Triplematic

User manual
Original instructions

Document no: DOC-101. Issue: 1

Date: March 2016.
© 2016 Markusson Professional Grinders AB ─ All rights reserved.
Table of contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Important user information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 Regulatory information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.5 Data plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.6 Recycling information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Safety notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Signs and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Front view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Back view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4 Grinding head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5 Chain tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.6 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.6.1 Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.6.2 Grinding speed knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.7 Chain overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.8 Spare parts and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Safety during installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Site requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3 Unpack and install the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.4 Test the machine before first use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Safety during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 Prepare for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2.1 Prepare the grinding disc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2.2 Set the cutting angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.2.3 Set the grinding angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.2.4 Insert the chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2.5 Make the grinding settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.2.6 Use skip tooth mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3 Operate the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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Table of contents

6 Maintenance and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.1 Safety during maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.2 Frequency of maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.3 Change the grinding disc and fit the grinding disc guard . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.4 Center the grinding disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.5 Set the cutting teeth to equal lengths. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.6 Set the depth gauge height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.7 Fasten the chain lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.8 Check and adjust the wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.9 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.1 Troubleshooting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2 Sharpening test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.3 Issues. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.4 Troubleshooting indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8 Accessories and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

8.1 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.2 List of accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.3 Lists of spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.3.1 Triplematic machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.3.2 Stand and tensioner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

ii Triplematic User manual

 1 Introduction
1.1 Important user information

1 Introduction

1.1 Important user information

WARNING Before you install, operate or do maintenance on the machine, you must
read the safety information in this manual. Obey the instructions in this
manual to prevent injuries or damage to the equipment.

1.2 About this manual

This User manual describes how to safely install, operate, and do basic maintenance on the chain
sharpening machine Triplematic. It also describes the parts of the machine, and shows different
accessories and spare parts that are available.

1.3 Intended use

The machine must only be used to sharpen the cutting chains used on power saws, forestry
machines and harvesters. It automatically sharpens the cutting teeth, gullets and depth gauges
on chains.

The machine is designed for indoor use only.

Unintended use
The machine must not be used outdoors or differently than described in this manual.

1.4 Regulatory information

This machine is CE-marked and complies with the European directives, standards and
regulations given in the table. A copy of the EC Declaration of conformity is supplied with the
machine.

Directive/Standard Description
98/37 EC The Machine Directive (MD)
73/23 EEC as amended The Low-Voltage Directive (LVD)
89-336/EEC as amended The Electro Magnetic Compatibility Directive (EMC)
EN-ISO 12100-1, 2 Safety of machinery - Basic components, general principles for design
EN 61000-6-3 Emission standard for residential, commercial and light-industrial
environments
EN 55014-1, 2 Electromagnetic compatibility - Requirements for household
appliances, electric tools and similar apparatus - Part 1: Emission

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1 Introduction
1.5 Data plate

1.5 Data plate

This data plate is placed on the Triplematic grinding head.

Figure 1 Data plate. The serial number is unique for every machine.

1.6 Recycling information

This symbol shows that electrical and electronic equipment must not be disposed of as unsorted
municipal waste. It must be collected separately.

Recycle according to current local rules and regulations.

2 Triplematic User manual

 2 Safety
2.1 Safety notices

2 Safety

2.1 Safety notices

This chapter contains safety information for Triplematic. This manual contains WARNINGS,
CAUTIONS and NOTES that are applicable for the safe operation of the machine.

WARNING A warning tells you about conditions that can cause injury or death, if you
do not obey the instructions. Do not continue until all conditions are
accepted and engaged.

CAUTION A caution tells you about conditions that can cause damage to equipment, if
you do not obey the instructions. Do not continue until all conditions are
accepted and engaged.

NOTE A note tells you about the information that is important for trouble-free and optimal
use of the machine.

2.2 Safety instructions

WARNING Before you install, operate or do maintenance on the machine, you must
read the safety information in this manual. Obey the instructions in this
manual to prevent injuries or damage to the equipment.

WARNING Put the machine indoors, in a dry area with good light. Do not let the
machine become wet or moist.
Do not put the machine near gas, liquids or other materials that can catch
fire or explode.

WARNING The user must only do maintenance that is described in this manual on the
machine. Only approved and trained service technicians can do service on
the machine.

WARNING To prevent mistakes when chains are sharpened, it is very important to

understand how the grinding machine works. Read the instructions
carefully before the machine is used.

WARNING Always wear safety gloves, protective glasses, and any other personal
protective equipment suitable for the current work task.

WARNING Stop the machine immediately if it does not work correctly!

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2 Safety
2.2 Safety instructions

WARNING Before a chain is sharpened, make sure that the the grinding disc is not
cracked, does not vibrate or wobble. If the grinding disc is damaged it must
be replaced immediately, see chapter 6.3. “Change the grinding disc and fit
the grinding disc guard”.
If abnormal vibrations occur during operation, immediately stop the
machine and check the condition of the grinding disc.

WARNING Put the power converter where there is as little dust as possible and out of
reach of sparks from the machine.

WARNING Attach air hoses and cables with cable clamps, to make sure no one trips
over them.

CAUTION The Triplematic machine must always be attached to the stand. Make sure
that it is safely attached.

CAUTION Only use accessories that are supplied or approved by the manufacturer.

CAUTION If the pitch is not correctly set the chain will be pushed into an incorrect
sharpening position. This may result in a damaged chain.

CAUTION If the metal of a cutting link turns blue during grinding, the speed is set too
high and the metal is overheated. This can cause the metal in the cutting
tooth to loose its properties. Replace the damaged cutting link or sharpen
the chain again.

CAUTION Clean the machine daily. To prevent that it breaks, remove grinding dust
every day. Use a vacuum cleaner, brush or similar to clean the machine.

CAUTION Make sure that the floor where the machine is placed, is flat and level. If it is
not, attach the stand to the floor with screws.

4 Triplematic User manual

 2 Safety
2.3 Signs and symbols

2.3 Signs and symbols

See the table below for information about the signs and symbols on Triplematic:

Sign/Symbol Description
Always wear protective glasses and ear protection when using the
machine.

Always wear protective gloves when using the machine.

Warning! A warning tells you about conditions that can cause injury or
death, if you do not obey the instructions. Do not continue until all
conditions are accepted and engaged.

Before you install, operate or do maintenance on the machine, you

must read the safety information in the User manual. Obey the
instructions to prevent injuries or damage to the equipment.

This machine complies with the applicable European directives.

Risk for cutting injuries. Keep fingers away from the area when the
machine is on.

Risk for pinching injuries. Keep fingers away from the area when the
machine is on.

WARNING Immediately replace damaged or worn warning sign on the machine, to

make sure that the user is aware of the hazards.

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2 Safety
2.3 Signs and symbols

6 Triplematic User manual

 3 Product description
3.1 Product overview

3 Product description

3.1 Product overview

Triplematic is a machine that sharpens chains. The machine can sharpen chains for power saws,
forestry machines and harvesters. A pneumatic air tensioner is attached to the stand. It secures
and tensions the chain when it is sharpened. The stand has 2 chain hangers, which makes it
easier to separate the sharpened chains from the chains that are not yet sharpened.

Triplematic has 2 grinding modes:

• the regular grinding mode where only the cutting teeth on the cutting links are sharpened.
• the 3AT1 grinding mode where all 3 edges (the cutting teeth, the gullet and the depth
gauge) on the cutting links are sharpened. The edges are sharpened one after the other,
without interaction from the user.

Triplematic has 2 chain feeder modes:

• the standard mode, used for sharpening of standard chains.
• the skip tooth mode, used for sharpening of "Skip tooth chains" that have twice the
distance between the cutting teeth.

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3 Product description
3.2 Front view

3.2 Front view

B
A
C J
I
D K

G
E H

M O
N

Pos Part Description

A Grinding head Holds the grinding disc in its correct position.
B Grinding depth knob Sets the grinding depth for the gullets.
C Counter Sets the number of cutting links to be sharpened.
See chapter 3.6.1.
D Control panel The controls starts and stops the different functions
of the machine. See chapter 3.6.
E Chain hangers A hanger for unsharpened or sharpened chains.
F Stand Holds the machine.
G Tensioner Secures the chain in the correct position.
H Grinding disc The disc that sharpens the chain.
I Grinding disc centring knob Centers the grinding disc above the chain.
J Chain feeder knob Sets the grinding length.
K Power supply cable Supplies electricity to the machine.
L Chain feeder Pushes the chain through the machine.
M Chain ruler Positions the chain as it moves in the machine.
N Equal cutting teeth knob Sets the right and left cutting teeth to equal lengths.
O Grinding angle screw Sets the grinding angle, 0-35°. Default: 30°.

8 Triplematic User manual

 3 Product description
3.3 Back view

3.3 Back view

C
H

D G
E

Pos Part Description

A Chain pitch wing-nut Adjusts the pitch.
B Grinding head cover and grinding disc Protects the grinding head and grinding disc, but
guard also the user from sparks during grinding.
C Grinding angle scale Shows the grinding angle on a scale from 0-35°.
Default: 30°. It is set using the Grinding angle
screw (O in Front view illustration).
D Cutting angle scale Shows the cutting angle on a scale from 50-70°.
Default: 60°.
E Wire Controls the vertical movement of the grinding
head.
F Wire adjustment nuts Adjusts the wire that controls the vertical
movement of the grinding head.
G Depth gauge height knob Sets the hight of the depth gauge.
H Cutting angle nut Sets the cutting angle on the Cutting angle scale
(D)

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3 Product description
3.4 Grinding head

3.4 Grinding head

The grinding disc on the grinding head sharpens the chains. The type of disc, the grinding angles,
the settings of the grinding head, and the profiling of the grinding disc, determine how the chain is
sharpened.

Pos Part Description

A Grinding disc Grinds the chain.
B Grinding disc nut Keeps the grinding disc in place.
C Grinding disc guard Protects the user and grinding disc when the
chain is sharpened.
D 2 screws To attach the grinding disc guard.

10 Triplematic User manual

 3 Product description
3.5 Chain tensioner

3.5 Chain tensioner

The purpose of the chain tensioner is to attach and secure the chain in the correct operating
position and to keep the chain completely stretched during grinding.

D C B
E
A

Pos Part Description

A Tensioner rail Where the tensioner slides up and down. The
tensioner is moved to fit chains of different
lengths.
B Locking handle Locks the tensioner in place.

C Protection cover Protects the user from pinch injuries.

D Tensioner roll Allows the chain to move when it is sharpened.

E Tensioner arm/Quick release Allows the user to tension or release the chain
faster than if the locking handle is used (quick
release function).
F Pneumatic piston nut Holds the pneumatic piston in place.

G Air hose Supplies the tensioner with pneumatic air.

H Pneumatic piston Gives flexibility to the tensioner.

NOTE To be able to fit shorter chains, it is possible to order a longer tensioner.

To be able to fit longer chains, it is possible to order a telescopic chain extension
kit. See chapter 8. “Accessories and spare parts”.

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3 Product description
3.6 Controls

3.6 Controls

A F

G
B
H

C
I
J
D
K

E
L

Pos Part Description

A Reset button Resets the counter.

B Grinding speed knob Sets the grinding speed.

C Chain feeder switch ON: Starts the chain feed, so that the chain
moves in a forward direction.
OFF: Stops the chain feed.
D 3AT1 switch ON: all 3 edges (the cutting teeth, the gullet and
the depth gauge) on the cutting links are
sharpened.
OFF: only the cutting teeth on the cutting links
are sharpened.
E Emergency stop button Breaks the power and stops the machine.The
emergency stop button is used to turn off the
machine after operation and to do an emergency
shut-down.
F First digit button Sets the first digit in the counter. (1xx-9xx)

G Second digit button Sets the second digit in the counter. (x1x-x9x)

H Third digit button Sets the third digit in the counter. (xx1-xx9)

I Grinding disc switch Starts the grinding motor.

J Troubleshooting indicators Indicates potential problems with the machine.

See chapter 7.4. “Troubleshooting indicators”.
K Grinding head tilt button Changes the angle of the grinding head from left
to right, or vice versa.
L Power button Energizes the machine.

12 Triplematic User manual

 3 Product description
3.7 Chain overview

3.6.1 Counter
The counter consists of a display and buttons that set the number of cutting teeth to be sharpened
before the machine automatically stops. Use the buttons to set the number of cutting teeth to be
sharpened before the machine is started.

• The lower digits on the display show how many cutting teeth that will be sharpened before
the machine automatically stops. The counter can be set to count up to 999 sharpened
cutting teeth. The number of cutting teeth set, will be stored in the memory until the next
time the number is set.
• The upper digits show the number of cutting teeth that are already sharpened. This number
is increased with 1 for every cutting tooth that is sharpened. This counter is reset using the
reset button.

3.6.2 Grinding speed knob

The grinding speed knob sets the speed of the grinding disc.

The speed can be set to:

• low speed (turtle symbol), which is used when grinding 1-4 mm of the cutting teeth, and
• high speed (rabbit symbol), which is used when grinding 0-1 mm of the cutting teeth.

It is possible to order an air cooler that cools the chain when it is sharpened, to protect the metal
in the cutting teeth from loosing their strength. An air cooler allows sharpening at higher speeds.
The air cooler uses compressed air to cool the chain. See chapter 8.2. “List of accessories”.

3.7 Chain overview

This chapter describes the definitions for the parts of normal chain.

A A
R L
D G

E F
B C

Pos Part Description

A Cutting links R: Right cutting link
L: Left cutting link
B Drive link The lower part of a link. Used to push the chain
forward in the chain saw etc.
C Tie strap The links separating the cutting links.
D Cutting tooth The part of a cutting link that cuts.
E Gullet The space between the cutting tooth and the
depth gauge.
F Rivet hole A hole where a rivet is placed.
G Depth gauge The front part of the link.

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3 Product description
3.8 Spare parts and accessories

3.8 Spare parts and accessories

See chapter 8. “Accessories and spare parts” for descriptions of available accessories and spare
parts.

3.9 Technical data

Parameter Value
Supply voltage 12-15 V DC
Power 144 W
Current 12 A
Over-current protection Automatic fuse type ptc
Rotation speed 2 800 rpm
Peripheral speed 22 m/s
Grinding disc dimensions Outer diameter (OD) × Width (W) × Inner diameter (ID):
(for the grinding discs included in the
• 150 x 3.5 x 16, to sharpen .325” chains,
delivery)
• 150 x 4 x 16, to sharpen 3/8” and .404” chains, and
• 150 x 5 x 16, to sharpen .404” chains.

Max dimensions, Length (L) x Width (W) x Height (H): 480 x 330 x 520 mm
Triplematic machine
Dimensions, stand Length (L) x Width (W) x Height (H): 345 x 360 x 1070 mm
Weight, Triplematic machine 17.5 kg
Weight, stand 33 kg
Compressed air supply pressure 5-8 bar

14 Triplematic User manual

 4 Installation
4.1 Safety during installation

4 Installation

4.1 Safety during installation

WARNING Before you install, operate or do maintenance on the machine, you must
read the safety information in this manual. Obey the instructions in this
manual to prevent injuries or damage to the equipment.

WARNING Always wear safety gloves, protective glasses, and any other personal
protective equipment suitable for the current work task.

4.2 Site requirements

WARNING Put the machine indoors, in a dry area with good light. Do not let the
machine become wet or moist.
Do not put the machine near gas, liquids or other materials that can catch
fire or explode.

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4 Installation
4.3 Unpack and install the machine

4.3 Unpack and install the machine

NOTE For a video demonstration of how to install and operate the machine, see
www.markusson.se.

Step Action
1 Unpack the crates.
NOTE Keep the delivery crates and packing material. Pack the machine in them
if it is moved or sent for service. The crates and packing material will
minimize the risk that the machine is damaged during transportation.
2 Make sure that all parts in the list below are included in the delivery:
• Triplematic machine,
• stand (with set of screws, nuts and bolts for assembly),
• tensioner,
• converter (with 2 screws for assembly),
• Unpacking and assembly instructions,
• Triplematic User manual (this document),
• rectangular profile stone (55 x 15 x 15 mm) and profile template (used as a transport
protection during transport, fitted in the chain ruler),
• hex key, which used to change the grinding angle,
• grinding disc guard (with 2 screws for assembly),
• 3 types of ceramic grinding discs of dimensions:
• 150 x 3.5 x 16, to sharpen .325” chains,
• 150 x 4 x 16, to sharpen 3/8” and .404” chains, and
• 150 x 5 x 16, to sharpen .404” chains.
• separately ordered accessories.

CAUTION The Triplematic machine must always be attached to the stand. Make
sure that it is safely attached.

CAUTION Make sure that the floor where the machine is placed, is flat and level. If it
is not, attach the stand to the floor with screws.

3 Attach the Triplematic machine and tensioner on the stand, as instructed in the Unpacking and
assembly instructions that are delivered in the crates.
4 Assemble all accessories as instructed in the Assembly instructions.
5 Install a grinding disc and the grinding disc guard. See chapter 6.3. “Change the grinding disc
and fit the grinding disc guard” for instructions.

To order more or other types of grinding discs, see chapter 8. “Accessories and spare parts”.
6 Remove all transport protections. Remove the profile template from the chain ruler, that is
used as a transport protection for the grinding head during transport. Remove the transport
protection from the air hose connector.

16 Triplematic User manual

 4 Installation
4.3 Unpack and install the machine

Step Action

A
I
B

H
D
G

E F

7 Connect the power supply cable between the power converter (A) and the power supply on the
side of the control panel (I).
8 Connect the power supply cable (F) from the converter to a grounded power outlet, 240 V AC.

NOTE For best performance, use the Markusson converter.

WARNING Put the power converter where there is as little dust as possible and out
of reach of sparks from the machine.

9 Connect the air hose to the “AIR IN” inlet (G). Connect the other end, using the compressor
connector (E), to a 5-8 bar compressed air supply.
10 Connect the other air hose to the “AIR OUT” outlet (H). Insert its other end through the hole (D)
on the stand, then through the cable tie (C) and finally, connect it to the compressed air inlet
(B) on the tensioner.

WARNING Attach air hoses and cables with cable clamps, to make sure no one trips
over them.

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4 Installation
4.4 Test the machine before first use

4.4 Test the machine before first use

Step Action
1 Make sure that all transport protections are removed.
2 Make sure that the air hoses, the wire and the power supply cables are not damaged and are
correctly connected.
3 Make sure that the machine is securely fastened to the stand.
4 Make sure that the machine stands stable on a flat and level floor. If it wobbles or if the floor is
not level, attached the stand to the floor with screws.
5 Do a sharpening test to learn how to use the machine and make sure that the functions work
correctly. See chapter 7.2. “Sharpening test” for instructions.

18 Triplematic User manual

 5 Operation
5.1 Safety during operation

5 Operation

5.1 Safety during operation

WARNING Before you install, operate or do maintenance on the machine, you must
read the safety information in this manual. Obey the instructions in this
manual to prevent injuries or damage to the equipment.

WARNING Always wear safety gloves, protective glasses, and any other personal
protective equipment suitable for the current work task.

WARNING To prevent mistakes when chains are sharpened, it is very important to

understand how the grinding machine works. Read the instructions
carefully before the machine is used.

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5 Operation
5.2 Prepare for operation

5.2 Prepare for operation

NOTE For a video demonstration of how to install and operate the machine, see
www.markusson.se.

5.2.1 Prepare the grinding disc

WARNING Before a chain is sharpened, make sure that the grinding disc is not
cracked, does not vibrate or wobble. If the grinding disc is damaged it must
be replaced immediately, see chapter 6.3. “Change the grinding disc and fit
the grinding disc guard”.
If abnormal vibrations occur during operation, immediately stop the
machine and check the condition of the grinding disc.

NOTE Before each chain is sharpened, profile the grinding disc edges to match the
shape of the chain type.

The condition, the type and the profile of the grinding disc is essential for the result of the
sharpening. The instruction that follows contains information on how to make sure that the
grinding disc is in good condition and has the correct profile.

Step Action
1 Inspect the grinding disc and make sure that it is not cracked. Cracked grinding discs must be
replaced immediately. See chapter 6.3. “Change the grinding disc and fit the grinding disc
guard”.
2 Press the power button to energize the
machine.

3 Set the grinding speed knob to low speed

(turtle symbol).

20 Triplematic User manual

 5 Operation
5.2 Prepare for operation

Step Action
4 Set the grinding disc switch to ON.

5 Make sure that the grinding disc does not vibrate or wobble. If the grinding disc is damaged it
must be replaced immediately, see chapter 6.3. “Change the grinding disc and fit the grinding
disc guard”.
6 Profile the grinding disc edges to match
the shape of the chain type.
• For Ceramic grinding discs: Use the
profile stone (included in delivery) or
profiler tool (accessory) to shape the
edges on the grinding disc.
• For CBN grinding discs: Use the CBN
cleaning stone (accessory) to shape the
edges on the grinding disc.

See chapter 8.2. “List of accessories”.

7 Set the grinding disc switch to OFF.

8 Use the profile template to verify that the

grinding disc has the same profile as the
type of chain to be sharpened.

3,5
4
5

9 Repeat steps 4-8 until the grinding disc profile is the same as the selected profile on the profile
template.

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5 Operation
5.2 Prepare for operation

5.2.2 Set the cutting angle

NOTE Read the specifications from the chain manufacturer to find out the recommended
cutting angle for your chain.

Step Action
1 Use an adjustable wrench to loosen the
cutting angle nut located on the back of the
machine.

2 Turn the grinding head to set the desired

cutting angle (50-70°) on the cutting angle
scale. The default cutting angle is 60°. 70°
60
°
50
°

3 Tighten the cutting angle nut.

22 Triplematic User manual

 5 Operation
5.2 Prepare for operation

5.2.3 Set the grinding angle

NOTE Read the specifications from the chain manufacturer to find out the recommended
grinding angle for your chain.

Step Action
1 Use the hex key (delivered with the
machine) to loosen the grinding angle
screw up to three turns.

2 Turn the grinding head to set the desired

grinding angle (0-35°) on the grinding
angle scale. The default grinding angle is
30°.
3 Tighten the grinding angle screw.

4 Press the grinding head tilt button to move

the grinding head in both directions and
make sure that the grinding angles are the
same.

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5 Operation
5.2 Prepare for operation

Step Action
5 If the grinding angles are not the same (for
example 26° in the right direction and 30°
in the left direction), adjust the nuts (A) a
1/2-turn at the time.

6 Repeat steps 2-5 until the grinding angles are the same in both directions.

24 Triplematic User manual

 5 Operation
5.2 Prepare for operation

5.2.4 Insert the chain

Step Action
1 Check the chain for double-links (2 left cutting links or 2 right cutting links) or joint-links, and
make sure that the chain is not damaged. Mark double-links or joint-links, to make it easier to
see them when the chain is sharpened.
2 Place the chain, with the cutting tooth to

3
the right of the depth gauge, into the
groove on the chain ruler.

2
3 Pull the chain around by hand to make sure that it runs freely in the chain rulers.
4 Loosen the locking handle and move the
tensioner upwards or downwards to make
enough room to position the chain.

5 Lift the tensioner arm (quick release

function) and place the chain below the
tensioner roll.

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5 Operation
5.2 Prepare for operation

Step Action
6 Lower the tensioner arm to its bottom
position.

7 Move the tensioner downwards until the

chain is tightly secured in its position.
There should be a gap of about 10-15 mm
between the pneumatic-piston nut and
pneumatic piston, where the piston should 10-15 mm
be visible.

8 Tighten the locking handle to secure the

chain.

26 Triplematic User manual

 5 Operation
5.2 Prepare for operation

Step Action
9 Press slightly on the chain with your hand

3
to test the tension. The chain should not
slack.

10 If the chain tension is too loose, repeat the procedure.

NOTE To be able to fit shorter chains, it is possible to order a longer tensioner.

To be able to fit longer chains, it is possible to order a telescopic chain extension
kit. See chapter 8. “Accessories and spare parts”.

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5 Operation
5.2 Prepare for operation

5.2.5 Make the grinding settings

Step Action
1 Press the power button to energize the
machine.

2 Press the grinding head tilt button to move

the grinding head so that it is tilted in the
correct start position for the next cutting
link to be grinded.

3 Lift the grinding head to its uppermost position.

4 Read the specifications from the chain
÷2
manufacturer to find the pitch for the chain
that is to be sharpened.

If the pitch is not known; calculate it by

measuring the distance in inches between
3 rivets, and divide it by 2.
5 Loosen the chain pitch wing-nut and move
it to the correct pitch position. Tighten it
again.

NOTE To adjust the pitch is not the same thing as to adjust the cutting tooth length
(chapter 6.5. “Set the cutting teeth to equal lengths”).

28 Triplematic User manual

 5 Operation
5.2 Prepare for operation

Step Action
6 Set the chain feeder switch to ON. The
chain feeder arm now pushes the chain
forward.

7 Visually inspect and make sure that the

chain feeder arm stops its movement
exactly above the rivet behind the cutting
link, as illustrated in the right image. 3
8 Set the chain feeder switch to OFF, when
the grinding head is in its uppermost
position and the chain lock is not
engaged.

9 Repeat steps 6-9 until the chain feeder

arm stops in the correct position.
2 2
CAUTION If the pitch is not correctly set the chain will be pushed into an incorrect
sharpening position. This may result in a damaged chain.

10 Turn the grinding speed knob to set the

grinding disc speed to:
• low speed (turtle symbol), used when
grinding 1-4 mm of the teeth, and
• high speed (rabbit symbol), is used
when grinding 0-1 mm of the teeth.

See chapter 3.6.2. “Grinding speed knob”

for more information about how to set the
speed.
CAUTION If the metal of a cutting link turns blue during grinding, the speed is set
too high and the metal is overheated. This can cause the metal in the
cutting tooth to loose its properties. Replace the damaged cutting link or
sharpen the chain again.

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5 Operation
5.2 Prepare for operation

Step Action
NOTE It is possible to order an air cooler that cools the chain during grinding, to
protect the metal in the cutting teeth from loosing their strength. An air cooler
allows grinding at higher speeds. The air cooler uses compressed air to cool
the chain. See chapter 8.2. “List of accessories”.
11 Fold down the grinding head to its grinding position.
12 The grinding depth for gullets is
recommended by the chain manufacturer.
To set it, turn the grinding depth knob,
located on the back of the grinding head:
• clockwise, to grind shallower into the
gullet, or
• anti-clockwise, to grind deeper into the
gullet.

13 To set the approximate grinding length,

turn the chain feeder knob:
• clockwise, to grind more, resulting in a
shorter cutting tooth, or
• anti-clockwise, to grind less, resulting in
a longer cutting tooth.

14 If required: Change the grinding setting for

the height of the depth gauges. See
chapter 6.6. “Set the depth gauge height”.

15 Set the chain feeder switch to ON. The

chain feeder arm now pushes the chain
forward.

16 Monitor the grinding disc movements. Is the chain sharpened as required?

30 Triplematic User manual

 5 Operation
5.2 Prepare for operation

Step Action
17 If required: Turn the grinding depth knob,
located on the back of the grinding head,
to do minor adjustments on the grinding
depth.

18 If required: Turn the chain feeder knob to

do minor adjustments to the grinding
length.

19 Set the chain feeder switch to OFF when

the grinding head is in its uppermost
position and the chain lock is not
engaged.

20 Important! If the chain has double-links, pull the chain back so that the grinding starts
on the second double-link. If the chain has a joint, start grinding behind it.

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5 Operation
5.2 Prepare for operation

5.2.6 Use skip tooth mode

Triplematic has 2 chain feeder modes:

• the standard mode, used for sharpening of standard chains.

• the skip tooth mode, used for sharpening of "Skip tooth chains" that have twice the
distance between the cutting teeth.
The chain feeder mode needs to be adjusted to function properly for the type of chain to be
sharpened.

Step Action

To set the machine into skip tooth mode:

1 Use a finger or a tool to press plate B
away from plate A until it unlocks, and then
move it in the direction of the “Skip tooth” A
arrow.
B

2 Use a finger to press plate B downward

and forward into the “Skip tooth” position.
A
3 Sharpen the chain as instructed in chapter
5.3. “Operate the machine”.
B

To set the machine back into standard mode:

1 Use a finger to move plate B in the
direction of the “Standard” arrow, until it
enters its locked position. A
2 Sharpen the chain as instructed in chapter
5.3. “Operate the machine”. B

32 Triplematic User manual

 5 Operation
5.3 Operate the machine

5.3 Operate the machine

WARNING Always wear safety gloves, protective glasses, and any other personal
protective equipment suitable for the current work task.

WARNING Stop the machine immediately if it does not work correctly!

NOTE For a video demonstration of how to install and operate the machine, see
www.markusson.se.

NOTE Discard the chain when the longest part of the cutting tooth is shorter than 4 mm,
or if you find cracks or burrs in the chain.
4 mm

Step Action
1 Use the first, second and third digit buttons
to set the counter to the number of teeth
that still need to be sharpened, on the
chain.

See chapter 3.6.1. “Counter” for more

information about how to set the counter.

NOTE Do not use the 3AT1 grinding mode when grinding a brand new chain, i.e
during the first cycle.

2 Set the 3AT1 switch to:

• ON to use the 3AT1 grinding mode
where all 3 edges (the cutting teeth, the
gullet and the depth gauge) on the
cutting links are sharpened. The edges
are sharpened one after the other,
without interaction from the user.
• OFF to use the regular grinding mode
where only the cutting teeth on the
cutting links are sharpened.

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5 Operation
5.3 Operate the machine

Step Action
3 Set the grinding disc switch to ON to start
grinding motor.

4 Set the chain feeder switch to ON to start

the feeding of the chain and the movement
of the grinding head.

The sharpening starts.

5 Press the reset button when the grinding

head moves downwards the first time. This
resets the counter.
6 Wait until the machine has sharpened the
set number of links. When the set number
of links are sharpened the chain feeding
and the grinding stops.

7 If required: Do the necessary adjustments to the settings or tilt the grinding head to sharpen a
double-link.
8 If required: Use the first, second and third
digit buttons to set the counter to the
number of teeth that still need to be
sharpened, on the chain.

See chapter 3.6.1. “Counter” for more

information about how to set the Counter.

34 Triplematic User manual

 5 Operation
5.3 Operate the machine

Step Action
9 Press the reset button to reset the counter
and to start grinding again.
10 Wait until the machine has sharpened the
set number of links. When the set number
of links are sharpened the chain feeding
and the grinding stops.
11 Lift the grinding head to its most upright
position.

12 Set the grinding disc switch to OFF.

13 Set the chain feeder switch to OFF.

14 Lift the tensioner arm (quick release

function) and remove the chain.

15 To turn off the power to the machine, press

the emergency stop button.

CAUTION Clean the machine daily. To prevent that it breaks, remove grinding dust
every day. Use a vacuum cleaner, brush or similar to clean the machine.

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5 Operation
5.3 Operate the machine

36 Triplematic User manual

 6 Maintenance and service
6.1 Safety during maintenance

6 Maintenance and service

6.1 Safety during maintenance

WARNING Make sure that the power is turned off before you install, operate or do
maintenance on the machine.

WARNING Before you install, operate or do maintenance on the machine, you must
read the safety information in this manual. Obey the instructions in this
manual to prevent injuries or damage to the equipment.

WARNING Always wear safety gloves, protective glasses, and any other personal
protective equipment suitable for the current work task.

WARNING The user must only do maintenance that is described in this manual on the
machine. Only approved and trained service technicians can do service on
the machine.

CAUTION Only use accessories that are supplied or approved by the manufacturer.

6.2 Frequency of maintenance

Maintenance step When Description

Cleaning. Daily. To prevent that it breaks, remove
grinding dust every day. Use a
vacuum cleaner, brush or similar
to clean the machine.
Change grinding discs. When worn or damaged. See chapter 6.3. “Change the
grinding disc and fit the grinding
disc guard”.
Center the grinding disc. When worn or if the chain has a See chapter 6.4. “Center the
different width than the previous. grinding disc”.
Check and adjust the wire. Once every 3 months, See chapter 6.8. “Check and
depending on usage. adjust the wire”.
Fasten the chain lock. When the chain is loose during See chapter 6.7. “Fasten the
operation. chain lock”.

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6 Maintenance and service
6.3 Change the grinding disc and fit the grinding disc guard

6.3 Change the grinding disc and fit the grinding disc guard

WARNING Before a chain is sharpened, make sure that the the grinding disc is not
cracked, does not vibrate or wobble. If the grinding disc is damaged it must
be replaced immediately.
If abnormal vibrations occur during operation, immediately stop the
machine and check the condition of the grinding disc.

The machine is delivered with 3 grinding discs of different sizes. To order more grinding discs,
see chapter 8. “Accessories and spare parts”.

Step Action
1 Press the emergency stop button to turn
the power off.

2 Lift the grinding head to its most upright position.

3 If the grinding disc guard is fitted: Loosen
the 2 screws (D) and remove the guard D
(C).
4 Hold the grinding disc and loosen the nut
(B).
5 Remove the grinding disc (A) from the
grinding disc axis and discard it as referred
to by national laws and regulations. C
6 Place a new grinding disc (A) on the
grinding disc axis.
7 Tighten the nut (B) by hand to secure the
grinding disc in its position.
8 Place the grinding disc guard (C) in its B
position and fasten the 2 screws (D).
A
9 Turn the grinding disc centering knob to 1
on the scale that is placed next to the
knob. See chapter 6.4. “Center the
grinding disc” for more information.

38 Triplematic User manual

 6 Maintenance and service
6.4 Center the grinding disc

6.4 Center the grinding disc

The diameter of the grinding disc decreases when it is used. To maintain the grinding proportions
the grinding disc position must be changed when:

• the grinding disc has been worn, or

• the chain has a different drive link width.
The grinding disc centering knob is used to center the grinding disc over the chain, which results
in equal depth of the gullets on the left and right cutting links.

Step Action
1 Sharpen a few links and then visually inspect the result. If the grinding depth are not equal on
the gullets of the right and left cutting links, continue to the next step.
2 Turn the grinding disc centering knob to
move the grinding motor and the disc up or
down. Set the arrow on the scale to point
to the number that corresponds to the disc
diameter, as specified below:

Grinding disc diameter: Scale:

150 mm (new grinding discs) 1-3
140 mm 3-5
130 mm 4-6
3 Repeat steps 1-2 until the grinding depth is equal.

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6 Maintenance and service
6.5 Set the cutting teeth to equal lengths

6.5 Set the cutting teeth to equal lengths

If the right (outer) and left (inner) cutting teeth on the cutting links are not sharpened to equal
lengths, do the steps that follows:

Step Action
1 Do a sharpening test on a test chain, according to the instructions in chapter 7.2. “Sharpening
test”.
2 Make sure that the right and left cutting
teeth are sharpened to equal lengths. Use A A=B B
a slide-gauge to measure.

If they are not equally long, turn the equal

cutting teeth knob:
• clock-wise to increase the length of the
right cutting tooth and decrease the
length of the left cutting tooth, or
• counter clock-wise to decrease the
length of the right cutting tooth and
increase the length of the left cutting
tooth.

3 Repeat the sharpening test until the cutting teeth are sharpened to equal lengths.

6.6 Set the depth gauge height

Step Action
1 Do a sharpening test on a test chain, according to the instructions in chapter 7.2. “Sharpening
test”.
2 Turn the depth gauge heigh knob:
• clock-wise to increase the hight of the
depth gauge (and therefore grind less of
it), or
• counter clock-wise to decrease the
hight of the depth gauge (and therefore
grind more of it).

3 Repeat the sharpening test until the hight of the depth gauges is correct.

40 Triplematic User manual

 6 Maintenance and service
6.7 Fasten the chain lock

6.7 Fasten the chain lock

The chain lock needs to be fastened if the chain is not fixed during sharpening.

Step Action
1 Insert a 0.6 mm or 0.7 mm feeler gauge
into the groove of the chain ruler, to

0.6-0.7mm
measure the groove width.

2 Turn the nut (A) in 1-1.5 turns clockwise,

until the groove in the chain ruler is
0.6-0.7 mm wide.

3 Do a sharpening test and make sure that the chain remains in its position during the test. See
chapter 7.2. “Sharpening test”.
4 If required: Repeat steps 1-3 until the chain is fixed during sharpening.

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6 Maintenance and service
6.8 Check and adjust the wire

6.8 Check and adjust the wire

NOTE If the wire is not correctly set, the grinding machine will not operate correctly. The
manufacturer sets the wire correctly, but it will be worn when the machine
operates. Make sure that the wire is correctly set. If necessary, adjust or replace
the wire.

Step Action
1 Press the power button to energize the
machine.

2 Set the grinding speed knob to high speed

(rabbit symbol). See chapter 3.6.2.
“Grinding speed knob” for instructions.

3 Press the grinding head tilt button to turn

the grinding head to the left.

4 Set the grinding angle to 30°. See chapter

5.2.3. “Set the grinding angle” for
instructions.

42 Triplematic User manual

 6 Maintenance and service
6.8 Check and adjust the wire

Step Action
5 Set the chain feeder switch to ON.

6 Place a 0.05 mm feeler gauge (B)

between the lifting arm (C) and the flange
(A) and make sure that the lifting arm
completely meets the flange for about 1.5
seconds before it lifts again.
• If the test is successful, the wire does
not need to be adjusted. The test is
finished. A
• If the lifting arm and flange do not B
completely meet or do not meet long
enough, do the next steps.
• If the wire is damaged or worn, it must
be replaced, see chapter 8.3. “Lists of
spare parts”. When it has been
replaced, repeat this instruction. C

7 Set the chain feeder switch to OFF.

8 To set the wire so that the lifting arm

meets the flange:
• for a shorter time: turn the 2 nuts (D) in
the direction towards the machine.
• for a longer time: turn the 2 nuts (D) in
the direction from the machine.

9 Repeat steps 5-8 until the test is successful.

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6 Maintenance and service
6.9 Service

6.9 Service
Contact your regional sales representative to reach your servicing team:

• for service issues,

• if the machine does not work properly and the problem cannot be solved by the instructions
in this manual, or
• for maintenance issues not described in this manual.

WARNING The user must only do maintenance that is described in this manual on the
machine. Only approved and trained service technicians can do service on
the machine.

NOTE Keep the delivery crates and packing material. Pack the machine in them if it
is moved or sent for service. The crates and packing material will minimize
the risk that the machine is damaged during transportation.

44 Triplematic User manual

 7 Troubleshooting
7.1 Troubleshooting procedure

7 Troubleshooting

7.1 Troubleshooting procedure

1. Make sure that the machine is energized.
2. Read chapter 7.3. “Issues” and chapter 7.4. “Troubleshooting indicators” to find a
description of the issue.
3. Do the recommended corrective procedures.
4. Do a sharpening test, see instruction in chapter 7.2. “Sharpening test”.
5. If the problem stays after corrective procedures or is not given in this manual, contact your
regional sales representative to reach your servicing team.

7.2 Sharpening test

WARNING Stop the machine immediately if it does not work correctly!

Always do a sharpening test:

• when the machine is new,
• to learn how to use the machine, or
• if the chain is not sharpened as expected.

Recommendation: Use an old chain for the test.

Step Action
1 Insert a test chain into the machine and sharpen it according to the instructions in chapter 5.
“Operation”.
2 Test the functions of the machine and study the motions.
3 Make sure that:
• the right (outer) and left (inner) cutting links are sharpened to even lengths. Use a
slide-gauge to measure. If they are uneven, see chapter 6.5. “Set the cutting teeth to equal
lengths”.
• the grinding depth on the chain is deep enough. If the grinding disc is worn it needs to be
adjusted, see chapter 6.4. “Center the grinding disc”. If it needs to be changed, see chapter
6.3. “Change the grinding disc and fit the grinding disc guard”.
4 Repeat the sharpening test until the result of the test is satisfactory and the machine is running
trouble-free.
5 Remove the test chain.

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7 Troubleshooting
7.3 Issues

7.3 Issues

Issue Possible cause Corrective procedure

The depth of the gullets on the left The grinding disc is not centred See the instructions in chapter 6.4.
and right cutting links are unevenly between the cutting links. “Center the grinding disc”.
sharpened.
The lengths of the right and left The equal cutting teeth knob is See chapter 6.5. “Set the cutting teeth to
cutting teeth are not the same. incorrectly set. equal lengths”.
One of the troubleshooting indicator There is an issue with one of the See chapter 7.4. “Troubleshooting
LED:s on the control panel is lit up. motors. An alarm is triggered and indicators”.
must be corrected.
The chain is not fixed during The chain lock is loose. See chapter 6.7. “Fasten the chain lock”.
sharpening.
The air pressure is too low. Check and adjust the air pressure.
Wrong cutting tooth is sharpened. The chain was in the incorrect Find the cutting tooth to be sharpened and
position when the machine was make sure that it is in the correct position
started. before the machine is operated. See
chapter 5.2.5. “Make the grinding
settings”.
The grinding angles are not the The M6 nuts needs to be adjusted. See chapter 5.2.3. “Set the grinding
same (e.g. 35° in one direction and angle”.
25° in the other) when the grinding
head turns in the 2 different
directions.
Wrong parts of the cutting teeth are The chain pitch wing nut is not in See chapter 5.2.5. “Make the grinding
sharpened. the correct position for the type of settings”.
chain used.
A cutting tooth was caught on the • Loosen the screw that holds the chain
chain feeder, because the chain feeder in its position.
feeder is worn out and the material
• Discard the chain feeder as referred to
is uneven.
by national laws and regulations.
• Attach a new chain feeder and fastened
the screw.
Rasp the chain feeder until the material is
even.
The grinding head “falls” without The wire is worn and needs to be See chapter chapter 6.8. “Check and
slowing down before it touches the adjusted. adjust the wire”.
cutting links.
An incorrect number of cutting links An incorrect number of cutting links See chapter 5.2.5. “Make the grinding
are sharpened (too many or too was set on the counter. settings”.
few).
The counter was not reset before See chapter 5.2.5. “Make the grinding
the machine was operated. settings”.
The cutting teeth are not correctly Incorrect settings are used. See chapter 5.2.5. “Make the grinding
sharpened. settings”.
The grinding angle is too The grinding angle setting is See chapter 5.2.5. “Make the grinding
aggressive. incorrect. settings”.
The metal of a cutting link turns blue The grinding speed is set too high Replace the damaged cutting link or
during grinding, which is an and the metal is overheated. discard the chain. Lower the speed on the
indication of damaged or weakened grinding speed knob, see chapter 3.6.2.
metal. “Grinding speed knob”.

46 Triplematic User manual

 7 Troubleshooting
7.4 Troubleshooting indicators

7.4 Troubleshooting indicators

Pos Description Possible cause Corrective action

1 The turning motor pulse indicator Shows that the gear shifts. This is not an error indication. The
shows a flashing red light. turning motor pulse indicator is
used for information.
2 The turning motor indicator shows Shows that the turning motor and This is not an error indication. The
a flashing red light. gear are working. turning motor pulse indicator is
used for information.
The turning motor indicator shows Shows that the turning motor or Contact your regional sales
a red light. gear is broken, malfunctioning or representative to reach your
that the power to the turning servicing team.
motor is broken.
3 The chain feeder motor indicator The chain feeder motor or gear is Contact your regional sales
shows a red light and the chain broken. representative to reach your
feeder motor is slow or has servicing team.
stopped.
One or more drive links are Check for, and replace all
broken. damaged drive links, or discard the
chain.
4 The 3AT1 motor indicator shows a Nut A (see below illustration) that Loosen nut A until the indicator
red light. is fitted on screw B (found on the light goes off.
opposite side of the grinding head
arm) is tightened too hard.

Markusson Professional Grinders AB 47

7 Troubleshooting
7.4 Troubleshooting indicators

48 Triplematic User manual

 8 Accessories and spare parts
8.1 Ordering information

8 Accessories and spare parts

8.1 Ordering information

Contact your regional sales representative to order spare parts or accessories.

Contact information to the manufacturer is located on the back cover of this User manual.

8.2 List of accessories

Accessory Description Order no.

Markusson profiler tool Unique tool for profiling of ceramic grinding discs 749
for regular chains.
Markusson profiler tool for Unique tool for profiling of ceramic grinding discs 749B
C2693 or 3/4” chains for C2693 or 3/4” chains.
CBN cleaning stone Cleaning tool for CBN grinding discs. 108
Profile stone and profile Stone for profiling of ceramic grinding discs. Can R-GL4000-14
template be ordered in rounded or square shapes.
The template shows how to profile the grinding
disc for different chain types.
Markusson converter Power converter for connection to a grounded 802
230 V AC power outlet, 230 V AC.
Markusson converter Power converter for connection to a grounded 805
110 V AC power outlet, 110 V AC.
Tensioner, long Extends the tensioner to fit shorter chains. 14 600-B
Telescopic chain extension kit Telescopic chain extension kit to fit chains up to 14 600-C
4 m. To be connected to the stand.
Air cooler Cools the chain during sharpening, to protect the 14 700
metal in the cutting teeth from loosing their
strength. An air cooler allows sharpening at higher
speeds. The air cooler uses compressed air to
cool the chain.
Grinding exhaust Removes grinding dust from the grinding area. 808
Can be connected to an exhaust or a vacuum
cleaner.

Grinding discs: Dimensions (OD × W × ID) Order no.

Ceramic grinding discs: 150 x 4 x 16 mm 717B
150 x 3.5 x 16 mm 754
150 x 5 x 16 mm 771
150 x 6 x 16 mm 773
150 x 8 x 16 mm 775
150 x 10 x 16 mm 774
CBN grinding discs: 145 x 5 x 16 mm 102
145 x 3.2 x 16 mm 103

Markusson Professional Grinders AB 49

8 Accessories and spare parts
8.3 Lists of spare parts

8.3 Lists of spare parts

8.3.1 Triplematic machine
I

24 25 27 28 29 18 2 3 4 5 6 7 8

1
10
26
9

11

23

22

21
12
20

19 17 16 15 14 13

50 Triplematic User manual

 8 Accessories and spare parts
8.3 Lists of spare parts

Pos Spare part Order no.

1 Chain feeder assembly 13-046
2 Holder 13-114
3 Spring 13-045
4 Chain feeder 13-044
5 Motor cover. 13-025
6 Turning motor 13-026
7 Tension spring 13-043
8 Cam curve assembly 13-129
9 Micro switch 13-029
10 Turning motor assembly 13-101
11 Wiring harness 13-102
12 Chain ruler 13-103
13 Control panel 13-104
14 Control plate 13-105
15 PDE bearing 13-032
16 Control unit (PCB) assembly 13-106
Control unit 13-106B
17 Bolt M6 x 40 13-034
18 Chain lock 13-107
19 Wire lifter assembly 13-108
20 Pneumatic valve assembly 13-605
21 Lock axis 13-037
22 Bearing 626ZZ 13-038
23 Potentiometer 13-109
24 Counter 13-110
Battery for counter 13-110B
25 Motor cover 13-131
26 Chain feeder motor assembly 13-111
27 Compression spring 13-112
28 Chain feeder plate 13-113
29 Chain feeder assembly 13-047

Markusson Professional Grinders AB 51

8 Accessories and spare parts
8.3 Lists of spare parts

41
40 62

61

42
43
60 44
45
59
46
47
58 55

57
48
56
49
52
54

53
50
5 63 51

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 8 Accessories and spare parts
8.3 Lists of spare parts

Pos Spare part Order no.

40 Grinding head assembly 13-115
41 Grinding head cover 13-116
42 Grinding disc guard 13-058
43 Grinding disc centering knob 13-117
44 Grinding disc nut 13-118
45 Grinding disc, see chapter 8.2. “List of accessories” for ordering N/A
information
46 PDE bearing 13-062
47 Grinding head turning arm 13-119
48 Axis 13-120
49 Center spring 13-061
50 Turner beam 13-121
51 Compression spring 13-112
52 Depth gauge motor assembly 13-122
53 Depth gauge motor 13-123
54 Micro switch 13-124
55 Lifting arm assembly 13-125
56 Degree beam 13-126
57 Wire 13-066
58 Plastic nut 13-127
59 Ball bearing 6000ZZ 13-065
60 Grinding motor 13-057
61 Adjusting nut 13-128
62 Adjuster assembly 13-056
63 Wiring harness 13-130

Markusson Professional Grinders AB 53

8 Accessories and spare parts
8.3 Lists of spare parts

8.3.2 Stand and tensioner

2 3

Pos Spare part Order no.

1 Air operated chain tensioner 14-600
2 Stand 14-500
3 Markusson converter, see chapter 8.2. “List of accessories” for ordering N/A
information

54 Triplematic User manual

 Markusson Professional Grinders AB

Address Tegelbruksvägen 3
762 31 Rimbo
Sweden
Phone number +46 (0)175-713 26
E-mail [email protected]
Web page www.markusson.se