Product Catalogue 11 Stauff Hire
Product Catalogue 11 Stauff Hire
Diagtronics Range
Catalogue 11
STAUFF Hire
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Index
Introduction 4
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Introduction
STAUFF Hire
The STAUFF Hire programme offers an extensive range of Filtration Range Diagtronics Range
specialised equipment for pipework installations, flushing The STAUFF Hire range of filtration equipment provides STAUFF Hire offers diagnostic equipment for the simultaneous
and filtration of oil systems and diagnostic measurement flexible solutions for the removal of water, solids, and measurement of flow, pressure, temperature and speed in
by contractors and service providers to the hydraulic and oxidation-varnish from oils. Each system is variable to the hydraulic systems.
lubrication industries. application and the equipment is therefore customised to These robust units are available in either Analogue or Digital
your specific requirement. versions.
STAUFF Hire is available for daily, weekly, monthly or long
term hire periods. Tube Technology Range
The STAUFF Hire range of Tube Technology equipment
provides flexible options for the processing of steel and
stainless steel tubes.
The range of portable and table top equipment available
for hire varies from weldless end-forming, pre-assembly of
cutting rings, flaring, deburring and manual hand bender.
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Filtration Range
Desorber D10
6
Desorber D40
6
Filter Separator
PTU2-27/54 7
Filter Separator
PTU2-27/27 8
Fine Filter
HDU 27/54 9
Filter Cart
SPFC 9
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Filtration Range
Desorber D10
Operation:
The Desorber D10 hire unit is designed to remove water from oil through a patented desorption
principle. The desorption process is based on the principle that heated air can effectively hold
large quantities of water. In the Desorber, oil preheated to 60°C is met by a counter flow of cold,
dry air. Heated very quickly by the hot oil, the air will absorb any water present until saturation
is reached.
The Desorber D10 is unaffected by viscosity - range ISO VG 32-150 and additive packages.
The Desorber treats mineral oils as well as synthetic fluids, and stable emulsions.
The Desorber can dry oil down to a water content of < 200 ppm, removing 0.2 litres of water
per hour, depending on the oil type.
Product Details
Hire Period: Weekly / Monthly Removes water even from emulsified oil | Extends the lifetime of both oil and system | Prevents
Weight: 100 kg uncontrolled breakdowns | Reduces maintenance costs | Easy to connect and operate
Desorber D40
Operation:
The Desorber D40 hire unit is designed to remove water from oil through a patented desorption
principle. The desorption process is based on the principle that heated air can effectively hold
large quantities of water. In the Desorber, oil preheated to 60-80°C (defined by the customer) is
met by a counter flow of cold, dry air. Heated very quickly by the hot oil, the air will absorb any
water present until saturation is reached.
The Desorber can dry the oil down to a water content of < 200 ppm, removing 6-8 litres of
water per hour, depending on the oil type.
Product Details
Hire Period: Weekly / Monthly Removes water even from emulsified oil | Extends the lifetime of both oil and system | Prevents
uncontrolled breakdowns | Reduces maintenance costs | Easy to connect and operate
Weight: 1000 kg
Contaminant Removal: Water
Oil Type: All Types of Oils
Element: Not Required
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Filtration Range
It can also be customised to function as a Filter Separator removing water by coalescence, while
at the same time minimize oil contamination levels of particles and oil degradation products
(oxidation resin/sludge, varnish). The same unit can be converted to function as a Fine Filter,
ideal for controlling oil contamination levels of particles, water and degradation products
(oxidation resin/sludge, varnish).
Advantages:
Extends the lifetime of both oil and system | Prevents uncontrolled break downs | reduces
maintenance costs | Easy to connect and operate
Operation:
The PTU3 Filter Separator is a portable off-line oil filtration system / oil separator, combining
fine filtration with water separation all in one unit, with an integrated variable speed driven
circulating pump. They are designed for use in applications containing hydraulic oil, diesel fuel,
lubrication oil, and others, in which water condensation or ingress is a constant or recurrent
problem.
It can also be customised to function as a Filter Separator removing water by coalescence, while
at the same time minimize oil contamination levels of particles and oil degradation products
(oxidation resin/sludge, varnish). The same unit can be converted to function as a Fine Filter,
ideal for controlling oil contamination levels of particles, water and degradation products
(oxidation resin/sludge, varnish).
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Filtration Range
The VRU is designed to remove dissolved and suspended soft contaminants by polar attraction
in the optimized cellulose based Varnish Removal inserts, VRi. It does this without any additional
power, chemicals or beads which may be harmful to the oil’s additive package. The warm
system oil is drawn from the bottom of the tank to the VRU by its own transfer pump. The oil is
being treated and filtered in the VRU before sent back to the system tank as varnish free oil.
The varnish free oil will start cleaning all system components in contact with oil, ultimately
resulting in a complete varnish free system. The varnish level in the oil will typically be cut in
half within a few weeks of operating the VRU.
Oxidation and varnish are known to cause problems in many industries, resulting in very costly
production stops, turbine trips, loss in revenue.
Filter Separators remove water by coalescence and at the same time minimize oil contamination
levels of particles and oil degradation products (oxidation resin/sludge, varnish).
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Filtration Range
The Fine Filter is ideal for controlling oil contamination levels of particles, water and degradation
products (oxidation resin/sludge, varnish).
Weight: 120 kg
Contaminant Removal: Water, Solids, Varnish
Element: Selection on application
Application:
• Hydraulic systems
(test benches, power packs for mobile equipment, cranes,
presses etc.)
• Lubrication systems
(bearings, gears etc.)
• Similar light industrial applications
Product Details
Advantages:
Hire Period: Daily / Weekly / Monthly Extends the lifetime of both oil and system | Prevents uncontrolled breakdowns | Reduces
maintenance costs | Easy to connect and operate
Weight: 53 kg
Contaminant Removal: Solids
Element: Included
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Filtration Range
Application:
• Hydraulic systems
(test benches, power packs for mobile equipment, cranes,
presses etc.)
• Lubrication systems
(bearings, gears etc.)
• Similar light industrial applications
Advantages:
Extends the lifetime of both oil and system | Prevents uncontrolled breakdowns | Reduces
maintenance costs | Easy to connect and operate
Product Details
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Tube Technology Range
STAUFF Press
Pre-Assembly and Flare Machine 12
STAUFF Press
Manual Hand Pump 13
STAUFF Press
Cutting Ring Pre-Assembly and Final Assembly Machine 14
STAUFF Form
Tube Forming Machine 15
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Tube Technology Range
• Compact and rugged table-top unit for mobile and flexible use
• Very well suited for both, assembly of cutting rings and flaring
(37° JIC)
• Pressure table allows for selecting the specific hydraulic pressure (according to the tube
diameter and end form method required)
• Manual pressure adjustment with digital display
• Short assembly and set-up times when changing tube diameter or end form method
Application:
All types of on-site tube installations and repairs
Steel & stainless steel tube
Product Details
Advantages:
Hire Period: Daily / Weekly / Monthly Precise | Portable | Reduces installation costs | Time saving | Easy to operate
Weight: 65 kg
Dies:
Metric: Ø6 - 42 mm O.D.
Imperial: Ø 1/4” - 1 ½” O.D.
Flaring
Pre-assembly
Product Details
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Tube Technology Range
The correct pre-assembly is determined by the required pressure displayed on the pressure
gauge.
As a manual device it can be used on site. However, for frequent assemblies, clamping in a vice
is recommended.
Application:
All types of on-site tube installations and repairs
Suitable for Steel & Stainless Tube
Advantages:
Product Details Precise | Portable | Reduces installation costs | Time saving | Easy to operate
Product Details
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Tube Technology Range
STAUFF Press
Pre-Assembly and Final Assembly Machine
Operation:
The STAUFF Press Assembly Machine SPR-PRC-POC allows the pressure/position-controlled
pre-assembly and final assembly of cutting rings from the Extra-Light Series (LL), the Light
Series (L) and the Heavy Series (S) according to ISO 8434-1 / DIN 2353 on tube ends with outer
diameters between 4 mm and 42 mm.
The machine is designed as a robust table-top device for continuous operation in the workshop.
It is used in connection with hardened and wear-resistant assembly studs FI-MFK and support
plates FI-GP which are specially designed for the machine assisted assembly.
The STAUFF Press pre-assembly and final assembly machine can be operated wherever an
electrical connection with 400 V AC/16 A/50 Hz is available.
Application:
All on-site tube installations
Suitable for use with Steel or Stainless Steel tubes
Advantages:
Product Details Precise | Portable | Reduces installation costs | Time saving | Easy to operate
STAUFF Press
Pre-Assembly and Final Assembly Machine Tooling
Tooling consists of:
- Wear-resistant assembly stud FI-MFK
- Support plate FI-GP with RFID transponder
Fitting and sealing to suit is available for all sizes from STAUFF.
Product Details
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Tube Technology Range
STAUFF Form
Tube Forming Machine
Operation:
The type SFO-F tube forming machine facilitates the economical and most reliable production
of tube ends made of steel, stainless steel and other materials with a contour typical for the
STAUFF Form tube forming system.
The machine is designed as a robust table-top device for continuous operation in the workshop.
It is used in connection with FI-FST tube shapers and FI-FB clamping jaws. Tube shapers with
FI-ID internal tube supports are used with selected tube dimensions, which prevent the tube
from being constricted in the shaping area.
The STAUFF Form machine can be operated wherever an electrical connection with 400 V AC/16
A/50 Hz is available. The device is equipped with a forming force and is easily manoeuvred
using the handle provided.
Application:
All types of on-site tube installations and repairs
Advantages:
Precise | Portable | Reduces installation costs | Time saving | Easy to operate
Product Details
STAUFF Form
Tube Forming Machine
Tooling
Tooling consists of:
- Tube Shaper FI-FST with clear identification of the tube dimensions*
- Version of a Tube Shaper FI-FST with Internal Tube Support FI-ID**
- Clamping Jaws FI-FB with clear identification of the tube dimension
DIN Metric fittings to DIN 2353 and sealing rings to suit are available for all sizes from STAUFF.
*
Series and dimensions:
Light Series (L): 6 x 1,5 mm to 42 x 4 mm
** Heavy Series (S): 6 x 1,5 mm to 38 x 6 mm
Product Details
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Tube Technology Range
Tubes of all materials and quality grades are easily deburred within seconds. By pressing the
end of the tube to the special tools made from high speed steel, the tube end if cleaned and any
superfluous metal swarf from the inner and outer tube is thoroughly removed and collected in
the integrated collecting box.
This small, lightweight and robust machine is powered by an electric motor 415V/50Hz.
Due to the fixed rotation speed of the tools, it guarantees long service life and almost mark-free
deburring.
Application:
All types of on-site tube & pipe installations and repairs
No mandrel required.
The Manual Tube Bending Kit has the reliability and flexibility required for any small installation
project or repair.
Bend Dies included suit metric Ø6 - 22 mm O.D & Imperial 1/4” - 3/4 O.D.
Application:
All types of on-site tube & pipe installations and repairs
Custom fuel, brake, and hydraulic lines, small diameter chassis tubing
Advantages:
Precise | Portable | Reduces installation costs | Time saving | Easy to operate
Product Details
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Diagtronics Range
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Diagtronics Range
• Capacities - Flow: 378 lpm (100 US GPM) Pressure: 420 bar (6000PSI)
• Accuracy better than +/- 4% of full scale
• Temperature range 0-116°C (0-240°F)
• Built-in INTERPASS™ protection against pressure overload. (safety burst discs included)
• Flow meter has a dual scale calibrated in both LPM and GPM (Imperial)
• Pressure gauge is dual scale, 0-400/6000 bar/psi liquid filled for fast reliable reading of
fluctuating pressures
• Can be connected “In Line” between the pump and valve for convenient machine testing
• Heat stressed hydraulic fluids can be a major factor in component failure. The thermometer is
dual scale °C and °F is a carefully designed and integrated part of a high quality unit.
• No electrical components
• No aluminium components
Application:
Product Details
Suitable for Underground Coal and Hard Rock mining equipment
Hire Period: Daily / Weekly / Monthly Advantages:
Weight: 15 kg Precise | Portable | Reduces maintenance costs | Time saving | Easy to operate
Application:
Suitable for mobile construction and surface mining equipment, and industrial hydraulic
applications
Advantages:
Precise | Portable | Reduces maintenance costs | Time saving | Easy to operate
Product Details
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Diagtronics Range
Application:
Suitable for mobile construction and surface mining equipment, and industrial hydraulic
applications
Advantages:
Precise | Portable | Reduces maintenance costs | Time saving | Easy to operate
Product Details
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Introduction
System Overview
Connecting Parts
Catalogue 11
2
Male Stud Fittings
STAUFF Hire
Connect
Bulkhead Fittings
Weld Fittings
Standpipe Fittings
Banjo Fittings
Swivel Fittings
Hydraulic Valves
Custom-Designed Solutions
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Technical Appendix
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