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ABB MNS-MCC
Low Voltage Motor Control Center
Application Guide
Table of Contents

General . ....................................................................... 3 Incoming Sections......................................................... 42

Product Description....................................................... 4 Layouts . ....................................................................... 46
System Overview............................................... 4 Emax circuit breaker cubicle............................... 46
Standards.......................................................... 4 Withdrawable or Plug-in Unit Section.................. 47
Product Description........................................... 5 Full Height Unit Sections.................................... 48
Ratings.............................................................. 5 Withdrawable Units............................................ 49
Environmental Ratings.. ...................................... 5 MCC Floor Cutouts ........................................... 50
Overall System Derating..................................... 5 MCC Mounting.................................................. 50
Breaker Derating.. .............................................. 5 MCC Mounting Dimensions................................ 51
Product Description........................................... 6 Mains – Main Lug Units...................................... 52
Emax Breaker Loss............................................ 6 Mains – Circuit Breakers..................................... 52
Emax Breaker Temperature Derating................... 6 Mains – Fusible Disconnects.............................. 52
Technical Data............................................................... 7 Feeders – Circuit Breakers................................. 52
Structure........................................................... 7 Feeders – Fusible Disconnects........................... 52
Standard Finish.. ................................................ 8 ACS350, 550, 800 Variable Frequency Drives
Frame............................................................... 8 with Circuit Breakers...................................... 53
Covers and Barriers .......................................... 8 with Fusible Disconnects................................ 53
Available Dimensions......................................... 9 Full Voltage Non Reversing Starters
Shipping Design.. ............................................... 10 with Circuit Breakers..................................... 54
Vertical Wireway................................................ 10 with Fusible Disconnects............................... 56
Horizontal Wireways.. ......................................... 11 Full Voltage Reversing Starters
Nameplates....................................................... 11 with Circuit Breakers..................................... 58
Enclosures......................................................... 14 Soft Starters
Bus Bar System.. ............................................... 15 with Circuit Breakers..................................... 60
NEMA Types of Wiring.. ...................................... 19 with Fusible Disconnects............................... 61
General............................................................. 20
Plug-in Type...................................................... 20
Withdrawable Units............................................ 21 Attachment 1 - Schematics........................................... 62
Full Height Units Section.................................... 24
Feeder Disconnects Units.. ................................. 25
Combination Motor Starter Units........................ 26
Softstarters Units............................................... 27
Components of Units......................................... 29
Terminal Blocks................................................. 29
Pilot Devices/Selector Switches.. ........................ 29
Components of Units......................................... 31
Contactors........................................................ 31
Thermal Overloads............................................. 32
Electronic Overloads ......................................... 33
Softstarters........................................................ 34
Variable Frequency Drives (ACS350)................... 36
Variable Frequency Drives (ACS550)................... 37
Variable Frequency Drives (ACS800)................... 38
Circuit Breakers................................................. 39
Fused Disconnect Switches.. .............................. 41

2 MNS-MCC Application Guide

General

The MNS-MCC is designed to meet the industry requirements The MNS-MCC offers many advantages and alternative solu-
for such markets as: tions with conventional-type installations that include:

−− Oil and Gas/Petrochemical −− Higher levels of safety

−− Chemical −− Arc-flash features incorporated
−− Mining and Minerals −− Reduced maintenance
−− Power Generation −− Highly advanced withdrawable unit technology allowing ease
−− Water/Wastewater of assembly, removal, and replacement with little or no tools
−− Pulp and Paper −− High operational reliability and availability
−− Main bus up to 4000A and vertical bus up to 1600A
For over 30 years ABB has been the global leader for low volt- −− Compact, space-saving design
age switchgear and motor control centers (MNS). In drawing −− Bus splice windows
upon the heritage and excellence of the innovative technology −− Economical energy distribution in the sections
of the MNS and its withdrawable unit technology ABB has en- −− Easy project and detail engineering through standardized
hanced its market growth in North America with the new MNS- components
MCC. The MNS-MCC has been designed, built, and tested to −− Comprehensive range of standardized types
meet all requirements for standards UL 845, CSA, and NOM. −− Various design levels depending on operating and environ-
mental conditions
The high flexibility of the MNS-MCC platform results from a −− Seismic compliance to IBC-2006
framework construction with maintenance-free bolted connec-
tions which can be equipped as required with standardized
components and can be perfectly adapted to each application.
The consistent application of the modular principle both in elec-
trical and mechanical design permits optional selection of the
structural design, interior arrangement and degree of protection
according to the operating and environmental conditions.

MNS-MCC Application Guide 3

Product Description

System Overview
The basic design:
−− Standard UL845, CSA, and NOM
− − Enclosure Type: NEMA 1A
− − Withdrawable unit technology

MNS-MCC is available with the following nominal ratings:

− − 600Vac max
−− 4000A max main bus
−− 50/60 Hz
− − 100kA Max Symmetrical Short Circuit withstand rating at
600V

Standards
The MNS-MCC is designed, tested, and constructed in accor-
dance with the following industry standards and guidelines:
−− UL845 — Low Voltage Motor Control Centers
− − UL50 — Enclosures for Electrical Equipment
− − NOM NMXJ853 — Normas Oficiales Mexicanas
−− NFPA 70E — National Electric Code Safety Requirements
−− NFPA 70 — National Electric Code
− − NEMAICS 1B — Motor Control Centers
− − NEMA 250 — Enclosures for Electrical Equipment
− − IEEE 1584 — Arc Flash Calculations Standard
− − CSA C22.2 — Canadian Low Voltage Electrical Equipment
− − ANSI C84.1 — Voltage Tolerances for North America
− − Seismic Qualification to IBC-2006 and CBC-2007, AC156,
“Shake-Table Testing for Nonstructural Components and
Systems,” and ASCE/SEI 7-05, “Minimum Design Loads for
Buildings and Other Structures”

ABB MNS-MCC are manufactured to Underwriters Laboratories

(UL) Standard 845 and carry the “UL Listed” label, where ap-
plicable. The “UL Listed” label is applied to vertical sections and
units that are installed within those sections. It should be noted
that sections and installed units are independently listed devic-
es. Thus, it is possible to have non-UL Listed units installed in
UL Listed vertical sections. An ongoing temperature and short
circuit design test program, as required by UL845, ensures a
quality product that meets the latest safety codes.

4 Product Description | MNS-MCC Application Guide

Product Description

Ratings

Description Value
Rated operating voltage 208Vac, 240Vac, 480Vac, 600Vac
System 3 phase-3 wire, 3 phase-4 wire
Frequency 60 Hz
Voltage Tolerances +/- 10%
Frequency Tolerances +/- 2%
Short circuit current withstand at 480Vac 42kA, 65 kA, 100kA
Short circuit current withstand at 600Vac 25kA, 42kA, 65 kA, 100 kA 1
Rated continuous current 800A, 1200A, 2000A, 2500A, 3000A
Main Busbar (Horizontal) 800A, 1200A, 2000A, 2500A , 3200A, 4000A
Distribution Bus (Vertical) at 65kA 800A, 1600A
Distribution Bus (Vertical) at 100kA 1600A
Ground Bus 400A
Notes:
1. Consult with sales office for additional information

Environmental Ratings

Requirements Value

Ambient air temperature for indoor type enclosures -10°C to +40°C (14°F to 104°F)
Ambient air temperature for equipment storage -25°C to +65°C (-40°F to 149°F)
Altitude 1000 m/ 3300 ft *Reference to altitude de-rating chart in table
Humidity Rating 85%, non-condensing for indoor enclosures

Overall System Derating

ANSI Altitude Correction Factors

Altitude (m) Voltage Current

2000m and below 1.00 1.00

2600m 0.95 0.99
3900m 0.80 0.96
Notes:
— Intermediate values may be obtained by interpolation.
— For devices used in switchgear assemblies, standards covering the specific devices should be used to determine the specific altitude correction factors.
— 1000m is approximately 3300 ft.
— All values are under review by an IEEE Switchgear Committee Working Group, PC37.100.1 on Common Requirements for Power Switchgear and are provided here for reference until
revised values are available.

Breaker Derating
The Emax power breakers do not undergo any changes in their rated performance up to an altitude of 6600 ft (2000m).
As the altitude increases the atmospheric properties alter in terms of composition, dielectric capacity, cooling power and pressure.
Therefore the breaker undergoes the following derating:

Altitude (ft) <6600 9900 13200 16500

(m) 2000 3000 4000 5000
Rated service voltage [V] 600 600 500 440
Continuous current rating [A] ln 0.98xln 0.93xln 0.90xln
Notes:
ln = breaker current

MNS-MCC Application Guide | Product Description 5

Product Description

Emax Breaker Loss

Circuit Breaker Iu Fixed

[A] 3 Pole
[btu/hr]
E2B-A/N-A/S-A 1280 222
E3N- A/S-A/H-A/V-A 1280 188
1600 290
E4S-A/V-A 2000 444
2400 699
2560 699

E6H-A/V-A 3000 706

Emax Breaker Temperature Derating

The continuous current rating of Emax circuit breakers is based on their use in an enclosure at 40°C ambient temperature and
105°C maximum breaker temperature for Class A insulation. Continuous current ratings of Emax circuit breakers must be derated
for ambient temperatures above 40°C (Trip unit ambient is limited to 70°C.)

Ambient temperature (°C) Derating Factor

40 1.00
45 0.95
50 0.89
55 0.84
60 0.77
65 0.71
70 0.63
Note: The MNS-MCC has not been UL listed for use in environments where ambient temperature exceeds 40°C

6 Product Description | MNS-MCC Application Guide

Technical Data

Structure
The MNS-MCC assembly consists of one or more enclosed ver- The horizontal bus compartment is separated from the area for
tical sections with an area for mounting units, a vertical wireway mounting units and the vertical wireway by use of the multifunc-
for motor lead and control wire connections, and bus compart- tion separator and barriers.
ment. The end panels are designed to allow the addition of
future. Each section also includes a top and bottom horizontal Lifting eyes are provided as a standard on the roof of the enclo-
wireway for ground bus and cable guide rail. sure to allow lifting by the use of a crane.

The bottom of each section is completely open to provide un-

restricted bottom entry of cable. A top plate is provided on the
roof of section for top entry.

Top Horizontal Wireway Top and Side Covers

Cable Guide rail

Lifting Angles

Withdrawable Unit
Pilot Devices

Operation Handle
Vertical Wireway
Unit Handles

Door Locks

OL Reset Button

Multi-functional
Separator
Mechanical Interlock

Contact Holder

Bottom Horizontal Ground Bus

Wireway

MNS-MCC Application Guide | Technical Data 7

Technical Data

Standard Finish
The standard finish color is light gray textured paint (ANSI 61).
The pain comes standard with a gloss: G40 +/- 10. The finish
is Hammer Tone. The standard painting process is an electro-
static powder coat paint system utilizing polyester powder coat
paint. The completed finish has minimum 2 mils dry film thick-
ness. The process includes cleaning any grease or deficient
phosphate, rinsing, spray coating, oven drying, electrostatic
powder spray paint coating, and oven baking.

Frame
The basic elements of the frames are: rigid C-channel rails of 12
and 14 gauge thickness galvanized steel with holes at 1inch (25
mm) intervals. The parts of the frame are secured with thread-
forming screws and require no maintenance. The corner joints
are carried out by means of pressure plates and secured with
thread-forming screws.

Covers and Barriers

Side panels on the MNS-MCC are made 16-gauge sheet
metal secured by threaded screws. The rear panels are full
size 16-gauge (minimum) sheet metal fastened by self-tapping
screws. The roof plate is one piece made of 14-gauge galva-
nized material.

The MNS-MCC is provided with 14-gauge galvanized cable

entry plates on the roof of each section. Each section is sepa-
rated from the next by vertical 14-gauge galvanized barriers
located on the ends of the bus compartment.

8 Technical Data | MNS-MCC Application Guide

Technical Data

Available Dimensions
The standard structural height of the MNS-MCC is 88 inches The standard motor control center section has a width of 20
(2200 mm) with a top 6 inch (150 mm) wireway, a bottom 7 inch inches (500 mm) wide. Incoming sections and other types of
(175 mm) horizontal wireway for ground bus access and ad- sections range from 20 inches (500 mm) to 40 inches (1000
ditional wiring space. The balance of the vertical compartment, mm) depending on size, application, and amperage of the sec-
72 inches (1800 mm) is available for mounting withdrawable or tion. The MNS-MCC depth is 20 inches (500 mm).
plug-in units. There are 2 additional inches added to the total
height with the lifting eyes and the banner with the ABB logo
and product name.

MNS-MCC Application Guide | Technical Data 9

Technical Data

Shipping Design Vertical Wireway

Removable wood shipping base is heat-treated and fumigated; A vertical wireway is provided in each structure. The vertical
a wood base is provided per shipping split and anchored at four wireway is located on the right side of each structure and it
points in each section. The maximum shipping split for a motor extends the full height of the structure. The standard width of
control center is 60 inches (1500 mm). the wireway is 4 inches (100 mm). An optional 8 inch (200 mm)
wireway is available for additional wire bending space. The
overall depth of the wireway is 11.5inch (300 mm) providing a
cross-sectional area of 40.25 square inches (201.25 mm) for
easily accommodating control and load wiring. The wireway
has holes for wire ties in order to support and secure all wiring
and cables.

Each wireway is provided with a full height hinged 14-gauge

steel door that is securely fastened by three steel quarter turn
latches. The hinges are secured with self-tapping screws and
are easily removable. The doors swings open 105° opposite of
the unit doors for maximum accessibility.

10 Technical Data | MNS-MCC Application Guide

Technical Data

Horizontal Wireways
The top horizontal wireway is 6 inches (150 mm) high. The
wireway provides access the guide rail and cable connections.
The horizontal wireway is covered by a 6 inch (150 mm) high
14-gauge steel hinged door secured by a steel quarter-turn
latch.

The bottom horizontal wireway is 7 inches (175 mm) high. The

wireway contains the ground bus. The horizontal wireway is
covered by a 7 inch (175 mm) high 14-gauge steel hinged door
secured by a steel quarter-turn latch.

Nameplates

Line Up Nameplate
Each MCC line up is provided with an engraved stainless steel
nameplate located in the middle of the vertical wireway door of
each line up. The nameplate includes the following information:
− − Model Type
− − Rated Voltage, Current, Phases, and Wires
− − Short Circuit and Frequency
− − Construction Type
− − Control Voltage
−− Space Heater Voltage
− − Manufacturing Year
− − Project No
− − Weight
− − Nameplate Part Number

Section Nameplate
Each MCC section is provided with an engraved white back-
ground with black lettering phenoloic section nameplate located
in the top portion of the vertical wireway door or cover for other
types of sections. The nameplate includes the following infor-
mation:
−− Order number
− − Manufacturing Date
− − Enclosure Type
−− Bus Bar Voltage, Short circuit, Current and Frequency Rat-
ings
− − Control Voltage
− − Serial Number
− − Nameplate Part Number

MNS-MCC Application Guide | Technical Data 11

Technical Description

Unit Label Unit Tags

MCC units have labels located on the inside of the unit door. MCC units also contain lamicoid nameplates on the two handles
The labels have a white background with black lettering as a of each unit containing unit tag information.
standard. The nameplate includes the following information:

−− Bus Bar Voltage, Current and Frequency Ratings

−− Power Output Rating
−− Control Voltage and Wire Gauge Cable
−− Circuit diagram Drawing Number
−− Section and Unit Location
−− Serial Number
−− UL Certification Marking (where applicable)
−− Nameplate Part Number

 MNS-MCC
Order No. - Nominal Voltage - V Cicuit diagram -
Type - Nominal Current - A Frequency - Hz
Nominal power - HP Fusing - A
Control voltage - V
Unit location -
2TDA080012P0002

Unit Tag Location

12 Technical Data | MNS-MCC Application Guide

Technical Description

Unit Numbering Scheme

Each MCC section has a location number. This number is as- By combing the numeric section code with the alpha height
signed during the creation of the general arrangement drawings. code, each unit is assigned a code that describes its position
This numbering scheme is used to insure correct sequencing of within an MCC line-up.
vertical sections during installation.

In addition to the numbering of vertical sections, each remov-

able unit is also assigned a code indicating correct placement
within the vertical section. This coding system assigns letters to
each inch of the 72 inches of the available unit space in the sec-
tion. The top most position is coded as “A” the bottom most
position is coded as “MM”

MNS-MCC Application Guide | Technical Data 13

Technical Data - Enclosures

NEMA-1A (gasketed)
The MNS-MCC standard enclosure is NEMA-1A (gasketed).
The enclosures are deadfront, metal-enclosed structures. All
front doors, side panels, and rear panels or doors are painted
using textured electrostatic powder type paint. The enclosure is
appropriate for installations with normal atmospheric conditions.
It is intended for use primarily to provide a degree of protection
against limited amounts of falling dirt.

Standard Features
−− ANSI 61 textured paint color
− − 4 inch vertical wireway
− − Barriers between each section
−− Removable, steel top plates over conduit entrance
−− Cable wire tray in top of unit wireway
− − Gasketing on all doors
− − Lifting eyes

Available Options
− − 8 inch vertical wireway
− − Bottom plates

NEMA-12 (Dust-tight and Driptight) - Available Soon

As an option the MNS-MCC may be offered in a NEMA-12 en-
closure. The enclosures are deadfront, metal-enclosed struc-
tures. All front doors, side panels, and rear panels or doors are
painted using textured electrostatic powder type paint. The en-
closure is intended for indoor use primarily to provide a degree
of protection against circulating dust, falling dirt, and dripping
non-corrosive liquids. A gasketed bottom plate is provided with
this enclosure.

Standard Features
−− ANSI 61 textured paint color
− − 4 inch vertical wireway
− − Barriers between each section
−− Removable, steel top plates over conduit entrance
−− Cable wire tray in top of unit wireway
− − Gasketing on all doors
− − Lifting eyes
− − All units are gasketed
− − Gasketing is provided between sections
− − Louvers and filters are provided on all vents

Available Options
− − 8 inch vertical wireway
− − Bottom plates

14 Technical Data | MNS-MCC Application Guide

Technical Data

Bus Bar System

The bus bar system is installed in the rear of the MCC vertical
section and it includes the main horizontal bus bar system. The
vertical distribution bus bar system is located in the unit wire-
way embedded in the multi-function wall.

The horizontal busbar run phases Neutral, A, B, and C phase

from top to bottom in each vertical section. The bus bars are
either single stack on the top portion of the main bus compart-
ment or are double stacked (top and bottom) for higher amper-
age ratings. The cross-section on both bus bar stacks levels is
equal. The horizontal bubars are divided into lengths in ac-
cordance with the size of the MCC shipping split. Units having
busbars of different cross-sections can be coupled together
(Does have UL listing implications. Contact factory for details).
The horizontal bus is secured by maintenance free screw con-
nectors.

The bus bars are connected to the adjacent section at each end
by means of shipping bus splice bar kits which are provided on
the left side of each shipping split. The bus splice kits are ac-
cessible through the front side in the vertical wireway. The bus
splice kits are secured by grade 5 hardware.

Main bus amperages include: 800A, 1200A, 1600A, 2000A,

2500A, 3200A, and 4000A with bus bracing available up to
100kA max at 600V. Tin-plating bussing is standard; optional
silver-plating is available.

MNS-MCC Application Guide | Technical Data 15

Technical Data

Depending on the amperage size a combination of either 2, 4,

or 8 (two of the four) are provided per section

Single Bus Bar Double Bus Bar

Arrangement Arrangement

16 Technical Data | MNS-MCC Application Guide

Technical Data

The vertical distribution busbars run A, B, and C phase from The vertical distribution busbars are available in ratings of 800A
left to right. The bars are used for connecting plug-in and at 65kA and 1600A at 100kA. The embedded busbars are
withdrawable units. The distribution bars are L-shaped and are silver-plated copper standard with an option for tin-plated.
embedded into the multi-function separator made of insulat-
ing material, non-flammable, and non-hygroscopic material. For 1600A vertical distribution busbar applications a double
The separator provides a degree of protection IP20 (protec- busbar system is used.
tion against ingress of solid foreign objects equal or greater
than 12.5 mm) and separates main horizontal bus and the unit
wireway.

Vertical Distribution
Bus Bar

Multi-functional
Separator

MNS-MCC Application Guide | Technical Data 17

Technical Data

The ground bus is rated as follows: 1 bar of 1 3/16 inch x 3/8 As a standard the ground bus is provided with several 0.4 inch
inch, rated 400A. The length of the bar is dependent on the (10 mm) holes for each section in order for them to accept
MCC shipping unit lengths. As a standard ground bus, ABB ground lugs for any load that may require a ground conductor.
offers a bare copper bus. The protective connection bar is ar- The ground bars and connection bars are punched accordingly
ranged vertically in the cable compartment. which allow the bars to be mounted in the section.

18 Technical Data | MNS-MCC Application Guide

Technical Data

NEMA Types of Wiring Class 2 - Interconnected Units

The ABB MNS-MCC offers and complies with a wide range of Class 2 MCCs are the same as Class 1 MCCs with the addi-
NEMA classifications. The available offerings are: tion of manufacturer-furnished electrical interlocking and wiring
between units as specifically described in the overall control
Class I – Independent Units system diagrams supplied by the purchaser.
Class 1 motor control centers MCC’s consist of mechanical
groupings of combination motor control (MCCs) consist of me- Type B:
chanical groupings of combination motor control units, feeder User field control wiring connects directly to the control unit
taps, other units, and electrical Devices arranged in a conve- terminal block(s) in or adjacent to each unit, and user field load
nient assembly. The manufacturer completes wiring between wiring connects directly to the Device adjacent to the vertical
components within each unit. Connections between units are wireway. User field load wiring for Size 3 or smaller combination
not provided. starter units connects as follows:

MNS-MCC Application Guide | Technical Data 19

Units

General Plug-in Type

The MNS-MCC offers three types of units: Plug-in type units are connected to the distribution bars by
−− Plug-in type means of plug-in contacts. The unit is fastened directly on the
− − Withdrawable type frame through self-tapping screws. Its own contacts elements
− − Full height are used to connect to the multi-function separator. Each
unit is covered by a hinged door secured by either one or two
The units are either a disconnect feeder or a combination type quarter-turn latches. Depending on the design and applica-
of a motor starter, softstarter, or variable frequency drive (VFD) tion a rotary handle may be fitted on the door of the unit with
with a circuit protector (circuit breaker or fusible switch). an interlocking system for operation from the outside. On main
lug plug-in units a plate is placed behind the door for additional
protection and isolation.

The plug-in units consist of a supporting plate made of sheet

metal. The plug-in units are either provided with plates with
cut-outs for contact units for connection to the multi-function
separator or they are provided with covers over cut-outs on the
plate. On outgoing units where there is no need to connect to
the multi-function separator connection are made directly to
the MCC unit via terminals. The units range from any sizes of 1
inch increments up to a height of 72 inches. Each plug-in unit
is grounded by means of the frame.

There are two options available for plug-in type units:

− − Main Lug
− − Main Incoming Breaker

Main Lug MCCB

Plug-In Module Plug-In Module

20 Technical Data | MNS-MCC Application Guide

Units

Withdrawable Units
The other type of unit available on the MCC is the withdrawable The withdrawable unit consists of the following:
unit. The standard unit sizes are: 6”, 12”, 18”, 24”, 30”, 36”, − − Hinged front cover that is secured by a quarter-turn latch
42”, 46”, and 48”. Withdrawable units are used to house NEMA which allows ease of accessibility to the components inside
Size 00 to Size 5 starters. the unit from the front side.
− − Two handles attached to the front cover for ease of removing
The withdrawable compartment consists of the following: the unit from the MCC structure.
− − Compartment bottom steel plate with roller. − − A rotary handle for operation.
− − Guide rails for the units. − − Sheet metal side wall with one end of the pull-apart terminal
− − Sheet metal side wall with the outgoing control plug. blocks.
− − Outgoing cable connection unit − − Roller wheel for mechanically interlocking the device.
− − Plug-in contacts to connect to the multi-function wall and
distribution bus.
The uppermost withdrawable unit compartment is covered by a − − Plug-in contacts for motor lead connections.
compartment bottom pIate. The top cover for the lower com- − − Electrical components such as starters, contactors, control
partments is the bottom plate of the compartment above. power transformers, indicating lights, and metering and con-
trol products.

MNS-MCC Application Guide | Technical Data 21

Units

Withdrawable Units
Withdrawable unit feeder connections to the distribution bar The main switch is operated via a rotary operating handle which
system are done directly via the contact holder of the withdraw- is used for mechanically and electrically interlocking the unit.
able units. Outgoing cables are connected via plug-in-contacts The rotary handle mechanically interlocks by means of an isolat-
to the outgoing cable connection unit (main circuit) and via ter- ing position mechanism located on the front bottom portion of
minal blocks (auxiliary circuit). The outgoing cable connection each unit and a locking rod.
units are fastened directly to the frame.

Instrument panels for measuring, operating and indicating units

are also provided for the withdrawable units and are mounted
on the unit itself. The accessories protrude through a cut-out in
the hinged front cover of the unit.

22 Technical Data | MNS-MCC Application Guide

Units

Each withdrawable unit rotary handle is provided with six unique

indications. The indications are listed below.

Figure Position of Rotary Handle Position of Module Main and Control Circuits

ON In Section All main and control circuits are

closed and operational.

OFF In Section All main and control circuits are open

and disconnected.

TEST In Section All main circuits are open and control

circuits are closed, ready for testing.

TRIP In Section All main and control circuits are open

or disconnected, main disconnect
switch has tripped.

ISOLATED The module is 30 mm drawn out of All main and control circuits are open
the section. and disconnected and the unit can
be withdrawn.

MOVE In Section All main and control circuits are open

or disconnected and the unit has
Isolated Position fulfilled isolated distance.

Withdrawn

MNS-MCC Application Guide | Technical Data 23

Units

Full Height Units Section

The MNS-MCC utilizes full size sections for NEMA Size 6 and Additional accessories such as pilot devices, push buttons,
Size 7 starters, VFD’s, and softstarters. All components within selector switches, and softstarter or VFD display units may be
a full height unit are mounted on steel plates securely fastened mounted on the door when necessary.
by self-tapping screws to the frame. Each full height is provided
with a full height hinged door securely fastened by three quar-
ter-turn latches. The doors are either solid or are provided with
louvered vents depending on its application. A rotary handle is
fitted on the doors for control of the disconnecting device.

24 Technical Data | MNS-MCC Application Guide

Units

Feeder Disconnects Units

When there is a need to only provide a feeder disconnect (circuit Each unit is sized in accordance to the size of the feeder
breaker or fused disconnect) the disconnect device is mounted disconnect device (circuit breaker or fused disconnect).
in a withdrawable type unit. Within the unit door the following The available units sizes are: 12”, 24”, and 30” depend-
accessories for control may be provided: ing on size of the breaker and amperage.
− − Rotary handle (standard)
− − LED pilot devices for monitoring

MNS-MCC Application Guide | Technical Data 25

Units

Contactor
Combination Motor Starter Units
The MNS-MCC offers four types of combination starters: full
voltage non-reversing (FVNR), full voltage reversing (FVR),
two-speed one winding (2S1W), and two-speed two winding
(2S2W). Combination starters mount in a withdrawable unit for
NEMA Sizes 00 to 5. The unit sizes range from 6 inches to 48 Overload
inches depending on the NEMA Size and its content. For the
larger NEMA Size 6 and 7 the units are mounted fixed in a full
height unit.

The combination starters have the following ratings:

−− Up to 600 HP (800 A) max for 2SW1 and 2S2W
− − 640 HP (720 A) max for FVR and FVNR Main Disconnect
Device
Please refer to the coordination tables section in this guide for
further information.

Each combination starter is provided with a combination of the

following:
− − An ABB disconnecting means (MCP or fused disconnect
switch) Control Power
− − An ABB A-line or AF contactor Transformer
−− An ABB thermal overload or electronic overload protection
−− An ABB control power transformer for 120VAC power

Additional accessories may be provided for monitoring and

control such as:
−− LED Pilot lights (30 mm) or optional (22mm)
− − Red (RUN)
− − Green (OFF)
−− Pushbuttons (30 mm) or optional (22mm)
− − Red (OFF)
− − Green (START)
− − White (Other)
− − Blue (Other)
− − Amber (Other)
−− HOA switch
−− Cam switch
− − Optional push to test
− − Voltage Indicators

26 Technical Data | MNS-MCC Application Guide

Units

Softstarters Units
The softstarter units from the MNS-MCC are mounted in a with-
drawable unit or in a full height. Softstarter units are available Main Disconnect
for NEMA Size 2 to Size 6. There two types of softstarter units Device
offered are: softstart reversing and softstart non-reversing.
The ratings for the softstarter units are: up to 400 HP (500 A).
Please refer to the coordination tables section in this guide for
further information. Contactor

The MNS-MCC softstarter units are provided with a combination

Softstarter
of the following:
− − An ABB control power transformer for 120VAC power
− − An ABB PST series softstarter ranging from 20 HP to 250
HP (27 A to 300 A) or an ABB PSTB series softstarter with
integrated bypass ranging from 300 HP to 400 HP (370 A to
470 A)
Control Power
− − An ABB disconnecting means (MCP or fused disconnect
Transformer
switch)
− − Reversing units shall include a bypass contactor and a set of
reversing contactors (A-line or AF type)
− − Non-reversing units shall include a bypass contactor (A-line
or AF type)

Additional accessories may be provided for monitoring and

control such as:
− − LED Pilot lights (30 mm) or optional (22 mm)
− − Red (RUN)
− − Green (OFF)
− − PST or PSTB digital controller
− − HOA switch
−− Forward/Reverse switch

MNS-MCC Application Guide | Technical Data 27

Units

Variable Frequency Drive Units

The MNS-MCC takes advantage of the well renowned ABB
variable frequency drives (VFD) and has incorporated them in its
design. The variable frequency units are available in a with-
drawable unit as well as in a full height unit depending on the
VFD’s size.

The following VFD’s are available in the MNS-MCC:

−− ABB ACS350 up to 25 HP (67 A)
− − ABB ACS550 up to 150 HP (192 A)
− − ABB ACS800 up to 150 HP (215 A)

Each VFD unit is provided with one or a combination of the fol-

lowing accessories:
−− An ABB VFD
− − An ABB disconnecting means (Thermal Magnetic breaker or
fused disconnect switch)
− − An ABB control power transformer for 120VAC power
−− An ABB interface control relay (CR series)
−− An ABB power supply (CP series)

Please refer to the coordination tables section in this guide for

further information.

Additional accessories may be provided for monitoring and

control such as:
−− LED Pilot lights (30 mm) or optional (22 mm)
− − Red (RUN)
− − Green (OFF)
−− Remote door mount keypad

28 Technical Data | MNS-MCC Application Guide

Components of Units

Terminal Blocks Pilot Devices/Selector Switches

ABB uses a unique terminal block system for each of the with- The MNS-MCC utilizes ABB 30 mm metal bezel LED pilot de-
drawable units which allow the connection between the unit vices mounted as part of unit on a control station plate with an
and the external terminal without any additional wiring. The option for 22mm optional for indication of status. For pushbut-
terminal plugs consist of two-pole individual elements which tons an ABB 30 mm metal bezel shall be available. The push-
are supplier as completely labeled 12-pole or a 24-pole termi- button functions available shall be: Fwd/Rev, High/Low, Start/
nal block assembly. The top screw connection on the terminal Stop, Fast/Slow, On/Off, Illuminated. Nameplates are provided
blocks allows the possibility of connecting all conductor types standard on all pilot devices.
without any previous treatment.
Selector switches used in the withdrawable units shall be
Technical Data ABB type. The following functions shall be available: H/O/A,
Start/Stop, On/Auto, On/Off, High/Off/Low, Hand/Auto, Test/
Rated voltage 500 VAC/600 VDC
Auto, Fwd/Off/rev, High/low, Slow/Off, Slow/Fast, Fwd/rev, and
8” ... 24”
Insulation group Group C to VDE 0110 4-position. Nameplates are provided standard on all selector
Rated current/pole 10 A (55°C) switches.
Protection class IP 20
Contacting cycles ≤ 100
Contact material CuZn 40
Surface finish gal SnPb 8
Volume resistance 8 E: ≤ 7.5 mΩ
Insertion/withdrawal force/pole 3 to 4 N
Tightening torque of screwed 0.8 Nm
connection
Insulation material PA 66, break-resistant, halogen-
,cadmiumfree
Fire rating UL 94: V2
VDE 0304 P. 3 Lev. IIb
VDE 0304 P. 3/82:FV2

MNS-MCC Application Guide | Technical Data 29

Components of Units

Control Power Transformer

Description
−− Epoxy encapsulated coils up through 750VA
− − Epoxy resin impregnated coils 1 kVA to 5 kVA
− − Provides stepped down voltages for machine tool control
devices and industrial control panels
−− Laminations of high quality silicon steel
−− Minimum core loss
− − Optimized performance
− − Copper magnet wire providing the highest quality and ef-
ficient operation
− − Molded-in terminals
−− 80°C rise, 130°C insulation system
− − 50/60 Hz
− − UL File # E175311
− − CSA File #LR27533
−− IP 20 Touch safe covers available as an option

For further information please see product catalog: Product

Selector 1SXU0000023C0202 or visit website at http://www.
abb.us.

30 Technical Data | MNS-MCC Application Guide

Components of Units

Contactors Control circuit types

− − A-line types: AC operated with laminated magnetic circuit.
Application − − AF types: AC/DC operated with laminated magnetic circuit
A-Line and AF contactors are mainly used for controlling
3-phase motors and for controlling power circuits correspond- Contactor types
ing to their operating characteristics up to 690 and even 1000 − − 3 pole contactors with NO or NC built in auxiliary contact for
VAC. and 440 VDC. A9-A40 contactors; factory assembled auxiliary contacts for
A50-A300
Description of 3 pole contactors A − − 4 pole contactors: 4 NO or 2 NO & 2 NC without any auxil-
All A-line and AF contactors can be assembled side by side. iary contacts. (A9-A75)
The add-on or built-in auxiliary contacts are suitable for low −− 3 pole contactors with 1 NO 1 NC factory assembled auxil-
level currents. iary contacts for AF50-AF1650

For further information please see product catalog: Product

Selector 1SXU0000023C0202 or visit website at http://www.
abb.us.

MNS-MCC Application Guide | Technical Data 31

Components of Units

Thermal Overloads Thermal overload relays are 3 pole. The motor current flows
TA thermal overload relays are used with A Line contactors through their bimetals (1 per phase) which are indirectly heated.
for the protection of motors having a nominal voltage of up to Under the effect of the heating, the bimetals bend; cause the
600VAC max per UL/CSA (690VAC). relay to trip and the position of the auxiliary contacts to change.

Product range The relay setting range is graduated in amps. In compliance

−− Standard relays: with international and national standards, the setting current
Types: TA25DU, TA42DU, TA75DU, TA80DU, TA110DU, is the motor nominal current and not the tripping current (no
TA200DU and TA450DU tripping at 1.05 x setting current, tripping at 1.2 times setting
− − TA25 to TA110 and TA200 are directly connected in the current).
motor circuit.
− − TA450DU relays are fed through a linear type trans- The tripping curves (cold or warm starting, 3 phases and 2
former phases) are shown on page 2.14.
− − Special construction
Thermal overload relays with different certifications and ap- The relays are built to be self protecting in the event of an over-
provals. load until the short circuit protection device is activated.
− − Relays for protection EEx e motors.
For further information please see product catalog: Product
Construction and function - General Selector 1SXU0000023C0202 or visit website at http://www.
Thermal O/L relays and their accessories meet UL, CSA and abb.us.
most other important international standards (IEC), European
standards (EN) and the most important national standards (DIN-
VDE, NFC-UTE, BS, etc.). They meet the certification and
approval directives required throughout the world.

32 Technical Data | MNS-MCC Application Guide

Components of Units

Electronic Overloads Description

− − Available for starter construction with A Line contactors and
separate panel mounting
− − Designed for close couple mounting
− − Separate base mounting available for all overload relays
− − E16DU Class 10, 20, & 30, field selectable
− − E200DU – E800DU Class 10, 20 & 30, field selectable
−− Stop button
− − Screwdriver guide holes
− − All terminal screws are available from the front
− − Single phase and phase unbalance protection
− − Isolated alarm circuit (N.O.) contact
− − Ambient compensation: -25°C to +70°C (-13°F to +158°F)
− − Manual test
−− Manual or automatic reset
− − Factory calibrated and tested
− − Wide adjustment range
− − UL File No: E48139
−− CSA File No: LR98336

For further information please see product catalog: Product

Selector 1SXU0000023C0202 or visit website at http://www.
abb.us.

MNS-MCC Application Guide | Technical Data 33

Components of Units

Softstarters Product Range and Offering

Application − − Wide main voltage range, 200 - 690 VAC
The PST range is a microprocessor based softstarter designed − − Wide control voltage range, 100 - 250 V, 50/60 Hz
with the latest technology for soft start and soft stop of motors. − − Current ratings 30 to 1050 A (In Line) and 52
The PST Softstarter has several advanced motor protection − − 1800 A (Inside Delta)
features as standard. The four button key pad and the logic − − Same unit can be used for both In Line and Inside Delta
structure of the menu make the installation, commissioning and connection
operation easy. It is possible to choose between 14 different − − Premium adjustable Softstarter functions like start/stop
languages. ramp, kick start, jog, step down voltage and sequential
starts
The PST Softstarter can be used with or without a by-pass − − Current limit adjustable between 200% to 700% of motor
contactor. The larger sizes, PSTB370 – PSTB1050, include a FLA
built-in by-pass contactor. − − Thermistor (PTC) supervision of motor winding
− − Real time clock
The PST Softstarter can be selected according to the rated mo- − − Logging of last 20 events with time stamp
tor power in normal duty applications like pumps, compressors, − − Prepared for Field-bus communication
elevators, escalators, short conveyor belts and bow thrusters. − − Programmable electronic overloads: Classes 10A, 10, 20
& 30
− − Locked rotor protection
−− Motor underload protection
−− Phase imbalance protection
−− Phase reversal protection
−− Torque control
−− Analog outputs
−− UL File #E161428

34 Technical Data | MNS-MCC Application Guide

Components of Units

Digital Display
The PST display gives you information presented in plain words
— in your language. You can choose between 14 languages
including English, German, Italian, Chinese, Finnish, Swedish,
French, Spanish, Dutch, Russian, Turkish, Polish, Czech and
Portuguese. On the PST display, you get all the information you
need to setup, adjust and trouble-shoot. This makes the PST
extremely easy to handle and reduces the risk of misinterpreta-
tions.

At any time, you can read output current, output voltage, num-
ber of starts, total run time and motor temperature on the dis-
play. If a fault should occur, this is also indicated on the display.
The fault messages are presented in clear text in the selected
language.

For further information please see product catalog: Product

Selector 1SXU0000023C0202 or visit website at http://www.
abb.us.

MNS-MCC Application Guide | Technical Data 35

Components of Units

Variable Frequency Drives (ACS350)

The ACS350 is designed to be the fastest drive in terms of
installation, setting parameters and commissioning.

The ACS350 has been designed to be as user-friendly as pos-

sible, yet provide high application flexibility. The ACS350 offers
diverse functionality to cater to the most demanding needs.

Application macros
−− 2-wire, 3-wire, Alternate, Motor Potentiometer, Hand/Auto,
PID & Torque Control

Power Range
−− 1-phase supply 240V, 0.5 to 3 Hp
− − 3-phase supply 240V, 0.5 to 15 Hp
− − 3-phase supply 480V, 0.5 to 30 Hp

Features
− − Sensorless Vector Motor Control
−− (8) Sequence programming
−− Optimized interfaces for users and machines
− − Built-in brake chopper as standard
− − Built-in 2nd environment EMC filter
− − IP 20 (Finger Safe)

Highlights/Options
− − NEMA 1 Enclosure Kit
− − UL, cUL approved
− − FlashDrop with DrivePM (Parameter Manager)
− − MPOT (Speed Pot, Start/Stop & Fwd/Rev Switch)
−− Modbus, Modbus TCP, EtherNet IP, Profibus, DeviceNet,
CAN
− − Unified height and depth
− − Coated boards as standard
− − Pulse train frequency input
−− I/O (2 AI, 2AO, 5 DI, 1 RO, 1DO)

Please refer to the Drive Selection Guide LVD-PHPG01U-EN for

further information or visit the website at www.abb.us

36 Technical Data | MNS-MCC Application Guide

Components of Units

Variable Frequency Drives (ACS550)

The ABB ACS550 has common user and process interface with
fieldbus, common software tools for sizing, commissioning,
maintenance and common spare parts.

The ABB ACS550 is ideal for those situations where there is a

need for simplicity to install, commission and use and where
customizing or special product engineering is not required.

Application macros
− − ABB standard, 3-wire, Alternate, Motor Potentiometer, Hand/
Auto, PID, PFC & Torque Control

Power Range
− − 3-phase supply 240V, 1 to 100 Hp
− − 3-phase supply 480V, 1.5 to 550 Hp
− − 3-phase supply 600V, 2 to 150 HP

Features
− − IP21 (NEMA 1) & IP54 (NEMA 12)
− − Scalar, Open Loop, and Closed Loop Vector
− − Built-in brake chopper up to 15Hp
−− Built-in 1st environment EMC filter

Highlights/Options
−− UL, cUL approved (600V product is CSA only)
− − FlashDrop with DrivePM (Parameter Manager)
− − Start-up Assistants (Diagnostic, Maintenance, Start-up, PID
Controller, Real-time Clock, Serial Comm, Drive Optimizer)
− − DeviceNet, ControlNet, Profibus, Modbus TCP, EtherNet IP,
CAN Open, ProfiNet IO
− − Patented swinging choke for superior harmonic reduction
− − Coated boards as standard
− − Flange Mounting
−− I/0 (2 Al, 2 AO, 6 DI, 3 RO)

Please refer to the Drive Selection Guide LVD-PHPG01U-EN for

further information or visit the website at www.abb.us

MNS-MCC Application Guide | Technical Data 37

Components of Units

Variable Frequency Drives (ACS800)

The ACS800 family of AC drives offers a wide range of prod-
ucts with common technologies. This includes Start-up Assis-
tant, Adaptive Programming and DTC- Direct Torque Control,
common user and process interfaces, software tools for sizing,
commissioning and maintenance with common spare parts.

The heart of the ACS800 is DTC, ABB’s premier motor con-

trol technology. The consistently excellent performance of the
ACS800 assures that this drive will not be limiting factor in your
process.

Application macros
−− ABB standard, 3-wire, Alternate, Motor Potentiometer, Hand/
Auto, PID, PFC & Torque Control

Power Range
−− 3-phase supply 240V, 1 to 100 Hp
− − 3-phase supply 480V, 1.5 to 550 Hp
− − 3-phase supply 600V, 2 to 150 HP

Features
− − IP21 (NEMA 1) & IP54 (NEMA 12)
−− Scalar, Open Loop, and Closed Loop Vector
−− Built-in brake chopper up to 15Hp
− − Built-in 1st environment EMC filter

Highlights/Options
− − UL, cUL approved (600V product is CSA only)
− − FlashDrop with DrivePM (Parameter Manager)
− − DeviceNet, ControlNet, Profibus, Modbus TCP, EtherNet IP,
CAN Open, ProfiNet IO
− − Patented swinging choke for superior harmonic reduction
− − Coated boards as standard
− − Flange Mounting
−− I/0 (2 Al, 2 AO, 6 DI, 3 RO)

Please refer to the Drive Selection Guide LVD-PHPG01U-EN for

further information or visit the website at www.abb.us.

38 Technical Data | MNS-MCC Application Guide

Components of Units

Circuit Breakers
The circuit breakers utilized as disconnecting means in the
MNS-MCC are ABB Tmax molded case breakers. The Tmax
are UL489 certified and offer the following features:

− − Double insulation – this construction characteristic allows for

the UL listed field installation for the UL Listed field installa-
tion of internal accessories without exposure to energized
parts.
− − Complete range of electrical and mechanical accessories.
− − Positive operation – breakers from ABB ensure that the
toggle indicates precise position of the moving contacts.
This provides a level of safety and reliability signaling of the
device.
− − Interrupting ratings at 480VAC up to 150kAIC.
− − Compact Size.

There are two types of molded case breakers used in the units
of an MNS-MCC: MCP and Thermal Magnetic type. The MCP
circuit breakers are used to protect three phase asynchronous
motors in combination with a contactor and a thermal overload
relay.

Circuit breaker
with magnetic
only trip unit

Contactor

Thermal relay

M Motor
3~

MNS-MCC Application Guide | Technical Data 39

Components of Units

ABB offers two different protection types for MCP breakers: The thermal magnetic breakers are used in protection of al-
−− A magnetic only trip unit (MA) for Tmax T2 with adjustable ternating and direct current networks with a range of us from
threshold between 6…12 X ln 15A to 800A. They allow the protection against overload
− − An electronic trip unit with only an instantaneous short circuit with a thermal device (with fixed threshold for T2and T4 and
protection I, PR2221DS-I for Tmax T4, T5, and T6, and adjustable threshold for T4, T5, and T6) realized using the
PR231/P for Tmax T7 bimetal technique and protection against short-circuit with a
magnetic device.

For further information please see product catalog: Tmax

Technical Catalog 1SDC2100250201 or visit website at
http://www.abb.us.

Type Tmax T2 Tmax T4 Tmax T5 Tmax T6 Tmax T7

Frame Size 100 250 400 600-800 1000-1200
Poles 3 3 3 3 3
Ratings S H N S H L N S H L N S H L S H L
Icu
240 V AC 65 150 65 100 150 200 65 100 150 200 65 100 200 200 65 100 150
480 V AC 35 65 25 35 65 100 25 35 65 100 35 50 65 100 50 65 100
600 V AC 18 25 35 65 18 25 35 65 20 25 35 42 25 50 65

40 Technical Data | MNS-MCC Application Guide

Components of Units

Fused Disconnect Switches

All ABB UL98 listed fusible switches are designed to meet cus- ABB’s fusible disconnect line includes seven amperage
tomer requirements in terms of high interrupting capacity and sizes from 30A to 800A and are complimented by a wide
long electrical life while occupying little more panel space than range of fuse clip options. ABB fusible switches offer an
the appropriate fuses. economical and reliable solution for fused short circuit
protection.
The basic construction provides flexibility and high performance
in an extremely compact size. The fusible switch line’s unique For further information please see product catalog: Product
compact dimensions allow panel size reduction in new applica- Selector 1SXU0000023C0202 or visit website at http://
tions and easily retrofit into existing applications where space is www.abb.us.
limited.

Catalog number OS30A_12 OS60J12 OS100J03 OS200J03 OS400J03 OS600J03

General purpose rating 30 60 100 200 400 600
Technical ratings
Max operating voltage 600 600 600 600 600 600
V
Max horsepower rating
Three phases
240V HP 7.5 15 30 60 125 200
480V HP 15 30 60 125 125 400
600V HP 20 50 75 150 350 500
UL fuse class J J J J J J

MNS-MCC Application Guide | Technical Data 41

Incoming Sections

Incoming line cable connections entering the MNS-MCC either Main Disconnects
the top or bottom can be easily terminated onto either: Main Incoming cables may also be easily terminated on a main circuit
Lugs Only (MLO) or to a Main Disconnect. All incoming line breaker. For amperages up to 1200A an ABB Tmax molded
types comply with NEC wiring bending requirements as adopted case breaker is used in a plug-in unit. It is mounted on a plate
by UL. and connected to the multi-function wall with the plug-in con-
tacts in the vertical wireway. The entire unit is securely fastened
MLO Section to the frame with self-tapping screws. For 1600, 2000, 2500,
Up to 800A rated horizontal bus, cables may be terminated on and 3000A mains an ABB Emax power breaker is used in its
crimp or mechanical lugs mounted on the plug-in main lug unit own section. The breaker is connected to the horizontal bus via
which is plugged in the multi-function wall. The plug-in main lug bus bar. The Emax breaker is fixed mounted.
unit allows for top or bottom entry of the cables. It is located
on the multi-function wall according to what the incoming is. Please see Layout section in this document for Emax main
breaker layouts.
MLO terminations for 1200A, 1600A, 2000A, 2500A, 3200A,
and 4000A the MNS-MCC requires the use of a full vertical sec-
tion.

42 Incoming Sections | MNS-MCC Application Guide

Incoming Main Breaker

All Emax power circuit breakers have as a minimum the follow-

ing features:
− − Manual charging lever and “Charged” indication
− − Manual Open/Close push buttons
− − Mechanical “Open”/”Closed” indication
− − Mechanical signaling of “Overcurrent” release
− − 4 Auxiliary contacts

Additional options are available for project specific require-

ments:
− − Shunt opening/closing release
− − Spring Charging Motor
− − Closing Coil
− − Bell Alarm and contact
− − Undervoltage release
−− Additional auxiliary contacts (10 or 15)
− − Key locking
− − Shutter padlocking
− − Button Guard and Padlocking provisions
− − Mechanical Operation Counter
− − Configuration and test unit

In addition, the Emax circuit breaker offers three different types

of trip units: PR121, PR122, and PR123. Each of the trip units
offers a combination of protection functions that may be se-
lected such as:
−− Overload protection – L
− − Selective short circuit protection – S
− − Instantaneous short circuit protection – I
−− Ground Fault - G

The trip units also allow for modular accessories to be installed

on the PR122 and PR123 in order to provide additional func-
tions. Those modules are:
−− PR120/V – Measurement module (Provides metering capabili-
ties)
− − PR120/D-M – Modbus Communication module (Provides
communication capabilities to the trip unit)
− − PR120/K – Signaling module (Provides four independent
power relays to enable electrical signaling of the following:
timing for protections L, S, G, and protections for L, S, I, G,
etc. and other events)

For further information please refer to Emax Technical Catalog –

1SDC200005D0201 or visit our website at www.abb.us

MNS-MCC Application Guide | Incoming Sections 43

Arc Flash Features

Maintenance Switch
Description
The maintenance switch is used to manually change the circuit
breaker’s Instantaneous protection settings to a preprogrammed
set of values by means of a door mounted switch.

Application
The maintenance switch concept is used when the customer re-
quires a faster tripping time when personnel are working in and
around the switchgear. The circuit breaker stores preset values
(Value A = “Normal” and Value B = “Maintenance”) with regards
to the instantaneous settings. These values are determined
by the customer and programmed into the circuit breaker trip
unit. “Normal” values are specified for regular operation of the
switchgear, “Maintenance” values are specified for when work
is being performed on the switchgear. The values can be easily
changed by means of the maintenance switch located on the
circuit breaker compartment door.

Required Parts
−− PR123 Trip Unit for the Emax circuit breaker.
− − Blue indicating light (to be blinking when in maintenance
mode)
− − ABB 2 position changeover switch, 4 pole, with padlockable
handle in both positions.

Example Schematics

44 Incoming Sections | MNS-MCC Application Guide

Arc Flash Features

Closed door unit removal

The MNS-MCC allows the unit to be removed without the need
to open the door. The hinged door is attached to unit and se-
curely fastened by steel quarter turn latches. In order to remove
the unit, the rotary handle must be placed in the move position
and pull to the isolated position.

Control wire connections and power connections are done via

plug in terminal blocks therefore allowing the connections to
remain in tact. No rewiring would be required for removing the
unit.

IP20 Touch Safe

Throughout the design of the MNS-MCC the concept of IP20
touch safe is utilized. When units are removed all areas ex-
posed are protected against ingress of solid foreign objects
equal or greater than 12.5 mm.

MNS-MCC Application Guide | Incoming Sections 45

Layouts

Emax circuit breaker cubicle

Dimensions 1600A 1600A 2000A 2500A 3000A

Breaker Size E2, E3 E3 E3 E4 E6
Section Width (A) 24” (600 mm) 24” (600 mm) 24” (600 mm) 32” (800 mm) 40” (1000 mm)
Height (B) 90” (2263 mm) 90” (2263 mm) 90” (2263 mm) 90” (2263 mm) 90” (2263 mm)
Depth (C) 20” (500 mm) 20” (500 mm) 20” (500 mm) 20” (500 mm) 20” (500 mm)
Breaker front extension 5” (120.5 mm) 5” (120.5 mm) 5” (120.5 mm) 5” (120.5 mm) 5” (120.5 mm)
Approximate Weight 1102 lbs 1102 lbs 1543 lbs 1543 lbs 2204 lbs
(500 kg) (500 kg) (700 kg) (700 kg) (1000 kg)

46 Layouts | MNS-MCC Application Guide

Layouts

Withdrawable or Plug-in Unit Section

Dimensions 20” 24”

Section Width 16” (400 mm) 16” (400 mm)
Wireway Width 4” (200 mm) 8” (400 mm)
Height 90” (2263 mm) 90” (2263 mm)
Depth 20” (500 mm) 20” (500 mm)
Approximate Weight 600 lbs 750lbs

MNS-MCC Application Guide| Layouts 47

Layouts

Full Height Unit Sections

Dimensions NEMA Size 6 NEMA Size 7

Section Width 24” (600 mm) 24” (600 mm)
Height 90” (2263 mm) 90” (2263 mm)
Depth 20” (500 mm) 20” (500 mm)
Approximate Weight 881 lbs (400 kg) 881 lbs (400 kg)

48 Layouts | MNS-MCC Application Guide

Layouts

Withdrawable Units

6” 12” 18” 24”

30” 36” 42” 48”

Dimensions 6” Unit 12” Unit 18” Unit 24” Unit 30” Unit 36” Unit 48” Unit
Width 16” 16” 16” 16” 16” 16” 16”
(400 mm) (400 mm) (400 mm) (400 mm) (400 mm) (400 mm) (400 mm)
Height 6” (6E) 12E 18E 24E 30E 36E 48E
Depth 16” 16” 16” 16” 16” 16” 16”

MNS-MCC Application Guide| Layouts 49

Layouts

MCC Floor Cutouts

Sections without busbar compartment Sections with busbar compartment Sections with cable and busbar compartment;
cable entry only to the cable compartment

B: Total width B: Total width T: Total depth

T: Total depth T: Total depth

T1 = 100 T1 = 100 T2 = 200 T1 = 100

B1 = 75 B1 = 75 T2 = 200

MCC Mounting

Notes:
Top Wireway Four bolts per vertical section will fasten the MCC through its
Compartment internal mounting angle to the foundation; the hardware required
Main Busbars for a successful installation is HSL-3 M8/20 or Hex Bolt M8X20
Grade 8.8 depending on the surface its being installed. See the
following illustrations and tables for general dimensions. Exact
dimensions matching your equipment can be found on the
Main Busbars elevation drawings shipped with your MCC.
The installation of switchgears having the cable entries at the
Compartment bottom requires a foundation with an opening or a cable duct.
The sections should preferably be installed on a base frame
which is either embedded in the concrete floor or rests as a false
floor on supports.

Bottom Wireway
Compartment
Ground Bar
Front View Side View Fastening through welding

Welding after leveling

Top of finished door

Top of unfinished door

50 Layouts | MNS-MCC Application Guide

Layouts

MCC Mounting Dimensions

Mounting Slots 9mm

Diameter

Cable Compartment

Standard Ground Bus

Approximate 20“ (500 mm) Deep

Dimensions 20“ (500 mm) 24“ (600 mm) 28“ (700 mm) 32“ (800 mm) 36“ (900 mm) 40“ (1000 mm)
A 0 4” (100 mm) 8” (200 mm) 12” (300 mm) 16” (400 mm) 20” (500 mm)
B 0 4” (100 mm) 8” (200 mm) 12” (300 mm) 16” (400 mm) 20” (500 mm)
C 0 4” (100 mm) 8” (200mm) 12” (300 mm) 16” (400 mm) 20” (500 mm)
D 20” (500 mm) 24” (600 mm) 28” (700 mm) 32” (800 mm) 36” (900 mm) 40” (1000 mm)
E 20” (500 mm) 20” (500 mm) 20” (500 mm) 20” (500 mm) 20” (500 mm) 20” (500 mm)

MNS-MCC Application Guide| Layouts 51

Layouts - Mains and Feeders

Mains - Main Lug Units

Module FLA
Size (UL Ref)

12E 600
18E 1000
20W Full 1200
24W Full 4000

Mains - Circuit Breakers

FLA Incoming Power wire
Cubicle Voltage Plug in or Fixed
(UL Ref) Devices Size
24E ALL 500 T6S600BW Bars Plug in, single (sotax)
30E ALL 800 T6S800BW Bars Plug in, double (sotax)
Full ALL 3750 E6V-A 40 (F) Bars Fixed 1000mm

Mains - Fusible Disconnects

Power
FLA Incoming Fuse Rating Bussmann Plug in or
Cubicle Voltage Class wire
(UL Ref) Devices (A) fuse Fixed
Size
20w Full All 800 OS800L21 800 L KRP-C Bars Fixed

Feeders - Circuit Breakers

Withdrawable
FLA Disconnect Power wire
Cubicle Voltage or Fixed
(UL Ref) Means position Size
Configuration
12E ALL 125 T2/4x125TW 2 awg Withdrawable
24E ALL 400 T5x400TW 2/0 awg (2) Withdrawable

Feeders- Fusible Disconnects

Withdrawable
FLA Disconnect Fuse Rating Bussmann Power wire
Cubicle Voltage Class or Fixed
(UL Ref) Means position (A) fuse Size
Configuration
12E All 100 OS100J12 100 J LPJ 2 awg Withdrawable
24E All 200 OS200J12 200 J LPJ 2/0 awg Withdrawable

52 Layouts | MNS-MCC Application Guide

Layouts - Variable Frequency Drives

ACS350, ACS550, and ACS850 Variable Frequency Drives with Circuit Breakers
208- Rated Drive Power Withdrawable
VFD Module 480V 600V Disconnect
240V Current Frame wire or Fixed
Type Size (HP) (HP) Means
(HP) A size Size Configuration
12 1.5 5 na 6.7 R1 10 awg
ACS350 18 5 10 na 17.6 T4x100BW R3 10 awg Withdrawable
24 10 25 na 31 R4 8 awg
30 7.5 10 10 24.2 T4x060BW R2 10 awg
42 15 25 20 46.2 T4x100BW R3 6 awg Withdrawable
ACS550
48 30 60 50 88 T4x150BW R4 2 awg
Full 75 150 125 221 T5x400BW R6 2/0 awg (2) Fixed
30 7.5 20 na 27 T4x050TW R3 10 awg Withdrawable
ACS800
Full 60 150 150 180 T4x250BW R6 2 awg (2) Fixed

ACS350, ACS550, and ACS850 Variable Frequency Drives with Fusible Disconnect
208- Rated Fuse Drive Withdrawable
VFD Module 480V 600V Disconnect Bussmann Power wire
240V Current Rating Class Frame or Fixed
Type Size (HP) (HP) Means fuse Size
(HP) A (A) size Configuration
30 7.5 10 10 24.2 OS60J12 60 J DFJ R2 10 awg
42 15 25 20 46.2 OS100J12 80 J DFJ R3 6 awg Withdrawable
ACS550
48 30 60 50 88 OS200J12 200 J DFJ R4 2 awg
Full 75 125 125 221 OS600J21 450 J DFJ R6 2/0 awg (2) Fixed
30 7.5 15 na 24.2 OS60J12 60 J DFJ R3 10 awg
Withdrawable
ACS800 36 na 20 na 31 OS100J12 70 J DFJ R3 10 awg
Full 60 150 150 180 OS400J12 350 J DFJ R6 2 awg (2) Fixed

MNS-MCC Application Guide| Layouts 53

Layouts - Full Voltage Non-Reversing Starters
Full Voltage Non-Reversing with Circuit Breakers
Maximum Motor
NEMA FLA Overload Type
Horsepower MCCB Frame Contactor
Size Max
208V 240V 480V 600V 208V 240V

E16DU18.9-10 TA25DU4.0 E16DU18.9-10 TA25DU4.0

E16DU6.3-10 TA25DU6.5 E16DU6.3-10 TA25DU6.5
6.6 1.5 1.5 2 N/A T2#015TW
TA25DU1.4 TA25DU8.5 TA25DU1.4 TA25DU8.5
00 A9N00-30-10-84 TA25DU3.1 TA25DU3.1

3.4 N/A N/A 2 2 T4#020TW N/A N/A

7.6 2 2 3 N/A T2#015TW E16DU18.9-10 TA25DU8.5 E16DU18.9-10 TA25DU8.5

0 10.6 3 3 5 N/A T2#020MW A16N0-30-10-84 E16DU18.9-10 TA25DU14 E16DU18.9-10 TA25DU11

7.6 N/A N/A 5 5 T4#020TW N/A N/A

15.2 N/A 5 10 N/A T2#020MW N/A TA25DU19 E16DU18.9-10

E45DU45-10 TA25DU32 E45DU30-10

1 24.2 7.5 7.5 N/A N/A T2#050MW A26N1-30-10-84 TA25DU25
E16DU18.9-10 TA25DU19

14 N/A N/A 10 10 T4#020TW N/A N/A

34 10 10 25 N/A T2#050MW E80DU80-10 TA75DU32 E80DU80-10 TA75DU32

42 N/A 15 N/A N/A T2#100MW N/A E80DU80-10 TA75DU52

2 22 N/A N/A 15 20 T4#030TW A50N2-30-11-84 N/A N/A

27 N/A N/A 20 25 T4#040TW N/A N/A

34 N/A N/A 25 N/A T4#080TW N/A N/A

E80DU80-10 TA75DU80 E80DU80-10 TA75DU63

75 25 25 50 N/A T2#100MW
TA75DU52 TA75DU80

41 N/A N/A 30 40 T4#080TW N/A N/A

3 A75N3-30-11-84
52 N/A N/A 40 50 T4#100E5W N/A N/A

80 N/A 30 50 N/A T4#150E5W N/A E140DU140-10 TA110DU90

99 30 N/A 75 100 T4#150E5W E200DU200-10 TA200DU110 N/A

4 62 N/A N/A N/A 60 T4#100E5W A145N4-30-11-84 N/A N/A

TA200DU110 TA200DU150
130 40 50 100 N/A T4#250E5W TA200DU135
TA200DU135 E200DU200-10

144 50 N/A N/A 150 T4#250E5W E320DU320-10 TA450DU185 N/A

5 180 60 60 150 N/A T5#300E5W A260N5-30-11-84 E320DU320-10 TA450DU185 E320DU320-10

248 75 100 200 200 T5#400E5W E320DU320-10 E320DU320-10 TA450DU310

273 100 N/A N/A N/A T5#400E5W E500DU500-10 N/A

6 361 125 250 250 350 T6H600E5W AF460N6-3011-70 E500DU500-10 E500DU500-10

480 396 480 477 382 T6#800E5W E500DU500-10 E500DU500-10

472 N/A N/A N/A 500 T6#800E5W N/A N/A

7 A750N7-3011-70
720 250 300 600 600 T7#1200E5W E800DU800-10 E800DU800-10

54 Layouts | MNS-MCC Application Guide

Layouts - Full Voltage Non-Reversing Starters
Overload Type Control Unit Size
Power wire Unit Type
Transformer
480V 600V Inches (mm) E space (1)

E16DU2.7-10 TA25DU1.8
T4045SF1 6 (150 mm) 6E
E16DU6.3-10 TA25DU2.4 N/A 10 AWG Withdrawable
T4050PSF1 12 (300 mm) 12E
TA25DU1.4 TA25DU4.0

E16DU2.7-10 TA25DU1.8 E16DU2.7-10 TA25DU1.8

T4045SF1
E16DU6.3-10 TA25DU2.4 E16DU6.3-10 TA25DU2.4 10 AWG Withdrawable 12 (300 mm) 12E
T6075PS1
TA25DU1.4 TA25DU4.0 TA25DU1.4 TA25DU3.1
E16DU18.9-10 TA25DU6.5 T4045SF1 6 (150 mm) 6E
N/A 10 AWG Withdrawable
E16DU6.3-10 TA25DU8.5 T4050PSF1 12 (300 mm) 12E
T4045SF1 6 (150 mm) 6E
E16DU18.9-10 TA25DU8.5 N/A 10 AWG Withdrawable
T4050PSF1 12 (300 mm) 12E
E16DU18.9-10 TA25DU6.5 E16DU6.3-10 TA25DU6.5 T4050PSF1
10 AWG Withdrawable 12 (300 mm) 12E
E16DU6.3-10 TA25DU8.5 TA25DU4.0 T6075PS1
E45DU30-10
TA25DU19 N/A T4050PSF1 10 AWG Withdrawable 12 (300 mm) 12E
TA25DU14

N/A N/A T4050PSF1 10 AWG Withdrawable 12 (300 mm) 12E

E45DU30-10 TA25DU19 T4050PSF1

E45DU30-10 TA25DU11 10 AWG Withdrawable 12 (300 mm) 12E
TA25DU14 T6075PS1
E80DU80-10 TA75DU32
N/A T4075PSF1 10 AWG Withdrawable 12 (300 mm) 12E
TA75DU25 TA75DU42

N/A N/A T4075PSF1 8 AWG Withdrawable 12 (300 mm) 12E

E45DU45-10 TA75DU19 T4075PSF1

E45DU45-10 TA75DU25 10 AWG Withdrawable 12 (300 mm) 12E
TA75DU25 T6075PS1
E80DU80-10 T4075PSF1
TA75DU32 E80DU80-10 TA75DU32 10 AWG Withdrawable 12 (300 mm) 12E
T6075PS1

E80DU80-10 TA75DU42 N/A T4075PSF1 10 AWG Withdrawable 12 (300 mm) 12E

4 AWG
E80DU80-10 TA75DU42 12 (300 mm) 12E
N/A T4075PSF1 6 AWG Withdrawable
TA75DU80 TA75DU52 18 (450 mm) 18E
8 AWG
E80DU80-10 T4075PSF1 8 AWG
TA75DU42 TA75DU52 Withdrawable 12 (300 mm) 12E
TA75DU42 T6075PS1 10 AWG
T4075PSF1 6 AWG 12 (300 mm) 12E
E80DU80-10 TA75DU52 E80DU80-10 TA75DU52 Withdrawable
T6075PS1 8 AWG 18 (450 mm) 18E

E80DU80-10 TA75DU80 N/A T4075PSF1 4 AWG Withdrawable 18 (450 mm) 18E

TA200DU90 TA200DU110 TA200DU110 E200DU200-10 T4150PSF1

4 AWG Withdrawable 24 (600 mm) 24E
E200DU200-10 TA200DU90 T6150PS1

N/A TA80DU80 E200DU200-10 T6150PS1 6 AWG Withdrawable 24 (600 mm) 24E

TA200DU150 N/A T4150PSF1 2 AWG Withdrawable 24 (600 mm) 24E

E320DU320-10 TA200DU150 T4250PSF1 2 AWG

N/A Withdrawable 30 (750 mm) 30E
TA450DU185 T6250PS1 2/0 AWG
2 AWG (2)
TA450DU185 E320DU320-10 N/A T4250PSF1 Withdrawable 36 (900 mm) 36E
2/0 AWG
T4250PSF1 2/0 AWG (2)
E320DU320-10 E320DU320-10 Withdrawable 36 (900 mm) 36E
T6250PS1 2 AWG (2)

N/A N/A T4150PSF1 2/0 AWG (2) Withdrawable 42 (1050 mm) 42E

T4150PSF1 2/0 AWG (2) Withdrawable 42 (1050 mm) 42E

E500DU500-10 E500DU500-10
T6150PS1 Bus Bars Full Full Section 72E
T4150PSF1
E500DU500-10 E500DU500-10 Bus Bars Full Full Section 72E
T6150PS1

N/A E800DU800-10 T6250PS1 Bus Bars Full Full Section 72E

T6250PS1
E800DU800-10 E800DU800-10 Bus Bars Full Full Section 72E
T4250PSF1

MNS-MCC Application Guide| Layouts 55

Layouts - Full Voltage Non-Reversing Starters
Full Voltage Non-Reversing with Fusible Disconnectss
Maximum Motor Horsepower Fuse Overload Type
NEMA Disconnect Bussmann
FLA Max Rating Class Contactor
Size 208V 240V 480V 600V Switch Fuse 208V
(A)
3 E16DU18.9-10 TA25DU4.0
6 E16DU6.3-10 TA25DU6.5
00 6.6 1.5 1.5 2 2 OS30FAJ12 J LPJ A9N00-30-10-84
10 TA25DU1.4 TA25DU8.5
15 TA25DU3.1

10
E16DU18.9-10 TA25DU14
0 10.6 3 3 5 5 OS30AJ12 15 J LPJ A16N0-30-10-84
TA25DU8.5
20

20
16.8 5 5 10 10 OS30AJ12 J LPJ E45DU30-10 TA25DU19
30
1 A26N1-30-10-84
40
24.2 7.5 7.5 N/A N/A OS60J12 J LPJ E45DU45-10 TA25DU32
45

34 N/A 15 N/A N/A OS100J12 80 N/A

17 N/A N/A N/A 15 OS30FAJ12 30 N/A

2 J LPJ A50N2-30-11-84
40
34 10 10 25 25 OS60J12 50 E80DU80-10 TA75DU32
60
70
80 E80DU80-10 TA75DU80
60 20 20 40 50 OS100J12
90 TA75DU52
100
3 125 J LPJ A75N3-30-11-84
80 25 30 50 N/A OS200J12 E80DU80-10 TA75DU80
150

32 N/A N/A N/A 30 OS60J12 60 N/A

110
150 TA200DU135 TA200DU110
124 40 40 100 100 OS200J12
175 E200DU200-10
4 200 J LPJ A145N4-30-11-84

130 N/A 50 N/A N/A OS400J12 250 N/A

225
300 E320DU320-10 TA450DU235
212 75 75 150 200 OS400J12
350 TA450DU185
5 400 J LPJ A260N5-30-11-84

248 N/A 100 200 N/A OS600J21 450 N/A

450
344 125 125 250 350 OS600J21 500 J LPJ E500DU500-10
6 600 AF460N6-3011-70

700
414 150 150 350 400 OS800L12 L KRP-C E500DU500-10
800

56 Layouts | MNS-MCC Application Guide

Layouts - Full Voltage Non-Reversing Starters

Overload Type Unit Size

Control Power wire Unit Type E
240V 480V 600V Inches (mm)
space (1)
E16DU18.9-10 TA25DU4.0 T4045SF1
E16DU2.7-10 TA25DU1.8 E16DU2.7-10 TA25DU1.8
E16DU6.3-10 TA25DU5.0 T4050PSF1 6 (150 mm) 6E
E16DU6.3-10 TA25DU2.4 E16DU6.3-10 TA25DU2.4 10 AWG Withdrawable
TA25DU1.4 TA25DU6.5 T6050PS1 12 (300 mm) 12E
TA25DU1.4 TA25DU4.0 TA25DU1.4 TA25DU3.1
TA25DU3.1 T6075PS1
T4045SF1
E16DU18.9-10 TA25DU8.5 E16DU18.9-10 TA25DU6.5 E16DU6.3-10 TA25DU4.0 T4050PSF1 6 (150 mm) 6E
10 AWG Withdrawable
TA25DU11 E16DU6.3-10 TA25DU8.5 TA25DU6.5 T6050PS1 12 (300 mm) 12E
T6075PS1
T4045SF1
E45DU30-10 TA25DU19 E45DU30-10 TA25DU14 T4050PSF1 6 (150 mm) 6E
E45DU30-10 TA25DU19 10 AWG Withdrawable
TA25DU14 TA25DU11 T6050PS1 12 (300 mm) 12E
T6075PS1

E45DU30-10 TA25DU25 N/A N/A T4050PSF1 10 AWG Withdrawable 12 (300 mm) 12E

E80DU80-10 TA75DU52 N/A N/A T4075PSF1 8 AWG Withdrawable 12 (300 mm) 12E

N/A N/A E80DU80-10 TA45DU45-10 T6075PS1 10 AWG Withdrawable 12 (300 mm) 12E

E80DU80-10 TA75DU32
E80DU80-10 TA75DU25 T4075PSF1
E80DU80-10 TA75DU32 E45DU45-10 TA75DU42 10 AWG Withdrawable 18 (450 mm) 18E
E45DU45-10 TA75DU32 T6075PS1
TA75DU25

E80DU80-10 T4075PSF1 6 AWG

E80DU80-10 TA75DU63 TA75DU52 E80DU80-10 TA75DU52 Withdrawable 18 (450 mm) 18E
TA75DU42 T6075PS1 8 AWG

E80DU80-10 TA75DU80
E80DU80-10 TA75DU80 N/A T4075PSF1 4 AWG Withdrawable 24 (600 mm) 24E
E140DU140-10 TA110DU90

N/A N/A E80DU80-10 TA75DU42 T4075PSF1 10 AWG Withdrawable 18 (450 mm) 18E

2 AWG
TA200DU90 TA200DU110 TA200DU90 TA200DU110 T4150PSF1
E200DU200-10 TA200DU110 4 AWG Withdrawable 30 (750 mm) 30E
E200DU200-10 TA200DU150 E200DU200-10 TA80DU80 T6150PS1
6 AWG

E200DU200-10 TA200DU150 N/A N/A T4150PSF1 2 AWG Withdrawable 36 (900 mm) 36E

2 AWG
E320DU320-10 TA450DU235 E320DU320-10 TA450DU235 E320DU320-10 TA450DU235 T4250PSF1 2 AWG (2)
Withdrawable 42 (1050 mm) 42E
TA450DU185 TA450DU185 TA450DU185 TA200DU150 T6250PS1 2/0 AWG
2/0 AWG (2)

E320DU320-10 TA450DU310 E320DU320-10 TA450DU310 N/A T4250PSF1 2/0 AWG (2) Full Full Section 72E

T4150PSF1 2/0 AWG (2)

E500DU500-10 E500DU500-10 E500DU500-10 Full Full Section 72E
T6150PS1 Bus Bars

T4150PSF1
E500DU500-10 E500DU500-10 E500DU500-10 Bus Bars Full Full Section 72E
T6150PS1

MNS-MCC Application Guide| Layouts 57

Layouts - Full Voltage Reversing Starters
Full Voltage Reversing with Circuit Breakers
NEMA FLA Maximum Motor Horsepower Overload Type
MCCB Frame Contactor
Size Max 208V 240V 480V 600V 208V 240V
E16DU18.9-10 TA25DU6.5 E16DU18.9-10 TA25DU5.0
6.6 1.5 1.5 2 N/A T2#015TW E16DU6.3-10 TA25DU8.5 E16DU6.3-10 TA25DU6.5
TA25DU4.0 TA25DU4.0
00 A9N00-30-10-84
E16DU18.9-10 TA25DU6.5
3.4 N/A N/A 2 2 T4#020TW E16DU6.3-10 TA25DU8.5 N/A
TA25DU4.0
E16DU18.9-10 TA25DU6.5
7.6 2 2 5 N/A T2#015TW E16DU6.3-10 TA25DU8.5 E16DU18.9-10 TA25DU8.5
TA25DU4.0
0 A16N0-30-10-84
E16DU18.9-10 TA25DU6.5
10.6 3 3 5 5 T2#020MW E16DU6.3-10 TA25DU8.5 E16DU18.9-10 TA25DU11
TA25DU4.0
E16DU18.9-10 TA25DU6.5
15.2 N/A 5 10 N/A T2#020MW E16DU6.3-10 TA25DU8.5 TA25DU19 E45DU30-10
TA25DU4.0
E16DU18.9-10 TA25DU6.5
1 24.2 7.5 7.5 N/A N/A T2#050MW A26N1-30-10-84 E16DU6.3-10 TA25DU8.5 E45DU30-10 TA25DU25
TA25DU4.0
E16DU18.9-10 TA25DU6.5
14 N/A N/A 10 10 T4#020TW E16DU6.3-10 TA25DU8.5 N/A
TA25DU4.0
E16DU18.9-10 TA25DU6.5
34 10 10 25 N/A T2#050MW E16DU6.3-10 TA25DU8.5 E80DU80-10 TA75DU32
TA25DU4.0
E16DU18.9-10 TA25DU6.5
42 N/A 15 N/A N/A T2#100MW E16DU6.3-10 TA25DU8.5 TA25DU52
TA25DU4.0
E16DU18.9-10 TA25DU6.5
2 22 N/A N/A 15 20 T4#030TW A50N2-30-11-84 E16DU6.3-10 TA25DU8.5 N/A
TA25DU4.0
E16DU18.9-10 TA25DU6.5
27 N/A N/A 20 25 T4#040TW E16DU6.3-10 TA25DU8.5 N/A
TA25DU4.0
E16DU18.9-10 TA25DU6.5
34 N/A N/A 25 N/A T4#080TW E16DU6.3-10 TA25DU8.5 N/A
TA25DU4.0
E80DU80-10 TA75DU80 E80DU80-10 TA75DU80
75 25 25 50 N/A T2#100MW
TA75DU52 TA75DU63

32 N/A N/A N/A 30 T4#080MW N/A N/A

3 A75N3-30-11-84
52 N/A N/A 40 50 T4#0100TW N/A N/A

80 N/A 30 50 N/A T4#150TW N/A E140DU140-10 TA110DU90

62 N/A N/A N/A 60 T4#100E5W N/A N/A

4 99 30 N/A 75 100 T4#150E5W A145N4-30-11-84 E200DU200-10 TA200DU110 N/A

E200DU200-10 TA200DU110 E200DU200-10 TA200DU150

130 40 50 100 N/A T4#250E5W
TA200DU135 TA200DU110

144 50 N/A N/A 150 T4#150E5W E320DU320-10 TA450DU185 N/A

5 180 60 60 150 N/A T5#300E5W A260N5-30-11-84 E320DU320-10 TA450DU185 E320DU320-10 TA450DU185

TA450DU310 E320DU320-10
248 75 100 200 200 T5#400E5W E320DU320-10 TA450DU235
TA450DU235

344 125 125 250 350 T6#600E5W E500DU500-10 E500DU500-10

6 AF460N6-3011-70
480 150 200 400 400 T6#800E5W E500DU500-10 E500DU500-10

472 N/A N/A N/A 600 T6#600E5W N/A N/A

7 A750N7-3011-70
720 250 300 600 620 T7#1200E5W E800DU800-10 E800DU800-10

58 Layouts | MNS-MCC Application Guide

Layouts - Full Voltage Reversing Starters
Overload Type Control Unit Size
Power wire Unit Type
480V 600V Transformer Inches (mm) E space (1)
E16DU2.7-10 TA25DU2.4
E16DU6.3-10 TA25DU4.0 N/A T4050PSF1 10 AWG Withdrawable 18 (450 mm) 18E
TA25DU1.8
E16DU2.7-10 TA25DU1.8 E16DU2.7-10 TA25DU1.8
T4050PSF1
E16DU6.3-10 TA25DU2.4 E16DU6.3-10 TA25DU3.1 10 AWG Withdrawable 18 (450 mm) 18E
T6075PS1
TA25DU1.4 TA25DU4.0 TA25DU1.4
E16DU18.9-10 TA25DU6.5
N/A T4050PSF1 10 AWG Withdrawable 18 (450 mm) 18E
E16DU6.3-10 TA25DU8.5

E16DU18.9-10 TA25DU6.5 E16DU6.3-10 TA25DU5.0 T4050PSF1

10 AWG Withdrawable 18 (450 mm) 18E
E16DU6.3-10 TA25DU8.5 E16DU18.9-10 TA25DU8.5 T6050PS1

E45DU30-10
TA25DU19 N/A T4050PSF1 10 AWG Withdrawable 18 (450 mm) 18E
TA25DU14

N/A N/A T4050PSF1 10 AWG Withdrawable 18 (450 mm) 18E

E45DU30-10 TA25DU19 E45DU30-10 TA25DU14 T4050PS1

10 AWG Withdrawable 18 (450 mm) 18E
TA25DU14 TA25DU11 T6050PS1
E80DU80-10 TA75DU32
E45DU45-10 TA75DU42 N/A T4075PSF1 10 AWG Withdrawable 18 (450 mm) 18E
TA75DU25

N/A N/A T4075PSF1 8 AWG Withdrawable 18 (450 mm) 18E

E45DU45-10 TA75DU19 T4075PSF1

E45DU45-10 TA75DU25 10 AWG Withdrawable 18 (450 mm) 18E
TA75DU25 T6075PS1

T4075PSF1
E80DU80-10 TA75DU32 E80DU80-10 TA75DU32 10 AWG Withdrawable 18 (450 mm) 18E
T6075PS1

E80DU80-10 TA75DU42 N/A T4075PSF1 10 AWG Withdrawable 18 (450 mm) 18E

4 AWG
E80DU80-10 TA75DU63
N/A T4075PSF1 6 AWG Withdrawable 18 (450 mm) 18E
TA75DU42 TA75DU80
8 AWG
N/A E80DU80-10 TA75DU42 T6075PS1 10 AWG Withdrawable 18 (450 mm) 18E
E80DU80-10 E80DU80-10
T4075PSF1 8 AWG
TA75DU42 TA75DU52 Withdrawable 18 (450 mm) 18E
T6075PS1 6 AWG
TA75DU63 TA75DU63
E80DU80-10 TA75DU80 N/A T4075PSF1 4 AWG Withdrawable 18 (450 mm) 18E

E200DU200-10
N/A T6150PS1 6 AWG Withdrawable 36 (900 mm) 36E
TA80DU80
E200DU200-10 TA200DU090 E200DU200-10 TA200DU090 T4150PSF1
4 AWG Withdrawable 36 (900 mm) 36E
TA200DU110 TA200DU110 T6150PS1
2 AWG
E200DU200-10 TA200DU135 N/A T4150PSF1 Withdrawable 36 (900 mm) 36E
4 AWG
E320DU320-10 TA200DU150 T4250PSF1 2 AWG
N/A Withdrawable 42 (1050 mm) 42E
TA450DU185 T6250PS1 2/0 AWG
E320DU320-10 TA450DU235 2 AWG (2)
N/A T4250PSF1 Withdrawable 48 (1200 mm) 48E
TA450DU185 2/0 AWG
T4250PSF1 2/0 AWG (2)
TA450DU310 E320DU320-10 TA450DU235 E320DU320-10 Withdrawable 48 (1200 mm) 48E
T6250PS1 2 AWG (2)
T4150PSF1
E500DU500-10 E500DU500-10 2/0 AWG (2) Full Full Section 72E
T6150PS1
T4150PSF1
E500DU500-10 E500DU500-10 Bus Bars Full Full Section 72E
T6150PS1

N/A E800DU800-10 T6250PS1 Bus Bars Full Full Section 72E

T6250PS1
E800DU800-10 E800DU800-10 Bus Bars Full Full Section 72E
T4250PSF1

MNS-MCC Application Guide| Layouts 59

Layouts - Softstarters
Softstarters with Circuit Breakers
Maximum Motor Withdrawable
Nema FLA Disconnect Control Power wire
Unit Horsepower Softstarter By-pass Contactor or Fixed
Size Max Means Transformer size
208V 240V 480V 600V Configuration
34 T4L050TW PST37-600-70
27 T4L040TW PST30-600-70
2 30“ N/A N/A 25 N/A A50N2-30-11-84 T4150PSF1 10 AWG Withdrawable
PST30-600-70
34 T2H050MW
PST37-600-70
PST50-600-70 6 AWG Withdrawable
6 AWG
30“ PST72-600-70 T4150PSF1 Withdrawable
80 T4S100E5W 4 AWG
36“ T6150PS1
PST44-600-70 8 AWG Withdrawable
PST85-600-70 4 AWG Withdrawable

30“ PST72-600-70
80 T4N100E5W T4150PSF1 4 AWG Withdrawable
36“ PST85-600-70

3 25 30 50 50 PST44-600-70 A75N3-30-11-84 8 AWG

T4150PSF1
30“ 65 T4L100E5W PST50-600-70 6 AWG Withdrawable
T6150PS1
PST72-600-70 4 AWG
PST50-600-70
30“ 60 T2S100MW T4150PSF1 6 AWG Withdrawable
PST72-600-70
PST50-600-70 6 AWG
30“ 65 T2H100MW PST72-600-70 T4150PSF1 4 AWG Withdrawable
PST44-600-70 8 AWG
36E 115
36E 130 T4S150E5W PST142-600-70 T4250PSF1 2 AWG
4 36E 40 50 100 75 124 A145N4-30-11-84 Withdrawable
30E 62 PST72-600-70 T6200PS1 6 AWG
T4S100E5W
36E 77 PST85-600-70 T6250PS1 4 AWG
143 T4S150E5W PST175-600-70 2/0 AWG
160 PST210-600-70 2/0 AWG
212 PST250-600-70 2/0 AWG(2)
154 PST175-600-70 2/0 AWG
Full 192 PST210-600-70 T4500PSF1 2 AWG (2) Fixed
T5x300E5W
5 75 100 200 200 248 PST250-600-70 A260N5-30-11-84 2/0 AWG (2)
156 PST175-600-70 2/0 AWG
180 PST210-600-70 2 AWG (2)
240 PST250-600-70 2/0 AWG (2)
42E 125 T4S150E5W PST142-600-70 T6350PS1 2 AWG Withdrawable
Full 192 T5S300E5W PST210-600-70 T6500PS1 2 AWG (2) Fixed
273 T5N400E5W PST300-600-70 AF460N6-30-11-70 T4500PSF1 2/0 AWG (2) Fixed
344 PSTB370-600-70 2/0 AWG (2)
396 PSTB470-600-70 Bars
312 PSTB370-600-70 Built-in 2/0 AWG (2)
360 PSTB370-600-70 Bars
T6x600E5W
480 PSTB470-600-70 T4500PSF1 Bars
302 PST300-600-70 AF460N6-30-11-70 2/0 AWG (2)
6 Full 150 200 400 400
361 PSTB370-600-70 Bars Fixed
414 PSTB470-600-70 Built-in Bars
477 T6S800E5W PSTB470-600-70 Bars
242 PST250-600-70 2/0 AWG (2)
AF460N6-30-11-70
289 T6x600E5W PST300-600-70 2/0 AWG (2)
T6500PS1
336 PSTB370-600-70 2/0 AWG (2)
Built-in
382 T6S600E5W PSTB470-600-70 Bars
60 Layouts | MNS-MCC Application Guide
Layouts - Softstarters
Softstarters with Circuit Breakers
Maximum Motor
Discon- Fuse Buss- Withdra-
Nema Horsepower FLA By-pass Control Power wire
Unit nect Rating Class mann Softstarter wable
Size Max Contactor Transformer size
208V 240V 480V 600V Means (A) fuse or Fixed
27 OS60J12 50 PST30-600-70
2 30“ N/A N/A 25 N/A J DFJ A50N2-30-11-84 T4150PSF1 10 AWG
34 OS100J03 70 PST37-600-70
36E 60 110 6 AWG
36E 68 125 4 AWG
PST72-600-70
36E 68 125 4 AWG
36E 68 125 T4150PSF1 4 AWG
36E 52 110 6 AWG
36E 52 110 6 AWG
36E 52 110 PST50-600-70 6 AWG
36E 52 110 6 AWG
T6150PS1
36E 52 110 6 AWG
OS200J03
36E 65 125 4 AWG
36E 65 125 PST72-600-70 4 AWG
36E 65 125 4 AWG Withdraw-
42E 75 150 4 AWG able
3 25 30 50 50 J DFJ A75N3-30-11-84
42E 75 150 4 AWG
42E 75 150 4 AWG
PST85-600-70
42E 80 150 4 AWG
42E 80 150 T4150PSF1 4 AWG
42E 80 150 4 AWG
36E 54 100 6 AWG
PST50-600-70
36E 54 100 6 AWG
36E 54 100 PST50-600-70 6 AWG
36E 40 70 PST44-600-70 8 AWG
OS100J03
36E 40 70 PST44-600-70 8 AWG
36E 40 70 PST44-600-70 8 AWG
36E 41 80 PST44-600-70 8 AWG
T6150PS1
36E 41 80 PST44-600-70 8 AWG
42E 115 OS200J12 200 PST142-600-70 2 AWG
42E 104 OS200J12 200 PST105-600-70 2 AWG
48E 130 OS400J12 250 PST142-600-70 T4250PSF1 2 AWG Withdraw-
4 42E 40 50 100 100 96 OS200J12 175 J DFJ PST105-600-70 A145N4-30-11-84 4 AWG
48E 124 OS400J12 225 PST142-600-70 2 AWG able
30E 62 OS200J12 110 PST72-600-70 T6200PS1 6 AWG
42E 99 OS200J12 175 PST105-600-70 T6250PS1 4 AWG
Full 143 300 PST175-600-70 2/0 AWG
Full 160 300 PST210-600-70 2/0 AWG
Full 212 400 PST250-600-70 2/0 AWG (2)
Full 154 300 PST175-600-70 2/0 AWG
Full 192 350 PST210-600-70 T4500PSF1 2 AWG (2) Fixed
Full 248 450 PST250-600-70 2/0 AWG (2)
Full 156 300 PST175-600-70 2/0 AWG
5 Full 75 100 200 200 180 OS400J12 350 J DFJ PST210-600-70 A260N5-30-11-84 2 AWG (2)
Full 240 450 PST250-600-70 2/0 AWG (2)
With-
48E 125 225 PST142-600-70 T6350PS1 2 AWG drawable-
CCU300
Full 144 300 PST175-600-70 T6500PS1 2/0 AWG
Fixed
Full 192 350 PST210-600-70 T6500PS1 2 AWG (2)
273 OS600J21 500 J DFJ PST300-600-70 AF460N6-30-11-70 T4500PSF1 2/0 AWG (2)
344 OS600J21 600 J DFJ PSTB370-600-70 T4500PSF1 2/0 AWG (2)
396 OS800L21 800 L KRP-C PSTB470-600-70 T4500PSF1 Bars
312 OS600J21 600 J DFJ PSTB370-600-70 Built-in T4500PSF1 2/0 AWG (2)
360 OS800L21 800 L KRP-C PSTB370-600-70 T4500PSF1 Bars
480 OS800L21 800 L KRP-C PSTB470-600-70 T4500PSF1 Bars
302 OS600J21 600 J DFJ PST300-600-70 AF460N6-30-11-70 T4500PSF1 2/0 AWG (2)
6 Full 150 200 400 400 Fixed
361 OS800L21 800 L KRP-C PSTB370-600-70 Built-in T4500PSF1 Bars
414 OS800L21 800 L KRP-C PSTB470-600-70 Built-in T4500PSF1 Bars
477 OS800L21 800 L KRP-C PSTB470-600-70 Built-in T4500PSF1 Bars
242 OS600J21 450 J DFJ PST250-600-70 AF460N6-30-11-70 T6500PS1 2/0 AWG (2)
289 OS600J21 600 J DFJ PST300-600-70 AF460N6-30-11-70 T6500PS1 2/0 AWG (2)
336 OS600J21 600 J DFJ PSTB370-600-70 Built-in T6500PS1 2/0 AWG (2)
382 OS800L21 800 L KRP-C PSTB470-600-70 Built-in T6500PS1 Bars

MNS-MCC Application Guide| Layouts 61

Attachment 1

Combination Starter FVR w/ Molded Case Breaker Typical Schematic

62 Attachments | MNS-MCC Application Guide

Attachment 1

Combination Starter FVNR w/ Molded Case Breaker Typical Schematic

MNS-MCC Application Guide | Attachments 63

Attachment 1

Combination Starter 2S1W w/ Molded Case Breaker Typical Schematic

64 Attachments | MNS-MCC Application Guide

Attachment 1

Combination Starter 2S2W w/ Molded Case Breaker Typical Schematic

MNS-MCC Application Guide | Attachments 65

Attachment 1

Incoming Main MCCB

66 Attachments | MNS-MCC Application Guide

Attachment 1

Softstarter (reversing) Typical Schematic

MNS-MCC Application Guide | Attachments 67

Attachment 1

Softstarter (non-reversing) Typical Schematic

68 Attachments | MNS-MCC Application Guide

Attachment 1

Variable Speed Drive (ACS550) Typical Schematic

MNS-MCC Application Guide | Attachments 69

Attachment 1

Variable Speed Drive (ACS800) Typical Schematic

70 Attachments | MNS-MCC Application Guide

Attachment 1

Variable Speed Drive (ACS350) Typical Schematic

MNS-MCC Application Guide | Attachments 71

Attachment 1

Feeder Typical Schematic

72 Attachments | MNS-MCC Application Guide

Notes

MNS-MCC Application Guide 73

Notes
Notes
Contact us

2TDC190003 Effective 04/05/2010 Subject to cChange without notice.

ABB, Inc.
Low Voltage Products & Systems
3700 West Sam Houston Parkway South
Suite 507F
Houston, TX 77042
Phone: 713-587-8055
E-mail: [email protected]

www.abb.us/lowvoltage