erat ee eet Ce ExT Poe a Hyderabad. f sv CT ee UK)Caer est eC Ce When Fyygx is the force ETc LL POO ROTR CR! secant CS Cr ee Pron ME TORCCMm CCT fee LARS oo Mate eo Cod the punch. Po aceite Oororanty CON Cm ae es ULL Sm ae ~— Compressive sires on Pree Op = 1a CLE fale are) Oe Tele Dre) 6 CC cae aie 7M if ame) cine 4tty > dy ° ovateCOR Pere Cra Ce As the diameter of hole to be Re ESS nan Re Sage OR CUE aOO toa Tele in on Le cerca OO el y equal to allowable compressive nr Tr ame) mIRC ae a Pecan se nein a a ae r SOME CRT ana te AS required to restrict the minimum size of hole to be punched.COR Pere Cra Ce Case i: (ie Mowghe = Ty et a 4% a aCe ier oereyd 5a) CCRC aaa Ar case Anin = a raeCaer est ee eet ce Cen Strap-! 7 ul Io mt eae Teer a — margin = 08mm -- -- tf tL O8Hm aa I se SL ie ae PL ees yf ¢ 73.2 w- wrdth of sneet = +24 Pe 03 D2BSCS) rar RESCOR Pere Cra Ce Mean G ae h- Number of blank produced a an < a ate Ss aS as ICM i ae) Ese x 100 7 et rariCE ae) ere one ea TORUL ELE ors * PaCALe ed aR NeXe) iN) yhiz h ew a et ar ae On ncaa a : BI 100 a ee eer * RETO TT Reo which blanks are produced Hon the sheet celled Control area csxw)Caer est eC Cee F i: OMe eco emcncch ene M ccm nrccia i crt am Cot on /. Scrap = 2 Pert rae nt . a eM MUM tae (Conca Om Ae) ACS) eS ea 4 CesT cece eS (GATE — 18 — SET - 1)cont 0 aise en es -_ s ase MSY _ Ty Pare ore Mearcel oi) 6% aes a = pe) y HX? x\0o = 44: i, CaS a] ad 7.Scvap = \90 -46.75 Y SSG. ied CSW EACOR Pere Cra Ce mAs 1. Simple Die 2. Compound Die EME arrested CMOS 5. Combination Die 6. Multiple DieCaer est eer ran Perit Ce PST Caan COA ToT carried out in one stroke at one stage is CTE SSS rey Cae CCM TUUESULL CoCo Perron Eo M OOM Cer eT ae MCT ena larger and Production rate will be small.PROC M em mee nme tmen ents rect et Meta s ct t mod 2a ee reece eon nae Ce ekec att mtd a Pa aN OYE INCAVAco ee eet ce Ce erat ST Rr rae i, One component is produced per stroke, therefore production rate is re ii. Force required is very high because both the method of reducing the punch force cannot be applied. SheaY ang Stagaenng RCM omre MOCO Reo MUU TMM INE CAUIL aCe) design and manufacture the punch and dye combination. sm SemehsesmeeteAaeCER er a ty Pm Cee re Mammo occ MRNaTTE Re ieee ROTO SECC ara oKeng stages. The potted ae aS Pen earn OTS Tom THe) eae To completing the punching Osetra ae ‘y Een raat a oa P| Cert Washey fon BlagyrayCaer est eer ran Perit Ce erate i. One component is produced per stroke therefore production rate will be same as compound die. ii. Either by providing or by staggering of punches the force ROCCO R Ce RCM RTD TV Cm ae me Sr me CCT manufacturing of punch and die combination will be easier. Re nee LLCaer est Perit Ce eer ran 4. Transfer Die: If the direction of movement of the_sheet_in ORR Cee Mee om CMe CREM en ent isthe first operation so that the blank produced. In the first stage PRCA COO OME U mC TCE COMO trae To remaining punching operation called as Transfer die.COR Perit Ce eer ran See Cae ee OM Me COC CO Ram operations has been combined together. Instead of this, if cutting SOR ee Rn RC cere Ren one stroke is called as Combination die. ced Pe neecO mR ce Rn Pecan acon onc RU certs Te Oem Ree eneCOR Perit Ce eer ran 6. Multiple Die: In all the above only one component is produced per stroke. But to produce more than one component ee) MR ROR CR TS cere called as Multiple die. peels OTSCaer est ee eet ce ons ne estions 1 to5 Common Data for Questions 1 to 5 ACE A washer has a 12.7 mm hole and an outside diameter of 25.4 mm. It is 1.25 Pen ES MECC NUASY.N CAR COMO STC having shear strength of 800 MPa. If the radial clearance is taken as 0.04 mm. @ SVR UCUT om tn Nem Otero nit CTR ers oe (a) 12.7 & 25.4 (b) 12.7.& 12.78 7 (c) 12.78 & 12. © psa? , dS-= 2 (d) 12.78 & 25.48 In punching of’, J en a ee can oaCOR Pere Cra Od SCRE Tena CMC TT mS OTT Deena cate ree Opaer are (Par er (c) 25.48 & 25.32 (d)254.& 25.4 The force required if compound die is Q. Teen On en ee ree EN Se. lee) Oe ae 8 eee (b) 120 kN Fimo = 23-83EN ORY - er aN ens ih Pela LeeLee) Fanay = 73-75 EOL esas)COR Pere Cra Ce If the progressive die system is used wih ACE ® staggering of punches, the max force een rant (b) 120 kN (80 KN (d) 200 KNCO ee tt Rape eae, Cee een iS) k =0:60 Q. Assume 60% penetration for steel and shear for SCENIC cence eS eee Ue ee CCUM Mm SCOR Sian - (a) 40 KN F(Kt45)= Fimovkt [0)51.5kN ia ie Ny tS ee hea | (eee ‘a cae ahi Pere Cra Ce Ta ad ORR Occe CTCL Seno cc ae low carbon steel sheet is 5.0 KN. The thickness of the sheet is ‘t’ and diameter of the blanked part is ‘d’. For the same work material, if the diameter of the blanked part is increased to I-5d and thickness is reduced to 0.4t, the new blanking force in KN is (a) 3.0] (b) 4.5 (On!) CORA (GATE-ME-07) of Eee 7 ee = ae ees Sard eT ear ay re) 2 loea Perit Ce TCC ee Common Data for Questions 10, 11 SSR OR Ccm omen ITO asd is cut along a length of 200 mm. The cutting blade is 400 mm long (see figure) and zero ~ shear (S = 0) is AE Poa Rt ne ead es ecto oe 5mm the sheet is 100 MPa and penetration to thickness ratio is 0.2. Neglect friction (GATE-ME-10) mC EL) 400 a e x ee we ded er MicxsCOR Pere Cra Ce {0 Horkdone = Fortexdisp ee ae aa Paha, 2.8 a4 ECCT C Eom Ce ORS rectangular, the work done in J is (ee (OP (c) 250 (ORM = 00 X TX200K 6-2xS Nara Sa CaCO Tata) = Rom atos at Nn» pert) NayCaer est eC Pree ~ A shear of 20 mm (S 20) is now provides on eal tid ors eee meme ent _ SC ne eee es ee ate ae (in KN) exerted is i eee (CO a (b) 10 (c) 20 400 —7 20 (OU Loom 3S 2 Ben ae or easel = 100X SX 2OOKO-2AT B25 es alee ]0 a eke) eae th ee hap)Caer est eC 6s8 a SRO en CR ear te een eee For blanking, Tone Ta Ena Teae errata COMmUy Nena Eran ea Errata Tso SPAReRUeR ET Qea DE re ae Ta Thickness of the sheet 2 mm i I SORSehe Radial clearance between punch and die 0.06 ope ae ten 3 Pe Oe see Aeter een T — “es (c) 25.01 ee Pa ey eats Se eee a Ler SOL PS=24.93 myCOR Pere Cra Ce LTT) eae) 1. Punching or nag, Catting rr) ) Pent ERS leit eae 7 wo) aa £ aC eae aVOTO CRS es Ce oe Re crm ana CUS cua soCaer est ee eet ce cet ee! + ors Joo a ACE a ZOOS —> Deep drawing TS ee SDN) drawing a loo a ees IIe ar Te) (ee red) re Drqwiag FoataayCOR Pere Cra Ce ext ee ars) Case i: Ce ee, nu 4 D- Dig. of blank fee Aare en CCL) ; ST RCN) (IKCOR Pere Cra Ce One side surface area of blank = One side surface area of component Pare with a's 4 it ; ee Oe aL) as - ee Te CR ER CEC Led ae (Oued a ee ® v- faye -y 4-1Caer est ee eet ce Cee 7 1erC om Teale) ec ="Caer est ee eet ce One side surface area of blank = One side surface area of component ye Bars Tan aes -dt) Ro. ao Ces mat ou = Pre x ae news i pal rarer ee eee aren oa ID baited \S $020 _ cee 2¥ > dly= 10 FO1S aaCaer est Cryer as) ‘ ae Wels Case iii: \ a7 A | h | ~COR Pere Cra Ce OOS REC ROMS CN Sena REL Se ec Reon ony as ae mtd pee een Or rire Cre) hPs Caer est Pere Cra Ce Case iv: BoHOM/ hemispheve DCaer est re ey Pere Cra Ce One side surface area of blank = One side surface area of component K5 Le eee re Ea es 2, D= a ae Net eelCaer est eC Pree Oe een Ce mn nT Seg d= joo mm Sc ee ee eC Toe produced by cup drawing, The required blank Trae Oi a a) (a) 118 mm (b) 161 mm en (OnE OR Paa (GATE-ME-03) d =109_ 250 220 rr 2 Pe ee mace sr alr) Ree OTCaer est ee eet ce Cen CMS R Re Royce mee cmog h= )omm Tear cra eterno an ea d= 5S mm Naeem MTEC EOS tol Le oe the diameter (up to 2 decimal points accuracy) of ae He Peat Pat (GATE - 17- SET-1) meen) eae ao D= 23-J2myro By Number of Stages rea Vv ve . f f fCOR Perit Ce eer ran DR coe nee erence ent ecm nen be used as a tool, but the clearance is equal to sheet thickness. Due OM mS CMS COMET MCC RS cae CMTO Nd pulled into die without any shearing action. 2. When the force is applied by using the punch into the die, eee neds Ce CM Mec Cm EURO MTNS CeoneMeome a e is simply pulled into a die without any shearing action.erat Pere Cra Ce 3. Due to large amount of force, even though the average stresses induced is less than the ultimate stress but some localized area will experience the stresses greater than the ultimate stresses. Therefore, localized cracking of the sheet or component will takes place. This leads to leakage during usage of components. PS CENCE Oma ECO RCM cen than one stage or draw for producing the component.Caer est eC pie CP) Because the minimum stresses to be induced is the yield stress of the material. The yield stress can be taken as basic of estimating the Pee om oan ee react) reas) d- outsrde stametey of work prere Pan OAS ES TS Gy — Yield sires a MDa melt DaCaer est eC My Cen K- Constant vsed +0 covey Friction, bending 5 ST Noe ACS and cornoy Tadtu4, se RIN ERRORS Nhiloc04 cc eas) Mat ech ae a fo= Ndht SIGs -k ) A SA Pea Sat] 6 ae nyCOR egese® Pere Cra YY Wy iM My Ce S| K=O ---- TF Frichn, bending COT Makai aig ean SW Nita bx SEL Ss) eeEs P14 ei aa © ea) aS) Pre nen ad) Py = Ti dr tyCaer est ee eet ce Ce A Cole Cola ee la el dels (0) Se eee ers NA 0S ee ATV ea or a ¢ hi-hy) W Da = eG rey Tan) aye)