VOLUME 2

Construction of Mountain Warfare Ski School

MECHANICAL SPECIFICATIONS

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 TABLE OF CONTENTS

Chapter 1 General Technical Page 3

Requirements
Chapter 2 Below Ground Drainage Page 14
Chapter 3 Sanitary, Waste and Rainwater Page 25
Pipework Installation

Chapter 4 Piped Systems (Liquids) Page 32

Chapter 5 Booster Pumps Page 45
Chapter 6 Ventilation Page 49
Chapter 7 Fire Protection Page 59
Chapter 8 Sanitary Fixtures Page 68
Chapter 9 Thermal Insulation Page 74
Chapter 10 Split System AC Unit Page 80
Chapter 11 Fuel Oil System Page 86
Chapter 12 Heating System Page 93
Chapter 13 Solar Water Heating Page 97

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 CHAPTER ONE

GENERAL TECHNICAL REQUIREMENTS

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 1.0 GENERAL TECHNICAL REQUIREMENTS

TABLE OF CONTENTS

1. Scope, regulations and standards

2. Installation general

3. Noise and vibration control

4. Inspection, testing and commissioning

5. Handover procedures and documentation

6. Re-modelling

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 CHAPTER ONE
GENERAL TECHNICAL REQUIREMENTS

1. SCOPE, REGULATIONS AND STANDARDS

Specification Scope

This Specification covers the supply, installation and testing of all necessary equipment required
for the complete Mechanical and Ventilation Services as described in the attached Contract
Documents and incorporates standard descriptions for equipment and the installation to be
provided under this Contract. The clauses shall be read in conjunction with the accompanying
General Conditions of Contract, Scope of Works document, Schedules and Drawings.

The words 'as indicated', 'where indicated', 'unless otherwise indicated', refer to requirements
identified elsewhere in the documents issued in connection with the Contract, e.g., on a drawing,
in the specification or in a schedule.

The extent of the work shall comprise the system engineering, the whole labor and materials
required to form a complete installation, together with such tests, adjustments and commissioning
as prescribed in subsequent clauses and otherwise as may be required in order to provide an
effective working installation to the satisfaction of the Engineer.

The words 'complete installation' in the foregoing clause shall mean not only the major items of
plant and equipment covered by this Specification, but all the incidental sundry components that
are required for the complete execution of the works; also, for the proper operation of the
installation, together with associated labor charges, whether or not these sundry components are
mentioned in detail in the tender documents issued in connection with the Contract.

The Contractor shall comply with the latest applicable Standards of the followings:
1) ASME, American Society of Mechanical Engineers.
2) ASHRAE, American Society of Heating, Refrigerating and Air Conditioning Engineers, Inc.
3) ANSI, American National Standards Institute.
4) CIBSE, Chartered Institute of Building Services Engineers.
5) ASTM, American Society of Testing Materials.
6) NEMA, National Electrical Manufacturers Association.
7) BS, British Standards.
8) ASPE, American Society of Plumbing Engineers.
9) DIN Deutschers Institute Für Norming.
10) FM, Factory Mutual.
11) IBR, Institute of Boiler and Radiator Manufacturers.
12) ISO, International Standardization Organization.
13) IPC, International Plumbing Code.

Compliance with Regulations

The work shall comply with all relevant stringent statutory instruments and regulations,
applicable to local codes and regulations, at the date of construction and in particular with the
following:

The requirements of the Local Authority Planning Department, District Surveyor or equivalent.
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The requirements of the Local Fire Officer.

The Local Water Authority Regulations.

All installations and materials used for the works shall be carried out and provided in full
compliance with the appropriate Specifications or Codes of Practice issued by the above-
mentioned institutions.

Alternatively, the installations and materials may be carried out and provided to other equivalent
internationally recognized standards provided the standards are acceptable to the Engineer and
the relevant local Authorities.

2. INSTALLATION GENERAL

General

The Contractor shall allow in his Tender for all labor, materials, tools, plant and equipment
required to supply, deliver and erect all equipment, pipework, fittings, etc., described in this
Specification and indicated on the drawings to form a complete working facility including tests
and commissioning. This shall mean not only the main items of plant and equipment but also all
incidental sundry components with their labor charges necessary for the complete execution of
the works.

The Contractor shall ensure that his work is installed in the correct sequence.

The Contractor shall be responsible for ensuring that all sections of the work and all materials are
compatible with one another. The Contractor shall check and ensure that all of the equipment
and works offered by him will fit into the space provided in the garden.

Operating Conditions

All equipment will be required to operate successfully in the climatic conditions prevailing in the
locality and have a working life comparable with that expected from top quality equipment
operating in more temperate conditions.

Workmanship and Materials

Materials and workmanship generally shall be of the highest standard and the Specification shall
be closely adhered to. Materials shall be brand new bearing stamped ratings as required.

Where materials or equipment are not described in detail, they shall be of the best quality available
and shall comply with the appropriate Standards. The Contractor shall, if required, submit
drawings or samples of such materials or equipment to the Engineer for his approval before use
on the Contract works.

Samples of Workmanship

The Contractor shall provide the following samples of workmanship for the approval of the
Engineer:
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Samples of pipework.

The samples shall be submitted to the Engineer as soon as possible after the order for the work
has been placed so that the subsequent delivery of the associated equipment will not be delayed.
No orders shall be placed until the Engineer has approved the samples.

All samples shall be correctly labelled and forwarded to the Engineer's office or to the site as
directed by the Engineer. At least 14 days shall be allowed for approval of samples by the
Engineer.

Unless otherwise stated, approved samples shall be retained on site by the Engineer, who will
reject all such materials, which do not correspond with the approved samples. Rejected materials
shall be removed from the site immediately.

Where the Engineer carries out an inspection of materials before they leave the manufacturer's
premises prior to being delivered to the site, the Engineer shall be at liberty to reject any such
materials after delivery should he consider them to be in any way unsatisfactory notwithstanding
the preliminary inspection and tests at the manufacturer's premises.

The Contract shall include for the cost of remedial work or tests and inspections necessary due to
unsatisfactory material and/or equipment.

3. NOISE AND VIBRATION CONTROL

Anti-Vibration Mountings

All equipment containing moving parts generating noise and vibration shall be mounted upon
specially designed vibration isolators. All service connections to such equipment shall include
customized flexible connectors and shall be installed in such a way as to prevent transmission of
noise and vibration to the structure, other areas of the building or to other items of equipment.

Where required, mountings shall be provided with a positioning or restraining device, which will
prevent the equipment position changing if its load changes, for example, during draining down
of the equipment, or other maintenance.

Mounting selection should allow for any eccentric load distribution or torque reaction, so that the
design deflection is achieved on all mountings under operating conditions.

4. INSPECTION, TESTING AND COMMISSIONING

General

All the works provided as part of this contract shall be inspected, tested, regulated and
commissioned in accordance with all relevant Standards, Specifications and Codes of Practice
and the details given in the specification and/or as indicated on the drawings, to the entire
satisfaction of the Engineer.

All installations shall be inspected and tested in sections as the work proceeds and on completion
as composite systems and it shall be noted that the Engineer may require to inspect or test any
equipment during manufacture at the manufacturers works. All necessary arrangements shall be
made as part of this contract.
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All tests shall be arranged in co-operation with the Engineer and other interested parties shall be
given seven (7) days notice in writing of the time, location and nature of the test to be performed.
No test shall be considered valid unless the Engineer is present.

All necessary skilled and unskilled labor shall be provided for attendance duties during the test
(including pre and post test activities) and the test medium shall be provided and subsequently
disposed of except where specifically stated otherwise.

Any defects occurring at any time during the test duration shall be made good and a complete re-
test shall be carried out, all at no cost to the contract.

Where failure during a test, inspection or commissioning process results in damage to the building
fabric and/or any services or requires subsequent builders work in connection to be carried out,
then the remedial work shall be carried out at no cost to the contract.

Where valve and flange boxes and access covers and de-mountable ceilings need to be removed
and replaced during the commissioning of the works, these shall be removed, protected from
damage and replaced in good order by the Contractor.

The Contractor shall arrange a progressive regulation testing and balancing program to achieve
the Date of Completion of the Contract Works.

During the Commissioning Period, the Contractor will hold commissioning meetings, which will
be attended by the Engineer. The Senior representative of the Contractor's site and Management
staff shall attend the meetings which will be held at fortnightly intervals.

The meetings may continue after issue of the 'Taking Over Certificate' for as long as necessary to
deal properly with any outstanding works and defects in the Contract Works.

All representatives present during inspection, testing and commissioning shall be fully conversant
with the system concerned and the method of system and instrument operation. Manufacturers
or specialist contractors representatives shall attend where specifically indicated elsewhere in the
Specification or where necessary to ensure full service and co-operation is available to the
Engineer to enable the works to be tested and commissioned in accordance with the requirements
of the Specification.

All necessary precautions shall be taken to safeguard against frost damage during inspection,
testing or commissioning. Any damage so caused shall be made good at no cost to the contract.

All tests shall last for the minimum time period stated or for a longer period if necessary to ensure
all sections have been fully examined as required by the test.

All performance tests shall be carried out initially prior to the Engineer being requested to witness
the tests and thereby avoid unnecessary re-tests being required.

Provision of Test Points:

The Bills of Quantities do not separately enumerate test point in pipework and ductwork
installations. These are deemed to be included in the pipework or ductwork installation. The
Contractor shall allow sufficient points for the correct and complete regulation, testing, and
commissioning of the installations. All test points shall be indicated on the Working and Record
Drawings.

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All test points shall be provided which are necessary to carry out the specified tests and
commissioning requirements including facilities for temperature, pressure, pressure drop, volume
flow, and other relevant conditions to be measured. Such points shall be fitted with removable
plugs, flanges or other approved devices appropriate to the service concerned. Permanent test or
reading points shall be provided only where specified elsewhere.

Testing of Soil, Waste, Vent and Rainwater Pipework

All works which are to be concealed shall be tested before being finally enclosed, a final test shall
be made upon completion for soundness and performance strictly in accordance with the British
Standard 5572 for Sanitary Pipework, or equivalent and shall be to the entire satisfaction of the
Engineer.

Cleaning and Flushing Out of System

Prior to setting systems to work all systems shall be thoroughly cleaned and pipework systems
shall be flushed out.

Water installations shall be flushed out using cold water at maximum mains pressure.

During the cleaning process the flow shall be interrupted occasionally to dislodge debris.

Tanks and vessels shall be similarly cleaned.

Water services for domestic use shall then be chemically cleaned by Chlorine treatment as
described elsewhere, tested and set to work to comply fully with the UK Department of Health
Code of Practice on the Control of Legionellae, and any other recognized recommendations to
prevent the development of legionellae bacteria.

All cleaning and flushing out operations shall be conducted in the presence of the Engineer.

Following the cleaning and flushing out operations a signed certificate shall be provided
confirming that the systems have been adequately and satisfactorily flushed through and cleaned.
This certificate shall be countersigned by the Engineer and forwarded to the Engineer. No
commissioning whatsoever shall take place until the Contractor has received written
acknowledgement of receipt of this certificate from the Engineer.

Commissioning of Services

All systems shall be filled with the working fluid, vented as necessary, and brought to operating
conditions and the flows then regulated to the design values.

The balancing and testing of systems to verify performance of the engineering systems shall be
carried out by a team of experienced specialist Balancing and Testing Engineers who shall be
responsible to the Contractor for the complete balancing and testing of all systems and the
production of a complete log of all tests including any comments they may wish to make for
improving the performance of the installations.

Following regulation and balancing procedures all plant systems shall be put into operation and
examined to ensure that the installations are operating correctly.

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5. HANDOVER PROCEDURES AND DOCUMENTATION

Operation and Maintenance Instruction Manuals

Three copies of a manual, (or series of manuals if required by the extent of the installations) shall
be provided 1 month prior to the anticipated completion date of the contract and shall contain
complete operational and maintenance instructions for the various installations.
The purpose of the manuals is to:

(a) Familiarize maintenance staff with the overall philosophy of the project.

(b) Describe the Mechanical and Public Health Services systems and their inter-relation with other
systems.

(c) Act as central point of reference and as such, to contain specific references to Record Drawings
and Vendors/ Manufacturers literature to enable the reader to easily locate further information.

(d) Give all the specific information and instructions including safety information, to enable an
operator, of technician level, to manually start and run each system at Local Control Station and
from any Central Monitoring Control Station included in the Contract. This shall also include
procedures for start-up of systems after an emergency shutdown.

(e) To give details of action to be taken by operators in event of fire, plant malfunction or alarm
condition occurring.

(f) Provide information and warnings necessary to ensure the health and safety of the general
public together with operating and maintenance staff.

The manual(s) shall be agreed in draft form with the Engineer and shall be primarily sub-divided
into (a) instructions relevant to items of plant or equipment and (b) instructions relevant to
complete systems.

The plant and equipment section shall contain the manufacturers printed maintenance and
operator's instructions relevant only to the particular item of equipment concerned. General
catalogues will not be acceptable.

The section dealing with complete systems shall be sub-divided into each service with a ready
means of reference and detailed index. The function and manner of operation of each system
shall be clearly described together with illustration and line diagrams in schematic form showing
the location and function of control valves, items of equipment and which spaces or areas are
served by these items. The color coding and identification systems employed shall be explained,
and a full lubrication schedule for all lubricated items of plant and equipment shall be included.

Operation and Maintenance charts shall be included for each plantroom area and shall provide
essential information and reference data for daily running checks together with weekly, monthly
and annual maintenance procedures.

Where more than one system can be shown on a single chart without loss of clarity this will be
acceptable. Complex systems must be shown on individual charts.

A special section shall be included in the manual for dealing with fault finding routines and
emergency procedures in case of plant or system malfunction.

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All equipment shall be scheduled in the document including a complete valve schedule with all
items identified in accordance with the plant reference provided on the item of plant or equipment
and the as-installed drawings.

A complete itemized list of essential and secondary spares together with the manufacturers
ordering reference numbers shall be provided. A list of plant manufacturers names, addresses
and telephone numbers shall also be included.

The Operation and Maintenance manual(s) shall include copies of all manufacturers works test
certificates for plant items such as heat generating plant, heat exchangers, calorifiers, refrigeration
machines, tanks, vessels, motors, fans, pumps, controls, electrical and other like equipment. In
the case of fans and pumps copies of the manufacturer’s characteristic curves for the actual unit
fitted shall be supplied.

Labels and Identification

Items of plant such as fans, pumps, calorifiers, etc. shall bear a metal label fixed by the
manufacturer giving the makers name, date of manufacture and manufacturer's serial number, test
and working pressures, duty, kW, phasing, hertz, speeds, BS number, etc. as appropriate to the
item of plant such that its origins and details may be easily traced at a later date.

Schedule of Outstanding Items and Defects

Until the installation is finally taken over as complete, the Contractor shall be responsible for any
necessary protection of the installation and electrical safety requirements.

On the completion of the Contract an inspection of the installation will be made by the Engineer.
During the inspection a schedule of outstanding items or defects will be provided by the Engineer.

All items included in this Schedule shall be attended to within fourteen days of the date of the
inspection.

Certificate of Practical Completion

When the Contractor has demonstrated to the Engineer and to the Engineer's complete satisfaction
that the works are operating as intended within the design limits and tolerances of the
manufactured items, then the Engineer will issue a Certificate of Practical Completion subject to
the clearance of any outstanding items or defects within 14 days of the date of the Certificate and
the responsibility for the operation of the plant will pass from the Contractor to the Employer or
as otherwise agreed with the Engineer.
This Certificate will not be authorized until all items in this clause have been cleared to the
Engineer's satisfaction.

Responsibility During Period of Maintenance

The Contractor shall include for making checks of the Thermal Environment in the building when
occupied and in use by the Client and for making normal adjustments to the commissioning and
testing settings to tune the installations to the actual building usage.

The Contractor shall include for making checks of the water flow capacities on domestic water
services in buildings when occupied and used by the Client and for making normal adjustments
to the commissioning settings to tune the installation to the actual building usage.

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Testing of Plant Capacity and Efficiency

A heating test shall be carried out under maximum load and design conditions to check the actual
plant capacity as supplied and installed. Where possible, thermal efficiency checks shall be made.
These tests shall be carried out during the year following practical completion.

Adjustments During Course of Period of Maintenance

The Contractor shall include for making a further visit to the site before the end of the Period of
Maintenance to check over and, if necessary, re-adjust the system.

Certificate of Making Good Defects

The Contractor shall carry out a thorough detailed examination of the installations between the
eleventh and twelfth month of the defects liability period and shall put right any outstanding works
or defects that might have occurred under the Defects Liability Period in the Conditions of
Contract.

On completion of such works, and agreement that the requirements of the Conditions of
Contract and Specification have been met, the Engineer will recommend to the Architect that a
Certificate of Making Good Defects can be issued.

6. RE-MODELLING

Contractor, at Contractor's expense, will be responsible for any items not included in bid, but are
shown on plans or specified in the General Specifications or required by local codes and
ordinances.

In order to do so the contractor shall inspect all the existing mechanical prior to pricing. All work
to conform to all applicable codes. Contractor shall provide all necessary Mechanical works,
maintenance, cleaning, relocation or removing, testing & commissioning for the existing
Mechanical system to ensure properly working system. Work performed under this section shall
result in complete and updated plumbing systems. All material, labor, equipment, and other
items to complete the plumbing system as outlined in Bid Document shall be furnished.

All plumbing work, whether existing and to be kept, or new installation performed under this
contract SHALL BE INSPECTED, tested, and approved by the Consultant.

Cutting, patching, and cleaning shall be done as necessary by the contractor performing the work;
however, special permission shall be obtained from the Consultant before cutting structural
members of finished construction.

The plumbing contractor shall clean away all debris caused by his work at the close of each work
day, and upon completion of the job.

A salvaged plumbing fixture and upon approval by the Engineer, shall be handed to the Owner
representative.

Upon removal of old fixtures, contractor shall inspect all cleats, supports, and floor joists to assure
a solid and secure installation. If unforeseen repair or replacement is needed, contractor shall
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notify the Engineer.

The contractor shall further determine if a change in the location of any plumbing fixture and/or
pipes is necessary for proper functional replacement of the unit, and to meet codes.

Repair All Existing Supply Connections.

Furnish and install all labor and materials necessary to repair all existing supply connections in
and under structure. All work to conform to local plumbing code.

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 CHAPTER TWO

BELOW GROUND DRAINAGE

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 2.0 BELOW GROUND DRAINAGE

TABLE OF CONTENTS

1. General preamble

2. Materials

3. Workmanship

4. Testing

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 CHAPTER TWO
BELOW GROUND DRAINAGE

1. GENERAL PREAMBLE

Description of Works

The belowground drainage shall comprise a separate system of drainage as described herein.

Where drainage is located externally, pipe work shall be below ground installed in trenches as
described.

Scope of Work

The Contractor shall carry out all works described in these documents strictly in accordance with
this Specification, relevant Standards and Codes of Practice and the requirements of the Local
Authority.

Connect the foul drainage installation to the Local Authority Foul Sewer, at a point external to the
site, as indicated on the site layout plan.

Connect the surface water drainage installation to discharge into the drainage system, if it exists,
at a point external to the site, as indicated on the site layout plan.

Co-ordinate the works with the Local Authority in accordance with the building program and
ensure the least inconvenience to the site or surrounding areas.

Strictly adhere to the materials described within this Specification.

Do not commence the drainage works until all materials are delivered to site.

Drainage Termination (Internal)

The underground drainage installation shall in general terminate at Lowest Floor Slab Level.

Drainage Termination (External)

The drainage installation shall terminate at and include the connections to the Local Authority
Sewer.

Drainage By-Laws and Regulations

The Contractor shall state which standards are to be used and submit a copy of the relevant
International Standards to the Architect/ Engineer or his appointed representative at the
commencement of the contract.

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Notification for Inspection

Give a minimum of 24 hours' written notice to the Architect/Engineer or his appointed

representative for the purpose of inspection and measurement whenever sections of: -

a) Setting out is completed;

b) Excavations are completed;
c) Concrete and/or granular beds are laid;
d) Drainage installed ready for testing;
e) Compaction/Backfill is to be carried out;
f) Sewer connections are complete;
g) Final testing/commissioning;
h) Simultaneous discharge test.

No further work shall be carried out until each stage of the work has been inspected approved and
signed off.

Existing Drain/Sewers/Manholes

Check invert levels of all existing drains, sewers, or manholes before laying new drains, notify
the Architect/Engineer or his appointed representative if the declared invert levels are found to be
inaccurate.

Where it is necessary to cut into any live drain within the boundary of the site carry out the works
causing the minimum disruption to the existing drainage system while the connection is being
made.

Check existing drains crossing the area of the site operations, ensure they do not serve other
buildings outside the site boundary and either remove and plug off at manholes, or divert clear of
the works as directed by the Architect/Engineer or his appointed representative.

Check all drains to be abandoned and record the locations on drawings before filling is carried
out.

The Contractor shall indemnify the Employer against all risks connected with any existing pipe
mains, drains, sewers and the safety thereof and for all damage caused to them through, or in
consequence of, site operations during the construction of the works.

Local Water Authority Sewers

Obtain written consent from the Local Authority before cutting into any Public Sewer.

Confirm to the Local Authority the requirements for the sewer connections, giving size, line, level,
and location and establish a program for the work to be carried out, make necessary arrangements
for traffic diversions, road closure order, and any other requirements to comply with the program.

Drainage, Water, Electric, Telephone Supply Authorities

Give information regarding the line and level of these services and co-operate with the Local
Authority, Water, Electricity and Telecommunications Authorities, or any other authorized firms
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to enable them to provide and lay mains, cables, sewer connections etc., along routes on or
adjacent to the site without any undue delays or interruption.

No claim will be allowed for any delay or interference which may be occasioned by this work.

Ensure the various authorities or companies lay their mains in the given positions and/or make
provision to enable them to do so at a later date without disturbing the structure of carriageways
and/or paved areas, supply drawings showing the runs and positions of such mains to be included
as part of the contract.

Ensure supply authorities, companies and/or their agents properly consolidate and reinstate all
trenches and other excavations opened by them to ensure the safety of the persons passing adjacent
to or within the area of site operations.

On-Site Drainage, Sewers /Water Mains, Electric/Telephone Cables etc.

Take all precautions to avoid damage to water, drains, sewers, culverts, telegraph, telephone or
electric cables, ducts or other apparatus that may be met in the course of excavation, together with
any walls, buildings or other properties adjacent to the area of operations. Maintain and protect
during the progress of the works.

When any water mains, drains, cables etc., are encountered, inform the Architect/Engineer or his
appointed representative and obtain information as to the necessary supports or protective
measures which may be necessary in accordance with the requirements of the respective Authority
or Company, including approval to any permanent works that may have to be put in hand for the
purpose of support, protection or deviation.

The cost of providing temporary supports, protection of pipes, drain cables, etc., shall be included
and measured as part of the Contract.

If the Architect/Engineer or his appointed representative on inspection of any existing pipes,

drains, cables etc., considers that they are in a condition requiring repair, renewal, deviation or
other work to maintain their efficiency, and such work not being considered due to any damage
caused by site operations, he shall request remedial works be carried out to make good any such
damage.

Invert Levels

Invert levels are generally given at all main points of intersection and changes of direction
determine all intermediate levels as required by calculating the gradients between given invert
levels.

Setting Out

Where the drainage works are to connect directly to a soil, waste or rainwater system the
Contractor shall be responsible for:
(a) Checking all dimensions with his Plumbing Sub-contractor to ensure that all connections relate
accurately to his "Sanitary Pipe work Installation Drawings";
(b) Ensuring all dimensions relate correctly to the site setting out and building dimensions shown
on the latest Architect/Structural Engineers drawings; and

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(c) Relating to the specified sanitary fittings dimensions shown on the Architects Sanitary Fitting
Schedule.

Report any uncertainty as to the accuracy of the dimensions or tolerances before the works are
carried out, check the drawings and all associated details in sufficient time to enable any
adjustments to be made and necessary instructions to be issued. Unless sufficient time is given
no claim for delay will be considered.

2. MATERIALS

General

Provide all pipe work, fittings and materials to the entire satisfaction of the Architect/Engineer or
his appointed representative in accordance with British Standard Specification or equivalent
International Standard.

Standards

EN1401 CPVC Pipes & Fittings for below ground gravity drainage & sewerage.

All materials or article required to comply with shall incorporate the stamp of the registered
certification "kite mark" of the Standard Institution, or alternatively, copies of test certificates
shall be furnished by the suppliers or manufacturer indicating compliance with the relevant
Standard.

Submersible Sewage Pumps

Supply and install submersible sewage pumps were shown on the drawings and of indicated
capacities and heads.
The pump and motor housing form a compact integral unit and shall be of the completely
submersible type. The motor shall be cooled by the fluid in the sump.

The pump/motor housing shall be complete with:

- Lifting Yoke
- Electrical terminal board, and submersible electric flexible cable between pump motor
and control unit.
- Ball bearings good for three years continuous operation Stainless steel shaft with
precision ground finish.
- Stator, cast iron stator housing and class F stator insulation.
- Rotor
- Statically and dynamically balanced non-clog impeller with a minimum passage cross-
section of 2 ½” (65mm).
- Cast iron pump.

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 - Base and Stainer.
- Tungsten carbide shaft seals to withstand heavily contaminated liquid.
- Gate valve and check valve at pump discharge.

The wet well housing the pump/motor assembly shall be complete with the following
accessories:
- Grouting-in cast iron frame with cast iron cover plate and upper guide rail bracket.
- Cable holder to collect power cables and permit adjustment of height of level
regulators.
- Discharge connection with lower guide rail bracket.
- Automatic control unit with level regulation start and stop the pumps automatically.

The control unit shall also alternate the operation of the pumps to equalize their operating time.
In case of failure of one pump; the control unit shall initiate an alarm and automatically start
the other pump.
A high level floats, when reached shall automatically initiate an alarm.
The level regulators (float switches) shall be of polypropylene housing with eccentrically
positioned lead weight, mercury switch and 13 meters waterproof cable.
The control unit shall be complete with circuit breakers, starters and indicating lights.

3. WORKMANSHIP

Setting Out

Before laying new drains check existing datum reference points, invert levels, and positions of
existing drains, sewers, inspection chambers and manholes with the levels indicated on the
Contract Drawings, and relate to building foundations, piles or other features to which the works
are related.

The checking of any setting-out, line or level by the Architect/ Engineering of his appointed
representative shall not in any way relieve the contractor of his responsibility for the correctness
thereof.

Connections to Sewers

Make arrangements to connect new drains to existing sewers to the satisfaction of the Local
Authority.
Excavation

Carry out all excavation work arranging to visit site and to judge the extent of works, and
site/ground conditions, check information on site reports, trial pits, borehole reports and establish
ground conditions and strata.
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Main excavation of drain trenches on any section of the works shall not be commenced until a full
supply of pipes, fittings and materials is available for completing that section.

Clear the working area of all vegetation, rubbish, debris, contaminated earth, concrete,
tarmacadam etc., and include for excavation in whatever type of soil is encountered.

Where top soil is to be replaced over backfilled trenches allow for removal and place clear of the
main excavated material. Replace in a single layer at completion of the backfill operation and
leave proud to allow for settlement.

Carry out in open cut all excavations to the lines and levels having a minimum size to permit
accurate setting out, and installation of the works, including trench sheeting, efficient refilling of
voids with approved material, all placed and compacted in accordance with this specification.

Formation of Excavations

Excavate immediately before laying bedding or pipe work.

Remove mud, rock projections, boulders and hard spot. Replace where necessary with approved
filling material well consolidated, local soft spots to be stabilized by tamping in bedding material.

Excavations taken out to a greater depth than necessary shall be filled to the required levels with
concrete or granular bedding material as directed by the Architect/Engineer or his appointed
representative. The cost of additional fill material shall be deemed to be included in the rates of
excavation.

The bottoms of all excavations, trenches and headings shall be inspected and approved by the
Architect/Engineer or his appointed representative before any concrete or granular bedding is
deposited or pipes laid.

Where a true trench formation is required and this cannot be achieved by excavation, a true trench
formation shall be achieved using filled bagging or alternatively filled concrete blocks to give a
trench profile as described in the Excavation clauses of this specification.

Transport of Spoil

Vehicles and containers used to transport excavated materials from site shall be constructed and
loaded to avoid spillage, level all loads before commencement of journey.

Any spillage that occurs outside the boundary of the site shall be cleaned away at the end of each
working day.

Laying Drainage Pipe work - General

All pipe materials including concrete, granular material for bedding and surround to be in
accordance with the Materials Specification of this document. All pipes, fittings and associated
materials to be installed strictly in accordance with the manufacturer's recommendations and
technical installation manuals.

Page 21 of 101
Check all pipes and fittings, and test for soundness. Do not use damaged pipe work or fittings in
the work.

Cut all pipes square and clean, using approved pipe cutting apparatus or chain cutters.

Backfilling General

Backfilling to trenches shall not be carried out until all interim tests have been successfully
concluded.

Backfill adjacent to foundation in accordance with the details shown on the Contract Drawings.

Do not fill void between side of excavation and pre-cast concrete manhole walls until seven days
after concrete has been poured and set hard.

Where excavated material is unsuitable for backfilling, suitable material shall be imported to
comply with the requirements of this specification and the Engineer's requirements.

4. TESTING

Testing & Inspection

Test all drainage works to obtain the approval of the Local Authority, Architect/Engineer or his
appointed representative and generally the following requirements.

Give a minimum of 24 hours' notice to the Architect/Engineer or his appointed representative

when interim and final tests are to be carried out to give him/her the opportunity to observe tests.
Keep a record of all tests duly signed, and hand a copy to the Architect/Engineer or his appointed
representative for retention.

Any works having previously passed any tests will not relieve the Contractor of his obligations
when any further defects are shown during final tests, or appear during the maintenance period.
Any defects shall be located and rectified, and the system retested in accordance with this section
of the specification and as directed by the Architect/Engineer or his appointed representative.

Ensure all sections of the drainage system are completely clear of obstructions, builder's debris,
silt, etc. before interim and final tests are carried out on each section of the installation, all drains
to be cored through using apparatus to suit the diameter of the pipe.

Provide all facilities, equipment, clean water, appliances and materials for interim and final
testing, and arrange to place in position any branch connections, tubes and plugs when and where
required. Seal off and remove all equipment during and after tests.
Record Drawings

The Contractor shall keep a record of any changes to pipe work location or adjustments to levels
during the course of the contract and prepare upon completion Record Drawings/Schedules equal
to the Contract Drawings.

The Contractor shall keep a record of any changes to pipe work location or adjustments to levels
during the course of the contract, and upon completion hand to the Architect/Engineer to enable
him to prepare record drawings.
Page 22 of 101
Handover

Thoroughly clean and flush out the entire drainage installation and clean out silt and debris from
drainage gullies etc. before handover.

Give a minimum of 24 hours' notice when tests are to be carried out and provide sufficient
personnel to carry out the flushing operation of the various appliances.

Hand to the Architect/Engineer or his appointed representative, copies of the "As Fitted" drainage
record drawings.

Page 23 of 101
 CHAPTER THREE

SANITARY, WASTE & RAINWATER

PIPEWORK INSTALLATION

Page 24 of 101
 3.0 SANITARY, WASTE AND RAINWATER
PIPEWORK INSTALLATION

TABLE OF CONTENTS

1. General Preamble

2. Materials

3. Pipe work Materials

4. Pipe work Installation

5. Waste Installation

Page 25 of 101
1. GENERAL PREAMBLE

Scope of Work

Soil, Waste, Vent and Rainwater Installations.

Waste Installations.

All Overflows Pipes.

Sanitary Fittings

Shall include the following:

Order, take delivery, store, and protect during the course of the contract all sanitary ware including
fixtures and fittings all in accordance with the sanitary fitting specification and standard.

Allow for fixing and protecting all sanitary ware, fixtures and fittings as indicated, all strictly in
accordance with the manufacturers’ recommendations.

All pipework and fittings used in the hot and cold-water service installations shall be as specified
herein.

Allow for all overflows and warning pipes where indicated on the drawings using pipework and
fittings specified herein.

2. MATERIALS

General

All pipework, fixtures and fittings shall comply strictly in accordance with the relevant
International Standard Specification.

Standards

ASTM D2846 & ISO 15877 for Chlorinated PVC (CPVC)

BS.5254 Polypropylene waste pipes and fittings (external diameter 34.6 mm, 41.0 mm and 54.1
mm) or approved equal.

ASTM F477 Materials for elastomeric joint rings for pipework and pipelines or approved equal.

Building Standards and Regulations

All pipework and fittings shall be installed strictly in accordance with Local Authority
Regulations or equivalent.

Page 26 of 101
Termination

The installation shall be deemed to terminate at the buried drain connections.

3. PIPEWORK MATERIALS

Main Soil Waste and Rain Water

Pipe Size Material

110mm, 160mm - CPVC (ASTM D2845)

Main Soil, Waste Rain Water and Vent Pipework shall be deemed to include horizontal
pipework underground drainage.

Branch Soil, Waste and Vent Pipes

Pipe Size Material

- 50mm - CPVC (ASTM D2845)

- 75mm 110mm 160mm - CPVC (ASTM D2845)

Branch Soil, Waste and Vent Pipework shall be deemed to include for all vertical and/or
horizontal pipework between the connection to drain or main soil, waste and vent stack, and the
terminal connections to the Sanitary appliance or fitting.

All soil and waste pipe work discharging from sump pits shall be cast iron.

Rainwater Pipes

Material Pipe Size

CPVC (ASTM D2845) φ 110 - φ 160

General Requirement

There shall be no deviation from the details indicated on the drawings, any alterations to the
design intent without prior approval shall be restored to the original design at no extra cost to
the contract unless it is proven that the original design cannot be accommodated.

The entire installation shall be carried out to the satisfaction of the Architect/Engineer or his
appointed representative.

4. PIPEWORK INSTALLATION

General

Page 27 of 101
All pipework shall be installed truly vertical or if horizontal to the gradient dictated by the
design.

All bends and offsets shall be kept to the minimum number and if required be of a wide sweep
pattern.

All pipework shall be cut clean and square with the axis of the pipe with all sharp edges and/or
burrs removed before installation.

Should any blockage occur within the system caused by general negligence or abuse pipework
shall be removed and the system thoroughly cleaned out at no extra cost to the contract.

Pipework Fixtures and Fittings

All pipework fixtures and fittings shall be installed using the correct fixtures and fixing procedures
including support brackets to suit the specified materials, and hold pipework secure.

All bracket and support fixings shall be in accordance with the details shown on the coded detail
drawings.

CPVC Pipework and Fittings

Shall comply ASTM D2845 or equivalent and shall be installed strictly in accordance with
manufacturers recommendations.

All pipework shall be supplied in plain ended lengths.

The pipe and fittings shall be to color light grey, ASTM D2845.

Method of jointing shall be a combination of solvent welding using the manufacturer's approved
solvent cement, with seal ring fittings used where necessary to accommodate thermal movement.
The sockets of standard fittings shall be converted to incorporate a rubber seal ring where required.

CPVC Pipework Installation

All pipework shall be installed to accommodate thermal movement, flexible joints shall be
incorporated at all fixed points and changes of direction with a secure fixing bracket located in
the retention groove moulded on the socket of the fitting.

Waste boss connections when fitted to the pipes shall consist of two parts with inner and outer
flanges, solvent welded as a complete unit with inbuilt gradients of 1 1/4o. Where it is not
possible to gain access to the bore of the soil pipe self-locking bosses with integral clamping
devices shall be used providing the mating surfaces are suitable for and used with solvent weld
cement.

Access shall be provided to gain entry into all pipework either by means of an integrally moulded
door in an access fitting with external fitted rubber seal and secured with two galvanized bolts and
nuts, or alternatively a two piece clamp type door fitted into the pipe run.

Where WC connections are to be fixed in a range a single manifold branch shall be used
comprising a single branch with a standard WC connector welded together, up to six WCs may
Page 28 of 101
be connected on either side of the soil stack using the available left or right hand fittings as
required.

The correct angle and type of fitting to suit the application shall be as described in the
manufacturers Product Handbook.

The system shall be installed strictly in accordance with the Product Handbook complying with
the recommendations of ASTM D2845.

5. WASTE INSTALLATION

Access Fittings

All fittings shall give full width access into the bore of the pipe and located as indicated on the
drawings.

Access Location (General)

Access points shall be provided to give full access to all sections of installation at the locations
indicated on the drawings, to enable section testing and efficient maintenance operations to be
carried out and to enable every section of Soil, Waste or Rainwater Pipework to be rodded, tested,
inspected and to enable the easily removable of objects or debris from the system.

Roof Vent Fittings

All vent pipes passing through the roof shall be fitted with a connector suitable for a weatherproof
seal and to ensure a completely watertight arrangement.

The pipe shall terminate 450mm above finished roof level with a section of spigot end and vent
cage, complete with a weathering shroud to enclose the waterproof finish.

WC's Connectors

Pipework connections to WC's shall be flexible self-sealing connectors incorporating multiple

plastic and rubber seal gaskets. The connector shall incorporate outward facing rubber seals and
plastic fins for insertion into the pipe, and an internal rubber seal with plastic shroud for
connection to the WC pan.

The Connectors shall suit the specified pipe materials.

Storage of Pipework and Fixtures and Fittings

All pipework fixtures and fittings including jointing materials shall be stored within a clean dry
storage area protected from extreme temperatures and where applicable in accordance with
manufacturers recommendations.

CPVC

Page 29 of 101
All pipework fittings, gaskets, and solvents shall be stored to avoid direct exposure to sunlight,
and extreme temperature conditions.

Pipework shall be stored on level ground free from stones or sharp objects either on timber bearers
75mm wide and not greater than 1 meter centers and stacked neatly not more than 1 meter high,
or alternatively stored in loose racks with side support not greater than 1.5 meters apart.

All fittings, gaskets and solvents shall be stored within a well-ventilated cool compartment, and
retain in plastic bags and storage containers until ready for installation.

Pipe Sleeves

Where pipes pass through walls, or floors tubular pipe sleeves of non-combustible material shall
be provided of sufficient size to permit the free passage of the pipe through the sleeve to ensure
the pipe neither touches the sleeve nor the building structure.

All pipe sleeves shall be set in the walls, or floors before plastering or screeding is completed.

All sleeves shall be suitable for the pipe on which they are to be fitted and shall extend the full
thickness of the division through which the pipe is to pass, after installation the gap between pipe
and sleeve shall be "fire stopped" with suitable non-combustible caulking compound.

Where CPVC pipework passes through walls or floors a fire sleeve shall be provided tested in
accordance with BS.476 comprising of a metal clad flanged sleeve with fire resistant filler rings
in accordance with the detailed drawings.

Rainwater Roof Outlets (Roof Drain)

All rainwater outlets shall be cleaned to the satisfaction of the Engineer / Architect suitable for
the specified pipe material.

Floor Gullies (Floor Drain)

Floor gullies and channel gratings shall be supplied and installed as required within public
bathrooms and toilet areas and playgrounds. Where these are of a quality finish they shall be
suitably protected until completion of the contract.

Where traps are suspended, they shall have weight support lugs cast on with suitable bracket
fixing back to the structure.

FCO : Floor clean out – 20 cm x 20 cm Chrome Plated, Ø 1100mm Bottom outlet

FD: Floor drain – 20 cm x 20 cm Chrome Plated, Ø 75mm Bottom outlet
RD : Roof Drain – 20 cm x 20 cm Chrome Plated, Ø 1100mm Bottom outlet

Waste Connections to Mechanical Services Plant

Waste and/or overflow connections from, pump glands, etc, shall discharge into a tundish and
connect to drain via a trap connection or alternatively discharge over a trapped floor gully, but on
no account connect to a soil pipe.

Page 30 of 101
Overflows/Warning Pipes and Sanitary Fittings

All overflows and/or warning pipes shall be installed strictly in accordance with the Water
Authority Bylaws/Regulations including any subsequent amendments, and the detailed drawings.
Depending on the location, the overflows and/or warning pipes shall discharge in the following
locations and as indicated on the drawings.

a) External to the building

b) Over a Sanitary Fitting
c) Over the floor

Testing, Flushing Out and Cleaning of Soil, Waste, Vent and Rainwater Pipes

All pipework to be concealed shall be tested before being enclosed, a final test shall be made upon
completion for soundness and performance strictly in accordance with the ASTM D2845, and
include a simultaneous discharge test.

At completion of the installation all plugs shall be removed and the entire system flushed and
rodded through.

Page 31 of 101
 CHAPTER FOUR

PIPED SYSTEMS (LIQUIDS)

Page 32 of 101
 4.0 PIPED SYSTEMS (LIQUIDS)

TABLE OF CONTENTS

1. General

2. Pipework installation (general)

3. Pipework service materials

4. Valves and cocks

5. Pipework ancillaries

6. Water storage tanks GRP

Page 33 of 101
1. GENERAL

This section of the Specification shall apply to the following pipework installations:

Domestic Hot and Cold Water

And as a supplement to the following sections:

Soil, Waste and Rainwater

Demarcations

The Domestic Hot and Cold-water service installation shall include final connections between
isolation stop-cocks or valves serving sanitary appliances or equipment and the
appliances/equipment being served.

2. PIPEWORK INSTALLATION (GENERAL)

Gradients and Erection of Pipework

Pipework shall be graded to ensure adequate draining and venting and wherever possible be self-
venting. Draining and venting facilities as detailed in this Specification shall be fitted at all low
and high points respectively and wherever else necessary to ensure that all sections and subsidiary
sections can be drained and no air locks can form.

The gradients shall be in the direction of flow and shall be appropriate to the service as follows
unless otherwise stated on the drawings:

Service Gradient
All services 1 in 250

Pipework shall generally be set around all pipes and columns and shall follow the contours of the
building whether so indicated or not.

Bare piping shall be erected so that there is 75 mm clear below it to the finished floor level and at
least 25 mm to the finished wall face.

Insulated piping shall have sufficient clearance for the proper application of the insulating
material. The finished surface of any covering shall be at least 25 mm from walls etc. Clearance
between adjacent insulated pipes shall be at least 25 mm.

All pipework valves, fittings and equipment forming the piping installation shall be erected so
that it can be dismantled and is accessible for repair and replacement.

Pipe and Services Supports

All pipework shall be supported by means of clips, hangers etc., or in the manner and positions
indicated at intervals not exceeding the following:
Pipework O/D CPVC
Maximum Horizontal
Page 34 of 101
_____________ Support Distance m

25 1.0
32 1.1
40 1.1
50 1.2
63 1.4
75 1.6
110 1.9
125 1.9
160 2.1
200 2.5

In the event of two or more pipes being carried by a single support the spacing shall be for the
short intervals. No more than two pipes may be supported from a single drop rod support.
Double hanging of pipes with unequal expansion movement due to different service temperatures
shall not be permitted.

All supports for mild steel pipes and fittings shall be ferrous as indicated and/or specified herein.

Metal pipe clips on plastic pipework shall be free of sharp edges likely to damage the pipe.

Valve supports shall be provided for all large diameter valves in plastic pipework to ensure that
distortion of the pipework does not occur.

It shall be the responsibility of the Contractor to ensure that all supports are adequate, firmly and
truly fixed, and that they do not transmit vibration.

The Contractor shall provide and install all fixings to the structure or cast in support channels
where appropriate to carry the brackets, clips, hangers, etc., for the various services.

The Contractor shall provide all necessary steelwork for the support of the Services in vertical
risers at the required intervals, which shall be detailed on drawings and submitted for approval.
The drawing shall show full details of all steelwork sizes and fixings and shall show the imposed
load from each service.

All pipework shall be supported by substantial brackets, hangers, or clips to the approval of the
Engineer. The layout of piping shall take into account expansion and contraction, particularly at
ends of runs where changes of direction occur. Main walls or partition walls etc., where pipes
pass through sleeves shall not be considered as pipe supports.

Supports for insulated pipes on cold-water service shall be arranged so that there is no penetration
by metal of the pipe insulation. In addition, precautions must be taken to preserve an unfractured
vapor-proof skin at these joints. Two half sections of high-density phenolic foam (120 kg/m3)
to fit the pipes and of correct thickness to suit the insulation shall be used at all support positions.
The joints between the high-density phenolic foam and the insulation shall be chamfered and
trowelled in with a mastic compound.

In exposed areas and where metal clad pipework insulation finish is provided the vapor barrier
shall be over the band clip to ensure a concealed and straight line finish appearance.

When rested upon fixed supports, freedom of longitudinal movement must be provided.

Page 35 of 101
Pipe Sleeves and Puddle Sleeves

Where pipes pass through walls, floors, footings and waterproof membranes, the Contractor shall
include in his price pipe sleeves.

The inside diameter of sleeves shall not be less than 15 mm larger than the outside diameter of
the pipe except where pipes pass through bearing walls or footings where sleeves shall be sized
to allow for structural movement and 15 mm clearance from the outside diameter of the pipe.

The diameter of the sleeves for cold-water pipework shall be such that adequate clearance between
the pipe and the sleeve will enable the insulation to be carried through the sleeve.

Sleeves shall protrude not less than 2 mm and not more than 4 mm proud of the finished surface.

Flushing of Pipework Systems

Prior to the chemical cleaning or treatment of any pipework system the entire system, sectionally
or as whole, shall be subjected to a full-bore rapid flush to ensure the complete removal of any
loose foreign material. This shall also apply to pipework systems where chemical cleaning is not
called for.

The Contractor shall also be responsible for providing temporary fill and drain points on each
system and for making whatever temporary arrangements that may be necessary to have adequate
raw water available at the fill points and for the removal of flushing water from the drain points.

3. PIPEWORK SERVICE MATERIALS

Polypropylene (PPR) Pipes and Fittings

A. Polypropylene pipe shall conform to the following requirements:

• Polypropylene pipes shall be made of polypropylene, a copolymer RANDOM, Beta PPR

with enhanced crystalline structure, Class-2 (S-3.2; SDR-7.4) for embedded domestic cold
and hot water pipes applications. Beta PPR with Aluminum layer for exposed and
embedded heating pipes, and for exposed cold and hot water pipes application conforming
to EN ISO 15874 or approved equal International Standards (DIN, ASTM, ….) for
polypropylene pipes.
• Polypropylene pipe: ASTM F 2389, pipe pressure rating shall comply with temperature

and pressure ratings per the plumbing code requirement for the applicable service (water

distribution, water service).

Page 36 of 101
 • Fittings shall have same material and quality as pipes and according to EN ISO 15874.

• Polypropylene Fittings: ASTM F 2389, socket fusion, butt fusion, electrofusion, or fusion

outlet fittings shall be used for fusion weld joints between pipe and fittings.

• Mechanical Fittings and transition fittings shall be used where transitions are made to other

piping materials or to valves and appurtenances.

• Polypropylene pipe shall not be threaded. Threaded transition fittings per ASTM F 2389

shall be used where a threaded connection is required.

• Outer Layer (Optional)

The base resin used for outer layer compounds shall be a base resin certified by the
supplier to be compatible to the PPR resin/master batch that is used to produce the pipes.

Colored outer layer compound shall be UV stabilized with minimum of 0.2 percent of a
hindered amine light stabilizer (HALS).

• Anti-oxidant

The percentage of anti-oxidant used shall not be more than 0.3 percent by mass of finished
resin. The anti-oxidant used shall be physiologically harmless and shall be selected from
the list given in IS 10909.

4. VALVES AND COCKS

General

All valves and cocks shall be generally as described and of first-class quality.

All castings shall be clean close-grained metal free from rough projections. Unless otherwise
specified valves of 50 mm nominal bore and under shall have female ends screwed to BS 21 and
valves 65 mm nominal bore and over shall have flanged ends.

Screwed valves shall have heavy hexagon reinforcements at openings, threads of ample length
and heavy shoulders to prevent over entry to pipes. Flanged valves shall have the flanges flat
faced on valves 50 mm and below and raised face on valves 65 mm and above and of thickness
conforming to the appropriate Specifications and drilled.

All valves must have the maker's name or trade mark cast or heavily stamped or rolled on. Valves
not bearing these distinguishing marks will be rejected.

Each valve must be made easy to operate before being installed.

Page 37 of 101
Regulating and isolating valves shall be fitted to permit proper isolation and regulation of plant
and primary and secondary mains.

All mains shall be provided with isolation valves at the point of entry or exit.

All valves shall be suitable for the fluid carried and the temperatures, test and working pressures
of the system in which they are installed.

Where flanged ends are specified, the flanges shall be of the type and nominal pressure rating as
specified in the 'Flanged Pipework Jointing' clause in this Section of the Specification.

Isolating Valves to Hot and Cold Water Services

(i) General

Isolating valves shall be installed in the locations shown on the drawings and on connections to
single groups of wash-hand basins or wc's, on the draw-off connections to individual sinks and
on connections to equipment.

(ii) Mains Water Services

Isolating valves on pipework size 54 mm and below shall be stopcocks of the screw down pattern
gunmetal construction in accordance with BS 1010 with pinned jumper and gunmetal or brass
spindle with crutch head and union connection.

Alternatively isolating valves were used internally shall be full way lever operated quarter turn
spherical ball valves manufactured from dezincification resistant bronze, polished balls and PTFE
seats. Ends shall be compression to BS864 Part 2 and the valve shall be suitable for working
pressure up to 16 bar.

Servicing valves up to and including 22mm to be the spherical plug type manufactured to BS6675
with compression ends to BS864 and shall be chromium plated.

Valves above 54 mm shall be cast iron, with inside screw, wedge gate valves manufactured in
accordance with BS 5163 Class 2, having flanged ends and provided with wheel head assembly
unless otherwise noted on the drawings.

Alternatively valves above 54mm shall be butterfly valves to BS5155, lever operation, suitable
for pressures up to 16 bar. Valves shall be approved for use on potable water services.

(iii) Cold Water Services

Full way gate pattern valves 54 mm diameter and below shall be bronze or gunmetal construction
in accordance with BS 5154 solid wedge disc, non-rising stem, and having either integral solder
ring capillary ring union ends, or compression ring joints in accordance with BS 864 Part 2.

Alternatively isolating valves were used internally shall be full way lever operated quarter turn
spherical ball valves manufactured from dezincification resistant bronze, polished balls and PTFE
seats. Ends shall be compression to BS864 Part 2 and the valve shall be suitable for working
pressure up to 16 bar.

(iv) Hot Water Services

Page 38 of 101
Full way gate pattern valves 54 mm diameter and below shall be bronze or gunmetal construction
in accordance with BS 5154 solid wedge disc, non-rising stem, and having either integral solder
ring capillary ring union ends, or compression ring joints in accordance with BS 864 Part 2.

Alternatively isolating valves were used internally shall be full way lever operated quarter turn
spherical ball valves manufactured from dezincification resistant bronze, polished balls and PTFE
seats. Ends shall be compression to BS864 Part 2 and the valve shall be suitable for working
pressure up to 16 bar.

(v) Fitting Isolation Valves

Isolation valves to individual fittings shall be full port in-line spherical plug ball type of bronze
or nickel construction, to BS 6675 with operating lever and compression ring joints in accordance
with BS864 Part 2.

Ball Float Valves

Unless otherwise specified ball valves shall be of bronze or gunmetal construction manufactured
in accordance with BS 1212, Part 1 and having a bronze or gunmetal seat, lever and plastic float
conforming to BS 2456.

Where required ball valves of the delayed action type shall be provided generally as above and
complete with hydraulic delay subsidiary tank and bottom float. Galvanized mild steel supports
shall be provided to the valve manufacturers recommendations.

The ball valves shall be suitable for the particular pressure requirements at the point of discharge.

Hose Union Bib Taps

Hose Union Bib Taps shall be of the screw down pattern, gunmetal construction manufactured in
accordance with BS 1010 and be complete with a bib hose union connection.

The bib taps shall have a polished finish and be complete with a polished brass dust bonnet.

Drain Cocks and Drain Valves

Drain cocks shall be fitted on all low points and on the 'dead' side of all isolating valves and cocks.

Other than on HTHW drain cocks where in exposed positions in rooms shall be of the bronze
draining tap type to BS 2879 Type A with screwed end and lockshield dustcap. Elsewhere they
shall be of the bronze gland cock type with hose union.

Drain cocks were used on hot, cold and mains water services shall be of the pattern that can be
readily rewashered and that are suitable for 1.5 times the system working pressure.

Safety Valves

Safety valves shall be of the enclosed spring-loaded type complying with BS 6759 and of size not
less than that required for the equipment specified. The safety valve shall be arranged vertically
and attached directly to the equipment shell.
Page 39 of 101
The safety valves shall have a padlock and key. Unless otherwise specified safety valve set
pressure shall be:

1.1 x working pressure

The setting shall not exceed the design pressure of the equipment.
Safety valves up to 50 mm n.b. shall have screwed connections, bronze body, cadmium plated
steel spring with high tensile brass adjusting screw and locknut suitable for a maximum working
pressure of 24 bar.

5. PIPEWORK ANCILLARIES

Flow Commissioning Sets

Flow Commissioning Sets shall be provided on all main, branch and sub-circuits throughout the
heating and chilled water pipework installations to enable satisfactory commissioning of hydraulic
circuits. The sets shall comprise a measuring orifice ring with pressure tapings, fitted complete
with valve. This valve shall be a double regulating valve in accordance with the appropriate
Service Specification, located in the return pipe.

Orifice ring fittings 50 mm and below shall have gunmetal body castings with screwed ends to
BS 21 and comply with BS 1400. Orifice ring fittings 65 mm and above shall have cast iron
flangeless bodies with notches for pipe alignment fitted with stainless steel orifice plates and
gunmetal retaining bushes.

Pressure tapings shall be the brass body mechanical self-sealing type with screwed blanking caps.

For flow rates below 0.04 liters /s low flow or ultra-low flow sets shall be provided, appropriate
to the low flow rate condition.

Water Strainers

Strainers shall be located at inlets to control valve arrangements and pump sets and generally as
detailed on the drawings.

The strainer shall be simplex or duplex as indicated on the drawings.

Each strainer shall be provided complete with a stainless steel strainer screen as follows:

Application Perforation Size mm

In pipework 15mm to 50mm 0.8

nominal bore and on inlets
to all control valves.

In pipework 65mm to 100mm 1.2

nominal bore.

In pipework 125mm nominal 1.6

bore and above.
Page 40 of 101
Cold Water Applications, HWS and LTHW:

Strainers up to 50 mm shall be "Y" type of bronze or gunmetal construction in accordance with

BS 5154 screwed ends to BS 21.

Pressure Gauges

Pressure gauges shall be 100 mm and 150 mm diameter as specified, aluminum alloy cased with
chromium bezel Bourdon Type BS 1780, Part 2 and shall be with plain glass front, concentric
pointer and red line at the working pressure scaled in bars.

The range, unless otherwise stated shall be a maximum of one and a half times the working
pressure. The tubes shall be of brass construction and removable, and the outlet screwed BSPT.

Temperature Gauges and Wells

Dial type temperature gauges with aluminum alloy cases black painted with chromium bezel shall
be fitted in the positions as indicated. Each dial type gauge shall be of mercury in steel type
having a nominal dial size of 150 mm.

All gauges shall have a white dial with black numbering and shall be calibrated to cover the
operating temperature range plus 30°C on DHWS and cold water.

Water Meters

Water meters shall be provided on the incoming water main and shall be located within an
accessible position so as to facilitate easy reading and maintenance.

Meters for use on pipework over 40 mm diameter shall be of the in-line Helical Vane type with
graphite iron body to BS 2789 1973 420/12, polypropylene rotor, stainless steel bearings, and
shall be provided with flanged connections to BS 4504.

Each meter shall be provided with a suitable pulsed output suitable for connection to a central
control and monitoring system.

All counters shall read in cubic meters.

All meters in exposed positions shall be suitable for the prevailing temperature conditions without
loss of performance or accuracy.

Air Release LTHW, HWS, Oil

Air vents shall be fitted at all high points. Pipework which requires venting shall be fitted with
6 mm air cocks on air bottles. Air bottles shall be formed from 150 mm length of tube of equal
bore to the pipe which is being vented, with 6 mm pipe welded into the top and taken to a low
level accessible position unless otherwise specified and fitted with 6 mm lock shield needle valve.
The discharge from the needle valve shall be piped to a convenient position for discharge into a
container.
Page 41 of 101
In addition, vent points on oil lines shall be provided with a mild steel receptacle hooked onto the
piping and arranged to collect oil drips.

Automatic Air Vents

Automatic air vents shall be installed in accessible positions and shall be of aluminum bronze
construction with brass spindle nickel alloy valve and seat, brass float and integral lock shield
isolating valve. In all cases the air vent shall be preceded by a lock shield pattern stop valve and
the discharge from the air vent shall be 10 mm copper pipe. Automatic air vents shall be provided
on each service, with the exception of HTHW and MTHW, at the highest point of the service
within each plant area and on each vertical distribution riser.

Discharge pipes shall be collected over a covered tundish and the outlet piped to the nearest drain
gully. Discharge pipes shall be labelled according to the service.

6. WATER STORAGE TANKS

1. General Requirements
Tank Type:
o Modular sectional GRP (Glass Reinforced Plastic) water tank.
o Designed for potable water storage and built to withstand snow weather
conditions.
Standards and Compliance:
o BS EN 13280: Glass-reinforced thermosetting plastics (GRP) tanks for the
storage of liquids.
o WRAS (Water Regulations Advisory Scheme): Approved for potable water.
o BS 6920: Suitability of non-metallic materials in contact with drinking water.
o BS EN 13501: Fire classification for construction products.
Capacity:
o 24,000L

2. Construction and Material

Panels:
o Material: Hot-pressed GRP (glass-reinforced plastic) panels
o Thickness: 5-8 mm for side panels, 8-12 mm for base panels, and 10-14 mm for
top panels.
o Insulation: 50 mm thick rigid polyurethane foam (PUF) sandwiched between
inner and outer GRP layers for thermal protection.
o Surface Finish: Smooth internal surface to resist algae and bacterial growth;
Sealing Gasket:
o Material: Non-toxic EPDM rubber gasket to ensure leak-proof joints.
o Compliance: WRAS-approved material for potable water use.
Bolts and Fasteners:
o Material: Stainless steel (SS 304 or SS 316) for corrosion resistance.
o Sealing: Nylon washers or rubber linings to prevent water leakage.
Frame:
o Material: Galvanized steel or stainless steel support structure with anti-corrosion
coating.
o Design: Adequate structural integrity to support the tank under full load.

Page 42 of 101
3. Design Parameters
Operating Conditions:
o Ambient Temperature: -20°C to +50°C.
o Water Temperature: 4°C to 19°C.
Tank Design:
o Modular design for ease of transportation and assembly on-site.
o Bolted construction with leak-proof sealing.
Connections:
o Inlet/Outlet: Flanged or threaded connections (DN 50 to DN 150) with CPVC or
stainless steel fittings.
o Overflow: Provided with insect screens.
o Drain: Located at the tank's base with easy access.
Access:
o Inspection Hatch: Minimum 600 x 600 mm GRP hatch for maintenance.

4. Coating and Protection

Internal Coating:
o Gel coating resistant to microbial growth.
o Smooth surface to ensure easy cleaning and maintenance.

5. Accessories
Level Indicator:
o Transparent or mechanical float type with external visibility.
Ventilation:
o Air vent with insect-proof mesh to ensure proper air circulation.
Overflow Pipe:
o Designed to safely discharge excess water during overflow conditions.
Ladders:
o Internal and external ladders made of stainless steel (SS 304/316) with anti-slip
treads.

6. Testing and Quality Assurance

Leakage Test:
o 24-hour water retention test to confirm no leakage at maximum operating
conditions.
Material Certification:
GRP panels and all components must comply with WRAS, BS EN 13280, and
BS 6920.
Inspection:
o Pre-delivery factory inspection and on-site inspection post-assembly.

8. Documentation and Submittals

• Drawings: Detailed layout and assembly drawings.
• Certifications: WRAS approval, BS EN 13280 compliance, and other relevant
standards.
• Warranty: Minimum of 10 years for GRP panels and 2 years for accessories.

Page 43 of 101
CHAPTER FIVE

BOOSTER PUMPS

Page 44 of 101
 Submit the following:

1- Product Data: Include certified performance curves and rated capacities of selected
models, furnished specialties, and accessories for each type and size of packaged
booster pump indicated.

2- Shop Drawings: Show layout and connections for packaged booster pumps.
Include setting drawings with templates, directions for installation of foundation and
anchor bolts, and other anchorages

2 PACKAGED BOOSTER PUMPS, GENERAL

A. Description: Factory-assembled and -tested, packaged booster pump units; suitable for
potable-water service.

B. Motors: Comply with requirements in Division 15 Section "Motors."

C. Piping: copper or galvanized steel.

D. Piping Option: Piping, including valves and other components, may have grooved ends
for grooved joints.

E. Shutoff Valves, NPS 2 (DN50) and Smaller: , bronze, rising-stem gate valve or 600-
psig (4135-kPa) minimum CWP, bronze ball valve with ends matching piping.

F. Shutoff Valves, NPS 2-1/2 (DN65) and Larger: , bronze-trim, OS&Y, cast-iron gate
valve with flanged ends or 175-psig (1206-kPa) CWP, single-flanged, cast-iron butterfly
valve.

G. Check Valves, NPS 2 (DN50) and Smaller: bronze, silent check valve.

H. Check Valves, NPS 2-1/2 (DN65) and Larger: , bronze-trim, cast-iron, silent check
valve.

I. Sensors: Pressure switches.

J. Control Panel: Automatic, with load control and protection functions.

1. Mounting and Wiring: Factory installed and connected as an integral part of unit.
2. Enclosure: NEMA ICS 6, Type 12.
3. Motor Controller: Full-voltage, combination-magnetic type with undervoltage
release feature, motor-circuit-protector-type disconnect, and short-circuit
protective device.

4. Motor Overload Protection: Overload relay in each phase.

5. Starting Devices: Hand-off-automatic selector switch in cover of control panel,
plus pilot device for automatic control.
6. Duplex, Automatic Alternating Starter: Switches lead pump to lag main pump
and to two-pump operation.
7. Instrumentation: Unit suction and discharge pressure gages.
8. Alarm Signal Device: Sounds alarm when backup pumps are operating.
9. Instrumentation: Unit suction and discharge pressure gages.

K. Finish: Manufacturer's standard paint applied to factory-assembled and -tested units

before shipping.
Page 45 of 101
1.3 CONSTANT-SPEED-DRIVE, PACKAGED BOOSTER PUMPS

L. Description: Multiplex packaged unit, with pumps, piping, valves, sensors, and controls
for constant-speed operation.

1. Minimum Pressure Rating: 175 psi (1200 kPa).

2. Pump Arrangement: Duplex, with two equal-size pumps.
3. Pumps: close-coupled, end-suction centrifugal pumps.

a. Construction: Single stage, radially split, bronze fitted.

b. Impeller: ASTM B 584, cast bronze; statically and dynamically balanced,
closed, overhung, single suction, and keyed to shaft.

4. Control Valve: Adjustable, automatic, direct-acting, pressure regulator for each

pump discharge.

1.4 INSTALLATION

M. Install packaged booster pumps according to manufacturer's written instructions and with
access for periodic maintenance, including removing motors, impellers, couplings, and
accessories.

N. Support packaged booster pumps using the following vibration-control devices, unless
otherwise indicated.

O. Support connected piping so weight of water distribution piping is not supported by

packaged booster pumps.

1.5 CONNECTIONS

P. Piping installation requirements are specified in Division 15 Section "Water Distribution

Piping." Drawings indicate general arrangement of piping and specialties. The
following are specific connection requirements:

1. Connect water distribution piping to pumps. Install suction and discharge pipe
equal to or greater than size of unit suction and discharge headers.
2. Install flexible pipe connectors on piping connections to unit suction and discharge
headers. Install flexible pipe connectors same size as piping. Refer to
Division 15 Section "Basic Mechanical Materials and Methods" for flexible pipe
connectors.
3. Install shutoff valves on piping connections to unit suction and discharge headers.
Install valves same size as unit suction and discharge headers. Refer to
Division 15 Section "Valves" for general-duty valves.

Q. Install electrical connections for power, controls, and devices.

R. Electrical wiring and connections are specified in Division 16 Sections.

S. Ground equipment.

1. Tighten electrical connectors and terminals according to manufacturer's published

torque-tightening values. If manufacturer's torque values are not indicated, use
those specified in UL 486A and UL 486B.

Page 46 of 101
CHAPTER SIX

VENTILATION

Page 47 of 101
6.0 VENTILATION

Page 48 of 101
 5.0 VENTILATION

TABLE OF CONTENTS

1. Ductwork

2. Ductwork ancillaries

3. Dampers and terminal units

4. Inlet and outlet terminals

5. Fans

Page 49 of 101
1. DUCTWORK

1.1 General

All site measurements for manufacture and installation co-ordination of ductwork shall be taken
by the Contractor.

Ducts shall be anchored securely to the structure in an approved manner and shall be installed so
as to be completely free from vibration under all conditions of operation.

1.2 Construction of Sheet Metal Ductwork

Supply and install all ductwork as shown on the drawings and specified therein.

Ducts shall be constructed of galvanized steel sheets conforming to ASTMA 526-71, galvanized
by the hot-dip process coating designation G90 or approved equivalent standard. Minimum
weight of zinc coating (total on both sides) 275 g/m2.

Ductwork shall be installed in accordance with ASHRAE or SMACNA requirements for low
pressure ducts.

Ductwork galvanized after manufacture shall be of adequate thickness to avoid undue distortion
during the galvanizing process. All ductwork shall be to the approval of the Engineer.

The ductwork shall be manufactured without longitudinal joints at the bottom and suitable gaskets
shall be provided at flanges to prevent leakage of condensation. The ductwork shall be installed
with a fall back to the dishwasher or grease filters as applicable. Access doors shall be provided
for inspection and cleaning at 3 meters intervals and at each change in direction. Where restricted
space dictates that these access panels must be mounted on the bottom face of the duct an internal
lip shall be incorporated to minimize the risk of spillage. The access panels shall be provided
with suitable gaskets.

Sheet metal ducts shall be properly braced and reinforced with steel angles or other structural
members approved by the Engineer all in accordance with ASHRAE & SMAGMA requirements.
Unless otherwise required, the internal ends of all slip joints shall be installed in the direction of
flow.

Page 50 of 101
2. DUCTWORK ANCILLARIES

2.1 Flexible Connectors

2.1.1 General

Flexible connectors shall be included in the price on ductwork crossing building movement joints
on all fan and air handling plant ducting connections including fan coil units and grille/diffuser
plenum boxes to provide isolation. Metal ducts shall be arranged so that there is a clear gap of
not less than 100 mm or greater than 200mm where necessary between the ends of the ducts and
the fan spigots, and the ducts shall be supported either side of the connector to ensure the
alignment of the duct and/or fan spigots.

Flexible connectors shall be hemmed and seamed as appropriate and formed to a section to suit
the dimensions of the duct or fan connection.

The flexible connections shall be made from non-inflammable and rot resistant approved material
with a surface spread of flame of Class '0' as defined in BS 476 Part 7 in ceiling voids and Class
'1' to BS 476 Part 7 in plantrooms. The material shall be of adequate thickness to give a
minimum of noise reduction of 12 dB at 125 Hz.

2.1.2 Sheet Metal Ducting

Angle iron welded flange frames shall be secured to the ends of the flexibles by riveting through
the inside flange of the angle iron and using a flat mild steel backing strap on the outside of the
flexible. Mating flanges shall be provided unless otherwise specified on the adjacent ductwork or
fan connection.

In rectangular ductwork other than fan connections with the longest side less than 450 mm the
flexible may be riveted direct to the ductwork using a flat mild steel backing strap or when
approved a four-piece bolted band clip provided that angle iron stiffeners are fitted to the
ductwork.

In circular ductwork other than on fan connections and ductwork over 900 mm diameter mating
flanges may be omitted and flexibles secured with a worm driven draw up band clip provided that
angle iron stiffening rings are fitted to the ductwork.

Page 51 of 101
3. DAMPERS AND TERMINAL UNITS

3.1 Fire Dampers

Sheet Metal Ductwork

Fire dampers and duct access panels shall be provided wherever ductwork penetrates a fire barrier.

Fire dampers shall be stainless steel curtain dampers comprising a continuous series of folded
interlocked blades contained within, and arranged to close the opening of a surrounding frame.

The damper blades when set shall fold up out of the airstream.

The damper blades shall be of not less than 0.7 mm stainless steel strip type 430 to BS 1449. All
blades shall be shaped on both edges to form a continuous interlocking hinge extending the full
length of the blade to ensure correctness of action, each blade incorporating two Vee formed ribs
along each blade length for maximum strength.

The blade assembly shall be fixed to the damper framework by the first blade being secured flat
to the inside face of one side of the outer frame.

The damper casing shall be of rolled section so shaped as to provide two 25.4 mm internal flanges
spaced at not more than 78 mm apart. This frame shall be airtight and of not less than 1.59 mm
strip mill cold reduced sheet continuously hot dipped galvanized to BS 2989, Group 2, Class B.

All welded edges and joints shall be protected with zinc chromate primer or zinc rich paint.

Spring tempered 0.25 mm stainless steel type 301S21 to BS 1449 side gasketting shall be inserted
between the blade end and damper casing to provide an increased blade edge seal to reduce the
passage of smoke and combustible gases.

The blades shall be held open by a purpose made straight bar type fusible link, locking into two
stainless steel cam latch assemblies or similar.

This link assembly, combined with a ramp blade release toggle fitted to the leading blade of each
fire damper assembly, shall allow the fire damper to be tested and reset from either side of the
damper when installed. The fusible link shall be rated 72°C unless otherwise specified.

The unit shall include indication that the damper is closed.

The dampers shall be clearly marked "bottom of unit" to assist correct installation.

Page 52 of 101
All dampers shall be closed by two constant tension coil band springs exerting a pull of not less
than 35N, and shall be capable of completely closing against the normal in duct air flow total
pressure. These springs shall be stainless steel 17/7PH or type 304S31 to BS 1449 and not less
than 19 mm wide by 0.3 mm thick.

The coiled end of the spring shall be retained around a stainless-steel pivot fixed to a catch plate
in such a way that it will not become dislodged from the pivot by side movement.

3.2 Constant Volume Dampers

The Contractor shall supply and install as indicated in the Scope of Works constant volume
controllers designed to maintain a constant downstream duct pressure regardless of fluctuating
upstream pressures.

The controller shall be system operated with mechanical constant volume action factory preset to
the required air volume.

The volume tolerance shall be + 5% with a pressure variation of 700 Pa.

The constant volume control damper shall be manufactured from galvanized steel in circular
construction with damping by air bellows and a stainless-steel control spring. The blade spindle
shall be mounted in ball bearings. The control damper shall be suitable for connection to circular
ductwork. It shall be possible to site adjust the volume setting.

Each supply unit shall be provided complete with a downstream LTHW reheater battery and with
outlet attenuation to achieve the relevant required room noise level, all as a composite proprietary
constant volume terminal unit.

3.3 Hand Operated Volume Control Dampers

3.3.1 Sheet Metal Ductwork

Galvanized steel aerofoil opposed blade control dampers shall be installed on systems without
constant volume dampers to ensure the ventilation systems can be properly balanced. The use of
opposed blade dampers behind diffusers to balance ductwork branches will not be permitted. A
separate branch ductwork damper shall be provided and the diffuser damper used only for fine-
tuning of the flow to the room. Blades shall be of a low profile and aspect ratio for lowest
possible turbulences, air resistance and noise. The blade size shall be such as will permit site
withdrawal of the complete damper regardless of damper blade position.

Volume control dampers shall be provided on every main duct, branch duct and sub-branch in
accordance with the C.I.B.S.E. COMMISSIONING CODE.

Page 53 of 101
Damper control shall be via finely toothed precision molded nylon gears and bearings, which shall
be completely out of the air stream. The gearing shall have a 4:1 ratio to give minimum torque
during operation.
All moving parts shall be enclosed in a galvanized sheet steel dustproof control box and be
complete with visual blade position indicator, operating and locking assembly.

The damper casing shall be of slimline airtight dustproof double skin construction of high rigidity
and maximum strength. The outer frame shall be manufactured from roll formed 1.6 mm
galvanized steel and the inner frame from 1.0 mm. The outer frame shall have continuously
welded corners and integral peripheral flanges pre-punched with elongated holes for ease of duct
attachment and height adjustment. The external damper casing surface area shall have only one
penetration of drive shaft to simplify insulation where required.

In large ducts where a multiple assembly is required the dampers shall be arranged so that control
shall be from one central control.

In circular low velocity (not exceeding 7.5 m/s) ductwork dampers shall be as specified above and
fitted with rectangular to circular masking plates. The air leakage past the damper shall not
exceed 5% when in the fully closed position at a static pressure equal to the maximum static
pressure in the system.

All volume control dampers shall be supplied with duct access panels as specified.

3.4 Back Pressure Dampers

Backpressure dampers shall be of the automatic self-operating type and constructed in a

galvanized mild steel frame with flanged connections drilled for installation in the ductwork
system. The blades shall be coupled together and shall be constructed from aluminum on
stainless steel shafts with bronze bearings and neoprene seals.

4. INLET AND OUTLET TERMINALS

4.1 Grilles

The Contractor shall select and locate the grilles and diffusers and coordinate them into the
architectural reflected ceiling plans where applicable.

During construction the Contractor shall co-ordinate the location and fixing of the grilles and
diffusers with the ceiling installations. The Contractor shall site measure and agree with the
Engineer the final dimensions of all grilles and diffusers before manufacture.

Page 54 of 101
4.2 Louvers

Intake and discharge louvers in the face of the building will be provided as part of the Mechanical
Contract and are therefore included in the Scope of the Mechanical Services. All louvers shall be
of aluminum construction, weather proof and complete with bird screens.

Acoustic louvers, silencers etc. shall be installed as indicated on the drawings. All louvers will be
painted to match the buildings facia.

5. FANS

5.1 General

The Contractor shall supply and install in accordance with this Specification, fan and motor
assemblies as detailed in the Schedules of Equipment and as indicated on the drawings.

Fan unit performance curves derived in accordance with BS 848 shall be supplied showing
volume, static pressure, maximum absorbed kW and static efficiency with the unit operating
condition clearly marked. These details shall be issued to the Engineer for approval prior to the
fans being installed.

A sound spectrum for each fan and motor assembly derived in accordance with BS 848 shall be
supplied to the Engineer before manufacture, but under no circumstances shall the sound power
level exceed that given in the Schedule of Equipment.

Additional attenuation is specified in the Schedules to meet specific noise criteria for fan systems.
Where fans are supplied having different sound spectrum or ductwork is modified, the attenuator
insertion losses shall be adjusted to ensure design noise criteria are maintained.

The fan motors shall comply with the relevant clauses on Electric Motors set down elsewhere in
this Specification.
Unless otherwise specified or detailed each fan assembly shall be installed on a 150 mm concrete
base and shall be isolated from the structure by anti-vibration mountings in accordance with the
relevant clauses of this Specification.

The complete fan assembly shall be primed and painted in a color to be agreed with the Engineer
and in accordance with the relevant section of this Specification relating to painting.

Each fan shall be isolated from the ductwork installation by flexible connections complying with
the relevant clauses set down elsewhere in this Specification.

5.2 Axial Flow Fans

Axial flow fan impellers shall be of the multi-blade type dynamically balanced with blades of
'aerofoil section' constructed from aluminum alloy.

The casings shall be of the long type of heavy gauge mild steel having flanges at both ends and
hot dipped galvanized to BS 729 after manufacture.

The casings shall be provided with bolted inspection doors and an external weatherproof terminal
Page 55 of 101
box.

The impellers shall be direct driven by motors of totally enclosed continuously rated 3-phase type
with ball bearings and extended grease point. The impellers shall be capable of giving fan total
efficiency of not less than 75%.

Purpose made feet shall be provided on the fan casing for supporting the fans.

The fan speed shall not exceed 24 rps (1440 rpm).

Each axial flow fan shall be supported by means of a strong rolled steel angle or channel frame
from the steelwork, wall or floors as necessary.

Page 56 of 101
CHAPTER SEVEN

FIRE PROTECTION

Page 57 of 101
 7.0 FIRE PROTECTION

TABLE OF CONTENTS

1. General

2. Products

3. Fire Fighting Pumps

Page 58 of 101
PART 1 - GENERAL

Extent of Work: The extent of the firefighting systems work is indicated on the
drawings and defined in these specifications. and includes (but not necessarily limited
to) the following:
1. Hose reel cabinets.
2. Portable fire extinguishers.
3. FM-200 automatic fire protection system.

PART 2 –PRODUCTS
A. Portable fire extinguishers shall be provided to the types specified, and at locations as
shown on the drawings. Standard portable fire extinguishers are 10 pounds (4.54
kilogram) ABC dry chemical units with a UL rating of 4A-60BC. A 20 pounds (9.07
kilogram) BC dry chemical unit shall be located adjacent to each cooking line. Carbon
dioxide extinguishers shall be provided for all electrical equipment areas.
Portable extinguishers shall be located within combined hose rack cabinets where shown,
or attached to walls with purpose made brackets. Extinguishers with a gross weight of
forty (40) pounds (18.14 kilograms) or less, may be installed in a position where the top
of the extinguisher is no more than 5 feet (1.53 meters) above the floor. Extinguishers
with a gross weight in excess of forty (40) pounds (18.14 kilograms) shall be installed
such that the top of the extinguisher is no more than 42" (1070mm) above the floor.

B. Hose Reel Cabinets: Cabinets shall be of the two compartments type and be made from 1
mm thick steel all welded construction. Surface mounted (exposed) cabinets shall be
provided with an inner lip approximately 20mm wide all around the front opening for
strength. Recessed mounted cabinets shall be provided with a 40 mm wall flange. Cabinet
doors shall have continuous stainless steel hinge (brass) and shall have georgian glass front
sized for maximum visibility of entire contents. Each cabinet shall house a hose reel, and
a 6 kg ABC multipurpose fire extinguisher. Size of cabinets shall be such that the inner
space accommodates the specified components. The cabinet space shall allow for easy
0
swinging of the hose reel out of the cabinet. Cabinet door hinge shall allow 180 door
swing so as not to offer any obstruction to the hose being run out in either direction. A
decal fixed to the door glass should bear the words "FIRE HOSE REEL" in red letters in
accordance with BS 5306. Finish of cabinets internal and external surfaces shall be in
baked red enamel.

PART 3 –FIRE FIGHTING PUMPS

A. Description:
The work under this specification shall include the following:
- Two duty pumps (electrical, Deisel).
- One jockey pump (electric driven).
- Pump controller and all control devices.
- All pipe work, valves and instruments connected to the pumps.
- All electrical work connected and required for the operation and control
of the pumps.
- All water measuring devices required for testing the pumps.
- Testing and operation of the pumps.
- The pumping unit consisting of duty pump, emergency pump, jockey
pump, drivers and controllers shall be assembled and supplied from one
supplier.

Page 59 of 101
B. General Requirements:
- The pumping unit shall meet the requirements of NFPA 20 and listed and
approved by UL and FM for firefighting use.
- All pumps and their drivers shall be mounted on a reinforced concrete
foundation of an adequate construction and dimensions.
- All pumps shall be located in accessible locations for ease of repair and
maintenance.
- All pumps shall be constructed of materials having a pressure rating not
less than 16 bar.
- All pumps shall be provided from the factory with plugged connections
for casing vent, drain and suction and discharge pressure.
- Each pump shall be tested at the factory to provide detailed performance
data and to demonstrate its compliance with the specification.
- Each pump shall be hydrostatically tested by the manufacturer for a
pressure not less than 16 bar.
- Piping shall be supported independently of pumps nozzles to prevent
piping weight or stresses from bearing on or being transmitted to the
pump nozzles.
- Drain from base plate, pump, relief valves, etc. shall be piped to the floor
drain located in pump room.
- All conduit for electrical work shall be heavy gauge galvanized steel.

C. Horizontal Split Case Pumps:

1. Foundation and Setting: The pump and driver shall be mounted on a common cast
iron or steel base plate adequately reinforced against deflection and provided with
drip rim and bolt holes.

The pump shall be directly connected to the driver through a heavy duty flexible
coupling and provided with heavy gauge coupling guard from the factory. The base
plate shall be securely supported on the foundation in such a way that proper pump
and driver shaft alignment will be assured.
The base plate, with pump and driver mounted on it, shall be set level on the
foundation and secured with proper size anchor bolts and completely grouted in to
provide a rigid non deflecting support. Pump and driver shall be aligned at the
factory.
Realignment is required after grouting in of base plate and after connecting piping.

2. Pump Construction: The pump casing shall be of high tensile strength close-
grained cast iron fitted with bonze wearing rings.

The impeller shall be bronze of the enclosed type and fitted to the shaft with
stainless steel key. The impeller shall be dynamically balanced at the factory.
The shaft shall be stainless steel amply sized to carry all axial and radial thrust.
The shaft shall be protected by stainless steel sleeves.
The pump rotating element shall be supported by heavy duty grease lubricated ball
bearings mounted in heavy iron housing. The bearing shall be lubricated by screw
type grease cups. The pump shall be fitted with two mechanical shaft seals, which
shall be easily removable from the stuffing boxes without disturbing motor and
pump alignment.
The pump shall be provided from the factory with mating flanges for suction and
discharge connections. The pump shall be provided with nameplate.

3. Operating Characteristics: The pump shall be selected so that the operating point
Page 60 of 101
 of specified flow and head falls near the point of maximum efficiency as obtained
from the manufacturer published data. The pump shall never be selected to operate
near the end of its curve.

The pump shall deliver not less than 150 percent of rated flow at a pressure not
less than 65 percent of rated pressure. The shutoff pressure shall not exceed 140
percent of the rated pressure.
4. Circulation Relief Valve: The pump shall be provided with a relief valve set below
the shutoff pressure to provide circulation of sufficient water to prevent the pump
from overheating when operating with no discharge. A 20mm relief valve shall be
used. Provision shall be made for a discharge to drain.

5. Main Relief Valve: The pump shall be provided with pressure relief valve and shall
be set to prevent pressure on the fire protection system greater than it can
withstand. This application is useful when the shut-off pressure plus the static
suction pressure exceeds the pressure rating of the system components. Size of the
pressure relief valve and discharge size shall be as indicated on the drawings. The
relief valve shall be located between the pump and pump discharge check valve.
The relief valve shall discharge into the water reservoir at a point as far from the
pump suction as is necessary to prevent the pump from drafting air introduced by
the drain pipe discharge.

The drain pipe shall enter the reservoir below the normal water level.

A shutoff valve shall not be installed in the relief valve supply or discharge piping.

6. Automatic Air release Valve: Each pump shall be provided with float operated air
release valve not less than 15mm size, to automatically release air from the pump.

7. Pressure Gauges: A pressure gauge shall be connected to the discharge side of the
pump casing.

A compound pressure and vacuum gauge shall be connected to the suction side of
pump casing with a pressure range not less than 100 psi (7 bars).

8. Valves: Gate valve of OS&Y indicating types with tamper switches shall be
installed on the suction and indicating butterfly valves with tamper switches on the
discharge piping of the pumps.

Check valve of the silent, non-slam, and spring-loaded type shall be installed on
the pump discharge piping. The check valve shall be of 300 psi (20 bars) pressure
rating. Valve size shall be same as the pipe on which it is installed.

9. Pipes and Fittings: Suction pipes shall be laid carefully to avoid air pockets. When
suction pipe and pump suction flange are not of the same size, they shall be
connected with an eccentric tapered reducer in such as way as to avoid air pockets.
The entrance of suction pipe in the water reservoir shall be provided with vortex
plate. Flexible coupling shall be installed on the suction pipe connected to water
reservoir. Discharge piping extended from the pump discharge flange to the fire
fighting system shall be hydrostatically tested as specified.

10. Water Measuring Devices: Water measuring devices shall be provided to test the
fire pumping unit. Water measuring devices shall consist of flow meter and sensor.
They shall be capable of water flow of not less than 175 percent of pump rated
Page 61 of 101
 capacity and of size not less than that given in Table 2-20 of NFPA20-1999
Edition.

D. Jockey Pumps:
A jockey pump is used to maintain the desired pressure of the fire protection system.

- The pump shall be centrifugal vertical multi-stage type.

- The pump casing shall be stainless steel.

- The pump impeller shall be bronze. The shaft shall be stainless steel.

- The pump shall be fitted with the following: Gate valves of OS&Y
indicating type on suction and indicating butterfly valve on discharge
pipes.

• A check valve on discharge pipe.

• A relief valve on pump discharge, size 15mm.
• An automatic air release valve on top of pump casing.
• One pressure gauge on pump discharge.
• One compound pressure and vacuum gauge on pump suction.

E. Field Acceptance Test:

1. General: The field acceptance test shall be carried out in the presence of the
Engineer, the pumps and controller’s manufacturers or their designated
representatives, the owner representative, and the Civil Defense Department
Representative.

A copy of the manufacturer's certified pump test characteristic curve shall be

available for comparison of results of field acceptance test.
The fire pumps as installed shall equal the performance as indicated on the
manufacturer's certified shop test characteristic curve within the accuracy limits of
the test instruments.

A pump shall be rejected and replaced under the following conditions:

i. If the pumps does not deliver its specified flow requirements under the
existing friction loss and static pressure of the system.
ii. If the pump motor or engine is overloaded at design flow and head
requirements or at higher flow rate.
iii. If the pump produce excessive noise or vibration.
Apparent defective pumps or associated equipment shall be repaired and such
adjustment made to the pumps or other equipment as may be necessary, all to the
satisfaction of the Engineer.

After pump or equipment is adjusted, repaired, or replaced any or all defective or

inoperable parts shall be retested to the entire satisfaction of the Engineer.

2. Test Instruments: The Contractor shall furnish the following instruments for
testing the pumping unit.

iv. Clamp on Volt Ammeter: for voltage and current measurements.

v. Tachometer: for RPM measurement.
Page 62 of 101
 vi. Any test gauge or devices that may be needed.
The test instruments shall be of high quality and accurate and shall be calibrated.

3. Test Procedure: The fire pumping unit shall be tested in accordance with the
requirements of NFPA 20-1999.

vii. The flow test shall be performed by using the installed flow meter and hose
valves.
viii. Various readings shall be achieved by regulating the discharge valve of the
meter.
ix. The important test points are:
• 150 percent of rated flow
• Rated flow
• Shutoff

x. The following data at each test point to be recorded:

• Pump RPM
• Suction Pressure
• Discharge pressure
• Amperes
• Volts

xi. Pumps head should be calculated.

xii. Corrections of tested flow, head, and horsepower to the rated speed of the
pump shall be made for purposes of plotting the performance curve.
xiii. A head-flow and ampere-flow curves shall be plotted for each pump.
xiv. A test report shall be submitted to the Engineer for approval.

4. Controller Acceptance Test: Fire pumps controllers shall perform not less than 10
automatic and 10 manual operations during the test. A fire pump driver shall be
operated for a period of at least 5 minutes at full speed during each of the above
operation. The automatic operation sequence of the controllers shall start the pump
from all provided starting features. This shall include pressure switches. Test of
engine drive controllers shall be divided between both sets of batteries.

5. Alarms: Alarms conditions, both local and remote shall be simulated to

demonstrate satisfactory operation.

6. Test Duration: The fire pumps shall be in operation for not less than one hour total
time during all of foregoing tests.

7. Annual Fire Pumps Tests: The annual flow test of the pumping unit assembly and
automatic transfer switch shall be performed to determine its ability to continue to
attain satisfactory performance at shutoff, rated and peak loads. All alarms shall
operate satisfactorily. All valves in the suction line shall be checked to assure that
they are fully open. The annual test shall be performed by personnel trained in the
operation of the fire pump. Test results shall be recorded. Any significant reduction
in the operating characteristics of the fire pumping unit assembly shall be reported
to the owner and repairs made immediately.

F. Fire Pumps Operation:

The fire pumps shall be maintained in readiness for operation. After any test, the fire
pumps shall be returned to automatic operation, all valves shall be returned to normal
operating position. The fire pumping unit shall be operated weekly and at least one start
Page 63 of 101
 shall be accomplished by reducing the water pressure. Qualified operating personnel
shall be in attendance during pump operation. The satisfactory performance of the pump
driver, controller and alarms shall be observed and noted. Fire pumps settings shall
comply with the requirements of NFPA 20-1990.

PIPEWORK

Pipes serving testing and drain pipe work shall be made of galvanized steel, medium duty
grade to DIN 2440 or BS 1387 with malleable cast iron fittings with hot-dip zinc coating
in accordance with BS 729 for pipe sizes larger than 50mm diameter and with galvanized
malleable iron threading to ANSI B16.3 Class 150 for pipe sizes of 50mm and smaller,
and to BS 143 and BS 1256: 1968.
Seamless black steel, medium duty grade shall be used for sprinkler protection pipe work
hose reels and wet risers.
Mains should be electrically earthed to an earth rod independent of the main electricity
earthing system.

Page 64 of 101
Page 65 of 101
 CHAPTER EIGHT
SANITARY FIXTURES

Page 66 of 101
8.0 SANITARY, FIXTURES

TABLE OF CONTENTS

1. General

2. General Requirements

3. Sanitary Fixtures

4. Exposed Piping and Trim in Toilet Areas

5. Fixture Setting

6. Water Closet

7a. Lavatory

8. Sinks

9. Bathrooms Accessories

10. Execution

Page 67 of 101
1. GENERAL

The Sanitary Fixtures Work shall consist of installing, testing and putting in operation all Sanitary
Fixtures, accessories, pipe fittings and equipment as here in after specified and as show on the
drawings.

2. GENERAL REQUIREMENTS

- All fixtures and trimmings, in so far as practicable, shall be of one manufacture.

- Ample application of petroleum jelly shall be made to all surfaces of exposed chrome plated
piping, valves and fittings immediately after installation
- All fixtures shall be set straight and true.
- Concealed brackets, hangers and plates shall have a shop coat of paint.
- All exposed piping and trim shall be chrome plated and fully protected during installation.
- Strap or padded wrenches shall be used on chrome plated pipefittings and valves.

3. SANITARY FIXTURES

- Sanitary fixtures shall be complete with all required trimming, including mixers, waste plugs
or flow waste, traps, supplies, stop valves, escutcheons, casings and all necessary hangers, plates,
brackets, anchors and supports.
- Vitreous china fixtures shall be of first quality with smooth glazed surfaces, free from warp,
cracks, checks, discolorations or other imperfections.
- Enamelled cast iron fixtures shall be of acid - resisting type.
- The selection & approval of sanitary fixtures and their accessories & manufacturers is decided
by the Client and or/his Representative

4. EXPOSED PIPING AND TRIM IN TOILET AREAS

All piping, valves and fittings exposed to view shall be screwed, polished, chrome plated brass.
Plating shall be accomplished after threading.

5. FIXTURE SETTING

Fixtures shall be set in a neat, finished and uniform manner making the connections to all fixtures
at right angles to the wall, unless otherwise directed by the Engineer. Roughing for this work must
be accurately laid out so as to conform to finished wall material. Fixtures are not to be set until so
directed by the Engineer.

The location and disposition of all items shall be as indicated on the relevant drawings.

All fixtures and fittings shall be as detailed in the schedule of fixtures, indicated on the drawings.

6. WATER CLOSET - Type EWC

White vitreous china, dual flush, water closet with wall outlet, syphonic action. EWC shall be
complete with the following fittings:

Page 68 of 101
WC pan with side outlet, cistern of 6 liters capacity for bottom supply and overflow with plastics
syphon fitting, flush valve and mechanism, HP/LP bottom supply ball valve with refill unit, ¾ in
bottom overflow, servicing valve and close coupling fitment (cistern fittings are not reversible),
and chrome plated side lever, seat and cover, screws (pair), Plastic outlet connector for connection
to 102 bore soil pipe. System shall be completed with flushing hose.

7. LAVATORY

White vitreous china lavatory shall be mounted basin into granite or marble vanity top and
complete with the following fittings: 1 taphole, mixer, 1 ¼ in bead waste, 1 ¼ in chrome bottle
trap with 75mm seal concealed bracket with fixing clamps in aluminum alloy & servicing valve.

8. SINKS

Sinks shall be made of satin finish 18/10 non-ferrous stainless steel, lay on with back slash. Sinks
shall be provided with the following: Mounting flange, Combination sink tap center-set with
swing spout & Stainless-steel waste with over flow tube.

Kitchen sinks shall be provided with drain boards. Underside of compartment must contain sound
absorbing asphaltic plate.

The mixer shall be provided with a gooseneck swing spout and aerator mounted on common deck
base with loop for chain. Sinks shall be provided with vitreous china semi recessed soap and
sponge holder.

9. BATHROOMS ACCESSORIES

Refer to Architecture BOQ and Specifications.

10. EXECUTION

Fixture Joints

Joints shall be standard fittings furnished with the fixtures. Where space conditions will not permit
standard fittings, special short-radius fittings shall be provided.

The fixture joints on soil pipes shall be made absolutely gastight and watertight.

Strainers and Fixture Outlets

Lavatory basins shall have waste outlets not less 30mm in diameter. Wastes may have open
strainers or may be provided with stoppers.

Shower-receptacle waste outlets shall be not less than 50mm in diameter and have removable
strainers.

Sinks shall be provided with waste outlets not less than 40mm in diameter. Waste outlets shall
have open strainers or shall be provided with stoppers.

Page 69 of 101
Fixture Supports

Wall hung plumbing fixtures not supported on chair carries shall be supported on wall hangers on
screw bolts furnished with the fixtures.

Where appearance of the bolts is not objectionable, the fixture shall be fastened to the wall by
through-joint bolts. Bolt heads or nuts shall be hexagonal and painted or chromium-plated, and
washers shall be painted or chromium-plated to match bolt heads or nuts.

Where appearance of bolt heads or nuts is objectionable, fixture shall be fastened to walls by
machine-bolt expansion shields or stud-type expansion bolts.

Fixture Traps

Sanitary fixtures, excepting those having integral traps, shall be separately trapped by a water-
seal trap, placed as close to the fixture outlet as possible.

The trap shall be of the same diameter as the fixture drain to which it is connected.

The fixture trap shall have a uniform interior and smooth waterway.

Each fixture trap shall have a water seal of not less than 60mm.

Fixture trap, except those integral or in combination with fixtures in which the trap seal is readily
accessible or except when a portion of the trap is readily removable for cleaning purposes, shall
have accessible brass trap-screw of ample size.

Cleanouts on the seal of a trap shall be made tight with threaded element plug and approved
washer.

No fixture shall be double trapped.

Page 70 of 101
Page 71 of 101
 CHAPTER NINE

THERMAL INSULATION

Page 72 of 101
 9.0 THERMAL INSULATION

TABLE OF CONTENTS

Products

Page 73 of 101
Page 74 of 101
1. PIPEWORK THERMAL INSULATION (Type A)

A. Material

1. Thermal insulating material shall be made from long, fine fiber glass, Rockwool, free from short or
coarse fibers, bonded with a temperature resistant binder and formed into a cylindrical or semi-
cylindrical rigid pipe section with aluminum foil facing as described in duct insulation of thickness as
specified below with a thermal conductivity of not greater than 0.05W/m•C. Insulation exposed on
roof tank and in Mechanical Rooms shall have a density of 96kg/m3. Insulation in false ceiling voids
and shafts shall have a density of 64 kg/m3.

2. Thickness of Insulation

DOMESTIC HOT WATER SUPPLY AND HEATING WATER PIPES

NOM-BORE MM THICKNESS MM
15-32 25
40-100 30
125 40
150 & above 50

3. The insulation shall have an alkalinity of between PH6.0 and PH10.0. Then insulation shall not
include substances which will promote corrosive attack on the services with which it is to be in contact.
The insulation shall also be free from objectionable odor at the temperature at which it is to be used,
unable to encourage pests or support the growth of fungi, or suffer deterioration under the specific
conditions of use or as a result of contact with moisture due to thickness, uniformity of thickness and
internal diameter from manufacturer’s standards dimension are as follows:

Thickness: + 3 mm

Uniformity of thickness the local thickness at any point shall not differ from the average
thickness by more than 3 mm.
Internal Diameter: -0+1.5 or 1%, whichever is the greater

Pipe Fittings Insulation

• Where hangers are installed on the pipe covered with insulation, the entire hanger up to the rod
shall be insulated.

• Where insulated piping is subject to movement and supported on rollers and chairs, or sliding plate
brackets, steel protection saddles shall be provided.

• All insulated pipework not supported as described in Section 15060 but subject to movement, shall
be provided with protection shields at all hanger locations. Shields shall be No. 10 gauge
galvanized iron extending on each side of the hanger for a distance equal to the diameter of the
insulation and shall be provided with cork pad support.

• Insulate valves, strainers, fittings and flanges with identical material, density, thickness and finish
as the pipe insulation. Use premoulded material where available, otherwise use shaped block
segments wired on with all edges filled with insulating cement or filler.

Page 75 of 101
• Insulate strainers to permit removal of the basket without disturbing the insulation of the strainer
body.

2. PIPEWORK THERMAL INSULATION ( TYPE B)

This type of insulation shall apply to domestic hot water system under tiles or in walls.

Pipes shall be insulated with rubber type insulation Armaflex 19 mm thick. Insulation shall be closed
sell tubing with finished skin, chemical and oil resistant with minimum water absorption. Insulation
shall stand extremes temperatures ranging from 40ºC to 120ºC. Inner tubing insulation diameter shall
be equal to outer utility pipe diameter. Rubber insulation shall be wrapped with 2 layers of PVC tape.

Insulation density shall be 0.111 Gms/m3 with thermal conductivity K value at 40ºC mean temperature
0.041 W/M-K insulation shall be self-extinguishing.

Insulation shall be ASTM approved similar to Gulf – O – Flex or approved equal.

Page 76 of 101
Page 77 of 101
 CHAPTER TEN
SPLIT SYSTEM AIR CONDITIONING UNITS

Page 78 of 101
1 GENERAL

A. Submittals: Product Data, including rated capacities; shipping, installed, and operating
weights; furnished specialties; and accessories for each type of product indicated.

1. Shop Drawings: Diagram power, signal, and control wiring and differentiate between
manufacturer-installed and field-installed wiring.

B. Electrical Components, Devices, and Accessories: Listed and labeled as defined in

NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and
marked for intended use.

2 PRODUCTS

A. Concealed Evaporator-Fan Chassis: Galvanized steel with flanged edges, removable panels
for servicing, and insulation on back of panel.

1. Insulation: Faced, glass-fiber duct liner.

2. Drain Pans: Galvanized steel, with connection for drain; insulated.

B. Refrigerant Coil: Copper tube, with mechanically bonded aluminum fins, complying with
ARI 210/240, and with thermal- expansion valve.

C. Evaporator Fan: Forward-curved, double-width wheel of galvanized steel; directly

connected to motor.

D. Evaporator Fan Motor: Multispeed, PSC type.

E. Filters: 1-inch- (25-mm-) thick, disposable type in fiberboard frames.

F. Wiring Terminations: Connect motor to chassis wiring with plug connection.

G. Air-Cooled Compressor Condenser: Steel casing, finished with baked enamel, with
removable panels for access to controls, weep holes for water drainage, and mounting holes
in base. Provide brass service valves, fittings, and gage ports on exterior of casing.

1. Compressor: Hermetically sealed, reciprocating or scroll type, with crankcase heater

and mounted on vibration isolation. Compressor motor shall have thermal- and
current-sensitive overload devices, start capacitor, relay, and contactor.

2. Refrigerant Coil: Copper tube, with mechanically bonded aluminum fins, complying
with ARI 210/240, and with liquid sub cooler.
3. Heat Pump Components: Reversing valve and low-temperature air cut-off thermostat.
4. Fan: Aluminum-propeller type, directly connected to motor.
5. Motor: Permanently lubricated, with integral thermal-overload protection.
6. Low Ambient Kit: Permits operation down to 45 deg F (7 deg C).
7. Mounting Base: Polyethylene.

Page 79 of 101
3 EXECUTION

A. Install units level and plumb.

B. Install evaporator-fan components using manufacturer's standard mounting devices securely

fastened to building structure.

C. Install roof-mounted compressor-condenser components on 4-inch- (100-mm-) thick,

reinforced concrete base; 4 inches (100 mm) larger on each side than unit.

D. Install compressor-condenser components on restrained, spring isolators with a minimum

static deflection of 1 inch (25 mm).

E. Connect precharged refrigerant tubing to component's quick-connect fittings. Install tubing

to allow access to unit.

F. Piping installation requirements are specified in other Division 15 Sections. Drawings

indicate general arrangement of piping, fittings, and specialties.

G. Install piping adjacent to unit to allow service and maintenance.

H. Unless otherwise indicated, connect piping with unions and shutoff valves to allow units to
be disconnected without draining piping. Refer to piping system Sections for specific valve
and specialty arrangements.

I. Ground equipment.

1. Tighten electrical connectors and terminals according to manufacturer's published

torque-tightening values. If manufacturer's torque values are not indicated, use those
specified in UL 486A and UL 486B.

GENERAL

J. Submittals: Product Data, including rated capacities; shipping, installed, and operating
weights; furnished specialties; and accessories for each type of product indicated.

1. Shop Drawings: Diagram power, signal, and control wiring and differentiate between
manufacturer-installed and field-installed wiring.

K. Electrical Components, Devices, and Accessories: Listed and labeled as defined in

NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and
marked for intended use.

1 PRODUCTS

L. Concealed Evaporator-Fan Chassis: Galvanized steel with flanged edges, removable panels
for servicing, and insulation on back of panel.

1. Insulation: Faced, glass-fiber duct liner.

2. Drain Pans: Galvanized steel, with connection for drain; insulated.

M. Refrigerant Coil: Copper tube, with mechanically bonded aluminum fins, complying with
ARI 210/240, and with thermal- expansion valve.
Page 80 of 101
 N. Evaporator Fan: Forward-curved, double-width wheel of galvanized steel; directly
connected to motor.

O. Evaporator Fan Motor: Multispeed, PSC type.

P. Filters: 1-inch- (25-mm-) thick, disposable type in fiberboard frames.

Q. Wiring Terminations: Connect motor to chassis wiring with plug connection.

R. Air-Cooled Compressor Condenser: Steel casing, finished with baked enamel, with
removable panels for access to controls, weep holes for water drainage, and mounting holes
in base. Provide brass service valves, fittings, and gage ports on exterior of casing.

1. Compressor: Hermetically sealed, reciprocating or scroll type, with crankcase heater

and mounted on vibration isolation. Compressor motor shall have thermal- and
current-sensitive overload devices, start capacitor, relay, and contactor.

2. Refrigerant Coil: Copper tube, with mechanically bonded aluminum fins, complying
with ARI 210/240, and with liquid sub cooler.
3. Heat Pump Components: Reversing valve and low-temperature air cut-off thermostat.
4. Fan: Aluminum-propeller type, directly connected to motor.
5. Motor: Permanently lubricated, with integral thermal-overload protection.
6. Low Ambient Kit: Permits operation down to 45 deg F (7 deg C).
7. Mounting Base: Polyethylene.

2 EXECUTION

S. Install units level and plumb.

T. Install evaporator-fan components using manufacturer's standard mounting devices securely

fastened to building structure.

U. Install roof-mounted compressor-condenser components on 4-inch- (100-mm-) thick,

reinforced concrete base; 4 inches (100 mm) larger on each side than unit.

V. Install compressor-condenser components on restrained, spring isolators with a minimum

static deflection of 1 inch (25 mm).

W. Connect precharged refrigerant tubing to component's quick-connect fittings. Install tubing

to allow access to unit.

X. Piping installation requirements are specified in other Division 15 Sections. Drawings

indicate general arrangement of piping, fittings, and specialties.

Y. Install piping adjacent to unit to allow service and maintenance.

Z. Unless otherwise indicated, connect piping with unions and shutoff valves to allow units to
be disconnected without draining piping. Refer to piping system Sections for specific valve
and specialty arrangements.

AA. Ground equipment.

Page 81 of 101
1. Tighten electrical connectors and terminals according to manufacturer's published
torque-tightening values. If manufacturer's torque values are not indicated, use those
specified in UL 486A and UL 486B.

Page 82 of 101
Page 83 of 101
CHAPTER ELEVEN
FUEL OIL SYSTEM

Page 84 of 101
 11. FUEL OIL SYSTEM

GENERAL

System Description

A. This Section covers:

1. The daily services tanks constructed of steel

2. Underground main fuel tanks.

3. The oil feed pumps and piping circuits.

Quality Assurance

A. Manufacturers Qualifications

1. The manufacturer must be experienced in the manufacture of the type and size of tank using the
materials specified and shall be approved.

References

A. Refer to individual materials for specified standards.

B. American Petroleum Institute (API)

1. API - 650 Fabrication of Oil Tanks.

Submittals

A. Product Data

1. Descriptive literature for each of the actual proposed equipment to be used including:
a. Capacity.
b. Test Reports.
c. Certificates of Approval.
d. Operating and Maintenance Data.
e. Any other Technical Data.

Page 85 of 101
B. Shop Drawings

1. Shop drawings for each of the actual proposed equipment shall include the following:
a. Working or Manufacturing Drawings.
b. Calculations.
c. Installation Details.
d. Connections by Other Services.
e. Wiring Diagrams.
f. Accessories Available Indicating Those Included.
g. System Diagrams.

PRODUCTS

Pipes And Tubes

A. Refer to Part 3 Article “ Piping Applications” for identification of system where pipe and tube
materials specified below are used.

B. Steel pipe: ASTM A53, Schedule 40, Seamless type, Grade B, black, with beveled ends.

Pipes And Tubes Fittings

A. Refer to Part 3 Article “Piping Applications” for identification of system where pipe and tube fitting
materials specified below are used.

B. Malleable-iron Threaded Fittings: ASME B16.3, Class 150, standard pattern, with threads
according to ASME B1.20.1.

C. Steel Fittings: ASTM A 234/A 234M, welded, for welded joints.

Oil Safety Valves:

UL-listed for flammable or volatile liquids, 1725 kPa maximum working pressure, 288 deg C
maximum operation temperature. Include ASTM B 61 bronze body, bronze bases and discs, and field
adjustable cadmium- plated carbon steel springs, factory set at 20 percent above operating pressure.
End connections have inside threads according to ASME B1.20.1.

Page 86 of 101
Oil Tanks

A. General

1. Fuel oil storage tanks shall be provided where located on the drawings with capacities as scheduled.

B. Storage Tank (Horizontal Mounting)

- Tank shall be constructed of 3mm or 4 mm. thick welded black steel sheet metal to the capacities
indicated on the Drawings.

- Tank shall be tested for leaks before installation and shall be painted with two coats of red lead oxide
or approved equal, and two coats black bituminous paint.

- Tank shall be mounted on a concrete pad and shall be equipped with the following:

* Manhole and manhole cover, air tight.

* Protected oil level indicator fixed to the tank.
* Fill and vent pipes.
* Gate valves as shown on drawings.
* Overflow, drain and supply lines.

C. Fuel Oil Strainers

Y-pattern, full size of connecting piping. Include Type 304 stainless steel screens with 1.2 mm
perforations.

1. Pressure Rating: 860 kPa (125 psig) minimum steam working pressure.

2. Size 65 mm and Smaller: Bronze body, with female threaded ends.

3. Sizes 80 mm and Larger: Cast-iron body, with flanged ends.

4. Screwed screen retainer with centered blow-down and pipe plug.

Page 87 of 101
D. Level Switches in Fuel Tank

Level switches installed in daily fuel oil tank all on one stem to operate solenoid valve shall be of the
type suitable for fuel oil with four level switches as indicated on drawings. Mounting and stem material
shall be of brass, float shall be of polysulfone or polypropylene. Switches shall give signal for:

- Low level alarm

- Low level open valve.
- High level close valve.
- High level alarm.

Grip rings shall be of copper and collar of brass Stem size shall be 5/16 inches diameters of the
adjustable type with length suitable for day tank height.

Level switch shall be UL listed, with LTD level and flow switches mode 4000 or approved equal.

Low level switch and high-level switch in underground fuel tank shall be as described above but shall
give low level signal BMS and high-level signal to give alarm that tank is over filled with fuel oil by
tanker and a signal to BMS.

Flame Arrestor

Flame arrestor shall be installed at end of fuel oil vent pipes and shall consist of a series of sturdy
round discs mounted on a durable collar casing.

Flame arrestor shall be constructed of light weight cast aluminum collar, weather hood and flame
arrestor plates. Flame arrestors shall be UL listed with quality assurance from factory before shipment.

Flame arrestor shall be Protectoseal Model No 6670 or approved equal.

Pressurization and Expansion Units

HWS Expansion Vessels

Expansion vessels shall be constructed of mild steel generally in accordance with BS 4814 and BS
5169 and as per ASME section VII Div. 1.

Each vessel shall be provided with a removable, heavy duty Butyl rubber bladder, removes easily for
inspection and maintenance.

Page 88 of 101
Each vessel shall be suitable for the working pressure of the system and shall be provided with a
charging valve connections and feed connection to the system.
The vessels shall be suitable for the total water content of the various systems.

EXECUTION

Piping Applications

A. Aboveground Piping, Sizes 50 mm and smaller: Steel pipe, malleable-iron fittings, and threaded
joints.

Pipe Installations

A. Install strainers on the supply side of each control valve, pressure regulating valve, oil burner
connection, and elsewhere as indicated. Install 20 mm pipe nipple and ball valve in blow-down
connection of strainers 50 mm and larger. Use same size nipple and valve as blow-off connection of
strainer.

Hanger And Support Installation

A. Refer to Division 15 Section “Hangers & Supports “for hanger and support devices.

B. Install hangers for horizontal piping with following maximum spacing and minimum rod sizes:

Nominal Pipe Size Steel Pipe Max. Min. Rod

(Millimeters) Span (Meters) Diameter (Millimeters)

15 & smaller 2.1 2.1

20 2.1 2.1
25 2.1 2.1

- Support vertical steel pipe at each floor and at spacing not greater than 4.6m.

Valve Installations

A. Install valves in accessible locations, protected from physical damage. Tag valves with a metal tag
attached with a metal chain indicating the piping systems supplied.

Page 89 of 101
B. Install gate valves at each branch connection to supply mains and elsewhere as indicated.

C. Install drain valves at low points in mains, risers, branch lines, and elsewhere as required for system
drainage.

Terminal Equipment Connections

A. Sediment raps: Install a “T” fitting with the bottom outlet plugged or capped as close to the inlet of
the oil burning appliance as practical. Drip leg shall be a minimum of 3 pipe diameter in length.

Field Quality Control

A. Test fuel oil piping according to NFPA 31. Remark leaking joints and connections using new
materials.

B. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.

Demonstration

A. Train Owner’s maintenance personal on procedures and schedules related to start-up and shutdown,
troubleshooting, servicing, and preventive maintenance.

B. Review data in Operating and Maintenance Manuals. Refer to Division 1 Section “Project
Closeout”.

C. Schedule training with Owner with at least 7 days advance notice

Commissioning

A. Before activating system perform these steps:

1- Open valves to fully open position and close bypass valves.

2- Remove and clean strainer screens.
3- Check pump for proper direction of rotation.
4- Fill oil storage tank with proper fuel type.
5- Check operating controls of fuel burner units.
6- Check operation at automatic bypass valves.
7- Check and set operating temperature controls on oil heaters.

Page 90 of 101
CHAPTER TWELVE
HEATING SYSTEM

Page 91 of 101
1. Diesel Boiler

Type: floor-standing.

Capacity and Performance:

• Heating Capacity: 30 kw & 50 kW
• Efficiency: ≥ 90% (low-temperature systems).
• Operating Temperature: 30°C to 70°C.
• Fuel Type: Diesel (low sulfur grade preferred).

Material and Construction:

• Heat Exchanger: Stainless steel (SS 316L) or cast iron for corrosion resistance.
• Burner: Fully modulating diesel burner for efficiency.
• Combustion Chamber: Insulated with ceramic fiber for thermal efficiency.

Control Features:
• Integrated thermostat for temperature control.
• Programmable timer and fault diagnostics.
• Safety features: Flame failure device, over-temperature protection, and low-water cut-off.

Standards and Compliance:

• EN 303-1: Heating boilers.
• ISO 23553-1: Automatic burners for liquid fuels.
• CE Marking: Ensures compliance with European directives.

2. Heating Pumps

Type:
• Circulator pump for hot water distribution to radiators.
• Inline or wet-rotor pumps, depending on system design.

Specifications:
• Flow Rate: As per drawings & B.o.Q
• Pressure Head: As per Drawings & B.o.Q
• Motor: Energy-efficient, EC motor (IE3 or higher).
• Operating Temperature: Up to 110°C.
• Speed Control: Variable speed with pressure control.

Material:
• Pump Body: Cast iron.
• Impeller: Stainless steel.

Compliance:
• EN 733: Pumps for water installations.
• ISO 9906: Hydraulic performance acceptance tests.

3. Pipes and Fittings

Material: PPR
Size and Pressure Rating:
Page 92 of 101
 • Diameters: DN 20 to DN 40 (as per system design).
• Pressure Rating: PN 16 minimum.

Accessories:
• Isolation valves, check valves, and air vents at high points.
• Dielectric unions for connections between dissimilar metals.

4. Insulation

Type:
• Flexible elastomeric rubber foam insulation (closed-cell).

Thickness Recommendations:
• Heating Pipes (Hot Water): 50 mm

Density and Properties:

• Density: 60 kg/m³.
• Thermal Conductivity: ≤ 0.035 W/m·K at 20°C.
• Fire Rating: Class 1 or Class O (BS 476).

Compliance:
• EN 14304: Thermal insulation products.
• ASTM C534: Preformed elastomeric thermal insulation.

5. Radiators

Type:
• Panel radiators (single or double panel).
• Column radiators for aesthetic or higher heat output.

Material:
• Aluminum radiators: Lightweight with high thermal conductivity.

Size and Heat Output:

• Fin Height: 580 mm.
• Number of Sections: Based on heat load calculations.

Valves and Controls:

• Thermostatic Radiator Valves (TRVs) for individual room control.
• Manual air vents for each radiator.

Standards:
• EN 442-1: Radiators and convectors.
• ISO 9001: Quality management for manufacturing.

6. Diesel Supply System

Diesel Transfer Pump:

• Flow Rate: 10L/min.
• Type: Positive displacement or centrifugal pump.

Fuel Lines:
Page 93 of 101
 • Material: Black steel with threaded or flanged connections.
• Compliance: BS EN 14125 (underground fuel pipes).

7. Controls and Monitoring

Central Control Panel:

• Boiler control integration.
• Pump operation sequencing.
• Temperature monitoring for flow and return lines.

Sensors:
• Outdoor temperature sensor for weather compensation.
• Flow temperature sensors for boiler modulation.

Safety Features:
• Pressure relief valve.
• Automatic shutdown in case of overheating or fuel failure.

8. Testing and Commissioning

1. Hydrostatic Pressure Test:
o Conduct at 1.5 times the operating pressure.
2. Thermal Performance Test:
o Verify temperature consistency across all radiators.
3. Fuel System Testing:
o Ensure no leaks in the diesel lines and proper fuel delivery to the boiler.

9. Documentation and Certifications

• Detailed system layout drawings.
• Equipment datasheets and material certificates.
• Operation and maintenance manuals.
• Warranty: Minimum 2 years for system components.

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 CHAPTER THIRTEEN
SOLAR WATER HEATING

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SOLAR HOT WATER SYSTEM SPECIFICATIONS AND REQUIREMENTS

1. GENERAL

This specification addresses the installation of solar thermal hot water systems for use
in domestic hot water heating.

The Minimum Design Life for solar hot water systems is 20 years.

All documentation and components furnished by Design-Builder shall be developed,

designed, and/or fabricated using high quality design, materials, and workmanship
meeting the requirements of the Purchaser-Owner and all applicable industry codes
and standards. Reference is made in these specifications to various standards under
which the Work is to be performed or tested. The installations shall comply with at
least, but not limited to, the latest approved versions of the International Building
Code (IBC), National Electrical Code (NEC), and all other federal, state, and local
jurisdictions having authority.

Design-Builder shall conform to all specification and guidelines from equipment

manufacturers.

2. DESIGN STANDARDS

• The design, products, and installation shall comply with at least, but not limited
to, the following electrical industry standards, wherever applicable:
• National Electric Code (NEC)
• National Fire Protection Association (NFPA)
• American National Standards Institute (ANSI)
• Occupational Health and Safety Administration (OSHA)
• American Society for Testing and Materials (ASTM)
• All other Authorities Having Jurisdiction solar collectors

In addition to the above, the solar collectors proposed by Design-Builder shall comply
with at least, but not limited to, the following:

All equipment shall be new, undamaged, fully warranted without defect.

All equipment and installation shall qualify for available solar hot water incentives.
Acceptable mounting methods for panels shall be provided by the manufacturer.
Bolted and similar connections shall be non-corrosive and include locking devices
designed to prevent twisting.
Glazed Closed Loop Flat Plate Collector: Provide minimum 65% optical efficiency,
rugged high quality construction using impact-resistant, anti-reflective solar glass, copper
meander/serpentine absorber tube, selective-surface absorber plate, non-degrading thermal
insulation and optional rapid connections kits to interconnect collectors, ports for collector
temperature sensors, air vents and electronic differential controls.
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 The collector shall have no less than 95% transmission, eta conversion factor of no
less than 0.75 by gross area.

3. SOLAR COLLECTOR ARRAY

Array Layout: Collector array shall be oriented so that all collectors face the same
direction. Space collectors arranged in multiple rows so that no shading from other
collectors is evident between 1000 hours and 1500 hours solar time on December 21.
Indicate minimum spacing between rows. Collector array must have a minimum surface
orientation factor (SOF) of 0.75.
Piping: Connect interconnecting array piping between solar collectors, in a reverse-
return configuration with approximately equal pipe length for any possible flow path.
Indicate flow rate through the collector array. Provide each collector bank isolated by
valves, with a pressure relief valve and with the capability of being drained. Locate
manually operated air vents at system high points, and pitch array piping a minimum of
0.25 inch per foot so that piping can be drained by gravity. Supply calibrated balancing
valves at the outlet of each collector bank as indicated.
Supports for Solar Collector Array: Utilize the existing support structure and recertify
that it will be covered under the Design-Builders warranty of 10 years with an optional
20 warranty. If a new support is proposed, the Design-Builder must provide a support
structure for the collector array of aluminum, stainless steel, or other corrosion-resistant
approved material. Furnish a support structure which secures the collector array at the
proper tilt angle with respect to horizontal and orientation with respect to true south.
Provide a support structure that will withstand the static weight of filled collectors and
piping, wind, seismic, and other anticipated loads without damage. Provide a support
structure which allows access to all equipment for maintenance, repair, and replacement.
Neoprene or EPDM washers shall separate all dissimilar metals. Depending on system
type, supports for solar array could terminate in ballast blocks to avoid roof penetrations.

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4. TRANSPORT SUBSYSTEM

Heat Exchanger (if required by system design): For system designs requiring a heat
exchanger, provide a minimum design pressure rating of 150 psi. Construct heat
exchanger of 316 stainless steel, titanium, copper-nickel, or brass. Furnish heat
exchanger with a capability of withstanding temperatures of at least 240 °F. Tube-
in-tube copper side-arm heat exchangers are acceptable for appropriate system
types.

Pumps (for active systems): For active solar system designs requiring a pump,
provide electrically- driven, single-stage, centrifugal type circulating pumps.
Support pumps on a concrete foundation or mounting intended for the purpose, or
by the piping on which installed if appropriate to the size. Construct the pump
shaft of corrosion resistant alloy steel with a mechanical seal. Provide stainless
steel impellers and casings of bronze. Pump motor start stop shall be controlled by
the solar thermal temperature control system that is compatible with open
communication protocol and meets CSI thermal incentive program requirements
complete with manual override (Hand-Off-Automatic). Pumps shall be installed
with isolation valves so the pump can be serviced without draining the system.

Heat Transfer Fluid Heat transfer fluid shall be compatible with all materials in the
system. The nature and amount of heat transfer fluid will depend on the type of
system proposed and the freeze conditions encountered at the site. Any anti-freeze,
conditioners or corrosion inhibitors added to the heat transfer fluid must be non-
toxic and intended for use in potable water systems when used with single wall
heat exchangers.

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5. ELECTRICAL COMPONENTS

Provide electrical equipment and wiring in accordance with NFPA 70, the NEC, and
UL. Furnish motor starters complete with thermal overload protection and other
appurtenances necessary for the motor control specified. Provide each motor of
sufficient size to drive the equipment at the specified capacity without exceeding the
nameplate rating of the motor.
Motors shall be high efficiency motors.

6. MOUNTING SYSTEM

The mounting systems shall be designed and installed such that the panels may be
fixed with reliable components proven in similar projects, and shall be designed to
resist dead load, live load, corrosion, UV degradation, wind loads, and seismic
loads appropriate to the geographic area over the expected 25-year lifetime. The
Design-Builder’s design shall sufficiently respond to the design requirements
imposed by Federal, State, and local jurisdictions in effect at the time of Agreement
execution and any pending code decisions affecting the design shall be identified
during Schematic Design. Design-Builder shall conduct an analysis, and submit
evidence thereof, including calculations, of each structure affected by the
performance of the scope described herein, and all attachments and amendments.
The analysis shall demonstrate that existing structures are not compromised or
adversely impacted by the installation of panels, equipment, or other activity related
to this scope. Mounting systems must also meet the following requirements at a
minimum:

All structural components, including array structures, shall be designed in a manner

commensurate with attaining a minimum 25-year design life. Particular attention shall
be given to the prevention of corrosion at the connections between dissimilar metals.
Thermal loads caused by fluctuations of component and ambient temperatures shall
be accounted for in the design and selection of mounting systems such that neither
the mounting system nor the surface on which it is mounted shall degrade or be
damaged over time.
Each collector mounting system must be certified by the collector manufacturer as
(1) an acceptable mounting system that shall not void the module warranty, and (2)
that it conforms to the module manufacturer’s mounting parameters.
Final coating and paint colors shall be reviewed and approved by the Purchaser-
Owner during Design Review.
Painting or other coatings must not interfere with the grounding and bonding of the
array.

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7. ROOFING REQUIREMENTS

The installation of collectors and other equipment shall provide adequate room for
access and maintenance of existing equipment on the building roofs. A minimum
of three feet of clearance will be provided between equipment and existing
mechanical equipment and other equipment mounted on the roof. A minimum of
four feet of clearance shall be provided between equipment and the edge of the
roof. Clearance guidelines of the local fire marshal shall be followed. The
equipment shall not be installed in a way that obstructs air flow into or out of
building systems or equipment.

Proposed roof top mounted systems may be ballasted, standing seam attachment, or
penetrating systems and must meet or exceed the following requirements:

Systems shall not exceed the ability of the existing structure to support the entire
solar thermal system and withstand increased wind uplift and seismic loads. The
capability of the existing structure to support proposed solar systems shall be
verified by Design-Builder prior to design approval.
Roof penetrations, if part of the mounting solution, shall be kept to a minimum.
Design-Builder shall perform all work so that existing roof warranties shall not be
voided, reduced, or otherwise negatively impacted.
No work shall compromise roof drainage, cause damming or standing water or cause
excessive soil build-up.
All materials and/or sealants must be chemically compatible.
Thermal movement that causes scuffing to the roof must be mitigated as part of
the mounting solution.
All penetrations shall be waterproofed.
Detail(s) for the sealing of any roof penetrations shall be approved in writing to
the Purchaser-Owner, as well as the manufacturer of the existing roofing system,
as part of system design review and approval – prior to Design-Builder
proceeding with work. The Purchaser-Owner will make available the roofing
manufacturer for each building for consultation with Design-Builder as part of
the design process.
All roofing penetrations and waterproofing shall be performed or overseen by a
licensed roofing contractor who is certified by the roofing materials manufacturer for
the specific materials or systems comprising each roof upon which a solar system will
be installed. The roofing contractor shall also be safety prequalified by the Purchaser-
Owner.
As part of the design submittals, Design-Builder shall include signed certificates from
the roofing manufacturer stating:
o The roofing contractor is certified installer of Complete Roofing System.
o The manufacturer’s Technical Representative is qualified and authorized
to approve project.
o Project Plans and specs meet the requirements of the warranty of the
Complete Roofing System for the specified period.
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o Existing warranty incorporates the new roofing work and flashing work.
Any damage to roofing material during installation of solar systems must be
remedied by Design- Builder.
The installation of panels and other equipment on building roofs will be
designed to minimize visibility of the equipment from the ground.

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