OPERATOR’S MANUAL

MODEL # ORDER #
SGP-302517 1.110-059.0
SGP-303037 1.110-054.0
SGP-353037 1.110-055.0
SGP-353037E 1.110-056.0
SGP-403537E 1.110-057.0

To locate your local Shark Commercial Pressure Washer Dealer nearest you,
visit www.shark-pw.com
9.801-192.0
 CONTENTS
Introduction & Important Safety Instructions 3-5

Component Identification 6

Assembly Instructions 7

Operating Instructions 8-9

Detergents and Cleaning Tips 10

Shut-Down and Clean Up 11

Storage 11

Maintenance 12-14

Troubleshooting 15-17

Maintenance & Oil Change Charts 18

Exploded View - 059.0 19

Exploded View - 054.0, 055.0, 056.0, 057.0 20-21

Exploded View Parts Lists 22-25

Control Panel -059.0 & Parts List 26-27

Control Panel - 054.0, 055.0, 056.0, 057.0 & Parts List 28-29

Hose & Spray Gun Assembly & Parts List 30

Downstream Injector Assembly 31

Hose Reel Option 32

UU1 Unloader Exploded View and Parts List 33

KS.2 Pump Exploded View and Parts List 34-35

KG.2 Pump Exploded View and Parts List 36-37

Burner Specifications 38

Warranty 39

Model Number ______________________________

Serial Number ______________________________

Date of Purchase ____________________________

The model and serial numbers will be found on a decal attached
to the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.

2
9.801-192.0 • Rev. 12/10
 INTRODUCTION & IMPORTANT SAFETY INFORMATION

PRESSURE WASHER OPERATOR’S MANUAL

Thank you for purchasing this Pressure Washer. WARNING:This machine exceeds
WARNING
We reserve the right to make changes at any time 85 db appropriate ear protection
without incurring any obligation. must be worn.

Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this pressure washer. Warning information EAR PROTECTION
MUST BE WORN
should be emphasized and understood. If the operator
is not fluent in English, the manufacturer’s instructions WARNING: High pressure spray
and warnings shall be read to and discussed with WARNING
can cause paint chips or other
the operator in the operator’s native language by the particles to become airborne
purchaser/owner, making sure that the operator com- and fly at high speeds. To avoid
prehends its contents. personal injury, eye, hand and
Owner and/or user must study and maintain for future foot safety devices must be
reference the manufacturers’ instructions. USE PROTECTIVE
worn.
EYE WEAR
The operator must know how to stop the machine AND CLOTHING
5. Eye, hand, and foot protection
WHEN OPERATING
quickly and understand the operation of all controls. THIS EQUIPMENT. must be worn when using this
Never permit anyone to operate the engine without equipment.
proper instructions.
6. Keep operating area clear of all persons.
This manual should be considered a permanent WARNING: Flammable liquids
part of the machine and should remain with it if WARNING
can create fumes which can ig-
machine is resold. nite, causing property damage
When ordering parts, please specify model and or severe injury.
serial number. Use only identical replacement WARNING: Risk of explosion —
parts. Operate only where open flame
RISK OF EXPLOSION:
This machine is to be used only by trained op- OPERATE ONLY WHERE or torch is permitted.
erators. OPEN FLAME OR TORCH
IS PERMITTED

IMPORTANT SAFETY WARNING WARNING: Risk of fire — Do not

INFORMATION add fuel when the product is
operating or still hot.
WARNING: To reduce the risk of
WARNING: Do not use gasoline
injury, read operating instruc-
crankcase draining or oil con-
tions carefully before using.
RISK OF FIRE.
taining gasoline, solvents or
1. Read the owner's manual DO NOT ADD FUEL alcohol. Doing so will result in
thoroughly. Failure to follow WHEN OPERATING
MACHINE. fire and/or explosion.
instructions could cause mal-
function of the machine and WARNING: Risk of fire — Do not
READ OPERATOR’S
MANUAL THOROUGHLY result in death, serious bodily Spray flammable liquids.
PRIOR TO USE.
injury and/or property dam-
age. WARNING: This product contains chemicals known
2. Know how to stop the machine and bleed pressure to the state of California to cause cancer and birth
quickly. Be thoroughly familiar with the controls.
defects or other reproductive harm. Operation of
3. Stay alert — watch what you are doing. this equipment may create sparks that can start
WARNING: Keep wand, hose, and fires around dry vegetation. A spark arrestor may
WARNING
water spray away from electric be required. The operator should contact: Local
wiring or fatal electric shock may fire agencies for laws or regulations relating to fire
result. prevention requirements.
4. All installations must comply 7. Allow engine to cool for 1-2 minutes before refu-
with local codes. Contact eling. If any fuel is spilled, make sure the area is
KEEP WATER your electrician, plumber, dry before testing the spark plug or starting the
SPRAY AWAY FROM
ELECTRICAL WIRING. utility company or the selling engine. (Fire and/or explosion may occur if this is
distributor for specific details. not done.) 3
9.801-192.0 • Rev. 12/10
PRESSURE WASHER
IMPORTANT SAFETY INFORMATION
Gasoline engines on mobile or portable equipment WARNING: Grip cleaning wand
WARNING
shall be refueled: securely with both hands before
a. outdoors; starting. Failure to do this could
b. with the engine on the equipment stopped; result in injury from a whipping
wand.
c. with no source of ignition within 10 feet of
the dispensing point; and 14. Never make adjustments on
machine while in operation.
d. with an allowance made for expansion of the TRIGGER GUN KICKS
fuel should the equipment be exposed to a BACK - HOLD WITH
BOTH HANDS
OPERATOR’S MANUAL

higher ambient temperature.

In an overfilling situation, additional precautions are 15. Be certain all quick coupler fittings are secured
necessary to ensure that the situation is handled before using pressure washer.
in a safe manner. WARNING WARNING: High pressure devel-
WARNING: Risk of injury. Disconnect battery oped by these machines will
ground terminal before servicing. cause personal injury or equip-
ment damage. Keep clear of
8. When in use , do not place machine near flammable
nozzle. Use caution when oper-
objects as the engine is hot.
ating. Do not direct discharge
9. Oil burning appliances shall be installed only in stream at people, or severe in-
locations where combustible dusts and flammable RISK OF INJECTION
OR SEVERE INJURY jury or death will result.
gases or vapors are not present. Do not store or TO PERSONS. KEEP
CLEAR OF NOZZLE.
use gasoline near this machine.
10. Use No. 1 or No. 2 heating oil (ASTM D306) only. WARNING: Protect machine from
WARNING
NEVER use gasoline in your fuel oil tank. Gasoline freezing.
is more combustible than fuel oil and could result 16. To keep machine in best
in a serious explosion. NEVER use crankcase or operating conditions, it is
waste oil in your burner. Fuel unit malfunction could important you protect machine
result from contamination. from freezing. Failure to protect
11. Do not confuse gasoline and fuel oil tanks. Keep PROTECT FROM machine from freezing
FREEZING
proper fuel in proper tank. could cause malfunction of the
WARNING: Risk of injury. Hot machine and result in death,
WARNING serious bodily injury, and/or property damage. Fol-
surfaces can cause burns. Use
only designated gripping areas low storage instructions specified in this manual.
of spray gun and wand. Do not 17. Inlet water must be clean fresh water and no hotter
place hands or feet on non-insu- then 90°F.
lated areas of the pressure WARNING WARNING: Risk of asphyxiation.
RISK OF INJURY.
washer. Use this product only in a well
HOT SURFACES ventilated area.
CAN CAUSE BURNS
18. Avoid installing machines in
12. Transport/Repair with fuel tank EMPTY or with fuel small areas or near exhaust
shut-off valve OFF. fans. Adequate oxygen is
RISK OF
ASPHYXIATION: USE needed for combustion or
CAUTION: Hot discharge fluid. THIS PRODUCT ONLY dangerous carbon monoxide
Do not touch or direct discharge IN A WELL
VENTILATED AREA. will result.
stream at persons.
WARNING: This machine pro- 19. Manufacturer will not be liable for any changes
duces hot water and must have made to our standard machines or any components
insulated components attached not purchased from us.
HOT DISCHARGE FLUID:
DO NOT TOUCH OR to protect the operator. 20. The best insurance against an accident is precau-
DIRECT DISCHARGE
STREAM AT PERSONS. tion and knowledge of the machine.

13. To reduce the risk of injury, close supervision is

necessary when a machine is used near children.
Do not allow children to operate the pressure
washer. This machine must be attended during
4 operation.
9.801-192.0 • Rev. 12/10
 IMPORTANT SAFETY INFORMATION

PRESSURE WASHER OPERATOR’S MANUAL

WARNING: Be extremely careful
WARNING
when using a ladder, scaffolding
or any other relatively unstable
location. The cleaning area
should have adequate slopes
and drainage to reduce the pos-
sibility of a fall due to slippery
RISK OF INJURY
FROM FALLS WHEN surfaces.
USING LADDER.

21. Do not allow acids, caustic or abrasive fluids to pass

through the pump.
22. Never run pump dry or leave spray gun closed
longer than 1-2 minutes.
23. Machines with shut-off spray gun should not be
operated with the spray gun in the off position for
extensive periods of time as this may cause dam-
age to the pump.
24. Protect discharge hose from vehicle traffic and
sharp objects. Inspect condition of high pressure
hose before using or bodily injury may result.
25. Before disconnecting discharge hose from water
outlet, turn burner off and open spray gun to al-
low water to cool below 100° before stopping the
machine. Then open the spray gun to relieve pres-
sure. Failure to properly cool down or maintain the
heating coil may result in a steam explosion.
26. Do not overreach or stand on unstable support.
Keep good footing and balance at all times.
27. Do not operate this machine when fatigued or under
the influence of alcohol, prescription medications,
or drugs.
28. In oil burning models, use only kerosene, No. 1
home heating fuel, or diesel. If diesel is used, add
a soot remover to every tankful.
Follow the maintenance instructions
specified in the manual.

5
9.801-192.0 • Rev. 12/10
PRESSURE WASHER
COMPONENT IDENTIFICATION

Gasoline
Tank

Discharge Detergent
Nipple Injector

Pressure
OPERATOR’S MANUAL

Switch

Unloader
Collar

Quick
Coupler Water Supply
Hose
(not included)

Pump

Spray
Gun

Battery Box

Wand Coupler

Nozzle
Swivel Quick
Connector Coupler

Brass
Variable Pressure Soap
Control wand Nozzle

Control Wand
Handle
High Pressure
Hose Trigger

Pump — Develops high pressure. Variable Pressure Control Wand — Must be con-
Starter Grip — (Not Shown) Used for starting the nected to the spray gun. This wand handle controls
engine manually. dishcharge flow from one tube to both wand tubes.
When water is discharged from both tubes you will have
Spray Gun — Controls the application of water and
a pressure loss and allows chemical siphoning when
detergent onto cleaning surface with trigger device.
used in combination with a detergent injector.
Includes safety latch.
High Pressure Hose — Connect one end to water
Detergent Injector — Allows you to siphon and mix
pump discharge nipple and the other end to spray
detergents.
gun.
Note: If trigger on spray gun is released for more
than 2 minutes, water will leak from valve. Warm
water will discharge from pump protector onto floor.
6 This system prevents internal pump damage.
9.801-192.0 • Rev. 12/10
 PRESSURE WASHER OPERATOR’S MANUAL
ASSEMBLY INSTRUCTIONS

Spray Soap Pressure

Gun Nozzle Nozzle
Wand
Safety Wand Coupler
Latch Coupler

Wand
High Pressure Collar
Hose

STEP 1: Attach the high STEP 2: Pull the spring-loaded collar STEP 3: Release the coupler collar
pressure hose to the spray of the wand coupler back to insert your and push the nozzle until the collar
gun using teflon tape on hose choice of pressure nozzle. clicks. Pull the nozzle to make sure it
threads. is seated properly.

DipStick
Cold
Water
Source

Discharge Fitting

Coupler Collar Garden

Hose
Oil Window High Pressure Hose

STEP 4: Remove shipping cap STEP 5: Connect the high pressure STEP 6: Connect garden hose to the
and install oil dipstick. Check hose to the pump discharge fitting. Push cold water source.
pump oil level by using dipstick coupler collar forward until secure.
or observe oil level in oil win-
dow (if equipped). Use 30 wt.
non detergent oil.

Garden
Hose

Pump
Water Inlet

STEP 7: Connect the garden hose

to pump water inlet. Inspect inlets.
CAUTION: Do not run the pump
without water or pump damage
will result.

7
9.801-192.0 • Rev. 12/10
WASHER
OPERATOR’S MANUAL PRESSURE
OPERATING INSTRUCTIONS

Oil Dipstick Gas

Tank

STEP 1: Check engine oil level. Oil level should be level with the bottom STEP 2: Fill gas tank with unleaded
of the oil filler neck. Be sure the machine is level when checking the oil gasoline. Do not use leaded gaso-
level. (Refer to the engine's operating manual included with machine.) We line. Caution: Read warnings on
recommend that the oil be changed after the first 5 hours of use, then once pg. 4 and engine manual.
every 50 hours. Note: Improper oil levels will cause low oil sensor to shut
off engine. IMPORTANT! Do not run engine with high or low oil levels
as this will cause engine damage.

Cold
Water
Source

Garden
Hose

STEP 3: Connect garden hose STEP 4: Trigger the spray gun to

to the cold water source and turn eliminate trapped air then wait for a
water on completely. Never use hot steady flow of water to emerge from
water. the spray nozzle.

Choke
Lever

Fuel
Valve

STEP 5: Rotate the fuel shut-off valve to the "On" po- STEP 6: Pull the choke lever out to the "Choke" position
sition. Slide the fuel valve lever to the "ON" position. (on a warm engine, leave the choke lever in, in the run
When the engine is not in use, leave the fuel valve in position). Push the choke lever to the "Closed" position.
the "OFF" position. To restart a warm engine, leave the choke lever in the
"Open" position.
8
9.801-192.0 • Rev. 12/10
 PRESSURE WASHER OPERATOR’S MANUAL
OPERATING INSTRUCTIONS

Throttle

STEP 7: Turn the engine to "Run" position. STEP 8: Pull the starter grip. If the engine fails to start
after 2 pulls, squeeze the trigger gun to release pressure
and repeat step. Return starter gently. After the engine
warms up enough to run smoothly, move choke to run
position and throttle to fast position.
CAUTION: Small engines may kick back. Do not hold
pull starter grip tightly in hand.

NOZZLES

Temperature
Gauge

Burner
Swutch Safety
Latch

STEP 9: If hot water is required. WARNING! Never replace noz- The four color-coded quick connect
Adjust temperature gauge to proper zles without engaging the safety noz zles provide a wide array of
temperature (200°). Turn on Burner latch on the spray gun trigger. spray widths from 0° to 40° and are
switch to begin heating water. easily accessible when placed in
the convenient rubber nozzle holder,
which is provided on the front of the
Variable Pressure
machine.
Brass Soap Wand (VP)
Nozzle NOTE: For a more gentle rinse,
select the white 40° or green 25°
nozzle. To scour the surface, select
the yellow 15° or red 0° nozzle. To
Trigger
apply detergent select the black
nozzle.
High Variable Pressure
Pressure Control Handle
Nozzle

Selection of high or low pressure is accompanied by

turning the handle. NOTE: High pressure nozzle must
be inserted at end of wand to obtain high pressure. To
apply soap read operator's manual.

9
9.801-192.0 • Rev. 12/10
PRESSURE WASHER
DETERGENTS AND CLEANING TIPS
WARNING WARNING: Some de ter gents THERMAL PUMP PROTECTION
may be harmful if inhaled or in-
If you run the engine on your pressure washer for 3-5
gested, causing severe nausea,
minutes without pressing the trigger on the spray gun,
fainting or poisoning. The harm-
circulating water in the pump can reach high tempera-
ful elements may cause property
tures. When the water reaches this temperature, the
damage or severe injury. pump protector engages and cools the pump by dis-
STEP 1: Connect detergent injec- charging the warm water onto the ground. This thermal
tor to discharge nipple on machine, device prevents internal damage to the pump.
Connect high pressure hose to injector with quick
OPERATOR’S MANUAL

coupler(check to make sure locking coupler sleeves are CLEANING TIPS

in proper position before applying water pressure
Pre-rinse cleaning surface with fresh water. Place de-
Discharge tergent suction tube directly into cleaning solution and
Nipple apply to surface at low pressure (for best results, limit
Detergent your work area to sections approximately 6’ square
Injector and always apply detergent from bottom to top). Allow
Quick
Coupler
detergent to remain on surface 1-3 minutes. Do not al-
Control
low detergent to dry on surface. If surface appears to
Handle
be drying, simply wet down surface with fresh water. If
needed, use brush to remove stubborn dirt. Rinse at
high pressure from top to bottom in an even sweeping
motion keeping the spray nozzle approximately 1’ from
cleaning surface. Use overlapping strokes as you clean
and rinse any surface. For best surface cleaning action
High Pressure spray at a slight angle.
Hose
STEP 2: Use detergent designed Recommendations:
specifically for pressure washers. • Before cleaning any surface, an inconspicuous
Household detergents could dam- area should be cleaned to test spray pattern and
age the pump. Prepare detergent distance for maximum cleaning results.
solution as required by the manu- • If painted surfaces are peeling or chipping, use
facturer. Fill a container with pres- extreme caution as pressure washer may remove
sure washer detergent. Place the the loose paint from the surface.
filter end of detergent suction tube • Keep the spray nozzle a safe distance from the
into the detergent container. surface you plan to clean. High pressure wash a
STEP 3: Apply safety latch to spray gun trigger. Turn small area, then check the surface for damage. If no
variable pressure control handle until discharge water damage is found, continue to pressure washing.
exits both tubes. Secure black detergent nozzle into CAUTION - Never use:
quick coupler if you have a single wand. NOTE: De- • Bleach, chlorine and other corrosive chemicals
tergent cannot be applied using Red, Yellow, Green or
• Liquids containing solvents (i.e., paint thinners,
White nozzles.
gasoline, oils)
STEP 4: With the engine running, • Tri-sodium phosphate products
pull trigger to operate machine. • Ammonia products
Liquid detergent is drawn into the
• Acid-based products
machine and mixed with water.
Apply detergent to work area. These chemicals will harm the machine and will dam-
Do not allow detergent to dry on age the surface being cleaned.
surface.
IMPORTANT: You must flush
RINSING
the detergent injection system after each use by It will take a few seconds for the detergent to clear.
placing the suction tube into a bucket of clean wa- Apply safety latch to spray gun. Remove black soap
ter, then run the pressure washer in low pressure nozzle from the quick coupler. Select and install the
for 1-2 minutes. desired high pressure nozzle. NOTE: You can also stop
detergent from flowing by simply removing detergent
siphon tube from bottle.
10
9.801-192.0 • Rev. 12/10
 PRESSURE WASHER OPERATOR’S MANUAL
SHUTTING DOWN AND CLEAN-UP

On-Off
Switch

STEP 1: Remove detergent suction STEP 2: Turn off the engine. STEP 3: Tur n off water
tube from container and insert into supply.
1 gallon of fresh water. Turn variable
pressure wand handle for low pres-
sure or connect the black detergent
nozzle. Pull trigger on spray gun and
siphon water for one minute.

Water High Pressure

Inlet Outlet

Safety
Latch

STEP 4: Press STEP 5: Disconnect the gar- STEP 6: Disconnect the high STEP 7: En gage the
trigger to release den hose from the water inlet pressure hose from high pres- spray gun safety lock.
water pressure. on the machine. sure outlet.

STORAGE
CAUTION: Always store your pressure washer in a times and replace the plug. Then pull the starter
location where the temperature will not fall below grip slowly until you feel increased pressure which
32°F (0°C). The pump in this machine is susceptible indicates the piston is on its compression stroke and
to permanent damage if frozen. FREEZE DAMAGE leave it in that position. This closes both the intake
IS NOT COVERED BY WARRANTY. and exhaust valves to prevent rusting of cylinder.
1. Stop the pressure washer, squeeze spray gun trig- 4. Cover the pressure washer and store in a clean, dry
ger to release pressure. place that is well ventilated away from open flame
2. Detach water supply hose and high pressure or sparks. NOTE: The use of a fuel additive, such
hose. as STA-BIL®, or an equivalent, will minimize the
formulation of fuel deposits during shortage. Such
3. Turn on the machine for a few seconds, until re-
additives may be added to the gasoline in the fuel
maining water exits. Turn engine off immediately.
tank of the engine, or to the gasolinee in a storage
4. Drain the gas and oil from the engine. container.
5. Do not allow high pressure hose to become After Extended Storage
kinked.
CAUTION: Prior to restarting, thaw out any
6. Store the machine and accessories in a room which possible ice from pressure washer hoses,
does not reach freezing temperatures. spray gun or wand.
CAUTION: Failure to follow the above directions will
result in damage to your pressure washer. Engine Maintenance
When the pressure washer is not being operated or is During the winter months, rare atmosheric conditions
being stored for more than one month, follow these may develop which will cause an icing condition in the
instructions: carburetor. If this develops, the engine may run rough,
lose power and may stall. This temporary condition can
1. Replenish engine oil to upper level. be overcome by deflecting some of the hot air from the
2. Drain gasoline from fuel tank, fuel line, fuel valve engine over the carburetor area. NOTE: Refer to the
and carburetor. engine manufacturer's manual for service and mainte-
3. Pour about one teaspoon of engine oil through nance of the engine.
the spark plug hole, pull the starter grip several 11
9.801-192.0 • Rev. 12/10
PRESSURE WASHER
MAINTENANCE
During winter months, when temperatures drop below
PREVENTATIVE MAINTENANCE 32°F, protecting your machine against freezing is nec-
1. Check to see that the water pump is properly lubri- essary. Store the machine in a heated room. If this is not
cated. possible then mix a 50/50 solution of anti-freeze/water
2. Follow Winterizing Procedures to prevent freeze into a 5 gallon bucket. Place a short section of garden
damage to the pump and coils. hose into the bucket and connect it to the machine.
Elevate the bucket and turn the pump on to siphon the
3. Always neutralize and flush detergent from system anti-freeze through the machine. If compressed air is
after use. available, an air fitting can be screwed into the inlet
OPERATOR’S MANUAL

4. If water is known to be high in mineral content, use connector and, by injecting compressed air, all water
a water softener in your water system or de-scale will be blown out of the system.
as needed.
High Limit Hot Water Thermostat:
5. Do not allow acidic, caustic or abrasive fluids to be
pumped through system. For safety, each machine is equipped with a high limit
control switch. In the event that the temperature of the
6. Always use our high grade quality cleaning prod-
water should exceed its operating temperature, the
ucts.
high limit control will turn the burner off until the water
7. Never run pump dry for extended periods of time. cools.
8. Use clean fuel: kerosene, No. 1 fuel oil or diesel.
Replace fuel filter every 100 hours of operation. Pumps:
Avoid water contaminated fuel as it will seize up Use only SAE 30W non-detergent oil. Change oil after
the fuel pump. the first 50 hours of use. Thereafter, change the oil every
9. If machine is operated with smoking or eye burning three months or at 500 hour intervals. Oil level should be
exhaust, coils will soot up, not letting water reach checked by using the dipstick found on top of the pump
maximum operating temperature. (See section on or the red dot visible through the oil gauge window. Oil
Air Adjustments.) should be maintained at that level.
10. Never allow water to be sprayed on or near engine Cleaning of Coils:
or burner assembly or any electrical component. In alkaline water areas, lime deposits can accumulate
11. Periodically delime coils as per instructions. rapidly inside the coil pipes. This growth is increased by
12. Check to see that engine is properly lubricated. the extreme heat build up in the coil. The best prevention
It is advisable, periodically, to visually inspect the for liming conditions is to use high quality cleaning de-
burner. Check air inlet to make sure it is not clogged or tergents. In areas where alkaline water is an extreme
blocked. Wipe off any oil spills and keep this equipment problem, periodic use of our Deliming Powder (part
clean and dry. #9-028008) will remove lime and other deposits before
coil becomes plugged. (See Deliming Instructions for
The areas around the pressure washer should be kept use of Deliming Powder.)
clean and free of combustible materials, gasoline and
other flammable vapors and liquids. Deliming Coils:
The flow of combustion and ventilating air to the burner Periodic flushing of coils is recommended.
must not be blocked or obstructed in any manner. Con- 1. Fill a container or optional float tank with 4 gallons
sult factory if vent stacking is going to be used. of water, then add 1 lb. of deliming powder. Mix
thoroughly.
MAINTENANCE AND SERVICE 2. Remove wand assembly from spray gun and put
Unloader Valves: spray gun into container. Secure the trigger on the
spray gun into the open position.
Unloader valves are preset and tested at the factory
before shipping. Occasional adjustment of the unloader 3. Attach a short section (3-5 ft.) of garden hose to
may be necessary to maintain correct pressure. Call machine to siphon solution from an elevated con-
your local dealer for assistance. tainer. Turn pump switch on, allowing solution to
be pumped through coils back into the container.
Winterizing Procedure: Solution should be allowed to circulate 2-4 hours.
Damage due to freezing is not covered by warranty. Ad- 4. After circulating solution flush entire system with
here to the following cold weather procedures whenever fresh water. Reinstall wand assembly to spray
the washer must be stored or operated outdoors under gun.
freezing conditions.
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9.801-192.0 • Rev. 12/10
 PRESSURE WASHER OPERATOR’S MANUAL
MAINTENANCE

Fuel: Burner Nozzle:

Use clean fuel oil that is not contaminated with water Keep the tip free of surface deposits by wiping it with a
and debris. Replace fuel filter and drain tank every 100 clean, solvent-saturated cloth, being careful not to plug
hours of operation. or enlarge the nozzle. For maximum efficiency, replace
Use No. 1 or No. 2 Heating Oil (ASTM D306) only. the nozzle each season.
NEVER use gasoline in your burner tank. Gasoline is
more combustible than fuel oil and a serious explo- Air Adjustment:
sion could result. NEVER use crankcase or waste oil Machines are preset and performance tested at the
in your burner. Fuel unit malfunction could result from factory - elevation 100 feet. A one-time initial correction
contamination. for your location will pay off in economy, performance
and extended ser vice life. If a smoking or eye-burning
Fuel Control System: exhaust is being emitted from the stack, two things
These machines utilize a fuel solenoid valve located should be checked. First, check the fuel to be certain
on the fuel pump to control the flow of fuel to the com- that kerosene or No. 1 home heating fuel is being used.
bustion chamber. This solenoid valve, which is normally Next, check the air adjustment on the burner.
closed, is activated by a flow switch when water is flow-
To adjust: Start machine and turn burner ON. Loosen
ing through it. When an operator releases the trigger on
two locking screws found in the air shutter openings
the spray gun, the flow of water through the flow switch
(refer to illustration below) and close air shutter until
stops, turning off the current to the fuel solenoid. The
black smoke appears from burner exhaust vent. Note
solenoid then closes, shutting off the supply of fuel to
air band position. Next, slowly open the air shutter until
the combustion chamber. Controlling the flow of fuel in
white smoke just starts to appear. Turn air shutter half-
this way allows for an instantaneous burn or no burn
way back to the black smoke position previously noted.
situation, thereby eliminating high and low water tem-
Tighten locking screws.
peratures, and combustion smoke normally associated
with machines incorporating a spray gun. If the desired position cannot be obtained using only
the air shutter, lock the air shutter in as close a position
CAUTION: Periodic inspection is recommended to in-
sure that the fuel solenoid valve functions properly. This
can be done by operating the machine and checking to
see that when the trigger on the spray gun is in the off
FUEL AIR ADJUSTMENT
position, the burner is not firing.
Electrode Setting: Pressure
Gauge
(See illustration below.) Port Air Band

Electrode Air Band

5/32"
Adjustment
Screw
Pressure
Adjustment
Screw
Return Line
1/4" 7-00098 Fuel
Pump

Nozzle
5/32" To Fuel
Tank
Top View Side View

Periodically check wiring connections. If necessary to

adjust electrodes, use diagram.

13
9.801-192.0 • Rev. 12/10
PRESSURE WASHER
MAINTENANCE
as can be obtained, then repeat the above procedure 4. Clean, repair and replace the coil by reversing the
on the air band setting. above steps.
Fuel Pressure Adjustment: Coil Reinstallation:
To adjust fuel pressure, turn the adjusting screw clock- Reinstall by reversing the above steps 4 through 1.
wise to increase, counterclockwise to decrease. Do not Final Note:
exceed 200 psi. NOTE: When changing the fuel pump,
The 12 VDC burner systems can draw as much as 18
a bypass plug must be installed in the return port or the
amps! For such burners to run properly, the battery and
fuel pump will not prime.
engine charging system must be kept in good condition.
OPERATOR’S MANUAL

Removal of Soot and Heating Coil: The engine must run at the correct RPM to adequately
In the heating process, fuel residue in the form of soot charge the battery. It is equally important not to throttle
deposits may develop on the heating coil and block air down the engine on models without batteries, since all
flow which will affect burner combustion. When soot power to run the burner comes solely from the engine.
has been detected on visual observation, the soot Do not throttle down the engine at anytime while the
on the coil must be washed off after following the coil machine is operating.
removal steps.
1. Remove the tank head assembly by lifting the tank
head off.
2. Remove the two pipe nipples and associated fit-
tings.
3. Lift the coil out of the outer wrap.
CAUTION: The coil weighs about 80 lbs. Use proper
lifting techniques.

14
9.801-192.0 • Rev. 12/10
 PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

LOW OPERATING Water supply is insufficient Use larger supply hose; clean filter at water
PRESSURE inlet.
Spray nozzle is old, worn or Match the nozzle number to the machine
incorrect and/or replace with new nozzle.
Belt slips Tighten or replace belt; use correct belt.
Plumbing or hose is leaking Check plumbing system for leaks. Retape
leaks with teflon tape.
Unloader is faulty or misadjusted Adjust unloader for proper pressure. Install
repair kit when necessary or replace.
Packing in pump is worn Install new packing kit.
Discharge valve in pump or inlet is Check inlet and discharge valve.
fouled or dirty
Discharge valve or inlet is worn Replace with valve kit.
Spray nozzle has obstruction Remove obstruction.
Steam pressure control valve is Rebuild or replace as necessary.
leaking (where applicable)
Engine RPM is slow Set engine speed at proper specifications /
see serial plate.
BURNER WILL There is little or no fuel Fill tank with fuel.
NOT LIGHT
Improper fuel or water in fuel Drain fuel tank and fill with proper fuel.
Fuel line is clogged Clean or replace fuel line.
Fuel filter is plugged Replace fuel filter as needed.
Burner air bands are misadjusted Readjust air bands for clean burn.
Little or no fuel pressure from fuel Increase fuel pressure to specification and/or
pump replace fuel pump.
Burner transformer is faulty Test transformer for proper arc between
contacts. Replace as needed.
Electrical wiring is disconnected or All wire contacts should be clean and tight
has short in it with no breaks in wire.
Flex coupling is slipping on fuel Replace if needed.
pump shaft or burner motor shaft
ON-OFF switch is defective Check for electrical current reaching burner
assembly with burner switch on. Replace
switch if needed.
Heavy sooting on coil and burner Clean as required.
can cause interruption of air flow and
shorting of electrodes
Electrode setting is improper Check and reset according to diagram in
manual.
25 amp circuit breaker tripped Push in reset button.
Bridge rectifier defective Test and replace.
12V DC relay defective Test and replace.

15
9.801-192.0 • Rev. 12/10
PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
BURNER WILL Burner nozzle is clogged Clean as required.
NOT LIGHT
(continued from Thermostat has malfunctioned Test and replace if needed.
previous page)
Fuel solenoid has malfunctioned Test and replace if needed.
MACHINE Fuel is improper or water is in fuel Drain tank and replace contaminated fuel.
SMOKES
Air adjustment is improper Readjust air bands on burner assembly.
Fuel pressure is low Adjust fuel pump pressure to specifications.
Burner nozzle is plugged or dirty Replace nozzle. Check parts breakdown for
nozzle size.
Burner nozzle spray pattern is Replace nozzle. Check parts breakdown for
faulty nozzle size.
Coil and burner assembly have Remove coils and burner assembly, clean
heavy accumulation of soot thoroughly. Call local dealer.
Electrode setting is misaligned Realign electrodes to specifications.
Smoke stack has obstruction Check for blockage or other foreign objects.
Increase RPM to correct specs. See serial
Engine RPM is low
plate.
LOW WATER Fuel is improper or has water in it Replace with clean and proper fuel.
TEMPERATURE
Fuel pressure is low Increase fuel pressure.
Fuel pump is weak Check fuel pump pressure. Replace pump if
needed.
Fuel filter is partially clogged Replace as needed.
Soot buildup on coils is not Clean coils.
allowing heat transfer
Burner nozzle is improper Call your local dealer for proper nozzle.
WATER Incoming water to machine is Lower incoming water temperature.
TEMPERATURE warm or hot
TOO HOT Fuel pump pressure is too high Call your local dealer for proper fuel pressure.
Fuel pump is defective Replace fuel pump.
See parts breakdown or serial plate for proper
Fuel nozzle is incorrect size
size.
Water supplied is insufficient Check water GPM to machine.
Check nozzle for obstruction and proper size.
Water flow is restricted
Check serial plate for correct size.
PRESENCE OF Oil seal is worn Check and replace if necessary.
WATER IN OIL
Air humidity is high Check and change oil twice as often.
Packing is worn or bad Check and replace if necessary.

16
9.801-192.0 • Rev. 12/10
 PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
DETERGENT NOT Air is leaking Tighten all clamps. Check detergent lines for holes.
DRAWING Injector head may be blocked, Clean and make sure ball and spring behind
dirty or damaged detergent hose barb or injector body are working
properly.
Filter screen on detergent Clean or replace.
suction hose is plugged
Detergent has high viscosity Dilute detergent to specifications.
Not using soap nozzle Insert soap nozzle into wand coupler.
Detergent level is low Add detergent if needed.
PUMP RUNNING Pump is sucking air Check water supply and possibility of air seepage.
NORMALLY BUT
PRESSURE LOW Valves are sticking Check and clean or replace if necessary.
ON Unloader valve seat is faulty Check and replace if necessary.
INSTALLATION
Nozzle sized incorrectly Check and replace if necessary (see serial plate for
proper size).
Packing piston is worn Check and replace if necessary.
FLUCTUATING Valves are worn Check and replace if necessary.
PRESSURE
Valve has a blockage Check and replace if necessary.
Pump is sucking air Check water supply and air seepage at joint in suction
line.
Packing piston is worn Check and replace if necessary.
PUMP NOISY Air is in suction line Check water supply and connections on suction line.
Inlet or discharge valve Check and replace if necessary.
springs are weak or broken
Excessive matter is in valves Check and replace if necessary.
Bearings are worn Check and replace if necessary.
WATER DRIPPING Piston packing is worn Check and replace if necessary.
FROM UNDER
O-Ring plunger retainer is
PUMP Check and replace if necessary.
worn
Piston is cracked Check and replace if necessary.
Pump protector is worn Lower water supply pressure. Do not run the spray
gun closed longer than 5 minutes.
OIL DRIPPING Oil seal is worn Check and replace if necessary.
EXCESSIVE Valves are functioning Check and replace if necessary.
VIBRATION IN irregularly
DELIVERY LINE
BURNER MOTOR Fuel pump has seized Replace fuel pump.
WILL NOT RUN Burner fan loose or
Position correctly and tighten set screw.
misaligned
Control switch is defective Replace switch.
There is a loose wire Check and replace or tighten wiring.
Burner motor is defective Replace motor.

17
9.801-192.0 • Rev. 12/10
PRESSURE WASHER Troubleshooting Guide
MAINTENANCE CHARTS
PREVENTATIVE MAINTENANCE
This pressure washer was produced with the best available materials and quality craftsmanship. However, you
as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative
maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for
maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform
maintenance more often under severe conditions.

MAINTENANCE SCHEDULE
Inspect Daily
Engine Oil Change Every 25 hours
Filter Every 50 hours
Inspect Every 50 hours or monthly
Air Cleaner
Clean Every 3 months
Battery Level Check monthly

Engine Fuel Filter 500 hours or 6 months

Spark Plug Maintenance 500 hours or 6 months
Clean Fuel Tank(s) Annually
Replace Fuel Lines Annually
Inspect Oil level daily
Pump Oil
Change After first 50 hours, then every 500 hours or annually
Clean Burner Filter Monthly (More often if fuel quality is poor)
Remove Burner Soot Annually
Burner Adjustment/Cleaning Annually
Replace Burner Nozzle Annually

Descale Coil Annually (more often if required)

Replace High Pressure Hose Every 6 months

Replace Quick Couplers Annually
Clean Water Screen/Filter Weekly

Replace HP Hose Annually (if there are any signs of wear)

OIL CHANGE RECORD

Estimated Operating Estimated Operating
Date Oil Changed Date Oil Changed
Hours Since Last Hours Since Last
Month/Day/Year Month/Day/Year
Oil Change Oil Change

18
9.801-192.0 • Rev. 12/10
 PRESSURE WASHER OPERATOR’S MANUAL
EXPLODED VIEW - 059.0 MODELS
Reversed View Reversed View
of label of label
101
3 74
60
17 116 6 5

10 1
2
115 8
11

25
23
2
114 14
58
22 94
107 47 118 13
24 70 61

27 46 17

2 117
57 WAR
NIN
G the
State
n to or othe
know ts t tatio
icals defecpmenVege
r
of

May n.

Equi Dry Shou

ld
59 68
chem birth nd ator s
and This 15.0
ains er of ArouOper lation
cont canc ationFires The Regu 8.917-0
uct e Oper or ”
prodto caus . Start ired.
Lawsents.
harm Can Requ for irem
“Thisornia ive That be
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Arresl
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Loca Prev
A Spar
act to Fire

53 134
Contting

142
Rela

132
29 28 89 4
90
26
97 52 120
64 96 53 15

111
63

For Brake
133 144 Detail See
53 38 Reversed
37 View A-A
141
(Enlarged)
16 Pg. 21
19
121 For
144 Detail See
Control
37
Box Illus.
53
18 45 20 100
51
49
53 119
52

36 20
108
31 86 50,103,104
135 105 44
106 31
134 136 Reversed
View of
88
Regulator
35 98
99 42
34 20
106 84

31

82 87
31
55 40
75 85

19
9.801-192.0 • Rev. 12/10
PRESSURE WASHER
EXPLODED VIEW - 054.0, 055.0, 056.0, 057.0 MODELS
Reversed View
of label

17

5
6

2 11
D!
AU
CH

2 8
OPERATOR’S MANUAL

1
10
D!
AU
CH

114 116
3 3 60 115
61
58 14

13
74 92
71
17
47

For
18 68
Detail See
16
Control
Box Illus. 59

19 4
20
37 143
38
15 143 37
56
76
103
133
19 53 121
120 138
104
130

18 50

20

51 53
84 53 Reversed
52 View of
98 49 Component
31
31
105
86
85 31 91
31
44
99 For Brake 41
Detail See Honda Electric
82 View A-A Start Only
(Enlarged)
pg. 21

42
40

87
88
20
9.801-192.0 • Rev. 12/10
 9.801-192.0 • Rev. 12/10
21
18
18
19 19
(Enlarged)
View A-A
83 20
79
72
39 20
73 45
45
102
79
79
72 68
108 106
55
66
136
33
65 135
Model Only
126
Electric Start 54 137
127
125 67 134
140
124
33 34
53, 69
139 75
35
128
129
22
31 93
31
43
Steam Option
113 32 48
31
31 30 123
32 29 123
28 90
27 57
26 89
24
113
81 25 90
94
23 70 89
9
57 63 62
64
78 111
109 Option
80 Steam 2
77
112 21
of
State .
the otherMay tationld
NG n to ts or
ment Vege Shous 15.0
NI knowdefec Dry ator
icalsbirth Equipnd lation 8.917-0
This Arou Oper
chem and of The or Regu
WAR ins er ation Fires ired. Laws nts.”

95
conta e canc
Oper StartRequ for ireme
uct caus . Can be cies Requ
prod to ve harmThat May Agenntion
rnia ks tor
“This
Califo ducti SparArres l Fire Preve
repro te k Loca Fire
Crea Spar act to
A
Cont ing
Relat

32
31
46 142 117
EXPLODED VIEW - 054.0, 055.0, 056.0, 057.0 MODELS

PRESSURE WASHER OPERATOR’S MANUAL

PRESSURE WASHER
EXPLODED VIEWS PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 9.803-029.0 Tank Head Assembly, 16" Diameter x 8" Stack 1
2 9.800-006.0 Label, Hot/Caliente w/Arrows Warning 3
3 9.802-825.0 Clip, Retaining, U-Type 4
4 9.803-030.0 Retainer, Burner Insulation 1
5 9.803-134.0 Coil, Dura, 14.5" Dia., Sch 80 (054.0, 055.0, 056.0, 057.0) 1
9.803-095.0 Coil Assembly (059.0) 1
6 8.915-908.0 Wrap, Outer Coil, SS (054.0, 055.0, 056.0, 057.0) 1
OPERATOR’S MANUAL

9.804-031.0 Wrap, Outer Coil (059.0) 1

8 9.149-003.0 Manifould Coil Outlet Discharge 1
9 9.803-044.0 Elbow, 3/8" Male Pipe, (Steam Option) 1
10 9.802-171.0 Nipple, 3/8" x 3/8" NPT ST Male 1
11 8.902-433.0 Valve Safety Relief 1

13 8.711-785.0 Hose, 3/8" Push-On, Conduit 2.5 ft.

14 9.802-753.0 Screw, 1/4" x 3/4" HH NC (054.0, 055.0, 056.0, 057.0) 4
(059.0) 8
15 9.802-900.0 Insulation, Tank Bottom, 1" Blanket 1
16 9.803-069.0 Assembly, Frame, Large (054.0, 055.0, 056.0, 057.0) 1
9.803-120.0 Assembly, Frame, Small (059.0) 1
17 8.900-870.0 Label, Shark, Die-Cut 2
18 9.802-271.0 Wheel & Tire, 6" Steel Rim 4
19 9.802-782.0 Collar, 5/8" Bore Shaft 4
20 9.802-810.0 Washer, 5/8", Flat, SAE 4
21 9.802-314.0 Engine, Robin, 7 HP, 200W (059.0) 1
9.802-312.0 Engine, Honda, GX270QAR2, 9 HP, 18 AMP (054.0) 1
9.802-320.0 Engine, Honda, GX340QNR2, 11 HP E/S, 18 AMP (056.0) 1
9.802-319.0 Engine, Honda, GX340QAH2, 11 HP, 18 AMP (055.0) 1
9.802-321.0 Engine, Honda, GX390KQNR2, 13 HP E/S, 18 Amp (057.0) 1
22 9.803-823.0 Pump, KG-3030G (059.0) 1
9.803-819.0 Pump, KG3035G1 (054.0) 1
9.802-349.0 Pump, KS3540G (055.0, 056.0, 057.0) 1
23 9.802-242.0 Hose, 3/8" x 29" (055.0, 056.0, 057.0) 1
24 8.707-256.0 Pump Protector, 1/2" PTP 1
25 9.802-458.0 Switch, Pressure, N/O, 1/4" NPT SS (Except Steam Option) 1
26 9.802-039.0 Elbow, 1/2" JIC, 3/8", 90° 1
27 9.175-018.0 UU1 3500PSI, UNIVERSAL UNLOADER 1
28 8.706-829.0 Adapter, 1/2" x 1/2" Pipe 1
29 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF w/Strainer 1
30 8.706-955.0 Hose Barb, 1/4" Barb x 1/8" ML Pipe, 90° (054.0, 055.0, 056.0, 057.0) 1
31 6.390-126.0 Clamp, Hose, UNI .46 - .54 (054.0, 055.0, 056.0, 057.0) 6
(059.0) 4

22
9.801-192.0 • Rev. 12/10
 EXPLODED VIEWS PARTS LIST

PRESSURE WASHER OPERATOR’S MANUAL

ITEM PART NO. DESCRIPTION QTY
32 9.802-254.0 Hose, 1/4", Push-On, Fuel Line (Steam Option) 14 in.
33 9.802-075.0 Box, Battery, M-100 (056.0, 057.0) 1
9.802-076.0 ▲ Plate, Battery Box, Large, PolyPro (056.0, 057.0) 1
34 9.802-081.0 Tank, Fuel, 6 Gallon 1
35 9.802-089.0 Cap, Fuel Tank, Plastic H60-AV 1
36 9.802-832.0 Bolt, 5/16" x 2-3/4" Whiz Loc (059.0) 2
37 9.803-308.0 Mount, Rubber Vibration, 5/16", 70 Duro (059.0) 4
8.932-992.0 Mount, Rubber Vibration, 3/8", 70 Duro
(054.0, 055.0, 056.0, 057.0) 4
38 9.802-064.0 Grommet, Rubber, Nozzle Holder 4
39 9.802-705.0 Bolt, 1/4" x 1" Carriage 4
40 Burner Assy, See Burner Spec's Page 28
41 9.802-809.0 Nut, 5/16" Wing (056.0, 057.0) 4
42 9.802-781.0 Nut, 3/8" Flange, Whiz Loc 4
43 8.706-958.0 Hose Barb, 1/4" Barb x 1/4" Pipe, 90°
(054.0, 055.0, 056.0, 057.0) 1
44 9.802-138.0 Hose Barb, 1/4" Barb x 1/4" ML Pipe 1
45 9.803-070.0 Axle, 30" (054.0, 055.0, 056.0, 057.0) 2
8.908-396.0 Axle, Front (059.0) 2
46 9.800-008.0 Label, Danger Cool Engine 1
47 9.802-043.0 Elbow, 1/2" JIC x 1/2" Female, 90° (054.0, 055.0, 056.0, 057.0) 1
9.802-042.0 Elbow, 1/2" JIC, 3/8", 90° (059.0) 1
48 9.802-190.0 Valve, E-Z Start, 3/8" MPT x 1/8" FPT (054.0, 055.0, 056.0, 057.0) 1
49 9.802-792.0 Nut, Cage, 3/8" x 12 Gauge 4
50 9.802-531.0 Regulator, Voltage, 15 V (Pull Start) 1
9.803-835.0 Regulator/Rectifier, 18 Amp (Electric Start) 1
51 9.802-709.0 Bolt, 5/16" x 3/4" NC (059.0) 14
52 9.802-776.0 Nut, 5/16" ESNA (059.0) 10
(054.0, 055.0, 056.0, 057.0) 8
53 8.718-980.0 Washer, 5/16" Flat (054, 059.0) 28
(055.0, 056.0, 057.0) 22
54 9.802-755.0 Screw, 5/16" x 1-1/4", Whiz Loc (056.0, 057.0) 4
55 9.802-177.0 Valve, 1/4" Shut OFF 1
56 9.800-108.0 Label, Nozzle Identification (054.0, 055.0, 056.0, 057.0) 1
57 9.804-022.0 Cap, Valve w/1/4" Port (054.0, 059.0) 1
9.802-632.0 Cap, Valve w/1/4" Gauge Port (055.0, 056.0, 057.0) 1
58 9.802-904.0 Insulation, Tank Head 1
59 9.802-768.0 Screw, 3/8" x 1-1/4", Whiz Loc 4
60 9.802-793.0 Nut, Cage, 1/4" x 16 Gauge (054.0, 055.0, 056.0, 057.0) 5
(059.0) 4
61 9.800-021.0 Label, Hot Water Outlet 1
62 9.802-154.0 Plug, Push-On, Oil Drain, Honda (054.0, 055.0, 056.0, 057.0) 1
63 9.802-153.0 Swivel, 1/4" JIC FEM, Push-On 1
64 9.802-125.0 Plug, 1/4" JIC 1
65 9.803-836.0 Wire, THWN, 6 Gauge, Red (056.0, 057.0) 33"
66 9.803-837.0 Wire, THWN, 6 Gauge, Black (056.0, 057.0) 45"
67 9.803-838.0 Connector, Battery Post, Universal (056.0, 057.0) 2
68 9.802-778.0 Nut, 5/16" Whiz Loc Flange 8

23
9.801-192.0 • Rev. 12/10
PRESSURE WASHER
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
69 9.802-816.0 Washer, 7/16" Lock (055.0, 056.0, 057.0) 2
70 9.802-958.0 Key, 0.185 SQR x 1.75" (059.0) 1
9.802-959.0 Key, 0.247 SQR x 2.125 (054.0, 055.0, 056.0, 057.0) 1
71 9.803-108.0 Retainer Ring, Insulation 1
72 9.802-773.0 Nut, 1/4"-20, ESNA 4
73 9.802-996.0 Bracket, Brake Pad, Black 1
74 9.800-094.0 Label, Warning, Text 1
OPERATOR’S MANUAL

75 9.800-002.0 Label, Use Only Kerosene 1

76 8.750-647.0 Grommet, Rubber, 1 1/2" (054.0, 055.0, 056.0, 057.0) 1
77 9.800-026.0 Label, Open For Steam (Steam Option) 1
78 9.802-010.0 Nipple, 1/4", Hex, Steel (Steam Option) 1
79 9.802-802.0 Washer, 1/4" Flat, SAE 12
80 9.802-187.0 Valve, Flow Control w/Metering (Steam Option) 1
81 9.802-120.0 Tee, 1/4" Branch Male, Legacy Pumps (Steam Option) 1
82 9.803-043.0 Nipple, 1/4" x 2", Galvanized 1
83 9.802-997.0 Linkage, Brake, Black 1
84 8.725-306.0 Filter, Parker Fuel/Oil/H2O (10 Micron), Generic 1
85 9.802-254.0 Hose, 1/4" Push On 9"
86 9.802-254.0 Hose, 1/4" Push On (054.0, 055.0, 056.0, 057.0) 7"
(059.0) 11"
87 9.802-428.0 Service Cord, 12/3 SJOWA (054.0, 055.0, 056.0, 057.0) 40"
(059.0) 32"
88 9.802-519.0 Strain Relief, 1/2" 1
89 9.802-713.0 Bolt, 5/16" x 1-1/2" (059.0) 2
9.802-723.0 Bolt, 3/8" x 1-3/4", NC H (054.0, 055.0, 056.0, 057.0) 4
90 9.802-813.0 Lock Washer, 5/16" 2
9.802-814.0 Washer, 3/8", Lock Split Ring (054.0, 055.0, 056.0, 057.0) 4
91 9.802-813.0 Lock Washer, 5/16" (056.0, 057.0) 4
92 9.802-013.0 Nipple, Galvanized, 1/2" x 2-1/2" (054.0, 055.0, 056.0, 057.0) 1
93 9.802-254.0 Hose, 1/4" Push On 14"
94 9.802-707.0 Bolt, 5/16" - 24 x 3/4" NF (059.0) 4
9.802-768.0 Screw, 3/8" x 1-1/4" Whiz Loc (054.0, 055.0, 056.0, 057.0) 4
95 9.802-143.0 Elbow, 1/4" Hose Barb x 1/4" Pipe, Steam Option (054.0, 055.0, 056.0, 057.0) 1
96 9.803-052.0 Reducer, M14 x 1/4" F (059.0) 1
97 9.802-138.0 Hose Barb, 1/4" x Barb x 1/4" (059.0) 1
98 8.706-958.0 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° 1
99 8.706-827.0 Elbow, 1/4" Street 1
100 9.802-103.0 Bushing, 5/8" Snap (059.0) 1
101 9.802-908.0 Insulation, Blanket, 18" x 52", Fiberglass (059.0) 1
102 9.803-111.0 Lever, Brake, Black 1
103 9.802-771.0 Screw, 10/32" x 3/4" BH SOC CS (054.0, 055.0, 059.0) 3
9.802-762.0 Screw, 10/32" x 1-1/4" RH SL (056.0, 057.0) 2
104 9.802-695.0 Nut, 10/32" Kep (056.0, 057.0) 2
(054.0, 055.0, 059.0) 3
105 9.802-140.0 Hose Barb, 1/4" Barb x 3/8", Double 1
106 9.802-053.0 Bushing, Rubber Nitrile 2
107 9.802-813.0 Washer, 5/16" Lock Split Ring (059.0) 4

24
9.801-192.0 • Rev. 12/10
 PRESSURE WASHER OPERATOR’S MANUAL
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
108 9.803-092.0 Fuel Tank Strap, Long 2
109 9.802-459.0 Switch, MV60 Flow (Steam Option) 1
110 9.802-104.0 Bushing, 3/4" Snap (059.0) 1
111 9.802-254.0 Hose, 1/4" Push-On (059.0) 7"
(054.0, 055.0, 056.0, 057.0) 11"
112 9.802-039.0 Elbow, 1/2" JIC x 3/8", 90° (Steam Option) 1
113 9.802-143.0 Elbow, 1/4" x 1/4" Pipe (Steam Option) 2
114 8.706-241.0 Plug 3/8, SQ head 1
115 9.196-012.0 Screw, 10-24x1/4 Hex Set 1
116 9.802-041.0 Elbow, 3/8" STL, Street, 45° 1
117 9.800-011.0 Label, RPM Factory Set 1
118 8.705-974.0 Nipple, 3/4" Hex (059.0) 1
119 9.802-811.0 Washer, Fender (059.0) 2
120 9.800-018.0 Label, Tipover Hazard 1
121 9.800-049.0 Label, Cleaning Solution 1
123 9.802-807.0 Washer 3/8", SAE Flat (054.0, 055.0, 056.0, 057.0) 4
124 9.802-744.0 Bolt, 10 mm x 20 mm (055.0, 056.0, 057.0) 2
9.802-741.0 Bolt, 8 mm x 16 mm HEX Head (054.0) 2
125 9.802-066.0 Pad, Soft Rubber 1
126 9.802-722.0 Bolt, 3/8" x 1-1/4", NC HH 1
127 9.802-817.0 Washer, 3/8" x 1", Steel 1
128 9.197-003.0 Nut, 3/8" ESNA 1
129 8.933-024.0 Rail, Pump Support (055.0, 056.0, 057.0) 1
9.804-533.0 Rail, Pump Support (054.0) 1
130 8.706-865.0 Plug, 1/4" Countersunk 1
131 9.802-710.0 Bolt, 5/16" x 1", NC HH 8
132 9.803-093.0 Fuel Strap, Short 2
133 9.802-767.0 Screw, 3/8 x 3/4 HH NC, Whiz 2
134 9.803-093.0 Fuel Strap, Short 2
135 9.802-767.0 Screw, 3/8 Flange, Whiz
136 9.802-781.0 Nut, 3/8 Flange, Whiz Loc, NC 2
137 8.930-122.0 Strap, Fuel Tank 2
138 9.802-775.0 Nut, 1/4" Flange, ZN 2
139 9.802-754.0 Screw, 1/4" X 1/2" HH NC, Whiz Loc (054.0, 055.0, 056.0, 057.0) 2
140 8.716-499.0 Battery, Sealed, DCS-75BT (057.0) 1
141 8.900-266.0 Label, Nozzle, 0, 15, 25, 40 (059.0) 1
142 8.917-015.0 Label, Regulation 4442.6 1
143 9.802-809.0 Washer 1/2" Flat (054.0, 055.0, 056.0, 057.0) 4
144 8.719-000.0 Washer, 5/16" x 1-1/4", Fender, SAE (059.0) 4
▲ Not Shown

25
9.801-192.0 • Rev. 12/10
PRESSURE WASHER
CONTROL PANEL EXPLODED VIEW - 059.0 MODELS
24

5,25
18

7
OPERATOR’S MANUAL

9
10 29
30
17 31

3
20 22 1/10

UR
HO

28 26 15
2 12
8

11
21 27

20
Reversed
View
1

13 16
19
23
14

059.0 CONTROL PANEL PARTS LIST

ITEM PART NO. DESCRIPTION QTY
1 9.802-528.0 Capacitor 1
2 9.802-531.0 Regulator, Voltage, 15 Volt 1
3 9.803-036.0 Box, Electrical 1
4 9.803-121.0 Assembly, Cover, Electrical Box 1
5 8.750-094.0 Thermostat, Adjustable, 302°F 1
6 9.802-456.0 Light, Indicator, Green 12 Volt 1
7 9.802-453.0 Switch, Curvette RA901VB-B-1-V, Carling 1
8 9.802-283.0 Hour Meter, 24-240 Vac 50/60 Hz 1
9 9.802-470.0 Relay, P & B, VF4-41F11, 12VDC, 40AMP 1
10 9.802-485.0 Breaker, 1658-G41-02-P10-25A 1
11 9.802-752.0 Screw, 1/4" x 1-1/4" Hex, Whiz Loc 1
12 9.802-754.0 Screw, 1/4" x 1/2" HH NC, Whiz Loc 2
13 9.802-775.0 Nut, 1/4" Whiz Loc 2
14 9.802-773.0 Nut, 1/4", ESNA, NC 1
15 9.802-764.0 Screw, 10/32" x 3/4" Hex 2
26
9.801-192.0 • Rev. 12/10
 PRESSURE WASHER OPERATOR’S MANUAL
059.0 CONTROL PANEL PARTS LIST
ITEM PART NO. DESCRIPTION QTY
16 9.802-206.0 Clamp, Hose 1
17 9.802-791.0 Nut, Cage, 10/32" x 16 Gauge 2
18 8.900-907.0 Label, Control Panel 1
19 9.802-802.0 Washer, 1/4", Flat, SAE 1
20 9.802-695.0 Nut, 10/32" Keps 4
21 9.802-771.0 Screw, 10/32" x 3/4" 3
22 9.802-759.0 Screw, 10/32" x 1/2" 1
23 9.803-048.0 Cap, Capacitor, 1.37 x 1.50 x .060 Blk, w/o Hole 1
24 9.803-840.0 Label, Reset 1
25 9.802-447.0 ▲ Conduit, 1/4" Split 36"
26 9.802-762.0 Screw, 10/32" x 1-1/4" (Ground) 1
27 9.802-695.0 Nut, 10/32", Keps 4
28 9.800-040.0 Ground Label 1
29 8.712-190.0 Thermostat Mounting Plate 1
30 8.718-779.0 Screw 4mm x 6mm 4
31 8.750-096.0 Thermostat Dial 1
▲ Not Shown

27
9.801-192.0 • Rev. 12/10
PRESSURE WASHER
CONTROL PANEL - 054.0, 055.0, 056.0, 057.0

1, 23

28
OPERATOR’S MANUAL

25

13
4 8

30

24 31
32
14 25
7
19
26
6

28 1/10
9
HOUR

15 21
10
22 19
5
27

16 18

29 17 11 12
20 30

054.0, 055.0, 056.0, 057.0 CONTROL PANEL PARTS LIST

ITEM PART NO. DESCRIPTION QTY
1 8.750-094.0 Thermostat, Adjustable, 302°F 1
2 9.803-035.0 Cover, Electric Box, Black 1
3 9.802-759.0 Screw, 10/32" x 1/2" BHSOC, Black 1
4 9.802-485.0 Breaker, 1658-G41-02-P10-25A 1
5 9.802-525.0 Locknut, 1/2" 1
6 9.802-456.0 Light, Indicator, Green 12V 1
7 9.802-791.0 Cage, Nut, 10/32" x 16 Gauge 6
8 8.900-921.0 Label, Control Panel 1
9 9.802-283.0 Hour Meter, 24-240 Vac 50/60 Hz 1

28
9.801-192.0 • Rev. 12/10
 PRESSURE WASHER OPERATOR’S MANUAL
054.0, 055.0, 056.0, 057.0 CONTROL PANEL PARTS LIST
ITEM PART NO. DESCRIPTION QTY
10 9.802-453.0 Switch, Curvette RA901VB-B-1-V, Carling 1
11 9.802-519.0 Strain Relief, 1/2" Metal, Two Screw 2
12 9.802-514.0 Strain Relief, Small 1
13 9.803-071.0 Box, Electric, Black 1
14 9.802-788.0 Nut, 5/16" Whiz Loc Flange 2
15 9.802-530.0 Rectifier, Bridge (056.0, 057.0) 1
16 9.802-470.0 Relay, P & B, VF4-41F11, 12VDC, 40AMP 1
17 9.802-528.0 Capacitor (054.0, 055.0) 1
18 9.802-529.0 Bracket, Capacitor (054.0, 055.0) 1
19 9.802-695.0 Nut, 10/32" Keps 8
20 9.802-748.0 Screw, 6/32" x 3/8", RND HD MCH (054.0, 056.0) 2
21 9.802-784.0 Nut, 6/32" Keps (054.0, 055.0) 3
22 9.802-771.0 Screw, 10/32" x 3/4" BH SOC CS (056.0, 057.0) 1
23 9.802-447.0 ▲ Conduit, Split, 1/4" 66"
24 9.802-813.0 Washer, 5/16", Lock, Split Ring 2
25 9.802-806.0 Washer, 5/16", Flat, Cut 4
26 9.802-762.0 Screw, 10/32" x 1-1/4" (Ground) 1
27 9.800-040.0 Label, Ground 1
28 9.802-764.0 Screw, 10/32" x 3/4", HEX 6
29 9.803-048.0 Cap, Capacitor, 1.37 x 1.5 x .06 Blk, w/o Hole (055.0, 059.0) 1
30 8.712-190.0 Thermostat Mounting Plate 1
31 8.718-779.0 Screw 4mm x 6mm 4
32 8.750-096.0 Thermostat Dial 1
▲ Not Shown

29
9.801-192.0 • Rev. 12/10
PRESSURE WASHER
HOSE & SPRAY GUN ASSEMBLY

1 8

2
OPERATOR’S MANUAL

Pressure
Nozzle
3

6
4

HOSE & SPRAY GUN PARTS LIST

ITEM PART NO. DESCRIPTION QTY
1 9.802-166.0 Coupler, 3/8" Female 1
9.802-100.0 ▲ Quick Coupler O-Ring LG 1
2 8.739-125.0 Hose, 3/8" x 50', 1 Wire Tuff Flex (All Models Except 057.0) 1
8.739-203.0 Hose, 3/8" x 50', 2 Wire, Tuff Flex (057.0) 1
3 8.711-348.0 Spray Gun, Shutoff, AP 1000 1
4 9.802-222.0 Wand, VP Zinc 1/4", w/Coupler, w/Soap Nozzle 1
9.802-694.0 ▲ Repair Kit, VP Wand, SS Seat 1
5 9.802-286.0 Nozzle, 1/8", Soap Only, Brass 1
6 9.802-165.0 Coupler, 1/4" Male 1
9.802-096.0 ▲ Quick Coupler, O-Ring, Small 1
7 9.802-225.0 Detergent Injector Assy. #3 (054.0, 055.0, 056.0, 057.0) 1
9.802-224.0 Detergent Injector Assy. #2 (059.0) 1
8 9.802-292.0 Nozzle, SAQMEG 1503.5, Yellow (057.0, 059.0) 1
9.802-293.0 Nozzle, SAQMEG 2503.5, Green (057.0, 059.0) 1
9.802-294.0 Nozzle, SAQMEG 4003.5, White (057.0, 059.0) 1
9.802-291.0 Nozzle, SAQMEG 0003.5, Red (057.0, 059.0) 1
9.802-296.0 Nozzle, SAQMEG 1504, Yellow (055.0, 056.0) 1
9.802-297.0 Nozzle, SAQMEG 2504, Green (055.0, 056.0) 1
9.802-298.0 Nozzle, SAQMEG 4004, White (055.0, 056.0) 1
9.802-295.0 Nozzle, SAQMEG 0004, Red (055.0, 056.0) 1
9.802-288.0 Nozzle, SAQMEG 1503, Yellow (054.0) 1
9.802-289.0 Nozzle, SAQMEG 2503, Green (054.0) 1
9.802-290.0 Nozzle, SAQMEG 4003, White (054.0) 1
9.802-287.0 Nozzle, SAQMEG 0003, Red (054.0) 1
▲ Not Shown

30
9.801-192.0 • Rev. 12/10
 DOWNSTREAM INJECTOR ASSEMBLY

PRESSURE WASHER OPERATOR’S MANUAL

1

4
2

DOWNSTREAM INJECTOR PARTS LIST

ITEM PART NO. DESCRIPTION QTY
1 9.802-216.0 Injector, Detergent, Non-Adjusting #3 1
9.802-215.0 Injector, Detergent, Non-Adjusting #2 1
2 6.390-126.0 Clamp, Hose, UNI .46 - .54 2
3 9.802-251.0 Tube, 1/4" x 1/2", Clear Vinyl 6 ft.
4 9.802-160.0 Strainer, 1/4", Hose Barb 1

31
9.801-192.0 • Rev. 12/10
PRESSURE WASHER
HOSE REEL OPTION

1
5
OPERATOR’S MANUAL

HOSE REEL PARTS LIST

ITEM PART NO. DESCRIPTION QTY
1 9.802-166.0 Coupler, 3/8", Female, Brass 1
2 9.802-244.0 Hose, 3/8", 2 Wire Pressure Loop 1
3 9.802-269.0 Hose Reel, 100' Non-Pivot E-ZEE w/Pin Lock 1
4 9.802-767.0 Screw, 3/" x 3/4" HH NC, Whiz Loc 4
5 9.802-781.0 Nut, 3/8" Flange, Whiz Loc, NC 4
6 9.803-841.0 Bracket, E-ZEE Hose Reel Right, Wrinkle Black 1

32
9.801-192.0 • Rev. 12/10
 PRESSURE WASHER OPERATOR’S MANUAL
UU1 UNLOADER EXPLODED VIEW
9.175-018.0
UU1 3500PSI, UNIVERSAL UNLOADER (SPARE) 21

3
14

20
10
16

18

5
1
15
19
6
27
7

25
23
25
4
24 8
22
28 27

26 13
15
26
9
12

23 27 17

11

UU1 UNLOADER EXPLODED VIEW PARTS LIST

ITEM PART # DESCRIPTION KIT QTY ITEM PART # DESCRIPTION KIT QTY
1 8.749-792.0 Piston housing 1 17 9.149-006.0 Sliding connector guide 1
2 Piston C 1 18 O-ring backup A 1
3 Piston O-ring back up A 1 6X 1.45X 1.68
4 8.749-796.0 Main block 1 19 Conical seal C 1
5 9.152-372.0 Piston ring 1 20 O-ring 6.75 X 1.78 BN80 A 1
6 Ball seat C 1 21 Spring seat C 1
7 O-ring 10.5 ID X 1.5 CS A,C 1 22 Plunger spring B 1
8 Plunger B 1 23 8.917-699.0 Banjo bolt 1/2" short 1
8.917-700.0 Banjo bolt 1/2"-1/4"NPT short 1
9 9.152-016.0 Plunger housing 1
8.917-698.0 Banjo bolt 3/8" short 1
10 Bypass spring C 1
24 8.917-698.0 Banjo bolt 3/8" short 1
11 9.149-001.0 Low pressure port 1
25 9.802-893.0 Seal washer 3/8" 2
12 9.152-017.0 Sliding connector, 30mm 1
26 9.803-921.0 Seal washer 1/2" 2
8.762-005.0 Sliding connector, 40mm, long 1
9.802-893.0 Seal washer 3/8" 2
13 9.149-002.0 Sliding connector H 1/2" 1
27 O-RING 15 ID x 2CS A,B 3
9.149-005.0 Sliding connector H 3/8" 1
28 8.706-865.0 Plug, 1/4" countersunk 1
14 9.196-011.0 Plug 5/8 -18 UNF 1
Kit A 9.104-038.0 O-ring Repair Kit
15 O-ring 12 ID x 2 CS A 2 Kit B 9.104-039.0 Outlet Kit
16 O-ring 6 ID X 2 CS A 1 Kit C 9.104-040.0 Stem Repair Kit 33
9.801-192.0 • Rev. 12/10
PRESSURE WASHER
KS.2 PUMP EXPLODED VIEW
9.841-643.0 KS3040G.2
9.802-349.0 KS3540G.2
9.802-350.0 KS4040G.2
9.803-409.0 KS5030G.2
OPERATOR’S MANUAL

TORQUE
SPECS
Item # Ft.-lbs
17 75
18 30
26 7.6
39 10
47 7
58 13

KS.2 PUMP EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
1 8.717-129.0 Crankcase 1 26 9.802-939.0 Hexagonal Screw 9
2 9.803-196.0 Plunger Guide 3 27 9.803-210.0 Washer 4
3* See Kit Below Plunger Oil Seal 3 28 9.803-184.0 Closed Bearing Housing 1
4* See Kit Below O-Ring Ø1.78 x 31.47 3 29 8.717-225.0 O-Ring Ø 2.62 x61.6 1
5* See Kit Below Pressure Ring 3 30 9.802-914.0 Snap Ring 1
6* See Kit Below U-Seal, 15mm 3 31 9.803-168.0 Double Row Ball Bearing 1
7* See Kit Below Intermed. Ring 15mm 3 32 9.803-150.0 Crankshaft (LS3040G-1) 1
8* See Kit Below Back-up Ring 3 9.803-151.0 Crankshaft (LS3540G-1) 1
9* See Kit Below U-Seal, 15mm 3 9.803-152.0 Crankshaft (LS4040G-1) 1
10* See Kit Below Support Ring 15mm 3 9.803-153.0 Crankshaft (LS5030G-1) 1
11 9.802-926.0 Brass Plug, 1/2" 1 33 9.802-945.0 Set Screw 1
12 9.803-199.0 Copper Washer 1/2" 1 34 9.802-921.0 Oil Dip Stick 1
13 9.802-932.0 Manifold Housing 1 35 9.804-581.0 O-Ring Ø 3.53 x 55.56 1
14* 9.803-191.0 O-Ring Ø2.62 x 17.13 6 36 9.803-161.0 Needle Roller Bearing 1
15* See Kit Below Valve Assembly 6 37 9.803-183.0 Engine Flange 1
16* 9.803-193.0 O-Ring Ø2.62 x 20.29 6 38 9.803-221.0 Spring Washer 4
17 9.802-928.0 Valve Plug 6 39 9.803-240.0 Flange Screw 4
18 9.802-938.0 Manifold Stud Bolt 8 40 9.803-243.0 Engine Screw, 5/16" 4
19 9.802-884.0 Washer 8 41 9.803-215.0 Washer 4
20 9.803-198.0 Copper Washer 3/8" 1 42 9.802-889.0 Spring Washer 4
21 9.802-925.0 Brass Plug 3/8" 2 43 9.803-244.0 Engine Screw 3/8" 4
34
9.801-192.0 • Rev. 12/10
 KS.2 PUMP EXPLODED VIEW PARTS LIST (CONT.)

PRESSURE WASHER OPERATOR’S MANUAL

ITEM PART NO. DESCRIPTION QTY
44 9.803-216.0 Washer 4
45 9.803-217.0 Spring Washer 4
46 9.803-142.0 Crankshaft Seal 1
47* See Kit Below Plunger Nut 3
48* See Kit Below Washer, Copper,
9.2 x 13.5 3
49* See Kit Below Plunger, 15mm 3
50* See Kit Below Copper Spacer 3
51* See Kit Below O-Ring Ø1.78x5.28 3
52* See Kit Below Teflon Ring 3
53 9.803-145.0 Plunger Rod 3
54 9.802-913.0 Snap Ring 6
55 9.802-916.0 Connecting Rod Pin 3
56 9.803-158.0 Connecting Rod 3
57 9.803-218.0 Spring Washer 6
58 9.803-238.0 Connecting Rod Screw 6
59 8.933-016.0 O-Ring 2.62 x 126.67 1
60 8.717-145.0 Crankcase Cover 1
61 9.803-197.0 O-Ring, Ø 1.78 x 14 1
62 9.803-202.0 Sight Glass, G3/4 1
* Part available in kit (See below)

REPAIR KIT
NUMBER 9.802-622.0 9.802-623.0 8.933-023.0 9.802-603.0 9.802-609.0
KIT DE- Plunger Seal Complete
SCRIPTION 15mm Seal Packing 15mm Plunger 15mm Complete Valve Plunger Oil Seals
ITEM NUM-
47, 48, 49, 50,
BERS 4, 6, 8, 9, 10 4, 5, 6, 7, 8, 9, 10 14, 15, 16 3
51, 52
INCLUDED
NUMBER
OF CYL-
INDERS 3 1 1 6 3
KIT WILL
SERVICE

35
9.801-192.0 • Rev. 12/10
PRESSURE WASHER
KG.2 PUMP EXPLODED VIEW
9.803-819.0 KG3035G1
9.803-820.0 KG3535G1
9.803-821.0 KG4030G1
OPERATOR’S MANUAL

TORQUE
SPECS
Item # Ft.-lbs
16 65
19 18
27 7.6
39 8
47 7
57 13

KG.2 PUMP EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
1 9.803-938.0 Crankcase 1 19 9.803-952.0 Manifold Stud Bolt 8
2* See Kit Below Plunger Oil Seal 3 20 9.802-884.0 Washer 8
3* See Kit Below O-Ring Ø1.78 x 31.47 3 21 9.803-198.0 Copper Washer 3/8" 1
4* See Kit Below Pressure Ring, 15mm 3 22 9.802-925.0 Brass Plug 3/8" 2
5* See Kit Below U Seal Assy, 15mm 3 27 9.802-939.0 Hexagonal Screw 9
6* See Kit Below Intermediate Ring 15mm 3 28 9.803-953.0 Bearing Cover 1
7* See Kit Below Backup Ring, 15mm 3 29 9.803-954.0 Seal Bearing 1
8* See Kit Below U-Seal Assy, 15mm 3 30 9.802-914.0 Snap Ring 1
9* See Kit Below Support Ring 15mm 3 31 9.803-955.0 Ball Bearing 1
10 9.802-926.0 Brass Plug, 1/2" 1 32 8.730-825.0 Crankshaft (3035G1) 1
11 9.803-199.0 Copper Washer 1/2" 1 8.730-826.0 Crankshaft (3535G1) 1
12 9.803-946.0 Manifold Housing 1 8.730-827.0 Crankshaft (4030G1) 1
13* 9.803-947.0 O-Ring Ø1.78 x 15.54 6 33 9.802-945.0 Set Screw 1
14* See Kit Below Valve Assembly 6 34 9.803-957.0 Oil Dip Stick 1
15* 9.803-948.0 O-Ring Ø2.62 x 18.77 6 35 9.804-581.0 O-Ring 3.53 x 55.56 1
16 9.803-949.0 Valve Plug 6 36 9.803-161.0 Needle Roller Bearing 1
17 9.803-950.0 Washer, Copper 1 37 9.803-183.0 Engine Flange 1
18 9.803-951.0 Brass Plug G1/4 1 38 9.803-210.0 Spring Washer 4

36
9.801-192.0 • Rev. 12/10
 KG.2 PUMP EXPLODED VIEW PARTS LIST (CONT)

PRESSURE WASHER OPERATOR’S MANUAL

ITEM PART NO. DESCRIPTION QTY
39 8.933-020.0 Flange Screw 4
46 9.803-142.0 Crankshaft Seal 1
47* See Kit Below Plunger Nut 3
48* See Kit Below Copper Washer 3
49* See Kit Below Plunger, 15mm 3
50* See Kit Below Copper Spacer 3
51* See Kit Below O-Ring Ø1.78x5.28 3
52* See Kit Below Teflon Ring 3
53 9.803-964.0 Plunger Rod 3
54 9.803-965.0 Connecting Rod Pin 3
55 9.803-966.0 Connecting Rod 3
56 9.803-218.0 Spring Washer 10
57 8.933-020.0 Connecting Rod Screw 6
58 9.803-202.0 Sight Glass, G3/4 1
59 9.803-197.0 Gasket, G3/4 1
60 9.803-968.0 Crankcase Cover 1
61 9.803-969.0 O-Ring 2.62 x 107.62 1
* Part available in kit (See below)

REPAIR KIT
8.725-354.0 8.725-355.0 9.803-934.0 9.803-936.0 9.803-937.0
NUMBER
KIT DE- Plunger Seal Complete Plunger Oil
Plunger 15mm Complete Valve
SCRIPTION 15mm Seal Packing 15mm Seals

ITEM NUM-
3, 4, 5, 47, 48, 49, 50,
BERS 3, 5, 7, 8, 9 13, 14, 15 2
6, 7, 8, 9 51, 52
INCLUDED
NUMBER
OF CYLIN-
DERS KIT 3 1 1 6 3
WILL SER-
VICE

37
9.801-192.0 • Rev. 12/10
PRESSURE WASHER Specifications
SPECIFICATIONS

BECKETT BURNER SPECIFICATIONS

Fuel Pump/ Fuel Pump/
Model # Burner Assy # Fuel Nozzle Transformer Burner Motor Solenoid Cord Solenoid Coil Electrode
1.110-059.0 9.802-554.0 9.802-585.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0
1.110-054.0 9.802-560.0 9.802-582.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0
1.110-055.0 9.802-560.0 9.802-575.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0
1.110-056.0 9.802-560.0 9.802-575.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0
1.110-057.0 9.802-560.0 9.802-576.0 9.802-663.0 9.802-639.0 9.802-562.0 9.802-639.0 9.802-670.0

38
9.801-192.0 • Rev. 12/10
 PRESSURE WASHER WARRANTY
LIMITED NEW PRODUCT Phone: 800-771-1881
WARRANTY—COMMERCIAL Fax: 877-526-3246
PRESSURE WASHERS www.shark-pw.com
WHAT THIS WARRANTY COVERS
All Shark pressure washers are warranted by Shark to the original purchaser to be free from defects in materials and workmanship
under normal use, for the periods specified below. This Limited Warranty, subject to the exclusions shown below, is calculated from
the date of the original purchase, and applies to the original components only. Any parts replaced under this warranty will assume
the remainder of the pressure washer’s warranty period.
FIVE YEAR PARTS AND ONE YEAR LABOR WARRANTY
Components manufactured by Shark, such as frames, handles, float tanks, fuel tanks, belt guards, and heating coils. Pro-Duty rated units
(DD Series) have a three-year limited warranty against defects and workmanship. Internal components on the oil-end of Kärcher axial pumps
have a 5 year warranty. Kärcher crankshaft pumps have a 7 year warranty on non-wear parts. Heating coils are pro-rated at 25% after 2 years.
Kärcher and non-Kärcher swash and wobble plate pumps have a one year warranty; other pumps carry their manufacturer’s warranty.
ONE YEAR PARTS AND ONE YEAR LABOR WARRANTY
All other components, excluding normal wear items as described below, will be warranted for one year on parts and labor. Parts and la-
bor warranty on these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED BY OTHER MANUFACTURERS
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’
local authorized service centers. Shark is not authorized and has no responsibility to provide warranty service for such components.
Motors manufactured outside of the United States will be warranted by Shark.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, spray guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings,
packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Any components or other devices incorporated into a Shark product that are not manufactured by Shark, including, but
not limited to gasoline engines, pumps, etc.
3. Defects caused by improper or negligent operation or installation, accident, abuse, misuse, neglect, unauthorized modi-
fications, repair or maintenance of the product by persons other than authorized representatives of Shark, including, but
not limited to, the failure of the Customer to comply with recommended product maintenance schedules.
4. Shark products that have been returned by the original Customer and are ultimately re-sold by an Authorized Servicing
Dealer or other sales or service outlet to another purchaser.
5. Shark products that are sold by any distributor or retailer that is not an official authorized dealer or retailer of Shark products.
6. Defects caused by acts of nature and disaster including, but not limited to, floods, fires, wind, freezing, earthquakes, tor-
nadoes, hurricanes and lightning strikes.
7. Defects caused by water sediments, rust corrosion, thermal expansion, scale deposits or a contaminated water supply
(such as water in the unit with chloride content higher than that of 80 mg/liter or use of chemicals not approved or recom-
mended by Shark).
8. Defects caused by improper voltage, voltage spikes or power transients in the electrical supply.
9. Devices or accessories not distributed or approved by Shark.
10. Any cost of labor arising from the removal and reinstallation of the alleged defective part by Customer.
11. Transportation of the product to an Authorized Servicing Dealer, field labor, replacement rental and any freight charges.
Any components, accessories or other devices provided with the product but not manufactured by Shark (such as engines, pumps,
etc.) are subject to warranties and service through their respective manufacturers authorized service centers and according to the
applicable terms and conditions of such manufacturers warranties. Such components or other devices not manufactured by Shark
should be referred by the Customer to an authorized service center or their respective manufacturers for repair or replacement.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND, WHETHER ARISING BY LAW, CUSTOM
OR CONDUCT. SHARK MAKES NO ADDITIONAL WARRANTIES, EITHER EXPRESSED OR IMPLIED, INCLUDING, WITHOUT
LIMITATION, ANY EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS OF EQUIPMENT FOR A
PARTICULAR PURPOSE AND ANY SUCH WARRANTIES ARE EXPRESSLY DISCLAIMED. SHARK FURTHER DISCLAIMS
ANY WARRANTY THAT THE PRODUCT PURCHASED BY CUSTOMER WILL MEET ANY PARTICULAR REQUIREMENT OF
CUSTOMER EVEN IF SHARK HAS BEEN ADVISED OF SUCH REQUIREMENT.
THE RIGHTS AND REMEDIES PROVIDED UNDER THIS WARRANTY ARE EXCLUSIVE AND IN LIEU OF ANY OTHER RIGHTS
OR REMEDIES OF CUSTOMER. SHARK SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE TO ANY PERSON OR
ENTITY INCLUDING, BUT NOT LIMITED TO, THE CUSTOMER OR ANY END USER OF THE PRODUCT FOR ANY SPECIAL,
INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ECONOMIC LOSS, LOSS OF PROFITS OR LOSS OF USE OF
THE PRODUCT, ARISING IN CONNECTION WITH THE SALE, DELIVERY, INSTALLATION, TRAINING OR USE OF PRODUCT.
SHARK’S LIABILITY, WHETHER IN CONTRACT OR IN TORT, ARISING OUT OF ANY WARRANTIES OR REPRESENTATIONS,
INSTRUCTIONS OR DEFECTS FROM ANY CAUSE, SHALL BE LIMITED EXCLUSIVELY TO THE COST OF REPAIR OR RE-
PLACEMENT PARTS UNDER AFORESAID CONDITIONS.
The purpose of the foregoing limitations on liability and Customer remedies is to protect Shark from unknown or undeterminable risks.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may
not apply to the Customer.
Shark sales and service representatives are not authorized to waive or alter the terms of this warranty, or to increase the obligations
of Shark under the warranty.
Shark reserves the right to make design changes in any of its products without prior notification to the Customer. 39
9.801-192.0 • Rev. 12/10
 www.shark-pw.com
Form # 9.801-192.0 • Revised 12/10 • Printed in U.S.A. or Mexico