of control, resulting in death or serious injury.
(00088a)

Stereo Receiver

The Advanced Audio System stereo receiver is a radio (3 band maximum) with a full function
Compact Disc (CD)/MP3 player and an auxiliary (AUX) input.

Auxiliary audio devices can play through the receiver's amplifier and speakers when connected to
the AUX input port. Auxiliary devices include MP3 players, cassette players, and mini­disc
players.

Receiver features include:

Electronic single in­line CD/MP3 player with track up/down, forward and reverse scan,
repeat and random play functions.
CD/CDR/CDRW compatibility. Double­sided CDs will not play in this unit.
MPEG 2.5 Level III (MP3) file format compatability.
More than 10 hours of MP3 music ­ 150 MP3 songs (10 albums) on one 650MB disc.
Anti­skip protection (>40 second memory and mechanical dampers).
Remote controls for frequency tuning, band change, CD select, volume, and
bass/treble/fader mixing.
Automatic Volume Control (AVC) ­ automatically adjusts volume to compensate for ambient
noise due to motorcycle speed.
Time­of­day clock.
Weather band frequencies displayed as NOAA channel numbers (active on North American
units only).

Front Panel Controls

See Advanced Audio System Front Panel. The front panel consists of a set of pushbuttons, a
liquid crystal display, (LCD), a protective door for the Compact Disc (CD/MP3) slot and a covered
input port for auxiliary (AUX) players. Six of the pushbuttons are "soft keys" whose function will
change with the display.

ON

Press ON to turn the receiver on and off.

1, 2, 3, 4, 5/Left Arrow

For the stereo receiver, the soft keys, 1, 2, 3, 4, and 5/Left Arrow, are used to store and then
recall a selected radio frequency (pre­sets). When combined with any of the Advanced Audio
System accessories, the function of any active soft key for that accessory will be displayed next to
the soft key in the LCD display.

Pressing the 6 soft key will return the display to the previous menu. For CB and Intercom Setup,
the function of the 6 soft key will be displayed in the LCD next to the 6 soft key.

5/Left, Up, Down, Right Arrows

The 5/Left, Up, Down, and Right Arrow soft keys are used for radio band frequency tuning, Bass
and Treble mixing, Fader and Volume. They are also used to scroll and highlight a selection in a
list. For an Advanced Audio System accessory module, the arrow keys are active when arrows
appear in the display.

OK

With a menu or list item highlighted, press the OK pushbutton to confirm the selection and initiate
the function.

COM

Active on the FLHTCU or on motorcycles equipped the Advanced Audio System CB accessory,
COM is the Citizen Band (CB) setup button. See CB Operation. Press the COM pushbutton to
display the CB Setup menu.

INT

Active only on the FLHTCU, INT is the intercom setup button. See Intercom Operation. Press
the INT pushbutton to display the Intercom Setup menu.
NOTE:

With the headsets/microphones plugged into the rider and/or passenger intercom sockets, the
intercom is voice activated (VOX).
NAV

Active only with the Advanced Audio System accessory, NAV is the GPS positioning and turn­to­
turn navigation setup button. Press the NAV pushbutton to display the navigational menu.

LCD

The liquid crystal display (LCD) displays the operational status of the stereo receiver and that of
any accessory.

CD Door

The CD door is a spring­loaded cover and will stay open when exchanging CDs.

Close the CD door after loading or unloading a CD. To close the door, push the door down until it
latches.

EJECT

The CD EJECT button is found under the CD cover. Press the EJECT pushbutton to eject the
CD.

AUX

The auxiliary input port under the AUX cover connects the receiver to an auxiliary device such as
a cassette or MP3 player.

Use a 1/8 in. (3.5 millimeter) male to male extension cord to plug the line out or headset out from
the auxiliary device into the AUX port. AUX appears in the LCD as a mode selectable with the
MODE SEL switch.

The user has control of Bass, Treble, Fader and Volume, if so equipped, but all other player
functions are performed with the auxiliary device. Set the volume level of the AUX device to
normal or average.
NOTE:

Close the protective cap whenever the AUX port is not in use.
 1. Communications (CB) setup
2. CD cover
3. EJECT (under cover)
4. OK (Confirm)
5. Auxiliary connector cover
6. Left (5), Up, Right, Down Arrow Keys
7. Soft keys (4, 5/Left Arrow, 6)
8. Liquid crystal display (LCD)
9. Soft keys (1, 2, 3)
10. ON key
11. GPS position and turn­to­turn navigation setup
12. Intercom setup
Advanced Audio System Front Panel

Left Handlebar Controls

See LH Audio Controls: FLHTC, FLHX Upper ­ FLHTCU, FLTR Lower. Easy to operate
while riding, audio controls are mounted on the left hand switch housing on the left handgrip.

For FLHX and FLHTC: The left hand audio control is an +/AUDIO/­ switch.

For FLHTCU and FLTR: The left hand audio controls are a +/AUDIO/­ and a PTT +/SQ/­ switch.
On FLTR models, the PTT +/SQ/­ switch is inactive.

+/AUDIO/­ Switch

AUDIO: See LH Audio Controls: FLHTC, FLHX Upper ­ FLHTCU, FLTR Lower. Press the
AUDIO switch to access the Audio/Setup menu on the LCD. Press and release AUDIO or the
press the soft key to toggle to the next displayed function in sequence from Bass, to Treble, to
Fade, to Display, to Volume and then to to AVC.

If the AUDIO switch is left on any selection the function automatically reverts back to the selected
mode after approximately 2­3 seconds.

±: Pressing the AUDIO switch upward (+) raises the level for the currently selected Audio/Setup
(Bass, Treble, Fade, Volume or AVC). Pressing the switch downward (­) lowers the level. The
level is raised or lowered as long as the switch is held until the minimum or maximum level is
reached.

The LCD displays a horizontal dashed line to indicate the level. In the center of the line is a single
thin dash. When the level is at the center, the selected audio is at a mid­point of its range.
The Fade function is only available on FLHTCU models. See C in Display Examples. Fade
adjusts the balance between rider and passenger speakers. Pressing AUDIO upward (+) moves
the balance to the front speakers while pressing AUDIO downward (­) moves the balance to the
rear speakers. Equal volume in front and rear speakers is indicated by one horizontal single line in
the center position.

The Display function sets the illumination level of the characters in the LCD display.

The AVC (Automatic Volume Control) function sets the volume level to compensate for the
ambient noise associated with motorcycle speed.

PTT and +/SQ/­ Switch

See LH Audio Controls: FLHTC, FLHX Upper ­ FLHTCU, FLTR Lower. Push­To­Talk (PTT)
and the squelch control switch (+/SQ/­) is located on the left handlebar switch assembly.
NOTE:

The PTT and +/SQ/­ is found on the FLHTCU Ultra Classic and the FLTR Road Glide models. On
the FLTR, this switch is inoperative unless the optional Intercom and Citizen Band transceiver is
installed.

PTT: With the power ON and the LCD indicating CB is active, press and hold the PTT switch to
transmit over the channel displayed. Release PTT to end transmission.

+/SQ/­: Lower the threshold to allow reception of CB signals by pressing the +/SQ/­ switch toward
the rear (­) or raise the threshold by pressing the +/SQ/­ switch toward the front (+).
 1. +/AUDIO/­
2. PTT / +/SQ/­
LH Audio Controls: FLHTC, FLHX Upper ­
FLHTCU, FLTR Lower

Right Handlebar Controls

See RH Audio Controls: FLHTC, FLHX Upper ­ FLHTCU, FLTR Lower. The mode select
(MODE SEL) switch is located on the right handlebar switch assembly.

UP/MODE SEL/DN Switch

MODE SEL

With the radio power ON, press and release the MODE SEL switch to sequence between the
radio bands.

When a audio CD/MP3 disc is inserted into the CD player the CD function is added to the
selections. When a 1/8 in. (3.5 mm) connector is plugged into the AUX input port the AUX
function is added to the selections.

The LCD display indicates the function selected.

UP/DN

In the receiver mode: UP/DN allows up or down radio station SEEK tuning.

In CD/MP3 mode: UP/DN changes tracks and performs fast advance and fast reverse.
In the CB mode: UP/DN changes the CB channel.

In the Intercom mode: UP/DN changes the voice activated microphone (VOX) sensitivity.

In the AUX mode: The UP/DN switch is inactive.

For a detailed description of the various modes, see Receiver Operation.

Receiver Frequency Bands

MARKET BAND FREQUENCY STEPS

Domestic AM 530­1700 kHz 10 kHz
FM 87.75­107.9 MHz 200 kHz
WB 162.400­162.550 MHz 25 kHz
International LW 144­279 kHz 3 kHz
MW 531­1611 MHz 9 kHz
FM 87.5­108 MHz 100 kHz
Japanese MW 522­1629 MHz 9 kHz
FM 76.0­91.0 MHz 100 kHz

NOTE:

The intercom and CB can be activated at the same time with the receiver modes. The intercom
and CB signals are passed to the audio circuits only if the signal strength exceeds the threshold
established by CB squelch or VOX microphone sensitivity levels. Depending on the position of the
speaker control switch in the fairing switch cap, the receiver function, the CB, and the VOX
microphone can be heard in the headsets simultaneously. See Intercom Operation and CB
Operation.
 1. UP/MODE SEL/DN
2. UP/MODE SEL/DN
RH Audio Controls: FLHTC, FLHX Upper ­
FLHTCU, FLTR Lower

Receiver Operation

See Advanced Audio System Front Panel for a picture of the stereo receiver front panel.

Set Time­of­Day

Set the time­of­day with the Ignition/headlamp Key Switch turned to IGNITION or ACCESS but
with the stereo receiver OFF.

Press the Set soft key (6) (Set) on the front panel to display the time setup menu.

See A in FLHX, FLHTC and FLTR LCD Display Examples. To increase the hours in the
display press the Hrs+ soft key. To decrease hours press the Hrs­ soft key. When the hour is
correct, release the soft key.

To increase the minutes in the display press the Min+ soft key. To decrease minutes press the
Min­ soft key. When the minute is correct, release the soft key.

Turn Receiver ON/OFF

To turn the receiver ON, turn the Ignition/headlamp Key Switch to IGNITION or ACCESS and
press the ON button on the front panel. To turn the receiver OFF, press the ON button.

If the receiver is ON when the ignition is turned OFF, the receiver will power up when the
Ignition/headlamp Key Switch is turned to IGNITION.

Select a Frequency Band

Using the right thumb, press the MODE SEL switch on the right hand grip and release to cycle to
the desired frequency band (mode) or press the soft key next to the frequency band displayed in
the LCD to select a frequency band.

See B in FLHX, FLHTC and FLTR LCD Display Examples. The LCD highlights the selected
band.
NOTE:

Refer to Receiver Frequency Bands. When a CD/MP3 disc is present in the CD slot and/or an
auxiliary player is plugged into the AUX port, the MODE SEL switch will cycle through the CD and
AUX modes as well as the frequency bands.

Volume

See D in FLHX, FLHTC and FLTR LCD Display Examples. At any time the receiver is playing,
the volume can be adjusted by pressing the AUDIO switch up (+) to increase volume or down ( ­)
to decrease volume.

AM vs FM Reception

Commercial radio broadcasting is either AM (Amplitude Modulation) or FM (Frequency

Modulation).

AM

AM radio waves reflect off the ionosphere which results in consistent signal reception at a long
range (up to 100 miles or 160 kilometers).

However, AM radio can be displaced by loud humming, popping and crackling noises. This is
electrical interference caused by noise from vehicle ignitions, electric signs, power lines and
electrical storms.

FM

The advantages of FM radio are high fidelity sound, stereo reception, a wide range of
broadcasting formats, and a signal that is free of electrical interference.

The disadvantage of FM radio is its short range. FM radio waves travel in straight lines, called
"line­of­sight," therefore, FM signals cannot be received over the horizon. At the limit of a station's
range, the reception may fade in and out when objects pass between the transmitter and the
motorcycle.

FM Stereo vs FM Mono

See E in FLHX, FLHTC and FLTR LCD Display Examples. Normally, the Advanced Audio
System plays FM signals in stereo. The LCD will indicate STEREO.

However, the stereo receiver has circuits which eliminate or minimize FM flutter due to weak
stereo signals. The circuits detect a weak FM stereo signal and automatically blend it into a
stronger FM mono signal. The transition is smooth and flutter free because it occurs over a range
of signal conditions, rather than at a minimum threshold.

When the system is automatically blending or is receiving an FM mono signal, the stereo indicator
(STEREO) will disappear from LCD screen.

WB

See H in FLHX, FLHTC and FLTR LCD Display Examples. Broadcast by the National Oceanic
and Atmospheric Administration (NOAA) National Weather Band (WB) frequencies are available
in North America only.

To receive NOAA weather alerts while listening to other radio bands, highlight the Alert indicator
in the WB display by pressing the soft key. An alert tone will automatically switch the receiver to
the announcing WB channel regardless of which frequency band is playing.

When equipped with the CB module, use the soft key to highlight the Alert indicator in the LCD
display. Weather alerts are announced over other audio and the Alert indicator is highlighted in
the display.

Tuning­in a Radio Station

The radio has several tuning modes in each of the frequency bands: Manual, Seek, Scan, Preset
Memory and Preset Scan.

Tuning in all three modes continuously wraps around the ends of the band.

Manual Tuning

To manually tune the radio to a different frequency:

Press the Up Arrow button or the Down Arrow button to select the frequency in that direction.
Hold the selected arrow button, and after a short delay of 1.5 seconds, the radio will continue to
change frequencies until the selected arrow button is released.

SEEK Tuning

See E in FLHX, FLHTC and FLTR LCD Display Examples. In SEEK, the radio tunes in to the
next strong station.
Press and release the MODE SEL switch up (UP) to tune in the next strong station upward in the
band. Press and release the switch down (DN) to tune in the next strong station downward in the
band.
NOTE:

The SEEK icon appears in the display as long as the receiver is seeking the next strong
frequency. The SEEK icon disappears as soon as the receiver has tuned in the next station.

SCAN Tuning

In SCAN, the radio continuously tunes from one strong station to the next until the SCAN is
cancelled.

See F in FLHX, FLHTC and FLTR LCD Display Examples. Press and hold the MODE SEL
switch UP or DN approximately 5 seconds to scan the band for strong station signals. Each strong
station remains tuned in for 8 seconds before the radio scans to the next station. The receiver will
continue to scan until cancelled.

To select a station, cancel SCAN while the radio is tuned to that station. Press the MODE SEL
switch UP or DN to cancel a SCAN moving up the band.

Preset Memory Tuning

Use the soft keys, 1, 2, 3, 4, and 5/Left Arrow as preset buttons to store frequently tuned
stations.
NOTE:

See C in FLHX, FLHTC and FLTR LCD Display Examples. AM can store 6 preset frequencies.

See E and F in FLHX, FLHTC and FLTR LCD Display Examples. Separate FM1 and FM2
bands allow the rider to store 2 sets of 5 preset FM frequencies (10 total). Use the More soft key
to toggle between FM1 and FM2. The full range of FM frequencies can be selected in either FM1
or FM2.

To store a current station, press and hold any one of the preset buttons for 1.5 seconds. After an
audible signal (a chirp), the station's frequency has been stored and the frequency will appear in
the display next to the preset soft key.

To tune to a stored station, press and release the preset soft key.

Preset SCAN Tuning

See G in FLHX, FLHTC and FLTR LCD Display Examples. In preset SCAN, the radio
continuously tunes from one preset station to the next until the preset SCAN is cancelled. A P.SC
icon will display while preset SCAN is active.

In the FM band, press and hold the More soft key for approximately 3 seconds. Each preset
station remains tuned in for 10 seconds before the radio moves to the next station.

To select a station, cancel preset SCAN while the radio is tuned to that station. Press the MODE
SEL switch UP or DN to cancel a preset SCAN.
Adjusting Volume

Volume can be adjusted in any radio band.

See D in FLHX, FLHTC and FLTR LCD Display Examples. Volume is adjusted with the AUDIO
switch on the left hand grip. Using left thumb, press the AUDIO switch up (+) to raise the volume
or down (­) to lower the volume. The LCD displays the word Volume and a bar graph that changes
length with the volume.

Press the MODE SEL UP or DN to cancel the Audio/Setup display or wait 5 seconds after the
AUDIO switch is released, the display switches to the currently selected frequency band.

See K in FLHX, FLHTC and FLTR LCD Display Examples. Volume can also be adjusted in
Audio/Setup.

Press and release the AUDIO switch to enter the Audio/Setup display. Press and release the
AUDIO switch to cycle through Bass, Treble, Fade and Display to Volume and the AUDIO switch
to raise (+) or lower (­) the volume.

Mixing Bass and Treble

Bass and treble range adjustments can be applied to any Advanced Audio System source.

BASS: See I in FLHX, FLHTC and FLTR LCD Display Examples. Press AUDIO to display
Bass Audio/Setup. Using the left thumb, press the AUDIO switch up (+) to increase the bass
range or down (­) to lower the bass range. The LCD displays the word Bass and a dashed line
that changes length with the setting. The short center dash indicates a middle setting.

TREBLE: See J in FLHX, FLHTC and FLTR LCD Display Examples. From Bass Audio/Setup,
press and release AUDIO to sequence to Treble. Using the left thumb, press the AUDIO switch
up (+) to increase the treble range or down (­) to lower the treble range.

See J in FLHX, FLHTC and FLTR LCD Display Examples. The LCD displays the word Treble
and a bar graph that changes length with the setting. The short center dash indicates a middle
setting.

Adjusting AVC

See L in FLHX, FLHTC and FLTR LCD Display Examples. Automatic Volume Control (AVC)
automatically adjusts volume level to compensate for ambient noise associated with motorcycle
speed.

If the AVC does not adequately compensate for ambient noise (or if it over compensates), enter
the audio setup menu and select AVC. Compensation is adjusted with the AUDIO switch on the
left hand grip. Using left thumb, press the AUDIO switch up (+) to raise the compensation level or
down (­) to lower the compensation.
NOTE:

Although the receiver AVC is preset at 3 bars, it is adjustable from 0 bars (OFF) to 4 bars. At 1
bar, the volume does not change with motorcycle speed. The more bars displayed, the higher the
volume increases with speed.
 FLHX, FLHTC and FLTR LCD Display Examples

Adjusting Display Contrast

See Character Display Illumination. Select Display from the Audio/Setup menu with the
AUDIO switch. Press the AUDIO up (+) to increase or down (­) to decrease the contrast of the
characters in the display.
NOTE:

The contrast can be decreased to render the characters invisible against the background. The
characters will appear to have disappeared in the display. Before leaving the Display screen,
always increase the character illumination to make the characters visible in other modes.
 Character Display Illumination

CD/MP3 Operation

The CD player will accept commercial audio discs as well as compact discs recorded with MP3
(MPEG 2.5 Level III), files on compact disc read only (CDR) or compact disc read and write
(CDRW) formats.

There are no serviceable parts inside the unit; leave all

servicing to qualified service personnel. Disassembly of
the unit could result in equipment damage and/or
equipment malfunction. (00172a)

Do not change compact discs while riding, and do not

select a volume level that blocks out traffic noise.
Distractions or a volume level that blocks out traffic noise,
could cause loss of control resulting in death or serious
injury. (00086a)

Do not disassemble unit. Laser radiation is present if disc

 player is disassembled and the interlock fails or is
defeated. Exposure to laser radiation could lead to death
or serious injury. (00087a)

Auto Load

With the receiver power ON, raise the CD door and gently insert a CD, label side up, into the CD
slot until the unit automatically pulls the CD into the player. Close the CD door.
NOTE:

Do not use double sided CDs in the Advanced Audio stereo receiver. Double sided CDs may
become permanently lodged in the player.

See C in CD/MP3 Display Examples. The receiver will automatically switch to CD operation.
The CD track number and play time will appear in the LCD display. With a CD in the player, CD is
added to the modes selectable with the MODE SEL switch.

Set intercom volume level and other controls before riding

to minimize adjustments on the road. Distractions can lead
to loss of control, resulting in death or serious injury.
(00088a)

Disc Error 1

See B in CD/MP3 Display Examples. If the CD loaded into the CD player is damaged, of
incorrect format, or if upside down, the LCD will display the Disc Error 1 message.

Eject the CD. Refer to Recommendations for Handling CDs.

Eject

Do not change compact discs while riding, and do not

select a volume level that blocks out traffic noise.
Distractions or a volume level that blocks out traffic noise,
could cause loss of control resulting in death or serious
injury. (00086a)

Press the EJECT button found under the CD door to eject a CD. The CD will be partially ejected.
Remove the CD. Close and latch the CD door.

The receiver will automatically return to the radio band and frequency playing when the CD was
loaded and the CD mode is no longer selectable.

Tracks
To change CD/MP3 tracks, use the right thumb and press and release the MODE SEL switch on
the right hand grip. Press UP and release to select higher numbered tracks or press DN and
release to select lower number tracks.

Pressing the Up Arrow and Down Arrow keys will also advance tracks.
NOTE:

The player automatically numbers the MP3 files found on a CD in alphabetical order.
NOTE:

If the MODE SEL switch is pressed and held UP or DN longer than 1.5 seconds, the track
selections will fast advance or reverse as long as the switch is held.

CD track selection wraps around the first and last track.

Fast Advance and Reverse

To fast advance a track, press the MODE SEL switch UP and hold longer than 1.5 seconds. The
current track will fast advance while the switch is pressed UP. The audio will advance to the
subsequent track as long as the switch is held UP.

See D in CD/MP3 Display Examples. The play time display in the LCD will also fast advance.

To fast reverse a track, press MODE SEL DN and hold longer than 1.5 seconds. The current track
will fast reverse while the switch is pressed DN.

The play time display in the LCD will also fast reverse.

Random

To play tracks randomly, press the Random soft key on the front panel while in the CD mode. The
word Random will remain highlighted in the display. No selection is repeated until all other
selections have been played.
NOTE:

The Random soft key toggles between normal and Random play. Press once for random play.
Press a second time to return to normal play. Pressing the MODE SEL switch UP or DN will
select different tracks at random.

See D in CD/MP3 Display Examples. Random will be highlighted in the display.

Scan

To scan the tracks on an CD/MP3 disk, press the Scan soft key.
NOTE:

The tracks will play for 8 seconds and then jump to the next track which will play for 8 seconds.

Upon selecting a track, press and release the MODE SEL switch to continue playing that track.
Repeat

To repeat a CD track while it is playing, press the soft key next to the Repeat display.

To cancel Repeat, press the Repeat soft key again or press the MODE SEL switch UP or DN to
change tracks.

Repeat will no longer be highlighted in the display.

MP3

The receiver CD player will automatically recognize and play MP3 files.
NOTE:

The files will be numbered sequentially.

CD/MP3 Display Examples

Recommendations for Handling CDs

Use caution when handling a CD. Avoid touching the bottom (shiny) side.
Store audio CD/MP3 discs in acrylic jewel cases to protect against dust, scratches, light,
and changes in humidity.
Store CDs in a cool dry place away from direct sunlight.
Use commercially available cleaning tissue to clean the CDs. Never use solvents that can
damage the CD.
Keep protective CD door closed at all times.
 Do not disassemble unit. Laser radiation is present if disc
player is disassembled and the interlock fails or is
defeated. Exposure to laser radiation could lead to death
or serious injury. (00087a)
NOTE:

A laser that cannot focus properly may cause skipping. A clouded lens can be caused by dirty
CDs, dust, smoke, high humidity, and airborne particles may cause the laser lens to cloud.
Operating the CD without allowing the motorcycle to warm up can also cause a CD to skip.

Intercom and Citizen Band with Passenger Speakers

The FLHTCU supports includes a digitally tuned 40 channel Citizen Band (CB) transceiver, a
rider/passenger intercom.

Features include:

Rider headset connector on fuel tank console.

Passenger headset connector on backrest.
Handlebar mounted rider push to talk (PTT/+/SQ/­) switch (CB and Intercom).
Fairing­mounted speaker switch.
Rear­mounted passenger UP/MODE SEL/DN and PTT/+/VOL/­ switches (CB and
Intercom).
Digitally adjustable rear headset speaker volume.
Passenger receiver band switching and frequency tuning.
Passenger CD/MP3 player control.
Rider hand­held microphone compatibility for areas that prohibit headset (helmet­mounted)
speakers.

Headsets and Sockets

Some local governments prohibit or restrict the use of

headset (helmet­mounted) speakers. Please check with
local authorities and obey all applicable laws and
regulations. (00173a)

A Harley­Davidson dealer can help you select the correct genuine Harley­Davidson headsets and
microphones for your year and model Harley­Davidson. Harley­Davidson stereo helmet headsets
with 7 pin DIN jacks fit the rider and the passenger intercom sockets. Other headset microphones
will not work.

Open the socket cap and with the ridge on the headset jack facing upward and insert the jack into
either the front or rear headset socket.
NOTE:

For areas that do not permit headset speakers, a special hand­held microphone can be used to
transmit over the CB. This microphone is also available through a Harley­Davidson dealer.
 Do not pull on the cord to remove the headset from the
socket. Pull on the headset jack to disconnect the headset
from the socket. (00174a)

The spring loaded hinge keeps the headset socket cap closed while riding. It protects against dirt
and water when the headset or hand­held microphone is not in use. Before washing the
motorcycle, verify that BOTH rider and passenger socket caps are closed.

Front Headset Socket Cap

VOX Microphones

The Harley­Davidson intercom uses a voice­activated (VOX) microphone for hands­free intercom
operation. The headset microphone minimizes the transmission of hand­held microphone
generated noise.

The intercom is activated when a voice or sound exceeds a preset audio level, the voice is said to
"break VOX". The voice or sound is transmitted to the headsets.
NOTE:

Pressing and holding the PTT switch will also open the microphone.

Once VOX is broken, a conversation can proceed uninterrupted. After the absence of sound or
voice, there is a delay of approximately 2 seconds before the microphone is deactivated. This
delay in deactivation allows for pauses in conversation.

Because loud exhausts, passing trucks, car horns or other background sounds may
unintentionally activate the intercom, the sound level necessary to break VOX is adjustable. See
Intercom Operation.

Speaker Controls

SPKR Switch

A three position speaker (SPKR) switch is located on the inner fairing cap of the FLHTCU and the
FLTR. See FLHTCU SPKR Switch .
NOTE:

The SPKR switch found on the FLTR is inoperable.

Off/Forward: In the forward position, the speakers are off. Audio (radio, CD/MP3, AUX and CB) is
played in the headsets only. During simultaneous CB reception, the other audio source is muted
and only the CB is heard in the headsets.

Center: In the center position, the radio, CD/MP3 player or AUX is played over the speakers while
the CB is played only in the headsets.

On/Rearward: In the rearward position, the speakers are on. With the SPKR indicator lit, the
radio, the CD/MP3 player, or any AUX device and the CB are played through both the rider and
passenger speakers. When a CB signal is received, other audio sources mute and the CB is
played over the speakers. Refer to Audio Routing and Mixing Combinations.
NOTE:

The intercom is only heard in the headsets, regardless of the SPKR switch position.
 FLHTCU SPKR Switch

Rider to Passenger Speaker Balance

The receiver FADER control balances the front rider and rear passenger speakers.
NOTE:

FADER is available only on the FLHTCU equipped with rider front and passenger rear speakers.

FADER: With the fairing speaker switch in either the SPKR or center position, press the AUDIO
switch to cycle through Bass to Treble to Fade in the LCD. Or with the motorcycle stationary,
press the left hand AUDIO switch once to enter the Bass display and select Fade with the MODE
SEL switch or with the soft key.

The LCD displays the word Fader and a row of outlined rectangles. The smaller center rectangle
indicates equal balance between front and rear speakers. A single solid rectangle moves left or
right of the center dash as the balance of volume is switched from the passenger speakers (to the
left) to the rider speakers (to the right). See C in Display Examples.

Press the AUDIO switch up (+) to raise the volume from the rider speakers while lowering
the volume from the passenger speakers.
Press the AUDIO switch down (­) to raise the volume from the passenger speakers while
lowering the volume from the rider speakers.

Passenger Controls

UP/MODE SEL/DN Switch

See FLHTCU Passenger Controls. The passenger MODE SEL switch gives the passenger
control of radio band selection, tuning, CD/MP3 operation and all functions of the hand grip
mounted MODE SEL switch.
NOTE:

For information on routing audio signals to the passenger speakers and headsets, refer to Audio
Routing and Mixing Combinations.

PTT and +/VOL/­ Switch

See FLHTCU Passenger Controls. The PTT/+/VOL/­ switch on the right side of speaker box
allows the passenger to talk over the intercom or transmit over the CB as well as to raise or lower
the rear headset volume.

See F in Display Examples. When the rear headset volume is adjusted, a F (front) and R (rear)
bar graph appear in the LCD display.
NOTES:

The passenger VOL switch affects only the passenger headset. The hand grip mounted
AUDIO switch is the master volume control, and used in conjunction with the FADER,
affects both the rider and passenger speaker volume.
With stereo receiver tuning, radio band selection, CD/MP3 track selection or other functions,
simultaneous use of front and rear MODE SEL switches may cause operation to be
suspended until either rider or passenger controls are released.

1. Passenger headset socket (left side)

2. UP/MODE SEL/DN (left side)
3. PTT/+/VOL/­ (right side)
FLHTCU Passenger Controls

Sidecar Controls

See FLHTCU Passenger Controls. A MODE/+/TUNE/­ press and tilt switch, a PTT/+/VOL/­
press and tilt switch and a headset socket are mounted on the dash of the TLE Ultra sidecar for
the FLHTCU. These controls and stereo speakers of the sidecar are connected to the Advanced
Audio System through a wire harness.

MODE and +/TUNE/­ Switch

The MODE/+/TUNE/­ switch controls radio band selection, station tuning, and CD/MP3 track
selection and operation. The MODE/+/TUNE/­ switch operates like the hand grip mounted
UP/MODE SEL/DN switch.

PTT/+/VOL/­

The PTT/+/VOL/­ press and tilt switch controls the volume in the sidecar speakers and headset
and is used to open the intercom and transmit over the CB.

Pressing the PTT switch left (+) raises the volume level for the currently selected Audio. Pressing
the switch right (­) lowers the volume level.

1. Headset socket
2. PTT/+/VOL/­
3. MODE SEL/+/TUNE/­
TLE Ultra Sidecar Audio Controls

Speaker Output Power

MODEL TOTAL SPEAKERS OHMS PER

WATTS SPEAKER
FLTR 40 2 speakers, 2

FLHTC 20 watts
each
FLHTCU 80 4 speakers, 2

20 watts
each
TLE Sidecar 40 2 speakers, 2
w/amplifier
 20 watts
each

Intercom Operation

Operation

To speak over the intercom, press and hold either rider or passenger PTT switch to enable the
microphones. Both microphones are active while one or both PTT switches are pressed.
NOTE:

Always verify that the CB is off so that private intercom conversations will not be transmitted.

Activating the Intercom and the VOX Microphones

Press and hold the INT button on the front panel, to open the Intercom Setup display.

See D in Display Examples. To activate the intercom (INT) and the VOX microphones, press
soft key 1 to turn the intercom ON.

The intercom will activate in Intercom Setup with VOX sensitivity and headset volume level
settings from the previous use. VOX sensitivity and headset volume are adjusted in Int Setup
only.

To exit Int Setup, press and release the MODE SEL switch or the INT button.

To make adjustments to VOX sensitivity after exiting Intercom Setup, re­enter Intercom Setup by
pressing INT.
NOTE:

To ensure privacy, the intercom can only be heard through the headsets.

To turn OFF the intercom and the VOX microphones, press the INT button to open the Intercom
Setup display and press the On/Off soft key (1).

Adjusting VOX Sensitivity

VOX sensitivity should be adjusted so that the microphones break VOX at a normal voice level.

Enter Intercom Setup by pressing the INT button. Press the ON or 1 soft key to turn the intercom
on.

See G in Display Examples. Press the MODE SEL switch UP or DN or press the 4 or 5 soft key
to initiate the VOX display. The LCD displays VOX sensitivity as a bar graph with a smaller bar to
indicate the center of the 14 bars. A higher number of bars indicates greater sensitivity while a
lower number means less sensitivity.

Continue to use MODE SEL on the right hand grip to adjust the sensitivity level. Press MODE
SEL UP to make the microphone more sensitive. Press the MODE SEL DN to reduce sensitivity.
To exit Setup, press and release the MODE SEL switch.
NOTES:

The receiver retains the sensitivity level from the previous setup. However, if power is
removed from the receiver, VOX sensitivity defaults to mid level.
VOX sensitivity may have to be adjusted if either microphone is unintentionally activated
because the microphone misinterprets radio, road or background sound as conversation.

When VOX is set to its maximum, the microphone is always open. The VOX display will read
Open.

When VOX is set to lowest value, the microphone is closed and the VOX display reads Closed.

Adjusting Rider Headset Volume

The rider intercom volume is only adjustable in Intercom Setup.

See E in Display Examples. Enter Intercom Setup, speak into microphone and adjust the
intercom volume with the AUDIO switch on the left hand grip. Press AUDIO + to raise the volume
and AUDIO ­ to lower the volume. The LCD displays a dashed line that changes length with the
level.

See F in Display Examples. When the headset volume has been adjusted to the bottom of its
range, Mute will appear in the volume display.

To exit Intercom Setup, press and release the MODE SEL switch.

Set intercom volume level and other controls before riding

to minimize adjustments on the road. Distractions can lead
to loss of control, resulting in death or serious injury.
(00088a)

Adjusting Passenger Headset Volume

The passenger intercom volume is only adjustable in Intercom Setup.

Enter Intercom Setup. Speak into the microphone and adjust the intercom volume with the AUDIO
switch on the right speaker box on the passenger's backrest. Press AUDIO + to raise the volume
and ­ to lower the volume. The LCD displays a bar graph that changes length with the level.

See F in Display Examples. When the headset volume has been adjusted to the bottom of its
range, Mute will appear in the volume display.

To exit Intercom Setup, press and release the MODE SEL switch or press the INT pushbutton.

CB Operation

Activating the CB
See H and I in Display Examples. To activate the Citizen Band transceiver, press and release
the COM pushbutton on the front panel. Press soft key 1 to turn the CB ON/OFF. The CB will
activate in CB Setup with squelch threshold and channel settings from the previous use. CB
channels are selected in CB Setup.

To exit CB Setup but leave the receiver with the CB active, press and release the MODE SEL
switch or the COM pushbutton.

To turn off the CB, press the COM button to enter CB Setup. Press soft key 1 to turn the CB ON
and Off.

There are no adjustments internal to the CB transceiver

chassis that can be performed without risking non­
compliance with Federal Communications Commission
(FCC) rules. Refer to the original equipment manufacturer
for any service required during the warranty period. For
transmitter service after the warranty period, refer to a
certified repair service. Any frequency determining
components, such as crystals, or power determining semi­
conductors, etc., should only be replaced with the original
component manufacturer's part or equivalent. Substitutes
can result in violation of FCC rules. (00175a)

Entering CB Setup

See J in Display Examples. With the CB on, press COM to enter CB Setup. The LCD displays
CB SETUP in the upper half and the CB channel appears in the lower half.

To exit CB Setup, press and release the MODE SEL switch.

After exiting CB Setup with the CB still active, re­enter CB Setup by pressing and releasing the
COM soft key.

Selecting a Channel

In CB Setup, use the MODE SEL switch to select a CB channel. Press and release MODE SEL
UP or DN to switch channels one at a time.

Soft keys 4, 5 and 6 can be used to preset CB channels.

If the MODE SEL switch is held up or down, tuning continuously wraps around the ends of the
channels.

See K in Display Examples. When squelch is broken, the CB in the display inverts. If the
squelch is not broken and the another source is playing, CB is displayed.

Set CB channel, squelch threshold and volume before

 Set CB channel, squelch threshold and volume before
riding to minimize adjustments on the road. Distractions
can lead to loss of control, resulting in death or serious
injury. (00089a)

Preset Channels

See J in Display Examples. Up to 3 CB channels can be preset. Press and hold a soft key (4, 5,
6) to preset a CB channel.

Once set, press the preset soft key to switch to the preset channel when the CB display is active.

Adjusting Squelch

See K in Display Examples. The CB signal is passed to the speakers or headsets only if signal
strength exceeds the threshold set with the squelch control switch (PTT/+/SQ/­). When CB signals
exceed the threshold, they are said to "break squelch." Refer to Squelch Control Switch.

To lower the threshold to process the weakest CB signals, press SQ ­ or rearward.

To raise the threshold to process stronger signals, press SQ + or forward.

In the LCD, a dashed line changes length with the setting.

Squelch Control Switch

SQ (­) REARWARD SQ (+) FORWARD

More signals Fewer signals
More noise Less noise
More static Less static
Unwanted signals Better sound quality

Transmitting

To transmit, press and hold the PTT switch. Transmission is over the CB channel displayed in the
LCD. To end transmission, release PTT.

Adjusting Volume

Refer to Audio Routing and Mixing Combinations. See L in Display Examples. To adjust
volume of the CB in the speakers or headset, Press AUDIO + to raise the volume or ­lower the
volume. CB volume is adjustable when squelch is broken or when the display is in CB Setup.

A dashed line that changes length with the volume setting is displayed.
 Operating the CB radio without an antenna or with a
broken antenna cable can result in damage to the
transmitter circuitry. (00176a)

CB Range

Maximum transmission range can only be expected under stable weather conditions in flat, open
country.

Weather: In times of atmospheric disturbances, such as rain, snow, or even sunspots, the CBs
range can be reduced.

Terrain: Buildings, hills, valleys or any elevated objects or depressions that either block or create
a longer path between transmitter and receiver will reduce or disrupt communications.

Obstructions: Transmissions may be cut off under a viaduct or inside a tunnel or parking garage.
NOTE:

The CB transmitter is the most powerful allowed under Federal law, but since there is no large
steel area to create a ground plane, it may not transmit as strongly as when mounted in a car or
truck.

Display Examples

Audio Routing and Mixing

General

Refer to Audio Routing and Mixing Combinations. Whether audio is routed to the headsets,
speakers or both depends on the SPKR control switch and the INT and CB buttons on the
receiver.

A single audio source routed to headset or speaker can be controlled with the riders AUDIO
switch or the passenger VOL switch.
NOTE:
The passenger volume control switch affects only the passenger headset. The handlebar
mounted AUDIO switch is the master volume control, and used in conjunction with the fader,
affects both the rider and passenger speaker volume.

Audio Routing and Mixing Combinations

AUDIO ROUTING COMBINATIONS VOLUME CONTROL

SPEAKER AUDIO AUDIO OUT AUDIO ± OR VOL ±

CONTROL SOURCE(S)

SWITCH
Off or Forward Music* Headsets Music*
CB Headsets CB (During reception or
(Headsets)
SETUP)
Intercom Headsets Intercom (Only in
SETUP)
Intercom and Both in the headsets Music
music*
CB and music* CB in the headsets CB (During reception or
SETUP)
(Music is muted during CB
reception)
Intercom and Both in the headsets CB (During reception or
CB Setup)
(Music is muted during CB
reception)
Center Music* Speakers Music*
CB Headsets CB (During reception or
(Speakers and
SETUP)
headsets)
Intercom Headsets Intercom (Only in
SETUP)
Intercom and Intercom in the headsets Music*
music*
Music* in the speakers
CB and music* CB in the headsets CB

Music* in the speakers

Music is muted during CB recption

Intercom and Both in the headsets CB*
CB
(Music is MUTED during CB
reception)
On or rearward Music* Speakers Music*
CB Speakers CB (During reception or
(Speakers)
SETUP)
Intercom Headsets Intercom (Only in
SETUP)
Intercom and Intercom in the headsets. Music
 music* Music in the speakers.
CB and music* CB in the speakers CB

(When squelch is broken)

Intercom and Intercom in the headsets CB
CB
(CB in the speakers MUTED during
CB reception)
* Music = Radio, CD player or auxiliary (AUX) audio source.

Troubleshooting

Operational Troubleshooting

Refer to Operational Troubleshooting: Advanced Audio System. Use the following table to
identify rider or passenger control settings that prevent intended operation.
NOTE:

See the Touring Models ELECTRICAL DIAGNOSTIC MANUAL for all system diagnosis and
electrical troubleshooting information.

There are no serviceable parts inside the unit; leave all

servicing to qualified service personnel. Disassembly of
the unit could result in equipment damage and/or
equipment malfunction. (00172a)

Do not disassemble unit. Laser radiation is present if disc

player is disassembled and the interlock fails or is
defeated. Exposure to laser radiation could lead to death
or serious injury. (00087a)

Radio Fuses

If it is necessary to replace the radio fuses, follow the fuse replacement procedures in this manual
or see your Harley­Davidson dealer for service.

See Radio Fuses. Radio fuses are located in the fuse block under the left side cover.

The 10 amp fuse allows power to the radio through activation of an internal relay.
The 15 amp fuse provides direct and continuous power to the radio memory and time­of­day
clock, and when the internal relay is activated, feeds the main circuits of the radio as well.
The 30 amp fuse provides power to the amplifier mounted under the Tour­Pak.
Remove the radio fuses and inspect the element. Replace the fuse if the element is burned or
broken.
NOTE:

See Radio Fuses. Spare fuses (10, 15 and 30 amp) can be found in the fuse block cover.

Operational Troubleshooting: Advanced Audio System

THIS CAN PREVENT THIS

Squelch broken Fairing music
Headset music
Passenger speaker music
Squelch unbroken CB audio
CB off or low volume CB audio
Front or rear PTT on Fairing music
Headset music
Passenger speaker music
CB audio
Handlebar volume low Fairing music
Headset music
Passenger speaker music
Passenger headset volume low Passenger headset music and CB audio
Fairing SPKR back to speaker Headset music and headset CB audio
Fairing SPKR forward to headset Fairing music and CB audio
INT off Voice communications (Unless PTT is pressed)
 1. Radio power (10 Amp)
2. Radio memory (15 Amp)
Radio Fuses

Hands­Free Security Module

Harley­Davidson Smart Security System

Components

See Security Module w/Antenna. The Harley­Davidson Smart Security System (H­DSSS)
consists of a Hands­Free Security Module (HFSM) (1) and a Hands­Free Antenna (2) mounted on
the motorcycle, and a Hands­Free Fob carried by the rider/passenger.

After parking the motorcycle, turn the ignition key to OFF and the Smart Security System will
automatically arm within five seconds. While armed, the starter and ignition are disabled and the
rider may leave the motorcycle knowing that the module will activate an alarm if someone tampers
with the ignition or attempts to move the motorcycle.

If the fob is present, the module will automatically disarm when the ignition key is turned to
IGNITION or ACCESS.
NOTE:

Do not relocate the module or the antenna on the motorcycle.

Options
Several options are available for the Harley­Davidson Smart Security System from the Harley­
Davidson Genuine Motor Accessories and Motor Parts catalog. Options include:

Smart Siren and Smart Siren II.

Security Pager and Security Pager Receiver II.
Replacement Fobs.

See a Harley­Davidson dealer for details.

1. Hands­Free Security Module

2. Hands­Free Antenna
Security Module w/Antenna

FCC Regulations

FCC ID: L2C0027TR IC ID: 3432A­0027TR

FCC ID: L2C0028TR IC ID: 3432A­0028TR

This device complies with Part 15 of the FCC Rules and with RSS­210 of Industry Canada rules.
Operation is subject to the following two conditions:

(1) This device may not cause harmful interference, and (2) This device must accept any
interference received, including interference that may cause undesired operation.

WARNING: Changes or modifications not expressively approved by the party responsible for
compliance could void the user's authority to operate the equipment.
The term "IC:" before the radio certification number only signifies that Industry Canada technical
specifications were met.

Hands­Free Fob

Fob Assignment

See Hands­Free Fob: Smart Security System. Hands­Free Fobs are electronically assigned
to the Harley­Davidson Smart Security System by a Harley­Davidson dealer so that the module
can recognize a fob's unique signal. Only two fobs can be assigned to the module at any one
time.

Replacement fobs can be purchased from a dealership but can only be assigned to the
motorcycle by a trained Harley­Davidson technician.
NOTES:

The reusable label found on the fob packaging lists the serial number of the fob. For
reference, fix the label to a blank "NOTES" page in the Owner's Manual.
The serial number of the fob is also found on the inside of the fob. See Fob Battery.
The module will arm only if the fob has been assigned by a Harley­Davidson dealer and a
Personal Identification Number (PIN) has been entered in the system. The PIN should be
recorded on the Personal Information page in the front of this Owner's Manual and on the
removable wallet card.
Should the rider misplace the fob or if the fob fails, the rider can refer to the wallet card and
use the PIN to manually disarm the system. Refer to Arming and Disarming and
Troubleshooting.
The PIN can easily be changed by the rider at any time. Refer to Personal Identification
Number (PIN).
 Hands­Free Fob: Smart Security System

Riding with a Fob

Always carry the fob when riding, loading, fueling, moving, parking or servicing the
motorcycle. Carry the fob in a convenient pocket.
Do not leave the fob attached to the handlebars or store the fob in a saddlebag or Tour­
Pak®. Unintentionally leaving the fob with the motorcycle when it's parked prevents the
system from activating the alarm.
Do not ride with the fob stored in a metal case or with the fob closer than 3.0 in. (76 mm) to
a cell phone, PDA, display or other electronic device. Any electromagnetic interference may
prevent the fob from disarming the system.
For added security, always lock the fork and remove the ignition key when parked. If the fob
is within range and the motorcycle is unlocked, tampering with the motorcycle will not
activate the alarm.

Personal Identification Number (PIN)

The Personal Identification Number (PIN) is a number that can be used to disarm the Harley­
Davidson Smart Security System in case an assigned fob is misplaced, fails or if the fob and
module cannot communicate because of electromagnetic interference.

A PIN is a five­digit number (1­9, no zeros).

Changing the PIN

To maintain security, the rider can change the PIN at any time. Refer to Changing the PIN.

Changing the PIN

STEP ACTION WAIT FOR CONFIRMATION NOTES

NO.
1 Select a 5­digit (1 thru 9) PIN
and record on the wallet card
from Owner's Manual.
2 With an assigned fob present,
turn IGN key IGNITION­OFF­
IGNITION­OFF­IGNITION.
3 Press left turn signal switch 3
times.
4 Press right turn signal switch Turn signals will flash 3 times. See figure showing the
1 time and release. Current PIN will appear in odometer window with
odometer. The first digit will be PIN display.
flashing.
5 Enter first digit (a) of new PIN
by pressing left turn signal
switch a times.
6 Press right turn signal switch The new digit (a) will replace the
1 time and release. current in odometer window.
7 Enter second digit (b) of new
PIN by pressing left turn
signal switch b times.
8 Press right turn signal switch The new digit (b) will replace the
1 time and release. current in odometer window.
9 Enter third digit (c) of new PIN
by pressing left turn signal
switch c times.
10 Press right turn switch 1 time The new digit (c) will replace the
and release. current in odometer window.
11 Enter fourth digit (d) of new
PIN by pressing left turn
signal switch d times.
12 Press right turn switch 1 time The new digit (d) will replace the
and release. current in odometer window.
13 Enter fifth digit (e) of new PIN
by pressing left turn signal
switch e times.
14 Press right turn switch 1 time The new digit (e) will replace the
and release. current in odometer window.
15 Before the module rearms, The odometer will return to Turning the ignition
turn the ignition key to OFF. mileage. key to OFF stores the
new PIN in the
module.
 1. Current PIN (example) on PIN Change
2. PIN Disarm
Odometer Windows ­ PIN

Security Status Indicator

See Security Status Indicator. The illuminated key icon in the speedometer face indicates the
status of the Harley­Davidson Smart Security System.

Armed: A key icon that blinks approximately every 3 seconds indicates that the system is
armed.
Disarmed: After the ignition/headlamp switch is turned to IGNITION and the system
disarms, the key icon will remain illuminated for approximately four seconds and then turn
off.
Service: A key icon that remains illuminated longer than four seconds indicates that service
of the module is required.
 Security Status Indicator

Arming and Disarming

Arming

When the motorcycle is parked and the ignition key is turned to OFF, the Harley­Davidson Smart
Security System arms automatically within five seconds if no motion is detected. Even when the
fob is present, the system will arm.

On arming, the turn signals will flash twice and the optional siren will chirp twice. While armed, the
key icon in the speedometer face will flash every three seconds.
NOTE:

International Models: The HFSM must be in the Chirp Mode for the siren to chirp on arming or
on disarming. See Siren Chirpless/Chirp Modes: International Models.

Disarming

Once disarmed, the rider may ride or move the motorcycle for parking, storage or service without
setting off the alarm.

Fob: An armed Smart Security System is automatically disarmed when the ignition key is turned
to IGNITION with the fob present.

When the module disarms, the optional siren will chirp once and the key icon will illuminate for a
solid four seconds and then turn off.
NOTE:

Any motion, like lifting the motorcycle up off of its jiffy stand, or turning the ignition key to
IGNITION and the module will electronically "poll" for the presence of the fob. If the fob is present,
the system disarms.

Personal Identification Number (PIN): If the fob is misplaced or if the present fob fails to
communicate with the module, the system can be disarmed with the Personal Identification
Number (PIN).

Disarming with a PIN

Do not turn handlebars, straddle seat or lift motorcycle off the jiffy stand. During a PIN disarm, if
the Smart Security System detects motorcycle motion the system will activate the alarm.

Entering a PIN to Disarm Harley­Davidson Smart Security System

STEP ACTION WAIT FOR CONFIRMATION NOTES

NO.
1 If necessary, verify the Should be recorded on wallet
current 5­digit PIN. card.
2 Turn ignition key to
IGNITION.
3 Quickly (within 2 seconds Key icon flashes at fast rate. See figure showing the
of turning ignition key) hold In the odometer window, a odometer window with PIN
both turn signal switches in flashing dash will be followed display. Five dashes will
until confirmation. by four more dashes. appear in the odometer
window.
4 Enter first digit (a) in the The first digit (a) in the
PIN by pressing left turn odometer will be the first digit
switch a times. in the PIN.
5 Press right turn switch 1 The first digit is stored and Serves as enter key.
time. the dash will flash.
6 Enter second digit (b) in the The second digit (b) in the
PIN by pressing left turn odometer will be the second
switch b times. digit in the PIN.
7 Press right turn switch 1 The second digit is stored Serves as enter key.
time. and the next dash will flash.
8 Enter third digit (c) in the The third digit (c) in the
PIN by pressing left turn odometer will be the third
switch c times. digit in the PIN.
9 Press right turn switch 1 The third digit is stored and Serves as enter key.
time. the next dash will flash.
10 Enter fourth digit (d) in the The fourth digit (d) in the
PIN by pressing left turn odometer will be the fourth
switch d times. digit in the PIN.
11 Press right turn switch 1 The fourth digit is stored and Serves as enter key.
time. the next dash will flash.
12 Enter fifth digit (e) in the The fifth digit (e) in the
PIN by pressing left turn odometer will be the fifth digit
switch e times. in the PIN.
13 Press right turn switch 1 The fifth digit is stored. The Smart Security System is
13 Press right turn switch 1 The fifth digit is stored. The Smart Security System is
time. key icon stops blinking. disarmed.

NOTES:

At any time during a PIN disarm, if the fob is brought within range of the motorcycle, the
Smart Security System will disarm when the module receives the coded signal from the fob.
If a mistake is made while entering PIN, wait two minutes before another disarming attempt.
The Smart Security System will remain disarmed until the ignition key is turned to OFF.

Hazard Warning 4­Way Flasher

If it should be necessary to leave a motorcycle parked along side a roadway, the hazard warning
four­way flashers can be turned ON and the Smart Security System armed.

To arm the H­DSSS with the Hazard Warning 4­Way Flashers ON

1. Turn ignition key to ACCESS.

2. Simultaneously press both left and right turn signal switches to turn the four­way flashers
ON.

3. Turn the ignition key to OFF to arm the Smart Security System.

To Turn Hazard Warning 4­Way Flashers OFF

1. Turn ignition key to IGNITION.

2. Simultaneously press the left and right turn signal switches.

Alarm

Warnings

Once armed, if the motorcycle is moved or lifted up off of its jiffy stand or if the ignition key is
turned to IGNITION and the fob is not present, the alarm will warn the operator with three
alternate flashes of the turn signals and a chirp of the optional siren.

Within four seconds, if the motorcycle is back on its jiffy stand and no further motion is detected
and/or the ignition key is turned to OFF, the module will remain armed without activating the
alarm.

If the motorcycle motion continues or the ignition key is not turned back to OFF, the module will
issue a second warning four seconds after the first.
NOTE:

During warnings and alarms, the starter motor and the ignition circuits are disabled.

The Alarm
If the Smart Security System is still detecting motion and/or if the ignition key has not been turned
back to OFF after a second warning, the system will activate the alarm.

When activated, the Smart Security System will:

Alternately flash the four turn signals.

See Optional Smart Siren. Sound the optional siren.

Duration: The alarm will stop within 30 seconds and if no motion is detected, the alarm will not
restart.

However, if motorcycle motion continues the system will repeat the 30 second alarm and recheck
for motion. The alarm will repeat this 30 second alarm cycle for five minutes (10 cycles) or until
the alarm is deactivated.
NOTE:

The alarm will also activate the LED, vibration or audible modes of a Harley­Davidson Security
Pager. A pager can operate either in silent or in combination with an optional Smart Siren. The
range of a pager can be up to 0.5 mile (0.8 km). See a Harley­Davidson dealer for details.

Optional Smart Siren

Deactivate the Alarm

Key Fob: Bring the fob to the motorcycle. After the module identifies that the fob is present, the
system will terminate the alarm.

Siren Chirpless/Chirp Modes: International Models

Chirpless Mode

In the Chirpless Mode, the siren does not chirp on arming or disarming.
NOTE:

Even when armed in the chirpless mode, the siren still chirps warnings on movement and will
activate the alarm through all alarm cycles.

Chirp Mode

On arming in the Chirp Mode, the siren responds with two chirps. When disarming, the siren
responds with a single chirp.

Switching Modes

Cycling quickly through arming and disarming twice will switch the system from either the
chirpless or the chirp mode to its opposite.

1. With the fob present, the ignition key ON and the system disarmed, turn the ignition key
OFF.

2. When the system arms (2 flashes of turn signals), immediately turn the ignition key back
ON.

3. When the system disarms (1 flash of the turn signals), immediately turn the ignition key
OFF.

4. When the system arms (2 flashes of turn signals), immediately turn the ignition key ON and
wait for the system to arm.

Transport Mode

In the transport mode, the Harley­Davidson Smart Security System is armed but the motion
detectors are inactive. The motorcycle can be transported on a trailer or moved in storage without
activating the alarm while the starter and ignition remain disabled.

To Enter Transport Mode

1. With the fob present, turn the ignition key to IGNITION.

2. Rock the engine OFF/RUN switch to OFF.

3. With an assigned fob within range, turn the ignition key from OFF to ACCESS.

4. Simultaneously press both the left and right turn signal switches. The turn signals will flash
once.

5. Turn the ignition key to OFF to arm the system. The turn signals will flash three times as the
system arms in the transport mode.

To Exit the Transport Mode

With a fob present, turn the ignition key to IGNITION and the engine OFF/RUN switch to RUN.
The system exits the transport mode when the OFF/RUN switch is in RUN.
Storage and Service Departments

Long Term Parking

To maintain arming, store the fob beyond the range of the module. If the motorcycle is to be
moved while parked, have the fob present.

If the motorcycle will not be operated for several months, such as during the winter season, follow
the Owner's Manual instructions for storage. Refer to Motorcycle Storage.

Service Departments

When the motorcycle is to be left at a Harley­Davidson dealer, there are two options:

1. Leave an assigned fob with the dealer.

2. To maintain possession of the fob, ask the dealer to disable the module for service (service
mode) before leaving the dealership.

Sidecar Configuration

Only Touring Harley­Davidson Motorcycles are suitable for

sidecar use. Consult a Harley­Davidson dealer. Use of
motorcycles other than Touring models with sidecars
could result in death or serious injury. (00040a)

Before operating your motorcycle with sidecar attached,

have a Harley­Davidson dealer install a Bank Angle Switch
kit. The TSM/HFSM will not function properly if not
switched to sidecar operation. (00486c)

On motorcycles with a sidecar, the turn signal module (TSM) or the Hands­Free Security Module
(HFSM) must be switched from the factory solo vehicle setting to the sidecar setting. Consult a
Harley­Davidson dealer for complete details.

If a sidecar is permanently removed from the motorcycle, the TSM or the HFSM must be
reconfigured. Refer to the SIDECAR SERVICE MANUAL for complete details.

Fob Battery

Replacing the Battery

Replace the key fob battery every year.

 1. See Hands­Free Fob Battery. Slowly turn a thin blade in the thumbnail slot (1) on the side
of the fob to separate the two halves.

2. Remove the battery (2) and discard.

NOTE:

Dispose of the old battery in accordance with local regulations.

3. Install a new battery (Panasonic 2032 or equivalent) with the positive (+) side down.

4. Align the two halves of the fob and snap together.

1. Thumbnail slot
2. Battery
3. Fob serial number
Hands­Free Fob Battery

Power Disconnects

Optional Siren

On a power disconnect, to prevent the module from actuating the optional siren:

1. Verify that the fob is present.

2. Turn the ignition key to IGNITION.

3. Pull the maxi­fuse from its holder or disconnect the battery.

Troubleshooting

Key Icon

If the system key icon stays illuminated while riding, see a Harley­Davidson dealer.

Fob

With the fob present, if the Smart Security System continues to actuate warnings and alarms, one
of the following can be the cause:

1. Electromagnetic Interference: Other electronic devices, power lines, or other

electromagnetic sources can cause the Smart Security System to operate inconsistently.

a. Verify that the fob is not in a metal enclosure or within 3.0 in. (76 mm) of any other
electronic devices.

b. Place the fob on the seat and turn the ignition key to IGNITION. After the module
disarms, return the fob to a convenient location.

c. Move motorcycle at least 15 feet (5 m) from the spot of interference.

2. Discharged Fob Battery: Use the PIN to disarm the module. Replace the battery. Refer to
Fob Battery.

3. A Damaged Fob: Use the PIN to disarm the motorcycle. Replacement fobs are available for
purchase from a Harley­Davidson dealer.

Siren

If the siren does not chirp two or three times on a valid arming command from the security
module, the siren is either in the Chirpless Mode, not connected, not working, or the siren
wiring was opened or shorted while the siren was disarmed.
If the siren is armed and the internal siren battery is dead, shorted, disconnected, or has
been charging for a period longer than 24 hours, the siren will respond with three chirps on
arming instead of two.
The internal siren battery may not charge if the vehicle's battery is less than 12.5 volts.
If the siren enters the self­driven mode where it is powered from the siren's internal 9 volt
battery, the turn signal lamps may or may not alternately flash. If the security module
activates the siren, the turn signal lamps will alternately flash. If the siren has been armed
and a security event occurs, and the siren is in self­driven mode, the siren will alarm for 20
to 30 seconds and then turn off for 5 to 10 seconds. This alarm cycle will be repeated ten
times if the siren is in the self­driven mode.

Operation

Operating Recommendations: Touring Models

 Do not run the engine at extremely high RPM with clutch
disengaged or transmission in neutral. Running an engine
at high RPM can result in engine damage. (00177a)

The maximum recommended safe engine speed is 5500 RPM.

Do not idle engine unnecessarily for more than a few minutes with motorcycle standing still.

Do not exceed the maximum safe RPM specified below

under any conditions. Exceeding the maximum safe
engine RPM can result in equipment damage. (00248a)

NOTE:

The maximum recommended engine speed for FLT/FLH model motorcycles is 5500 RPM.

Air­cooled engines require air movement over the

cylinders and heads to maintain proper operating
temperature. Extended periods of idling or parade duty can
overheat the engine, resulting in serious engine damage.
(00178a)

An engine running long distances at high speed must be given closer than ordinary attention to
avoid overheating and possible engine damage.

This applies particularly to a motorcycle equipped with windshield and fairing.

NOTE:

Have the engine checked regularly and keep it well tuned.

When riding on wet roads, brake efficiency and traction are

greatly reduced. Failure to use care when braking,
accelerating or turning on wet roads can cause loss of
control, which could result in death or serious injury.
(00041a)

NOTE:

When descending upon a long, steep grade, downshift and use engine compression together with
intermittent application of both brakes to slow the motorcycle.

Continuous use of brake causes overheating and reduced

efficiency, which could result in death or serious injury.
 (00042a)

Do not coast for long distances with the engine off. The
transmission is properly lubricated only when the engine
is running. Coasting long distances can result in
transmission damage. (00180a)

Do not tow a disabled motorcycle. Towing can adversely

affect stability and handling, which could result in death or
serious injury. (00017a)

Break­in Riding Rules

The First 500 Miles (800 Kilometers)

The sound design, quality materials, and workmanship that are built into your new Harley­
Davidson will give you optimum performance right from the start.

To allow your engine to wear in its critical parts, we recommend that you observe the riding rules
provided below for the first 500 miles (800 kilometers). Adherence to these suggestions will help
to assure good future durability and performance.

1. During the first 50 miles (80 kilometers) of riding, keep the engine speed below 4000 RPM in
any gear. Do not lug the engine by running or accelerating at very low RPM, or by running at
high RPM longer than needed for shifting or passing.

2. Up to 500 miles (800 kilometers), vary the engine speed and avoid operating at any steady
engine speed for long periods. Engine speed up to 5000 RPM in any gear is permissible.

3. Drive slowly and avoid fast starts at wide open throttle until the engine has warmed up.

4. Avoid lugging the engine by not running the engine at very low speeds in higher gears.

5. Avoid hard braking. New brakes need to be broken­in by moderate use for the first 200
miles (300 kilometers).

Pre­Riding Checklist

Read the CONTROLS AND INDICATORS section before

riding your motorcycle. Failure to understand the
operation of the motorcycle could result in death or
serious injury. (00043a)

Before riding your motorcycle at any time, make a general inspection to be sure it is in safe riding
condition.

Stop the engine when refueling or servicing the fuel

system. Do not smoke or allow open flame or sparks near
gasoline. Gasoline is extremely flammable and highly
explosive, which could result in death or serious injury.
(00002a)

Avoid spills. Slowly remove filler cap. Do not fill above

bottom of filler neck insert, leaving air space for fuel
expansion. Secure filler cap after refueling. Gasoline is
extremely flammable and highly explosive, which could
result in death or serious injury. (00028a)

Use care when refueling. Pressurized air in fuel tank can

force gasoline to escape through filler tube. Gasoline is
extremely flammable and highly explosive, which could
result in death or serious injury. (00029a)

1. Verify fuel is present in tank and add fuel if required.

2. Adjust mirrors to proper riding positions.

3. Verify oil is present in oil tank.

4. Check controls to make sure they operate properly. Operate the front and rear brakes,
throttle, clutch and shifter. All controls should operate freely without binding.

5. Check steering for proper operation by turning the handlebars through the full operating
range. Handlebars should turn smoothly without binding.

Be sure tires are properly inflated, balanced and have

adequate tread. Inspect your tires regularly and see a
Harley­Davidson dealer for replacements. Riding with
excessively worn, unbalanced or under­inflated tires can
adversely affect stability and handling, which could result
in death or serious injury. (00014a)

6. Check tire condition and pressure. Incorrect pressure will result in poor riding characteristics
and can affect handling and stability. Refer to tire specifications for correct inflation pressure
to use.
 Be sure headlamp, tail and stop lamp and turn signals are
operating properly before riding. Poor visibility of rider to
other motorists can result in death or serious injury.
(00478b)

7. Check all electrical equipment and switches including the headlamp, stop lamp, turn signals
and horn for proper operation.

8. Check for any fuel, oil or hydraulic fluid leaks.

9. Check secondary belt for wear or damage.

10. Service your motorcycle as necessary.

Starting the Engine

General

The engine should be allowed to run slowly for 15­30

seconds. This will allow the engine to warm up and let oil
reach all surfaces needing lubrication. Failure to comply
can result in engine damage. (00181a)

Do not roll the throttle before starting. Rolling the throttle before starting the motorcycle is
unnecessary.

Starting

Shift transmission to neutral before starting engine to

prevent accidental movement, which could result in death
or serious injury. (00044a)

1. Turn ignition/headlamp key switch to IGNITION position. Do not roll the throttle.
NOTE:

The engine lamp will light for approximately 4 seconds and you will hear the fuel pump purr
for approximately 2 seconds as it operates to fill the fuel lines with gasoline.

2. See Right Handlebar Controls: Touring Models (typical). Turn the off/run switch to
RUN position.

3. Squeeze the clutch lever in against the handgrip.

NOTE:
 To activate the starting system, the clutch interlock circuitry requires the clutch be
disengaged, clutch lever pulled in against left handgrip, and/or the transmission be shifted to
the neutral position (green neutral lamp lit).

4. Press the starter button to start the motorcycle.

5. When the engine has started, you can operate your motorcycle as you normally would after
raising the jiffy stand.
NOTE:

If the fuel tank becomes completely dry, it may take a few seconds longer to start the motorcycle
after filling the tank. It will not be necessary to take any extraordinary measures before starting the
motorcycle.

1. Engine off/run switch

2. Engine start switch
Right Handlebar Controls: Touring Models
(typical)

Engine Idle Temperature Management System

For those riders who frequently find themselves in riding conditions where the vehicle is subjected
to prolonged idle conditions, an optional dealer enabled engine calibration is available. This
calibration offers limited rear cylinder cooling with the vehicle stopped while the engine is left at
idle. This option is available for original equipment engine calibrations only. See your dealer for
details.

Stopping the Engine

 1. Stop the engine by turning OFF the engine stop switch on right handlebar.

2. Turn OFF the ignition/headlamp key switch. If the engine should be stalled or stopped in any
way, turn off the ignition/headlamp key switch at once to prevent battery discharge.

Shifting Gears

Getting Started

The clutch must be fully disengaged before attempting a

gear shift. Failure to fully disengage the clutch can result
in equipment damage. (00182a)

The shift pattern is first gear down, next five gears up.
NOTE:

Always start engine with transmission in neutral. Always start motorcycle forward motion in first
gear.

1. With motorcycle engine running and jiffy stand retracted, pull the clutch hand lever in against
handlebar grip to fully disengage clutch.

2. Press the foot shift lever down to end of its travel and release. The transmission is now in
first gear.

3. To start forward motion, ease out the clutch lever slowly and at the same time, open throttle
gradually.

Upshift (Acceleration)

Refer to Upshift (Acceleration) Gear Speeds: Six Speed. Engage second gear after the
motorcycle has reached at the appropriate shifting speed.

Upshift (Acceleration) Gear Speeds: Six Speed

GEAR CHANGE MPH KPH

First to second 15 25
Second to third 25 40
Third to fourth 35 55
Fourth to fifth 45 70
Fifth to sixth 55 85

1. Close the throttle.

2. Disengage the clutch (pull clutch lever in).

 3. See Shifting Sequence: Upshift. Lift the gear shift lever up to the end of its travel and
release.

4. Ease out the clutch lever and gradually open the throttle.

5. Repeat the previous steps to engage third, fourth, fifth, and sixth gears.
NOTES:

Disengage the clutch completely before each gear change.

Partially close the throttle so the engine will not drag when clutch is again engaged (clutch
lever released).

Shifting Sequence: Upshift

Downshift (Deceleration)

Do not downshift at speeds higher than those listed in the

Changing Gear Speeds table. Shifting to lower gears when
speed is too high can cause the rear wheel to lose traction
and lead to loss of vehicle control, which could result in
death or serious injury. (00045a)

Gear shift pattern is first gear down; next five gears up. Refer to Downshift (Deceleration)
Gear Speeds: Six Speed for shifting speeds.

Downshift (Deceleration) Gear Speeds: Six Speed

GEAR CHANGE MPH KPH

Sixth to fifth 50 80
Fifth to fourth 40 65
 Fourth to third 30 50
Third to second 20 30
Second to first 10 15

NOTE:

The shifting points shown in the tables are recommendations. Vehicle owners may determine that
their own individual shifting patterns may differ than those stated and are additionally appropriate
for individual riding styles.

See Shifting Sequence: Downshift. When engine speed decreases, as in climbing a hill or
running at a reduced speed, shift to the next lower gear while partially closing the throttle so the
engine accelerates as soon as the clutch lever is released.
NOTES:

Disengage the clutch completely before each gear change.

Partially close the throttle so the engine will not drag when clutch is again engaged (clutch
lever released).

Shift to neutral before stopping engine. Shifting

mechanism can be damaged by shifting gears while
engine is stopped. (00183a)

The gear shifter mechanism permits shifting the transmission to neutral from either first or second
gear.

Shifting Sequence: Downshift

Maintenance and Lubrication

Safe Operating Maintenance

Perform the service and maintenance operations as

indicated in the regular service interval table. Lack of
regular maintenance at the recommended intervals can
affect the safe operation of your motorcycle, which could
result in death or serious injury. (00010a)

Good maintenance creates a safe motorcycle. A careful check of certain equipment must be
made after periods of storage. Also, frequently inspect the motorcycle between the regular service
intervals to determine if additional maintenance is necessary.

Check the following items:

1. Tires for correct pressure, abrasions or cuts.

2. Belt and primary chain for proper tension, wear or damage.

3. Brakes, steering and throttle for responsiveness and freedom from binding.

4. Brake fluid level and condition. Hydraulic lines and fittings for leaks. Also, check brake pads
and discs for wear.

5. Cables for fraying or crimping and free operation.

6. Engine oil and primary chaincase/transmission fluid levels.

7. Headlamp, tail lamp, brake lamp and turn signals for proper operation.

Break­in Maintenance

NOTE:

The performance of new motorcycle initial service is required to keep your new motorcycle
warranty in force and to assure proper emissions system operation.

Refer to Regular Service Intervals: 2007 Touring Models. After a new motorcycle has been
ridden its first 1000 miles (1600 kilometers), it should be taken to an authorized Harley­Davidson
dealer for initial service operations.

Engine Lubrication

Do not switch lubricant brands indiscriminately because

some lubricants interact chemically when mixed. Use of
inferior lubricants can damage the engine. (00184a)

Engine oil is a major factor in the performance and service life of the engine. Always use the
proper grade of oil for the lowest temperature expected before the next scheduled oil change.
Refer to Recommended Engine Oils. Your authorized dealer has the proper oil to suit your
requirements.

If it is necessary to add oil and Harley­Davidson oil is not available, use an oil certified for diesel
engines. Acceptable diesel engine oil designations include: CF­4, CG­4, CH­4 and CI­4.

The preferred viscosities for the diesel engine oils in descending order are: 20W50, 15W40 and
10W40.

At the first opportunity, see an authorized dealer to change back to 100 percent Harley­Davidson
oil.

Recommended Engine Oils

H­D TYPE VISCOSITY H­D LOWEST AMBIENT COLD WEATHER STARTS

RATING TEMPERATURE BELOW 50° F (10° C)
H­D Multi­ SAE HD 360 Below 40° F (4° C) Excellent
grade 10W40
H­D Multi­ SAE HD 360 Above 40° F (4° C) Good
grade 20W50
H­D Regular SAE 50 HD 360 Above 60° F (16° C) Poor
Heavy
H­D Extra SAE 60 HD 360 Above 80° F (27° C) Poor
Heavy

Checking Oil Level: Touring Models

Oil level cannot be accurately measured on a cold engine.

For pre­ride inspection, with motorcycle leaning on jiffy
stand on level ground, oil should register on dipstick
between arrows when engine is cold. Do not add oil to
bring the level to the FULL mark on a COLD engine.
(00185a)

For dipstick location, see Engine Oil Filler Cap.

 Engine Oil Filler Cap

Oil Level Cold Check

Perform engine oil level COLD CHECK as follows:

1. For preride inspection, place vehicle on level ground and rest the vehicle on its jiffy stand
(unless sidecar is attached).

2. Turn filler plug/dipstick counterclockwise. Remove and wipe off the dipstick. Insert the
dipstick back into the oil pan with the plug screwed completely into the fill spout.

3. See Engine Oil Dipstick. Remove the dipstick and verify the level of the oil. The correct oil
level should register between the two marks on the dipstick. If sidecar is attached, check oil
level using the opposite side of dipstick as shown in Engine Oil Dipstick (Sidecar Use).
NOTE:

If oil level is at or below the lower arrow, add only enough oil to bring the level to the middle of the
two marks on the dipstick.

Oil Level Hot Check

Perform engine oil level HOT CHECK as follows:

1. Ride motorcycle until engine is at normal operating temperature.

2. Place vehicle on level ground and rest the vehicle on its jiffy stand (unless sidecar is
attached). Allow engine to idle for 1­2 minutes. Turn engine off.

3. Turn filler plug/dipstick counterclockwise. Remove and wipe off the dipstick. Insert it back
with the plug screwed completely into the fill spout.

4. See Engine Oil Dipstick. Remove the dipstick and note the level of the oil. If sidecar is
 attached, check oil level using the opposite side of dipstick as shown in Engine Oil
Dipstick (Sidecar Use). Add only enough oil to bring the level to the FULL mark on the
dipstick. Do not overfill.
NOTE:

Refer to Recommended Engine Oils. Use only recommended oil specified in Engine
Lubrication.

5. Start engine and carefully check for oil leaks around drain plug and oil filter.

Engine oil level should be checked only when engine is at normal operating temperature.
NOTE:

The engine will require a longer warm up period in colder weather.

Do not allow hot oil level to fall below Add/Fill mark on

dipstick. Doing so can result in equipment damage and/or
equipment malfunction. (00189a)

Do not overfill oil tank. Doing so can result in oil carryover

to the air cleaner leading to equipment damage and/or
equipment malfunction. (00190a)

Check engine oil supply at each complete fuel refill.

Refer to Regular Service Intervals: 2007 Touring Models. Oil should be changed at
specified intervals in normal service at warm or moderate temperatures.
Oil change intervals should be shorter in cold weather or severe operating conditions. See
Winter Lubrication.

1. ADD QT (lower) mark

2. Cold check level
3. FULL (hot check) mark
Engine Oil Dipstick
NOTES:

The engine oil dipstick has different markings on its two sides. Engine Oil Dipstick shows the
engine oil level when the motorcycle is on its jiffy stand. Engine Oil Dipstick (Sidecar Use)
shows the engine oil level with a sidecar attached (motorcycle upright).

For cold check level, do not exceed the midpoint (2) when filling with oil.

1. ADD QT (lower) mark

2. Cold check level
3. FULL (hot check) mark
Engine Oil Dipstick (Sidecar Use)

Changing Oil and Oil Filter: Touring Models

Do not switch lubricant brands indiscriminately because

some lubricants interact chemically when mixed. Use of
inferior lubricants can damage the engine. (00184a)

Twin Cam equipped vehicles require the premium oil filter (Part No. 63798­99A Chrome or Part
No. 63731­99A Black).

Refer to Regular Service Intervals: 2007 Touring Models. Oil should be changed after the
first 1000 miles (1600 kilometers) for a new engine and at regular intervals in normal service at
warm or moderate temperatures.

1. Ride motorcycle until engine is warmed up to normal operating temperature. Turn engine
off.

2. Locate oil filler plug/dipstick on right side of vehicle at top of transmission case. Turn filler
plug/dipstick counterclockwise to remove.

3. See Oil Pan: Touring Models. Locate oil drain plug at front left side of the oil pan.
Remove the oil drain plug. Do not remove Allen plug. Allow oil to drain completely.
 1. Transmission drain plug (right side)
2. Engine oil drain plug and o­ring
Oil Pan: Touring Models

4. Inspect the oil drain plug o­ring for cuts, tears or signs of deterioration. Replace as
necessary.

Be sure that no lubricants or fluids get on tires, wheels or

brakes when changing fluid. Traction can be adversely
affected, which could result in loss of control of the
motorcycle and death or serious injury. (00047d)

Use Harley­Davidson OIL FILTER WRENCH for filter

removal. This tool can prevent damage to crankshaft
position sensor and/or sensor cable. (00192a)

5. See Oil Filter Wrench (Part No. HD­42311). Remove the oil filter using the OIL FILTER
WRENCH (Part No. HD­42311 or Part No. HD­44062). The tool allows easy removal of the
oil filter without risk of damage to the crankshaft position sensor or cable.

6. Place the jaws of the wrench over the oil filter with the tool oriented vertically. Using a 3/8
inch drive with a 4 inch extension, turn wrench in a counterclockwise direction. Do not use
with air tools.
 7. Clean the oil filter mount flange of any old gasket material.
NOTE:

Dispose of oil and oil filter in accordance with local regulations.

8. See Applying Thin Oil Film. Lubricate gasket with clean engine oil and install new oil filter
on filter mount. Hand tighten oil filter 1/2­3/4 turn after gasket first contacts filter mounting
surface. Do not use OIL FILTER WRENCH HD­42311 for oil filter installation.
NOTE:

Use of the Premium 5 micron synthetic media oil filter is highly recommended. Order
Chrome (Part No. 63798­99A) or Black (Part No. 63731­99A).

9. Install engine oil drain plug and tighten to 14­21 ft­lbs (19.0­28.5 Nm).

10. Refer to Recommended Engine Oils. With vehicle resting on jiffy stand, initially add 3.5
quarts (3.3 liters) engine oil. Use the proper grade of oil for the lowest temperature expected
before the next oil change.

11. Verify proper oil level. See Checking Oil Level: Touring Models.

a. Check engine oil level using COLD CHECK procedure.

b. Start engine and carefully check for oil leaks around drain plug and oil filter.

c. Check engine oil level using HOT CHECK procedure.

Oil Filter Wrench (Part No. HD­42311)

 1. Thin oil film ONLY
2. Oil filter
3. Mounting plate
Applying Thin Oil Film

Winter Lubrication

In colder climates, the engine oil should be changed often. If motorcycle is used frequently for
short trips, less than 15 miles (24 kilometers), in ambient temperatures below 60° F (16° C), oil
change intervals should be reduced to 1500 miles (2400 kilometers). Motorcycles used only for
short runs must have a thorough tank flush­out before new oil is put in. See an authorized dealer.
NOTE:

The further below freezing the temperature drops, the shorter the oil change interval should be.

Water vapor is a normal by­product of combustion in any engine. During cold weather operation,
some of the water vapor condenses to liquid form on the cool metal surfaces inside the engine. In
freezing weather this water will become slush or ice and, if allowed to accumulate too long, may
block the oil lines and cause damage to the engine.

If the engine is run frequently and allowed to thoroughly warm up, most of this water will become
vapor again and will be blown out through the crankcase breather.

If the engine is not run frequently and allowed to thoroughly warm up, this water will accumulate,
mix with the engine oil and form a sludge that is harmful to the engine.

Transmission Lubrication: Touring Models

General

The transmission lubricant level should be checked monthly.

Refer to Regular Service Intervals: 2007 Touring Models. The transmission should be
drained and refilled with fresh lubricant at specified intervals.
NOTE:

When checking the transmission lubricant level, motorcycle should be leaning on the jiffy stand.
Allow a short period of time to equalize lubricant level in the transmission compartments.

Check Lubricant Level

1. Park motorcycle on its jiffy stand.

2. See Transmission Filler Plug/Dipstick Lubricant Level. Remove the threaded filler
plug/dipstick.

3. Wipe off filler plug/dipstick. Place in filler hole and remove. (Dipstick should rest on lip of
filler.) Do not screw in. Lubricant level should be between the full and low marks on the
plug/dipstick when removed.
NOTE:

Lubricant level should be between the two marks on the dipstick.

Be sure that no lubricants or fluids get on tires, wheels or

brakes when changing fluid. Traction can be adversely
affected, which could result in loss of control of the
motorcycle and death or serious injury. (00047d)

When draining or adding lubricant, do not allow dirt, debris

or other contaminants to enter the engine. (00198a)

4. Add lubricant, if necessary. Do not overfill or leakage may occur. When filling the
transmission, use GENUINE Harley­Davidson FORMULA+ TRANSMISSION AND
PRIMARY CHAINCASE LUBRICANT (Part No. 99851­05 quart). The transmission fluid
capacity is approximately 32 ounces (0.95 liters).

5. Inspect o­ring for tears or damage. Replace if required. Wipe any foreign material from plug.

6. Install threaded filler/check plug and tighten clockwise to 25­75 in­lbs (2.8­8.5 Nm).
 1. FULL
2. ADD
Transmission Filler Plug/Dipstick
Lubricant Level

Transmission Filler Plug/Dipstick Location

Changing Transmission Fluid

1. See Transmission Filler Plug/Dipstick Location. Remove the threaded check/filler plug.

2. See Oil Pan: Touring Models. Remove transmission drain plug from the right side of the
oil pan and drain lubricant into a suitable container.
 When draining or adding lubricant, do not allow dirt, debris
or other contaminants to enter the engine. (00198a)

Be sure that no lubricants or fluids get on tires, wheels or

brakes when changing fluid. Traction can be adversely
affected, which could result in loss of control of the
motorcycle and death or serious injury. (00047d)
NOTE:

Dispose of transmission lubricant in accordance with local regulations.

3. Inspect o­ring for tears or damage on the drain plug. Replace if required. Wipe any foreign
material from plug.

4. Install drain plug and tighten to 14­21 ft­lbs (19.0­28.5 Nm). Fill the transmission with 32 oz.
(0.95 liters) of GENUINE Harley­Davidson FORMULA+ TRANSMISSION AND PRIMARY
CHAINCASE LUBRICANT (Part No. 99851­05 quart).
NOTE:

Do not overfill or leakage may occur. The transmission fluid capacity is approximately 32
ounces (0.95 liters).

5. Install threaded filler/check plug and tighten clockwise to 25­75 in­lbs (2.8­8.5 Nm).

6. Start engine and carefully check for oil leaks around drain plug.

Primary Chaincase Lubrication

Lubrication is a major factor in the performance and service life of the clutch components. Use the
appropriate Harley­Davidson chaincase lubricant for all operating temperatures.
NOTE:

For model specific information regarding the primary chaincase capacity, refer to the appropriate
Service Manual or see a Harley­Davidson dealer.

Chaincase Lubricant: Touring Models

General

Refer to Regular Service Intervals: 2007 Touring Models. The chaincase lubricant should
be drained and refilled with fresh lubricant at specified intervals.
NOTE:

When checking the chaincase lubricant, motorcycle should be standing STRAIGHT UP, not
leaning on the jiffy stand. Keep motorcycle upright for a short period of time to equalize lubricant
level in the chaincase compartment.
Check Lubricant Level

1. Ride motorcycle until engine is warmed up to normal operating temperature.

2. When the engine reaches normal operating temperature, turn the engine off and position
motorcycle STRAIGHT UP and LEVEL.

3. See Primary Chaincase Cover. Remove five screws (2) (with captive washers) to free
clutch inspection cover (1) from primary chaincase cover.

4. Remove gasket and discard.

5. Pour the proper amount and type of primary chaincase lubricant in through the clutch
inspection cover opening, if required.

6. Refer to procedure in Changing Chaincase Lubricant to install gasket and clutch inspection
cover.

Do not overfill the primary chaincase with lubricant.

Overfilling can cause rough clutch engagement,
incomplete disengagement, clutch drag and/or difficulty in
finding neutral at engine idle. (00199b)

NOTE:

Use only GENUINE Harley­Davidson FORMULA+ TRANSMISSION AND PRIMARY

CHAINCASE LUBRICANT (Part No. 99851­05 quart).
 1. Clutch inspection cover
2. Screws with captive washer
3. Clutch cover torque sequence
4. Drain plug 14­21 ft­lbs (19.0­28.5 Nm)
Primary Chaincase Cover

Changing Chaincase Lubricant

When draining or adding lubricant, do not allow dirt, debris

or other contaminants to enter the engine. (00198a)

1. Ride motorcycle until engine is warmed up to normal operating temperature.

2. See Primary Chaincase Cover and Removal/Installation of Chaincase Drain Plug.

Remove magnetic drain plug at bottom of primary chaincase cover. Drain lubricant into
suitable container.
NOTE:

Dispose of chaincase lubricant in accordance with local regulations.

3. See Clutch Cover. Remove five screws (with captive washers) to free clutch inspection
cover from primary chaincase cover.

4. Clean drain plug. Remove debris from magnet and inspect o­ring for cuts, tears, or signs of
deterioration. Replace as necessary. Install drain plug and tighten to 14­21 ft­lbs (19.0­28.5
Nm). If plug has accumulated excess debris, inspect the condition of chaincase
components.
5. Pour the appropriate amount of GENUINE Harley­Davidson FORMULA+ TRANSMISSION
AND PRIMARY CHAINCASE LUBRICANT (Part No. 99851­05 quart) in through the clutch
inspection cover opening. A wet primary change will require 38 oz. (1177 ml). A dry fill after
complete disassembly of the primary requires 45 oz. (1330 ml).

Do not overfill the primary chaincase with lubricant.

Overfilling can cause rough clutch engagement,
incomplete disengagement, clutch drag and/or difficulty in
finding neutral at engine idle. (00199b)

When draining or adding lubricant, do not allow dirt, debris

or other contaminants to enter the engine. (00198a)

Be sure that no lubricants or fluids get on tires, wheels or

brakes when changing fluid. Traction can be adversely
affected, which could result in loss of control of the
motorcycle and death or serious injury. (00047d)
NOTE:

Use only GENUINE Harley­Davidson FORMULA+ TRANSMISSION AND PRIMARY

CHAINCASE LUBRICANT (Part No. 99851­05 quart).

6. Install clutch inspection cover and new gasket as follows:

a. Thoroughly wipe all lubricant from the cover mounting surface and groove in
chaincase.

b. Position gasket in groove in primary chaincase cover and press each of the nubs on
gasket into the groove. The nubs will retain the seal in position.

c. Insert screw (with captive washer) through clutch inspection cover and thread it into
the top cover screw hole.

d. Start the remaining four screws (with captive washers).

e. Tighten screws to 84­108 in­lbs (9.5­12.2 Nm). Follow torque sequence shown in
Primary Chaincase Cover.
 1. Gasket
2. Clutch inspection cover
3. Screws with captive washer
Clutch Cover

1. 14­21 ft­lbs (19­28 Nm)

Removal/Installation of Chaincase Drain
Plug

Rear Drive Belt: Touring Models

General

The inner tooth surface of the secondary belt has a thin coating of polyethylene lubricant. During
initial operation, this coating will wear off as it is burnished into the belt fabric. This is a normal
condition and not an indication of belt wear.

Refer to Regular Service Intervals: 2007 Touring Models. Belt tension is set at the factory
and should be checked after the first 1000 miles (1600 kilometers) and at proper intervals
thereafter.

Checking Deflection

See Check Belt Deflection. Check belt deflection at the loosest spot in the belt with the
transmission in neutral and the motorcycle at ambient temperature. With 10 PSI in the rear shocks
and the motorcycle on its jiffy stand, use the BELT TENSION GAUGE HD­35381 to apply 10 lbs.
(4.5 kg) of force at the midpoint of the bottom belt strand.

Belt deflection should be within specification as shown in Belt Deflection: 2007 Touring
Models. If belt tension adjustment is necessary, see a Harley­Davidson dealer or follow the
instructions given in the applicable Service Manual.

Be sure wheel and brake caliper are aligned. Riding with a

misaligned wheel or brake caliper can cause the brake disc
to bind and lead to loss of control, which could result in
death or serious injury. (00050a)

Check rear brake caliper position on rear brake disc. Disc should run true within brake caliper.
 1. Transmission sprocket
2. Rear wheel sprocket
3. Force of 10 lbs (4.5 kg)
4. Deflection
Check Belt Deflection

Belt Deflection: 2007 Touring Models

MODELS INCHES MILLIMETERS

FLHT, FLHR, FLHTCU, 3/8­7/16 9.6­11.1

FLHTC, FLHRC, FLTR

FLHRS, FLHX 1/4­5/16 6.4­7.9

Chassis Lubrication

Refer to Regular Service Intervals: 2007 Touring Models for all maintenance schedules.

Do not switch lubricant brands indiscriminately because

some lubricants interact chemically when mixed. Use of
inferior lubricants can damage the engine. (00184a)

1. Use recommended special purpose grease for steering head bearings. Use a multipurpose
chassis grease for other applications.

2. Remove and lubricate handlebar throttle control grip sleeve with fresh graphite at proper
intervals.
 3. Lubricate throttle control cables and clutch control cable at proper intervals.

4. Lubricate front brake hand lever and clutch control hand lever only if necessary.

5. Inspect rear fork pivot shaft bearings.

6. Pack the steering head bearings with fresh grease at proper intervals.

7. Lubricate the jiffy stand mechanism with LOCTITE AEROSOL ANTI­SEIZE at proper
intervals.
NOTE:

For model specific information regarding the chassis lubrication, refer to the appropriate Service
Manual or see a Harley­Davidson dealer.

Oil Applications

Refer to Regular Service Intervals: 2007 Touring Models for all control connections and
parts. Vehicle should be oiled at regular intervals, particularly after washing motorcycle or driving
in wet weather.

Front Fork Oil

Refer to Regular Service Intervals: 2007 Touring Models. Have a Harley­Davidson dealer
drain the front fork oil and refill at proper intervals. If fork does not appear to be working properly
or an appreciable amount of oil leakage should develop, see a Harley­Davidson dealer. If there is
insufficient oil in either side of fork, the rebound action will be incorrect.

Fuel Filter

Fuel injected motorcycles have a fuel filter attached to the fuel pump.
NOTE:

For model specific information regarding fuel filter maintenance, refer to the appropriate Service
Manual or see a Harley­Davidson dealer.

Clutch

The clutch control cable must be oiled and adjusted

periodically to compensate for lining wear. See Service
Interval Table. Failure to oil and adjust the clutch control
cable can result in equipment damage. (00203a)

The need for attention to clutch and controls will be indicated by the clutch slipping under load or
dragging when released. In this situation, check the control cable adjustment first. See a Harley­
Davidson dealer for proper service.

Hydraulic Lifters
The hydraulic lifters are self­adjusting. They automatically adjust length to compensate for engine
expansion and valve mechanism wear. This keeps the valve mechanism free of lash when the
engine is running.

When starting an engine which has been turned off even for a few minutes, the valve mechanism
may be slightly noisy until the hydraulic units completely refill with oil. If at any time the valve
mechanism becomes abnormally noisy, other than for a short period immediately after engine is
started, it is an indication that one or more of the hydraulic units may not be functioning properly.

Always check the oil supply in the oil tank first since normal circulation of oil through the engine is
necessary for proper operation of the hydraulic units.

If there is oil in the tank, the units may not be functioning properly because of dirt in the oil supply
passages leading to the lifter units. See a Harley­Davidson dealer for service.

Front Fork Bearings

Adjustments to front fork bearings should be performed by

a Harley­Davidson dealer. Improperly adjusted bearings
can adversely affect handling and stability, which could
result in death or serious injury. (00051a)

Refer to Regular Service Intervals: 2007 Touring Models. Check front fork for proper
bearing adjustment and lubricate bearings at proper intervals.

With motorcycle front end raised off the floor, be sure front fork turns freely without any binding or
interference and that there is no appreciable front to rear fork shake indicating excessive bearing
looseness. Steering head bearings should be adjusted according to Service Manual procedure, if
necessary.

Rear Fork Pivot Shaft

Refer to Regular Service Intervals: 2007 Touring Models. Check the tightness of the rear
fork pivot shaft fastener at proper intervals.
NOTE:

For model specific information regarding the rear fork pivot shaft, refer to the appropriate Service
Manual or see a Harley­Davidson dealer.

Brakes: Touring Models

Inspect brake pads for wear at service maintenance

intervals. If you ride under adverse conditions (steep hills,
heavy traffic, etc.), inspect more frequently. Excessively
worn brake pads can lead to brake failure, which could
result in death or serious injury. (00052a)
NOTES:
 Master cylinder cover specifies correct brake fluid.
When adding or changing brake fluid, be sure to use only the type specified for your
motorcycle.
Use only Harley­Davidson D.O.T. 4 HYDRAULIC BRAKE FLUID (Part No. 99953­99A).
Do not mix D.O.T. 4 with D.O.T. 5 brake fluid.

1. Refer to Regular Service Intervals: 2007 Touring Models. Check brake pads and
brake discs for wear at proper intervals.

2. Check the fluid level in the master cylinder reservoirs at proper intervals.

3. If level is low, clean dirt and debris from reservoir cover before removing.

D.O.T. 4 brake fluid will damage painted and body panel

surfaces it comes in contact with. Always use caution and
protect surfaces from spills whenever brake work is
performed. Failure to comply can result in cosmetic
damage. (00239b)

Direct contact of D.O.T. 4 brake fluid with eyes can cause

irritation. Avoid eye contact. In case of eye contact flush
with large amounts of water and get medical attention.
Swallowing large amounts of D.O.T. 4 brake fluid can
cause digestive discomfort. If swallowed, obtain medical
attention. Use in well ventilated area. KEEP OUT OF
REACH OF CHILDREN. (00240a)

4. Add D.O.T. 4 HYDRAULIC BRAKE FLUID (Part No. 99953­99A) if necessary.

NOTE:

Use only D.O.T. 4 HYDRAULIC BRAKE FLUID (Part No. 99953­99A) approved for brake system
use and available from your Harley­Davidson dealer.

Harley­Davidson has provided your new motorcycle with the optimum brake pad friction material
available. It is selected to give the best performance possible under dry, wet and high operating
temperature conditions. It exceeds all regulatory requirements currently in effect. However, during
some braking conditions you may experience noise. This is normal for this friction material.

Brakes are a critical safety component. Contact a Harley­

Davidson dealer for brake repair or replacement.
Improperly serviced brakes can adversely affect brake
performance, which could result in death or serious injury.
(00054a)

See Brake Friction Material. Visual inspection of brake pads can be made without removing the
caliper. View the lower area of each caliper with a flashlight.
 Perform routine scheduled brake maintenance. Lack of
maintenance at recommended intervals can adversely
affect brake performance, which could result in death or
serious injury. (00055a)

Always replace brake pads in complete sets for correct

and safe brake operation. Improper brake operation could
result in death or serious injury. (00111a)

NOTES:

If the brake pad friction material is 0.04 in. (1.02 mm) thick or less, the pads must be
replaced immediately.
Always replace brake pads in pairs.

The rear brake outer pad on all models can be measured from the caliper bracket side using a
thin plastic 6.0 in. (152.4 mm) rule. Place the rule against the brake disc through the space
alongside the caliper.

The outer surface of the brake pad backing plate should measure 0.04 in. (1.02 mm) or more
away from the brake disc.
NOTE:

Replace pads if brake friction material (1) is 0.04 in. (1.02 mm) or less above the backing plate.
 1. Front brake bottom view
2. Rear brake top view
Brake Friction Material

Tires

See Specifications: 2007 Touring Models for tire pressures and sizes.

Be sure to keep tires properly inflated.

Follow tire data for correct cold tire inflation pressures.
Check before riding when tires are cold.
Do not over­inflate tires.

Do not inflate tire beyond maximum pressure as specified

on sidewall. Over inflated tires can blow out, which could
result in death or serious injury. (00027a)

Match tires, tubes, air valves and caps to the correct wheel
rim. Contact a Harley­Davidson dealer. Mismatching can
result in damage to the tire bead, allow tire slippage on the
rim or cause tire failure, which could result in death or
serious injury. (00023a)

Check inflation pressure and inspect tread for punctures, cuts, breaks, etc., at least weekly if in
daily use. Check before each trip if used occasionally.

Be sure tires are properly inflated, balanced and have

adequate tread. Inspect your tires regularly and see a
Harley­Davidson dealer for replacements. Riding with
excessively worn, unbalanced or under­inflated tires can
adversely affect stability and handling, which could result
in death or serious injury. (00014a)

Same as original equipment tires should be used. Other tires may not fit correctly, could adversely
affect handling, and may be hazardous to use.

Tires are a critical safety component. Contact a Harley­

Davidson dealer for tire repair or replacement. Improper
tire service can adversely affect stability and handling,
which could result in death or serious injury. (00057a)

Replace punctured or damaged tires. In some cases, small

punctures in the tread area may be repaired from within
the demounted tire by a Harley­Davidson dealer. Speed
should NOT exceed 50 mph (80 km/h) for the first 24 hours
after repair, and the repaired tire should NEVER be used
over 80 mph (130 km/h). Failure to follow this warning
could result in death or serious injury. (00015a)

Striking an object, such as a curb, can cause internal tire

damage. If an object is struck, remove and inspect both
the inside and outside of the tire. A damaged tire can
adversely affect stability and handling, which could result
in death or serious injury. (00058a)

Tire Replacement

Inspection

Harley­Davidson tires are equipped with wear bars that run

horizontally across the tread. When wear bars become
visible and only 1/32 in. (0.8 mm) tread depth remains,
replace tire immediately. Using a worn tire can adversely
 affect stability and handling, which could result in death or
serious injury. Use only Dunlop Harley­Davidson
replacement tires. (00090a)

See Tire Sidewall. Arrows on tire sidewalls pinpoint location of wear bar indicators.

Tread wear indicator bars will appear on tire tread surfaces when 1/32 in. (0.8 mm) or less of tire
tread remains. See Tread Surface. Always replace tires before the tread wear indicator bars
appear.

When To Replace Tires

New tires are needed if any of the following conditions exist:

1. Tread wear indicator bars become visible on the tread surfaces.

2. Tire cords or fabric become visible through cracked sidewalls, snags or deep cuts.

3. A bump, bulge or split in the tire.

4. Puncture, cut or other damage to the tire that cannot be repaired.

Tire Sidewall
 Tread Surface

Vehicle Alignment

Isolation Mounted Engine Models

Refer to Regular Service Intervals: 2007 Touring Models. Vehicle alignment should be
checked at regular intervals. This includes whenever the rear wheel is removed and installed or
when the rear drive belt is adjusted. The stabilizer links and engine mounts should be checked for
wear according to Service Manual procedures at proper intervals.

Vehicle alignment is important. Vehicle stability is adversely affected if wheels are out of
alignment. Major alignment of the front and rear wheel is partially controlled by one stabilizer link
at the top of the engine. See a Harley­Davidson dealer for this service.

Do not change stabilizer link adjustment. Changing

adjustment can adversely affect stability, which could
result in death or serious injury. (00059a)

Only a Harley­Davidson dealer should perform vehicle

 alignment. Improper alignment can adversely affect
stability and handling, which could result in death or
serious injury. (00060a)

Shock Absorbers

Refer to Regular Service Intervals: 2007 Touring Models. Inspect shock absorbers and
rubber bushings for leaks and bushing deterioration at proper intervals.

Spark Plugs

Refer to Regular Service Intervals: 2007 Touring Models. Check the spark plugs at proper
intervals.

Do NOT pull on any electrical wires. Pulling on electrical

wires may damage the internal conductor causing high
resistance, which may result in minor or moderate injury.
(00168a)

Disconnect spark plug cables from plugs by pulling on the molded connector caps. To reconnect,
simply snap­on spark plug cables to tops of spark plugs.

Refer to Ignition System: 2007 Touring Models before servicing spark plugs.

1. Check spark plug type. Only use those spark plugs specified for your model motorcycle.

2. Check spark plug gap against table specifications.

3. Always tighten to the proper torque. Spark plugs must be tightened to the torque specified
for proper heat transfer.
NOTE:

If a torque wrench is not available, tighten plugs finger tight and then tighten an additional one
quarter turn with a spark plug wrench.

Ignition

The engine in your motorcycle has been designed specifically to achieve optimum fuel economy
within exhaust emission controls. Factory programmed ignition characteristics provide maximum
engine performance and driveability.

Air Cleaner

See Air Cleaner: Twin Cam Models. The engine air cleaner is a paper/wire mesh air filter
element.

Refer to Regular Service Intervals: 2007 Touring Models. Remove air cleaner cover and
inspect filter element at proper intervals. Under dusty conditions, inspect more often.
The paper/wire mesh air filter element should be washed in luke warm water with a mild
detergent.

Compressed air can pierce the skin and flying debris from
compressed air could cause serious eye injury. Wear
safety glasses when working with compressed air. Never
use your hand to check for air leaks or to determine air
flow rates. (00061a)

Allow filter to either air dry or blow it dry, from the inside, with low pressure air.
Do not use an air cleaner filter oil on the Harley­Davidson paper/wire mesh air filter element.

Install air filter before running engine. Failure to do so can

draw debris into the engine and could result in engine
damage. (00207a)

1. Backplate
2. Filter element
3. Cover
4. Cover screw
5. Screws
Air Cleaner: Twin Cam Models

Headlamp

See Headlamp Bulb: FLTR. The headlamp assembly uses a replaceable quartz halogen bulb.
NOTE:

Refer to Bulb Chart: 2007 Touring Models and see a service manual for more details.
 When replacement is required, use only the specified
sealed beam unit or bulb, available from a Harley­Davidson
dealer. An improper wattage sealed beam or bulb, can
cause charging system problems. (00209a)

Never touch the quartz bulb. Fingerprints will etch the

glass and decrease bulb life. Grab the bulb with paper or a
clean, dry cloth. Failure to do so could result in bulb
damage. (00210a)

Handle bulb carefully and wear eye protection. Bulb

contains gas under pressure, which, if not handled
carefully, could cause serious eye injury. (00062b)

1. Bulb
2. Tabs
Headlamp Bulb: FLTR

Headlamp Alignment: Touring Models

Check Alignment
 The automatic­on headlamp feature provides increased
visibility of the rider to other motorists. Be sure headlamp
is on at all times. Poor visibility of rider to other motorists
can result in death or serious injury. (00030b)

1. Verify correct front and rear tire inflation pressure. Refer to Tire Pressures: 2007 Touring
Models.

2. Place the motorcycle on a level floor or pavement in an area with minimum light.

3. See Check Headlamp Alignment: Touring Models. Point the front of the motorcycle
toward a screen or wall which is 25 feet (7.6 meters) from where patch of front tire contacts
floor (i.e. ­ directly below front axle).

4. Draw a horizontal line on screen or wall (dimension "A") that is exactly the same height
above the floor as the headlamp center.

5. Have a person whose weight is roughly the same as that of the principal rider sit on the
motorcycle seat. The weight of the rider will compress the vehicle suspension slightly.

1. Distance to center of headlamp

2. 25 feet (7.6 meters)
Check Headlamp Alignment: Touring Models

6. Stand the motorcycle upright with both tires resting on the floor and with the front wheel held
in straight alignment (directly forward).

7. Turn the ignition/headlamp key switch to IGNITION. Rock the headlamp dimmer switch on
the left handlebar to HI.

8. Verify and correct headlamp adjustment if necessary.

a. Check the light beam for proper height alignment. The center of the main beam of light
should be even with the horizontal line on the screen or wall.

b. Check the light beam for proper lateral alignment. The main beam of light should be
directed straight ahead (i.e., equal area of light to right and left of center).

1. Headlamp door
2. Slot
Headlamp Door: 2007 Touring Models
 1. Vertical adjusting screw
2. Horizontal adjusting screw
Headlamp Adjustment: FLHT, FLHX, FLHTC,
FLHTCU, FLHR, FLHRS and FLHRC

Adjust FLHT/FLHR Headlamps

NOTE:

Headlamp adjustment can be performed without removing the headlamp door (chrome ring).

1. See Headlamp Door: 2007 Touring Models. Insert Phillips screwdriver between
headlamp housing and rubber gasket.

2. See Headlamp Adjustment: FLHT, FLHX, FLHTC, FLHTCU, FLHR, FLHRS and
FLHRC. Adjust beam.

a. Horizontal: Turn the vertical adjusting screw (1) to adjust headlamp vertically.

b. Vertical: Turn the horizontal adjusting screw (2) to adjust headlamp horizontally.

Adjust FLTR Headlamps

1. See Headlamp Adjustment: FLTR. Fit a 4.5 mm deep socket and a flexible driver to the
hex adjusters near the bottom edge of the left and right inner fairing. The adjusters pivot the
double headlamp housing around its upper mount.

2. Adjust the headlamp beam.

a. Horizontal: Turn the left or right adjuster to horizontally center the headlamp beam.

b. Vertical: Turn both adjusters equally to adjust the headlamp vertically. Refer to FLTR
Hex Adjuster Rotation for directions to move headlamp beam.
 1. Hex adjuster
Headlamp Adjustment: FLTR

FLTR Hex Adjuster Rotation

HEX ADJUSTER ROTATION BEAM

MOVEMENT
Left only clockwise to the right
Right only counterclockwise
Left only counterclockwise to the left
Right only clockwise
Left and right clockwise upward
equally
Left and right counterclockwise downward
equally

Turn Signal Bulbs: Bullet Style

Replacement

1. See Lens Cap Notch. To access the front or rear turn signal bulbs for replacement, locate
a notch on the turn signal lens cap.

2. Insert a coin in the lens cap notch, and carefully twist until the lens cap pops out of the lamp
housing.

3. Push in and twist the lamp bulb counterclockwise and pull lamp bulb out of the socket.

4. Orient index pins on new lamp bulb with pin guides inside bulb socket.

5. Push lamp bulb in and turn clockwise to lock in place.

6. Snap lens cap back into the lamp holder.

Alignment

Refer to service manual for alignment procedure.

 Lens Cap Notch

Alternator/Voltage Regulator

Charging Rate

The alternator output is controlled and changed to direct current by the voltage regulator.

The voltage regulator increases charging rate when battery is low or lamps are lit.
The voltage regulator decreases charging rate when battery charge is up.

It is possible to overload your motorcycle's charging

system by adding too many electrical accessories. If your
combined electrical accessories operating at any one time
consume more electrical current than your vehicle's
charging system can produce, the electrical consumption
can discharge the battery and cause vehicle electrical
system damage. See a Harley­Davidson dealer for advice
about the amount of current consumed by additional
electrical accessories, or for necessary wiring changes.
(00211b)

A battery voltage LED in the instruments will light up when voltage is either too low or too high.
NOTES:

This unit requires no interval attention. If any electrical system trouble is experienced that
might be traceable to the alternator or voltage regulator, the motorcycle should be taken to a
Harley­Davidson dealer who has the necessary electrical testing equipment to give the
required attention.
 For model specific information regarding the voltage regulator, refer to the appropriate
Service Manual or see a Harley­Davidson dealer.

Battery: General

Type

Your motorcycle uses a permanently sealed, maintenance­free, lead/calcium and sulfuric acid
battery. All batteries are shipped precharged and ready to be put into service. Do not attempt to
open the battery for any reason.

Antidotes for Battery Acid

CONTACT TREATMENT
External Flush with water.
Internal Drink large quantities of milk or water,
followed by milk of magnesia, vegetable oil
or beaten eggs. Get immediate medical
attention.
Eyes Flush with water. Get immediate medical
attention.

Batteries contain sulfuric acid, which could cause severe

burns to eyes and skin. Wear a protective face shield,
rubberized gloves and protective clothing when working
with batteries. KEEP BATTERIES AWAY FROM CHILDREN.
(00063a)

Explosive hydrogen gas, which escapes during charging,

could cause death or serious injury. Charge battery in a
well­ventilated area. Keep open flames, electrical sparks
and smoking materials away from battery at all times.
KEEP BATTERIES AWAY FROM CHILDREN. (00065a)

Batteries, battery posts, terminals and related accessories

contain lead and lead compounds, and other chemicals
known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands after
handling. (00019d)
 Never remove warning label attached to top of battery.
Failure to read and understand all precautions contained
in warning, could result in death or serious injury. (00064a)

1. Contents are corrosive

2. Wear safety glasses
3. Contents are explosive
4. Keep flames away
5. Read instructions
6. Keep away from children
Battery Warning Label

Battery Warning Label Location

Voltmeter Test

Refer to Voltmeter Test. The voltmeter test provides a general indicator of battery condition.
Check the voltage of the battery to verify that it is in a 100 percent fully charged condition. If the
open circuit (disconnected) voltage reading is below 12.6V, charge the battery and then re­check
the voltage after the battery has set for one to two hours.

Voltmeter Test

READING IN VOLTS PERCENT OF CHARGE

12.7 100
12.6 75
12.3 50
12.0 25
11.8 0

Cleaning and Inspection

Battery top must be clean and dry. Dirt and electrolyte on top of the battery can cause battery to
self­discharge.

1. Clean battery top.

2. Clean cable connectors and battery terminals using a wire brush or fine grit sandpaper to
remove any oxidation.

3. Inspect and clean the battery screws, clamps and cables. Check for breakage, loose
connections and corrosion.

4. Check the battery posts for melting or damage caused by overtightening.

5. Inspect the battery for discoloration, a raised top or a warped or distorted case. This might
indicate that the battery has been frozen, overheated or overcharged.

6. Inspect the battery case for cracks or leaks.

Charging

Never charge a battery without first reviewing the instructions for the charger being used. In
addition to the manufacturer's instructions, follow these general safety precautions.

Charge the battery if any of the following conditions exist:

Vehicle lamps appear dim.

Electric starter sounds weak.
Battery has not been used for an extended period of time.

Explosive hydrogen gas, which escapes during charging,

could cause death or serious injury. Charge battery in a
well­ventilated area. Keep open flames, electrical sparks
and smoking materials away from battery at all times.
 KEEP BATTERIES AWAY FROM CHILDREN. (00065a)

Batteries contain sulfuric acid, which could cause severe

burns to eyes and skin. Wear a protective face shield,
rubberized gloves and protective clothing when working
with batteries. KEEP BATTERIES AWAY FROM CHILDREN.
(00063a)

1. Perform a voltmeter test to determine the state of charge. If battery needs to be charged,
proceed to the next step.

Remove battery from motorcycle before charging.

Electrolyte leakage will damage motorcycle parts. (00213a)

2. Remove the battery from the motorcycle. See Battery: Touring Models.

3. Place the battery on a level surface.

Unplug or turn OFF battery charger before connecting

charger cables to battery. Connecting cables with charger
ON can cause a spark and battery explosion, which could
result in death or serious injury. (00066a)

Connect positive (+) battery cable first. If positive (+) cable

should contact ground with negative (­) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)

Disconnect negative (­) battery cable first. If positive (+)

cable should contact ground with negative (­) cable
connected, the resulting sparks can cause a battery
explosion, which could result in death or serious injury.
(00049a)

Do not reverse the charger connections described in the

following steps or the charging system of the motorcycle
could be damaged. (00214a)
 NOTES:
The figures listed in the Amp­hour table assume that the battery is charging at room
temperature. If warmer than room temperature, use a slightly shorter charging time. If
colder, use a slightly longer charging time.
The use of constant current chargers to charge sealed maintenance free batteries is
not recommended. Any overcharge will cause dry­out and premature battery failure. If
a constant current charger is the only type available, do not exceed the charge times
listed in 28 Amp­Hour Battery Charging Rate/Times and do not continue
charging the battery if it gets hot. When charging, never exceed 15 volts.

4. Connect the red battery charger lead to positive (+) terminal of the battery.

5. Connect the black battery charger lead to negative (­) terminal of the battery.
NOTE:

If the battery is still in the vehicle, connect the negative lead to the chassis ground. Make
sure that the ignition and all electrical accessories are turned off.

6. Step away from the battery and turn on the charger.

Unplug or turn OFF battery charger before disconnecting

charger cables from battery. Disconnecting clamps with
charger ON can cause a spark and battery explosion,
which could result in death or serious injury. (00067a)

7. After the battery is fully charged, turn OFF the charger and disconnect the black battery
charger lead to the negative (­) terminal of the battery.

8. Disconnect the red battery charger lead to the positive (+) terminal of the battery.

9. Mark the charging date on the battery.

28 Amp­Hour Battery Charging Rate/Times

READING PERCENT 3 AMP 6 AMP 10 AMP 20 AMP

(VOLTS) OF CHARGE CHARGER CHARGER CHARGER CHARGER

12.7 100 ­ ­ ­ ­
12.6 75 2.5 hours 1.25 hours 45 minutes 25 minutes
12.3 50 5 hours 2.5 hours 1.5 hours 50 minutes
12.0 25 7.5 hours 3.75 hours 2.25 hours 70 minutes
11.8 0 10 hours 5 hours 3 hours 1.5 hours

Storage

Turn engine over a few times to be sure there is no oil in

 Turn engine over a few times to be sure there is no oil in
the crankcase and that all oil has been pumped back into
the oil tank. Stop engine and re­check oil level. Failure to
do so can result in engine damage. (00071a)

Do not allow battery to completely discharge. The

electrolyte in a discharged battery will freeze. The more
discharged a battery is, the more easily it can freeze and
crack the battery case. (00218a)

If the motorcycle will not be operated for several months, such as during the winter season,
remove the battery from the motorcycle and fully charge.

If the motorcycle is to be stored with the battery installed, it will be necessary to connect a battery
tender to maintain charge. See an authorized dealer for more information.

Self­discharge is a normal condition and occurs continuously. The rate of self­discharge depends
on the ambient temperature and the battery's state of charge.

Batteries discharge at a faster rate at higher ambient temperatures.

To reduce the self­discharge rate, store battery in a cool (not freezing), dry place.
Charge the battery every month if stored at temperatures below 60° F (16° C).
Charge the battery more frequently if stored in a warm area above 60° F (16° C).
 1. Capacity
2. Months of stand
3. Measured at 105 F (40 C)
4. Measured at 77 F (25 C)
Effective Rate of Temperature on Battery
Self­discharging Rate

Battery: Touring Models

Disconnection and Removal

Before you can inspect or disconnect your battery you must read the section containing
information about seat removal.

Disconnect negative (­) battery cable first. If positive (+)

cable should contact ground with negative (­) cable
connected, the resulting sparks can cause a battery
explosion, which could result in death or serious injury.
(00049a)

1. Unthread bolt and remove battery negative cable (black) from battery negative (­) terminal.

2. Unthread bolt and remove battery positive cable (red) from battery positive (+) terminal.

3. Loosen bolt to move lip of hold­down clamp off edge of battery.

4. Remove battery from battery box.

Installation and Connection

Connect the cables to the correct battery terminals. Failure

to do so could result in damage to the motorcycle
electrical system. (00215a)

Connect positive (+) battery cable first. If positive (+) cable

should contact ground with negative (­) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)

Do not allow positive (+) battery cable to contact ground

with negative (­) cable connected. Resulting sparks can
cause a battery explosion, which could result in death or
serious injury. (00069a)

1. Place the fully charged battery into the battery box, terminal side forward.

Do not over­tighten bolts on battery terminals. Use

recommended torque values. Over­tightening battery
terminal bolts could result in damage to battery terminals.
(00216a)

2. Insert bolt through battery positive cable (+) (red) into threaded hole of battery positive (+)
terminal.

3. Tighten bolt to 60­96 in­lbs (6.8­10.8 Nm).

4. Insert bolt through battery negative cable (black) into threaded hole of battery negative (­)
terminal.

5. Tighten bolt to 60­96 in­lbs (6.8­10.8 Nm).

Keep battery clean and lightly coat terminals with

petroleum jelly to prevent corrosion. Failure to do so could
result in damage to battery terminals. (00217a)

6. Apply a light coat of petroleum jelly or corrosion retardant material to both battery terminals.

7. Rotate the hold­down clamp so that the lip (with rubber pad) rests on the edge of the
 battery.

8. Tighten the clamp bolt to 15­20 ft­lbs (20.3­27.1 Nm).

After installing seat, pull upward on seat to be sure it is

locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

9. Install seat.

Jump Starting

Harley­Davidson does not recommend jump­starting a motorcycle. However, there may be

circumstances when it is necessary to do so. Therefore, we suggest jump­starting be performed
as follows:

Be sure jumper cables touch only appropriate battery

terminals or ground. Allowing jumper cables to touch each
other can result in sparks and a battery explosion, which
could result in death or serious injury. (00072a)

Explosive hydrogen gas, which escapes during charging,

could cause death or serious injury. Charge battery in a
well­ventilated area. Keep open flames, electrical sparks
and smoking materials away from battery at all times.
KEEP BATTERIES AWAY FROM CHILDREN. (00065a)

Harley­Davidson motorcycles have a 12 Volt battery. Be

sure the booster vehicle has a 12 Volt system. Failure to
do so could result in vehicle damage. (00220a)
NOTE:

This procedure presumes the BOOSTER battery is in another vehicle.

1. Turn off all unnecessary lamps and accessories.

Positive Cable

2. See Jump Start Cable Connections. Connect one end of a jumper cable to the
DISCHARGED battery positive (+) terminal (1).
 3. Connect the other end of the same cable to the BOOSTER battery positive (+) terminal (2).

Negative Cable

Do not connect negative (­) cable to or near the discharged

battery negative (­) terminal. Doing so could cause a spark
and explosion, which could result in death or serious
injury. (00073a)

4. Connect one end of a jumper cable to the BOOSTER battery negative (­) terminal (3).

Do not connect the negative (­) cable to painted or chrome

parts. Doing so could result in discoloration at the
attachment point. (00221a)

5. Connect other end of the same cable (4) to a safe ground, (away from the DISCHARGED
battery).

6. Start motorcycle.

7. Disconnect cables in reverse order of steps 2, 3, 4, 5. That is: steps 5, 4, 3, 2.

 1. Discharged battery positive (+) terminal
2. Booster battery positive (+) terminal
3. Booster battery negative (­) terminal
4. Ground
Jump Start Cable Connections

Electrical Protection: Touring Models

System Fuse Removal

Do not skip any steps for fuse replacement. Skipping fuse

replacement steps can result in damage to the sound
system and/or other motorcycle systems. (00223a)

All Touring models have fuses located under left side cover.

For electrical problems, it is best to see a Harley­Davidson dealer who has necessary parts and
equipment to perform electrical services.
NOTE:

See Left Side Cover Removed: Touring Models. Removal of side covers during electrical
service requires no tools. Gently pull side cover to remove. Align barbed studs on side cover with
grommets in frame and push to install.
 1. Fuse block
2. Tabs
3. Maxi­fuse holder
Left Side Cover Removed: Touring Models

1. Spare fuse holder

2. Fuse block cover
Spare Fuse Holder: Touring Models

1. Place the ignition/headlamp key switch in the OFF position.

 2. Remove left saddlebag and side cover.

3. To remove of maxi­fuse holder from cover, slide rearward to disengage.

4. Pull fuse blocks from tabs on mounting panel. Tabs on panel fit into slots on each side of
fuse block cover.

5. To remove cover, raise latches slightly to disengage tabs on fuse blocks.

6. Remove fuse and inspect the element.

Always use replacement fuses that are of the correct type

and amperage rating. Use of incorrect fuses can result in
damage to electrical systems. (00222a)

7. Replace the fuse if the element is burned or broken.

NOTES:
Automotive type ATO fuses are used for replacements. Two spare fuses can be found
in the fuse block.
The fuse labeled security provides basic turn signal functionality on vehicles without a
factory­installed security system. Do not remove this fuse or use it as a replacement
fuse for other systems.

8. Slide cover over fuse blocks until latches fully engage tabs on blocks.

9. Slide fuse blocks into position on mounting panel.

10. Tabs on panel fit into slots on each side of fuse block cover.

11. Install maxi­fuse holder to the main fuse block.

12. Install left sidecover and saddlebag.

 1. Starter relay
2. Brake lamp relay
3. Battery
4. Brakes/cruise
5. Instruments
6. Accessory
7. Lighting
8. P&A
9. Ignition
10. Headlamp
Fuse Block: Touring Models

EFI Fuse Removal

1. Remove right saddlebag and side cover.

2. Gently pull side cover from frame downtubes (no tools required).

3. See Electrical Bracket Assembly: Right Side Cover. Locate painted white dot on
inboard side of fuse block. Pressing on dot, gently tug on conduit to release tabs on fuse
block from slots in bracket.

4. See EFI Fuse Block. Pull fuses from slots in fuse block and inspect for damage. Replace
fuse if the element is burned or broken. automotive type ATO fuses are used.
NOTE:

One extra 15 amp fuse is located in the EFI fuse block.

EFI Fuse Installation

1. See EFI Fuse Block. Insert fuse in the appropriate slot.

2. Engage tabs on fuse block with slots in bracket. Slide fuse block up into cavity. Gently tug
on conduit to verify that fuse block is locked in place.
 1. EFI fuse block
2. Release
Electrical Bracket Assembly: Right Side
Cover
 1. Spare fuse (15 amp.)
2. Fuel pump fuse (15 amp.)
3. ECM power fuse (15 amp.)
4. EFI system relay
EFI Fuse Block

Maxi­Fuse

See Maxi­Fuse. All models have a 40 amp fuse to protect the electrical components.
NOTE:

Removal of the maxi­fuse will disable all systems except the starter motor/solenoid.
 Maxi­Fuse

Maxi­Fuse Removal

1. Remove left saddlebag and side cover.

2. Depress latches on maxi­fuse holder and then slide cover rearward to disengage tongue
from groove in fuse block cover.

3. See Fuse Block Cover and Maxi­Fuse. Pull maxi­fuse from holder.

Maxi­Fuse Installation

1. See Fuse Block Cover and Maxi­Fuse. Insert maxi­fuse into holder.

2. Slide cover forward to engage tongue in groove of fuse block cover and then insert maxi­
fuse holder into cover until latches engage.

3. Install left side cover and saddlebag.

 1. Latches
2. Fuse holder
3. Cover
Fuse Block Cover and Maxi­Fuse

Maxi­Fuse Assembly

Seat: FLHT
Removal

Detach passenger seat strap before removing seat. Failure

to do so can result in damage to rear fender paint. (00225a)

1. See Seat Strap Bracket Screw (FLHT/C/U). Open left saddlebag cover and remove
fastener from seat strap bracket.

2. Pull upward on strap to free it from slot in bracket. Move passenger seat strap to side of
seat.

3. Detach seat mounting bracket from top of rear fender by removing mounting fastener.

4. See Seat Tongue. Push seat rearward to free tongue (1) at front of seat from slot in frame
backbone.

5. Detach seat from frame.

Installation

1. See Seat Mounting Slot. Place seat on frame backbone.

2. See Seat Tongue. Firmly push front of seat downward and rearward until tongue engages
slot in frame backbone.

3. Push seat forward until rear fender seat retention nut is centered in hole of mounting
bracket.

4. Install fastener.
NOTE:

If the seat retention nut is damaged or lost, see service manual for instructions.

After installing seat, pull upward on seat to be sure it is

locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

5. See Seat Strap Bracket Screw (FLHT/C/U). Install end of seat strap in slot of seat strap
bracket. Install seat strap bracket fastener. Tighten to 48­72 in­lbs (5.4­8.1 Nm).

6. Pull up on seat to verify that it is properly secured.

Seat Strap Bracket Screw (FLHT/C/U)

1. Tongue
2. Seat bottom
Seat Tongue
 1. Slot
2. Frame backbone
Seat Mounting Slot

Seat: FLHTC/U

Removal

1. See Tour­Pak. Open Tour­Pak to move passenger seat backrest out of the way.
NOTE:

The Tour­Pak must be positioned to the rear to gain access to the seat mounting bracket
screw. If the Tour­Pak is in the forward position, remove Tour­Pak and install in rearward
position.

Detach passenger seat strap before removing seat. Failure

to do so can result in damage to rear fender paint. (00225a)

2. See Seat Strap Bracket Screw (FLHT/C/U). Open left saddlebag cover and remove
seat strap bracket fastener.

3. Pull upward on strap to free it from slot in bracket.

4. Move passenger seat strap to side of seat.

5. Detach seat mounting bracket from top of rear fender by removing seat mounting fastener.
 6. To protect finish of Tour­Pak, cover rear seat mounting bracket with palm of hand.

7. See Seat Tongue. While pushing seat forward, raise rear of seat until bracket clears top of
Tour­Pak. Push seat rearward slightly to free tongue at front of seat from slot in frame
backbone.

8. Detach seat from frame.

Installation

1. See Seat Mounting Slot. Place seat on frame backbone.

2. To protect finish of Tour­Pak, cover rear seat mounting bracket with palm of hand.

3. While raising rear of seat approximately 3 in. (76.2 mm), use other hand to firmly push front
of seat downward and rearward until tongue engages slot in frame backbone.

4. Push seat forward until rear fender seat retention nut is centered in hole of mounting
bracket.

5. Install fastener.
NOTE:

If the seat retention nut is damaged or lost, see service manual for instructions.

After installing seat, pull upward on seat to be sure it is

locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

6. Pull up on seat to verify that it is properly secured, front and rear.

7. See Seat Strap Bracket Screw (FLHT/C/U). Install end of seat strap in slot of seat strap
bracket. Install seat strap bracket fastener. Tighten to 48­72 in­lbs (5.4­8.1 Nm).

Seat: FLHRC/FLHRS

Removal

1. Remove right saddlebag.

2. See Front Saddle Bracket. Remove bracket bolt with the flat washer that secures seat
strap and bracket. Then remove passenger seat strap and saddlebag front mounting bracket
from chrome frame tube cover.

3. See Strap Slots: FLHRC. Using slots in seat, carefully pull passenger seat strap from seat.

4. Remove fastener to detach seat mounting bracket from top of rear fender.
 5. Push seat rearward to free tongue at front of seat from slot in frame backbone.

6. Remove seat from frame.

Installation

1. See Seat Mounting Slot. Place seat on frame backbone.

2. Firmly push front of seat downward and rearward until tongue engages slot in frame
backbone.

3. Push seat forward until rear fender seat retention nut is centered in hole of mounting
bracket.

4. Install fastener.
NOTE:

If the seat retention nut is damaged or lost, see service manual for instructions.

5. Pull up on seat to verify that it is properly secured, front and rear.

6. See Strap Slots: FLHRC. Using slots in seat, route free end of passenger seat strap to left
side of vehicle. Insert bolt with flat washer through passenger seat strap and slotted hole of
saddlebag front mounting bracket.

7. Insert bolt into forward hole in chrome frame tube cover. Snug saddlebag front mounting
bracket bolt, but do not tighten.

8. Install saddlebag.
NOTE:

If necessary, rotate saddlebag front mounting bracket to align spring plate with hole in
saddlebag.

9. Tighten saddlebag front mounting bracket fastener.

 Front Saddle Bracket

Strap Slots: FLHRC

Seat: FLTR/FLHX

Removal
 Detach passenger seat strap before removing seat. Failure
to do so can result in damage to rear fender paint. (00225a)

1. Remove right saddlebag.

2. See Front Saddle Bracket. Remove bracket bolt with the flat washer that secures seat
strap and bracket. Then remove passenger seat strap and saddlebag front mounting bracket
from chrome frame tube cover.

3. Draw free end of passenger seat strap to opposite side of vehicle.

4. Detach seat mounting bracket from top of rear fender.

5. See Seat Tongue. Firmly push front of seat downward and rearward until tongue
disengages slot in frame backbone.

6. Remove seat from frame.

Installation

1. Place seat on frame backbone.

2. See Seat Tongue. Firmly push front of seat downward and forward until tongue engages
slot in frame backbone.

3. Push seat forward until rear fender seat retention nut is centered in hole of mounting
bracket.

4. Install fastener.

5. Install seat.
NOTE:

If the seat retention nut is damaged or lost, see service manual for instructions.

After installing seat, pull upward on seat to be sure it is

locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

6. Pull up on seat to verify that it is properly secured, front and rear.

7. Draw free end of passenger seat strap to left side of vehicle.

8. Insert bolt with flat washer through passenger seat strap and slotted hole of saddlebag front
mounting bracket. Insert bolt into forward hole in chrome frame tube cover.

9. Fasten saddlebag front mounting bracket bolt, but do not tighten.

 10. Install saddlebag.
NOTE:

If necessary, rotate saddlebag front mounting bracket to align spring plate with hole in
saddlebag. Check that there is adequate clearance between saddlebag and side cover to
prevent paint damage.

11. Tighten saddlebag front mounting bracket fastener.

Seat and Pillion: FLHR

NOTE:

FLHR seat may be removed without removing seat strap.

Pillion Removal

The FLHR standard seat is designed to be converted to solo configuration by removing the
passenger section.

1. Remove screw from rear seat bracket.

2. Lift rear of seat up slightly and carefully slide toward rear of motorcycle. This will detach
passenger seat from seat mounting studs.

3. See Seat Mounting Hole Plug. Under the passenger seat is a chrome plug on the seat
frame.

4. The chrome plug is a press­fit. To remove plug from passenger seat, grasp with fingers and
pull straight up.

5. Insert plug in seat nut hole by pressing into position with finger pressure.

Pillion Installation

1. Remove chrome plug from rear seat nut hole and press into hole on underside of passenger
seat.

2. Slide slots on leading edge of passenger seat into seat mounting studs.

3. Position seat bracket over seat nut and install mounting screw.

After installing seat, pull upward on seat to be sure it is

locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

4. Verify seat is secure.

 Seat Mounting Hole Plug

Seat Removal

1. See Seat Assembly: FLHR. Detach passenger seat mounting bracket from top of rear
fender by removing seat mounting fastener.

2. Slightly lift up back of passenger seat and carefully slide toward rear of vehicle to detach
from front seat mounting bracket nuts.
NOTE:

The FLHR seat can be converted to a solo seat by removal of the passenger section. When
the solo seat configuration is desired, turn the passenger seat upside down and locate the
chrome plug pressed into the seat frame hole.

3. See Seat Mounting Hole Plug. Remove the plug and press into the seat retention nut
hole using finger pressure only.

4. Remove two nuts from studs to free front seat mounting bracket from rear fender.

5. See Seat Mounting Slot. Push front seat rearward to free tongue from slot in frame
backbone.

Seat Installation

1. Position front seat on frame with mounting bracket at rear.

2. See Seat Tongue. Firmly push front of seat downward and rearward until tongue engages
slot in frame backbone.
 3. Push seat forward until studs are centered in slots of mounting bracket.

4. Install two nuts on studs to secure front seat mounting bracket to rear fender.

5. Position the seat strap.

6. Install passenger seat fitting slotted cuts on front bracket between the rounded caps and hex
of the front seat mounting bracket nuts.

7. Push passenger seat forward until rear fender seat retention nut is centered in hole of rear
mounting bracket.

8. Install fastener.
NOTE:

If the seat retention nut is damaged or lost, see service manual for instructions.

After installing seat, pull upward on seat to be sure it is

locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

9. Pull up on front and rear seats to verify that they are properly secured.

1. Screw
2. Nut
3. Front seat
4. Stud plate
5. Passenger seat
Seat Assembly: FLHR

Motorcycle Storage

Placing Motorcycle in Storage

Proper storage is important for the trouble­free operation

 Proper storage is important for the trouble­free operation
of your motorcycle. See your Owner's Manual for storage
recommendations or see a Harley­Davidson dealer.
Improper storage procedures can lead to equipment
damage. (00046a)

If the motorcycle will not be operated for several months, such as during the winter season, there
are several tasks which should be performed. These steps will protect parts against corrosion,
preserve the battery and prevent the build­up of gum and varnish in the fuel system.

Do not store motorcycle with gasoline in tank within the

home or garage where open flames, pilot lights, sparks or
electric motors are present. Gasoline is extremely
flammable and highly explosive, which could result in
death or serious injury. (00003a)

NOTE:

Make a list of everything you do and fasten it to a handgrip. When you take the motorcycle out of
storage, this list will be your reference/checklist to get your motorcycle in operating condition.

1. Fill fuel tank and add a gasoline stabilizer. Use one of the commercially available gasoline
stabilizers and follow the manufacturer's instructions.

2. Warm motorcycle to operating temperature. Change oil and turn engine over to circulate the
new oil.

3. Check and adjust belt if necessary.

4. Check tire inflation. Adjust to proper inflation pressure.

5. To protect the vehicle's body panels, engine, chassis and wheels from corrosion, follow the
cosmetic care procedures described in the Accessory Maintenance section of this owner's
manual prior to storage.

6. Prepare battery for winter storage. See Battery: General.

Explosive hydrogen gas, which escapes during charging,

could cause death or serious injury. Charge battery in a
well­ventilated area. Keep open flames, electrical sparks
and smoking materials away from battery at all times.
KEEP BATTERIES AWAY FROM CHILDREN. (00065a)

7. If the motorcycle is to be stored with security system armed, it will be necessary to connect
a Battery Tender to maintain battery charge. If security system will not be armed and a
Battery Tender is not available, either:

a. Disconnect negative battery cable.

b. Remove Maxi­fuse (if applicable).

 8. If motorcycle is to be covered, use a material such as light canvas that will breathe. Plastic
materials that do not breathe promote the formation of condensation.

Removing Motorcycle From Storage

The clutch failing to disengage can cause loss of control,

which could result in death or serious injury. Prior to
starting after extended periods of storage, place
transmission in gear and push vehicle back and forth
several times to assure proper clutch disengagement.
(00075a)

1. See Battery: General for proper battery care. Charge and install the battery.

2. Remove and inspect the spark plugs. Replace if necessary.

3. Clean the air cleaner element.

4. Start the engine and run until it reaches normal operating temperature. Turn off engine.

5. Check amount of oil in the oil tank.

6. Check the transmission lubricant level.

7. Check controls to be sure they are operating properly. Operate the front and rear brakes,
throttle, clutch and shifter.

8. Check steering for smoothness by turning the handlebars through the full operating range.

Be sure tires are properly inflated, balanced and have

adequate tread. Inspect your tires regularly and see a
Harley­Davidson dealer for replacements. Riding with
excessively worn, unbalanced or under­inflated tires can
adversely affect stability and handling, which could result
in death or serious injury. (00014a)

9. Check tire pressure. Incorrect pressure will result in poor riding characteristics and can
affect handling and stability.

10. Check all electrical equipment and switches including the stop lamp, turn signals and horn
for proper operation.

11. Check for any fuel, oil or brake fluid leaks.

Turn engine over a few times to be sure there is no oil in

the crankcase and that all oil has been pumped back into
 the oil tank. Stop engine and re­check oil level. Failure to
do so can result in engine damage. (00071a)

Accessories Maintenance

General Maintenance

Maintain chrome and aluminum regularly to check that they retain their original shine and luster.
Take care to keep your new Harley­Davidson motorcycle cleaned and waxed as often as possible
to inhibit rust and corrosion.

Cleaning Your Motorcycle

To aid you in keeping your motorcycle clean, see your Harley­Davidson dealer for cleaning,
polishing and waxing products.

Harley­Davidson recommends the following products:

SUNWASH® (Part No. 94659­98): for general cleaning/washing of all surfaces.

BUG REMOVER (Part No. 94657­98): for removing bugs from all surface finishes.
HARLEY® SPRAY CLEANER (Part No. 99817­99): all purpose cleaner and quick detailer
for metal surfaces.
HARLEY GLOSS® (Part No. 94627­98): all purpose surface protectant provides UV
protection and a gloss finish.
Swirl & Scratch Treatment (Part No. 94655­98): a compound that removes fine scratches
and swirls.

Observe warnings on labels of cleaning compounds.

Failure to follow warnings could result in death or serious
injury. (00076a)

Do not wash brake discs with cleaners containing chlorine

or silicone. Cleaners containing chlorine and silicone can
impair brake function, which could result in death or
serious injury. (00077a)

Leather Care

NOTE:

Many Harley­Davidson accessories and seats are either made of leather or have leather inserts.
Natural materials age differently and require different care than man­made materials. Seat covers
and panels made of leather will gain "character", such as wrinkles, with age. Leather is porous
and organic and each leather product will settle into its own distinct form with use. Your leather
product will mature into its own custom shape and style from the sun, rain and the miles. This
maturing is natural and will enhance the custom quality of your Harley­Davidson motorcycle.
Leather must be periodically cleaned and treated to maintain its appearance and extend its life.
Clean and treat leather once a season or more frequently under adverse conditions.

Do not use bleach or detergents containing bleach on

saddlebags, seats, tank panels or painted surfaces. Doing
so can result in equipment damage. (00229a)

Do not use ordinary soap to clean leather or fur. It could dry or remove the oils from the
leather.
Use ONLY a good quality saddle soap to clean leather. Be sure you rinse saddle soap off
thoroughly before treating leather.
Never try to dry leather quickly, using artificial means. Always let leather dry naturally, at
room temperature.

1. Vacuum or blow dust off.

2. Thoroughly clean leather with a good quality saddle soap, following manufacturer's
directions. Rinse thoroughly with clean sponge or cloth and water. Allow leather to dry.

3. Once leather is dry, treat with a good quality leather treatment, such as LEATHERCARE
(Part No. 98261­91).

4. Always allow leather to dry completely before using.

Whitewall Tires

Use a good quality, commercial whitewall cleaner and follow the manufacturer's directions.

Wheel Care

Be careful not to get the brakes wet when washing vehicle.

Wet brake pads and/or discs can adversely affect brake
performance, which could result in death or serious injury.
(00079a)

Some vehicle's wheels are aluminum and do not have a protective coating. Other vehicles have
laced wheels with chrome plated rims and zinc or chrome plated spokes. Damage from harsh
chemicals, acid based wheel cleaners, brake dust and lack of maintenance can occur. Regular
washing and the use of a corrosion protectant will help to maintain their original appearance.
Harley­Davidson WHEEL AND TIRE CLEANER (Part No. 94658­98) is recommended for
cleaning wheels and tires. Then use HARLEY GLOSS (Part No. 94627­98) to protect the wheel
surfaces.
NOTES:

It is imperative that the wheels are cared for weekly to guard against pitting and corrosion.
Corrosion of these components is not considered to be a defect in materials or
workmanship.
Harley­Davidson recommends the following products:

WHEEL AND TIRE CLEANER (Part No. 94658­98): cleaner/degreaser for wheels, tires and
engine.
HARLEY GLOSS (Part No. 94627­98): all purpose surface protection the provides UV
protection and a gloss finish.

See a Harley­Davidson dealer for cleaning, polishing and waxing products.

Windshields

Harley­Davidson windshields are made of Lexan. Lexan is

a more durable and distortion­resistant material than other
types of motorcycle windshield material, but still requires
attention and care to maintain. Failure to maintain Lexan
properly can result in damage to the windshield. (00230a)

Do not use harsh chemicals including rain sheeting

products on Harley­Davidson windshields. They can cause
dulling or hazing. If you want to use a windshield
protectant on your windshield, try Harley Glaze Polish and
Sealant (00231a)

Do not use benzine, paint thinner, gasoline or any other

type of harsh cleaner on the windshield. Doing so will
damage the windshield surface. (00232a)

NOTES:

To remove minor surface scratches use NOVUS No. 2 SCRATCH REMOVER (Part No.
99836­94T).
Covering the windshield with a clean, wet cloth for approximately 15­20 minutes before
washing will make dried bug removal easier.

1. Use mild soap and warm water to wash the windshield.

2. Wipe dry with a soft, clean towel.

NOTE:

To treat your Lexan windshield with water repellent use WINDSHIELD WATER REPELLENT
TREATMENT (Part No. 99841­02).

Miscellaneous Lubrication

Hinges, Latches, Etc.

Lubricate the rub points of latches and hinges using either Lubit­8 Tufoil (Part No. 94968­85TV) or
Tri­flow as required.

Lubricate the fingers on the saddlebag latches where they engage the hinge.

Troubleshooting

Troubleshooting: General

The troubleshooting section of the Owner's Manual is a

guide to diagnose problems. Read the service manual
before performing any work. Improper repair and/or
maintenance could result in death or serious injury.
(00080a)

The following checklist of possible operating troubles and their probable causes will be helpful in
keeping your motorcycle in good operating condition. More than one of these conditions may be
causing trouble and should be carefully checked.

Engine: Touring Models

Starter Does Not Operate or Does Not Turn Engine Over

1. Engine OFF/RUN switch in OFF position.

2. Ignition switch not ON.

3. Discharged battery or loose or corroded connections (solenoid chatters).

4. Clutch lever not squeezed against handlebar or transmission not in neutral.

5. Blown fuse.

Engine Turns Over But Does Not Start

1. Fuel tank empty.

2. Fuel filter clogged.

3. Discharged battery or loose or broken battery terminal connections.

4. Fouled spark plugs.

5. Spark plug cable connections loose or in bad condition and shorting.

6. Loose or corroded wire or cable connection(s) at coil or battery.

7. Fuel pump inoperative.

 8. Blown fuse.

Starts Hard

1. Spark plugs in bad condition, have improper gap, or are partially fouled.

2. Spark plug cables in bad condition and leaking.

3. Battery nearly discharged.

4. Loose wire or cable connection(s) at one of the battery terminals or at coil.

5. Engine oil too heavy (winter operation).

6. Water or dirt in fuel system.

7. Fuel pump inoperative.

Starts But Runs Irregularly or Misses

1. Spark plugs in bad condition or partially fouled.

2. Spark plug cables in bad condition and leaking.

3. Spark plug gap too close or too wide.

4. Battery nearly discharged.

5. Damaged wire or loose connection at battery terminals or coils.

6. Intermittent short circuit due to damaged wire insulation.

7. Water or dirt in fuel system.

8. Fuel vent system plugged. See dealer.

9. One or more injectors fouled.

A Spark Plug Fouls Repeatedly

1. Fuel mixture too rich.

2. Incorrect spark plug.

Pre­ignition or Detonation (Knocks or Pings)

1. Incorrect fuel.

2. Incorrect spark plug for the kind of service.

Overheats
 1. Insufficient oil supply or oil not circulating.

2. Heavy carbon deposit from lugging engine. See dealer.

3. Insufficient air flow over cylinder heads during extended periods of idling or parade duty.

Excessive Vibration

1. Rear fork pivot shaft nuts loose. See dealer.

2. Front engine mounting bolts loose. See dealer.

3. Engine to transmission mounting bolts loose. See dealer.

4. Broken frame. See dealer.

5. Front chain or links tight as a result of insufficient lubrication or belt badly worn.

6. Wheels and/or tires damaged. See dealer.

7. Vehicle not properly aligned. See dealer.

Electrical System

Alternator Does Not Charge

1. Module not grounded. See dealer.

2. Engine ground wire loose or broken. See dealer.

3. Loose or broken wires in charging circuit. See dealer.

Alternator Charge Rate is Below Normal

1. Weak battery.

2. Excessive use of add­on accessories.

3. Loose or corroded connections.

4. Extensive periods of idling or low speed riding.

Transmission

Transmission Shifts Hard

1. Bent shifter rod. See dealer.

2. Transmission shifting mechanism needs adjustment. See dealer.

Transmission Jumps Out of Gear

1. Shifter rod improperly adjusted. See dealer.

2. Worn shifter dogs in transmission. See dealer.

Clutch Slips

1. Clutch controls improperly adjusted. See dealer.

2. Worn friction discs. See dealer.

3. Insufficient clutch spring tension. See dealer.

Clutch Drags or Does Not Release

1. Clutch controls improperly adjusted. See dealer.

2. Primary chaincase overfilled.

3. Clutch discs warped. See dealer.

Clutch Chatters

1. Friction discs or steel discs worn or warped. See dealer.

Brakes

Brakes Do Not Hold Normally

1. Master cylinder low on fluid. See dealer.

2. Brake line contains air bubbles. See dealer.

3. Master or wheel cylinder piston worn. See dealer.

4. Brake pads contaminated with grease or oil. See dealer.

5. Brake pads badly worn. See dealer.

6. Brake disc badly worn or warped. See dealer.

7. Brake fades because of heat build up. Excessive braking or brake pads dragging. See
dealer.

8. Brake drags. Insufficient hand lever free play. See dealer.

Warranties and Responsibilities

Warranty and Maintenance

This Owner's Manual contains your new motorcycle warranty.

It is the owner's responsibility to follow the scheduled mileage intervals as specified; all of the
specified maintenance services must be performed to keep your warranty valid.

1. Make an appointment with a Harley­Davidson dealer for inspection and service just before
you have ridden 1000 miles (1600 kilometers).

2. Bring this Owner's Manual with you when you visit your dealer to have your motorcycle
inspected and serviced.

3. Have the dealer technician sign at the proper mileage interval. The records should be
retained by the owner as proof of proper maintenance.

4. Keep receipts covering any parts, service or maintenance performed. These records should
be transferred to each subsequent owner.

Do not use aftermarket parts and custom made front forks

which can adversely affect performance and handling.
Removing or altering factory installed parts can adversely
affect performance and could result in death or serious
injury. (00001a)

Harley­Davidson dealerships are independently owned and operated and may sell parts and
accessories that are not manufactured or approved by Harley­Davidson. Therefore, you should
understand that we are not and cannot be responsible for the quality, suitability, or safety of any
non­Harley­Davidson part, accessory or design modification, including labor, which may be sold
and/or installed by our dealers.

Keeping It All Harley­Davidson

1. Keep your Harley­Davidson completely Harley­Davidson.

2. Insist that your dealer uses only Genuine replacement parts to keep your Harley­Davidson
motorcycle and its warranty intact.

Exacting design and stringent testing ensure performance and warranty coverage. Again, insist on
Genuine parts for your genuine Harley­Davidson motorcycle.
NOTE:

Installing off­road or competition parts to enhance performance may void all or part of your new
motorcycle warranty. See the Harley­Davidson Limited Warranty in this manual or a Harley­
Davidson dealer for details.

It is possible to overload your motorcycle's charging

system by adding too many electrical accessories. If your
 combined electrical accessories operating at any one time
consume more electrical current than your vehicle's
charging system can produce, the electrical consumption
can discharge the battery and cause vehicle electrical
system damage. See a Harley­Davidson dealer for advice
about the amount of current consumed by additional
electrical accessories, or for necessary wiring changes.
(00211b)

Important Moving Information

If you move from your present address, or sell your motorcycle, please fill out and mail the post
card at the back of this manual. This is necessary in the event that the Company needs to contact
the owner concerning information that could affect the safe operation of this motorcycle.

California Evaporative Emission Controls: 2007 Models

All new model year 2007 Harley­Davidson motorcycles sold in the State of California are
equipped with an evaporative emission control system. This system is designed to meet the
CARB regulations in effect at the time of manufacture.

The system requires a small amount of maintenance. Periodic inspection is required to make sure
hoses are properly routed, not kinked or blocked and that all fittings are secure. Mounting
hardware should also be checked periodically for tightness.

EPA Noise Regulations

EPA noise regulations require that the following statements be included in the Owner's Manual.

TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the
following acts or the causing thereof: (1) The removal or rendering inoperative by any person
other than for purposes of maintenance, repair, or replacement of any device or element of design
incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the
ultimate purchaser or while it is in use, or (2) the use of the vehicle after such device or element of
design has been removed or rendered inoperative by any person.

AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED
BELOW.

1. Replacing the muffler(s) and/or the entire exhaust system with parts not certified to be noise
legal for street use.

2. Removing or modifying the muffler internal baffles in any way.

3. Replacing the air intake/cleaner assembly with one not certified to be noise legal for street
use.

4. Modifying the air intake/cleaner assembly in such a way as to make the vehicle no longer
noise legal for street use.

Harley­Davidson recommends that any and all noise related maintenance be done by an
authorized Harley­Davidson dealer using genuine Harley­Davidson parts.
Warranty/Service Information

Any authorized Harley­Davidson dealer is responsible for providing the warranty repair work on
your motorcycle. If you have any questions regarding warranty obligations contact your selling
dealer.

For normal service work or warranty work under the above conditions, you may obtain the name
and location of your nearest U.S. Harley­Davidson dealer by calling 1­800­490­9635 (toll free), in
any state except Alaska and Hawaii.
NOTE:

The number shown above is accessible only with a touch­tone phone.

Reporting Safety Defects

Safety defects must be reported to the National Highway Traffic Safety Administration (NHTSA)
and Harley­Davidson.

NHTSA Statement

If you believe that your vehicle has a defect which could cause a crash or could cause injury or
death, you should immediately inform the National Highway Traffic Safety Administration
(NHTSA) in addition to notifying Harley­Davidson.

If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety
defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA
cannot become involved in individual problems between you, your dealer, or Harley­Davidson.

To contact NHTSA, refer to NHTSA Contacts.

NHTSA Contacts

ITEM DATA
Phone Call the Auto Safety Hot Line toll­free at 1­888­
DASH­2DOT
Mail U.S. Department of Transportation, National
Highway Traffic Safety Administration, Office of
Defects Investigation, NVS­210, 400 7th Street
S.W., Washington, D.C. 20590
Web www.nhtsa.dot.gov
site

You can also obtain other information about motor vehicle safety from the hot line.

Owner Transfer Identification Form

When purchasing a pre­owned Harley­Davidson or Buell, we encourage you to submit an Owner

Transfer Notification Form. It is critical that new owner information is communicated to Harley­
Davidson. New owner information is required to be on file with Harley­Davidson to transfer an
Extended Service Plan Contract. Harley­Davidson is also required by the National Traffic and
Motor Vehicle Safety Act to notify all owners in the event of a recall. The form may be obtained at
any Harley­Davidson dealer.

Required Documentation for Imported Motorcycles

If a Harley­Davidson is imported into the United States, additional documentation is required to be

eligible for the United States Manufacturer's Limited Warranty. A Harley­Davidson dealer can
provide a form explaining the requirements.

Limited Motorcycle Warranty

2007 HARLEY­DAVIDSON MOTORCYCLE LIMITED WARRANTY

24 Months/Unlimited Miles

Harley­Davidson warrants for any new 2007 Harley­Davidson motorcycle/sidecar that an

authorized Harley­Davidson dealer will repair or replace without charge any parts found under
normal use to be defective in factory materials or workmanship. Such repair and replacement will
be Harley­Davidson's sole obligation and the customer's sole remedy under this warranty.

THERE IS NO OTHER EXPRESS WARRANTY (OTHER THAN THE SEPARATE EMISSIONS

AND NOISE WARRANTIES) ON THE MOTORCYCLE. ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE IS LIMITED TO THE
DURATION OF THIS WARRANTY.

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation
may not apply to you.

TO THE FULLEST EXTENT ALLOWED BY LAW, HARLEY­DAVIDSON AND ITS DEALERS

SHALL NOT BE LIABLE FOR LOSS OF USE, INCONVENIENCE, LOST TIME, COMMERCIAL
LOSS OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow
the exclusion or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty gives you specific legal rights, and you may have
other rights which vary from state to state.

The following terms and conditions apply to this warranty:

Duration

1. The duration of this limited warranty is twenty four months, starting from the earlier of (a) the
date of initial retail purchase and delivery from an authorized Harley­Davidson dealer, or (b)
the third anniversary of the last day of the model year of the motorcycle/sidecar. Your dealer
will submit an electronic Sales and Warranty Registration form to initiate your warranty.

2. Any unexpired portion of this limited warranty will be transferred to subsequent owners,
upon the resale of the motorcycle/sidecar during the warranty period.

Owner's Obligations
To obtain warranty service, return your motorcycle/sidecar at your expense within the warranty
period to an authorized dealer. Our dealer should be able to provide warranty service during
normal business hours and as soon as possible, depending upon the workload of the dealer's
service department and the availability of necessary parts.

Harley­Davidson Motor Company, P.O. Box 653, Milwaukee, Wisconsin 53201, U.S.A.

Exclusions

This warranty will not apply to any motorcycle/sidecar as follows:

1. Which has not been operated or maintained as specified in the Owner's Manual.

2. Which has been abused, misused, improperly stored, used "off the highway," or used for
racing or competition of any kind.

3. Which is not manufactured to comply with the laws of the market in which it is registered.

4. Installing off­road or competition parts to enhance performance may void all or part of your
new motorcycle warranty. See a Harley­Davidson dealer for details.

Other Limitations

This warranty does not cover:

1. Parts and labor for normal maintenance as recommended in the Owner's Manual, or the
replacement of parts due to normal wear and tear including such items as the following:
tires, lubrication, oil and filter change, fuel system cleaning, battery maintenance, engine
tune­up, spark plugs, brake, clutch and chain/belt adjustment (including chain replacement).

2. Cosmetic concerns that arise as a result of owner abuse, lack of proper maintenance or
environmental conditions (except concerns that result from defects in material or
workmanship, which are covered by this warranty for the duration of the warranty period).

3. Any cosmetic condition existing at the time of retail delivery that has not been documented
by the selling dealer prior to retail delivery.

4. Defects or damage to the motorcycle caused by alterations outside of Harley­Davidson

factory specifications.

Important: Read Carefully

1. Our dealers are independently owned and operated and may sell other products. Because
of this, HARLEY­DAVIDSON IS NOT RESPONSIBLE FOR THE SAFETY, QUALITY, OR
SUITABILITY OF ANY NON­HARLEY­DAVIDSON PART, ACCESSORY OR DESIGN
MODIFICATION INCLUDING LABOR WHICH MAY BE SOLD AND/OR INSTALLED BY
OUR DEALERS.

2. This warranty is a contract between you and the manufacturer. It is separate and apart from
any warranty you may receive or purchase from the dealer. The dealer is not authorized to
alter, modify, or in any way change the terms and conditions of this warranty.
 3. Any warranty work or parts replacement authorized by the manufacturer will not preclude
the manufacturer from later relying on any exclusion where applicable.

Limited Noise Warranty

2007 HARLEY­DAVIDSON MOTORCYCLE NOISE CONTROL SYSTEM LIMITED

WARRANTY

The following warranty applies to the noise control system, is in addition to the MOTORCYCLE
LIMITED WARRANTY and EMISSION CONTROL SYSTEM LIMITED WARRANTY, and applies
only to motorcycles sold in the U.S.

Harley­Davidson Motor Company warrants that this vehicle is designed and built so as to conform
at the time of sale with applicable regulations of the U.S. Environmental Protection Agency (as
tested following F­76 Drive­By test procedure) and that it is free from defects in materials and
workmanship which would cause this motorcycle not to meet U.S. Environmental Protection
Agency Standards within 1 year or 3,730 miles (6,000 kilometers) whichever expires first. Any
unexpired portion of this limited warranty will be transferred to subsequent owners, upon the
resale of the motorcycle during the warranty period.

THERE IS NO OTHER EXPRESS WARRANTY (OTHER THAN THE SEPARATE

MOTORCYCLE AND EMISSIONS WARRANTIES) ON THE MOTORCYCLE. ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE IS LIMITED
TO THE DURATION OF THIS WARRANTY.

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation
may not apply to you.

The warranty period shall begin on the date the motorcycle is delivered to the first retail purchaser
or, if the motorcycle is placed in service as a demonstrator or company vehicle prior to sale at
retail, on the date it is first placed in service.

THE FOLLOWING ITEMS ARE NOT COVERED BY THE NOISE CONTROL SYSTEM
WARRANTY

1. Failures which arise as a result of misuse, alterations, or accident as specified in the

Owner's Manual.

2. Replacing, removing, or modifying any portion of the NOISE CONTROL SYSTEM

(consisting of the exhaust system and air intake/cleaner assembly) with parts not certified to
be legal for street use.

3. Any motorcycle on which the odometer mileage has been changed so that the mileage
cannot be determined.

4. TO THE FULLEST EXTENT ALLOWED BY LAW, HARLEY­DAVIDSON AND ITS

DEALERS SHALL NOT BE LIABLE FOR LOSS OF USE, INCONVENIENCE, LOST TIME,
COMMERCIAL LOSS OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation or exclusion may not apply to you.

Other Rights
This warranty gives you specific legal rights, and you may have other rights which vary from state
to state.

Recommendations for Required Maintenance

It is recommended that any noise system maintenance be performed by an authorized Harley­

Davidson dealer using genuine Harley­Davidson replacement parts. The maintenance,
replacement or repair of the noise control system may be performed by any other qualified service
outlet or individual. Non­genuine parts may be used only if such parts are certified to comply with
U.S. Environmental Protection Agency Standards.

Harley­Davidson Motor Company, P.O. Box 653, Milwaukee, Wisconsin 53201, U.S.A.

Limited Emission Warranty

2007 HARLEY­DAVIDSON EMISSION CONTROL SYSTEM LIMITED WARRANTY

The following warranty applies to the emission control system, is in addition to the LIMITED
MOTORCYCLE WARRANTY and NOISE CONTROL SYSTEM LIMITED WARRANTY, and
applies only to motorcycles sold in the U.S.

Harley­Davidson Motor Company warrants that this vehicle is designed and built so as to conform
at the time of sale with applicable regulations of the U.S. Federal Environmental Protection
Agency, and that it is free from defects in materials and workmanship which would cause this
motorcycle not to meet U.S. Environmental Protection Agency Standards within 5 years or 18,641
miles (30,000 kilometers) whichever expires first. Any unexpired portion of this limited warranty
will be transferred to subsequent owners, upon the resale of the motorcycle during the warranty
period.

THERE IS NO OTHER EXPRESS WARRANTY (OTHER THAN THE SEPARATE

MOTORCYCLE AND NOISE WARRANTIES) ON THE MOTORCYCLE. ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE IS LIMITED
TO THE DURATION OF THIS WARRANTY.

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation
may not apply to you.

The warranty period shall begin on the date the motorcycle is delivered to the first retail purchaser
or, if the motorcycle is placed in service as a demonstrator or company vehicle prior to sale at
retail, on the date it is first placed in service.

THE FOLLOWING ITEMS ARE NOT COVERED BY THE EMISSION CONTROL SYSTEM
WARRANTY

1. Failures which arise as a result of misuse, alterations, accident or non­performance of

maintenance as specified in the Owner's Manual.

2. The replacement of parts (such as spark plugs, fuel and oil filters, etc.) used in required
maintenance.

3. Any motorcycle on which the odometer mileage has been changed so that the mileage
cannot be determined.
 4. TO THE FULLEST EXTENT ALLOWED BY LAW, HARLEY­DAVIDSON AND ITS
DEALERS SHALL NOT BE LIABLE FOR LOSS OF USE, INCONVENIENCE, LOST TIME,
COMMERCIAL LOSS OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation or exclusion may not apply to you.

Other Rights

This warranty gives you specific legal rights, and you may have other rights which vary from state
to state.

Recommendations for Required Maintenance

It is recommended that any emission system maintenance be performed by an authorized Harley­

Davidson dealer using genuine Harley­Davidson replacement parts. The maintenance,
replacement or repair of the emissions control system may be performed by any other qualified
service outlet or individual. Non­genuine parts may be used only if such parts are certified to
comply with U.S. Environmental Protection Agency Standards.

Harley­Davidson Motor Company, P.O. Box 653, Milwaukee, Wisconsin 53201, U.S.A.

Limited Radio Warranty

2007 LIMITED RADIO WARRANTY

Harley­Davidson Motor Company warrants that this Harley­Davidson radio will be free from
factory defects in material and workmanship, under normal use and service, for a period of twenty
four (24) months starting from the earlier of (a) the date of initial retail purchase of the
motorcycle/sidecar on which the radio is installed, or (b) the third anniversary of the last day of the
model year of the motorcycle/sidecar on which the radio is installed. Any unexpired portion of this
limited warranty will be transferred to subsequent owners, upon the resale of the motorcycle
during the warranty period. If the motorcycle/sidecar was used as a demonstrator, then the
warranty period may have started and/or expired prior to the initial retail sale. See a Harley­
Davidson Dealer for details.

This warranty does not cover defects or damage due to abuse, misuse or improper installation, or
any radio on a motorcycle which has been registered with Harley­Davidson Motor Company as a
collector's vehicle. See a Harley­Davidson dealer for details.

To obtain warranty service, return your motorcycle/sidecar with sound system intact, at your
expense, within the warranty period to the selling dealer, or to any other authorized dealer if you
have moved a long distance, or are touring a long distance. Our dealer should be able to provide
warranty service during his normal business hours and as soon as possible, depending upon his
service department's workload and the availability of necessary parts.

The remedy for breach of this warranty is expressly limited to the repair or replacement, without
charge for parts and labor, of any part that proves to be defective, AND DOES NOT EXTEND TO
LIABILITY FOR CONSEQUENTIAL DAMAGES, COSTS OR EXPENSES, INCLUDING LOSS OF
TIME, INCONVENIENCE OR LOSS OF USE OF THE VEHICLE, RESULTING FROM ANY PART
THAT PROVES TO BE DEFECTIVE.
THERE IS NO OTHER EXPRESS WARRANTY ON THE RADIO. ANY IMPLIED WARRANTY
RELATING TO THIS RADIO, INCLUDING WARRANTIES OR MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO TWENTY FOUR (24)
MONTHS, THE DURATION OF THIS WARRANTY.

(Some states do not allow the limitation of the length of an implied warranty or the exclusion or
limitation of incidental or consequential damages, so the above limitations or exclusions may not
apply to you.)

Other Rights

This warranty gives you specific legal rights, and you may have other rights which vary from state
to state.

Harley­Davidson Motor Company, P.O. Box 653, Milwaukee, Wisconsin 53201, U.S.A.

Maintenance Scheduling

Regular Service Intervals

Regular lubrication and maintenance will help keep your new Harley­Davidson operating at peak
performance. Your Harley­Davidson dealer knows best how to service your motorcycle with
factory approved methods and equipment assuring you of thorough and competent workmanship.
NOTES:

Refer to Regular Service Intervals: 2007 Touring Models. Regular maintenance

interval operations are required to keep your new motorcycle warranty in force. The use of
other than Harley­Davidson approved parts and service procedures may void the warranty.
Any alterations to the emission system components, such as the exhaust system, may be in
violation of Federal and State laws.
Refer to Owner's Maintenance Records. When servicing your motorcycle, bring this
owner's manual to the dealership and complete information needed in the blank columns
listed.

Perform the service and maintenance operations as

indicated in the regular service interval table. Lack of
regular maintenance at the recommended intervals can
affect the safe operation of your motorcycle, which could
result in death or serious injury. (00010a)

If you operate your motorcycle under adverse conditions

(severe cold, extreme heat, very dusty environment, very
bad roads, through standing water, etc.), you should
perform the regular maintenance intervals more frequently
to ensure the safe operation of your motorcycle. Failure to
maintain your motorcycle could result in death or serious
injury. (00094a)
 Regular Service Intervals: 2007 Touring Models

ITEM PROCEDURE 1000 5000 10,000 15,000 20,000 25,000 NOTES

SERVICED MI. MI. MI. MI. MI. MI.

1600 8000 16,000 24,000 32,000 40,000

KM KM KM KM KM KM
Engine oil and Replace X X X X X X
filter
Oil lines and Inspect for leaks X X X X X X 1
brake system
Air cleaner Inspect, service as X X X X X X
required
Tires Check pressure, inspect X X X X X X
tread
Wheel spokes Check tightness X X X 1
Primary Replace X X X
chaincase
lubricant
Transmission Replace X X
lubricant
Clutch Check adjustment X X X X X X 1
Rear belt and Inspect, adjust belt X X X X X X 1
sprockets
Throttle, brake Check, adjust and X X X X X X 1
and clutch lubricate
controls
Jiffy stand Inspect and lubricate X X X X X X 1
Fuel lines and Inspect for leaks X X X X X X 1
fittings
Fuel tank filter Replace X 1
Brake fluid Check levels and X X X X X X 4
condition
Brake pads and Inspect for wear X X X X X X
discs
Spark plugs Inspect X X X X X
Replace X
Electrical Check operation X X X X X X
equipment and
switches
Front fork oil Replace 1, 2
Steering head Lubricate X X X 2
bearings Adjust X 1
Air suspension Check pressure, X X X X X X 1
operation and leakage
Windshield Inspect X X 1
bushings (if
applicable)
Cruise control Inspect disengage switch X X X X X X 1
and components
Fuel door, Tour­ Lubricate hinges and X X X X X X
Pak, saddlebags latches
Critical fasteners Check tightness X X X 1
Engine mounts Inspect X X 1
and stablizers
Battery Check battery and clean 3
connections
Road test Verify component and X X X X X X
system functions
NOTES: 1. Should be performed by an authorized Harley­Davidson dealer, unless you
have the proper tools, service data and are mechanically qualified.

2. Disassemble, lubricate and inspect every 50,000 miles (80,000 kilometers).

3. Perform annually.

4. Change D.O.T. 4 and flush brake system every two years.

Owner's Maintenance Records

SERVICE MILE INTERVAL DATE DEALER TECHNICIAN TECHNICIAN

NUMBER NAME SIGNATURE

1000 MI (1600 KM)
5000 MI (8000 KM)
10,000 MI (16,000 KM)
15,000 MI (24,000 KM)
20,000 MI (32,000 KM)
25,000 MI (40,000 KM)
30,000 MI (48,000 KM)
35,000 MI (56,000 KM)
40,000 MI (64,000 KM)
45,000 MI (72,000 KM)
50,000 MI (80,000 KM)

Service Literature

Refer to Service Literature: 2007 Touring Models. Visit your Harley­Davidson dealer or go to
www.harley­davidson.com to purchase a service or parts manual for your motorcycle. Factory
authorized manuals are the most complete and detailed source of information outside of your
Harley­Davidson dealer.
 Service Literature: 2007 Touring Models

DOCUMENT LANGUAGE PART NUMBER

Service Manual English 99483­07
Electrical Diagnostics Manual English 99497­07
Service and Electrical Diagnostics Manual French 99483­07F
Service and Electrical Diagnostics Manual German 99483­07G
Service and Electrical Diagnostics Manual Spanish 99483­07S
Service and Electrical Diagnostics Manual Italian 99483­07I
Parts Catalog English 99456­07
Sidecar Service Manual English 99485­07