Dragon Fruit (Hylocereus Polyrhizus) Green Colorant For Cotton Knit Fabric
Dragon Fruit (Hylocereus Polyrhizus) Green Colorant For Cotton Knit Fabric
Md. Himel Mahmud1,†, Md. Tanvir Raihan1,†, Md. Tarik Zaman Shakhik1, Fauzia Tasnim Khan1, and Mohammad                                           4
Tajul Islam1,*                                                                                                                                   5
                                        1   Department of Textile Engineering, Ahsanullah University of Science and Technology, Dhaka, Bangla-   6
                                            desh; [email protected]; [email protected]; [email protected]; eshi-                   7
                                            [email protected]; [email protected]                                                               8
                                                                                                                                                 9
                                        † Both authors contributed equally                                                                       10
                                        * Correspondence: [email protected]                                                                     11
                                        Abstract: The textile industry has been exploring sustainable chemicals and natural alternatives for     12
                                        dyeing textiles to replace harmful and carcinogenic substances used in different stages of textile       13
                                        production. Natural dyes are gaining popularity as they are environmentally friendly and less            14
                                        harmful. Betacyanin, a type of pigment obtained from red pitahaya, commonly known as red                 15
                                        dragon fruit (Hylocereus polyrhizus), which peels are available as agricultural waste and can be used    16
                                        to meet the demand for natural dye production. This study aimed to explore and utilize dragon            17
                                        fruit’s peel as a natural colorant for dyeing 100% cotton knit fabric (scoured and bleached single       18
                                        jersey plain knit) of 170 g/m², which could transform low-value material into a valuable product.        19
                                        However, cotton's phenolic nature and oxidation process result in negative charges on its surface,       20
                                        making natural dyeing challenging. Cationization with cationic agents (NCH, a mixture of Cationic        21
                                        polyamine and 1,3,Dichlori-2-propanol) and mordanting (Potassium alum or potassium aluminum              22
                                        sulfate) was carried to improve dye exhaustion and enhance colorfastness properties. Spectropho-         23
                                        tometer 800 used to measure color strength (K/S) and several fatness tests including wash, perspi-       24
                                        ration, rubbing were conducted to assess the final product's performance. The process parameters         25
                                        such as temperatures, times, pH levels, and dye concentrations were varied to understand optimum         26
                                        conditions better.                                                                                       27
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                                                                                                                                  70
                                 Fig 1: Molecular Structure of betacyanin, where R1= 3-methyl-3-hydroxy methyl glutaryl and R2=   71
                                 H for Hylocerenin (Hylocereus polyrhizus) [15]                                                   72
Colorants 2023, 2, FOR PEER REVIEW                                                                                             3
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                                       Dragon fruit has been used in coagulation and flocculation of effluent treatment [19,       77
                                 20] and different sectors including food [21, 22], fisheries [23], dye-sensitized solar cells     78
                                 [24, 25], and cosmetics [26]. There is only one work in published literature where colorants      79
                                 extracted from dragon fruit peel were applied to dye silk [27] but to the best of the authors’    80
                                 knowledge, until now, there has been no research on using dragon fruit’s peel as a poten-         81
                                 tial colorant for cotton fabric. The current study explores and utilizes fruit waste as a cost-   82
                                 effective natural dye source for cotton dyeing. The study aims to transform low-value             83
                                 material into a valuable product by investigating cotton dyeing using dragon fruit peel           84
                                 extract as a natural colorant.                                                                    85
                                                                                                                                   86
(a) (b)
(c) (d)
                                 Fig 3: a) Separation of dragon pulp from the peel, b) cutting the peels into pieces, c) Shade dried       110
                                 peel, d) Crushed peel powder.                                                                             111
                                 Figure 4: a) Mixing dragon fruit’s powdered peel with distilled water for aqueous extraction, b)          112
                                 Filtration of the extracted dye, c) Dyeing of specimen using extracted dye.                               113
Dyeing 114
                                 Dyeing was carried out in a lab dyeing machine (ECO-24, Xiamen Rapid Co. Ltd, China) with a               115
                                 liquor ratio of 1:8 under various dye concentrations, times, temperatures and pH conditions. A typ-       116
                                 ical time-temperature diagram used in the dyeing process is shown in Figure 5 , 15 of the 18 samples      117
                                 were dyed to optimize the conditions for dying cotton fabric with the dragon fruit peel extract. After    118
                                 reaching the proper conditions, one of the fabric samples was dyed along with Glauber's salt, an-         119
                                 other was dyed while mordanting, and the final one was cationized prior to dyeing with the opti-          120
                                 mum conditions. After dyeing, the dyed samples were washed properly and soaping was con-                  121
                                 ducted with 2 g/L soap solution at 60 °C for 10 minutes and dried at room temperature. Table 1            122
                                 presents the dyeing experiments carried out to locate optimized dyeing conditions. Once, the best         123
                                 dyeing conditions were determined, three more dyeing experiments were performed to investigate            124
                                 the effect of salt addition to the dyeing bath (Table 2), mordanting effect (Table 3), and cationzation   125
                                 effect on dye yield (Table 4).                                                                            126
Colorants 2023, 2, FOR PEER REVIEW                                                                                                 5
                                                                                                                                        127
                                 Fig 5: Time-Temperature profile of dyeing of cationized cotton knit fabric with dragon fruit peel’s    128
                                 extract.                                                                                               129
Cationization 130
                                 One of the cotton fabric samples was treated with 1 g/L soda ash at 30°C for 5 minutes in a ratio of   131
                                 1:8 (cotton fabric weight/dye volume). ForCat NCH was added to the same bath to cationize the          132
                                 fabric surface before dyeing. The temperature was increased to 60 °C after adding ForCat NCH, and      133
                                 the treatment was carried out for 30 minutes.                                                          134
Mordanting 135
                                 During the dying process, the simultaneous mordanting approach was employed. One of the fabrics        136
                                 was dipped into a 2 g/L mordant solution infused with dye extract with a liquor ratio of 1:8 at pH 9   137
                                 and the dye concentration were 50 g/L. The treatment was carried out at 60°C for 60 minutes.           138
139
Table 2: Dyeing at appropriate conditions with the addition of Glauber’s salt. 141
143
                                 Testing                                                                                              146
                                 Color Strength (K/S) Values of Dyed Fabrics                                                          147
                                      The DataColor® 800 (Datacolor, USA) dual-beam spectrophotometer installed with                  148
                                 a pulsed xenon lamp filtered to approximate D65 light was used to measure the absorb-                149
                                 ance value of the extracted dye solution and color strength values (K/S) of the dyed sam-            150
                                 ples at their respective maximum absorption wavelengths. The dyed sample's color coor-               151
                                 dinate values (L*, a*, b*) were also measured by measuring the reflectance curve between              152
                                 400 and 700 nm using the same instrument. A diffuse illumination with 8° viewing meas-               153
                                 urement geometry was adopted during all measurements.                                                154
                                      K/S values were calculated using the Kubelka-Munk equation (Eq. 1) and the appro-               155
                                 priate software.                                                                                     156
                                                (1 – R)2
                                      K/S =        ………………………………. [Eq. 1]                                                              157
                                               2R
                                      K is the co-efficient of absorption, S is the co-efficient of scattering and R is the reflec-   158
                                 tance value of the sample.                                                                           159
                                 Color Fastness Determination                                                                         160
                                 Colorfastness to wash of dyed cotton fabrics was assessed according to ISO 105 C06                   161
                                 (C2S): Colorfastness to domestic and commercial laundering [28]. According to ISO 105                162
                                 E04: 1994 [29], colorfastness to perspiration was determined. Colorfastness to rubbing               163
                                 was evaluated according to ISO 105 X12:1993 [30]. Grey Scale was used to assess staining             164
                                 [31] and shade change [32]. DW (diacetate-wool) Multifiber fabric[33] was employed as                165
                                 an adjacent fabric to assess the staining toward diacetate, bleached cotton, polyamide,              166
                                 polyester, acrylic, and wool.                                                                        167
k/s value
1.4
1.2
                                           1.0
                              Absorbance
0.8
0.6
0.4
0.2
                                           0.0
                                                 10   20        30   40       50   60      70        80       90
                                                                     Temperature (°C)
                                                                                                                                          177
                                           Fig 6: Determination of appropriate temperature for Dragon fruit peel extraction.              178
                                                                                                          k/s value
                                             0.18
0.16
0.14
                                             0.12
                                 k/s value
0.10
0.08
0.06
0.04
0.02
                                             0.00
                                                           30                 60                80
                                                                     Temperature (°C)
                                                                                                                                          180
Colorants 2023, 2, FOR PEER REVIEW                                                                                              8
                                                                                                                                    182
                                           Fig 7 provides information on the dyeing process for three samples at different tem-     183
                                     peratures to compare the K/S values for each sample and choose the appropriate temper-         184
                                     ature for dyeing. According to the figure, a greater temperature allows for more molecule-     185
                                     diffusion energy, which promotes dye absorption and a higher K/S value. The K/S value          186
                                     indicates how well the sample material takes up the dye and how deep the resulting color       187
                                     is. In general, higher K/S values indicate deeper, more intense colors. In this figure, the    188
                                     sample dyed at 60°C had the highest K/S value of 0.1615 suggesting that the dyeing pro-        189
                                     cess was most effective at this temperature. This might be caused by the dye molecules'        190
                                     maximal diffusion rate into the substrate. The energy needed to dye was optimum and            191
                                     desorption was minimum at this temperature. However, as the temperature increased,             192
                                     the K/S value decreased, indicating that temperatures over the ideal range promoted de-        193
                                     sorption.                                                                                      194
                                                                                                 k/s value
                                           0.18
0.16
0.14
                                           0.12
                               k/s value
0.10
0.08
0.06
0.04
0.02
                                           0.00
                                                  30   40     50       60       70   80     90
                                                                   Time (min)
                                                                                                                                    195
                                     Fig 8: Determination of appropriate time for dyeing.                                           196
                                          K/S value for different dyeing times has been shown in fig 8 from where the appro-        197
                                     priate dyeing time can be determined. Here, the sample dyed for 60 min has the highest         198
                                     K/S value of 0.1615, which suggests that the dyeing process was most effective at 60°C for     199
                                     60 minutes. The dye absorption improved with time, and more dye molecules could dif-           200
                                     fuse into the materials, improving the K/S value. The desorption rate increased and the        201
                                     K/S value gradually decreased as the time passed beyond 60 minutes, despite the expec-         202
                                     tation that it would exhibit a similar attitude toward the longer period. It showed that dye   203
                                     desorption is encouraged by time and temperature higher than the ideal level.                  204
Colorants 2023, 2, FOR PEER REVIEW                                                                                              9
                                                                                                 k/s value
                                           0.18
0.16
0.14
                                           0.12
                               k/s value
0.10
0.08
0.06
0.04
0.02
                                           0.00
                                                  6        7          8          9          10
                                                                     pH
                                                                                                                                    205
                                     Fig 9: Determination of appropriate pH for dyeing                                              206
                                          The proper pH for dyeing was determined by contrasting the K/S values for each            207
                                     sample at various pH levels using the information in fig 9. Here, the sample dyed at a pH      208
                                     of 7 has the highest K/S value of 0.1615 and after that, in an alkaline pH range it showed a   209
                                     gradual decrease. As the pH increased, cotton fibers became negatively charged by pro-         210
                                     ducing cellulosate ion and repelling the available negatively charged betacyanin dye mol-      211
                                     ecules. This resulted in a decreased K/S value in a higher pH value than 7.                    212
k/s value
0.20
                                           0.15
                               k/s value
0.10
0.05
                                           0.00
                                                  10      20         30          40         50
                                                          Dye Concentration (g/L)
                                                                                                                                    213
                                     Fig 10: Determination of appropriate concentration for dyeing                                  214
                                         Fig 10 is intended to assist in determining the proper dye concentration for a certain     215
                                     dyeing procedure. Here, the K/S value generally increases as dye concentration does. A         216
                                     dye concentration of 10 g/L was too low to generate a deep and rich hue, as seen by the        217
Colorants 2023, 2, FOR PEER REVIEW                                                                                         10
                                  sample treated with the lowest concentrations of 10 g/L having the lowest K/S values          218
                                  (0.1096). On the other hand, the sample treated with the highest concentrations of 50 g/L     219
                                  had the highest K/S values of 0.2031, signifying more dye molecules were available in the     220
                                  bath and could participate as the dye concentration increased which resulted in the deep-     221
                                  est and richest hue.                                                                          222
                                                                                                                                223
                                                                                              k/s value
                                            0.6
                                                                                       0.5114
                                            0.5
                                            0.4
                                k/s value
0.3
                                                  0.2031
                                            0.2
                                                                          0.1071
                                            0.1                0.087
                                            0.0
                                                  Untreated   With Salt   Mordanted   Cationized
                                                                   Comparison
                                                                                                                                225
                                  Fig 11: Comparison of K/S values among differently dyed fabrics                               226
                                        The four samples in Fig. 11 were dyed to examine their K/S values over 60 minutes       227
                                  at 60 °C with 50g/L dye solution at pH 7. The untreated sample was not subjected to Glau-     228
                                  ber's salt, mordanting, or cationizing processes. Glauber's salt was added to the with-salt   229
                                  sample. However, the pH of mordanting bath did not remain at 7 due to the addition of         230
                                  potash alum and increased to pH 9.                                                            231
                                        The Untreated sample appeared to have K/S values, 0.2031, followed by the mor-          232
                                  danted sample (0.1071) and with-salt sample (0.087). These variances in K/S ratios show       233
                                  that, even at the same concentration (50g/L), Glauber's salt and the mordanting agent per-    234
                                  formed less efficiently. The cationized sample looked to have a K/S value much greater        235
                                  than the other samples (0.5114). This implies that the cationizing ForCat NCH has signif-     236
                                  icantly changed the solution's dyeing performance. This signifies that cationized agent       237
                                  enabled more active sites for the dye molecules to be attached to, and this bond between      238
                                  dye molecules with cotton’s cellulose through cationizing agent helped attain the maxi-       239
                                  mum K/S value compared to other samples.                                                      240
                                  Color Fastness Analysis                                                                       241
                                                                                                                                242
Colorants 2023, 2, FOR PEER REVIEW                                                                                                                      11
Rating
                                              5
                                                                                         5                5                5
                                              4
                                                                         4
                                     Rating
                                              3
                                                       2.5
                                              0
                                                   Wash fastness    Perspiration    Perspiration       Rubbing          Rubbing
                                                                   fastness(Acid) fastness (Alkali) fastness (Dry)   fastness (Wet)
                                                                                   Fastness
                                                                                                                                                             243
                                 Fig 12: Shade change rating                                                                                                 244
                                      The cationized sample was only analyzed to evaluate color fastness properties as it                                    245
                                 obtained the highest color yield in k/s. Fig 12 illustrates that the fabric's wash fastness                                 246
                                 ranges from poor to fair. It means taking high dye concentrations may result in a signifi-                                  247
                                 cant loss to appreciate loss in color depth. Acid's good perspiration fastness results in a                                 248
                                 minimal loss of color depth, while alkali's outstanding perspiration fastness results in no                                 249
                                 change in color depth. And both the dry and wet rubbing fastness are excellent, indicating                                  250
                                 no loss in color depth. The poor to fair wash fastness indicated the dye molecules’ desorp-                                 251
                                 tion in the washing condition which may break the bonds made by the cationizing agent                                       252
                                 and result in a color loss.                                                                                                 253
                                                                                                                                      Diacetate
                                                                                                                                      Bleached cotton
                                                                                                                                      Polyamide
                                                                                                                                      Polyester
                                                                                                                                      Acrylic
                                                                                                                                      Wool
                                               5
                                               4
                                      Rating
                                               0
                                                      Wash fastness                Perspiration                 Perspiration
                                                                                  fastness(Acid)              fastness(Alkali)
                                                                                  Fastness
                                                                                                                                                             254
                                 Fig 13: Staining rating.                                                                                                    255
Colorants 2023, 2, FOR PEER REVIEW                                                                                                12
                                       The DW fabric seemed to have a greyscale rating of 4.5 or higher for wash fastness               256
                                 as shown in fig 13, indicating that they retain their color well after washing. This fabric            257
                                 also has a perfect rating of 5 for perspiration fastness (acid), which means they are resistant        258
                                 to discoloration when exposed to acidic sweat.                                                         259
                                       For perspiration fastness (alkali), all the parts of the DW fabric except for wool have          260
                                 a rating of 5, indicating excellent color fastness when exposed to alkaline sweat. Wool has            261
                                 a slightly lower rating of 4.5, suggesting it may experience discoloration when exposed to             262
                                 alkaline sweat.                                                                                        263
                                       Overall, this figure provides useful information for selecting fabrics with good color           264
                                 fastness properties, depending on the specific application and end use.                                265
                                 4. Conclusions                                                                                         266
                                       The textile industry has been exploring sustainable chemicals to replace harmful and             267
                                 carcinogenic substances used in different stages of production. Natural dyes have gained               268
                                 popularity as a more environmentally friendly and less harmful alternative to synthetic                269
                                 dyes. Red dragon fruit (Hylocereus polyrhizus), predominantly cultivated in Asia and Aus-              270
                                 tralia, is a potential source of betalains (betacyanins) for natural dye production, as there          271
                                 is an abundance of dragon fruit peels available as agricultural waste. On the other hand,              272
                                 dyeing cotton with natural sources can be challenging due to negative charges on its sur-              273
                                 face. To address this issue, methods such as introducing cationic sites into the cotton or             274
                                 employing pretreatment processes like chitosan and mordanting with potassium alum or                   275
                                 potassium aluminum sulfate are being utilized to improve dye fixation and colorfastness                276
                                 properties on cotton. This study aimed to determine the optimal conditions for extracting              277
                                 pigment from dragon fruit peel and using it for dyeing fabrics. Different temperatures,                278
                                 times, pH levels, and dye concentrations were tested to determine the K/S value, which                 279
                                 indicates the depth and intensity of the resulting color.                                              280
                                       The maximum K/S value was obtained at 60°C, and the dyeing process was most                      281
                                 effective at this temperature for 60 minutes, pH of 7 was found to be most suitable, and               282
                                 dye concentration 50 g/L produced desirable color results while maintaining good color                 283
                                 fastness. Further experiments were conducted to compare the K/S values of different                    284
                                 chemical solutions, with sample using a cationizing agent, ForCat NCH. This chemical                   285
                                 significantly improved the dyeability and retention of the dye on the fabric, resulting in a           286
                                 much higher K/S value compared to non-cationized samples both untreated and mor-                       287
                                 danted. Colorfastness analysis was also conducted to evaluate the fabric's ability to retain           288
                                 its color over time, where the cationized sample had poor to fair wash fastness properties.            289
                                       Overall, the study provided insights into the optimal conditions for using dragon                290
                                 fruit peel pigment as a natural dye for fabrics. The findings can be used to guide future              291
                                 research in this area and promote the use of sustainable and eco-friendly dyeing methods.              292
                                                                                                                                        293
                                 Author Contributions: Md. Himel Mahmud: Investigation, Writing- Original draft preparation,            294
                                 Visualization; Md. Tanvir Raihan: Investigation, Writing- Original draft preparation, Visualization;   295
                                 Md. Tarik Zaman Shakhik: Investigation, Visualization; Fauzia Tasnim Khan: Investigation, Vis-         296
                                 ualization; Mohammad Tajul Islam: Conceptualization, Methodology, Supervision, Writing- Re-            297
                                 viewing and Editing. (Md. Himel Mahmud and Md. Tanvir Raihan, both contributed equally)                298
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