HVAC reading note 2
HVAC reading note 2
Chiller pipe sizing can be selected from the table in ISHRAE data book , page number 167 & 168
AIR COOLED CHILLER
Typical chiller layout
Typical layout for central AC system
Air cooled & water cooled chiller
Chiller calculation basic formula
Water side BTU /Hr.
• BTU/ Hr = 500 x GPM XΔT
• Where GPM water flow in the system
• Δ T is temperature difference between entering & leaving water
GPM evaporator = (TONS X 24) /Δ T or 2.4 GPM per TR
GPM CONDENSER = (TONS X 30) /Δ T or 3 GPM per TR
air side Btu / hr = 1.08 X CFM X ΔT (For AHU calculations )
For calculating AHU CFM as per dehumidification then select the
CFM as per r heat load calculation
Calculation of pump flow rate for given TR capacity.
• Example: The building cooling load is 500 TR
• For Condensed Water System, the pump flow rate required is
• = 500 TR x 3 GPM/ton = 1500 GPM
• For Chilled Water System, the pump flow rate required is
• = 500-ton x 2.5 GPM /ton= 1250 GPM
• Piping sizing calculation based on water velocity (approximate 8
FPS)
• Some approximate velocity at various stages
• A. Pump Discharge 8-12 FPS
• B. Pump Suction 4-7 FPS
• C. Header 4-15 FPS
• D. Riser 3-10 FPS
• E. Drain Line 4-7 FPS
Multi split AC system
• Multi-Split Systems
• A multi-type air conditioning
system operates on the same
principles as a split type air-
conditioning system however in this
case there are ‘multiple’ evaporator
units connected to one external
condensing unit. These simple
systems were designed mainly for
small to medium commercial
applications where the installation
of ductwork was either too
• expensive, or aesthetically
unacceptable. The small-bore
refrigerant piping, which connects
the indoor and outdoor units
requires much lower space and is
easier to install than the metal
ducting. Each indoor unit has its
own set of refrigerant pipe work
connecting it to the outdoor unit.
Refrigeration
• Refrigeration is a process of removing heat from a low-
temperature medium and transferring it to a high-
temperature medium . The work of heat transfer is
traditionally driven by mechanical means.
• Refrigeration has many applications, including, but
not limited to: household refrigerators, industrial
freezers, cryogenics, and air conditioning. Heat pumps
may use the heat output of the refrigeration process,
and also may be designed to be reversible, but are
otherwise similar to air conditioning units.
• All Refrigeration units must have the five basic
components to work:
• The compressor
• The condenser
• The expansion device
• The evaporator
• The copper refrigerant tube
Component of Refrigeration AC system .Evaporator
• The Evaporator
• The air conditioning evaporator
is a heat exchanger that absorbs
heat into the central air
conditioner. The evaporator does
not exactly absorb heat! It’s the
cooled refrigerant fed from the
bottom of the evaporator coils
absorb the heat.
• The liquid refrigerant usually
flows from the bottom of the
evaporator coils and boils as it
moves to the top of the
evaporator coils.
• The reason it’s fed from the
bottom is to ensure the liquid
refrigerant boils before it leave
the evaporator coils.
• Compressor
• The compressor absorbs vapor
refrigerant from the suction line and
compresses that heat to high superheat
vapor.
• As the refrigerant flows across the
compressor, it also removes heat of
compression, motor winding heat,
mechanical friction, and other heat
absorbs in the suction line.
• The air conditioner compressor produce
the pressure different, it’s the
compressors that cause the refrigerant
to flow in a cycle.
• The compressor inlet lines are known
as:
• Suction pressure
• Back pressure
• Low side pressure
• The compressor outlet lines are
known as:
• high side pressure
• Discharge pressure
• Head pressure
• Condenser
• In this refrigeration cycle
diagram, the air conditioner
condenser is air cooled
condenser. It functions the same
way as the evaporator but it does
the opposite.
• The condenser units are located
outdoor with the compressor. It
purposes is to reject both sensible
and latent heat of vapor absorb
by the air conditioner units.
• The condenser receives high
pressure and high temperature
superheats vapor from the
compressor and rejects that heat
to the low temperature air. After
rejected all the vapor heat, it
turns back to liquid refrigerant.
• The condenser has three
important steps:
• Its remove sensible heat or (de-
superheat)
• Remove latent heat or (condense)
• Remove more sensible heat or
(subcooled)
Expansion valve
Expansion Valve .
• All expansion device or metering device
has similar function (to some extent); it’s
responsible for providing the correct
amount of refrigerant to the evaporator.
• This is done by creating a restriction
within the thermostatic expansion valve.
The restriction causes the pressure and
temperature of the refrigerant entering
the Evaporator to reduce.
• provides the correct amount of
refrigerant to the evaporator by using a
remote sensing bulb as a regulator. The
remote sensing bulb and capillary tube
has a refrigerant inside.
Domestic Refrigeration :
In the refrigeration cycle, there are five basic
components: fluid refrigerant; a compressor,
which controls the flow of refrigerant; the
condenser coils (on the outside of the fridge);
the evaporator coils (on the inside of the fridge);
and something called an expansion device.
Here’s how they interact to cool your food.