J079-100 and J079-200 Series

3-Stage Servovalves with Integrated Electronics

The J079-100 and J079-200 Series are throttle Operational features

valves for 3-way and 4-way applications. They ■ Electrical position feedback with pressure isolated
have been developed specifically for demanding position transducer, eliminates wear
applications requiring both high flow rates and high ■ Integrated SMD electronics with false polarity
response. The internal amplifier is designed for high protection
reliability, using SMD technology for concussion
■ Optional external pilot supply and return
resistance. The valves are offered with 730 or 761
connections via fifth and sixth port in valve body
2-stage pilot valves. Electrical feedback J769 and
J739 Series are available for longer life and higher ■ Low hysteresis and threshold, and excellent null
response. The valves are also available in standard stability
(21MPa) and high (35MPa) pressure versions. The ■ Pre-adjusted at the factory
J079-100 Series can deliver rated flow of 114 or
228 l/min and the J079-200 up to 757 l/min. These
valves are suitable for pressure or force control,
position, and speed control on high response The actual flow depends on the electrical command
systems. signal and the valve pressure drop, and may be
calculated using the square root function for a
Principle of operation sharp-edged orifice.The flow value Q calculated in
An electrical command signal is applied to the this way should not exceed an average flow velocity
integrated control amplifier which drives a current 30 m/s in port P, C1, C2 and R.
through the pilot valve coils. The pilot valve
produces differential pressure in its control ports.
ΔP
This pressure difference results in pilot flow which Q=QN
causes main spool displacement. ΔPN

The position transducer which is excited via an Q [l/min] = calculated flow

oscillator measures the position of the main spool. QN [l/min] = rated flow
This signal is then demodulated and fed back to ΔP [MPa] = actual valve pressure drop
the control amplifier where it is compared with the ΔPN [MPa] = rated valve pressure drop
command signal. The control amplifier drives the
pilot valve until the error between command signal If large flow rates with high valve pressure drops
and feedback signal is zero. Thus, the position are required, an appropriate higher pilot pressure
of the main spool is proportional to the electrical has to be chosen to overcome the flow forces. An
command signal. approximate value can be calculated as follows:

Px > 0.025 × Q/Ak × ΔP

Q [l/min] = max. flow

ΔP [MPa] = valve pressure drop with Q
Ak [cm2] = spool drive area
Px [MPa] = pilot pressure

This pilot pressure Px has to be at least 1.5MPa

above the return pressure of the pilot stage.


J079-100 and J079-200 Series
Technical data

Operating pressure range

Main Stage
Ports P, C1, and C2
With X internal 21MPa (option 35MPa)
With X external 35MPa
Port R
With Y internal 21MPa
With Y external 35MPa
Pilot Valve
Ports P, C1, and C2 21MPa (option 35MPa)
Port R 21MPa

Temperature
Ambient -20 to +60℃
Fluid -20 to +80℃

Seal material NBR (others on request)

Operating fluid Mineral oil based hydraulic fluid (others on request)

Recommended viscosity 10 to 100 mm2/s

Class of cleanliness The cleanliness of the hydraulic fluid greatly effects the
performance (spool positioning, high resolution) and
wear (metering edges, pressure gain, leakage) of the valve.

Recommended cleanliness class ISO 4406 < 14/11 (normal operation)

ISO 4406 < 13/10 (extended life)

Recommended filter rating β10 ≥ 75

Installation options Any position, fixed or movable

Vibration 10g, 3 axes

Valve Connector
Mating
connector Cabinet side
Function Standard Option
Power supply +15 VDC ± 3%
Power supply −15 VDC ± 3%
Supply/signal ground (0V)
Input signal ± 10V ± 10mA / 4 to 20mA
Input signal ± 10V ± 10mA / 4 to 20mA
Spool monitor signal ± 10V ± 10mA / 4 to 20mA


J079-100 Series
Technical data
Model number J079-1...
Mounting pattern ISO (X and Y excepted) ISO 10372-06-05-0-92
4-way
Valve body version
3-way (option)
730 or 761 series (standard)
Pilot valve
J739 or J769 series (option)
Pilot connection Internal or external X and Y port
Mass [kg] 13
[l/min]
Rated flow 114 or 228
@ΔP=3.5MPa per land
Hysteresis [%] ≤ 1.0
Threshold [%] ≤ 0.5
Null shift [%] ≤ 2.0
Null leakage [l/min] total max ≤ 8.5
[l/min]
Pilot valve flow ≤ 16.5
for 100% step input
Main spool stroke [mm] ±0.84 / ±1.27
Main spool drive area [cm2] 2.85
@21MPa pilot or operating pressure and fluid viscosity 32mm /s 2
-4 -2 0 +2
Amplitude [dB]
Flow rate Q [l/min]

500 -10 -30 -50 -70 -90 -100

±5%
-6

±40%
Phase lag [degrees]

in
-8

300 /m
8l
±90%
22

200
5 10 20 30 50 100 300
Frequency[Hz]
in Rated flow 114 l/min
/m
4l Pilot valve 730, 9.5 l/min
11

100
-4 -2 0 +2
Amplitude [dB]

80

±5%
-10 -30 -50 -70 -90 -100

60 ±40%
-6

Phase lag [degrees]

-8

±90%
40
10 20 50 70 100 200 300
Rated pressure drop ∆pN = 7.0 Mpa Valve pressure drop ∆p [MPa]

5 10 20 30 50 100 300
Valve flow for maximum valve opening (100% command signal) Frequency[Hz]
as a function of the valve pressure drop Rated flow 228 l/min
Pilot valve 730, 9.5 l/min


J079-200 Series
Technical data
Model number J079-2...
Mounting pattern Moog standard
Valve body version 4-way
730 or 761 series (standard)
Pilot valve
J739 or J769 series (option)
Pilot connection Internal or external X and Y port
Mass [kg] 17
[l/min]
Rated flow 494 or 757
@ΔP=3.5MPa per land
Hysteresis [%] ≤ 1.0
Threshold [%] ≤ 0.5
Null shift [%] ≤ 2.0
Null leakage [l/min] total max ≤ 11.0
[l/min]
Pilot valve flow ≤ 33.0
for 100% step input
Main spool stroke [mm] ±1.3 / ±2.5
Main spool drive area [cm2] 7.14
@21MPa pilot or operating pressure and fluid viscosity 32mm /s 2
0 +2
Amplitude [dB]

2000
Flow rate Q [l/min]

-2

-10 -30 -50 -70 -90 -100

-4

±10%
-6

±25%
Phase lag [degrees]

1000 in
-8

/m
7l ±90%
75
800

in
4 l/m
49
5 10 20 30 50 100 300
500 Frequency[Hz]
Rated flow 494 l/min
Pilot valve 730, 19 l/min

300
0 +2
Amplitude [dB]

200
-2

-10 -30 -50 -70 -90 -100

-4

±10%
-6

±25%
Phase lag [degrees]
-8

100
±90%
20 50 70 100 200 300
Rated pressure drop ∆pN = 7.0 Mpa Valve pressure drop ∆p [MPa]

5 10 20 30 50 100 300
Valve flow for maximum valve opening (100% command signal) Frequency[Hz]
as a function of the valve pressure drop Rated flow 757 l/min
Pilot valve 730, 10 l/min


 J079-100 Series
Installation drawing with pilot valve 730 Series

PILOT VALVE
MS3102E14S-6P MODEL 730
ELECT. CONNECTOR

P
141 max

4-φ 17

95

58
4-φ 10,5 R
37

6
70
COVER SCREW φ6
140
FOR NULL ADJUST
108 5
300 max

73
36,5 25,4

EXTERNAL PILOT PORT

PRESSURE PORT
PORT DIA φ8
PORT DIA φ16 LOCATING PIN

φ 50,8 (P.C.D.)
150
19

110
90,8
85,6
42,8

45,4

55

CONTROL PORT "C2"

PORT DIA φ16

RETURN PORT "R" EXTERNAL DRAIN PORT "Y" CONTROL PORT "C1"
PORT DIA φ16 PORT DIA φ8 PORT DIA φ16

Attachments and accessories for J079-100 Series

O-rings (standard attachment)
NBR 90D Shore
for P, C1, C2, R 4 pcs ID 20.34 x SD 1.78 P/N A47622-040
for X, Y 2 pcs ID 7.65 x SD 1.78 P/N A47622-012

Mating connector (standard attachment)

MS3106F14S6S 1 pc P/N -45054F014S006S

Flushing plate for pilot valve (accessory) P/N A04231-001

Mounting bolts (standard attachment)

M10 x 50L 12.9T 4 pcs Required torque 58Nm P/N A04001-010-050


J079-200 Series
Installation drawing with pilot valve 730 Series
158

E F
PILOT VALVE
D
ELECT. (MODEL 730)

MS3102E14S-6P A

ELECT. CONNECTOR
C B
2 P

5 193max
115.9

124
82
62.5

R
65

φ6.5 112.8
7

333max

MS3102E14S-6P
COVER SCREW
FOR NULL ADJUST PRESSURE PORT "P" EXTERNAL PILOT PORT "X"
PORT DIA φ28 PORT DIA φ8
79,2
LOCATING PIN
39,6
CONTROL PORT "C1"
PORT DIA φ28

28,6
117,4

57,2

144
58,7

CONTROL PORT "C2" DIA φ17 MTG HOLES

PORT DIA φ28 (8 PLACES)
47,8

55,4 23,9

110,8
RETURN PORT "R" EXTERNAL DRAIN PORT "Y"
PORT DIA φ28 140 PORT DIA φ5

195

Attachments and accessories for J079-200 Series

O-rings (standard attachment)
NBR 90D Shore
for P, C1, C2, R 4 pcs ID 36.1 x SD 3.53 P/N A47622-264
for X, Y 2 pcs ID 7.65 x SD 1.78 P/N A47622-012

Mating connector (standard attachment)

MS3106F14S6S 1 pc P/N -45054F014S006S

Flushing plate for pilot valve (accessory) P/N A04231-001

Mounting bolts (standard attachment)

M16 x 100L 12.9T 8 pcs Required torque 125Nm P/N A04001-016-085


take a closer look
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