Plywood Standards for Indonesia
Plywood Standards for Indonesia
2-2000
Plywood for General Use
1. Scope
This standard is used as a guideline for testing plywood for general use produced in
Indonesia.
2. References
2.1 Japanese Agricultural Standard of Plywood For General Use - 1988.
2.2 British Standard No. 6566 - 1983.
2.3 The International Hardwood Products Association (IHPA) - 1991.
3. Terminology and Definitions
3.1 Absolute Dry Weight
The weight of an object that is completely free of water, obtained when in the oven-
dried condition.
3.2 Defect
An anomaly found in plywood that may affect the quality of the plywood.
3.3 Natural Defect
A defect that occurs or is present in the plywood due to natural factors.
3.4 Technical Defect
A defect that occurs or is present in the plywood due to technical factors or the
processing methods.
3.5 Sanding Defect
A defect that occurs during the sanding process.
3.6 Compression Defect
A defect that occurs during the compression process.
3.7 Knife Defect
A defect that occurs during the peeling process.
3.8 Gap
An open defect (groove) that occurs due to an insufficient bond between veneer
layers.
3.9 Wet Resin
A type of resin that is sticky and moist in nature.
3.10 Delamination
The peeling off of the veneer at the edges of the plywood.
3.11 Putty
A material used to fill open defects in plywood.
3.12 Diagonal
A straight line connecting two opposite corner points on the surface of the plywood.
3.13 Scratch
A defect that occurs on the surface of the plywood due to scratching.
3.14 Moisture Content
The amount of water present in the plywood, expressed as a percentage (%) relative
to the plywood in the oven-dried condition.
3.15 Resin Pocket
A cavity found between the growth rings or other areas within the wood that
contains a type of resin in a solid state.
3.16 Sawn Timber
Timber in the form of a square or rectangular shape with specific dimensions, round
timber, or other types of wood obtained by sawing.
3.17 Plywood
A product made by arranging layers of veneer at right angles to each other and
bonding them with adhesive.
3.18 Sample Plywood
Plywood taken from a batch using a specified sampling method, ensuring that it
represents the entire batch for testing purposes.
3.19 Plywood for General Use
Plywood that can be used for various purposes without further processing.
3.20 Uneven Thickness
Variation in thickness on a single sheet of plywood or blockboard for general use.
3.21 Coefficient
A correction factor for the adhesive bond strength of plywood, determined by the
ratio or proportion between the core thickness and the face layer.
3.22 Inlaid Bark
Bark that is embedded within the wood, and if removed, could cause gaps or holes
in the wood.
3.23 Back Layer
The layer on the back side of plywood or blockboard, where the quality does not
need to be as high as that of the face layer.
3.24 Inner Layer
The layer located on the inside of the plywood.
3.25 Anti Layer
The middle layer of plywood and blockboard.
3.26 Face Layer
The layer on the face side of the plywood or blockboard, which is of higher quality
than the back or inner layers.
3.27 Decay
A condition of the wood characterized by the dullness or lack of shine in its color,
reduced strength, and the softening of the wood.
3.28 Blister
An area or part of the veneer that is not bonded, while the surrounding area is
bonded.
3.29 Borer Hole
A hole with a narrow round or elongated cross-section, caused by an attack from
wood-boring insects or marine worms.
3.30 Wood Knot (Mk)
A part of a branch or twig surrounded by the growth of the wood, with a cross-
section that is round or oval in shape, consisting of:
3.30.1 Healthy Knot (Mks)
A knot that is free from decay, with a hard cross-section and a color that is the same
as or older than the surrounding wood.
3.30.2 Rotten Knot (Mkb)
A knot that shows signs of decay, with a softer wood compared to the surrounding
wood. If the decay is advanced, the knot may become loose or the wood may
crumble.
3.31 Plywood Quality
The ability of plywood to be used for a specific purpose based on the characteristics
it possesses.
3.32 Stain
A defect caused by residues of adhesive, paper, oil, or grease on the surface of the
plywood.
3.33 Crack
The separation of wood fibers.
3.34 Adhesive
A material that bonds two objects through surface attachment.
3.35 Rough Surface
A part of the plywood surface that remains rough compared to other areas of the
same surface.
3.36 Color Change
A deviation in color from its original state, typically caused by fungi, reactions
between peeling knife steel and extractive substances from the wood, chemicals in
the adhesive, and so on.
3.37 Rough Cut
A defect on the edges of plywood that occurs during cutting.
3.38 Joint
The meeting line of the thick edges between two veneer sheets on the same plane.
3.39 Inlay
A narrow, elongated patch on the edge of the plywood.
3.40 Patch
The filling of an open defect with veneer, using adhesive.
3.41 Overlapping
A condition where the veneer layers that form the plywood are misaligned, causing
one veneer to overlap the adjacent one.
3.42 Undersized
A defect caused by the veneer being shorter than the required size of the plywood.
3.43 Nominal Size
The standard size used in trade.
3.44 Veneer
A thin sheet of wood produced by peeling or slicing round timber or squared timber.
4. Symbols and Abbreviations of Terms
4.1 Ø refers to the diameter of the defect.
4.2 p refers to the length of the plywood.
4.3 t refers to the thickness of the plywood.
4.4 I refers to the width of the plywood.
4.5 bh refers to the bush.
5. Requirements
5.1 Quality Classification
5.1.1 Types of Plywood
Plywood for general use is classified into 4 types based on the strength of its adhesive
bond, as follows:
5.1.1.1 Exterior Type I
Plywood that is resistant to weather for a relatively long period of time during its use.
5.1.1.2 Exterior Type II
Plywood that is resistant to weather for a relatively short period of time during its
use.
5.1.1.3 Interior Type I
Plywood that is resistant to high humidity during its use.
5.1.1.4 Interior Type II
Plywood that is resistant to low humidity during its use.
5.1.2 Plywood Quality
The determination of the quality of plywood and blockboard for general use is based
on its appearance quality, as follows:
5.1.2.1 Quality Determination Based on the Face Layer
The quality classification code consists of grades A, B, C, and D, which indicate that
the face layer meets the requirements for grades A, B, C, and D, while the back layer
meets the minimum requirements for the back layer's quality.
5.1.2.2 Quality Determination Based on Both Face and Back Layers
The quality classification code consists of the following combinations: A/A, B/B, C/C,
A/D, B/B, B/C, B/D, C/C, C/D, and D/D. The first letter represents the face layer
quality, while the last letter represents the back layer quality.
5.2 Size Requirements
5.2.1 The unit of measurement applied is the International System of Units (SI).
5.2.2 The measuring instruments used to measure plywood dimensions must be
calibrated by the relevant authority.
5.2.3 The dimensions of length, width, and thickness are nominal dimensions
expressed in millimeters (mm).
5.2.4 Squareness is expressed by the difference in length between the two diagonals
in millimeters (mm).
5.2.5 Dimensional Tolerances
The dimensional tolerances for all sizes of plywood for general use are required as
specified in Table 1.
Table 1. Dimensional Tolerances for Plywood for General Use
No. Dimension Tolerance
1. Length and width -0,00mm, +1,5mm
2. Thickness:
< 3mm ± 0,15mm
3mm - < 6mm ± 0,2mm
6mm - < 12mm ± 0,3mm
12mm - < 20mm ± 0,4mm
≥ 20mm ± 0,5mm
3. Elbow (diagonal difference) ≤ 3mm
4. Edge straightness ≤ 2mm
2. Rotten Wood Not allowed Ø Max 9mm with max Max Ø 19mm Not limited
Knots cumulative diameter of 40 putty well
mm per m2 in putty and sanded
sanded smooth
4. Wood Knots Allowed as long as Allowed as long as they Allowed if tight Allowed
(Needle they are not are not too conspicuous.
Knots) grouped together
and are spaced
evenly.
5. Borer Holes Not allowed Max Ø 1.5 mm, must not Allowed if filled Allowed
be grouped together and with putty and
should be spaced at least sanded smooth.
16 mm apart
6. Healthy Burl Allowed, with a Allowed as long as it is Allowed as long as Allowed as
maximum of 5% of smooth. it is smooth. long as it is
the panel area, as smooth.
long as it is
smooth.
7. Dried Resin Not allowed Allowed as long as it is Max Ø 38mm. Allowed
Pockets / Skin putty, sanded smooth, putty, sanded
Pockets and the color matches. smooth, and the
Max 1 pocket per panel, color matches.
width up to 4 mm, length
up to 100 mm.
8. Color Change Not allowed Allowed as long as it is not Allowed as long as Allowed
too conspicuous. it is not too
conspicuous.
9. Resin / Wet Not allowed Not allowed Not allowed Not limitted,
Resin as long as it
does not affect
the use.
10. Mineral Not allowed Allowed as long as it is not Allowed as long as Allowed
Stripes / too conspicuous. it is not too
Fungus Stains conspicuous.
11. Decay Not allowed Not allowed Allowed as long as Allowed as
it is strong, filled long as it is
with putty, and putty, and
sanded smooth. sanded
smooth.
12. Rotten Not allowed Not allowed Not allowed Allowed as
long as it does
not affect the
use.
13. Transverse Not allowed Max Length 50mm. Like Max Length Allowed as
Crack hair. 100mm. Like hair. long as it does
not affect the
use.
14. Open Crack Not allowed Like Hair, Length 130 mm Like Hair, Length Max 10mm x
300 mm 500mm.
15. Cracked and 1.5mm x 100mm, Max 3 pieces at each Max 3 pieces at Max 10mm x
Filled 3 pieces at the panel end, with each end, filled 500mm.
ends of the panel dimensions of 3mm x with putty and
or 3 pieces with a 610mm / sanded smooth,
width of 3mm x 3mm x 260mm. with dimensions of
200mm. 5mm x 500mm /
8mm x 300mm.
16. Putty Stain Inconspicuous Allowed as long as it is not Allowed as long as Allowed
too conspicuous it is not too
conspicuous
17. Wrapping Inconspicuous, Inconspicuous, smooth, Allowed, sanded Allowed
Marks smooth, and even. and even. smooth
18. Rough Not allowed Allowed as long as it's Allowed as long as Allowed
Cuts/Rough light and filled smoothly it's light and filled
Surface smoothly
19. Patch Not allowed Not allowed Not allowed Max 110mm x
220mm, 1
piece,
matching color
and tightly
fitted
20. Inlay Max. 6 mm x 152 Max. 19 mm x 152 mm, Allowed, matching Allowed, as
mm, tight, tight, matching color, color, filled, and long as it does
matching color, filled, and sanded smooth. sanded smooth. not affect
filled, and sanded usage.
smooth.
21. Joint Allowed: 1 piece, Allowed: 1 piece, tight, Allowed: 1 piece, Allowed as
tight, matching matching color, filled, and tight, matching long as it is
color, filled, and sanded smooth. color, filled, and tight.
sanded smooth. sanded smooth.
22. Tape and Not allowed Not allowed Allowed as long as Allowed
Adhesive they are minimal
Stains and even.
23. Oil, Grease, Not allowed Not allowed Not allowed Allowed as
and Paint long as they
Stains are minimal
24. Knife Defects Not allowed Not allowed Max. 1 mm, Allowed as
smooth, filled, and long as it is not
not broken broken
25. Sanding Smooth and even Smooth and even Smooth and even Allowed as
defects long as it is not
too
conspicuous
26. Scratches Not allowed Not allowed Allowed Max. 1 Allowed
mm, filled with
putty and sanded
smooth
27. Compression Not allowed Along the grain 3 mm x 20 Along the grain 8 Allowed as
defect mm, 1 piece per panel, mm x 20 mm, 2 long as it is
filled with putty and pieces per panel, filled with
sanded smooth. filled with putty putty and
Across the grain 1.5 mm x and sanded sanded
16 mm, 1 piece per panel, smooth. smooth.
filled with putty and Across the grain
sanded smooth. 1.5 mm x 16 mm, 2
pieces per panel,
filled with putty
and sanded
smooth.
28. Uneven Not allowed Not allowed Not allowed Allowed
Thickness
6. Testing Methods
6.1 Principle
Testing is performed visually (visual inspection) for measuring dimensions and
evaluating the quality of appearance. Meanwhile, testing for moisture content and
adhesive strength is done through laboratory tests.
6.2 Equipment
The equipment used for visual testing includes: a measuring tape, caliper, micrometer,
and magnifying glass (loupe).
6.2.2 Laboratory Testing Equipment
The laboratory testing equipment includes: balance (scale), desiccator, magnifying glass,
shear and tensile testing device, caliper, oven, and water bath.
6.3 Preparation
6.3.1 Testing is carried out during the day or in a well-lit area (with adequate lighting),
so that all defects in the plywood can be observed.
6.3.2 Sample Collection
For visual testing, samples are taken using census sampling (100% of the material is
tested), and for inspections, samples are taken randomly. For laboratory testing,
samples are also taken randomly. The number of plywood sheets for testing is listed in
Table 5.
Number of sample sheets
No. Number of sheets per batch
Visual Laboratory
1. <500 35 2
2. 501-1000 60 3
3. 1001-2000 80 4
4. >2001 125 5
The moisture content of each sheet of plywood is the average moisture content
of the five test samples.
6.4.4 Adhesive Strength Test
6.4.4.1 Exterior Type I Adhesive Strength Test
1. The test sample is boiled in boiling water for 4 hours.
2. The test sample is dried in an oven at a temperature of 60°C ± 3°C for 20 hours.
3. The test sample is boiled again in boiling water for 4 hours.
4. The test sample is soaked in cold water for 20 hours.
5. The test sample is then tested using a shear strength tester while still wet.
6.4.4.2 Exterior Type II Adhesive Strength Test
1. The test sample is boiled in boiling water for 4 hours.
2. The test sample is dried in an oven at a temperature of 60°C ± 3°C for 20 hours.
3. The test sample is boiled again in boiling water for 4 hours.
4. The test sample is dipped in cold water until it reaches room temperature.
5. The test sample is then tested using a shear strength tester while still wet.
6.4.4.3 Interior Type I Adhesive Strength Test
1. The test sample is soaked in hot water at 60°C ± 3°C for 3 hours.
2. The test sample is dipped in cold water until it reaches room temperature.
3. The test sample is then tested using a shear strength tester while still wet.
6.4.4.4 Interior Type II Adhesive Strength Test
The test sample is tested using a shear strength tester in its dry state without
any prior treatment.
Calculation of Adhesive Strength Value
1. To calculate the adhesive strength value, the formula used is as follows:
KR= KGTx coefficient
Explanation:
KR (keteguhan rekat) = Adhesive strength value (kg/cm²)
KGT (keteguhan geser tarik) = Shear strength value (kg/cm²)