Standard: STJLR.60.5020.

A900 Jaguar Land Rover Limited - Engineering Standard

Issue: 5
Date: 31 October 2019 Title: Dimensional Requirements of Hexagon,
Page: 1 of 15 Hexagon Flange Bolts and Hexagon Bolt &
Washer Assemblies

A INDEX

A Index
B Scope
C Object
D Review
E Related Documents
F Requirements
Z Change History

B SCOPE

This standard applies to hexagon bolts, hexagon flange head bolts plus bolt and washer assemblies
with ISO metric thread diameters M4 to M16 inclusive for hexagon head bolts and M5 to M16
inclusive for hexagon flange head bolts.

C OBJECT

Define all relevant dimensional, tolerance and gauging requirements for hexagon, hexagon flange
and bolt and washer assemblies for property class 8.8 and 10.9 strength grades.

D REVIEW

This document is to be reviewed at least every three years from the date of the last review or update.

E RELATED DOCUMENTS

ISO 261 General purpose metric screw threads - General Plan

ISO 965 General purpose metric screw threads - Tolerances
ISO 1502 General purpose metric screw threads - Gauging
ISO 3508 Thread run-outs for fasteners with threads in accordance with ISO
261and ISO 262
ISO 4014 Hex head bolts - Product grade A and B
ISO 4017 Hex head screws - Product grade A and B
ISO 4753 Fasteners - Ends of parts with external metric ISO thread

This document is approved for use by Jaguar Land Rover Limited

Prepared by: W. Bowstead Authorised by: G. Penrice
cdsid: wbowste1 cdsid: gpenrice
ISO 4759-1 Tolerances for fasteners – Bolts, Screws, Studs and nuts

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Standard: STJLR.60.5020.A900 Jaguar Land Rover Limited - Engineering Standard
Issue: 5
Date: 31 October 2019 Title: Dimensional Requirements of Hexagon,
Page: 2 of 15 Hexagon Flange Bolts and Hexagon Bolt &
Washer Assemblies

ISO 6157 Fasteners - Surface discontinuities

ISO 15071 Hexagon bolts with flange - Small series - Product grade A
STJLR.60.5020.A950 Material Requirements and Mechanical Properties of Bolts, Studs and
Bolt and Washer Assemblies
STJLR.60.5020.A990 Surface Discontinuities of Bolts and Screws
STJLR.60.5020.F900 Dimensional, Material Requirements and Mechanical Properties of Plain,
Toothed, Conical, Bowed and Wavy Washers
STJLR.60.5020.X100 Fasteners: Finish Specifications

F REQUIREMENTS

1 DIMENSIONS AND TOLERANCES

1.1 DIMENSIONS AND TOLERANCES

The basic dimensions are shown in the individual product standards or "Special Drawn Part"
drawings. Unspecified dimensions and tolerances shall be in accordance with:
ISO 4759-1 tolerances for fasteners – Bolts, Screws, Studs and nuts
ISO 15071 for hexagon flange headed bolts
ISO 15071 for the shank portion of hexagon headed bolts
ISO 4017 product grade A for the fully threaded shank portion of hexagon and hexagon
flange headed bolts
ISO 4014 product grade A for the head of hexagon headed products

1.2 GAUGING REQUIREMENTS

The gauging requirements shall be in accordance with the following standards:

ISO 4759-1 tolerances for fasteners – Bolts, Screws, Studs and nuts
ISO 15071 for hexagon flange headed bolts
ISO 15071 for the shank portion of hexagon headed bolts
ISO 4017 product grade A for the fully threaded shank portion of hexagon and hexagon
flange headed bolts
ISO 4014 product grade A for the head of hexagon headed products

1.3 PROTECTIVE FINISH

All dimensions and tolerances defined in this specification apply prior to the application of the
protective finish except where otherwise specified.
Note: For dimensions and tolerances of plated bolt threads see Clause F6.

2 LENGTH

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Date: 31 October 2019 Title: Dimensional Requirements of Hexagon,
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2.1 BOLT AND WASHER ASSEMBLIES

Bolt and washer assemblies must be threaded to permit a ring gauge to be screwed to within a
distance from the bearing face of the head not exceeding the free height of the assembled
washer plus 3 x the thread pitch.

3 DIAMETER OF SHANK (unthreaded portion).

3.1 BOLTS

Reduced shank is the only shank design permitted unless otherwise specified on a JLR
Special Part drawing.

3.2 BOLT AND WASHER ASSEMBLIES

The diameter of the unthreaded portion of bolt and washer assemblies must be less than the
major diameter of the bolt thread by an amount sufficient to permit free rotation of the washer,
while disassembly from the bolt is prevented.
The fillet type use for bolt and washer assemblies shall be at the discretion of the manufacturer
provided all other requirements of the standard are met.

4 WASHERS

The dimensions and tolerances of the washer component of bolt and washer assemblies must
conform to the data specified in the related JLR Standard or Special Part drawing and
STJLR.60.5020.F900.

5 UPPER SURFACE AND BEARING SURFACE OF HEADS

The upper surfaces of heads may be flat or indented at the option of the manufacturer and shall be
either chamfered or rounded. The diameter of the top circle must not be greater than the maximum
width across flats and not less than 85% of the minimum width across flats.
Supplier identification and property class marking embossed or indented on the upper surface must
comply with STJLR.60.5020.A950, unless otherwise specified on a Special Part drawing.

6 BOLT THREAD CONFORMANCE

6.1 Bolt threads must conform to the dimensions and tolerances specified in ISO 261 and ISO
965, tolerance class 6g, unless otherwise specified on the part drawing. Acceptability of bolt
thread gauging shall be determined according to ISO 1502. Acceptability of thread damage
due to nicks and gouges shall be determined according to STJLR.60.5020.A990.

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Date: 31 October 2019 Title: Dimensional Requirements of Hexagon,
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Washer Assemblies

6.2 Bolt threads with a protective finish may require additional allowance to accommodate thicker
plating and/or coating, for example greater than 8 micrometers, shall be in accordance with
STJLR.60.5020.X100 Clause F3.4

7 ENDS OF HEXAGON AND FLANGED HEXAGON BOLTS

Unless otherwise specified, the ends of hexagon and hexagon flange bolts shall be the ‘Chamfered
End’ design only.

8 PILOT POINT DIMENSIONS

8.1 LENGTH AND DIAMETER

The length and diameter of pilot points shall be as specified in Table 1, Page 5.

8.2 ENDS OF PILOT POINTS

Ends of pilot points shall be flat or slightly indented to permit normal material flow as
illustrated in Figure 1, Page 5.
All other requirements shall conform to ISO 4753.

Table 1: Pilot Point Length and Diameter

Nominal Size M4 M5 M6 M8 M10 M12 M14 M16

Length Max. 2.25 2.75 3.25 4.3 5.3 6.3 7.4 8.4
Lp Min. 1.75 2.25 2.75 3.7 4.7 5.7 6.6 7.6

Diameter Max. 2.9 3.75 4.5 6.1 7.8 9.3 11.1 13.2
dp Min. 2.7 3.55 4.3 5.9 7.6 9 10.8 12.9

Dimensions in mm

Figure 1: Ends of Pilot Points

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Date: 31 October 2019 Title: Dimensional Requirements of Hexagon,
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Figure 2: Thread length and thread end details of bolts

Table 2: Thread length dimension of bolts

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Date: 31 October 2019 Title: Dimensional Requirements of Hexagon,
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Nominal
M5 M6 M8 M10 M12 M14 M16
Size
B 1). 16 18 22 26 30 34 38
ref. 2). 40 44
Ls Lg Ls Lg Ls Lg Ls Lg Ls Lg Ls Lg Ls Lg
L
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
25 5 9
30 10 14 7 12
35 15 19 12 17 6.75 13
40 20 24 17 22 11.75 18 6.5 14
45 25 29 22 27 16.75 23 11 19 6.25 15
50 30 34 27 32 21.75 28 16 24 11.25 20 6 16
55 32 37 26.75 33 21 29 16.25 25 11 21 7 17
60 37 42 31.75 38 26 34 21.25 30 16 26 12 22
65 36.75 43 31 39 26.25 35 21 31 17 27
70 41.75 48 36 44 31.25 40 26 36 22 32
75 46.75 53 41 49 36.25 45 31 41 27 37
80 51.75 58 46 54 41.25 50 36 46 32 42
85 51 59 46.25 55 41 51 37 47
90 56 64 51.25 60 46 56 42 52
95 61 69 56.25 65 51 61 47 57
100 66 74 61.25 70 56 66 52 62
105 66.25 75 61 71 57 67
110 71.25 80 66 76 62 72
120 81.25 90 76 86 72 82
130 80 90 76 86
140 90 100 86 96
150 96 106
Dimensions in mm

1)
For L up to and including 125 mm
2)
For L greater than 125 mm
Lsi min = 0.5 d (diameter) see Table 5, Page 9

9 DIAGRAMS AND TABLES TO ASSIST DESIGN ENGINEERING

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Date: 31 October 2019 Title: Dimensional Requirements of Hexagon,
Page: 7 of 15 Hexagon Flange Bolts and Hexagon Bolt &
Washer Assemblies

The following diagrams and tables have been included to assist Design Engineers.

Dimensional Requirements for Hexagon Bolts, Flanged Hexagon Bolts and Hexagon Bolt and
Washer Assemblies

Figure 3: Head detail of hexagon head bolts

INDENT AND SHAPE

OPTIONAL FOR
INDENTATION AND ITS
M8 DIAMETERS AND BELOW
SHAPE OPTIONAL

CHAMFER
OR FREE FLOW
RADIUS

WASHER FACE OR
CHAMFER OPTIONAL

Table 3: Head dimensions of hexagon head bolts

Nominal Size M4 M5 M6 M8 M10 M12 M14 M16

Max. 7 8 10 13 15 18 21 24
s Min. 6.78 7.78 9.78 12.73 14.73 17.73 20.67 23.67
e Min. 7.66 8.79 11.05 14.38 16.77 20.03 23.36 26.75
Max. 2.925 3.65 4.15 5.45 6.58 7.68 8.98 10.18
k 1) Min. 2.675 3.35 3.85 5.15 6.22 7.32 8.62 9.82
k' (kw) Ref. 1.87 2.35 2.7 3.61 4.35 5.12 6.03 6.87
dw 2) Min. 5.88 6.88 8.88 11.63 13.63 16.63 19.64 22.49
Max. 0.4 0.5 0.5 0.6 0.6 0.6 0.6 0.8
c Min. 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.2
Dimensions in mm
1) Embossed head markings (See STJLR.60.5020.A950) are excluded from head
height measurements but must not protrude more than 0.4 mm.
2) dw maximum must not exceed actual dimensions.
3) Trimmed head form mandatory for M10 diameters and above.

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Figure 4: Fillet and thread run-out of fully threaded hexagon head bolts

Detail X. Alternative thread runouts

a a
r
r

da da
ds ~ Pitch dia.
Permissible shape

Table 4: Fillet and thread runout dimensions of fully threaded hexagon head bolts

Nominal Size M4 M5 M6 M8 M10 M12 M14 M16

a Max. 2.1 2.4 3 4 4.5 5.3 6 6

Min. 0.7 0.8 1 1.25 1.5 1.75 2 2
da Max. 4.7 5.7 6.8 9.2 11.2 13.7 15.7 17.7
r Min. 0.2 0.2 0.25 0.4 0.4 0.6 0.6 0.6
Dimensions in mm

'a' maximum = 3 Pitches to ISO 3508

The distance from the underhead bearing surface to the leading face of a thread ring gauge which has
been screwed as far as possible onto the bolt by hand.
‘a’ minimum = 1 Pitch

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Figure 5: Fillet and shank details of partial threaded hexagon head bolts

X
ds
dsi

WASHER FACE OR
Lsi CHAMFER OPTIONAL

f
Detail X

da ds

Note: The radius under the head need not be a true radius providing that the curve is smooth
and lies wholly within the shaded area shown in Detail X above, and must not extend into
the bearing surface beyond the maximum transitional da specified in Table 5.

Table 5: Fillet and shank dimensions of partial threaded hexagon head bolts

Nominal Size M4 M5 M6 M8 M10 M12 M14 M16

da Max. 4.7 5.7 6.8 9.2 11.2 13.7 15.7 17.7

f Max. 1.2 1.2 1.4 2 2 3 3 3
r Min. 0.2 0.2 0.25 0.4 0.4 0.6 0.6 0.6
Max. 4 5 6 8 10 12 14 16
ds
Min. 3.82 4.82 5.82 7.78 9.78 11.73 13.73 15.73
Max. 3.6 4.5 5.6 7.4 9.4 11.2 13 15
dsi
Min. 3.4 4.3 5.2 7 8.9 10.7 12.5 14.5
Lsi Min. 2 2.5 3 4 5 6 7 8
Dimensions in mm

Figure 6: Head and flange details of hexagon flange bolts

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TRIMMED
HEAD

INDENTATION AND SHAPE

OPTIONAL FOR
M8 DIAMETER AND BELOW
ONLY

Table 6: Head and flange dimensions of hexagon flange bolts

Nominal Size M5 M6 M8 M10 M12 M14 M16

Max. 7 8 10 13 15 18 21
s
Min. 6.78 7.78 9.78 12.73 14.73 17.73 20.67
e Min. 7.59 8.71 10.95 14.26 16.5 19.86 23.15
Max. 5.6 6.9 8.5 9.7 12.1 12.9 15.2
k 1)
Min. 4.8 5.9 7.2 8.2 10.3 11.5 13
kw Min. 2.3 2.9 3.8 4.3 5.4 5.6 6.8
dc Max. 11.4 13.6 17 20.8 24.7 28.6 32.8
Cf Min. 1 1.1 1.2 1.5 1.8 2.1 2.4
Ct Min. 1.5 2 2 3 3 3.1 3.25
r2 2) Max. 0.3 0.4 0.5 0.6 0.7 0.9 1
Dimensions in mm

Table 6a: Head and flange dimensions of heavy hexagon flange bolts

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Thread M5 M6 M8 M10 M12 (M14) M16

Max 8.00 10.00 13.00 16.00 18.00 21.00 24.00
s
Min 7.78 9.78 12.73 15.73 17.73 20.67 23.67
e Min 8.71 10.95 14.26 17.62 19.86 23.15 26.51
Dc Max 11.80 14.20 18.00 22.30 26.60 30.50 35.00
k 1) Max 5.80 6.60 8.10 10.40 11.80 13.70 15.40
kw Min 2.60 3.00 3.90 5.10 5.60 6.50 7.30
Cf Min 1.00 1.10 1.20 1.50 1.80 2.10 2.40
Ct Min 1.50 2.00 2.00 3.00 3.00 3.10 3.25
Type F 5.70 6.80 9.20 11.20 13.70 15.70 17.70
Da Max
Type U 6.20 7.50 10.00 12.50 15.20 17.70 20.50
Dw Min 9.80 12.20 15.80 19.60 23.80 27.60 31.90
r2 2)
Max 0.30 0.40 0.50 0.60 0.70 0.90 1.00
Dimensions in mm
Non-preferred size ( )Notes:

1). Embossed head markings (See STJLR.60.5020.A950) are excluded from head height
measurements but must not protrude more than 0.4 mm.
2). Radius r2) applies both at the corners and at the flats of the hexagon.
3). The top of the head shall be either full form or indented at the manufacturer's option
for M8 diameter and below and shall be either chamfered or rounded. The minimum diameter
of the chamfer or start of rounding shall be the maximum width across flats minus 15%. If
the top of the head is indented, the periphery may be rounded.
4). Trimmed hexagon flange heads are mandatory for M10 diameter and above.

Figure 7: Fillet, bearing surface and thread runout details of fully threaded hexagon flange bolts

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Note: The fillet type is not an optional requirement, Type F fillet shall be supplied for all parts
unless the type 'U' is specified on the part print or product standard.

Intentionally Blank

Figure 8 - Fillet, bearing surface and shank details of partial threaded hexagon flange bolts

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Note: The fillet type is not an optional requirement, Type F fillet shall be supplied for all parts unless
the type 'U' is specified on the part print or product standard.

Note: The radius under the head need not be a true radius providing that the curve is smooth and
lies wholly within the shaded area shown in Detail X above, and must not extend into the
bearing surface beyond the maximum transitional diameter da specified in Table 7, Page 13.

Table 7: Fillet, Bearing Surface and Shank details

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ISO
Nominal Size M5 M6 M8 M10 M12 M14 M16
Ref.
Max. 2.4 3 4 4.5 5.3 6 6
a 1) 3508
Min. 0.8 1 1.25 1.5 1.75 2 2
dw Min. 9.4 11.6 14.9 18.7 22.5 26.4 30.6
r1 Min. 0.2 0.25 0.4 0.4 0.6 0.6 0.6
r3 Min. 0.1 0.11 0.16 0.2 0.24 0.28 0.32
r4 Ref. 4 4.4 5.7 5.7 5.7 5.7 5.8
Type F 5.7 6.8 9.2 11.2 13.7 15.7 17.7
da Max. 2)
Type U 6.2 7.5 10 12.5 15.2 17.7 20.5
15071
dv Max. 5.5 6.6 8.8 10.8 12.8 14.8 17.2
Max. 5 6 8 10 12 14 16
ds
Min 4.82 5.82 7.78 9.78 11.73 13.73 15.73
Max. 0.15 0.2 0.25 0.3 0.35 0.45 0.5
v
Min. 0.05 0.05 0.1 0.15 0.15 0.2 0.25
Lf Max. 1.4 1.6 2.1 2.1 2.1 2.1 3.2
Max. 4.5 5.6 7.4 9.4 11.2 13 15
dsi
Min. 4.3 5.2 7 8.9 10.7 12.5 14.5
Lsi 3) Min. 2.5 3 4 5 6 7 8
Dimension in mm
Notes:
1) ‘a’ maximum = The distance from the underhead bearing surface to the leading face of a
thread ring gauge which has been screwed as far as possible onto the bolt by hand.
‘a’ minimum = 1 Pitch
2) da maximum Type F is also the minimum size hole required to prevent fillet interference.
3) Lsi equals 0.5d + 1 mm - 0 mm

Z CHANGE HISTORY

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Issue Date Description of Change

1 10 Nov 2009 Replaces Ford Fastener Standard WA900
2 03 Feb 2014 Clause F6 condensed with ref. to STJLR.60.5020.X100 added. Table 6
Note 4 ref. Indented Flange Hexagon Heads added. Thread run-out
changed to ISO 3508. Standard revised to the latest format requirements.
3 27 Jan 2016 M20 and M24 sizes deleted. Table 2 M8 & M12 complete Ls min.
dimensions “masked” by incorrect column width. Minor editorial & text
changes. M3 Pilot Point sizes removed.
4 3 Nov 2016 Table 3, M10 dw value reduced by 1.0 mm to bring in line with other values.
Updated template applied. ISO 4759-1 added to related sections. Minor
graphical amendments. Table 3 & figure 3 along with table 6 & figure 6
5 31 Oct 2019
updated with mandatory trimmed head note. Table 6a added for heavy
flange hexagon heads.

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