SAGAR SONI

+91-9754991234 [email protected] www.linkedin.com/in/sagar-soni-528a60183

Summary

• Graduate with a bachelor’s degree in mechanical engineering, passionate and ready to grasp new challenges.
• Focused on the specialization in the construction, commercial and electrical vehicles sector.
• Expertise in design engineering, collaborate with cross-functional teams, manufacturing and product development processes.
• Proficient in utilizing 3D modelling software such as Creo, Catia, SolidWorks, and industrial operational software like DELMIA.
• Experienced with essential business function software like SAP, product lifecycle management software such as Enovia, and Teamcenter.
• Proficient in utilizing Microsoft tools, including advanced proficiency in Excel and PowerPoint.

Education
Sagar institute of research and technology
Bachelor of Engineering in Mechanical Engineering graduated with 7.33 CGPA 2014-2018

Experience

KALYANI POWERTRAIN LTD

Role: Assistant Manager E-Mobility May 2024 – Present
Department: System Engineering
• Worked on the design, development, and assembly of sheet metal brackets for chassis components.
• Managed the routing of traction cooling systems for vehicles, including component selection, part commonization, and cost reduction
initiatives.
• Responsible for Identifying and initiating Engineering Change Requests (ECRs) and Engineering Change Notices (ECNs) to address
design improvements, corrections, or updates through KPTL ECN system.
• I am responsible for ensuring that all relevant documentation, including design drawings, specifications, and BOMs, is accurately
updated to reflect approved changes. I also collaborate with cross-functional teams to ensure effective implementation and address
any impacts on existing designs.
• Possess a basic understanding of electric vehicles and their components.
• Have a fundamental grasp of engineering processes, including DFMEA, DFM, and DFA.

CNH INDUSTRIALS
Role: Design Engineer Jan 2023 – May 2024
Client: Sumitomo Construction machinery Co. Ltd.
• Responsible for handling sheet metal components for vibratory compactors and crawler excavator, including tasks such as CAD
modelling, modifying existing parts, creating new components, modifying assembly structures, updating drawings, and managing the
release process in Teamcenter.
• I am accountable for creating the engineering Bill of Materials (BOM) for a new model of Sumitomo equipment.
• Responsible for handling Engineering Change Notices (ECNs) for service parts, encompassing tasks like preparing instruction sheets,
initiating change requests, and creating Engineering Change Orders (ECOs).
• Platform - Creo 8 & Enovia

TATA TECHNOLOGIES
Role: Design Engineer Mar 2022 – Jan 2023
Client: Tata Motors

• Responsible for simultaneous engineering by assessing the manufacturing feasibility of a new vehicle through various design and
process stages, spanning from DR0 to DR5 gateways.
• Perform simulation and analysis of critical operations for diverse vehicle programs within a virtual environment. This aims to identify
potential manufacturability and assembly issues, providing feedback to the planning or design team for timely corrective actions and
resolutions.
• Responsible for 3-D modelling and drafting of resting components of sub-lifter & loading lifter for BIW frames and vehicles
structural/mounting brackets & various facilities of 3-D factory powertrain shop & its validation.
• Contributed to the digital factory setup for the Ace EV line and performed 3D modelling of facilities within the trim line, underbody line,
and mechanical line.
• Accountable for conducting DFA (Design for Assembly) analyses concerning engine, chassis, mountings, and various design groups
across Tata Ace, Tata Magic, and Tata INTRA.
• Responsible for 3-D simulation of digital WIS, engine stuffing, fitment processes.
• Established a digital factory line setup for both 1.3-litre and 1.5-litre engines (INTRA V30 & INTRA V50).
• Platform – Catia, Teamcenter PLM & DELMIA V5
 CNH INDUSTRIALS
Role: Product development and Design engineer Dec 2020 – Mar 2022

• Contributed to multiple projects involving structural brackets, piping, and 2D drawings within the domain of vehicle integration. Worked
on BS-4 projects of compactors & Tractor loader & backhoe (TLB).
• I am accountable for taking control review board meetings for products such as vibratory compactors, tractor loader backhoes, and
crawler excavators to ensure smooth release within the system. The objective is to monitor initiate, and approve milestones for both
current and new products, along with assessing their cost within existing product profiles. This involves ensuring the proper closure of
predefined points, including feasibility, fitment trials, and design review completion, along with implementing plans within the product
change management tool.
• Proficient in managing Engineering Bill of Materials (E-BOM) and releasing Engineering Change Orders (ECOs) using the
Engineering Central tool (Enovia).
• Utilized SAP for monitoring part costs and procuring parts using different codes.
• Platform – Creo 3.0, Enovia, SAP & Siemens Teamcenter

BHAGIRATH COACH AND METAL FABRICATORS PVT. LTD.

Role: Design and Development engineer Oct 2018 – Apr 2020
Client: Tata Motors and Eicher Motors

• Responsible for designing the sheet metal brackets, hat Section and Mountings for cargo bodies.
• Worked on 3-D modelling and drafting as per customer drawing.
• Assisted with material planning for the development of cargo bodies.

Certification
• PTC Creo Parametric 344407/561 Sep 2018
• Auto CAD certified professional. wm6au-48bY Sep 2018
• Solidworks certified associate (CSWA) C-76YAGD2SQP May 2020
• CATIA V5 531576-8090 Mar 2022

Skills
- Creo 8 (Drafting, modelling, GD&T, assembly, Sheet-metal) - Teamcenter Professional 10.1
- Engineering central (Enovia) - DELMIA V5
- Auto-CAD - SAP-ERP
- Solidworks certified associate (CSWA) - Advanced excel, word and power point
- Product Lifecycle Management (PLM) tool - Product change management (PCM) tool

Project Works and Industrial Training

• Major Project: Design and fabrication of multistage eco-friendly Exhaust System.

• Minor Project: Design of steering drives projector headlamps.
• Industrial training: VE Commercials Vehicles LTD.
• Institute Project: Technical design and blogging.

Honors and Awards

• Earned Advance excel skill badge from LinkedIn skill Assessment.

• Attended a one-day workshop on ‘solar awareness training program’ organized at Sagar institute of research and
technology (6th October 2016).
• Won first prize for ‘Technical design and Blogging’ in institute level event ‘Blogger of the month’.
• Won second prize in college level event named Mechatronics for ‘Robo race’. Location: Sagar institute of research and
technology.
• Participated in ‘Code combat’ organized by computer society of India in our college.