PRODUCT INFORMATION
REMACOAT A-80
PRODUCT DESCRIPTION Non-alloyed steel surfaces shall be abrasive blasted to "Near
REMACOAT A-80 is a cold curing two-component coating White Metal" in accordance with EN ISO 12944-4. A surface
system based on polyurea. Both two highly reactive fluid preparation degree of SA 2½ (SSPC-SP 10; NACE No. 2) as
components react at ambient temperature within few seconds specified in EN ISO 8501-1 and a “medium (G)” roughness
and form a highly elastic material. degree as specified in EN ISO 8503-2 must be achieved. A
minimum surface profile of Rz ≥ 70 µm is required.
COATING LAYERS CONSUMPTION To prevent flash rust, the primer must be applied immediately
The coating system consists of the primer REMACOAT PR after the blasting and cleaning of the substrate or the compo-
100 and the two highly reactive fluid components nent must be air conditioned to a relative humidity of ≤ 40%.
REMACOAT A-80 ISO and REMACOAT A-80 POLY. The
CONCRETE
total applied DFT is based on the present chemical, thermal
and mechanical load. Appropriate action shall be taken to prepare the concrete sur-
faces; dry and free of dust and free of contaminants such as
POLYMER TYPE oil or grease. The concrete shall have minimum tensile
strength of 1.5 N/mm² and minimum compressive strength of
Comp. Polymer Type Colour
25 N/mm². The residual moisture content must not exceed
Diphenylmethane diisocyanate Honey, 4%.
ISO
(isomers and homologues) transparent
Gray, available ENVIRONMENTAL CONDITIONS
POLY Mixture of polyoxyalkylamines in different col- Throughout the coating process, the temperatures of the sub-
ours strate and coating materials shall be maintained within the
range specified by TIP TOP. All surfaces shall be maintained
FIELDS OF APPLICATION at a temperature at least 3K above the dew point in order to
REMACOAT A-80 is used mainly for wear protection as a prevent condensation.
multifunctional surface protection. Typical fields of application Environmental Conditions Value
are lining of:
Max. Air Humidity ≤ 98%
Bridges
Application Temperature -10°C up to +50°C
Reefers as well as cold storage rooms
Washing and cleaning stations Dew Point Distance 5 K, Minimum 3K
Tank pit coatings
Coating of oil pipelines APPLICATION
Tunnel During the application of the product, the application instruc-
tion must always be observed.
Desalination plants
The primer REMACOAT PR 100 is applied to the substrate
Terraces
using an airless air spray system or by rolling or brushing.
Lining of waste water systems REMACOAT PR 100 must be non-sticky prior to over coat-
ing. The two liquid components REMACOAT A-80 ISO and
FEATURES REMACOAT A-80 POLY are applied onto the primed surface
Good resistance to wet wear using a 2K high-pressure airless air spray system.
Fast curing REMACOAT A-80 POLY must be well stirred prior to appli-
Can be applied overhead cation.
Highly elastic
Good crack bridging properties MIXING RATIO
Parts by Parts by
CHEMICAL RESISTANCE Coating
Weight Volume
Information on the chemical resistance properties is available
upon request. REMACOAT A-80 POLY 100 100
REMACOAT A-80 ISO 109 100
SUBSTRATE
Substrates are components made of steel, concrete, screed APPLICATION NOTES
or plaster. Components to be coated shall be designed and Note Value
manufactured in accordance with EN 14879-1. For compo- Gel Time ca. 10 - 12 sec.
nents made of concrete, screed or plaster DIN 1045 must
Tack-free Time ca. 60 sec.
also be observed.
Preheat +25°C up to +30°C
SURFACE PRE-TREATMENT Application Temperature ISO: +75°C / POLY: +80°C
C-STEEL Application Pressure 140 - 180 bar
Surfaces to be coated must be clean, dry and free of contam-
inants. All contaminants, including non-visible detectable
contaminants, must be removed in accordance with DIN TR
55684 and EN ISO 8502.
TIP TOP Oberflächenschutz Elbe GmbH REMACOAT A-80 Revision 1.02 - 25.05.2021
Replaces all previous editions PRODUCT INFORMATION Page: 1/2
REMACOAT A-80
CLEANING STORAGE
Clean all equipment immediately after use. The spray gun The products must be stored in a cool and dry place, away
should be cleaned with acetone, MEK (methyl ethyl ketone) from direct sunlight. At the specified storage temperatures a
or DMF (Dimethylformamide). The machine, pump and hoses shelf life of the products is given of at least for the following
should be cleaned with Mesamoll or DOP (Dioctyl phthalate). periods:
Product Temperature Shelf Life
SAFETY MEASURES
The material safety data sheets of the individual components, REMACOAT A-80 ISO 10 - 30°C 12 Months
the safety instructions on the packing (label) as well as the REMACOAT A-80 POLY
10 - 30°C 12 Months
legal requirements for handling hazardous materials must be GRAY / COLOURLESS
observed. REMACOAT PR 100 10 - 30°C 12 Months
If the storage time is exceeded, the materials must be tested
PACKING UNITS before use. Higher storage and transport temperatures will
The products are supplied in the following standard package reduce the shelf life. The containers must be kept tightly
sizes: closed. Liquid products must be stored frost-proof. In addi-
Product Size Article No. tion, the DIN 7716 must be observed.
REMACOAT PR 100 0.8 kg 590 2835
REMACOAT PR 100 4 kg 590 2842
REMACOAT PR 100 20 kg 590 2859
REMACOAT A-80 ISO 20 kg 590 2938
REMACOAT A-80 ISO 222 kg 590 2914
REMACOAT A-80 POLY GRAY 20 kg 590 2921
REMACOAT A-80 POLY GRAY 208 kg 590 2952
REMACOAT A-80 POLY
20 kg 590 2922
COLOURLESS
REMACOAT A-80 POLY
208 kg 590 2953
COLOURLESS
Technical Data Standard Unit Value
Abrasion (Volume Abrasion) DIN ISO 4649 mm³ 100 ± 15
ISO: 1.125 ± 0.015 /
Density EN ISO 2811 (ASTM D1475) POLY: 1.03 ± 0.01 /
Mixture: 1.00 ± 0.03
Hardness Shore A ISO 868 - 90 ± 5
Surface Resistively IEC 60167 Ω ≥ 1.0 x 1011
Elongation at Break ISO 37 % 430 ± 45
Tensile Strength ISO 37 N/mm² ≥ 13
Resilience ISO 4462 (DIN 53512) % ≥ 38
Peel Strength Concrete / Steel DIN 53531 N/mm ≥ 9 / ≥ 10
Water Vapour Permeability DIN 53122 g/m²·d 13 ± 1*
Max. Operating Temperature Liquids - °C +40
Max. Operating Temperature Dry - °C +130
Short-Term Operating Temperature Dry - °C +150
* Coating Thickness 4 mm at 38°C
Note: Final properties are reached after 5-7 days. The technological values were determined after 28 days of conditioning at ambient conditions. (T = 23 2°C;
humidity = 40 – 60%)
Information given in the fact sheet above corresponds to the current knowledge available to us regarding our products at the time of its drafting and is intended
as a guideline for informational purposes. However, because of the multiple possibilities regarding possible applications, processing and on site conditions, any
information given in the fact sheet above is not legally binding, in particular, without being limited to, such information shall not be interpreted as a warranty of
merchantability or of fitness for a particular purpose. Customer therefore is advised to conduct its own testing or make an inquiry with our technical department
before ordering. We reserve the right to change the product at any time, in particular, without being limited to, minor changes because of advancements in
technology. If by way of exception, the information given in the fact sheet above is incorporated by reference into any contract concluded with us under German
Law, such information, shall only be interpreted as determining the specific requirements of the contractual products as set out in § 434 BGB (German Civil Code)
and shall not be interpreted as constituting a guarantee of condition.
TIP TOP Oberflächenschutz Elbe GmbH | Heuweg 4 | 06886 Wittenberg / Germany
Phone: +49 (0) 3491 635 50 | E-Mail:
[email protected] | Internet: www.tiptop-elbe.com
TIP TOP Oberflächenschutz Elbe GmbH REMACOAT A-80 Revision 1.02 - 25.05.2021
Replaces all previous editions PRODUCT INFORMATION Page: 2/2
PRODUCT INFORMATION
SURFACE PROTECTION
