MANUAL NUMBER: CD32ZZ-226E

DATE: FEBRUARY 16 / 2007

TECHNICAL INSTRUCTION
F-50H
COMPRESSOR UNIT

For Service Personnel Only

Sumitomo Heavy Industries, Ltd.

Cryogenics Division

2-1-1 Yato-cho, Nishitokyo-City,

Tokyo 188-8585, Japan

E-mail: [email protected]
URL: http://www.shicryogenics.com
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

TABLE OF CONTENTS

TABLE OF CONTENTS

SECTION ITEM PAGE No.

CROSS REFERANCE 1

1 GENERAL INFORMATION 2
1-1 SPECIFICATIONS 2
1-2 CONSTRUCTION 6
1-2-1 CONTROLS AND COUPLINGS 6
1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT 9
1-2-3 INTERNAL COMPONENTS 11
1-3 ELECTRICAL DESCRIPTION 13
1-3-1 DIAGNOSTIC INTERFACE 13
1-3-2 SAFETY DEVICES 14

2 INSTALLATION 15
2-1 SITE REQUIREMENT 15
2-2 INPUT POWER VOLTAGE SETTING 17
2-3 INPUT POWER CABLE CONNECTION 20

3 MAINTENANCE 22
3-1 PERIODICAL MAINTENANCE 23
3-1-1 REPLACEMENT OF THE COMPRESSOR ADSORBER 24
3-1-2 RESET THE CIRCUIT PROTECTOR(S) 29

APPENDIX 30
ELECTRICAL SCHEMATIC
DRAWINGS

REVISION CONTROL

F-50H
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

CROSS REFERENCE

CROSS REFERENCE

Thoroughly read this manual and following manuals before using this equipment.

MANUAL NAME MANUAL No.

OPERATION MANUAL SRDK Series CRYOCOOLER CD32ZZ-225
TECHNICAL INSTRUCTION RDK-408D2 4K COLD HEAD* CD32ZZ-160
TECHNICAL INSTRUCTION RDK-408D 4K COLD HEAD* CD32ZZ-064
TECHNICAL INSTRUCTION RDK-408S2 10K COLD HEAD* CD32ZZ-161
TECHNICAL INSTRUCTION RDK-408S 10K COLD HEAD* CD32ZZ-065
TECHNICAL INSTRUCTION RDK-400B SINGLE STAGE COLD HEAD* CD32ZZ-066
TECHNICAL INSTRUCTION RDK-415D 4K COLD HEAD* CD32ZZ-070
* See TECHNICAL INSTRUCTION of Cold Head used.

F-50H 1
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-1 SPECIFICATIONS

1 GENERAL INFORMATION

1-1 SPECIFICATIONS

The specifications of F-50H Helium Compressor Unit are summarized in Table 1.1.

Table 1.1 F-50H COMPRESSOR UNIT SPECIFICATION

for RDK-408D2, 408D, 415D for RDK-408S2, 408S, 400B

Dimension
Width 450.0 mm (17.72’)
Length 485.0 mm (19.10’)*
Height 590.5 mm (23.25’)
Helium Gas Pressure
Static 1.60 - 1.65 MPa 1.45 - 1.50 MPa
at 20 deg.C (68 deg.F) at 20 deg.C (68 deg.F)
(232 - 239 psig) (210 - 217 psig)

Operating (High Side)** 1.90 - 2.20 MPa --- approx. 1.90 - 2.20 MPa --- approx.
(Reference) (276 - 319 psig) (276 - 319 psig)
Operating (Low Side ) ** 0.40 - 0.60 MPa --- approx. 0.40 - 0.60 MPa --- approx.
(Reference) (58.0 - 87.0 psig) (58.0 - 87.0 psig)
Ambient Operating 5 to 28 deg.C (41 to 82.4 deg.F)
Temperature 28 to 35 deg.C (82.4 to 95 deg.F) with 5% Capacity Loss
Mass 120 kg (264 LBS) --- approx.
Electrical Requirement
Power Line Voltage AC 380, 400, 415 V / 50 Hz, 3 phase (3W+PE)
(+/-10%) AC 460, 480 V / 60Hz, 3 phase (3W+PE)
(Δground, Commercial Power Source)
“WARNING”
Do not use inverter for the main power source.

Operating Current Max. 13 A (Both 50 and 60 Hz)

Starting Current 75/ 80 A (50/ 60Hz)

Min. Circuit Ampacity 17 A

Max. Fuse or 30 A
Circuit Breaker Size

Power Requirement Minimum 9 kVA

Recommended 12 kVA
Power Consumption Max. 8.3 kW / Steady State 7.5kW at 60Hz
Max. 7.2 kW / Steady State 6.5kW at 50Hz
See the ELECTRICAL SCHEMATIC of “APPENDIX” for detail.
Cooling water requirement “CAUTION”
Do not use the demineralized water for cooling water.
Min. Flow Rate 7 liter/min @ 28deg.C (1.85 gal./min @ 82.4 deg.F)
See the Figure 1.1 and Table 1.2
Temperature Range 4 to 28 deg.C (39.2 to 82.4 deg.F)
See the Figure 1.1 and Table 1.2
Quality See the Table 1.2
Pressure Relief Valve Setting 2.61 - 2.75 MPa
(378 - 398 psig)
Gas Supply Connector 1/2-inch Coupling
Gas Return Connector 1/2-inch Coupling
* Input Power Cable Terminal Cover is 103.0 mm (4.06’). See the Figure 1.2.
** The operating pressure varies according to the heat load of cold head and temperature around the equipment.

F-50H 2
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-1 SPECIFICATIONS

COOLING WATER REQUIREMENT

The typical flow characteristics are shown in Figure 1.1, and cooling water requirement are shown in
Table 1.2.

For Water
11 3.0
Cooling Water Flow Rate

Cooling Water Flow Rate

10
2.5
9

[gallon/min.]
Admissible Range Admissible Range
[liter/min.]

8 2.0
7
6 1.5

5
1.0
4
3 0.5
0 4 8 12 16 20 24 28 32 30 40 50 60 70 80 90
Cooling Water Inlet Temperature [deg.C] Cooling Water Inlet Temperature [deg.F]

For Antifreeze (50/50 % mixture of water and ethylene glycol)

11 3.0
Cooling Water Flow Rate
Cooling Water Flow Rate

10
2.5
9
Admissible Range
[gallon/min.]

Admissible Range
[liter/min.]

8
2.0
7

6 1.5

5
1.0
4

3 0.5
0 4 8 12 16 20 24 28 32 30 40 50 60 70 80 90
Cooling Water Inlet Temperature [deg.C] Cooling Water Inlet Temperature [deg.F]

The larger circulating pump will be required for the Antifreeze.

Pressure Drop and Temperature Rise

0.10 40

0.09
Cooling Water Outlet-Inlet [deg.C]

35 50Hz
Pressure Drop [MPa]

0.08 60Hz
30
0.07
25
0.06
0.05 20
0.04 15
0.03
10
0.02
0.01 5
0.00 0
4 5 6 7 8 9 10 4 5 6 7 8 9 10
Water Flow [liter/min] Water Flow [liter/min]

Figure 1.1 COOLING WATER TYPICAL FLOW CHARACTERISTICS

F-50H 3
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-1 SPECIFICATIONS

Table 1.2 COOLING WATER SPECIFICATIONS

CHARACTERISTICS Inlet Temperature Range [deg.C] (deg.F) [4.0 ~ 28.0] (39.2 ~ 82.4)
Inlet Pressure Range [MPa] (psig) [0.10 ~ 0.69] (14.5 ~ 100)
Flow Rate [liter/min.] (gallon/min.) [4.0 ~ 10.0] (1.1 ~2.6)
Pressure Drop [MPa] (psig) [0.025 ~ 0.085] (3.55 ~ 12.1)
<Steady State> [< 6.5] (< 22180) for 50Hz
[< 7.5] (< 25590) for 60Hz
Heat Output [kW] (BTU/Hr)
<Maximum> [< 7.2] (< 24570) for 50Hz
[< 8.3] (< 28320) for 60Hz

pH Value 6.5 to 8.2 at 25 deg.C (77 deg.F)

Electrical Conductivity < 80 mS / m
Chloride Ion < 200 mg/liter
Sulfate Ion < 200 mg/liter
M-Alkalinity < 100 mg/liter
Total Hardness < 200 mg/liter
Calcium Hardness < 150 mg/liter
Ionic Silica < 50 mg/liter
QUALITY

Iron < 1.0 mg/liter

Copper < 0.3 mg/liter
Sulfide Ion None, Not detectable
Ammonium ion < 1.0 mg/liter
Residual Chlorine < 0.3 mg/liter
Free Carbon Dioxide < 4.0 mg/liter
Stability Index 6.0 to 7.0
Suspended Matter < 10 mg/liter
Particle Size < 100 μm

F-50H 4
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

485 （１９．１″）
450（１７．７２″）

ＧＡＳ
DIAGNOSTIC INTERFACE SUPPLY

MAIN POWER

519（２０．４３″）
HIG H P RES SUR E
GA S BY PA SS
Illu minates ;Close d
OV ER T EMP -ER ROR
ＧＡＳ

590.5 （２３．２４″）
[H eliu m D isc har ge]
OV ER T EMP -ER ROR RETURN
[H eliu m A fte r C oole r]
OV ER T EMP -ER ROR
[W ater Ou tle t]

CP1 CP2 FI ELD WIR ING DI AGR AM

E LAP SED TIME

( For
Onl y
Mai nt ena nc e
) SUPPLY
PRESSURE
COLD HE AD R EMO TE DR I V E
D R IV E DRIVE C OM P RE S SO R U NI T
ON

ON LOCAL

COLD HEAD
OFF REMOTE

RETURN
CRYOCOOLER
PRESSURE

WATER ＨＥＬＩＵＭ
OUTLET ＧＡＳ
ＣＨＡＲＧＥ
WATER
INLET
SU MIT OMO HEA VY IND UST RIES ,LT D.
CRY OGE NICS DE PAR TME NT
2 -1-1 ,YAT O-CH O,NI SHIT OKYO -CIT Y,
TO KYO, JAPA N

（２．８２″） 71.5
450（１７．７２″） 103 485（１９．１″）
（４．０６″）
588（２３．１５″）

ＸＲＥ０５Ｂ０２４９ＢＱ

Figure 1.2 OUTLINE VIEW FOR F-50H COMPRESSOR UNIT

F-50H 5
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

1-2 CONSTRUCTION

the outline view for F-50H Compressor Unit is shown in Figure 1.2.
The function of the Compressor Unit is to supply high pressure He gas to the Cold Head and
re-compress the returned He gas from the Cold Head. The Compressor Unit consists of the following
major components: a Compressor Capsule, a Cooling system, Oil separation and injection system, and
Adsorber.

1-2-1 CONTROLS AND COUPLINGS

The controls and coupling for F-50H are described in Table 1.3 and Figure 1.3.

Table 1.3 CONTROLS AND COUPLINGS FOR F-50H COMPRESSOR UNIT

No. ITEM FUNCTIONS

1 HE-GAS SUPPLY CONNECTOR To use for connecting a Flex Line (for Supply He-gas line)
2 HE-GAS RETURN CONNECTOR To use for connecting a Flex Line (for Return He-gas line)
To indicate a filled He-gas pressure in the compressor unit, during not in
3 SUPPLY PRESSURE GAUGE operation of the compressor unit, and a compressed He-gas pressure
(Supply Pressure) can be indicated under the operating condition.
To indicate a filled He-gas pressure in the compressor unit, during not in
4 RETURN PRESSURE GAUGE operation of the compressor unit, and a compressed He-gas pressure
(Return Pressure) can be indicated under the operating condition.
5 HE-GAS CHARGE CONNECTOR To use for charging and refilling a He-gas.
COOLING WATER INLET
6 A connector for cooling water inlet. (PT3/8 inch, Female type)
CONNECTOR
COOLING WATER OUTLET
7 A connector for cooling water outlet. (PT3/8 inch, Female type)
CONNECTOR
A twist handle for main electric power supply and for protection from
8 MAIN POWER SWITCH : (QF1)
over-current and short-circuit.
HIGH PRESSURE GAS BY PASS To indicate an Open/Shut condition of the Solenoid Valve (SV1) ;
9 INDICATING LAMP Solenoid Valve (SV1): “Shut” ----- the Lamp “ON”
(LED4) “Open” ----- the Lamp “OFF”
To indicate temperature error and to shut down the Compressor Unit , in
ERROR INDICATING LAMP
10 case of higher temperature than the setting temperature (TS1, TS2 and
(LED1, LED2 and LED3)
TS3).
To indicate a total operating hour of the compressor unit, and the hour
11 HOUR METER : (HM)
counting will be referred for maintenance interval.
A seesaw switch for start-up and shut-down operation for the
compressor unit. The refrigerating system can be in a operating
12 DRIVE SWITCH : (SA1)
condition by the DRIVE SWITCH “ON” after switching the MAIN POWER
SWITCH “ON” condition.
The compressor unit can be operated remotely with the external control
REMOTE DRIVE SWITCH :
13 by switching “REMOTE”, and cannot be started up in condition of
(SA3)
switching “REMOTE” after the Drive Switch operated.
A switch for operating the COLD HEAD maintenance only. Under the
COLD HEAD DRIVE SWITCH : MAIN POWER SWITCH “ON” and the DRIVE SWITCH “OFF”.
14 Caution; Be sure to turn it OFF in normal operation.
(SA2)
Using the compressor unit with the cold head drive switch turned ON
may result in misoperation or malfunction.

F-50H 6
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

Table 1.3 CONTROLS AND COUPLINGS FOR F-50H COMPRESSOR UNIT

(Continued)

To use for the external signal output of condition monitoring for the
compressor unit. The connector to be “D-Sub 15 Pins (Female type)” in
use. Locking Nut is #4-40UNC.
DIAGNOSTIC INTERFACE : Warning; Pay special attention to its wiring when using the external connector on
15
(JR) the Compressor Unit.
Connecting a jumper wire between Pins No.6 - No.8, No.6 - No.13 and
No.6 - No.15 may result in misoperation in some of safety devices in
the equipment, causing electric shock, burn or malfunction.
A connector for the earth wiring, and verify the tight connecting for earth
16 GROUND TERMINAL : (PE)
wiring as well as Input Power Cable.
To use for connecting of input power supply cable.
At a connecting power cable, verify the phase label markings L1, L2 and
17 FIELD TERMINAL : (TB0)
L3. The compressor unit cannot be operated in case of miss-connecting
the power cable.
CIRCUIT PROTECTOR
18 A circuit protector for protection from over-current and short circuit.
(CP1 , CP2)
COLD HEAD CONNECTOR : To use for connecting the Cold Head Cable to supply a Cold Head
19
(JC) driving power.
TERMINAL BLOCK
20 To be used for input voltage adjustment.
(TB1)

F-50H 7
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

1
GAS

2
DIAGNOSTIC INTERFACE SU PPLY

MAIN POWER H IG H P R ES SU R E
G A S BY PA S S
I ll um ina te s; Clo se d

O V ER T E MP - ER RO R
[ H el iu m D i sc ha r ge ]
GAS
O V ER T E MP - ER RO R R ETUR N
[ H el iu m A f te r C oo l er ]
O V ER T E MP - ER RO R
[ W at er Ou t le t]

CP1 CP2 F IE LD WI R IN G D IA G RA M

7 (
F or
O nl y

COLD HEAD
DRIVE
M a in t en a n ce

ON
)
REMOTE
DRIVE
LOCAL
DRIVE
ON
SUPPLY
PRESSURE
COMP RES SOR UNI T
3
COLD HEAD

OFF REMOTE

CRYOCOOLER
RETURN
PRESSURE

6 WA TER
WATER
OUTL ET
ＨＥＬＩＵＭ
GAS
ＣＨＡＲＧＥ
4
I NLE T
S UM I TO M O HE A VY I N DU S TR IE S ,L T D.
C RY O GE NI C S D EP AR T ME N T
2- 1 -1 ,Y AT O- C HO ,N IS HI T OK YO -C IT Y ,
T OK YO ,J A PA N

15 DIAGNOSTIC INTERFACE 9
MAIN POWER HIGH PRESSURE

17
GAS BY PASS
Illuminates;Closed
11
OVER TEMP-ERROR
L1 L2 L3 16 14

10
[Helium Discharge]
OVER TEMP-ERROR
[Helium After Cooler]
OVER TEMP-ERROR
[Water Outlet]

11
16 CP1 CP2
ELAPSED TIME

0.63 0.63

0.8 0.8
1 1

CP1 CP2 (
For Maintenance
)
12
18
BM3RHB-0 01 BM3RHB-001 Only
COLD HEAD REMOTE DRIVE
DRIVE DRIVE
ON
ON LOCAL

COLD HEAD

OFF REMOTE

19 ３８０ ４００ ４１５ ４６０ ４８０ ３８０ ４００ ４１５ ４６０ ４８０ ３８０ ４００ ４１５ ４６０ ４８０

13
20 14

ＸＲＥ０５Ｂ０２３９ＢＱ

Figure 1.3 CONTROLS AND COUPLINGS FOR F-50H COMPRESSOR UNIT

F-50H 8
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT

The flow diagram for F-50H Compressor Unit is shown in Figure 1.4.
Internal components diagram and its functions are described in Figure 1.5 and Table 1.4.

The Compressor Unit works as follows;

1） Low pressure He gas (Pressure.: below 0.80 MPa (116psig)) discharged from a Cold Head can be
led through a HE-GAS RETURN CONNECTOR to the Compressor Unit.

2） The low pressure (Return) He gas can pass through a STORAGE TANK and a FILTER, and flow
into a COMPRESSOR CAPSULE.

3） The low pressure He gas will be compressed and pressurized in the COMPRESSOR CAPSULE,
and the high pressure with high temperature He gas after the compression will be discharged from
the COMPRESSOR CAPSULE outlet.

4） The high pressure with high temperature He gas will be led to a water cooled HE-GAS COOLER
and cooled down in the cooler.

5） The high pressure He gas after cooling will flow into an OIL SEPARATOR to separate an almost all
of lubricating oil mist from the high pressure He gas.

6） The separated lubricating oil can be returned to the COMPRESSOR CAPSULE through a lub oil
return pipings.

7） The high pressure He gas discharged from the OIL SEPARATOR will be led to an ADSORBER.

8） The remained lub oil contents in the high pressure He gas can be adsorbed through an active
charcoal layer to make the high pressure He gas being pure.

9） The pure high pressure He gas can be supplied to the Cold Head through a HE-GAS SUPPLY
CONNECTOR.

F-50H 9
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

８ １６ ２４ ２１ ２０ ６ １９ １８ １２ １３ １７ １１ １５ ２

PSL

FROM
COLD
HEAD
５
PSH
TS1 ４

TS3
TO
COLD
HEAD

TS2 １

１０

OIL LINE
２３ ２６ ２５ ７ ２２ ９ １４ He-GAS LINE

ＯＵＴＬＥＴ ＩＮＬＥＴ
COOLING WATER

XRE05B0226AQ

Figure 1.4 HELIUM GAS FLOW DIAGRAM FOR

F-50H COMPRESSOR UNIT

F-50H 10
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

1-2-3 INTERNAL COMPONENTS

The parts list and its functions are described in Table 1.4.
The He-gas flow diagram and internal components are shown in Figure 1.4 and Figure 1.5.

Table 1.4. FUNCTIONS OF THE INTERNAL COMPONENTS FOR

F-50H COMPRESSOR UNIT

No. PARTS FUNCTIONS

1 HE-GAS SUPPLY CONNECTOR To use for connecting a Flex Line (for Supply He-gas line).
2 HE-GAS RETURN CONNECTOR To use for connecting a Flex Line (for Return He-gas line).
PRESSURE GAUGE To indicate a filled He-gas pressure and compressed He-gas pressure of
3
(SUPPLY SIDE) the unit.
PRESSURE GAUGE To indicate a filled He-gas pressure and expanded He-gas pressure of
4
(RETURN SIDE) the unit.
5 HE-GAS CHARGE CONNECTOR To use for charging and refilling a He-gas.
6 COMPRESSOR CAPSULE A He-gas compressed for the unit.
7 HE-GAS COOLER A water cooled type heat exchanger for compressed He-gas.
8 OIL COOLER A water cooled type heat exchanger for recirculating lub oil.
9 OIL SEPARATOR To eliminate oil contamination from the compressed He-gas.
To use for eliminating a remained oil mist in the compressed He-gas
10 ADSORBER
after treatment by the Oil Separator.
11 STORAGE TANK A He-gas reservoir for piping to Compressor Capsule.
HIGH SIDE PRESSURE
12 A pressure sensor for compressed He-gas pressure control.
SWITCH : PSH
13 SOLENOID VALVE(SV1) An electro-magnetic operation valve for pressure buildup control.
14 RELIEF VALVE To keep a maximum high pressure for the He-gas piping safely.
LOW SIDE PRESSURE
15 A pressure sensor for compressed He-gas pressure control.
SWITCH : PSL
16 FILTER To eliminate contaminators and debris from a recirculating lub oil.
To eliminate contaminators and debris from a He-gas suction for a
17 FILTER
Compressor Capsule.
To eliminate contaminators and debris from a lub oil return of Oil
18 FILTER
Separator.
19 ORIFICE To use for adjusting a recirculating lub oil return of Oil Separator.
20 ORIFICE To use for adjusting a recirculating lub oil flow.
THERMOSTAT : TS1 A thermal sensor & controller for the compressed He-gas temperature of
21
90 deg.C (194 deg.F) compressor outlet.
THERMOSTAT : TS2 A thermal sensor & controller for the compressed He-gas temperature of
22
60 deg.C (140 deg.F) He-gas cooler outlet.
THERMOSTAT : TS3 A thermal sensor & controller for the water temperature of cooling water
23
60 deg.C (140 deg.F) outlet.
24 OIL CHARGE CONNECTOR To use for refilling a lubricating oil.
COOLING WATER INLET
25 To use for connecting a cooling water piping (for Water Supply)
CONNECTOR
COOLING WATER OUTLET
26 To use for connecting a cooling water piping (for Water Discharge)
CONNECTOR
An electronic control, surveillance and alarming system for the He-gas
27 CONTROL BOX
Compressor Unit.

F-50H 11
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

１９ １４ １８ ９ １１ ２１ ７ ８ ２３

２０

１６

２４ ＶＩＥＷ Ａ

２７ ２２ １０ １２ １３

１
DIAGNOSTIC INTERFACE

MAIN POWER

16 14
11
HIGH PRESSURE
GAS BY PASS
Illuminates;Closed
OVER TEMP-ERROR
[Helium Discharge]
OVER TEMP-ERROR
[Helium After Cooler]
OVER TEMP-ERROR
[Water Outlet]
２
CP 1 CP 2

１５
ELAPSED TIME

( For

Only
Maint enance
)
COLD HEAD REMOTE DRIVE
DRIVE DRIVE
ON
ON LOCAL

COLD HEAD

OFF REMOTE

３
Ａ
４

２５ ２６ ５ １７
ＸＲＥ０５Ｂ０２４２ＢＱ

Figure 1.5 COMPONENTS OF F-50H COMPRESSOR UNIT

F-50H 12
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-3 ELECTRICAL DESCRIPTION

1-3 ELECTRICAL DESCRIPTION

1-3-1 DIAGNOSTIC INTERFACE

<Warning about electric shock>

WARNING Pay special attention to its wiring when using the DIAGNOSTIC INTERFACE on the
compressor unit. Connecting a jumper wire between Pins No.6 - No.8, No.6 - No.13 and No.6
- No.15 may result in misoperation in some of safety devices in the equipment, causing
electric shock, burn or malfunction.

This cryocooler includes a high-voltage section. Touching it may result in electric shock.
Handle it with extreme care.

“IMPORTANT”
See the “ELECTRICAL SCHEMATIC” of F-50H Compressor Unit, for detail.

Diagnostic Interface can be used monitoring the status of the Compressor Unit and the remote control
sequences of the Compressor Unit are described in Table 1.5.
The “D-sub” pins indicated in Figure 1.6 on the control panel for the Compressor Unit can be applied to
an initial condition monitoring for a first-aid diagnostics of the Compressor Unit by means of measuring
the each item with a digital Volt/Ohm Meter. The Fault Condition classified the digital meter reading as
referred to the Table 1.5 can be identified simply an actual operation condition of the Compressor Unit
in the field.

Table 1.5 REMOTE CONTROL / ALARM

No. ITEM OPERATION PIN No. FAULT CONDITION*

Pressure Alarm Normal Close
1 Contact 1, 2 > 106 ohm
Signal Alarm Open
High Temp. Normal Close
2 Alarm Signal Contact 3, 4 > 106 ohm
[Helium Discharge] Alarm Open
High Temp. Contact Normal Close > 106 ohm
3 Alarm Signal 5, 9
[Helium After cooler] Alarm Open
High Temp. Contact Normal Close 6
> 10 ohm
4 Alarm Signal 10, 11
[Water Outlet] Alarm Open
DC Operate 24V DC(0.15A max.)
5 Drive Indication 6, 7 0V
Power Stop 0V
DC Output 24V DC(0.15A max.),
6 Control Voltage 7, 13
Power when Main Power SW is “ON”
Pulsed 24VDC for 1 second
7 Remote Reset Relay 12, 14
to be furnished by user.
Drive Close
8 Remote Drive Contact 8, 15
Stop Open
* Digital Volt./Ohm Meter Reading
8 7 6 5 4 3 2 1

15 14 13 12 11 10 9

Figure 1.6 DIAGNOSTIC INTERFACE WIRING ON THE COMPRESSOR UNIT

F-50H 13
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-3 ELECTRICAL DESCRIPTION

1-3-2 SAFETY DEVICES

The safety devices list for Compressor Unit is shown in Table 1.6.

Table 1.6 SAFETY DEVICES OF F-50H

ITEM FUNCTIONS
Setting temperature; 90 deg.C (194 deg.F) ---- approx.
To shut down the Compressor Unit and illuminate the OVER TEMP-ERROR lamp
THERMOSTAT : (TS1) and signal a high temperature alarm to the DIAGNOSTIC INTERFACE, in case of
higher temperature of a compressed He-gas at a compressor outlet than the
setting temperature.
Setting temperature; 60 deg.C (140 deg.F) ---- approx.
To shut down the Compressor Unit and illuminate the OVER TEMP-ERROR lamp
THERMOSTAT : (TS2) and signal a high temperature alarm to the DIAGNOSTIC INTERFACE, in case of
higher temperature of a compressed He-gas at a He-gas cooler outlet than the
setting temperature.
Setting temperature; 60 deg.C (140 deg.F) ---- approx.
To shut down the Compressor Unit and illuminate the OVER TEMP-ERROR lamp
THERMOSTAT : (TS3) and signal a higher temperature alarm to the DIAGNOSTIC INTERFACE, in case
of higher temperature of a water at a cooling water outlet than the setting
temperature.
To stabilize a pressure for even of the He-gas between the Supply and Return
SOLENOID VALVE : (SV1)
piping, at a shut off the Compressor Unit.
Setting pressure;
“Operate” 2.55 MPa ---- approx.
(369 psig)
HIGH PRESSURE SWITCH : “Reset” 2.26 MPa ---- approx.
(PSH) (327 psig)
To adjust a Supply He-gas pressure smoothly by a function of the pressure switch
for Open and/or Shut, in case of higher pressure of the Supply He-gas than the
setting pressure.
Setting Pressure;
“Operate” 0.15 MPa ---- approx.
LOW PRESSURE SWITCH : (22 psig)
(PSL) To shut down the Compressor Unit and signal a Low pressure alarm to the
External Connector, in case of lower pressure of a compressed He-gas caused by
a smaller quantity of He-gas than original filling in the compressor unit.
Setting pressure;
“Operate” 2.61 - 2.75 MPa
(378 - 398 psig)
“Reset” 2.50 MPa ---- minimum
RELIEF VALVE
(362 psig)
To adjust a Supply He-gas pressure smoothly by a function of the Relief Valve for
blowing off the He-gas to the atmosphere, in case of higher pressure of Supply
He-gas than the setting pressure.
Setting current; 16 A
MAIN POWER SWITCH :
To shut down the Compressor Unit, in case of occurring over-current and/or
(QF1)
short-circuit than the setting current.
PHASE FAILURE To avoid starting-up of the Compressor Unit in case of an abnormal operation
PROTECTION CIRCUIT : caused by irregular connecting of Input Power Cable such as failure connecting.
Setting current; 0.63 A (Both CP1 and CP2)
CIRCUIT PROTECTOR
To protect the Compressor Unit from the over-load caused by short-circuit and/or
(CP1, CP2)
any other electrical failure in the DC power or the Solenoid Valve.

F-50H 14
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-1 SITE REQUIREMENT

2 INSTALLATION

2-1 SITE REQUIREMENT

<Caution against misoperation>

CAUTION
Do not use inverter for the main power source of the compressor unit. Operating with
inverter may result in the damage or malfunction of the compressor electric circuit.

Avoid using the transformer for the main power source of the compressor unit. If the
transformer is installed at the upstream of the unit, lacking phase protection circuit with the
cryocooler occurs in a malfunction. That may result in misoperation or malfunction. When
using the transformer, install the other lacking phase protection device in upstream of the
transformer.

Secure enough space around the compressor unit for heat radiation and maintenance.
Failing to secure enough space may result in misoperation or malfunction.

Use cooling water with appropriate temperature, flow rate and water quality. Using
inappropriate cooling water may result in misoperation or malfunction.

・ An almost level and even area in the field will be selected to install the Compressor Unit.
・ An area to be influenced by splashing water and/or dusts will not be selected to install the
Compressor Unit installation area.
・ A clean environmental condition without dirt and/or free from an exhausted heat will be selected to
install the Compressor Unit in the field.
・ A quality of cooling water will be secured to use for an appropriate coolant for the Compressor Unit.
・ Any heat sensitive object cannot be positioned on surroundings of the Compressor Unit.

AMBIENT TEMPERATURE CONDITION

The ambient temperature must be between 5 deg.C (41 deg.F) and 28 deg.C (82.4 deg.F) to get the
specified capacity. The system can operate up to 35 deg.C (95 deg.F) with less than 5% cooling
capacity down. The maximum relative air humidity is 85%RH.
HELIUM SUPPLY SYSTEM
A helium supply system is necessary if you need to decontaminate the helium gas, or charging the
helium gas that has leaked out of the system. A helium supply system includes a Grade 5 (99.999%
up pure) helium gas bottle, a regulator, an outlet valve, and a charging hose or equivalent delivery
line.
POWER SOURCE
Ensure the correct AC power source is available for the compressor. See Table 1.1 for the power
requirements for your system.
COOLING WATER
Ensure the correct cooling water is available for the compressor. See Figure 1.1 and Table 1.2. for
the cooling water requirements for your system.
ANTIFREEZE
Operating with Antifreeze (50/50 % mixture of water and ethylene glycol), the flow rate shall be larger
than the water. See Figure 1.1 and Table 1.2. for the cooling water requirements for your system.
SAFETY / SEISMIC REQUIREMENT
Secure to lock the locking device of compressor castor.
SERVICE AREA
The Compressor Unit should have enough space as shown in Figure 2.1.

F-50H 15
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-1 SITE REQUIREMENT

CLEARANCE FOR INSTALLATION

（６″）
153
485 （１９．１″）
153 153
（６″） （６″）

450 （１７．７２″） 800（３１．５″）

600 （２３．６２″）

（１１．８″） 300

MAINTENANCE SPACE
250（９．８４″）

ＧＡＳ
DIAGNOSTIC INTERFACE SU PP LY

MAIN POWER
590.5（２３．２４″）

H IG H P RE SSU RE
GAS B Y P AS S
Illu minat es;C lose d

OVE R TEM P- ERR OR

[He li um Di sch ar ge]
ＧＡＳ
OVE R TEM P- ERR OR RETURN
[He li um Af ter C ool er]
OVE R TEM P- ERR OR
[Wa te r O ut let ]

CP1 CP2 F IE LD WI RIN G DIA GR AM

EL APS ED T IME

( F or
O nl y
M ai nt ena nc e
) SUPPLY
PRESSURE
COLD HEA D R EM OT E DRIVE
DRIVE DRI VE C OM P R E S SO R U N IT
ON

ON LOCAL

COLD HEAD
OFF REMOT E

CRYOCOOLER
RETURN
PRESSURE

WATER ＨＥＬＩＵＭ
OUTLET ＧＡＳ
ＣＨＡＲＧＥ
WATER
INLET
SU MI TOM O HEA VY IN DUS TR IES ,L TD.
C RYO GE NIC S DEP AR TME NT
2-1 -1, YAT O-C HO, NIS HIT OKY O-C ITY ,
T OKY O,J APA N

ＸＲＥ０５Ｂ０２２８ＢＱ

Open out at least two faces

Figure 2.1 WATER-COOLED COMPRESSOR UNIT F-50H

AND ITS REQUIRED SPACE

F-50H 16
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-2 INPUT POWER VOLTAGE SETTING

2-2 INPUT POWER VOLTAGE SETTING

<Warning about electric shock>

WARNING Make sure the power specification of the cryocooler used conforms to the customer's power
supply before using the equipment. Using the cryocooler with a non-conforming power
supply may result in electric shock or malfunction.

For F-50H compressor unit (water cooled, high voltage type), pay attention to the setting of
the applicable input supply voltage. The product is shipped with the input supply voltage set
to 480V. Before installing the equipment, be sure to check your supply voltage and change it
to the appropriate setting if necessary. Operating the equipment with your supply voltage
different from the setting of the compressor unit may result in electric shock or malfunction.

Be sure to turn off and Lock Out with OFF position the main power of the customer's power
source before connecting or disconnecting the input power cable to the Compressor Unit, and
then remove the input power cable from the main power. Failing to observe this precaution
may result in electric shock.

Do not change the setting of the dial above the main power switch of the compressor unit
under any circumstances. Failing to observe this precaution may result in electric shock.

<Caution against misoperation>

CAUTION Do not use inverter for the main power source of the compressor unit. Operating with
inverter may result in the damage or malfunction of the compressor electric circuit.

Avoid using the transformer for the main power source of the compressor unit. If the
transformer is installed at the upstream of the unit, lacking phase protection circuit with the
cryocooler occurs in a malfunction. That may result in misoperation or malfunction. When
using the transformer, install the other lacking phase protection device in upstream of the
transformer.

The Compressor Unit can be operated on various input power voltages by changing the terminal
wiring in the Compressor Unit. This terminal is located inside of the Control Box.
Initial factory setting is AC480V / 60Hz.

1. Loosen the screws that hold the terminal cover and the remove the cover.

2. Uncap the plastic cover.

F-50H 17
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-2 INPUT POWER VOLTAGE SETTING

3. Change the wires (1L1, 1L2 and 1L3) to the appropriate setting. Tightening Torque: 1.2 N･m.
Reinstall the plastic cover.

ＰＯＳＩＴＩＯＮ ＯＦ ＷＩＲＥ ＣＯＮＮＥＣＴＩＯＮ

３８０４００４１５４６０４８０ ３８０４００４１５４６０４８０ ３８０４００４１５４６０４８０

Initial factory setting

２
１

３
１Ｌ

１Ｌ

１Ｌ
４８０Ｖ ＡＴ ６０Ｈｚ

３８０４００４１５４６０４８０ ３８０４００４１５４６０４８０ ３８０４００４１５４６０４８０

２

３
１
１Ｌ

１Ｌ

１Ｌ

４６０Ｖ ＡＴ ６０Ｈｚ

３８０４００４１５４６０４８０ ３８０４００４１５４６０４８０ ３８０４００４１５４６０４８０

１

３
２
１Ｌ

１Ｌ

１Ｌ

４１５Ｖ ＡＴ ５０Ｈｚ

３８０４００４１５４６０４８０ ３８０４００４１５４６０４８０ ３８０４００４１５４６０４８０

１

３
１Ｌ

１Ｌ

１Ｌ

４００Ｖ ＡＴ ５０Ｈｚ

３８０４００４１５４６０４８０ ３８０４００４１５４６０４８０ ３８０４００４１５４６０４８０

１

３
１Ｌ

１Ｌ

１Ｌ

３８０Ｖ ＡＴ ５０Ｈｚ

ＸＲＥ０５Ｂ０２４５ＡＱ

Figure 2.2 TERMINAL WIRING FOR INPUT POWER VOLTAGE

F-50H 18
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-2 INPUT POWER VOLTAGE SETTING

4. Reinstall the cover and secure them by tightening the screws.

F-50H 19
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-3 INPUT POWER CABLE CONNECTION

2-3 INPUT POWER CABLE CONNECTION

<Warning about electric shock>

WARNING Make sure the power specification of the cryocooler used conforms to the customer's power
supply before using the equipment. Using the cryocooler with a non-conforming power
supply may result in electric shock or malfunction.

For F-50H compressor unit (water cooled, high voltage type), pay attention to the setting of
the applicable input supply voltage. The product is shipped with the input supply voltage set
to 480V. Before installing the equipment, be sure to check your supply voltage and change it
to the appropriate setting if necessary. Operating the equipment with your supply voltage
different from the setting of the compressor unit may result in electric shock or malfunction.

Be sure to turn off and Lock Out with OFF position the main power of the customer's power
source before connecting or disconnecting the input power cable to the Compressor Unit, and
then remove the input power cable from the main power. Failing to observe this precaution
may result in electric shock.

Do not change the setting of the dial above the main power switch of the compressor unit
under any circumstances. Failing to observe this precaution may result in electric shock.

CAUTION <Caution against misoperation>

Do not use inverter for the main power source of the compressor unit. Operating with
inverter may result in the damage or malfunction of the compressor electric circuit.

Avoid using the transformer for the main power source of the compressor unit. If the
transformer is installed at the upstream of the unit, lacking phase protection circuit with the
cryocooler occurs in a malfunction. That may result in misoperation or malfunction. When
using the transformer, install the other lacking phase protection device in upstream of the
transformer.

“IMPORTANT”
This cryocooler is provided with a phase reverse protection circuit for the input power. If the input
power is connected with reverse phase, the cryocooler does not start.

“IMPORTANT”
See “ELECTRICAL SCHEMATIC” of F-50H Compressor Unit, for detail.

“IMPORTANT”
See “INPUT POWER CABLE ( HIGH VOLTAGE) ” of “APPENDIX” for detail.

Make electrical connection as follows;

Upstream Protection
Use the fuses or circuit breakers as upstream protection of L1, L2, L3. The recommended rating of
the protection is maximum 30A.

Power Supply Conductor and Protective Earth Conductor

Use 75 deg.C wiring sized to 60 deg.C ampacity.
2
Use copper conductor only. AWG 12 (3.3 mm ) or larger.
Compressor Unit Side
Power Supply Conductors Protective Earth Conductor
Striping Length: 12 mm Striping Length: 12 mm

User’s Power Source Side

Power Supply Conductors Protective Earth Conductor
Striping Length: 12 mm Striping Length: 12 mm

F-50H 20
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-2 INPUT POWER CABLE CONNECTION

See the Table 1.1 for power requirements. The cables are marked with label and connect as follows:

For
Compressor Unit
WIRING DIAGRAM
FIELD
TERMINAL GROUNDING
TERMINAL

For User's L1 L2 L3
Power Source

L1

L2

L3

Ground

1. Loosen the screws that hold the terminal cover and the remove the cover.

2. Connect wires to terminal block.

Power Supply Conductors (L1, L2 and L3) ------ Tightening Torque: 1.3 N･m
Protective Earth Conductor ------ Tightening Torque: 1.8 N･m

3. Reinstall the cover and secure them by tightening the screws.

F-50H 21
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3 MAINTENANCE

3 MAINTENANCE

<Warning about electric shock>

WARNING
This cryocooler includes a high-voltage section. Touching it may result in electric shock.
Handle it with extreme care.

Make sure no power is applied to the compressor unit before starting operation when
connecting or disconnecting the cold head power cable. Failing to observe this precaution
may result in electric shock.

Be sure to turn off and Lock Out with OFF position the main power of the customer's power
source before connecting or disconnecting the input power cable to the Compressor Unit, and
then remove the input power cable from the main power. Failing to observe this precaution
may result in electric shock.

Do not change the setting of the dial above the main power switch of the compressor unit
under any circumstances. Failing to observe this precaution may result in electric shock.

Be sure to turn off and Lock Out with OFF position the customer's main power before
performing maintenance work such as reset of circuit protectors. Failing to observe this
precaution may result in electric shock.

<Warning about explosion, escape of gas>

WARNING
This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a
high-pressure (about 1.62 MPa (235 psig)) helium gas sealed in. Hitting the equipment with
a sharp edge or touching it with a pointed object may cause explosion or escape of gas.
Handle the equipment with extreme care.

Do not disassemble the equipment for purposes other than maintenance specified in this
service manual under any circumstances. Disassembling the equipment may result in
electric shock, explosion or escape of gas.

The cold head, compressor unit, compressor adsorber and flex lines are pressurized with
helium gas. Purge the helium gas from all pressurized components before disposing. Open
the purging valve gradually or it may result in serious injury.

Install the cryocooler in the ventilated area, otherwise it may result in asphyxiation in case the
helium gas is purged or leaked.

<Caution against misoperation>

Do not get on the compressor unit or put an object on top of it. Failing to observe this
CAUTION
precaution may prevent the cryocooler from operating normally or cause injury.

Secure enough space around the compressor unit for heat radiation and maintenance.
Failing to secure enough space may result in misoperation or malfunction.

Use cooling water with appropriate temperature, flow rate and water quality. Using
inappropriate cooling water may result in misoperation or malfunction.

The cold head drive switch provided with the compressor unit is only used for maintenance.
Be sure to turn it OFF in normal operation. Using the compressor unit with the cold head
drive switch turned ON may result in misoperation or malfunction.

F-50H 22
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

3-1 PERIODICAL MAINTENANCE

F-50H Compressor Unit is to be required the routine maintenance. The basic maintenance work is to
replace the oil mist Adsorber of the Compressor Unit for every 30,000 Hrs. operation as mentioned
Table 3.1.

Table 3.1 PERIODICAL MAINTENANCE SCHEDULE

MAINTENANCE FREQUENCY REMARK

Replace Compressor Adsorber Every 30,000 Hrs.
Charge Helium Gas to Compressor As required
Depending on the water
Cleaning Water Cooler As required
conditions.
Circuit Protector Reset As required

F-50H 23
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

3-1-1 REPLACEMENT OF THE COMPRESSOR ADSORBER

<Warning about explosion, escape of gas>

WARNING
This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a
high-pressure (about 1.62 MPa (235 psig)) helium gas sealed in. Hitting the equipment with
a sharp edge or touching it with a pointed object may cause explosion or escape of gas.
Handle the equipment with extreme care.

Do not disassemble the equipment for purposes other than maintenance specified in this
service manual under any circumstances. Disassembling the equipment may result in
electric shock, explosion or escape of gas.

The cold head, compressor unit, compressor adsorber and flex lines are pressurized with
helium gas. Purge the helium gas from all pressurized components before disposing. Open
the purging valve gradually or it may result in serious injury.

Install the cryocooler in the ventilated area, otherwise it may result in asphyxiation in case the
helium gas is purged or leaked.

WARNING The Adsorber mass is about 11.5kg. Be careful of handling so that it may not get hurt when
replace the adsorber.

<Caution against misoperation>

CAUTION
Do not get on the compressor unit or put an object on top of it. Failing to observe this
precaution may prevent the cryocooler from operating normally or cause injury.

The Oil Mist Adsorber is required to replace for every 30,000 Hrs operation.

Table 3.2 ADSORBER FOR COMPRESSOR UNIT

DESCRIPTION Q’TY PART NUMBER REMARK

1 Adsorber 1 RE05TN1211 OD140×H447

Table 3.3 REQUIRED TOOLS FOR ADSORBER REPLACEMENT

TOOLS REMARK
1 1“ open-end wrench For Aero-quip coupling
2 1-1/8“ Open-end wrench For Aero-quip coupling
3 1-3/16“ Open-end wrench For Aero-quip coupling
4 Snoop liquid For leak check
5 Cotton wipers For leak check
6 13 mm Open-end wrench For fixing nut for Adsorber
7 Screw driver (phillips(+)) For side panel of Compressor Unit.

F-50H 24
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

Replace the Adsorber instructed as follows;

PREPARATION
1） Shut down the Cryocooler.
2） Disconnect the Input Power Cable from the Compressor Unit.
3） Disconnect the Supply and Return Flex Lines from the Compressor Unit.

REMOVING THE USED ADSORBER

1） Loosen the screws that hold the compressor side panel and remove the panel.

2） Disconnect the Adsorber Self-Sealing Coupling. Use three wrenches.

3） Remove the Nut secured the Adsorber to Rear Panel. Use two wrenches.

F-50H 25
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

4） Loosen the Nut and Washer secured the Adsorber to the base panel of the Compressor Unit.

5） Remove the used Adsorber from the Compressor frame.

F-50H 26
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

INSTALLING NEW ADSORBER

1） Set a new Adsorber.

Flat Washer+ Spring Washer+ Nut Lock Washer

2） Secure the Adsorber to Front Panel by tightening Nut .

Tightening Torque：23N･m

F-50H 27
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

3） Secure the Adsorber to the base panel of the Compressor Unit by tightened Nut.
Tightening Torque：14.5N･m

4） Connect the Adsorber Self-Sealing Coupling. Use three wrenches.

Tightening Torque：50N･m

5） Sprinkle “Liquid Leak Detector ” on the Flex line connecting coupling .in case the bubbling is found ,
tighten the connecting coupling again and re-check the leakage.

Ensure that the pressure gauge indication is specified value for the type of Cold Head. Charge
the helium gas, in case of low pressure indicating.

6） Reinstall the panels and secure them by tightening the screws.

F-50H 28
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

3-1-2 RESET THE CIRCUIT PROTECTOR(S)

<Warning about electric shock>

WARNING
This cryocooler includes a high-voltage section. Touching it may result in electric shock.
Handle it with extreme care.

Be sure to turn off the customer's main power before performing maintenance work such as
replacement of fuses, and remove the input power cable from the compressor unit. Failing to
observe this precaution may result in electric shock.

RESET PROCEDURE

1) Loosen the two screws that hold the circuit protectors cover and the remove the cover.

(CP1 and CP2：OFF position)

2) Reset the Circuit Protector(S).

3) Reinstall the cover and secure them by tightening the screws.

F-50H 29
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

APPENDIX

APPENDIX

ELECTRICAL SCHEMATIC

No. PART NAME

1 ELECTRICAL SCHEMATIC of F-50H (FOR AC CIRCUIT)
2 ELECTRICAL SCHEMATIC of F-50H (FOR DC CIRCUIT)

DRAWINGS

No. PART NAME

1 ADSORBER
2 INPUT POWER CABLE (HIGH VOLTAGE)

F-50H 30
 INCOMING POWER SUPPLY

3φ 380/ 400/ 415Ｖ－50Ｈｚ UPSTREAM PROTECTION EXTERNAL PROTECTIVE CONDUCTOR

3φ 460/ 480Ｖ－60Ｈｚ Use COPPER CONDUCTOR ONLY.SAME
SIZE AS PHASE CONDUCTOR
POWER SUPPLY CONDUCTOR
Ｕｓｅ ７５℃ ＷＩＲＩＮＧ ＳＩＺＥ ＴＯ ６０℃ ＡＭＰＡＣＩＴＹ
Use COPPER CONDUCTOR ONLY.
AWG12(3.3mm 2 ) OR LARGER ＰＥ EXCLUSION FROM SCOPE OF SUPPLY
L1 L2 L3 TB0 ＰＲＯＴＥＣＴＩＶＥ ＧＲＯＵＮＤ LIMIT OF EQUIPMENT
DIRECT TO ENCLOSURE OF PANEL

QF1
OL protection MAIN DISCONNECTING MEANS
setting:16A CIRCUIT INTERRUPTER WITH
OUTSIDE OPERATING NOB AND
PADLOCK FITTING HOLE AT.
OFF-POSITION
Instantaneous
OC TRIP:208A
KM1 AWG10(5.5mm 2 )
1 2 (BK) 1T1 U
COMPRESSOR MOTOR
OL1

3 4 1T2 V 3φ 380/ 400/ 415Ｖ－50Ｈｚ

M1
OL2

1T3 W 3φ 460/ 480Ｖ－60Ｈｚ

OL3

5 6
AWG14(2.0mm 2 ) (FULL LOAD AMPERES 13A,
(BK) AWG10(5.5mm 2 ) LOCKED ROTOR AMPERES 80A)
AWG10(5.5mm 2 )
(BK)
CP1 (G/Y)
0.63A
AWG16(1.3mm 2 )
ＴＲ１ ０．２ｋＶＡ (RD) COLDHEAD
2
200V KA12
AWG16(1.3mm ) 1L1A 480 2L1 3L1 2T1 ＪＣ A
480 COLD HEAD MOTOR
(BK) 460 2L2 3L2 B
1L1B 2T2 3φ 200Ｖ－50/ 60Ｈｚ
460 M2
1L1 415 2L3 3L3 2T3 C
1L1C (FULL LOAD AND LOCKED
415
1L1D 400 D ROTOR AMPERES APPROX. 0.5A)
400 CP2
1L1E 380
0.63A AWG16(1.3mm2 )
380 ＳＡ２ (G/Y)
480 200 ON COLDHEAD CABLE
1L2A KA12
480 3L1
460 OFF 3L2A
1L2 1L2B CN14 3L1A
460 -1 -3 KM1
1L2C 415 CN3
415 ＣＯＮＴＲＯＬ ＰＣＢ -1 A1 A2
1L2D 400 3L1A
400 CN3 AWG18(0.8mm 2 )
1L2E 380 -3 3L2
(RD)
380
CN2
KA10 KA9 -1
200 SV1
1L3A 480
480 CN2
1L3 1L3B 460 -3
AWG18(0.8mm 2 ) C6
460 0.033uF
1L3C 415 (RD) CN1 R
-1 C7 0.033uF
415
400 KA1
AWG18(0.8mm 2) NOTES:
1L3D -2 (RD/RDW TWIST)
400 KA2 1.ABBREVIATION OF WIRING COLOR IS AS FOLLOWS:
380 -4 S
1L3E
380 BK(:BLACK), RD(:RED),BL(:BLUE)
2N -5 KA22 KA2
RDW(:RED WITH WHITE STRIPES)
S1
TB1 W R15 G/Y(:GREEN WITH YELLOW STRIPES)
-7
2
AWG18(0.8mm ) E T 39K 3W
(BK) AWG18(0.8mm 2)
(G/Y) ＰＥ
3L1
KA22
3L2B
RF ～～
AWG18(0.8mm ) 2 R22
G ＰＥ
+ - (G/Y) 20K

AWG22(0.3mm 2 ) Ｆ－５０Ｈ
24VDC
(BL)
CONTROL SOURCE ELECTRICAL SCHEMATIC 1/2 XRE05W0284BQ
P N
 CN4 CN4 D-Sub
P N -2
-1 JR
CN11 CN11
(PSL) CN6
-1 1 2 -2 + - KA3 PRESSURE FAULT -1 15 1
P V3 KA8 CN6 PRESSURE ALARM
CN10 CN10 -2 16 2 ＷＨＥＮ ＣＯＮＴＡＣＴ ＯＰＥＮＳ．
(TS1) KA4
-1 3 4 -2 + - OVER TEMP-ERROR ＳＵＰＰＬＩＥＤ ＶＯＬＴＡＧＥ ＴＯ ＢＥ ２４Ｖ ＤＣ ＯＲ ＬＥＳＳ．
[Helium
[Heiium Discharge]
９０℃ V4
CN9 CN9 CN6
(TS2) -3 17
-1 5 6 -2 + - KA5 OVER TEMP-ERROR 3
[Helium After Cooler]
６０℃ V5 CN6 ＯＶＥＲ ＴＥＭＰ－ＥＲＲＯＲ〔Ｈｅｌｉｕｍ Ｄｉｓｃｈａｒｇｅ〕
CN8
(TS3)
CN8 KA13 ＷＨＥＮ ＣＯＮＴＡＣＴ ＯＰＥＮＳ．
-1 7 8 -2 + - KA6 OVER TEMP-ERROR -4 18 4 ＳＵＰＰＬＩＥＤ ＶＯＬＴＡＧＥ ＴＯ ＢＥ ２４Ｖ ＤＣ ＯＲ ＬＥＳＳ．
[Water Outlet]
６０℃ V6
AWG22(0.3mm 2 )
KA3 + - KA7 CN5 -5 21
LED PCB KA8 5 ＯＶＥＲ ＴＥＭＰ－ＥＲＲＯＲ〔Ｈｅｌｉｕｍ Ａｆｔｅｒ Ｃｏｏｌｅｒ〕
CN15 CN15 V18 R1
V7 ＷＨＥＮ ＣＯＮＴＡＣＴ ＯＰＥＮＳ．
CN1 CN1 100K
PRESSURE CN6 -5 13 ＳＵＰＰＬＩＥＤ ＶＯＬＴＡＧＥ ＴＯ ＢＥ ２４Ｖ ＤＣ ＯＲ ＬＥＳＳ．
-5 N -5 -1 -1 Q1 6
KA7 KA8
100uF
+ 1K R2 FAULT TIMING
28 + - C1 DRIVE INDICATION
LED1 - 10K R3 CN6 -6 N
ORANGE
7 WHEN 24V DC IS GIVEN BETWEEN JR 6 AND 7 PIN.
V8
CN6 -7 〔ＵＳＡＢＬＥ ＣＵＲＲＥＮＴ ｍａｘ．０．１５Ａ〕
KA4 + - KA12 P 8 ７ ＰＩＮ：ＣＯＭＭＯＮ ＬＩＮＥ ＯＦ ２４Ｖ ＤＣ
CN1 CN15 JP1
-2 27 -2 3 2 1 KA13 V12 CN5 -6 22
V19 100K R4 OVER TEMP-ERROR 9
LED2 Q2 [Helium
[Heiium Discharge] KA15
ORANGE KA12 KA13 + 1K R5 CN16 -1 23 CONTROL VOLTAGE +24V DC
+ - 100uF C2 FAULT TIMING 10
- 10K R6 〔ＵＳＡＢＬＥ ＣＵＲＲＥＮＴ ｍａｘ．０．１５Ａ〕
V13 CN16 -2 24 ＯＶＥＲ ＴＥＭＰ－ＥＲＲＯＲ〔Ｗａｔｅｒ Ｏｕｔｌｅｔ〕
CN15 KA17
CN1
-3 11 ＷＨＥＮ ＣＯＮＴＡＣＴ ＯＰＥＮＳ．
-3 26 KA5 + - KA14
JP2 CN5 -1 19 ＳＵＰＰＬＩＥＤ ＶＯＬＴＡＧＥ ＴＯ ＢＥ ２４Ｖ ＤＣ ＯＲ ＬＥＳＳ．
LED3 3 2 1 KA15 V14 OVER TEMP-ERROR 12
ORANGE V20 R7 CN5
100K [Helium After Cooler] REMOTE DRIVE
Q3 -2 P
KA14 KA15 + 1K R8 FAULT TIMING 13
CN1 CN15 + - 100uF C3 KA11 CN5
-4 25 -4 - 10K REMOTE RESET
R9 + - -3 20 14
V15 WHEN KA11 IS ENERGIZED BY
LED4 PULSED 24V DC FOR 1 SEC.
GREEN KA6 + - KA16 V11
JP3
KA17
OVER TEMP-ERROR
3 2 1
V16 [Water Outlet] CN5 -4 11
V21 100K 15
R10 Q4
+ R11 FAULT TIMING
KA16 KA17
+ - 100uF 1K
12V C4
30K - 10K R12
+ C9 100 R13 ZD1 V17
-100uF AWG22(0.3mm 2 )
R21 + R14 Q5
KA1
22uF
- 20K
N
C5
N V9 NOTE:
CN7 (PSH) CN7
１．ＷＩＲＩＮＧ ＳＩＺＥ ＩＳ ＭＩＮ．ＡＷＧ２４ ＦＯＲ Ｄ－Ｓｕｂ．
-1 9 10 -2 KA9
+ -
PRESSURE CONTROL ２．ＷＩＲＩＮＧ ＣＯＬＯＲ ＯＦ ２４Ｖ ＤＣ ＣＩＲＣＵＩＴ ＩＳ ＢＬＵＥ．
P
SA3 SA1 V10
CN5 CN5 CN12 CN12 KA11 KA1 KA7 KA12 KA14 KA16
-8 LOCAL -7 11 -1 -2
+ - COMPRESSOR DRIVE
12 KA10 COLDHEAD DRIVE
REMOTE Ｃ１０ R19
０．０３３μＦ ４．３Ｋ JP1 JP2 JP3
100
ZD2
13 HOU
CN6 CN5 V26 + HM - ELAPSED TIME 3 2 1 3 2 1 3 2 1
-7 -4 R20 + CN13 CN13
Q6
- R18 CN6 -1 -2 CN6 JP JP JP
CN5 C8 20K -5 -6
-2 + -
KA21 KA21 22uF

Ｆ－５０Ｌ，Ｆ－５０Ｈ
Ｆ－６０Ｌ，Ｆ－６０Ｈ
ＥＬＥＣＴＲＩＣＡＬ ＳＣＨＥＭＡＴＩＣ ２／２ XRE05W0272CQ
 29 .3°

(155)
(260)

ＣＯＵＰＬＩＮＧ ＨＡＬＦ １／２″（ＭＡＬＥ）

２ＰＬＡＣＥＳ φ139.8

ＰＲＯＴＥＣＴＩＶＥ ＣＡＰ
２ＰＬＡＣＥＳ

446.5

ＷＡＳＨＥＲ
21

ＳＰＲＩＮＧ ＷＡＳＨＥＲ

ＮＵＴ

ＮＯＴＥ
１．ＣＨＡＲＧＥＤ ＨＥＬＩＵＭ ＧＡＳ １．６２ＭＰａ・・・・Ａｐｐｒｏｘ
２．ＭＡＳＳ １１．５Ｋｇ・・・・Ａｐｐｒｏｘ

ＸＲＥ０５Ｂ０２４６ＢＱ＿Ｅ

ADSORBER
 O-RING
LIQUID TIGHT
LOCK NUT CONNECTOR CONDUIT

φ21.00max

NOTE (1)
Compressor Ｕｓｅｒ′ｓ Ｐｏｗｅｒ
Unit Side Ｓｏｕｒｃｅ Ｓｉｄｅ
φ36.78

(140)

CABLE(UL･APP) MAX.VOLTAGE 600V

□
ＡＷＧ１２：（３．３ ）

L1 L1 L1:BLACK

L2 L2 L2:BLACK

L3 L3 L3:BLACK

GREEN/YELLOW
(GROUND)

12 12

ＮＯＴＥ
（１）ＭＯＵＮＴＩＮＧ ＨＯＬＥ ＳＩＺＥ ： ＭＩＮφ２２．００ｍｍ．
（２）ＦＯＵＲ ＣＡＢＬＥＳ ＴＯ ＢＥ ＩＮＳＥＲＴＥＤ ＩＮ ＴＨＥ ＣＯＮＤＵＩＴ．

INPUT POWER CABLE(HIGH VOLTAGE)

F-50H,F-50HC,F-60H,F-60HC
ＸＲＥ０５Ｗ０２５１ＢＱ＿Ｅ
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

REVISION CONTROL

REVISION CONTROL

Manual
Revision Remarks Date
No.
-A Publication of first edition. preliminary JULY. 28, 2006
-Ｂ Silk change. NOV. 3, 2006
Locking nut for D-sub and LED lamp additional.
-C DEC. 27, 2006
(Page5 and 6)
Starting current and Warning addition.
-D Recommended maintenance and Cooling Water JAN. 15, 2007
CD32ZZ-226
Quality correction.
Typo was corrected.
-E FEB. 16 , 2007
Delete Recommended maintenance.

F-50H