ES 4000

SERIES
Specifications
Walkie Fork Over Stacker
C ES 4000 Series Walkie Fork Over Stacker

28
BRAKE
21 BRAKE
OVERIDE

DRIVE

18

20 BRAKE

54"
19 (1371 mm)
23

1.57"
(40 mm)

3.54" 1.2" 4.7"* 8.3"

(90 mm) (30 mm) (118 mm) (212 mm)

32

38

35 30 17 17 34

29
31

* 5" (128 mm) with battery compartment rollers

 ES 4000 Series Specifications

Imperial Metric
1 Manufacturer Crown Equipment Corporation
2 Model ES 4000-35
General Information

Mast Type (TL / TF) in / mm TL 128 TF 132 TL 3260 TF 3360

3 Power Electric
4 Operator Type Walkie
5 Load Capacity Max lb / kg 3500 (3) 1588 (3)
5.5 Capacity @ Lift Height 24" Load Center lb / kg 3000 2800 1361 1270
6 Load Center in / mm 24 600
7 Wheelbase in / mm 50.35 1279
8 Weight Less Battery lb / kg 2103 2132 954 967
13 Drive Tire (d x w) Vulkollan in / mm 9.05 x 2.75 230 x 70
14 Load Wheels (d x w) Vulkollan in / mm tandem 3.23 x 2.36 tandem 82 x 60
15 Caster Wheel (d x w) in / mm 5.51 x 2.13 140 x 54
Tires

16 Wheels (x=driven) Front/Rear in / mm 1x + 1 / 4 1x + 1 / 4

17 Track Width Front 21.34 542
Rear in / mm 15.55 395
18 Lift Height in / mm 128 132 3260 3360
19 Free Lift w/o Load Backrest (1) in / mm 7 66.5 180 1690
20 Collapsed Height in / mm 85.9 2180
21 Extended Height w/o LBR (2) in / mm 147.6 151.5 3750 3850
22 Load Backrest Size width x height in / mm 25.6 x 47.24 650 x 1200
23 Tiller Arm Height in Drive Position Min/Max in / mm 31 / 48.5 786 / 1231
24 Battery Compartment Floor Ht w/o rollers in / mm 4.7 118
25 Lowered Fork Height in / mm 3.54 90
Dimensions

27 Power Unit Height in / mm 33.9 862

28 Fork Length standard in / mm 42 1067
29 Fork Thickness in / mm 2.4 60
Fork Width in / mm 7.5 190
30 Width Across Forks in / mm 26.53 674
31 Head Length in / mm 31 788
32 Overall Length (42" /1067 mm fork) in / mm 73 1855
34 Overall Width in / mm 31.5 800
35 Fork Carriage Width in / mm 29.92 760
36 Ground Clearance w/Load Below Mast in / mm 1.2 30
37 Ground Clearance Center Wheelbase in / mm 1.2 30
38 Turning Radius in / mm 59 1501
40 Travel Speed w/wo Load mph / km/h 3.7 / 3.7 6.0 / 6.0
Performance

41 Lift Speed w/wo Load fpm / m/s 23.6 / 47.2 0.12 / 0.24
42 Lowering Speed w/wo Load fpm / m/s 71 / 55 0.36 / 0.28
43 Gradeability w/wo Load, 30 min Rating % 3/7
44 Maximum Gradeability w/wo Load, 5 min Rating % 8/16
45 Service Brake Electric
46 Maximum Battery Size (4) LxWxH in / mm 8.66 x 25.4 x 24.90 220 x 645 x 632
Battery

47 Battery Voltage (Nominal Capacity 6 Hour Rating) (5) V/Ah 24/195

48 Type of Controller Drive AC transistor
49 Battery Weight minimum lb / kg 635 288

(1) With load backrest subtract 29.5" (750 mm) for TF mast
(2) With load backrest add 29.5" (750 mm)
(3) 3500 lb (1588 kg) to 110" (2794 mm) lift height
(4) 255 - 330 Ah industrial battery
(5) 195 Ah maintenance-free battery pack
 ES 4000 Series Specifications

Imperial Metric
Model ES 4000-35
Mast Type (TL or TF) TL 128 TF 132 TL 3260 TF 3360
Axle Load with load * front lb / kg 2284 2302 1036 1044
rear lb / kg 3956 3967 1794 1799
Axle Load without load* front lb / kg 2002 2020 908 916
rear lb / kg 736 747 334 339
* Axle loading calculated with 195 Ah maintenance free battery pack

ES 4000 Series Aisle Planning Guide

Pallet
Length

Pallet
Rack Storage Area

Pallet
Width
Width

s
sle
Ai
B A ecti ng
Right Angle Aisles r s
n te
I
u al
Eq

Pallet Length
in (mm)
30 (762) 36 (915) 40 (1016) 42 (1067) 48 (1220)
Pallet Width
A B A B A B A B A B
36 in 59.1 83.2 59.1 83.2 59.1 83.2 59.1 83.2 59.1 83.2
915 mm 1500 2113 1500 2113 1500 2113 1500 2113 1500 2113
40 in 61.2 83.4 61.2 83.4 61.2 83.4 61.2 83.4 61.2 83.4
1016 mm 1553 2118 1553 2118 1553 2118 1553 2118 1553 2118
42 in 62.2 83.5 62.2 83.5 62.2 83.5 62.2 83.5 62.2 83.5
1067 mm 1580 2120 1580 2120 1580 2120 1580 2120 1580 2120
48 in 61.9 83.8 61.9 83.8 61.9 83.8 61.9 83.8 61.9 83.8
1220 mm 1571 2128 1571 2128 1571 2128 1571 2128 1571 2128

A = Equal Intersecting Aisles (minimum)

B = Right Angle Aisles (minimum)

The Rack Storage Area dimension is maximum pallet width + 6"

Add 6" (152 mm) to all aisle dimensions for maximum maneuverability.
 ES 4000 Series Technical Information

Standard Equipment Optional Equipment Operator Area The display provides a convenient
1. The X10® Control Handle 1. Maintenance-free battery and Controls interface for operators, keeping
places all truck functions at pack, 4 x 6v batteries, 195 Ah The ES 4000 Series incorporates them informed (hour meter, BDI,
the operator’s fingertips. and 110v on-board charger numerous design features to operator messages, service
improve operator comfort and codes) of any changes impacting
2. Proportional lifting/lowering 2. On-board Charger (industrial truck performance and allowing
provided by a low-noise battery-lift out only) productivity.
them to choose from three
hydraulic system. 3. Battery Connector SB175 The center mounted X10 performance profiles when
3. e-GEN® Braking System Red Control Handle is designed for enabled.
offers regenerative and simultaneous operation of all
4. Drive Tire Options functions with one hand and Performance tuning can be
frictionless electric braking. accessed at the display to
Mechanical braking applies 5. Single Load Wheels positions the operator in a safe
distance to the power unit even customize truck performance for
only as parking brake. 6. Heavy-Duty dual caster specific applications or operator
wheels with the tiller turned 90°.
4. Crown Access 1 2 3® An ergonomic forward/reverse requirements. In addition, up to
Comprehensive System 7. Fork length and spread thumb wheel allows for precise 25 PIN codes can be assigned to
Control options maneuvering. The hand grips are individual operators and matched
• LCD display 8. 47.2" (1200 mm) high load urethane covered for insulation to one of the pre-programmed
from cold and vibration with performance profiles if desired.
• Hour meter 9. Keyless on/off toggle switch
integrated horn buttons for easy
• PIN code access 10. Freezer conditioning activation.
(-22° F/-30° C) e-GEN® Braking System
• Start up and run time A rabbit/turtle switch incorpo­
diagnostics 11. InfoLink options
® The power of the high-torque AC
rates two levels of program­ma­ble traction motor is used to stop
• Battery discharge indicator 12. Work Assist® accessory tube travel performance so operators the truck and keep it static until
and lift interrupt 13. Work Assist Accessories can select the setting that a travel input is requested, even
• 3 selectable traction matches their experience level or when operating on a gradient.
• Storage pockets application requirements.
performance profiles This system eliminates adjustments
• Hook Proportional lift and lowering
• Onboard diagnostics with and wear points for a lifetime
real time trouble-shooting • Clip pad allows easy and precise of maintenance free use. An
capabilities • Clip pad and hook positioning of loads. The fast automatic parking brake activates
responsiveness and speeds of the if the truck is stopped or power is
5. Crown maintenance free • Clamp lifting and lowering functions are
3-phase (AC) traction motor disconnected.
14. Wire mesh mast guard designed to ensure high efficiency
6. CAN-Bus technology 15. Strobe Light in all applications and all this
7. Center mounted tiller together at a low noise level. Other Options Available
16. Travel alarm
8. Electric power disconnect For easy operation in tight areas Contact your local Crown dealer
17. 12v power supply a brake override function is
push button Safety considerations and
18. 24v power supply incorporated which allows the dangers associated with audible
9. Ramp hold ES 4000 to be driven safely and
19. Special paint travel alarms and strobe lights
10. Vulkollan drive tire, caster precisely at creep speed with the include:
wheel(s) and load wheels handle in a near vertical position.
Electric System The control handle remains within • Multiple alarms and/or
11. Tandem load wheels lights can cause confusion
24-volt electrical system the profile of the power unit
12. Heavy-duty chassis with at all times, even when performing • Workers ignore the alarms
5/16" (8 mm) thick steel skirt incorporating Crown’s Access 1 2 3
Comprehensive System Control. 90° turn. and/or lights after day-in
13. Easily removable steel cover Virtually maintenance-free Crown and day-out exposure.
14. Hinged steel top battery AC traction motor provides strong Access 1 2 3® • Operator may transfer the
cover for easy battery access acceleration and control at any Comprehensive System responsibility for "looking
15. Plexiglass mast guard speed. Sensors monitor functional Control out" to the pedestrians
parameters including steering, • Annoys operators and
16. Battery connector SB175 load weight, height, drive mode Crown’s Access 1 2 3 technology
Gray provides optimum performance pedestrians
and speed and adjust operational
17. Sealed electrical Deutsch settings auto­matically to suit and control by offering a Dimensions and performance
connectors conditions. communications interface for the data given may vary due to
operator and service technicians, manufacturing tolerances.
18. InfoPoint® System intelligent coordination of lift truck Performance is based on an
Power Unit systems and simplified service average size vehicle and is
The rugged power unit features a with advanced diagnostics. affected by weight, condition of
reinforced 5/16" (8 mm) thick skirt The display includes a full featured truck, how it is equipped and the
to protect drive unit and caster on-board service tool allowing conditions of the operating area.
components. Removable steel service technicians to actively Crown products are subject to
covers all around ensure internal view inputs and outputs during change without notice.
components are protected truck operation. No laptop or
against impacts yet easily service terminal is required. Event
accessible for service. On the code history, including the last 16
inside a Crown-built AC traction events, is accessible through the
motor and a low-noise cast iron display.
gearbox provide reliable power.
 Crown Equipment Corporation
New Bremen, Ohio 45869 USA
Tel 419-629-2311
Fax 419-629-3796
crown.com

­You can count on Crown to build lift trucks Because Crown is continually improving its products,
specifications are subject to change without notice.
designed for safe operation, but that’s

only part of the safety equation. Crown en- Crown, the Crown logo, the color beige, the Momentum
symbol, Access 1 2 3, InfoPoint, InfoLink, eGEN,
courages safe operating practices through Work Assist and X10 Handle are trademarks of
Crown Equipment Corporation.
ongoing operator training, safety-focused
Copyright 2014 Crown Equipment Corporation
supervision, maintenance and a safe working
SF18917 09-14
environment. Go to crown.com and view our Printed in U.S.A.

safety section to learn more.