EV Series

Plug-In Charger - 40 AMP

Cat. Nos. EV40P

Installation Manual

WEB VERSION

PK-A3503-10-00-5A
WEB VERSION
TABLE OF CONTENTS

1 Warnings .........................................................................................................................................4
2 Safety and Specifications .............................................................................................................5
3 Tools Needed ..................................................................................................................................6
4 Basic Interface ...............................................................................................................................7
5 Dimensions ....................................................................................................................................8
6 Status Light Key ............................................................................................................................9
7 Installation .................................................................................................................................... 10
8 Operating Instructions ................................................................................................................ 11
9 Error and Warning Messages ...................................................................................................... 14
10 Maintenance and Repair ............................................................................................................. 15
11 STANDARD STATEMENTS AND WARRANTY ............................................................................. 16

WEB VERSION
1 WARNINGS

Safety Instructions
WARNINGS:
• TO AVOID FIRE, SHOCK, DEATH, OR DAMAGE TO THE CHARGER, carefully read the charging
instructions in your vehicle’s manual before charging and heed the following warnings:
• TO AVOID INJURY OR DEATH:
• DO NOT put fingers into the electric vehicle connector.
• DO NOT remove cover or attempt to open the enclosure because of risk of electric shock.
• This device must be grounded.
• Do not use this device with an extension cord.
• DO NOT use this product if the flexible power cord or EV cable is frayed, insulation-broken, or any other
signs of damage.
• DO NOT use this product if the enclosure or the EV connector is broken, cracked, open, or shows any
other indication of damage.
• This device should be supervised when used around children.
• The suitability of the use of flexible cord in accordance with CE code, part I, rule 4-012, is to be determined
by the local inspection authority.
• To reduce the risk of fire, connect only to a circuit provided branch circuit over-current protection in
accordance with the CSA C22.1–15 Canadian Electrical Code, Part 1 (Canada) or NOM-001-SEDE
Electrical installations (utility) (Mexico) or ANSI / NFPA 70 National Electrical Code (USA).
• Be sure to preview the user manual and ensure local building and electrical codes are reviewed before
installing the AC charger.
• The AC charger should be installed by a qualified technician according to the user manual and local
safety regulations.

CAUTIONS:
• Use appropriate protection when connecting to the main power distribution cable
• Disconnect switch for each ungrounded conductor of AC input shall be provided by others in accordance with

WEB VERSION
the National Electric Code, ANSI/NFPA70.
• The device shall be mounted at height between 2 ft. (600 mm) and 4 ft. (1200 mm) from ground.
• Please keep the charger in a clean area with low humidity. Not recommended to be installed in coastal
environments with high humidity or high dust.
• Incorrect installation and testing of the charger could potentially damage either the vehicle’s battery and/or the
device itself. Any resulting damage is excluded from the warranty for the device
• Ensure that the charging cable is well positioned during charging so it will not be stepped on, tripped over, or
subjected to damage or stress.
• The device is designed only for vehicles that are compatible with the SAE J1772 Level 2 charging standard.

Model Output Amperage Circuit Breaker

EV40P 40A 50A

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2 SAFETY AND SPECIFICATIONS

Design Safety Standards

UL2594: Electric Vehicle Supply Equipment
UL 2231-1: Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: General Requirements

UL 2231-2: Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: Particular
Requirements for Protection Devices for Use in Charging Systems
UL 2251: Plugs, Receptacles and Couplers for Electric Vehicles
UL 62: Flexible Cords and Cables
UL 991: Tests for Safety-Related Controls Employing Solid-State Devices
UL 1998: Software in Programmable Components
NFPA 70 Article 625: National Electrical Code, Electric Vehicle Charging System
UL840 (Clearance and Creepage)

Specifications
Model Name EV40P
Rated Input Voltage 200-240 VAC
Rated Output Current 40A
Input Protection UVP, OVP, RCD, SPD, Ground Fault Protection
Output Protection OCP, OTP, Control Pilot Fault Protection
Output Interface SAE J1772 AC Charging Connector
Storage Temperature -40°F(-40°C) to + 158°F(70°C)
Operation Temperature -22°F(-30°C) to + 122°F(50°C)
Relative Operation Humidity 95% RH Maximum

WEB VERSION
Relative Storage Humidity 95% RH Maximum
Wi-Fi Function - Wi-Fi Version 802.11 b/g/n
Cable Length 25 ft.
Protection Level Type 3
Status Indication Red, Green, Blue LED

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 3 TOOLS NEEDED

Tools required:
• Wire stripper
• Adjustable Wrench M6
• Voltmeter or digital multimeter (for measuring AC voltage at the installation site)
• Level
• Pencil or marker
• Drill

Contents Included:

# Product Name Quantity Description

1 AC Charger 1 With attached input power cable and output charging cable.
2 User Manual 1 PDF version available online.
3 Wall Mounted Bracket 1 For mounting the charging station to the wall/structure.
4 M5 Anti-Theft Round Head Screws 2 For securing the charging station to the Mounting Bracket.
5 M6 Hexagonal Expansion Screws 4 For installing the Mounting Bracket to the wall/structure.
6 Standard RFID Card 2 RFID version only.
7 Admin RFID Card 1 RFID version only.
8 Allen Wrench 1 For tightening M5 Screws.
9 Corrugated Mounting Template 1 For easy drilling of 4 screws holes for wall-mounted bracket.
For securing the rear notch of the charger to the
10 Wing Nut Screw 2
wall-mounted bracket.

1 2 3 4 5

Electric Vehicle AC Charger

Instalation Instructions

WEB VERSION
6 7 8 9 10

Wall Mounted Bracket

Standard: Admin:

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4 BASIC INTERFACE

EV40P

Rear Notch
LED Light
RFID Card Indication
Reader

NEMA 14-50Plug
SAE J1772
AC Charging
Connector Charging Cable

WEB VERSION

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5 DIMENSIONS

Enclosure

8.23 in. 3.65 in.

8.63 in. 8.63 in.

3.65 in.

8.23 in.

WEB VERSION
Wall-Mounted Bracket

3.15 in.

4-Φ0.35 in.
2.36 in.

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6 STATUS LIGHT KEY

6.1 Status Description of the Charger Indication Light

Status of Charger Indication Light

Standby - Blue Light

Blue Light The READY light stays steady in standby mode.

Waiting for Charge - Green Light

After the vehicle connector is connected
Green Light to the vehicle inlet, the CHARGE light is
constantly lit.

Charging - Green Light Flashing

The CHARGE light flashes while charging
Green Light
Flashing

Fault - Red Light

The red light is lit while fault. Please refer
Red Light to section 9 “Error and Warning Messages”
for detailed information.

MyLeviton Setup Mode - Blue Light Flashing

Blue Light (EV32W, EV48W, EV80W and EV40P only)
Flashing

WEB VERSION
WARNINGS:
• Be sure to preview the user manual and ensure local building and electrical codes are reviewed before
installing the AC charger.
• The AC charger should be installed by a qualified technician according to the user manual and local
safety regulations.
• Use appropriate protection when connecting to the main power distribution cable.
• Type B, C or D breaker with the rating current for table should be installed in the upstream AC
distribution box.
• Disconnect switch for each ungrounded conductor of AC input shall be provided by
others in accordance with the National Electrical Code, ANSI/NFPA 70.

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7 INSTALLATION

7.1 Wall-Mounted Bracket and Charger Installation

NOTE: Ensure a NEMA 14-50 receptacle is installed within reach of

the EV40P charger. Input cable length from device is 3 ft.
1. Select the appropriate mounting location with electrical capacity:
• Ensure the owner has chosen a mounting location that allows the
charging cable to reach the car’s charging port while still
providing slack.
• The device must be anchored into mounting such as 2” x 4” stud or
a solid wall.
• The device shall be mounted at height between 2 ft. (600 mm) and
4 ft. (1200 mm) from ground.

2. Drill 4 screw holes with a

diameter of 0.35” and a depth
of 2.05”. Wall Mounted Bracket

3. Use 4 Hexagonal Expansion Screws

to secure the wall-mounted bracket
(Use anti-theft hexagonal expansion
screws) on the wall. Then level the
bracket.

4. Align the rear notch of charger

WEB VERSION
with the wall-mounted bracket
and fit the screw holes of the
right and left side. Tighten two
wing nut screws by hand.

5. Plug in your EV40P to a NEMA 14-50 receptacle.

Installation is complete.

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8 OPERATING INSTRUCTIONS

8.1 Operating Procedures

• User authorization
• Connect to Vehicle Charging Inlet
• Charging Message
• Charging completed
NOTE: Device may need to be activated or de-activated with RFID cards.

WARNING: This device should be supervised when used around children.

CAUTIONS:
• Please use the charger properly. Do not hit or press hard on the enclosure. If the case is damaged,
please contact a professional technician.
• Do not put heavy objects on the charger to avoid danger.

NOTE: RFID access control is disabled by default on all units. See section 8.2 for operation
with RFID enabled.

WEB VERSION

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8 OPERATING INSTRUCTIONS

8.2 To Restrict User Activation via RFID Card

Activation and Usage
NOTE: Activation of RFID access control is ONLY required when access to charging will be restricted
only for RFID card holders. If no restriction is required (open charging) this step is NOT required.

1. Identify Your Card

• All units come with 1 administrative (admin) card and 2 standard cards as marked on the cards.
• Admin cards are used to activate RFID access control and should be kept by charger owner.
• Standard cards are used to enable charging by users.

Admin: Standard:

2. Activate RFID Access Control

CAUTION: Once enabled, RFID access control cannot be disabled. If you prefer to keep this as an
unrestricted unit, do not activate this card.
• To enable RFID access control, hold the admin card to the RFID sensor image on the front of the
charger until you hear a beep. RFID access control is now enabled.

WEB VERSION

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8 OPERATING INSTRUCTIONS

3. To enable charging with RFID card(s)

• Charging can be enabled with your standard RFID cards

1. Enable charging.
TAP your RFID card to the front of the

R
FI
charger over the image of the RFID.

D
The POWER light will turn solid green
when the RFID card has enabled the
unit to charge.

Button
2. Start charging.
Press and hold the black button on the
top of the charge plug and insert it into
the inlet on your car. Charging starts
automatically. The CHARGE light will
flash green.

Button
3. How to stop and restart.
To stop charging, press black button on top
of charge plug to remove plug. To restart
charging, tap your RFID card, press black
button and reinsert.

WEB VERSION
4. After charging is complete.
When charging is complete, loop charging
cable over station to prevent tripping hazard.
NOTE: If the charging station is not being
used for an extended period of time, it should
be turned OFF.

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9 ERROR AND WARNING MESSAGES

Status Blue Green Red Remark

1 flash followed by
Input OVP - - Auto Recover
3 sec pause
2 flashes followed
Input UVP - - Auto Recover
by 3 sec pause
3 flashes followed
Output OCP - - Auto Recover
by 3 sec pause
4 flashes followed
OTP - - Auto Recover
by 3 sec pause
5 flashes followed RCD Abnormal, Auto
CCID Abnormal - -
by 3 sec pause Recover
6 flashes followed Ground Fault, Auto
GMI Fault - -
by 3 sec pause Recover

Control Pilot Fault - - Keep Blinking Auto Recover

Contact Customer
CCID Self-Test Fault - - Stable Red
Service

WEB VERSION

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10 MAINTENANCE AND REPAIR

10.1 Daily Maintenance

WARNING
• Avoid moisture or water in the charger. If there is water or moisture, it is necessary to immediately
power off to avoid immediate danger, and notify professional personnel to carry out maintenance
before next use.
CAUTIONS
• Use the charger properly. Do not hit or press hard on the enclosure. If it is damaged, please contact
a professional technician.
• Avoid placing the charger near hot objects and at high temperature locations and away from
dangerous substances such as flammable gases and corrosive materials.
• Do not put heavy objects on the charger to avoid danger.

WEB VERSION

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11 STANDARD STATEMENTS AND WARRANTY

FCC STATEMENT:
This device complies with Part 15 of the FCC Rules and ISED License-exempt RSS standard(s). Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received,
including interference that may cause undesired operation. Changes or modifications not expressly approved by Leviton could void the
user’s authority to operate the equipment.
These limits are designed to provide reasonable protection against harmful interference in a commercial installation. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause
harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment
off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.

This Class A digital apparatus complies with Canadian CAN ICES-3(A)/NMB-3(A).

FCC SUPPLIER’S DECLARATION OF CONFORMITY:

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not
cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired
operation.

TRADEMARK DISCLAIMER:
Leviton and the Leviton logo are trademarks of Leviton Manufacturing Co., Inc. Use herein of third party trademarks, service marks,
trade names, brand names and/or product names are for informational purposes only, are/may be the trademarks of their respective
owners; such use is not meant to imply affiliation, sponsorship, or endorsement.

Leviton Manufacturing Co., Inc.

201 North Service Road, Melville, NY 11747

WEB VERSION
Visit Leviton’s website at www.leviton.com.
© 2024 Leviton Manufacturing Co., Inc. All rights reserved.
Specifications and price subject to change at any time without notice.

FOR CANADA ONLY

For warranty information and/or product returns, residents of Canada should contact Leviton in writing at Leviton Manufacturing of
Canada ULC to the attention of the Quality Assurance Department, 165 Hymus Blvd, Pointe-Claire (Quebec), Canada H9R 1E9 or
by telephone at 1-800-405-5320.

LIMITED 2 YEAR WARRANTY AND EXCLUSIONS

Leviton warrants to the original consumer purchaser and not for the benefit of anyone else that this product at the time of its sale by Leviton is free
of defects in materials and workmanship under normal and proper use for two years from the purchase date. Leviton’s only obligation is to correct
such defects by repair or replacement, at its option. For details visit www.leviton.com or call 1-800-824-3005. This warranty excludes and
there is disclaimed liability for labor for removal of this product or reinstallation. This warranty is void if this product is installed improperly or in an
improper environment, overloaded, misused, opened, abused, or altered in any manner, or is not used under normal operating conditions or not
in accordance with any labels or instructions. There are no other or implied warranties of any kind, including merchantability and fitness
for a particular purpose, but if any implied warranty is required by the applicable jurisdiction, the duration of any such implied warranty, including
merchantability and fitness for a particular purpose, is limited to two years. Leviton is not liable for incidental, indirect, special, or consequential
damages, including without limitation, damage to, or loss of use of, any equipment, lost sales or profits or delay or failure to perform this
warranty obligation. The remedies provided herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise.

For Technical Assistance Call: 1-800-824-3005 (USA Only) or 1-800-405-5320 (Canada Only) www.leviton.com

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