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Ảnh Màn Hình 2024-06-18 Lúc 21.31.30

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0% found this document useful (0 votes)
37 views57 pages

Ảnh Màn Hình 2024-06-18 Lúc 21.31.30

Uploaded by

Hanh Le
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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7.

Wiring (Diagrams) 24/48V MAIN MAIN MAIN


FBR-80 Service data
No.
Device
name
Connector
pin No.
Service data

1 1.Rated voltage
LINE CONNECTOR LINE CONNECTOR
(OPT.) LINE CONNECTOR
CPU CPU CPU Battery voltage 24/48V type (battery
No. CN □ PIN No. No. CN □ PIN No. ONLY FOR TRUCKS WITH No. CN □ PIN No.
CHARGE MONITORING SYSTEM voltage)
RDBK#
T,H INPUT FOR CONTACT OF MAIN CONTACTOR RDBK# 2 47 +12V RDYE P5A 5 155 +5V

RDBK
B2 2 32 (+) 24/48V WHRD#
V12 RD CN5-134(+) 2.Terminal voltage
TIU TIU 2 58 T SIGNAL PHASE U M3 6 200 M SIGNAL
MC
RD

YERD#
B3 2 33 T,H INPUT FOR VOLTAGE OF BATTERY
(+) 24/48V
BK#
GND 2 43 GND
CURRENT
SENSOR
BK
GND 5 163 GND Red Green CN Key OFF :24/48V type
F1
+ CURRENT
SENSOR
TIW
RDBK#
BURD#
V12
TIW
2
2
46
66
+12V
T SIGNAL
FOR CHARGE
PHASE V
WH
V5
A5
6
5
193
159
+5V
M SIGNAL
5-134(+) (battery voltage)
325A
FOR TRV BK# 1 X1 relay CN5-135(-) Key IG, Start :24/48V type
GND 2 42 GND GND 6 183 GND
CURRENT
RD Brown Yellow (battery voltage)
RD# V15 2 36 +15V SENSOR RDBK#
V12 2 45 +12V M2 6 174 M MULTI INPUT2
BK# FOR HYD WHBU# PHASE U BK CN Key OFF :24/48V type
GND 2 34 GND HIU HIU 2 54 H SIGNAL THERMISTOR GND 6 180 GND
TU WHRD# TUP 2 63 T OUTPUT FOR SIGNAL OF UPPER OF PHASE U BK#
GND 2 41 FOR CHARGE Rellay is fixed 5-135(-) (battery voltage)
TIU BURD# GND WH
M1 6 175 M MULTI INPUT1
TUN 2 55 T OUTPUT FOR SIGNAL OF LOWER OF PHASE U RDBK# (OPT.) PHASE V Key IG :24/48V type
M TV WH# T V12 2 44 +12V on connector
MOS-IPM TVP 2 57 OUTPUT FOR SIGNAL OF UPPER OF PHASE V BU#
3 BUWH#
TVN 2 56 T OUTPUT FOR SIGNAL OF LOWER OF PHASE V HIW HIW 2 62 H SIGNAL V5 6 190 (battery voltage)
BK# +5V
TW
WHBU#
TWP 2 65 T GND 2 40 GND A13 6 188
BU#
OUTPUT FOR SIGNAL OF UPPER OF PHASE W H SIGNAL After key Start :0V
TRV MOTOR BNYE# TWN 2 64 T OUTPUT FOR SIGNAL OF LOWER OF PHASE W
YERD# TH1 2 49 T INPUT FOR THERMISTOR RDYE#
A14 6 189 H SIGNAL CN1-11(+) 1.Coil rated voltage :48V/24V type :24V
TIW FO1 2 38 T INPUT FOR OUTPUT OF ERROR SPEED SENSOR BU#
V5A 3 90 H +5V
RA2 3 83 H PHASE A SIGNAL TH2 6 198 T SIGNAL Suspension Red Green 2.Terminal voltage
FOR WH#
FRONT WHEEL(LEFT) BK#
RB2 3 93 H PHASE B SIGNAL TH4 6 197 H SIGNAL 2
GND 3 80 H GND lock valve CN1-21(-) CN1-11(+) :Battery voltage (24/28V)
RD# V15 2 37 +15V
Brown CN1-22(-) :24/48V type battery voltage 24V
BK#
GND 2 35 GND
(ONLY FOR RBS-HCB)
V5A 3 91 H +5V B4 3 87 H INPUT FOR WIPER SWITCH
HU WHRD#
HUP 2 60 H OUTPUT FOR SIGNAL OF UPPER OF PHASE U RA3 3 84 H PHASE A SIGNAL 1.Coil rated voltage
HIU BURD# SPEED SENSOR RB3 3 94 H PHASE B SIGNAL
M HV WH#
HUN 2 59 H OUTPUT FOR SIGNAL OF LOWER OF PHASE U
FOR FRONT WHEEL GND 3 81 H GND S3 3 96 M INPUT FOR PARKING BRAKE SWITCH
48V type : 12.0V 24V type : 6.0V
MOS-IPM HVP 2 52 H OUTPUT FOR SIGNAL OF UPPER OF PHASE V (RIGHT) S4 3 95 M CN1-2(+)
3 BUWH#
HVN 2 61 H OUTPUT FOR SIGNAL OF LOWER OF PHASE V INPUT FOR BRAKE OILLEVEL
WHBU#
RDYE#
V5A 3 92 T +5V 2.Terminal voltage
HW BU#
HWP 2 53 H OUTPUT FOR SIGNAL OF UPPER OF PHASE W BURD#
RA4 3 85 T PHASE A SIGNAL S16 3 77 T INPUT FOR NEUTRAL SWITCH Red Green CN1-2(+) :After key Start : 24/48V
HYD MOTOR BKYE# HWN 2 51 H OUTPUT FOR SIGNAL OF LOWER OF PHASE W WHRD#
RB4 3 86 T PHASE B SIGNAL S17 3 76 T INPUT FOR FWD SWICH Main
WHBK# TH3 2 50 H INPUT FOR THERMISTOR BK#
GND 3 82 T GND 3 type (battery voltage)
HIW FO2 2 39 H INPUT FOR OUTPUT OF ERROR S18 3 75 T INPUT FOR RVS SWITCH contactor CN1-2(-) CN1-1(-) :48V type :36V (battery voltage 12V)
WHBK Brown 24V type :18V (battery voltage 6V)
F2 125V S5 6 173 M INPUT FOR HYDRAULIC OILLEVEL
RD▲ MP 8 B1 M INPUT FOR EPS POWER SUPPLY(+) 0.022μ White
BNBK
S6 6 172 M INPUT FOR OVERLOAD 3.Coil resistance value
40A BU▲
K1 8 B2 M INPUT FOR EPS POWER SUPPLY(-)
RDYE#
YEBK
S21 3 74 T INPUT FOR TRV-LOCK 48V type :36Ω±1Ω 24V type :9Ω±0.5Ω
WH▲ V5A 4 117 T +5V
EPS MOTOR M BK▲
A 8 A1 M OUTPUT FOR EPS MOTOR(A)
SPEED SENSOR
WH#
BU#
RA1 4 127 T PHASE A SIGNAL BUBK
S22 3 73 T TRAVEL SPEED LIMIT 1.Coil rated voltage 48V/24V type : 12V
AA 8 A2 M OUTPUT FOR EPS MOTOR(AA) FOR TRV MOTER BK#
RB1 4 128 T PHASE B SIGNAL
S30 6 168 H INPUT FOR STOP OF TILT LEVEL
F5 F4 GND 4 107 T GND 2.Terminal voltage
BURD CN1-12(+)
10A 10A ONLY FOR TRUCKS WITH CHARGER S31 3 89 H INPUT FOR LIFT LOCK CN1-12(+) :24/48V type (battery voltage)
RDYE# V5 4 121 +5V
WHRD# S33 3 88 H INPUT FOR SPARE Lift lock Red Green CN1-22(-) :48V type :36V (battery voltage 12V)
POTENTIOMETER
BU#
A3 5 161 M SIGNAL 1 BK 4
FOR STEERING valve CN1-22(-)
ANGLE DETECION BURD#
GND 4 111 GND GND 3 79 GND :24V type :12V (battery voltage 12V)
A4 5 160 M SIGNAL 2 Yellow Blue
TO TRANSFORMER 3.Coil resistance value
WH MC 7 4 M OUTPUT FOR MAGNETIC CONTACTOR RDYE# +5V
MC WH#
V5 4 120 V5 6 192 +5V
COIL VOLTAGE:AC200V/AC400V RD INPUT FOR DETECTION OF A7 4 125 T SIGNAL 1 A6 6 199 T SIGNAL 24/48V type : 9Ω±1Ω
R 7 1 M BK# ONLY FOR HIGH-MAST (over 4.5m)
RDGN

BK AC POWER SUPPLY POTENTIOMETER GND 4 110 GND WH


S 7 2 M FOR ACCELERATOR BU#
GND 6 182 GND
A8 4 126 T SIGNAL 2 BK
S23 6 170 T INPUT FOR SWITCH OF HIGH-MAST
DO1 5 154 M OUTPUT FOR AUTO LED OF CHARGER <NOTE>
1.EACH LEAD WIRE MARKED WITH # OR ▲ OR HAVE DIFFERENT DIAMETERS.
EMERGECY SWITCH

DO2 5 153 M OUTPUT FOR EQUAL LED OF CHARGER When switch is turn on : S15 6 171 M INPUT FOR SPARE
BUYE INPUT FOR HEAD Turning speed is reduced 1 km
DO3 5 152 M OUTPUT FOR RESERVE LED OF CHARGER S7 5 147 M LAMP SWITCH SW OFF:5V Reach speed is reduced 2 S34 6 167 H INPUT FOR SPARE
YERD ON :0V Travel / hydraulic acceleration response is limited 90%.
M S8 5 146 M INPUT FOR HORN SWITCH
S10 5 144 INPUT FOR AUTO SWITCH OF CHARGER
BK
D1 6 179 M INPUT FOR SPARE HARNESS COLOR GROUND
S11 5 143 M INPUT FOR EQUAL SWITCH OF CHARGER GND 4 106 GND
D2 6 178 M INPUT FOR SPARE STRIPE
BUWH#
S12 5 142 M INPUT FOR RESERVE SWITCH OF CHARGER S24 4 104 H INPUT FOR LIFT 1 SWITCH D3 6 177 T INPUT FOR SPARE BK BLACK YE YELLOW BN BROWN
WHBU#
S13 5 141 M INPUT FOR STOP SWITCH OF CHARGER S25 4 103 H INPUT FOR LIFT 2 SWITCH D4 6 176 H INPUT FOR SPARE
S14 4 129 M INPUT FOR CHARGER INTERLOCK SWITCH
BNYE#
S26 4 102 H MICRO SW
INPUT FOR TILT SWITCH GND 3 78 GND WH WHITE GN GREEN BU BLUE
RDBU

YERD# OFF:5V Ex. 'BKWH' = GROUND:BLACK,


GND 4 115 GND S27 4 101 H INPUT FOR REACH SWITCH
ON :0V STRIPE:WHITE
GNWH# Att.1SW VO2+ 1 3 RD RED
RDYE#
S28 4 100 H INPUT FOR Att.1 SWITCH
V5 4 122 +5V BUYE# ONLY FOR RBS-HCB VO2- 1 4 T OUTPUT FOR SPARE
GNWH# S29 6 169 Att.2SW
H INPUT
EPS SENSOR
BK#
A1 5 162 M SIGNAL
BK# FOR Att.2 SWITCH MC
RDGN
VO3+ 1 8
GND 4 112 GND GND 4 113 GND RATED VOLTAGE:24V WH
(OPT.) VO3- 1 18 T OUTPUT FOR ELECTRICAL MAGNET BRAKE(LEFT)
IG SENSOR FOR PRESSURE BURD DISPLAY
KEY SW WH# INPUT FOR KEY SWITCH RDYE#
MC VO4+ 1 19
S1 5 149 M (Key OFF: 5V, Key IG/ST: 0V) V5 4 118 +5V RATED VOLTAGE:24V WHBU
B WHBU# VO4- 1 9 T OUTPUT FOR ELECTRICAL MAGNET BRAKE(RIGHT) LINE CONNECTOR
BNYE#
S2 5 148 M INPUT FOR KEY SWITCH START BK#
A11 4 124 H SIGNAL CPU
ST
GND 4 108 GND VO5+ 1 10 No. CN □ PIN No.
BK# (Key OFF: IG 5V, INPUT FOR SWITCH OF
GND 1 30 GND only when keeping Key ST: 0V) VO5- 1 20 T WHRD
V5 4 119 +5V SW_7 1 A1 TURN SIGNAL LAMP(RIGHT) SW OFF:5V
ONLY FOR TRUCKS WITHOUT CHARGER RDGN ON :0V
RDBU A9 4 131 T SIGNAL 1 MC VO6+ 1 11 WHBU INPUT FOR SWITCH OF
VB1 5 133 M INPUT FOR CONTORL POWER (24/48V)
GND 4 109 GND RATED VOLTAGE:24V BN
SW_8 1 A2 TURN SIGNAL LAMP(LEFT)
BKWH
NB 5 138 CONTORL GROUND VO6- 1 21 T OUTPUT FOR SUSPENSION LOCK COIL SW_9 1 A3
RDGN (REFER TO SERVICE DATA No.2)
A10 4 130 T SIGNAL 2 MC VO7+ 1 2 SW_10 1 A4 INPUT FOR SPARE
RATED VOLTAGE:24V/48V BNWH
RDGN OUTPUT FOR 24/48V X1 RELAY (-) VO7- 1 1 H OUTPUT FOR MAIN CONTACTOR
X1 X1 VO1+ 5 134 (Refer to service data No.1) (REFER TO SERVICE DATA No.3)
CAN_ID 1 A5 CAN0 COMMUNICATION_EXCHANGE OF ID
SWITCH RDGN
RATED VOLTAGE:24V/48V BNYE
VO1- 5 135 M MC VO8+ 1 12 BK GND 1 A6 GND
OUTPUT FOR X1 RELAY (-) FOR BRAKE WHRD# RATED VOLTAGE:12V YEBU
S19 5 140 T INPUT FOR BRAKE SWITCH VO8- 1 22 H OUTPUT FOR LIFT LOCK COIL WHGN#
CANH1 1 B1 CAN1-H (CAN1 COMMUNICATION_H)
Released: 5V RDGN (REFER TO SERVICE DATA No.4)
RDWH
VB2 5
INPUT FOR CONTORL POWER
132 T,H SYNCHRONIZATION IN KEY SWITCH GND 1 16 GND Depressed: 0V FAN VO9+ 1 13 GNWH#
CANL1 1 B4 CAN1-L (CAN1 COMMUNICATION_L)
BUBK
X1 RELAY (+) 24/48V VO9- 1 23 M OUTPUT FOR BLOWER 4
CANH2 1 B2 CAN0 COMMUNICATION_TERMINATION
WHBU V5 1 24 +5V ONLY FOR TRUCKS WITH FAN 5
CN0H 5 157 M/T/H CAN0-H (CAN0 COMMUNICATION_H) CO1+ 1 14 CANL2 1 B3 CAN0 COMMUNICATION_TERMINATION
BUWH RD
OBD CN0L 5 165 M/T/H CAN0-L (CAN0 COMMUNICATION_L) CO1- 1 15 H OUTPUT FOR SPARE Vcc12V 1 B5 POWER SUPPLY FOR DISPLAY
CONNECTOR BN BK
MD1 5 150 M/T/H WRITE FOR PROGRAM GND 1 B6 GND
BK
GND 4 114 GND OIS SENSOR RIGHT WHGN
6
RDYE#
V5 1 25 +5V PO1- 1 5 M OUTPUT FOR HEAD LAMP 7
BUWH#
WHBU# BK#
S20 4 105 T SIGNAL ON: 2.5V OFF 1.0V
LEFT HEAD LAMP(40W X 2)
CN0H 6 184 M/T/H CAN0-H (CAN0 COMMUNICATION_H) GND 1 17 GND
BUWH#
RDBK

CN0L 6 194 M/T/H CAN0-L (CAN0 COMMUNICATION_L) WHBK# INPUT FOR BATTERY
S32 4 123 H FRONT LOADING SWITCH
8 BK#
SW OFF:5V
+ 100V 22μ
9 BK#
GND 4 116 GND WHBK
1 CN0R+ 5 158 M/T/H CAN0 COMMUNICATION_TERMINATION ON :0V PO2- 1 26 M OUTPUT FOR HORN
SENSOR
CN0R- 5 166 M/T/H FOR TILT LEVEL HORN
RDYE +5V
YEBK
V5 6 191
WHGN# CAN1-H BK
A12 6 187 H SIGNAL
CN1H 5 156 M (CAN1 COMMUNICATION_H) GND 6 181 GND TURN SIGNAL LAMP (25W) BUYE
GNWH#
PO3- 1 6 M OUTPUT FOR TURN SIGNAL LAMP(LEFT)
RDWH

CN1L 5 164 M CAN1-L ONLY FOR TRUCKS WITH LASER POINTER


4 (CAN1 COMMUNICATION_L)
RDGN# TURN SIGNAL LAMP (25W) RDYE
5 RD POWER SUPPLY FOR DISPLAY V3 5 151 M (+3V) PO4- 1 7 M OUTPUT FOR TURN SIGNAL LAMP(RIGHT)
2 V11 5 136 AFTER KEY SW START (+ 11V) BK#
GND 5 139
BK
LASER GND
GND 5 137 GND WHRD#
S9 5 145 M INPUT FOR TILT LEVEL SENSOR ACCESSORY FOR FWD BNBK
6 LEVEL SENSOR PO5- 1 27 T OUTPUT FOR FWD
7 CAN2-H
CN2H 6 185 T (CAN2 COMMUNICATION_H) ACCESSORY FOR FWD
BKWH

/ BUZZER FOR RVS BN


CN2L 6 195 T CAN2-L PO6- 1 28 T OUTPUT FOR FWD/RVS/FWD & RVS

Wiring, system 7- 1.
(CAN2 COMMUNICATION_L) TILT LEVEL LAMP (OPT.)
GNBK
3 GND 1 31 GND
BW 3 97 M INPUT FOR BATTERY ELECTROLYTE LEVEL PO7- 1 29 T OUTPUT FOR ROOM LAMP
line for Opt board (AOS/Multi)

RBS-CB(with one relay for Control power) 7-1-1.


SENSOR FOR

(-121E04860/-124E02659/-131E21607/-141E02452/-171E00299)
BATTERY ELECTROLYTE LEVEL

133
54001-91641-0E
7 Wiring (Diagrams)

24/48V MAIN MAIN MAIN


LINE CONNECTOR LINE CONNECTOR 1 (OPT.) LINE CONNECTOR
CPU CPU CPU
No. CN □ PIN No. No. CN □ PIN No. ONLY FOR TRUCKS WITH No. CN □ PIN No.
CHARGE MONITORING SYSTEM
RDBK#
T,H INPUT FOR CONTACT OF MAIN CONTACTOR RDBK# 2 47 +12V RDYE P5A 5 155 +5V

RDBK
B2 2 32 (+) 24/48V WHRD#
V12 RD
TIU TIU 2 58 T SIGNAL PHASE U M3 6 200 M SIGNAL
MC
RD

YERD# INPUT FOR VOLTAGE OF BATTERY BK# CURRENT BK


B3 2 33 T,H (+) 24/48V GND 2 43 GND SENSOR GND 5 163 GND
F1
+ CURRENT
SENSOR
TIW
RDBK#
BURD#
V12
TIW
2
2
46
66
+12V
T SIGNAL
FOR CHARGE
PHASE V
WH
V5
A5
6
5
193
159
+5V
M SIGNAL
FOR TRV BK#
325A GND 2 42 GND GND 6 183 GND
CURRENT
RD
RD# V15 2 36 +15V SENSOR RDBK#
V12 2 45 +12V M2 6 174 M MULTI INPUT2
BK# FOR HYD WHBU# PHASE U BK
GND 2 34 GND HIU HIU 2 54 H SIGNAL THERMISTOR GND 6 180 GND
TU WHRD# TUP 2 63 T OUTPUT FOR SIGNAL OF UPPER OF PHASE U BK#
GND 2 41 FOR CHARGE
TIU BURD# GND WH
M1 6 175 M MULTI INPUT1
TUN 2 55 T OUTPUT FOR SIGNAL OF LOWER OF PHASE U RDBK# (OPT.) PHASE V
M TV WH# T V12 2 44 +12V
MOS-IPM TVP 2 57 OUTPUT FOR SIGNAL OF UPPER OF PHASE V BU#
3 BUWH#
TVN 2 56 T OUTPUT FOR SIGNAL OF LOWER OF PHASE V HIW HIW 2 62 H SIGNAL V5 6 190
BK# +5V
TW
WHBU#
TWP 2 65 T GND 2 40 GND A13 6 188
BU#
OUTPUT FOR SIGNAL OF UPPER OF PHASE W H SIGNAL
TRV MOTOR BNYE# TWN 2 64 T OUTPUT FOR SIGNAL OF LOWER OF PHASE W
YERD# TH1 2 49 T INPUT FOR THERMISTOR RDYE#
A14 6 189 H SIGNAL
TIW FO1 2 38 T INPUT FOR OUTPUT OF ERROR SPEED SENSOR BU#
V5A 3 90 H +5V
FOR WH#
RA2 3 83 H PHASE A SIGNAL TH2 6 198 T SIGNAL
FRONT WHEEL(LEFT) BK#
RB2 3 93 H PHASE B SIGNAL TH4 6 197 H SIGNAL
GND 3 80 H GND
RD# V15 2 37 +15V
BK#
GND 2 35 GND
(ONLY FOR RBS-HCB)
V5A 3 91 H +5V B4 3 87 H INPUT FOR WIPER SWITCH
HU WHRD#
HUP 2 60 H OUTPUT FOR SIGNAL OF UPPER OF PHASE U RA3 3 84 H PHASE A SIGNAL
HIU BURD# SPEED SENSOR RB3 3 94 H PHASE B SIGNAL
M HV WH#
HUN 2 59 H OUTPUT FOR SIGNAL OF LOWER OF PHASE U
FOR FRONT WHEEL GND 3 81 H GND S3 3 96 M INPUT FOR PARKING BRAKE SWITCH
MOS-IPM HVP 2 52 H OUTPUT FOR SIGNAL OF UPPER OF PHASE V (RIGHT) S4 3 95 M
3 BUWH#
HVN 2 61 H OUTPUT FOR SIGNAL OF LOWER OF PHASE V RDYE# INPUT FOR BRAKE OILLEVEL
HW
WHBU#
HWP 2 53 H V5A 3 92 T +5V S16 3 77 T
OUTPUT FOR SIGNAL OF UPPER OF PHASE W BURD# INPUT FOR NEUTRAL SWITCH
BU#
HWN 2 51 H WHRD#
RA4 3 85 T PHASE A SIGNAL
HYD MOTOR BKYE# OUTPUT FOR SIGNAL OF LOWER OF PHASE W RB4 3 86 T PHASE B SIGNAL S17 3 76 T INPUT FOR FWD SWICH
WHBK#
TH3 2 50 H INPUT FOR THERMISTOR BK#
GND 3 82 T GND
HIW FO2 2 39 H INPUT FOR OUTPUT OF ERROR S18 3 75 T INPUT FOR RVS SWITCH

F2 125V WHBK
RD▲
S5 6 173 M INPUT FOR HYDRAULIC OILLEVEL
MP 8 B1 M INPUT FOR EPS POWER SUPPLY(+) 0.022μ BNBK
BU▲
S6 6 172 M INPUT FOR OVERLOAD
40A K1 8 B2 M INPUT FOR EPS POWER SUPPLY(-) YEBK
WH▲
RDYE# V5A 4 117 T +5V S21 3 74 T INPUT FOR TRV-LOCK
EPS MOTOR M BK▲
A 8 A1 M OUTPUT FOR EPS MOTOR(A)
SPEED SENSOR
WH#
BU#
RA1 4 127 T PHASE A SIGNAL BUBK
S22 3 73 T TRAVEL SPEED LIMIT
AA 8 A2 M OUTPUT FOR EPS MOTOR(AA) FOR TRV MOTER BK#
RB1 4 128 T PHASE B SIGNAL
S30 6 168 H INPUT FOR STOP OF TILT LEVEL
F5 F4 GND 4 107 T GND BURD
10A 10A ONLY FOR TRUCKS WITH CHARGER S31 3 89 H INPUT FOR LIFT LOCK
RDYE# V5 4 121 +5V
POTENTIOMETER WHRD#
A3 5 161 M SIGNAL 1 S33 3 88 H INPUT FOR SPARE
FOR STEERING BU# BK
ANGLE DETECION BURD#
GND 4 111 GND GND 3 79 GND
A4 5 160 M SIGNAL 2
TO TRANSFORMER
WH MC 7 4 M OUTPUT FOR MAGNETIC CONTACTOR RDYE# +5V
MC WH#
V5 4 120 V5 6 192 +5V
COIL VOLTAGE:AC200V/AC400V RD
R 7 1 M INPUT FOR DETECTION OF BK#
A7 4 125 T SIGNAL 1 ONLY FOR HIGH-MAST (over 4.5m) A6 6 199 T SIGNAL
RDGN

BK AC POWER SUPPLY POTENTIOMETER GND 4 110 GND WH


S 7 2 M FOR ACCELERATOR BU#
GND 6 182 GND
A8 4 126 T SIGNAL 2 BK
S23 6 170 T INPUT FOR SWITCH OF HIGH-MAST
DO1 5 154 M OUTPUT FOR AUTO LED OF CHARGER
EMERGECY SWITCH

When switch is turn on : <NOTE>


DO2 5 153 M OUTPUT FOR EQUAL LED OF CHARGER
BUYE INPUT FOR HEAD Turning speed is reduced 1 km
S15 6 171 M INPUT FOR SPARE
1.EACH LEAD WIRE MARKED WITH # OR ▲ OR HAVE DIFFERENT DIAMETERS.
DO3 5 152 M OUTPUT FOR RESERVE LED OF CHARGER S7 5 147 M LAMP SWITCH SW OFF:5V Reach speed is reduced 2 S34 6 167 H INPUT FOR SPARE
YERD ON :0V Travel / hydraulic acceleration response is limited 90%.
S10 5 144 M INPUT FOR AUTO SWITCH OF CHARGER S8 5 146 M INPUT FOR HORN SWITCH D1 6 179 M INPUT FOR SPARE
BK
S11 5 143 M INPUT FOR EQUAL SWITCH OF CHARGER GND 4 106 GND
D2 6 178 M INPUT FOR SPARE HARNESS COLOR GROUND
BUWH#
S12 5 142 M INPUT FOR RESERVE SWITCH OF CHARGER S24 4 104 H INPUT FOR LIFT 1 SWITCH D3 6 177 T INPUT FOR SPARE STRIPE
WHBU# BK BLACK YE YELLOW BN BROWN
S13 5 141 M INPUT FOR STOP SWITCH OF CHARGER S25 4 103 H INPUT FOR LIFT 2 SWITCH D4 6 176 H INPUT FOR SPARE
BNYE# MICRO SW
S14 4 129 M INPUT FOR CHARGER INTERLOCK SWITCH S26 4 102 H INPUT FOR TILT SWITCH GND 3 78 GND
RDBU

GND 4 115 GND


YERD#
S27 4 101 H INPUT FOR REACH SWITCH
OFF:5V WH WHITE GN GREEN BU BLUE
ON :0V Ex. 'BKWH' = GROUND:BLACK,
GNWH#
S28 4 100 H Att.1SW VO2+ 1 3 STRIPE:WHITE
RDYE# INPUT FOR Att.1 SWITCH RD RED
V5 4 122 +5V BUYE# ONLY FOR RBS-HCB VO2- 1 4 T OUTPUT FOR SPARE
GNWH# S29 6 169 Att.2SW
H INPUT
EPS SENSOR
BK#
A1 5 162 M SIGNAL
BK# FOR Att.2 SWITCH MC
RDGN
VO3+ 1 8
GND 4 112 GND GND 4 113 GND RATED VOLTAGE:24V WH
(OPT.) VO3- 1 18 T OUTPUT FOR ELECTRICAL MAGNET BRAKE(LEFT)
IG SENSOR FOR PRESSURE BURD DISPLAY
KEY SW WH# INPUT FOR KEY SWITCH RDYE#
MC VO4+ 1 19
S1 5 149 M (Key OFF: 5V, Key IG/ST: 0V) V5 4 118 +5V RATED VOLTAGE:24V WHBU
B WHBU# VO4- 1 9 T OUTPUT FOR ELECTRICAL MAGNET BRAKE(RIGHT) LINE CONNECTOR
BNYE#
S2 5 148 M INPUT FOR KEY SWITCH START BK#
A11 4 124 H SIGNAL CPU
ST
GND 4 108 GND VO5+ 1 10 No. CN □ PIN No.
BK# (Key OFF: IG 5V, INPUT FOR SWITCH OF
GND 1 30 GND only when keeping Key ST: 0V) VO5- 1 20 T WHRD
V5 4 119 +5V SW_7 1 A1 TURN SIGNAL LAMP(RIGHT) SW OFF:5V
ONLY FOR TRUCKS WITHOUT CHARGER RDGN ON :0V
RDBU A9 4 131 T SIGNAL 1 MC VO6+ 1 11 WHBU INPUT FOR SWITCH OF
VB1 5 133 M INPUT FOR CONTORL POWER (24/48V)
GND 4 109 GND RATED VOLTAGE:24V BN
SW_8 1 A2 TURN SIGNAL LAMP(LEFT)
BKWH
NB 5 138 CONTORL GROUND VO6- 1 21 T OUTPUT FOR SUSPENSION LOCK COIL SW_9 1 A3
RDGN (REFER TO SERVICE DATA No.2)
RDGN
A10 4 130 T SIGNAL 2 MC VO7+ 1 2 SW_10 1 A4 INPUT FOR SPARE
X3 X3 VO1+ 5 134 RATED VOLTAGE:24V/48V BNWH
VO7- 1 1 H OUTPUT FOR MAIN CONTACTOR 1 A5 CAN0 COMMUNICATION_EXCHANGE OF ID
BNYE (REFER TO SERVICE DATA No.3)
CAN_ID
RDWH BN
VO1- 5 135 M OUTPUT FOR RELAY SWITCH
MC
RDGN
VO8+ 1 12 BK
FOR BRAKE GND 1 A6 GND
WHRD# RATED VOLTAGE:12V YEBU
2W,10Ω S19 5 140 T INPUT FOR BRAKE SWITCH VO8- 1 22 H OUTPUT FOR LIFT LOCK COIL WHGN#
CANH1 1 B1 CAN1-H (CAN1 COMMUNICATION_H)
Released: 5V RDGN (REFER TO SERVICE DATA No.4)
RDWH
VB2 5
INPUT FOR CONTORL POWER
132 T,H SYNCHRONIZATION IN KEY SWITCH GND 1 16 GND Depressed: 0V FAN VO9+ 1 13 GNWH#
CANL1 1 B4 CAN1-L (CAN1 COMMUNICATION_L)
BUBK
X1 RELAY (+) 24/48V VO9- 1 23 M OUTPUT FOR BLOWER 4
CANH2 1 B2 CAN0 COMMUNICATION_TERMINATION
WHBU V5 1 24 +5V ONLY FOR TRUCKS WITH FAN 5
CN0H 5 157 M/T/H CAN0-H (CAN0 COMMUNICATION_H) CO1+ 1 14 CANL2 1 B3 CAN0 COMMUNICATION_TERMINATION
BUWH RD
OBD CN0L 5 165 M/T/H CAN0-L (CAN0 COMMUNICATION_L) CO1- 1 15 H OUTPUT FOR SPARE Vcc12V 1 B5 POWER SUPPLY FOR DISPLAY
CONNECTOR BN BK
MD1 5 150 M/T/H WRITE FOR PROGRAM GND 1 B6 GND
BK
GND 4 114 GND OIS SENSOR RIGHT WHGN
6
RDYE#
V5 1 25 +5V PO1- 1 5 M OUTPUT FOR HEAD LAMP 7
BUWH#
WHBU# BK#
S20 4 105 T SIGNAL ON: 2.5V OFF 1.0V
LEFT HEAD LAMP(40W X 2)
CN0H 6 184 M/T/H CAN0-H (CAN0 COMMUNICATION_H) GND 1 17 GND
BUWH#
RDBK

CN0L 6 194 M/T/H CAN0-L (CAN0 COMMUNICATION_L) WHBK# INPUT FOR BATTERY
S32 4 123 H FRONT LOADING SWITCH
8 BK#
SW OFF:5V
+ 100V 22μ
9 BK#
GND 4 116 GND WHBK
1 CN0R+ 5 158 M/T/H CAN0 COMMUNICATION_TERMINATION ON :0V PO2- 1 26 M OUTPUT FOR HORN
SENSOR
CN0R- 5 166 M/T/H FOR TILT LEVEL HORN
RDYE +5V
YEBK
V5 6 191
WHGN# CAN1-H BK
A12 6 187 H SIGNAL
CN1H 5 156 M (CAN1 COMMUNICATION_H) GND 6 181 GND TURN SIGNAL LAMP (25W) BUYE
GNWH#
PO3- 1 6 M OUTPUT FOR TURN SIGNAL LAMP(LEFT)
RDWH

CN1L 5 164 M CAN1-L ONLY FOR TRUCKS WITH LASER POINTER


4 (CAN1 COMMUNICATION_L)
RDGN# TURN SIGNAL LAMP (25W) RDYE
5 RD POWER SUPPLY FOR DISPLAY V3 5 151 M (+3V) PO4- 1 7 M OUTPUT FOR TURN SIGNAL LAMP(RIGHT)
2 V11 5 136 AFTER KEY SW START (+ 11V) BK#
GND 5 139
BK
LASER GND
GND 5 137 GND WHRD#
S9 5 145 M INPUT FOR TILT LEVEL SENSOR ACCESSORY FOR FWD BNBK
6 LEVEL SENSOR PO5- 1 27 T OUTPUT FOR FWD
7 CAN2-H
CN2H 6 185 T (CAN2 COMMUNICATION_H) ACCESSORY FOR FWD
BKWH

/ BUZZER FOR RVS BN


CN2L 6 195 T CAN2-L PO6- 1 28 T OUTPUT FOR FWD/RVS/FWD & RVS
(CAN2 COMMUNICATION_L) TILT LEVEL LAMP (OPT.)
GNBK
3 GND 1 31 GND
BW 3 97 M INPUT FOR BATTERY ELECTROLYTE LEVEL PO7- 1 29 T OUTPUT FOR ROOM LAMP
line for Opt board (AOS/Multi)

SENSOR FOR
BATTERY ELECTROLYTE LEVEL
Wiring, system 7- 1.
RBS-CB/CB1(Market countermeasure car)(121E04861-05117/124E02660-02797/131E21608-22971/141E02453-02602/171E00300-00312) 7-1-2.
134 54001-91642-0E,X0052668-01E
Wiring (Diagrams) 7

24/48V MAIN MAIN MAIN


LINE CONNECTOR LINE CONNECTOR 1 (OPT.) LINE CONNECTOR
CPU CPU CPU
No. CN □ PIN No. No. CN □ PIN No. ONLY FOR TRUCKS WITH No. CN □ PIN No.
CHARGE MONITORING SYSTEM
RDBK#
T,H INPUT FOR CONTACT OF MAIN CONTACTOR RDBK# 2 47 +12V RDYE P5A 5 155 +5V

RDBK
B2 2 32 (+) 24/48V WHRD#
V12 RD
TIU TIU 2 58 T SIGNAL PHASE U M3 6 200 M SIGNAL
MC
RD

YERD#
B3 2 33 T,H INPUT FOR VOLTAGE OF BATTERY
(+) 24/48V
BK#
GND 2 43 GND
CURRENT
SENSOR
BK
GND 5 163 GND
F1
+ CURRENT
SENSOR
TIW
RDBK#
BURD#
V12
TIW
2
2
46
66
+12V
T SIGNAL
FOR CHARGE
PHASE V
WH
V5
A5
6
5
193
159
+5V
M SIGNAL
FOR TRV BK#
325A GND 2 42 GND GND 6 183 GND
CURRENT
RD
RD# V15 2 36 +15V SENSOR RDBK#
V12 2 45 +12V M2 6 174 M MULTI INPUT2
BK# FOR HYD WHBU# PHASE U BK
GND 2 34 GND HIU HIU 2 54 H SIGNAL THERMISTOR GND 6 180 GND
TU WHRD# TUP 2 63 T OUTPUT FOR SIGNAL OF UPPER OF PHASE U BK#
GND 2 41 FOR CHARGE
TIU BURD# GND WH
M1 6 175 M MULTI INPUT1
TUN 2 55 T OUTPUT FOR SIGNAL OF LOWER OF PHASE U RDBK# (OPT.) PHASE V
M TV WH# T V12 2 44 +12V
MOS-IPM TVP 2 57 OUTPUT FOR SIGNAL OF UPPER OF PHASE V BU#
3 BUWH#
TVN 2 56 T OUTPUT FOR SIGNAL OF LOWER OF PHASE V HIW HIW 2 62 H SIGNAL V5 6 190
BK# +5V
TW
WHBU#
TWP 2 65 T GND 2 40 GND A13 6 188
BU#
OUTPUT FOR SIGNAL OF UPPER OF PHASE W H SIGNAL
TRV MOTOR BNYE# TWN 2 64 T OUTPUT FOR SIGNAL OF LOWER OF PHASE W
YERD# TH1 2 49 T INPUT FOR THERMISTOR RDYE#
A14 6 189 H SIGNAL
TIW FO1 2 38 T INPUT FOR OUTPUT OF ERROR SPEED SENSOR BU#
V5A 3 90 H +5V
FOR WH#
RA2 3 83 H PHASE A SIGNAL TH2 6 198 T SIGNAL
FRONT WHEEL(LEFT) BK#
RB2 3 93 H PHASE B SIGNAL TH4 6 197 H SIGNAL
GND 3 80 H GND
RD# V15 2 37 +15V
BK#
GND 2 35 GND
(ONLY FOR RBS-HCB)
V5A 3 91 H +5V B4 3 87 H INPUT FOR WIPER SWITCH
HU WHRD#
HUP 2 60 H OUTPUT FOR SIGNAL OF UPPER OF PHASE U RA3 3 84 H PHASE A SIGNAL
HIU BURD# SPEED SENSOR RB3 3 94 H PHASE B SIGNAL
M HV WH#
HUN 2 59 H OUTPUT FOR SIGNAL OF LOWER OF PHASE U
FOR FRONT WHEEL GND 3 81 H GND S3 3 96 M INPUT FOR PARKING BRAKE SWITCH
MOS-IPM HVP 2 52 H OUTPUT FOR SIGNAL OF UPPER OF PHASE V (RIGHT) S4 3 95 M
3 BUWH#
HVN 2 61 H OUTPUT FOR SIGNAL OF LOWER OF PHASE V RDYE# INPUT FOR BRAKE OILLEVEL
HW
WHBU#
HWP 2 53 H V5A 3 92 T +5V S16 3 77 T
OUTPUT FOR SIGNAL OF UPPER OF PHASE W BURD# INPUT FOR NEUTRAL SWITCH
BU#
HWN 2 51 H WHRD#
RA4 3 85 T PHASE A SIGNAL
HYD MOTOR BKYE# OUTPUT FOR SIGNAL OF LOWER OF PHASE W RB4 3 86 T PHASE B SIGNAL S17 3 76 T INPUT FOR FWD SWICH
WHBK#
TH3 2 50 H INPUT FOR THERMISTOR BK#
GND 3 82 T GND
HIW FO2 2 39 H INPUT FOR OUTPUT OF ERROR S18 3 75 T INPUT FOR RVS SWITCH

F2 125V WHBK
RD▲
S5 6 173 M INPUT FOR HYDRAULIC OILLEVEL
MP 8 B1 M INPUT FOR EPS POWER SUPPLY(+) 0.022μ BNBK
BU▲
S6 6 172 M INPUT FOR OVERLOAD
40A K1 8 B2 M INPUT FOR EPS POWER SUPPLY(-) YEBK
WH▲
RDYE# V5A 4 117 T +5V S21 3 74 T INPUT FOR TRV-LOCK
EPS MOTOR M BK▲
A 8 A1 M OUTPUT FOR EPS MOTOR(A)
SPEED SENSOR
WH#
BU#
RA1 4 127 T PHASE A SIGNAL BUBK
S22 3 73 T TRAVEL SPEED LIMIT
AA 8 A2 M OUTPUT FOR EPS MOTOR(AA) FOR TRV MOTER BK#
RB1 4 128 T PHASE B SIGNAL
S30 6 168 H INPUT FOR STOP OF TILT LEVEL
F5 F4 GND 4 107 T GND BURD
10A 10A ONLY FOR TRUCKS WITH CHARGER S31 3 89 H INPUT FOR LIFT LOCK
RDYE# V5 4 121 +5V
POTENTIOMETER WHRD#
A3 5 161 M SIGNAL 1 S33 3 88 H INPUT FOR SPARE
FOR STEERING BU# BK
ANGLE DETECION BURD#
GND 4 111 GND GND 3 79 GND
A4 5 160 M SIGNAL 2
TO TRANSFORMER
WH MC 7 4 M OUTPUT FOR MAGNETIC CONTACTOR RDYE# +5V
MC WH#
V5 4 120 V5 6 192 +5V
COIL VOLTAGE:AC200V/AC400V RD
R 7 1 M INPUT FOR DETECTION OF BK#
A7 4 125 T SIGNAL 1 ONLY FOR HIGH-MAST (over 4.5m) A6 6 199 T SIGNAL
RDGN

BK AC POWER SUPPLY POTENTIOMETER GND 4 110 GND WH


S 7 2 M FOR ACCELERATOR BU#
GND 6 182 GND
A8 4 126 T SIGNAL 2 BK
S23 6 170 T INPUT FOR SWITCH OF HIGH-MAST
DO1 5 154 M OUTPUT FOR AUTO LED OF CHARGER
EMERGECY SWITCH

When switch is turn on : <NOTE>


DO2 5 153 M OUTPUT FOR EQUAL LED OF CHARGER
BUYE INPUT FOR HEAD Turning speed is reduced 1 km
S15 6 171 M INPUT FOR SPARE
1.EACH LEAD WIRE MARKED WITH # OR ▲ OR HAVE DIFFERENT DIAMETERS.
DO3 5 152 M OUTPUT FOR RESERVE LED OF CHARGER S7 5 147 M LAMP SWITCH SW OFF:5V Reach speed is reduced 2 S34 6 167 H INPUT FOR SPARE
YERD ON :0V Travel / hydraulic acceleration response is limited 90%.
S10 5 144 M INPUT FOR AUTO SWITCH OF CHARGER S8 5 146 M INPUT FOR HORN SWITCH D1 6 179 M INPUT FOR SPARE
BK
S11 5 143 M INPUT FOR EQUAL SWITCH OF CHARGER GND 4 106 GND
D2 6 178 M INPUT FOR SPARE HARNESS COLOR GROUND
BUWH#
S12 5 142 M INPUT FOR RESERVE SWITCH OF CHARGER S24 4 104 H INPUT FOR LIFT 1 SWITCH D3 6 177 T INPUT FOR SPARE STRIPE
WHBU# BK BLACK YE YELLOW BN BROWN
S13 5 141 M INPUT FOR STOP SWITCH OF CHARGER S25 4 103 H INPUT FOR LIFT 2 SWITCH D4 6 176 H INPUT FOR SPARE
BNYE# MICRO SW
S14 4 129 M INPUT FOR CHARGER INTERLOCK SWITCH S26 4 102 H INPUT FOR TILT SWITCH GND 3 78 GND
RDBU

GND 4 115 GND


YERD#
S27 4 101 H INPUT FOR REACH SWITCH
OFF:5V WH WHITE GN GREEN BU BLUE
ON :0V Ex. 'BKWH' = GROUND:BLACK,
GNWH#
S28 4 100 H Att.1SW VO2+ 1 3 STRIPE:WHITE
RDYE# INPUT FOR Att.1 SWITCH RD RED
V5 4 122 +5V BUYE# ONLY FOR RBS-HCB VO2- 1 4 T OUTPUT FOR SPARE
GNWH# S29 6 169 Att.2SW
H INPUT
EPS SENSOR
BK#
A1 5 162 M SIGNAL
BK# FOR Att.2 SWITCH MC
RDGN
VO3+ 1 8
GND 4 112 GND GND 4 113 GND RATED VOLTAGE:24V WH
(OPT.) VO3- 1 18 T OUTPUT FOR ELECTRICAL MAGNET BRAKE(LEFT)
IG SENSOR FOR PRESSURE BURD DISPLAY
KEY SW WH# INPUT FOR KEY SWITCH RDYE#
MC VO4+ 1 19
S1 5 149 M (Key OFF: 5V, Key IG/ST: 0V) V5 4 118 +5V RATED VOLTAGE:24V WHBU
B WHBU# VO4- 1 9 T OUTPUT FOR ELECTRICAL MAGNET BRAKE(RIGHT) LINE CONNECTOR
BNYE#
S2 5 148 M INPUT FOR KEY SWITCH START BK#
A11 4 124 H SIGNAL CPU
ST
GND 4 108 GND VO5+ 1 10 No. CN □ PIN No.
BK# (Key OFF: IG 5V, INPUT FOR SWITCH OF
GND 1 30 GND only when keeping Key ST: 0V) VO5- 1 20 T WHRD
V5 4 119 +5V SW_7 1 A1 TURN SIGNAL LAMP(RIGHT) SW OFF:5V
ONLY FOR TRUCKS WITHOUT CHARGER RDGN ON :0V
RDBU A9 4 131 T SIGNAL 1 MC VO6+ 1 11 WHBU INPUT FOR SWITCH OF
VB1 5 133 M INPUT FOR CONTORL POWER (24/48V)
GND 4 109 GND RATED VOLTAGE:24V BN
SW_8 1 A2 TURN SIGNAL LAMP(LEFT)
BKWH
NB 5 138 CONTORL GROUND VO6- 1 21 T OUTPUT FOR SUSPENSION LOCK COIL SW_9 1 A3
RDGN (REFER TO SERVICE DATA No.2)
RDGN
A10 4 130 T SIGNAL 2 MC VO7+ 1 2 SW_10 1 A4 INPUT FOR SPARE
X1 VO1+ 5 134 RATED VOLTAGE:24V/48V BNWH
VO7- 1 1 H OUTPUT FOR MAIN CONTACTOR
X1 BNYE
VO1- 5 135 M OUTPUT FOR RELAY SWITCH RDGN (REFER TO SERVICE DATA No.3)
CAN_ID 1 A5 CAN0 COMMUNICATION_EXCHANGE OF ID
RATED VOLTAGE: MC VO8+ 1 12 BK GND 1 A6 GND
24V/48V FOR BRAKE WHRD# RATED VOLTAGE:12V YEBU
S19 5 140 T INPUT FOR BRAKE SWITCH VO8- 1 22 H OUTPUT FOR LIFT LOCK COIL WHGN#
CANH1 1 B1 CAN1-H (CAN1 COMMUNICATION_H)
Released: 5V RDGN (REFER TO SERVICE DATA No.4)
RDWH
VB2 5
INPUT FOR CONTORL POWER
132 T,H SYNCHRONIZATION IN KEY SWITCH GND 1 16 GND Depressed: 0V FAN VO9+ 1 13 GNWH#
CANL1 1 B4 CAN1-L (CAN1 COMMUNICATION_L)
BUBK
X1 RELAY (+) 24/48V VO9- 1 23 M OUTPUT FOR BLOWER 4
CANH2 1 B2 CAN0 COMMUNICATION_TERMINATION
WHBU V5 1 24 +5V ONLY FOR TRUCKS WITH FAN 5
CN0H 5 157 M/T/H CAN0-H (CAN0 COMMUNICATION_H) CO1+ 1 14 CANL2 1 B3 CAN0 COMMUNICATION_TERMINATION
BUWH RD
OBD CN0L 5 165 M/T/H CAN0-L (CAN0 COMMUNICATION_L) CO1- 1 15 H OUTPUT FOR SPARE Vcc12V 1 B5 POWER SUPPLY FOR DISPLAY
CONNECTOR BN BK
MD1 5 150 M/T/H WRITE FOR PROGRAM GND 1 B6 GND
BK
GND 4 114 GND OIS SENSOR RIGHT WHGN
6
RDYE#
V5 1 25 +5V PO1- 1 5 M OUTPUT FOR HEAD LAMP 7
BUWH#
WHBU# BK#
S20 4 105 T SIGNAL ON: 2.5V OFF 1.0V
LEFT HEAD LAMP(40W X 2)
CN0H 6 184 M/T/H CAN0-H (CAN0 COMMUNICATION_H) GND 1 17 GND
BUWH#
RDBK

CN0L 6 194 M/T/H CAN0-L (CAN0 COMMUNICATION_L) WHBK# INPUT FOR BATTERY
S32 4 123 H FRONT LOADING SWITCH
8 BK#
SW OFF:5V
+ 100V 22μ
9 BK#
GND 4 116 GND WHBK
1 CN0R+ 5 158 M/T/H CAN0 COMMUNICATION_TERMINATION ON :0V PO2- 1 26 M OUTPUT FOR HORN
SENSOR
CN0R- 5 166 M/T/H FOR TILT LEVEL HORN
RDYE +5V
YEBK
V5 6 191
WHGN# CAN1-H BK
A12 6 187 H SIGNAL
CN1H 5 156 M (CAN1 COMMUNICATION_H) GND 6 181 GND TURN SIGNAL LAMP (25W) BUYE
GNWH#
PO3- 1 6 M OUTPUT FOR TURN SIGNAL LAMP(LEFT)
RDWH

CN1L 5 164 M CAN1-L ONLY FOR TRUCKS WITH LASER POINTER


4 (CAN1 COMMUNICATION_L)
RDGN# TURN SIGNAL LAMP (25W) RDYE
5 RD POWER SUPPLY FOR DISPLAY V3 5 151 M (+3V) PO4- 1 7 M OUTPUT FOR TURN SIGNAL LAMP(RIGHT)
2 V11 5 136 AFTER KEY SW START (+ 11V) BK#
GND 5 139
BK
LASER GND
GND 5 137 GND WHRD#
S9 5 145 M INPUT FOR TILT LEVEL SENSOR ACCESSORY FOR FWD BNBK
6 LEVEL SENSOR PO5- 1 27 T OUTPUT FOR FWD
7 CAN2-H
CN2H 6 185 T (CAN2 COMMUNICATION_H) ACCESSORY FOR FWD
BKWH

/ BUZZER FOR RVS BN


CN2L 6 195 T CAN2-L PO6- 1 28 T OUTPUT FOR FWD/RVS/FWD & RVS
(CAN2 COMMUNICATION_L) TILT LEVEL LAMP (OPT.)
GNBK
3 GND 1 31 GND
BW 3 97 M INPUT FOR BATTERY ELECTROLYTE LEVEL PO7- 1 29 T OUTPUT FOR ROOM LAMP
line for Opt board (AOS/Multi)

SENSOR FOR
BATTERY ELECTROLYTE LEVEL
Wiring, system 7- 1.
RBS-CB1(121E05118-/124E02798-/131E22972-/141E02603-/171E00313-) 7-1-3.
54001-91643-0E
135
7 Wiring (Diagrams)
24/48V MAIN MAIN MAIN
LINE CONNECTOR LINE CONNECTOR 1 LINE CONNECTOR
CPU CPU (OPT.) CPU
No. CN □ PIN No. No. CN □ PIN No. No. CN □ PIN No.

RED BLACK
(ONLY FOR TRUCKS WITH CHARGE MONITORING SYSTEM)
RED BLACK RED BLACK RED YELLOW <NOTE>
B2 2 32 T,H INPUT FOR CONTACT OF MAIN CONTACTOR
(0 156V) WHITE RED
V12 2 47 +12V
RED
P5A 5 155 +5V
1.EACH LEAD WIRE MARKED WITH OR ▲ OR HAVE DIFFERENT DIAMETERS.
TIU TIU 2 58 T M3 6 200 M
RED

SIGNAL PHASE U
MC

SIGNAL
YELLOW RED
B3 2 33 T,H INPUT FOR VOLTAGE OF BATTERY
CURRENT SENSOR
BLACK
GND 2 43 GND CURRENT SENSOR
BLACK
GND 5 163 GND 2.Terminal Symbols
F1 (0 156V)
+ FOR TRV
TIW
RED BLACK
BLUE RED
V12
TIW
2
2
46
66 T
+12V
SIGNAL
FOR CHARGE
PHASE V
WHITE
V5
A5
6
5
193
159 M
+5V
SIGNAL
1 :Plug(Plated) AMP 170020-2
325A BLACK
GND 2 42 GND GND 6 183 GND 1 Sleeve AMP 170897-1
RED :Receptacle(Plated) AMP 170021-2
RED
V15 2 36 +15V CURRENT SENSOR RED BLACK
V12 2 45 +12V M2 6 174 M MULTI INPUT2
Sleeve AMP 170899-1
BLACK FOR HYD WHITE BLUE PHASE U BLACK
GND 2 34 GND HIU HIU 2 54 H SIGNAL THERMISTOR GND 6 180 GND
TU
TIU
WHITE RED
TUP 2 63 T OUTPUT FOR SIGNAL OF UPPER OF PHASE U BLACK
GND 2 41 GND FOR CHARGE WHITE 3.Previously these terminals are connected to each other.
BLUE RED
TUN 2 55 T OUTPUT FOR SIGNAL OF LOWER OF PHASE U RED BLACK
M1 6 175 M MULTI INPUT1
M TV WHITE V12 2 44 +12V PHASE V
MOS-IPM TVP 2 57 T OUTPUT FOR SIGNAL OF UPPER OF PHASE V
HIW
BLUE
HIW 2 62 H (OPT.)
3 BLUE WHITE
TVN 2 56 T OUTPUT FOR SIGNAL OF LOWER OF PHASE V BLACK
SIGNAL
V5 6 190 +5V
TW
WHITE BLUE
TWP 2 65 T OUTPUT FOR SIGNAL OF UPPER OF PHASE W GND 2 40 GND
A13 6 188 H SIGNAL
TRV MOTOR BLUE
BROWN YELLOW
TWN 2 64 T OUTPUT FOR SIGNAL OF LOWER OF PHASE W
YELLOW RED
TH1 2 49 T INPUT FOR THERMISTOR
RED YELLOW
A14 6 189 H SIGNAL
POP(Prevention of using of non genuine parts)
TIW FO1 2 38 T INPUT FOR OUTPUT OF ERROR
BLUE
V5A 3 90 H +5V
BEARING ENCORDER
WHITE
RA2 3 83 H PHASE A SIGNAL TH2 6 198 T SIGNAL
FOR FRONT WHEEL(LEFT)
BLACK
RB2 3 93 H PHASE B SIGNAL
TH4 6 197 H SIGNAL
GND 3 80 H GND
RED
BLACK
V15 2 37 +15V (ONLY FOR RBS-HCB)
V5A 3 91 H +5V B4 3 87 H INPUT FOR WIPER SWITCH
HU WHITE RED
GND 2 35 GND
RA3 3 84 H PHASE A SIGNAL
HIU BLUE RED
HUP 2 60 H OUTPUT FOR SIGNAL OF UPPER OF PHASE U
RB3 3 94 H PHASE B SIGNAL
M HV WHITE
HUN 2 59 H OUTPUT FOR SIGNAL OF LOWER OF PHASE U
GND 3 81 H GND
S3 3 96 M INPUT FOR PARKING BRAKE SWITCH
MOS-IPM HVP 2 52 H OUTPUT FOR SIGNAL OF UPPER OF PHASE V
S4 3 95 M
3 BLUE WHITE
HVN 2 61 INPUT FOR BRAKE OILLEVEL
WHITE BLUE H OUTPUT FOR SIGNAL OF LOWER OF PHASE V RED YELLOW
V5A 3 92 T +5V
HW HWP 2 53 H OUTPUT FOR SIGNAL OF UPPER OF PHASE W BLUE RED
RA4 3 85 S16 3 77 T INPUT FOR NEUTRAL SWITCH
HYD MOTOR BLUE
HWN 2 51 H OUTPUT FOR SIGNAL OF LOWER OF PHASE W WHITE RED T PHASE A SIGNAL
BLACK YELLOW
TH3 2 50 RB4 3 86 T PHASE B SIGNAL S17 3 76 T INPUT FOR FWD SWICH
WHITE BLACK H INPUT FOR THERMISTOR BLACK
GND 3 82 T GND
HIW FO2 2 39 H INPUT FOR OUTPUT OF ERROR BEARING ENCORDER S18 3 75 T INPUT FOR RVS SWITCH
FOR FRONT WHEEL(RIGHT) WHITE BLACK
S5 6 173 M INPUT FOR HYDRAULIC OILLEVEL
F2 125V BROWN BLACK
RED▲
MP 8 B1 M INPUT FOR EPS POWER SUPPLY(+) 0.022μ S6 6 172 M INPUT FOR OVERLOAD
40A BLUE▲ BLUE BLACK
K1 8 B2 M INPUT FOR EPS POWER SUPPLY(-)
RED YELLOW
S22 3 73 T TRAVEL SPEED LIMIT
V5A 4 117 T +5V
M
WHITE▲
A 8 A1 M OUTPUT FOR EPS MOTOR(A) WHITE S30 6 168 H INPUT FOR STOP OF TILT LEVEL
EPS MOTOR BLACK▲ ENCORDER BLUE
RA1 4 127 T PHASE A SIGNAL
BLUE RED
AA 8 A2 M OUTPUT FOR EPS MOTOR(AA) FOR TRV MOTER
BLACK
RB1 4 128 T PHASE B SIGNAL S31 3 89 H INPUT FOR LIFT LOCK
F5 F4 GND 4 107 T GND
S33 3 88 H INPUT FOR SPARE
(ONLY FOR TRUCKS WITH CHARGER)
10A 10A RED YELLOW BLACK
WHITE RED
V5 4 121 +5V GND 3 79 GND
POTENTIOMETER
FOR STEERING BLUE
A3 5 161 M SIGNAL 1 V5 6 192 +5V
ANGLE DETECION Blue Red
GND 4 111 GND (ONLY FOR HIGH-MAST) A6 6 199 T SIGNAL
A4 5 160 M SIGNAL 2 WHITE
TO TRANSFORMER GND 6 182 GND
RED GREEN

WHITE RED YELLOW BLACK


MC MC 7 4 M OUTPUT FOR MAGNETIC CONTACTOR
WHITE
V5 4 120 +5V S23 6 170 T INPUT FOR SWITCH OF HIGH-MAST
COIL VOLTAGE:AC200V/AC400V RED
R 7 1 M INPUT FOR Detection OF BLACK
A7 4 125 T SIGNAL 1
BLACK
AC POWER SUPPLY POTENTIOMETER GND 4 110 GND S15 6 171 M INPUT FOR SPARE
S 7 2 M FOR ACCELERATOR
BLUE
A8 4 126 T SIGNAL 2 S34 6 167 H INPUT FOR SPARE
DO1 5 154 M OUTPUT FOR AUTO LED OF CHARGER D1 6 179 M INPUT FOR SPARE
EMERGECY SWITCH

DO2 5 153 M OUTPUT FOR Equal LED OF CHARGER


BLUE YELLOW D2 6 178 M INPUT FOR SPARE
DO3 5 152 M S7 5 147 M INPUT FOR HEAD LAMP SWITCH
OUTPUT FOR Reserve LED OF CHARGER
YELLOW RED D3 6 177 T INPUT FOR SPARE
S10 5 144 M INPUT FOR AUTO SWITCH OF CHARGER S8 5 146 M INPUT FOR HORN SWITCH
BLACK
S11 5 143 M GND 4 106 GND
INPUT FOR EQUAL SWITCH OF CHARGER GND 3 78 GND
BLUE WHITE
S12 5 142 M INPUT FOR RESERVE SWITCH OF CHARGER S24 4 104 H INPUT FOR LIFT 1 SWITCH
Note 2,3
WHITE BLUE
S13 5 141 M INPUT FOR STOP SWITCH OF CHARGER S25 4 103 H INPUT FOR LIFT 2 SWITCH
RED BLUE

YELLOW BLACK
BROWN YELLOW 1 1 S21 3 74 T INPUT FOR TRV-LOCK
S14 4 129 M INPUT FOR CHARGER INTERLOCK SWITCH S26 4 102 H INPUT FOR TILT SWITCH
BLACK
GND 4 115 GND
YELLOW RED
S27 4 101 H INPUT FOR REACH SWITCH GND 3 78 GND
GREEN WHITE
S28 4 100 H INPUT FOR Att.1 SWITCH VO2+ 1 3
RED YELLOW
GREEN WHITE
V5 4 122 +5V BLUE YELLOW
S29 6 169 H INPUT FOR Att.2 SWITCH
(ONLY FOR RBS-HCB) VO2- 1 4 T OUTPUT FOR SPARE
EPS SENSOR
BLACK
A1 5 162 M SIGNAL
BLACK MC
RED GREEN
VO3+ 1 8
GND 4 112 GND GND 4 113 GND RATED VOLTAGE 24V WHITE
VO3- 1 18 T OUTPUT FOR ELECTRICAL MAGNET BRAKE(LEFT)
IG BLUE RED DISPLAY
KEY SW
WHITE RED YELLOW
MC VO4+ 1 19
B
S2 5 148 M INPUT FOR KEY SWITCH SENSOR WHITE BLUE
V5 4 118 +5V RATED VOLTAGE 24V WHITE BLUE
VO4- 1 9 T OUTPUT FOR ELECTRICAL MAGNET BRAKE(RIGHT) LINE CONNECTOR
BROWN YELLOW
D1 6 179 FOR PRESSURE A11 4 124 H SIGNAL CPU
ST M INPUT FOR Start OF KEY SWITCH BLACK
GND 4 108 GND VO5+ 1 10 No. CN □ PIN No.
BLACK
GND 1 30 GND
VO5- 1 20 T WHITE RED
V5 4 119 +5V SW_7 1 A1 INPUT FOR SWITCH OF
(ONLY FOR TRUCKS WITHOUT CHARGER) RED GREEN TURN SIGNAL LAMP(RIGHT)
RED BLUE
VB1 5 133 M INPUT FOR CONTORL POWER A9 4 131 T SIGNAL 1 MC VO6+ 1 11 WHITE BLUE
SW_8 1 A2 INPUT FOR SWITCH OF
BLACK WHITE
GND 4 109 GND RATED VOLTAGE 24V BROWN
VO6- 1 21 T OUTPUT FOR SUSPENSION LOCK COIL TURN SIGNAL LAMP(LEFT)
NB 5 138 GROUND
RED GREEN
SW_9 1 A3 INPUT FOR SPARE
A10 4 130 T SIGNAL 2 MC VO7+ 1 2 SW_10 1 A4 INPUT FOR SPARE
Coil voltage 24V/48V BROWN WHITE
X1 X1
RED GREEN
VO1+ 5 134 VO7- 1 1 H OUTPUT FOR MAIN CONTACTOR
CAN_ID 1 A5 CAN0 COMMUNICATION_EXCHANGE OF ID
RED GREEN
RATED VOLTAGE:24V/48V BROWN YELLOW
VO1- 5 135 M OUTPUT FOR RELAY MC VO8+ 1 12 BLACK
GND 1 A6 GND
WHITE RED RATED VOLTAGE 12V YELLOW BLUE
SWITCH S19 5 140 T INPUT FOR BRAKE SWITCH VO8- 1 22 H OUTPUT FOR LIFT LOCK COIL WHITE GREEN
CANH1 1 B1 CAN1 COMMUNICATION_H
FOR BRAKE RED GREEN
RED WHITE
VB2 5 132 T,H
INPUT FOR CONTORL POWER GND 1 16 GND FAN VO9+ 1 13 GREEN WHITE
CANL1 1 B4 CAN1 COMMUNICATION_L
SYNCHRONIZATION IN KEY SWITCH) BLUE BLACK
VO9- 1 23 M OUTPUT FOR BLOWER 4 CANH2 1 B2 CAN0 COMMUNICATION_TERMINATION
WHITE BLUE
CN0H 5 157 M/T/H CAN0 COMMUNICATION_H V5 1 24 +5V ONLY FOR TRUCKS WITH FAN 5 CANL2 1 B3 CAN0 COMMUNICATION_TERMINATION
BLUE WHITE
CO1+ 1 14 RED
CN0L 5 165 M/T/H CAN0 COMMUNICATION_L
CO1- 1 15 H OUTPUT FOR SPARE
Vcc12V 1 B5 POWER SUPPLY FOR DISPLAY
CONNECTOR BROWN M/T/H WRITE FOR PROGRAM BLACK
MD1 5 150 GND 1 B6 GND
BLACK
GND 4 114 GND RIGHT WHITE GREEN
6
RED YELLOW
V5 1 25 +5V
PO1- 1 5 M OUTPUT FOR HEAD LAMP 7
BLUE WHITE
S20 4 105 T SIGNAL ON: 2.5V OFF 1.0V
RED BLACK

WHITE BLUE SWITCH BLACK LEFT HDAD LAMP


CN0H 6 184 M/T/H CAN0 COMMUNICATION_H FOR OIS GND 1 17 GND
BLUE WHITE
CN0L 6 194 M/T/H CAN0 COMMUNICATION_L WHITE BLACK
S32 4 123 H INPUT FOR
8 BLACK
BATTERY INTERLOCK SWITCH +
9 BLACK
GND 4 116 GND 100V 22μ WHITE BLACK
1 CN0R+ 5 158 M/T/H
CAN0 COMMUNICATION_TERMINATION
PO2- 1 26 M OUTPUT FOR HORN
CN0R- 5 166 M/T/H
RED YELLOW HORN
YELLOW BLACK
V5 6 191 +5V
SENSOR A12 6 187 H SIGNAL
WHITE GREEN FOR TILT LEVEL BLACK
RED WHITE

CN1H 5 156 M CAN1 COMMUNICATION_H GND 6 181 GND TURN SIGNAL LAMP BLUE YELLOW
PO3- 1 6 M
GREEN WHITE OUTPUT FOR TURN SIGNAL LAMP(LEFT)
CN1L 5 164 M CAN1 COMMUNICATION_L ONLY FOR TRUCKS WITH LASER POINTER
4 RED GREEN TURN SIGNAL LAMP RED YELLOW
5 RED
V3 5 151 M +3V PO4- 1 7 M OUTPUT FOR TURN SIGNAL LAMP(RIGHT)
2 V11 5 136 POWER SUPPLY FOR DISPLAY
LASER
BLACK
GND 5 139 GND
BLACK
GND 5 137 GND WHITE RED
S9 5 145 M INPUT FOR TILT LEVEL SENSOR ACCESSORY FOR FWD BROWN BLACK
6 PO5- 1 27 T OUTPUT FOR FWD
BLACK WHITE

LEVEL SENSOR
7 CN2H 6 185 T ACCESSORY FOR FWD
CAN2 COMMUNICATION_H
/ BUZZER FOR RVS
BROWN
CN2L 6 195 T CAN2 COMMUNICATION_L PO6- 1 28 T OUTPUT FOR FWD/RVS/FWD & RVS
TILT LEVEL LAMP (OPT.)
GREEN BLACK
3 GND 1 31 GND
BW 3 97 M INPUT FOR BATTERY ELECTROLYTE LEVEL PO7- 1 29 T OUTPUT FOR ROOM LAMP

SENSOR FOR
BATTERY ELECTROLYTE LEVEL
Wiring, system 7- 1.
RBS-CB(POP)(-121E04860/-124E02659/-131E21607/-141E02452/-171E00299) 7-1-4.
136 54002-97730-0E
Wiring (Diagrams) 7

24/48V MAIN MAIN MAIN


LINE CONNECTOR LINE CONNECTOR 1 LINE CONNECTOR
CPU CPU (OPT.) CPU
No. CN □ PIN No. No. CN □ PIN No. No. CN □ PIN No.

RED BLACK
(ONLY FOR TRUCKS WITH CHARGE MONITORING SYSTEM)
RED BLACK RED BLACK RED YELLOW
<NOTE>
B2 2 32 T,H INPUT FOR CONTACT OF MAIN CONTACTOR
(0 156V) WHITE RED
V12 2 47 +12V
RED
P5A 5 155 +5V
2.EACH LEAD WIRE MARKED WITH OR ▲ OR HAVE DIFFERENT DIAMETERS.
TIU TIU 2 58 T M3 6 200 M
RED

SIGNAL PHASE U
MC

SIGNAL
YELLOW RED
B3 2 33 T,H INPUT FOR VOLTAGE OF BATTERY
CURRENT SENSOR
BLACK
GND 2 43 GND CURRENT SENSOR
BLACK
GND 5 163 GND 3.Terminal Symbols
F1 (0 156V)
+ FOR TRV
TIW
RED BLACK
BLUE RED
V12
TIW
2
2
46
66 T
+12V
SIGNAL
FOR CHARGE
PHASE V
WHITE
V5
A5
6
5
193
159 M
+5V
SIGNAL
1 :Plug(Plated) AMP 170020-2
325A BLACK
GND 2 42 GND GND 6 183 GND 1 Sleeve AMP 170897-1
RED :Receptacle(Plated) AMP 170021-2
RED
V15 2 36 +15V CURRENT SENSOR RED BLACK
V12 2 45 +12V M2 6 174 M MULTI INPUT2
Sleeve AMP 170899-1
BLACK FOR HYD WHITE BLUE PHASE U BLACK
GND 2 34 GND HIU HIU 2 54 H SIGNAL THERMISTOR GND 6 180 GND
TU
TIU
WHITE RED
TUP 2 63 T OUTPUT FOR SIGNAL OF UPPER OF PHASE U BLACK
GND 2 41 GND FOR CHARGE WHITE 4.Previously these terminals are connected to each other.
BLUE RED
TUN 2 55 T OUTPUT FOR SIGNAL OF LOWER OF PHASE U RED BLACK
M1 6 175 M MULTI INPUT1
M TV WHITE V12 2 44 +12V PHASE V
MOS-IPM TVP 2 57 T OUTPUT FOR SIGNAL OF UPPER OF PHASE V
HIW
BLUE
HIW 2 62 H (OPT.)
3 BLUE WHITE
TVN 2 56 T OUTPUT FOR SIGNAL OF LOWER OF PHASE V BLACK
SIGNAL
V5 6 190 +5V
TW
WHITE BLUE
TWP 2 65 T OUTPUT FOR SIGNAL OF UPPER OF PHASE W GND 2 40 GND
A13 6 188 H SIGNAL
TRV MOTOR BLUE
BROWN YELLOW
TWN 2 64 T OUTPUT FOR SIGNAL OF LOWER OF PHASE W
YELLOW RED
TH1 2 49 T INPUT FOR THERMISTOR
RED YELLOW
A14 6 189 H SIGNAL
POP(Prevention of using of non genuine parts)
TIW FO1 2 38 T INPUT FOR OUTPUT OF ERROR
BLUE
V5A 3 90 H +5V
BEARING ENCORDER
WHITE
RA2 3 83 H PHASE A SIGNAL TH2 6 198 T SIGNAL
FOR FRONT WHEEL(LEFT)
BLACK
RB2 3 93 H PHASE B SIGNAL
TH4 6 197 H SIGNAL
GND 3 80 H GND
RED
BLACK
V15 2 37 +15V (ONLY FOR RBS-HCB)
V5A 3 91 H +5V B4 3 87 H INPUT FOR WIPER SWITCH
HU WHITE RED
GND 2 35 GND
RA3 3 84 H PHASE A SIGNAL
HIU BLUE RED
HUP 2 60 H OUTPUT FOR SIGNAL OF UPPER OF PHASE U
RB3 3 94 H PHASE B SIGNAL
M HV WHITE
HUN 2 59 H OUTPUT FOR SIGNAL OF LOWER OF PHASE U
GND 3 81 H GND
S3 3 96 M INPUT FOR PARKING BRAKE SWITCH
MOS-IPM HVP 2 52 H OUTPUT FOR SIGNAL OF UPPER OF PHASE V
S4 3 95 M
3 BLUE WHITE
HVN 2 61 INPUT FOR BRAKE OILLEVEL
WHITE BLUE H OUTPUT FOR SIGNAL OF LOWER OF PHASE V RED YELLOW
V5A 3 92 T +5V
HW HWP 2 53 H OUTPUT FOR SIGNAL OF UPPER OF PHASE W BLUE RED
RA4 3 85 S16 3 77 T INPUT FOR NEUTRAL SWITCH
HYD MOTOR BLUE
HWN 2 51 H OUTPUT FOR SIGNAL OF LOWER OF PHASE W WHITE RED T PHASE A SIGNAL
BLACK YELLOW
TH3 2 50 RB4 3 86 T PHASE B SIGNAL S17 3 76 T INPUT FOR FWD SWICH
WHITE BLACK H INPUT FOR THERMISTOR BLACK
GND 3 82 T GND
HIW FO2 2 39 H INPUT FOR OUTPUT OF ERROR BEARING ENCORDER S18 3 75 T INPUT FOR RVS SWITCH
FOR FRONT WHEEL(RIGHT) WHITE BLACK
S5 6 173 M INPUT FOR HYDRAULIC OILLEVEL
F2 125V BROWN BLACK
RED▲
MP 8 B1 M INPUT FOR EPS POWER SUPPLY(+) 0.022μ S6 6 172 M INPUT FOR OVERLOAD
40A BLUE▲ BLUE BLACK
K1 8 B2 M INPUT FOR EPS POWER SUPPLY(-)
RED YELLOW
S22 3 73 T TRAVEL SPEED LIMIT
V5A 4 117 T +5V
M
WHITE▲
A 8 A1 M OUTPUT FOR EPS MOTOR(A) WHITE S30 6 168 H INPUT FOR STOP OF TILT LEVEL
EPS MOTOR BLACK▲ ENCORDER BLUE
RA1 4 127 T PHASE A SIGNAL
BLUE RED
AA 8 A2 M OUTPUT FOR EPS MOTOR(AA) FOR TRV MOTER
BLACK
RB1 4 128 T PHASE B SIGNAL S31 3 89 H INPUT FOR LIFT LOCK
F5 F4 GND 4 107 T GND
S33 3 88 H INPUT FOR SPARE
(ONLY FOR TRUCKS WITH CHARGER)
10A 10A RED YELLOW BLACK
WHITE RED
V5 4 121 +5V GND 3 79 GND
POTENTIOMETER
FOR STEERING BLUE
A3 5 161 M SIGNAL 1 V5 6 192 +5V
ANGLE DETECION Blue Red
GND 4 111 GND (ONLY FOR HIGH-MAST) A6 6 199 T SIGNAL
A4 5 160 M SIGNAL 2 WHITE
TO TRANSFORMER GND 6 182 GND
RED GREEN

WHITE RED YELLOW BLACK


MC MC 7 4 M OUTPUT FOR MAGNETIC CONTACTOR
WHITE
V5 4 120 +5V S23 6 170 T INPUT FOR SWITCH OF HIGH-MAST
COIL VOLTAGE:AC200V/AC400V RED
R 7 1 M INPUT FOR Detection OF BLACK
A7 4 125 T SIGNAL 1
BLACK
AC POWER SUPPLY POTENTIOMETER GND 4 110 GND S15 6 171 M INPUT FOR SPARE
S 7 2 M FOR ACCELERATOR
BLUE
A8 4 126 T SIGNAL 2 S34 6 167 H INPUT FOR SPARE
DO1 5 154 M OUTPUT FOR AUTO LED OF CHARGER D1 6 179 M INPUT FOR SPARE
EMERGECY SWITCH

DO2 5 153 M OUTPUT FOR Equal LED OF CHARGER


BLUE YELLOW D2 6 178 M INPUT FOR SPARE
DO3 5 152 M S7 5 147 M INPUT FOR HEAD LAMP SWITCH
OUTPUT FOR Reserve LED OF CHARGER
YELLOW RED D3 6 177 T INPUT FOR SPARE
S10 5 144 M INPUT FOR AUTO SWITCH OF CHARGER S8 5 146 M INPUT FOR HORN SWITCH
BLACK
S11 5 143 M GND 4 106 GND
INPUT FOR EQUAL SWITCH OF CHARGER GND 3 78 GND
BLUE WHITE
S12 5 142 M INPUT FOR RESERVE SWITCH OF CHARGER S24 4 104 H INPUT FOR LIFT 1 SWITCH
Note 2,3
WHITE BLUE
S13 5 141 M INPUT FOR STOP SWITCH OF CHARGER S25 4 103 H INPUT FOR LIFT 2 SWITCH
RED BLUE

YELLOW BLACK
BROWN YELLOW 1 1 S21 3 74 T INPUT FOR TRV-LOCK
S14 4 129 M INPUT FOR CHARGER INTERLOCK SWITCH S26 4 102 H INPUT FOR TILT SWITCH
BLACK
GND 4 115 GND
YELLOW RED
S27 4 101 H INPUT FOR REACH SWITCH GND 3 78 GND
GREEN WHITE
S28 4 100 H INPUT FOR Att.1 SWITCH VO2+ 1 3
RED YELLOW
GREEN WHITE
V5 4 122 +5V BLUE YELLOW
S29 6 169 H INPUT FOR Att.2 SWITCH
(ONLY FOR RBS-HCB) VO2- 1 4 T OUTPUT FOR SPARE
EPS SENSOR
BLACK
A1 5 162 M SIGNAL
BLACK MC
RED GREEN
VO3+ 1 8
GND 4 112 GND GND 4 113 GND RATED VOLTAGE 24V WHITE
VO3- 1 18 T OUTPUT FOR ELECTRICAL MAGNET BRAKE(LEFT)
IG BLUE RED DISPLAY
KEY SW
WHITE RED YELLOW
MC VO4+ 1 19
B
S2 5 148 M INPUT FOR KEY SWITCH SENSOR WHITE BLUE
V5 4 118 +5V RATED VOLTAGE 24V WHITE BLUE
VO4- 1 9 T OUTPUT FOR ELECTRICAL MAGNET BRAKE(RIGHT) LINE CONNECTOR
BROWN YELLOW
D1 6 179 FOR PRESSURE A11 4 124 H SIGNAL CPU
ST M INPUT FOR Start OF KEY SWITCH BLACK
GND 4 108 GND VO5+ 1 10 No. CN □ PIN No.
BLACK
GND 1 30 GND
VO5- 1 20 T WHITE RED
V5 4 119 +5V SW_7 1 A1 INPUT FOR SWITCH OF
(ONLY FOR TRUCKS WITHOUT CHARGER) RED GREEN TURN SIGNAL LAMP(RIGHT)
RED BLUE
VB1 5 133 M INPUT FOR CONTORL POWER A9 4 131 T SIGNAL 1 MC VO6+ 1 11 WHITE BLUE
SW_8 1 A2 INPUT FOR SWITCH OF
BLACK WHITE
GND 4 109 GND RATED VOLTAGE 24V BROWN
VO6- 1 21 T OUTPUT FOR SUSPENSION LOCK COIL TURN SIGNAL LAMP(LEFT)
NB 5 138 GROUND
RED GREEN
SW_9 1 A3 INPUT FOR SPARE
A10 4 130 T SIGNAL 2 MC VO7+ 1 2 SW_10 1 A4 INPUT FOR SPARE
Coil voltage 24V/48V BROWN WHITE
X3
X3
RED GREEN
VO1+ 5 134 VO7- 1 1 H OUTPUT FOR MAIN CONTACTOR
CAN_ID 1 A5 CAN0 COMMUNICATION_EXCHANGE OF ID
RED GREEN
BROWN YELLOW
VO1- 5 135 M OUTPUT FOR RELAY MC VO8+ 1 12 BLACK
GND 1 A6 GND
RDWH BN WHITE RED RATED VOLTAGE 12V YELLOW BLUE
SWITCH S19 5 140 T INPUT FOR BRAKE SWITCH VO8- 1 22 H OUTPUT FOR LIFT LOCK COIL WHITE GREEN
CANH1 1 B1 CAN1 COMMUNICATION_H
FOR BRAKE RED GREEN
2W,10
INPUT FOR CONTORL POWER
GND 1 16 GND FAN VO9+ 1 13 GREEN WHITE
CANL1 1 B4 CAN1 COMMUNICATION_L
RED WHITE
VB2 5 132 T,H SYNCHRONIZATION IN KEY SWITCH) BLUE BLACK
VO9- 1 23 M OUTPUT FOR BLOWER 4 CANH2 1 B2 CAN0 COMMUNICATION_TERMINATION
WHITE BLUE
CN0H 5 157 M/T/H CAN0 COMMUNICATION_H V5 1 24 +5V ONLY FOR TRUCKS WITH FAN 5 CANL2 1 B3 CAN0 COMMUNICATION_TERMINATION
BLUE WHITE
CO1+ 1 14 RED
CN0L 5 165 M/T/H CAN0 COMMUNICATION_L
CO1- 1 15 H OUTPUT FOR SPARE
Vcc12V 1 B5 POWER SUPPLY FOR DISPLAY
CONNECTOR BROWN M/T/H WRITE FOR PROGRAM BLACK
MD1 5 150 GND 1 B6 GND
BLACK
GND 4 114 GND RIGHT WHITE GREEN
6
RED YELLOW
V5 1 25 +5V
PO1- 1 5 M OUTPUT FOR HEAD LAMP 7
BLUE WHITE
S20 4 105 T SIGNAL ON: 2.5V OFF 1.0V
RED BLACK

WHITE BLUE SWITCH BLACK LEFT HDAD LAMP


CN0H 6 184 M/T/H CAN0 COMMUNICATION_H FOR OIS GND 1 17 GND
BLUE WHITE
CN0L 6 194 M/T/H CAN0 COMMUNICATION_L WHITE BLACK
S32 4 123 H INPUT FOR
8 BLACK
BATTERY INTERLOCK SWITCH +
9 BLACK
GND 4 116 GND 100V 22μ WHITE BLACK
1 CN0R+ 5 158 M/T/H
CAN0 COMMUNICATION_TERMINATION
PO2- 1 26 M OUTPUT FOR HORN
CN0R- 5 166 M/T/H
RED YELLOW HORN
YELLOW BLACK
V5 6 191 +5V
SENSOR A12 6 187 H SIGNAL
WHITE GREEN FOR TILT LEVEL BLACK
RED WHITE

CN1H 5 156 M CAN1 COMMUNICATION_H GND 6 181 GND TURN SIGNAL LAMP BLUE YELLOW
PO3- 1 6 M
GREEN WHITE OUTPUT FOR TURN SIGNAL LAMP(LEFT)
CN1L 5 164 M CAN1 COMMUNICATION_L ONLY FOR TRUCKS WITH LASER POINTER
4 RED GREEN TURN SIGNAL LAMP RED YELLOW
5 RED
V3 5 151 M +3V PO4- 1 7 M OUTPUT FOR TURN SIGNAL LAMP(RIGHT)
2 V11 5 136 POWER SUPPLY FOR DISPLAY
LASER
BLACK
GND 5 139 GND
BLACK
GND 5 137 GND WHITE RED
S9 5 145 M INPUT FOR TILT LEVEL SENSOR ACCESSORY FOR FWD BROWN BLACK
6 PO5- 1 27 T OUTPUT FOR FWD
BLACK WHITE

LEVEL SENSOR
7 CN2H 6 185 T ACCESSORY FOR FWD
CAN2 COMMUNICATION_H
/ BUZZER FOR RVS
BROWN
CN2L 6 195 T CAN2 COMMUNICATION_L PO6- 1 28 T OUTPUT FOR FWD/RVS/FWD & RVS
TILT LEVEL LAMP (OPT.)
GREEN BLACK
3 GND 1 31 GND
BW 3 97 M INPUT FOR BATTERY ELECTROLYTE LEVEL PO7- 1 29 T OUTPUT FOR ROOM LAMP

SENSOR FOR
BATTERY ELECTROLYTE LEVEL
Wiring, system 7- 1.
RBS-CB/CB1(POP Market countermeasure car)(121E04861-05117/124E02660-02797/131E21608-22971/141E02453-02602/171E00300-00312) 7-1-5.
54002-97731-0E,X0052668-01E
137
7 Wiring (Diagrams)
24/48V MAIN MAIN MAIN
LINE CONNECTOR LINE CONNECTOR 1 LINE CONNECTOR
CPU CPU (OPT.) CPU
No. CN □ PIN No. No. CN □ PIN No. No. CN □ PIN No.

RED BLACK
(ONLY FOR TRUCKS WITH CHARGE MONITORING SYSTEM)
RED BLACK RED BLACK RED YELLOW
<NOTE>
B2 2 32 T,H INPUT FOR CONTACT OF MAIN CONTACTOR
(0 156V) WHITE RED
V12 2 47 +12V
RED
P5A 5 155 +5V
2.EACH LEAD WIRE MARKED WITH OR ▲ OR HAVE DIFFERENT DIAMETERS.
TIU TIU 2 58 T M3 6 200 M
RED

SIGNAL PHASE U
MC

SIGNAL
YELLOW RED
B3 2 33 T,H INPUT FOR VOLTAGE OF BATTERY
CURRENT SENSOR
BLACK
GND 2 43 GND CURRENT SENSOR
BLACK
GND 5 163 GND 3.Terminal Symbols
F1 (0 156V)
+ FOR TRV
TIW
RED BLACK
BLUE RED
V12
TIW
2
2
46
66 T
+12V
SIGNAL
FOR CHARGE
PHASE V
WHITE
V5
A5
6
5
193
159 M
+5V
SIGNAL
1 :Plug(Plated) AMP 170020-2
325A BLACK
GND 2 42 GND GND 6 183 GND 1 Sleeve AMP 170897-1
RED :Receptacle(Plated) AMP 170021-2
RED
V15 2 36 +15V CURRENT SENSOR RED BLACK
V12 2 45 +12V M2 6 174 M MULTI INPUT2
Sleeve AMP 170899-1
BLACK FOR HYD WHITE BLUE PHASE U BLACK
GND 2 34 GND HIU HIU 2 54 H SIGNAL THERMISTOR GND 6 180 GND
TU
TIU
WHITE RED
TUP 2 63 T OUTPUT FOR SIGNAL OF UPPER OF PHASE U BLACK
GND 2 41 GND FOR CHARGE WHITE 4.Previously these terminals are connected to each other.
BLUE RED
TUN 2 55 T OUTPUT FOR SIGNAL OF LOWER OF PHASE U RED BLACK
M1 6 175 M MULTI INPUT1
M TV WHITE V12 2 44 +12V PHASE V
MOS-IPM TVP 2 57 T OUTPUT FOR SIGNAL OF UPPER OF PHASE V
HIW
BLUE
HIW 2 62 H (OPT.)
3 BLUE WHITE
TVN 2 56 T OUTPUT FOR SIGNAL OF LOWER OF PHASE V BLACK
SIGNAL
V5 6 190 +5V
TW
WHITE BLUE
TWP 2 65 T OUTPUT FOR SIGNAL OF UPPER OF PHASE W GND 2 40 GND
A13 6 188 H SIGNAL
TRV MOTOR BLUE
BROWN YELLOW
TWN 2 64 T OUTPUT FOR SIGNAL OF LOWER OF PHASE W
YELLOW RED
TH1 2 49 T INPUT FOR THERMISTOR
RED YELLOW
A14 6 189 H SIGNAL
POP(Prevention of using of non genuine parts)
TIW FO1 2 38 T INPUT FOR OUTPUT OF ERROR
BLUE
V5A 3 90 H +5V
BEARING ENCORDER
WHITE
RA2 3 83 H PHASE A SIGNAL TH2 6 198 T SIGNAL
FOR FRONT WHEEL(LEFT)
BLACK
RB2 3 93 H PHASE B SIGNAL
TH4 6 197 H SIGNAL
GND 3 80 H GND
RED
BLACK
V15 2 37 +15V (ONLY FOR RBS-HCB)
V5A 3 91 H +5V B4 3 87 H INPUT FOR WIPER SWITCH
HU WHITE RED
GND 2 35 GND
RA3 3 84 H PHASE A SIGNAL
HIU BLUE RED
HUP 2 60 H OUTPUT FOR SIGNAL OF UPPER OF PHASE U
RB3 3 94 H PHASE B SIGNAL
M HV WHITE
HUN 2 59 H OUTPUT FOR SIGNAL OF LOWER OF PHASE U
GND 3 81 H GND
S3 3 96 M INPUT FOR PARKING BRAKE SWITCH
MOS-IPM HVP 2 52 H OUTPUT FOR SIGNAL OF UPPER OF PHASE V
S4 3 95 M
3 BLUE WHITE
HVN 2 61 INPUT FOR BRAKE OILLEVEL
WHITE BLUE H OUTPUT FOR SIGNAL OF LOWER OF PHASE V RED YELLOW
V5A 3 92 T +5V
HW HWP 2 53 H OUTPUT FOR SIGNAL OF UPPER OF PHASE W BLUE RED
RA4 3 85 S16 3 77 T INPUT FOR NEUTRAL SWITCH
HYD MOTOR BLUE
HWN 2 51 H OUTPUT FOR SIGNAL OF LOWER OF PHASE W WHITE RED T PHASE A SIGNAL
BLACK YELLOW
TH3 2 50 RB4 3 86 T PHASE B SIGNAL S17 3 76 T INPUT FOR FWD SWICH
WHITE BLACK H INPUT FOR THERMISTOR BLACK
GND 3 82 T GND
HIW FO2 2 39 H INPUT FOR OUTPUT OF ERROR BEARING ENCORDER S18 3 75 T INPUT FOR RVS SWITCH
FOR FRONT WHEEL(RIGHT) WHITE BLACK
S5 6 173 M INPUT FOR HYDRAULIC OILLEVEL
F2 125V BROWN BLACK
RED▲
MP 8 B1 M INPUT FOR EPS POWER SUPPLY(+) 0.022μ S6 6 172 M INPUT FOR OVERLOAD
40A BLUE▲ BLUE BLACK
K1 8 B2 M INPUT FOR EPS POWER SUPPLY(-)
RED YELLOW
S22 3 73 T TRAVEL SPEED LIMIT
V5A 4 117 T +5V
M
WHITE▲
A 8 A1 M OUTPUT FOR EPS MOTOR(A) WHITE S30 6 168 H INPUT FOR STOP OF TILT LEVEL
EPS MOTOR BLACK▲ ENCORDER BLUE
RA1 4 127 T PHASE A SIGNAL
BLUE RED
AA 8 A2 M OUTPUT FOR EPS MOTOR(AA) FOR TRV MOTER
BLACK
RB1 4 128 T PHASE B SIGNAL S31 3 89 H INPUT FOR LIFT LOCK
F5 F4 GND 4 107 T GND
S33 3 88 H INPUT FOR SPARE
(ONLY FOR TRUCKS WITH CHARGER)
10A 10A RED YELLOW BLACK
WHITE RED
V5 4 121 +5V GND 3 79 GND
POTENTIOMETER
FOR STEERING BLUE
A3 5 161 M SIGNAL 1 V5 6 192 +5V
ANGLE DETECION Blue Red
GND 4 111 GND (ONLY FOR HIGH-MAST) A6 6 199 T SIGNAL
A4 5 160 M SIGNAL 2 WHITE
TO TRANSFORMER GND 6 182 GND
RED GREEN

WHITE RED YELLOW BLACK


MC MC 7 4 M OUTPUT FOR MAGNETIC CONTACTOR
WHITE
V5 4 120 +5V S23 6 170 T INPUT FOR SWITCH OF HIGH-MAST
COIL VOLTAGE:AC200V/AC400V RED
R 7 1 M INPUT FOR Detection OF BLACK
A7 4 125 T SIGNAL 1
BLACK
AC POWER SUPPLY POTENTIOMETER GND 4 110 GND S15 6 171 M INPUT FOR SPARE
S 7 2 M FOR ACCELERATOR
BLUE
A8 4 126 T SIGNAL 2 S34 6 167 H INPUT FOR SPARE
DO1 5 154 M OUTPUT FOR AUTO LED OF CHARGER D1 6 179 M INPUT FOR SPARE
EMERGECY SWITCH

DO2 5 153 M OUTPUT FOR Equal LED OF CHARGER


BLUE YELLOW D2 6 178 M INPUT FOR SPARE
DO3 5 152 M S7 5 147 M INPUT FOR HEAD LAMP SWITCH
OUTPUT FOR Reserve LED OF CHARGER
YELLOW RED D3 6 177 T INPUT FOR SPARE
S10 5 144 M INPUT FOR AUTO SWITCH OF CHARGER S8 5 146 M INPUT FOR HORN SWITCH
BLACK
S11 5 143 M GND 4 106 GND
INPUT FOR EQUAL SWITCH OF CHARGER GND 3 78 GND
BLUE WHITE
S12 5 142 M INPUT FOR RESERVE SWITCH OF CHARGER S24 4 104 H INPUT FOR LIFT 1 SWITCH
Note 2,3
WHITE BLUE
S13 5 141 M INPUT FOR STOP SWITCH OF CHARGER S25 4 103 H INPUT FOR LIFT 2 SWITCH
RED BLUE

YELLOW BLACK
BROWN YELLOW 1 1 S21 3 74 T INPUT FOR TRV-LOCK
S14 4 129 M INPUT FOR CHARGER INTERLOCK SWITCH S26 4 102 H INPUT FOR TILT SWITCH
BLACK
GND 4 115 GND
YELLOW RED
S27 4 101 H INPUT FOR REACH SWITCH GND 3 78 GND
GREEN WHITE
S28 4 100 H INPUT FOR Att.1 SWITCH VO2+ 1 3
RED YELLOW
GREEN WHITE
V5 4 122 +5V BLUE YELLOW
S29 6 169 H INPUT FOR Att.2 SWITCH
(ONLY FOR RBS-HCB) VO2- 1 4 T OUTPUT FOR SPARE
EPS SENSOR
BLACK
A1 5 162 M SIGNAL
BLACK MC
RED GREEN
VO3+ 1 8
GND 4 112 GND GND 4 113 GND RATED VOLTAGE 24V WHITE
VO3- 1 18 T OUTPUT FOR ELECTRICAL MAGNET BRAKE(LEFT)
IG BLUE RED DISPLAY
KEY SW
WHITE RED YELLOW
MC VO4+ 1 19
B
S2 5 148 M INPUT FOR KEY SWITCH SENSOR WHITE BLUE
V5 4 118 +5V RATED VOLTAGE 24V WHITE BLUE
VO4- 1 9 T OUTPUT FOR ELECTRICAL MAGNET BRAKE(RIGHT) LINE CONNECTOR
BROWN YELLOW
D1 6 179 FOR PRESSURE A11 4 124 H SIGNAL CPU
ST M INPUT FOR Start OF KEY SWITCH BLACK
GND 4 108 GND VO5+ 1 10 No. CN □ PIN No.
BLACK
GND 1 30 GND
VO5- 1 20 T WHITE RED
V5 4 119 +5V SW_7 1 A1 INPUT FOR SWITCH OF
(ONLY FOR TRUCKS WITHOUT CHARGER) RED GREEN TURN SIGNAL LAMP(RIGHT)
RED BLUE
VB1 5 133 M INPUT FOR CONTORL POWER A9 4 131 T SIGNAL 1 MC VO6+ 1 11 WHITE BLUE
SW_8 1 A2 INPUT FOR SWITCH OF
BLACK WHITE
GND 4 109 GND RATED VOLTAGE 24V BROWN
VO6- 1 21 T OUTPUT FOR SUSPENSION LOCK COIL TURN SIGNAL LAMP(LEFT)
NB 5 138 GROUND
RED GREEN
SW_9 1 A3 INPUT FOR SPARE
A10 4 130 T SIGNAL 2 MC VO7+ 1 2 SW_10 1 A4 INPUT FOR SPARE
Coil voltage 24V/48V BROWN WHITE
X1 X1
RED GREEN
VO1+ 5 134 VO7- 1 1 H OUTPUT FOR MAIN CONTACTOR
CAN_ID 1 A5 CAN0 COMMUNICATION_EXCHANGE OF ID
RED GREEN
RATED VOLTAGE:24V/48V BROWN YELLOW
VO1- 5 135 M OUTPUT FOR RELAY MC VO8+ 1 12 BLACK
GND 1 A6 GND
WHITE RED RATED VOLTAGE 12V YELLOW BLUE
SWITCH S19 5 140 T INPUT FOR BRAKE SWITCH VO8- 1 22 H OUTPUT FOR LIFT LOCK COIL WHITE GREEN
CANH1 1 B1 CAN1 COMMUNICATION_H
FOR BRAKE RED GREEN
INPUT FOR CONTORL POWER
GND 1 16 GND FAN VO9+ 1 13 GREEN WHITE
CANL1 1 B4 CAN1 COMMUNICATION_L
RED WHITE
VB2 5 132 T,H SYNCHRONIZATION IN KEY SWITCH) BLUE BLACK
VO9- 1 23 M OUTPUT FOR BLOWER 4 CANH2 1 B2 CAN0 COMMUNICATION_TERMINATION
WHITE BLUE
CN0H 5 157 M/T/H CAN0 COMMUNICATION_H V5 1 24 +5V ONLY FOR TRUCKS WITH FAN 5 CANL2 1 B3 CAN0 COMMUNICATION_TERMINATION
BLUE WHITE
CO1+ 1 14 RED
CN0L 5 165 M/T/H CAN0 COMMUNICATION_L
CO1- 1 15 H OUTPUT FOR SPARE
Vcc12V 1 B5 POWER SUPPLY FOR DISPLAY
CONNECTOR BROWN M/T/H WRITE FOR PROGRAM BLACK
MD1 5 150 GND 1 B6 GND
BLACK
GND 4 114 GND RIGHT WHITE GREEN
6
RED YELLOW
V5 1 25 +5V
PO1- 1 5 M OUTPUT FOR HEAD LAMP 7
BLUE WHITE
S20 4 105 T SIGNAL ON: 2.5V OFF 1.0V
RED BLACK

WHITE BLUE SWITCH BLACK LEFT HDAD LAMP


CN0H 6 184 M/T/H CAN0 COMMUNICATION_H FOR OIS GND 1 17 GND
BLUE WHITE
CN0L 6 194 M/T/H CAN0 COMMUNICATION_L WHITE BLACK
S32 4 123 H INPUT FOR
8 BLACK
BATTERY INTERLOCK SWITCH +
9 BLACK
GND 4 116 GND 100V 22μ WHITE BLACK
1 CN0R+ 5 158 M/T/H
CAN0 COMMUNICATION_TERMINATION
PO2- 1 26 M OUTPUT FOR HORN
CN0R- 5 166 M/T/H
RED YELLOW HORN
YELLOW BLACK
V5 6 191 +5V
SENSOR A12 6 187 H SIGNAL
WHITE GREEN FOR TILT LEVEL BLACK
RED WHITE

CN1H 5 156 M CAN1 COMMUNICATION_H GND 6 181 GND TURN SIGNAL LAMP BLUE YELLOW
PO3- 1 6 M
GREEN WHITE OUTPUT FOR TURN SIGNAL LAMP(LEFT)
CN1L 5 164 M CAN1 COMMUNICATION_L ONLY FOR TRUCKS WITH LASER POINTER
4 RED GREEN TURN SIGNAL LAMP RED YELLOW
5 RED
V3 5 151 M +3V PO4- 1 7 M OUTPUT FOR TURN SIGNAL LAMP(RIGHT)
2 V11 5 136 POWER SUPPLY FOR DISPLAY
LASER
BLACK
GND 5 139 GND
BLACK
GND 5 137 GND WHITE RED
S9 5 145 M INPUT FOR TILT LEVEL SENSOR ACCESSORY FOR FWD BROWN BLACK
6 PO5- 1 27 T OUTPUT FOR FWD
BLACK WHITE

LEVEL SENSOR
7 CN2H 6 185 T ACCESSORY FOR FWD
CAN2 COMMUNICATION_H
/ BUZZER FOR RVS
BROWN
CN2L 6 195 T CAN2 COMMUNICATION_L PO6- 1 28 T OUTPUT FOR FWD/RVS/FWD & RVS
TILT LEVEL LAMP (OPT.)
GREEN BLACK
3 GND 1 31 GND
BW 3 97 M INPUT FOR BATTERY ELECTROLYTE LEVEL PO7- 1 29 T OUTPUT FOR ROOM LAMP

SENSOR FOR
BATTERY ELECTROLYTE LEVEL
Wiring, system 7- 1.
RBS-CB1(POP with one relay for Control power)(121E05118-/124E02798-/131E22972-/141E02603-/171E00313-) 7-1-6.
138 54002-97732-0E
Wiring (Diagrams) 7

NOTE
1) REFER TO MNS P0030 FOR DRAWING INSTRUCTION.
2) REFER TO MNS D0035 FOR WIRE TREATMENT.
Rear POINT A
3) <n> SHOWS LEAD WIRE No.
4) WHEN INSTALLING THE CHARGER PANAL ON THE TRUCK BODY,
USE TOOTHED WASHER FOR ELECTRICAL CONTINUITY.
5) THE CHARACTER OF THE CONNECTOR SHOW THE PRINTING OF THE CONNECTOR.
6) SHOWS PUSHMOUNT WITH HARNESSBODY.
7) OPTIONAL SPECIFICATION DRIVE ROOM A POINT ” ”
MARKED " " SHOW THE WIRING FOR EACH OPTIONAL SPECIFICATION. EPS MOTOR
2P
4P
DRIVE TIRE
1. TURN SIGNAL LAMP X ANGLE SENSOR
2. WITH CHARGER
3. WITHOUT CHARGER 24V/48V 1
RDBK
4. DRAWING BATTERY IN FRONT 24V/48V 1
RDBK 1
BN POINT B

<6>

<7>

<8>
OUTPUT AT WILL
5. HIGH PERFORMANCE SPEC. BRAKE SW. CHARGER PANEL CHARGER PANEL OUTPUT FOR FWD.
1
BNBK
6. WITH FAN
1

(WITHOUT CHARGER) (WITH CHARGER) 2


7. LASER POSITIONER BEARING 4
8. LEVEL LAMP ENCORDER 4 3P EPS SENSOR
8 8 8
9. LOAD METER CHARGER RECEPTACLE U1 V1 W1
10. ATTACHMENT DEVICE PLUG
” ”
11. 5TH VALVE CLAMP 3 BEARING
RDGN 4P
8) 5/6 VALVES(OPT) , SUSPENSION 1 1
BN
ENCORDER
EPS MOTOR HARNESS,BC LOCK VALVE 1 1
INSERT A TERMINAL OPT.(ATT.2/ATTACHMENT2). GHG. INTERLOCK 15P
DRIVE TIRE SW. TRACTION MOTOR
ANGLE SENSOR MAGNETIC
9) ONLY R9N 12N (↑LOWER SIDE)
2P CONTACTOR
WH
HEAD LAMP HEAD LAMP
3
SWITCH COMP., 2P BRAKE SW.
1
POINT B CHARGER 3P
X
TURN SIGNAL 4P TURN SIGNAL
LAMP KEY SW. KEY SW. RD
HYDRAULIC MOTOR LAMP
(↑FRONT SIDE) 2
BATTERY 2P BATTERY
PRESENCE INTERLOCK SW. 2P <10>
3P INTERLOCK SW. 8
U2 V2 W2

OPT.
OPT.
OPT.
SW.
TRANSFORMER 8 8 8 1
2
2

2
2

2
2

2
2
(↑FRONT SIDE)
2
2

2
2

2
2

2
2

2
2
2
WHGN

CONTROL PANEL DISPLAY


RDBK
RDYE

RDBK

WHGN
<9>

YERD
RDBK

RDBK
BUYE

BNYE

BUBK
<3>

<4>

8 <5>
12P

TURN SIGNAL
HORN SW. NOTE.9
SW. HARNESS,PANEL WIRE,LEAD(2)
HARNESS,HEAD GUARD(R) UNDER THE FLOOR 8P
HARNESS,HEAD GUARD(L) THE BACK OF CHARGER PANEL
ACCELERATOR
HEAD LAMP EMERGENCY
SW. SW.

TOP COVER MPU BOARD MAST 8


WH 1 1
WH
WIRE,LEAD 8 BK BK LEVEL LAMP
HEAD GUARD(R) HEAD GUARD(L) HARNESS,ACCESSORY
1 1

6P
6P 4P RDGN RD
10A
BK BK

WH
YERD
BNYE

BUBK

BK
RDBK 10A RD 4P
4P WHBK RD 4P
7
WH HORN WH

1
1
7
RDBK CN7
2
2
2

2 stage mast

1
1
HARNESS,MAST(2)
CN8 CN6 CN5 CN4 CN3 CN2 CN1
OPT.
OPT.
OPT.

WH
BK
7
”1”
4P
OBD7 CONNECTOR
BK
6P 6P 6P 6P 2P LEVEL SENSOR
HYDRAULIC VALVE 7
8 ”2”
2P HARNESS,LAMP
WH 7 2P LASER DEVICE
NOTE.8 OPT.(ATTACHMENT2) BUYE
ATTACHMENT2 ATTACHMENT1 LIFT1 SW. MAIN CONTROLLER HARNESS,MAST(1)
1 1
BNBK SWITCH COMP.,VALVE SW. SW. FAN
OPT.(OVER LOAD) 1

OPT.(TRAVEL INTERLOCK) YEBK BN OUTPUT AT WILL


1
RDBK
1
24V/48V HARNESS,MAST(3) HARNESS,MAST(2) 3 stage full free mast
LIFT LOCK 1
OPT.(TRAVEL SPEED LIMIT) 1
BUBK
COIL
REACH SW. TILT SW. LIFT2 SW.
<9>
RDWH
BKWH
1 24V/48V(KEY) 7 7
2 stage full free mast
OPT.(LIFT LOCK) 1
BURD 8 <3> 1 GND
HYD-U 8 7
OPT. GNBK <9> BK SW. FOR HIGH MAST ”1”
(BATTERY ELECTROLYTE LEVEL)
1
<4> WH
1 1
HARNESS,SENSOR 6P 2P LEVEL SENSOR
OPT.(GND) BK
1 HYD-V 8
<5>
BUYE

7
5 ”2”
2P HYD-W BEARING 2P LASER DEVICE
1

BEARING BEARING 6P 8
ENCORDER
ENCORDER ENCORDER <6>
1

BUYE
5
5 3P
TRV-U 8 <7> ELECTROMAGNRTIC
ELECTROMAGNRTIC
BRAKE
BRAKE
<8>
TRV-V 8

9
PRESSURE 8 TRV-W 8
3P 8
SENSOR
1
1
1
1

4P 4P 4P
1
1
1
1

RDGN
RDGN

<2>,<10>

WH
2
WH

BKWH

HARNESS,M
<10>
3
<1>
RD

2P HARNESS,BODY(3)
HARNESS,BODY(3) HARNESS,BODY(3)
WH
HARNESS,BODY

4P HARNESS,BODY(2) 4P

2P 2P
STRADDLE LEG(R) STRADDLE LEG(R)
(STD) (HIGH FUNCTION) FRONT HOOD STRADDLE LEG(L)

<1> HARNESS COLOR GROUND


BATTERY
Front (Fork side) Wiring, body 7- 2.
<2> STRIPE
BK BLACK YE YELLOW BN BROWN

WH WHITE GN GREEN BU BLUE


Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED
RBS-CB(with one relay for Control power) 7-2-1.
139
(-121E04860/-124E02659/-131E21607/-141E02452/-171E00299)
54002-61713-0E
7 Wiring (Diagrams)
NOTE
1) REFER TO MNS P0030 FOR DRAWING INSTRUCTION.
2) REFER TO MNS D0035 FOR WIRE TREATMENT. POINT A
3) <n> SHOWS LEAD WIRE No.
4) WHEN INSTALLING THE CHARGER PANAL ON THE TRUCK BODY,
Rear
USE TOOTHED WASHER FOR ELECTRICAL CONTINUITY.
5) THE CHARACTER OF THE CONNECTOR SHOW THE PRINTING OF THE CONNECTOR.
6) SHOWS PUSHMOUNT WITH HARNESSBODY.
7) OPTIONAL SPECIFICATION DRIVE ROOM A POINT ” ”
MARKED " " SHOW THE WIRING FOR EACH OPTIONAL SPECIFICATION. EPS MOTOR
2P
4P
DRIVE TIRE
1. TURN SIGNAL LAMP X ANGLE SENSOR
2. WITH CHARGER
3. WITHOUT CHARGER 24V/48V 1
RDBK
4. DRAWING BATTERY IN FRONT 24V/48V 1
RDBK 1
BN POINT B

<6>

<7>

<8>
OUTPUT AT WILL
5. HIGH PERFORMANCE SPEC. BRAKE SW. CHARGER PANEL CHARGER PANEL OUTPUT FOR FWD.
1
BNBK
6. WITH FAN
1

(WITHOUT CHARGER) (WITH CHARGER) 2


7. LASER POSITIONER BEARING 4
8. LEVEL LAMP ENCORDER 4 3P EPS SENSOR
8 8 8
9. LOAD METER CHARGER RECEPTACLE U1 V1 W1
10. ATTACHMENT DEVICE PLUG
” ”
11. 5TH VALVE CLAMP 3 BEARING
RDGN 4P
8) 5/6 VALVES(OPT) , SUSPENSION 1 1
BN
ENCORDER
EPS MOTOR HARNESS,BC LOCK VALVE 1 1
INSERT A TERMINAL OPT.(ATT.2/ATTACHMENT2). GHG. INTERLOCK 15P
DRIVE TIRE SW. TRACTION MOTOR
ANGLE SENSOR MAGNETIC
9) ONLY R9N 12N (↑LOWER SIDE)
2P CONTACTOR
WH
HEAD LAMP HEAD LAMP
3
SWITCH COMP., 2P BRAKE SW.
1
POINT B CHARGER 3P
X
TURN SIGNAL 4P TURN SIGNAL
LAMP KEY SW. KEY SW. RD
HYDRAULIC MOTOR LAMP
(↑FRONT SIDE) 2
BATTERY 2P BATTERY
PRESENCE INTERLOCK SW. 2P <10>
3P INTERLOCK SW. 8
U2 V2 W2

OPT.
OPT.
OPT.
SW.
TRANSFORMER 8 8 8 1
2
2

2
2

2
2

2
2
(↑FRONT SIDE)
2
2

2
2

2
2

2
2

2
2
2
WHGN

CONTROL PANEL DISPLAY


RDBK
RDYE

RDBK

WHGN
<9>

YERD
RDBK

RDBK
BUYE

BNYE

BUBK
<3>

<4>

<5>
8
12P

TURN SIGNAL
HORN SW. NOTE.9
SW. HARNESS,PANEL WIRE,LEAD(2)
HARNESS,HEAD GUARD(R) UNDER THE FLOOR 8P
HARNESS,HEAD GUARD(L) THE BACK OF CHARGER PANEL
ACCELERATOR
HEAD LAMP EMERGENCY
SW. SW.

TOP COVER MPU BOARD MAST 8


WH 1 1
WH
WIRE,LEAD 8 BK BK LEVEL LAMP
HEAD GUARD(R) HEAD GUARD(L) HARNESS,ACCESSORY
1 1

6P
6P 4P RDGN RD
10A
BK BK

WH
YERD
BNYE

BUBK

BK
RDBK 10A RD X3 4P
4P WHBK RD 4P
7
WH HORN WH

1
1
7
RDBK CN7
2
2
2

2 stage mast

1
1
HARNESS,MAST(2)
CN8 CN6 CN5 CN4 CN3 CN2 CN1
OPT.
OPT.
OPT.

4P 4P 7

WH
RD WH

BK
7
”1”
4P
OBD7 CONNECTOR
BK
6P 6P 6P 6P 2P LEVEL SENSOR
HYDRAULIC VALVE 7
8 ”2”
2P HARNESS,LAMP
WH 7 2P LASER DEVICE
NOTE.8 OPT.(ATTACHMENT2) BUYE
ATTACHMENT2 ATTACHMENT1 LIFT1 SW. MAIN CONTROLLER HARNESS,MAST(1)
1 1
BNBK SWITCH COMP.,VALVE SW. SW. FAN
OPT.(OVER LOAD) 1

OPT.(TRAVEL INTERLOCK) YEBK BN OUTPUT AT WILL


1
RDBK
1
24V/48V HARNESS,MAST(3) HARNESS,MAST(2) 3 stage full free mast
LIFT LOCK
2 stage full free mast
1
OPT.(TRAVEL SPEED LIMIT) BUBK REACH SW. TILT SW. LIFT2 SW. RDWH 24V/48V(KEY) 7 7
1 COIL <9> BKWH
1
OPT.(LIFT LOCK) 1
BURD 8 <3> 1 GND
HYD-U 8 7
OPT. GNBK <9> BK SW. FOR HIGH MAST ”1”
(BATTERY ELECTROLYTE LEVEL)
1
<4> WH
1 1
HARNESS,SENSOR 6P 2P LEVEL SENSOR
OPT.(GND) BK
1 HYD-V 8
<5>
BUYE

7
5 ”2”
2P HYD-W BEARING 2P LASER DEVICE
1

BEARING BEARING 6P 8
ENCORDER
ENCORDER ENCORDER <6>
1

BUYE
5
5 3P
TRV-U 8 <7> ELECTROMAGNRTIC
ELECTROMAGNRTIC
BRAKE
BRAKE
<8>
TRV-V 8

9
PRESSURE 8 TRV-W 8
3P 8
SENSOR
1
1
1
1

4P 4P 4P
1
1
1
1

RDGN
RDGN

<2>,<10>

WH
2
WH

BKWH

HARNESS,M
<10>
3
<1>
RD

2P HARNESS,BODY(3)
HARNESS,BODY(3) HARNESS,BODY(3)
WH
HARNESS,BODY

4P HARNESS,BODY(2) 4P

2P 2P
STRADDLE LEG(R) STRADDLE LEG(R)
(STD) (HIGH FUNCTION) FRONT HOOD STRADDLE LEG(L)

<1> HARNESS COLOR GROUND

Front (Fork side)


<2> BATTERY STRIPE
BK BLACK YE YELLOW BN BROWN

WH WHITE

RD RED
GN GREEN BU BLUE
Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE Wiring, body 7- 2.
RBS-CB/CB1(Market countermeasure car)(121E04861-05117/124E02660-02797/131E21608-22971/141E02453-02602/171E00300-00312) 7-2-2.
140 54002-61714-0E,X0052668-01E
Wiring (Diagrams) 7
NOTE
1) REFER TO MNS P0030 FOR DRAWING INSTRUCTION.
2) REFER TO MNS D0035 FOR WIRE TREATMENT.
3) <n> SHOWS LEAD WIRE No. Rear POINT A
4) WHEN INSTALLING THE CHARGER PANAL ON THE TRUCK BODY,
USE TOOTHED WASHER FOR ELECTRICAL CONTINUITY.
5) THE CHARACTER OF THE CONNECTOR SHOW THE PRINTING OF THE CONNECTOR.
6) SHOWS PUSHMOUNT WITH HARNESSBODY.
7) OPTIONAL SPECIFICATION DRIVE ROOM A POINT ” ”
MARKED " " SHOW THE WIRING FOR EACH OPTIONAL SPECIFICATION. EPS MOTOR
2P
4P
DRIVE TIRE
1. TURN SIGNAL LAMP X ANGLE SENSOR
2. WITH CHARGER
3. WITHOUT CHARGER 24V/48V 1
RDBK
4. DRAWING BATTERY IN FRONT 24V/48V 1
RDBK 1
BN POINT B

<6>

<7>

<8>
OUTPUT AT WILL
5. HIGH PERFORMANCE SPEC. BRAKE SW. CHARGER PANEL CHARGER PANEL OUTPUT FOR FWD.
1
BNBK
6. WITH FAN
1

(WITHOUT CHARGER) (WITH CHARGER) 2


7. LASER POSITIONER BEARING 4
8. LEVEL LAMP ENCORDER 4 3P EPS SENSOR
8 8 8
9. LOAD METER CHARGER RECEPTACLE U1 V1 W1
10. ATTACHMENT DEVICE PLUG
” ”
11. 5TH VALVE CLAMP 3 BEARING
RDGN 4P
8) 5/6 VALVES(OPT) , SUSPENSION 1 1
BN
ENCORDER
EPS MOTOR HARNESS,BC LOCK VALVE 1 1
INSERT A TERMINAL OPT.(ATT.2/ATTACHMENT2). GHG. INTERLOCK 15P
DRIVE TIRE SW. TRACTION MOTOR
ANGLE SENSOR MAGNETIC
9) ONLY R9N 12N (↑LOWER SIDE)
2P CONTACTOR
WH
HEAD LAMP HEAD LAMP
3
SWITCH COMP., 2P BRAKE SW.
1
POINT B CHARGER 3P
X
TURN SIGNAL 4P TURN SIGNAL
LAMP KEY SW. KEY SW. RD
HYDRAULIC MOTOR LAMP
(↑FRONT SIDE) 2
BATTERY 2P BATTERY
PRESENCE INTERLOCK SW. 2P <10>
3P INTERLOCK SW. 8
U2 V2 W2

OPT.
OPT.
OPT.
SW.
TRANSFORMER 8 8 8 1
2
2

2
2

2
2

2
2
(↑FRONT SIDE)
2
2

2
2

2
2

2
2

2
2
2
WHGN

CONTROL PANEL DISPLAY


RDBK
RDYE

RDBK

WHGN
<9>

YERD
RDBK

RDBK
BUYE

BNYE

BUBK
<3>

<4>

<5>
8
12P

TURN SIGNAL
HORN SW. NOTE.9
SW. HARNESS,PANEL WIRE,LEAD(2)
HARNESS,HEAD GUARD(R) UNDER THE FLOOR 8P
HARNESS,HEAD GUARD(L) THE BACK OF CHARGER PANEL
ACCELERATOR
HEAD LAMP EMERGENCY
SW. SW.

TOP COVER MPU BOARD MAST 8


WH 1 1
WH
WIRE,LEAD 8 BK BK LEVEL LAMP
HEAD GUARD(R) HEAD GUARD(L) HARNESS,ACCESSORY
1 1

6P
6P 4P RDGN RD
10A
BK BK

WH
YERD
BNYE

BUBK

BK
RDBK 10A RD 4P
4P WHBK RD 4P
7
WH HORN WH

1
1
7
RDBK CN7
2
2
2

2 stage mast

1
1
HARNESS,MAST(2)
CN8 CN6 CN5 CN4 CN3 CN2 CN1
OPT.
OPT.
OPT.

WH
BK
7
”1”
4P
OBD7 CONNECTOR
BK
6P 6P 6P 6P 2P LEVEL SENSOR
HYDRAULIC VALVE 7
8 ”2”
2P HARNESS,LAMP
WH 7 2P LASER DEVICE
NOTE.8 OPT.(ATTACHMENT2) BUYE
ATTACHMENT2 ATTACHMENT1 LIFT1 SW. MAIN CONTROLLER HARNESS,MAST(1)
1 1
BNBK SWITCH COMP.,VALVE SW. SW. FAN
OPT.(OVER LOAD) 1

OPT.(TRAVEL INTERLOCK) YEBK BN OUTPUT AT WILL


1
RDBK
1
24V/48V HARNESS,MAST(3) HARNESS,MAST(2) 3 stage full free mast
LIFT LOCK
2 stage full free mast
1
OPT.(TRAVEL SPEED LIMIT) BUBK REACH SW. TILT SW. LIFT2 SW. RDWH 24V/48V(KEY) 7 7
1 COIL <9> BKWH
1
OPT.(LIFT LOCK) 1
BURD 8 <3> 1 GND
HYD-U 8 7
OPT. GNBK <9> BK SW. FOR HIGH MAST ”1”
(BATTERY ELECTROLYTE LEVEL)
1
<4> WH
1 1
HARNESS,SENSOR 6P 2P LEVEL SENSOR
OPT.(GND) BK
1 HYD-V 8
<5>
BUYE

7
5 ”2”
2P HYD-W BEARING 2P LASER DEVICE
1

BEARING BEARING 6P 8
ENCORDER
ENCORDER ENCORDER <6>
1

BUYE
5
5 3P
TRV-U 8 <7> ELECTROMAGNRTIC
ELECTROMAGNRTIC
BRAKE
BRAKE
<8>
TRV-V 8

9
PRESSURE 8 TRV-W 8
3P 8
SENSOR
1
1
1
1

4P 4P 4P
1
1
1
1

RDGN
RDGN

<2>,<10>

WH
2
WH

BKWH

HARNESS,M
<10>
3
<1>
RD

2P HARNESS,BODY(3)
HARNESS,BODY(3) HARNESS,BODY(3)
WH
HARNESS,BODY

4P HARNESS,BODY(2) 4P

2P 2P
STRADDLE LEG(R) STRADDLE LEG(R)
(STD) (HIGH FUNCTION) FRONT HOOD STRADDLE LEG(L)

<1> HARNESS COLOR GROUND

<2> BATTERY STRIPE


BK BLACK YE YELLOW BN BROWN

WH WHITE GN GREEN BU BLUE Front (Fork side)


RD RED
Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
Wiring, body 7- 2.
RBS-CB1(with one relay for Control power)(121E05118-124E02798-/131E22972-/141E02603-/171E00313-) 7-2-3.
54002-61715-0E
141
7 Wiring (Diagrams)
SWITCH FOR VALVE MICRO L4 Y CONTROL PANEL X SWITCH FOR OIS
VINYL TUBE CAPACITOR
A-A B-B C-C D-D RDGN C
CAPAVITOR 23B A BUWH# RDBU
3 1 POINT 81B PLUG
(NO POLARITY)
1 24 3 2 L 52C 6P 1 2 3 BUWH#
(NO POLARITY)
3 2 1 22B A 2 WHBU# WHGN# 24 24B WATERPROOF TYPE 3 2 1
VINYL TUBE Heat contraction tube WATERPROOF TYPE 24
BNYE# GNWH#
26 3 A 67B 4 5 6 BK#
(Colorless) VINYL TUBE
6 5 4 21B A 3 24 26 4 A 68B BLACK RDYE#
24 10B PLUG 3P
UPWARD DIRECTION UPWARD DIRECTION UPWARD DIRECTION UPWARD DIRECTION PLUG 6P YERD# RD AMP 171898-2 15B
FILL THE SILICON ADHESIVE ES1000-2(Raychem)
or equivalent
OF PAPER SURFACE OF PAPER SURFACE OF PAPER SURFACE OF PAPER SURFACE 20B A 4 24
GNWH# BK
3 5 A 55B 24
IN VINYL TUBE.
19B A 5 24 3 6 A 56B AMP 174357-2
BK#
26B A 6
FILL THE SILICON ADHESIVE
24
IN VINYL TUBE.
AMP 174262-2 ENCORDER FOR
a FRONT WHEEL(RIGHT)
Sleep P1.25
TY-RAP SOLDERING TY-RAP 70000-79960 BUYE 3 1 A 62B PLUG
YERD 2 A 61B 1 2
3 4P
A 9B BLACK
BK 3 3 3 4
FIG.2 BK#
4 AMP 172134-2 24 107B
A BURD#
DETAILED CHART FOR USE
A POINT C RDYE#
24 109B
WATERPROOF TYPE 2 1
24 108B
PART OF PRESS SLEEVE WHRD# 24 110B PLUG 4P 4 3
(NOTE.6) UNLESS OTHERWISE SPECIFIED, DIRECTION IS NOT DECIDED.
(NOTE.1) AMP 174257-2
N1
F5 to U to I1
to K

85
AC125V 10A RELAY FOR CONTROL SOURCE
U ACCELERATOR
80A

Y
F4
81A AC125V 10A to C to M (NOTE.1)
RDYE#

RDYE#

RD

RDYE#

RDYE#
RDBU A
RDYE#
WH#

A POINT 37B

WH#
BU#

BK#

BK#

3 1 PLUG 24 1 A

BU#
52B

BK#

BK#
RDGN 3 2 A 53B
Y WH# 24 2 POINT 44B A
RDWH 3 3 A
51B
4P 1 2 BK# 24 3 A POINT 36B 3 2 1
BNYE P RED RDYE# 24 4 POINT 37C A 6 5 4
3 4 A 54B 3 4 BU# POINT 45B
POINT C 18 18 18 18 BK# 24 5 A
24 6 POINT 36C
AMP 172134-9 AMP 174262-2

200
FIG.1
NOTE
RDYE#

WATERPROOF TYPE
GNWH#

WHRD#
BURD#
RDYE#

RDYE#

RDYE#
1. TERMINA MARKING
PLUG 6P
BK#

1 PLUG(WITH PLATING. AMP 170020-2 WHBK


BK#

BK#

BK#
SLEEVE(FOR ONE AMP 170887-1 7
1 RECEPTACLE(WITH PLATING. AMP 170021-2
HARNESS COLOR RDBK
SLEEVE(FOR ONE AMP 170899-1 GROUND + 7
SLEEVE(FOR TWO AMP 170890-1
STRIPE
W LIFT LOCK VALVE
3 RECEPTACLE AMP 170032-5
AMP 179461-5
/STRIP FORM
/LOOSE PIECE BK BLACK YE YELLOW BN BROWN
to A to A
2 1
(NOTE.6) POINT A
100V
22μ V HORN
24 RECEPTACLE AMP 171630-1 /STRIP FORM
AMP 171699-1 /LOOSE PIECE to A to A WATERPROOF TYPE
AMP 172746-1 /RUBBER PLUG WH WHITE GN GREEN BU BLUE PLUG 2P

50
AMP 172748-2 /CAVITY PLUG Ex. 'BKWH' = GROUND:BLACK, AMP 174352-2
STRIPE:WHITE DETAILED CHART FOR POINT A DETAILED CHART FOR POINT B DETAILED CHART FOR POINT D
5 TAB AMP 917805-2
AMP 917803-2
/STRIP FORM
/LOOSE PIECE
RD RED 8B A 1 24 BKWH
YEBU
13B A 2 24
5 RECEPTACLE AMP 316041-2
AMP 179956-2
/STRIP FORM
/LOOSE PIECE Z Connector for OBD7
6 RECEPTACLE AMP 173716-2 /STRIP FORM A
AMP 175061-2 /LOOSE PIECE WHBU Plug
RECEPTACLE(WITH SLEEVE AMP 41729 SENSOR FOR PRESSURE BUWH
3
3
1
2 A 70B
A 69B
1 2
7
(opt) BN 3 3 A 65B
4P
9 SOCKET AMP 350536-1 /STRIP FORM 30 BK 3 4 A 27B Black 3 4
AMP 350550-1 /LOOSE PIECE L1 A L2
AMP 106529-2 /STRIP FORM L3 AMP 172134-2
Sumitomo 6189-0131
17 RECEPTACLE AMP 1-106529-2 /LOOSE PIECE RDBK E
Waterproof type 3 1 80F
RDYE# RDYE V PLUG
18 PRESS SLEEVE JST FNC-1.25 WHBU#
1 Plug 3P 3 2 A 5B
4P 1 2
I2
2 3
BK# GNWH
20 RECEPTACLE AMP 316837-2
AMP 1376701-1
/STRIP FORM 3 KEY SWITCH 3 4 N1 3C WHITE 3 4
/LOOSE PIECE 3 1
1 26 BK#
PLUG 25B A WH# AMP 172134-1
21 RECEPTACLE AMP 316836-1 /STRIP FORM 2 12 2 26
4P 64B A
22 RECEPTACLE
AMP 1376700-1
AMP 1123343-2
/LOOSE PIECE
/STRIP FORM
3 4 RED
63B A 3 26
4
BNYE# BUYE
BNBK
BUBK
1
1
A 84B
A 85B
N2 OVERHEAD GUARD (RIGHT)
AMP 1318143-2 /LOOSE PIECE AMP 172134-9 YEBK 1 A 116B
AMP 1123343-1 /STRIP FORM BURD 1 A 115B
RECEPTACLE AMP 1318143-1 /LOOSE PIECE 42B A 1 24
WHBK# GNBK 1 A 117B
23
BK# 1 A 118B
33

26
RECEPTACLE
RECEPTACLE
AMP 183035-1-1
AMP 170384-2 /STRIP FORM J SWITCH FOR
BATTERY INTERLOCK
29B A 2 24 BK 1 A 119B
S OPTION
1.FUSE AND RELAY ARE TIED AROUND POINT C.(FIG.1)
2 1 WATERPROOF TYPE L5 B
PLUG 2P BK#
2.STRAND PART AT THE PITCH OF 25 MM AND BELOW. 1 POINT 40B B
L1+50

24 WATERPROOF TYPE
GNWH# POINT 74B
3.REFER TO MNS D0035 FOR WIRE TREATMENT. 24 2 B
RDYE#
3 POINT 41B
PLUG 3P
4.REFER to MNS P0030 FOR DRAWING INSTRUCTION.
D ENCORDER FOR TRV MOTER AMP 174352-2 24
5.All PIN LAYOUT SHOWS OF CONNECTOR THE VIEW
FROM TERMINAL INSERT SIDE.
6.DISPLAY THE ALPHABET WITH DESCRIPTION OR STAMPING
(NOTE.6) CSENSOR FOR EPS
3 2 1
OR THE SEAL (ONLY THE FUSE) IN IMMORTAL INK.
8.SOLDER THE INSTALLATION OF THE CAPACITOR OF THE SPEED SENSOR Capacitor
125V,0.22μF
O VALVE FOR SUSPENSION LOCK B B
AS SHOWN IN FIG.2. NOTE THE PIN ARRAY. AMP 174357-2
AND FILL THE SILICON ADHESIVE IN THE VINYL TUBE
2 1
(Note.8)
RDGN I1 CHARGER PANEL
WATERPROOF TYPE RDYE# 1 A 7B
4 3 31B A 1 24 BU
PLUG 4P 30B A 3 24
BK#
WH#
1 A 12B
46B A 2 24 B B
47B A 4 24
BU#
AMP 174257-2
50

RDYE

RDYE
15 POINT D H SWITCH FOR BRAKE
WH

WH

WH
RD

RD

RD
BK

BK

BK

BK

BK
WATERPROOF TYPE WHRD#
2 1 59B A 1 24
BK#
PLUG 2P 104B A
2 24
L6

9 9 9 9 9 9 9 9 9 9 9 9 9

AMP 174352-2 1 2 3 4 5 6 7 8 9 101112131415


B A A D D D
POINT POINT POINT A,I1 A
POINT B WHRD# B
POTENTIOMETER FOR 2 1 WATERPROOF TYPE 73B POINT 1 24 RDYE# L7 75B 77B 90B 88B 89B 92B 94B
M DRIVE TIRE ANGLE 4 3 PLUG 4P 121B
B
POINT
122B
B
2 24
POINT 3 24
BK#
BURD# A D D D
A I1
E BUZZER FOR FWD & RVS
POINT POINT POINT

POINT B C K FUSE (NOTE.6) 72B 4 24


B B 76B 88C 89C 91B 93B 92C
RD
POINT AMP 174257-2
WH▲
8 81C 78B A 1 5 RDBK P 15P
1 80D
BKWH TERMINAL FOR G EPS MOTOR 2P-X
Tab
79B A 2 5
BK▲
B
L7 RDBK
BN 1 E 80G E
N2 350784-1(AMP)
8 A
P 57B 1 P
30 Q GROUND AMP 1-353046-2 BNBK
1 A 17B
18C

13 10 7 4 1
RDGN
BNWH 3 1 A 2B
PLUG
2P 1 t CONTACTOR 14 11 8 5 2
3 2 A 1B WHITE 2 15 12 9 6 3
AMP 172130-1
P ACCESSORY
BN 1
A 18B
RDBK 1
N1 80C E
RDWH 1
E L 51C
BKWH 1
Q
57C
B
WH▲

B
BK▲

WH

RD
BK

CONNECT AND DELIVER IT.


BK
5 5 17 17 17 1 A 87B
GNWH#

WHRD#
WHBU#

BUWH#
BUWH#
WHBU#

2 1
GNWH#

GNWH#
WHGN#

4321
WHBK#
WHRD#

WHRD#

WHRD#

BURD#
RDGN#

WH
RDYE#
RDYE#
RDYE#

RDYE#

RDYE#

RDYE#

YERD#
BURD#

GNYE#

BNYE#
RDWH
BUWH
WHBU

BKWH

GNBK

BURD
RDGN
BNBK

BUYE

BUBK
RDBU

YEBK
RDYE

YERD
BUYE

BNYE

1 A 86B
WH#

WH#
WH#

BU#

BU#

BK#
BK#

BK#

BK#

BK#
BK#

BK#
BK#
BK#

BK#

BK#

79A
WH

WH

WH
RD

RD

RD

76A
BK

BK

BK
BN

BK

BK
BK

BK

B HARNESS, MAST(1)
BK#
BN
BNBK
WHBK
RDYE#
BUBK
YEBU
BN

BK#
BK#

RDGN
RDGN
RDGN

RDYE
BUYE
WHGN

RDGN
BNWH

78A
77A 75A
WHRD# 24 1 A 60B
2P-X 23 2323
RECE. 22 23 23 23 23 21 21 21 22 22 22 22 22 22 22 22 22 22 22 22 22 23 23 23 23 23 23 23 23 21 21 21 21 21 20 20 22 22 23 22 22 22 2223 22 2223 22 22 22 23 23 23 23 23 21 21 21 21 21 21 21
22 22 22 22 22 23
RDGN#
(CAVITY PLUG) 2 3 2 1
4 3 24 3 A 66B
CN8(2P) 199 197 192 190 188 186 195 184 193 182 180 178 176 174 172 170 168 166 161 154 165 164 163 159 152 150149148147 146 144 142 140 138 136 134 132 131 129 122 121 125 110 124 108 127 107 115 113 109 105 103 101 999897969594918988878492868582 81 78 76 74 72 70 68 BK# 24 4 58B
6 5 4
2 1 198 196 191 189 187 185 194 200 183 181 179 177 175 173 171 169 167 162 160 158 157 156 155 153 151 145 143 141 139 137 135 133 130 123 112 126 120 119 118 128 117 116 114 111 106 104 102 100
79 77 75 73 71 69 67 RDWH 24 5
A

MOLEX/Mini-Fit Jr. S a a S BKWH 24 6 P 51D


D POINT I1 I1 S P B POINT
A Z Y D POINT B I2 Y B B Y L L J B POINT
A POINT
A POINT R R D D W1 X W1 W1 117A 108A109A
22 22222222 222222 23 23 23 23 23 21 21 21 21 21 P 57D AMP 174262-2
39-01-2040 B POINT
116A
(5557-04R) 90A 92A 93A 85A 87A 74A 72A 71A 69A 67A 88A 66A 64A 62A 60A 58A 56A 54A 52A 42A 40A 45A 37A 43A 32A 46A 30A 26A 24A 22A 20A S 31 29 27 25 23 21 17 15 13 11 7 5 3 1 WATERPROOF TYPE
a a S S 30 28 26 24 22 20 16 14 12 10
NOTE THE PIN ARRAY.
P I1 6 4 2 Plug 6P
CN7(4P) S 118A 110A 107A

f
A B POINT Z Y D POINT D POINT Z I2 Y H Q Y L L
B POINT A POINT
R D D J Z B POINT Y W1 W1 W1 119A 115A
B POINT A POINT I2 P V W H W N1 t C
86A 94A 84A
71B 73A
59A 57A 55A 53A 51A
70A 68A 89A 91A 65A 63A 61A 41A 122A 44A 36A 33A 47A 31A 29A 27A 121A 9A 23A 21A 19A Fan RDBK POINT
25A 18A 16A 13A 104A 8A 4A 2A
BUYE
3 1 P 80B PLUG
3 2 A 4B
E X f O X f O N2 N1 t
PLUG
3 1 2 4P
105A 2P1 GNWH A WHITE
17A 15A 106A 12A 10A 7A 5A 3A 1A
3 4 3 4
2
WHITE N2 3B
173 172 171 170 169 168 167 138 137 136 135 134 133 132 72 71 70 69 68 67
106 105 104 103 102 101 100 AMP 172130-1 AMP 172134-1
183 182 181 180 179178 177 176175 174 150 149 148 147 146 145 144 143 142 141 140 139 116 115 114 113 112 111 110 109108107 82 81 80 79 78 77 76 75 74 73 OVERHEAD
RDGN
193 192 191 190 189188 187 186185 184 158 157 156 155 154 153 152 151 92 91 90 89 88 87 86 85 84 83 105B A 1 3 BUBK GUARD (LEFT)
126125124123122 121120 119 118 117 7 6 5 4 3 2 1 106B A 2 3
200199 198 197 196195 194 166 165 164 163 162 161 160 159 131130 129 128127 99 98 97 96 95 94 93 17 161514 13 12 11 10 9 8
AMP .025(.064)SERIES CONNECTOR AMP .025(.064)SERIES CONNECTOR 25 24 23 22 21 20 19 18
AMP .025(.064)SERIES CONNECTOR AMP .025(.064)SERIES CONNECTOR
1123337-1(34 POSITIONS) 1473651-1(33 POSITIONS) 3130 29 28 27 26

Harness, body 7- 3.
1123338-1(35 POSITIONS A) 1123339-1(32 POSITIONS)

A MPU BOARD
AMP .025(.064)SERIES CONNECTOR
CN6(34P) CN5(35P A) CN4(32P) CN3(33P) 1123341-1(31 POSITIONS)

(NOTE.6) CN1(31P)

RBS-CB Body harness(-121E04860/-124E02659/-131E21607/-141E02452/-171E00299) 7-3-1.


142 X0000564-00E
Wiring (Diagrams) 7
CAP
4P RDWH
SWITCH FOR VALVE MICRO L4 Y CONTROL PANEL X SWITCH FOR OIS
VINYL TUBE CAPACITOR RED RDGN C
CAPAVITOR 23B A BUWH# RDBU
3 1 POINT 81B PLUG
(NO POLARITY)
1 24 3 2 L 52D 6P 1 2 3 BUWH#
(NO POLARITY)
RDBU RDBU 3 2 1 22B A 2 WHBU# WHGN# 24 24B WATERPROOF TYPE 3 2 1
VINYL TUBE Heat contraction tube
CAP PLUG WATERPROOF TYPE 24
BNYE# GNWH#
26 3 A 67B 4 5 6 BK#
(Colorless) VINYL TUBE RDGN RDGN 6 5 4 21B A 3 24 26 4 A 68B BLACK RDYE#
24 10B PLUG 3P
4P RDWH 4P PLUG 6P YERD# RD AMP 171898-2 15B
FILL THE SILICON ADHESIVE ES1000-2(Raychem)
or equivalent 20B A 4 24
GNWH# BK
3 5 A 55B 24
IN VINYL TUBE.
RED BNYE BNYE RED 19B A 5 24 3 6 A 56B AMP 174357-2
BK#
26B A 6
FILL THE SILICON ADHESIVE
24
IN VINYL TUBE.
AMP 174262-2 ENCORDER FOR
a FRONT WHEEL(RIGHT)
Sleep P1.25
BUYE
TY-RAP SOLDERING TY-RAP 70000-79960
HARNESS,BODY X3 RELAY YERD
3
3
1
2 A 61B
A 62B PLUG
4P
1 2
BK 3 3 A 9B BLACK 3 4
FIG.2 BK#
4 AMP 172134-2 24 107B
A BURD#
DETAILED CHART FOR USE
A POINT C RDYE#
24 109B
WATERPROOF TYPE 2 1
24 108B
PART OF PRESS SLEEVE (NOTE.1) WHRD# 24 110B PLUG 4P 4 3
(NOTE.9)
(NOTE.6) A-A B-B C-C D-D
to L2 RDWH RDWH
to L1 RELAY FOR AMP 174257-2
F5 to U to I1 to POINT D 2W,10Ω RDWH

135
N1
AC125V 10A to K CONTROL SOURCE
U ACCELERATOR
80A UPWARD DIRECTION UPWARD DIRECTION UPWARD DIRECTION UPWARD DIRECTION
Y
F4 OF PAPER SURFACE OF PAPER SURFACE OF PAPER SURFACE OF PAPER SURFACE
RDBU (NOTE.1)
81A AC125V 10A to C to M RDGN 3 1 A.L2 52B PLUG
RDYE#

RDYE#

RD

RDYE#

RDYE#

RDWH
3 2 L2 51D A
RDWH 4P 1 2 RDYE#
WH#

POINT 37B

WH#
BU#

BK#

BK#

BU# 3 3 24 1 A

BK#

BK#
BNYE 51B WH#
RED 24 2 POINT 44B A
3 4 L2 54C
POINT D.L2 3 4 BK# 24 3 A POINT 36B 3 2 1
RDYE# 24 4 POINT 37C A 6 5 4
POINT C AMP 172134-9 BU# 24 5 A POINT 45B
18 18 18 18 18 BK# 24 6 POINT 36C
AMP 174262-2

200
FIG.1 RELAY FOR CONTROL SOURCE
NOTE UNLESS OTHERWISE SPECIFIED, DIRECTION IS NOT DECIDED. (NOTE.1)
RDYE#

RDBU WATERPROOF TYPE


GNWH#

WHRD#
BURD#
RDYE#

RDYE#

RDYE#

1. TERMINA MARKING
RDWH
RDWH
RDGN 3 1 52C PLUG PLUG 6P
BK#

PLUG(WITH PLATING. AMP 170020-2 3 2 A


L1.Y WHBK
4P
1
RDWH 53B
BK#

BK#

BK#

SLEEVE(FOR ONE AMP 170887-1


BNYE 3 3 51C 1 2 7
RECEPTACLE(WITH PLATING. AMP 170021-2 L1.L1 RED RDBK
1
SLEEVE(FOR ONE AMP 170899-1 HARNESS COLOR GROUND
3 4 A.L1 54B 3 4 + 7
SLEEVE(FOR TWO AMP 170890-1
STRIPE AMP 172134-9
3 RECEPTACLE AMP 170032-5
AMP 179461-5
/STRIP FORM
/LOOSE PIECE BK BLACK YE YELLOW BN BROWN
to A to A
to L1 BN
(NOTE.9)
BNYE POINT A
100V
22μ V HORN
24 RECEPTACLE AMP 171630-1 /STRIP FORM to L2
AMP 171699-1 to A BNYE
/LOOSE PIECE
WH WHITE GN GREEN BU BLUE to A to A
AMP 172746-1 /RUBBER PLUG

50
AMP 172748-2 /CAVITY PLUG Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE DETAILED CHART FOR POINT A DETAILED CHART FOR POINT B DETAILED CHART FOR POINT D WATERPROOF TYPE
5 TAB AMP 917805-2 /STRIP FORM
RD RED 2 1 W LIFT LOCK VALVE
AMP 917803-2 /LOOSE PIECE PLUG 2P
(NOTE.6)
5 RECEPTACLE AMP 316041-2
AMP 179956-2
/STRIP FORM
/LOOSE PIECE
8B A BKWH
Z Connector for OBD7
6 RECEPTACLE AMP 173716-2 /STRIP FORM A AMP 174352-2 1 24
YEBU
AMP 175061-2 /LOOSE PIECE 13B A 2 24 WHBU Plug
RECEPTACLE(WITH SLEEVE AMP 41729 SENSOR FOR PRESSURE BUWH
3
3
1
2 A 70B
A 69B
1 2
7
(opt) BN 3 3 A 65B
4P
9 SOCKET AMP 350536-1 /STRIP FORM 30 BK 3 4 A 27B Black 3 4
AMP 350550-1 /LOOSE PIECE L1 A L2
AMP 106529-2 /STRIP FORM L3 AMP 172134-2
Sumitomo 6189-0131
17 RECEPTACLE AMP 1-106529-2 /LOOSE PIECE RDBK E
PRESS SLEEVE JST FNC-1.25 RDYE# 1
Waterproof type
Plug 3P
RDYE 3
3
1
2
V
80F
A 5B PLUG OVERHEAD
N2 GUARD (RIGHT)
18
WHBU#
4P 1 2
I2
2 3
BK# GNWH
20 RECEPTACLE AMP 316837-2
AMP 1376701-1
/STRIP FORM 3 KEY SWITCH 3 4 N1 3C WHITE 3 4
/LOOSE PIECE 3 1
1 26 BK#
PLUG 25B A WH# AMP 172134-1
21 RECEPTACLE AMP 316836-1 /STRIP FORM 2 12 2 26 BUYE
AMP 1376700-1 /LOOSE PIECE
3 4 4P 63B A
64B A
3 26 BNYE# BNBK 1
1
A 84B
A 85B
22 RECEPTACLE AMP 1123343-2 /STRIP FORM RED 4 BUBK 1 A 115B
YEBK
AMP 1318143-2 /LOOSE PIECE AMP 172134-9 1 A 116B

RECEPTACLE
AMP 1123343-1
AMP 1318143-1
/STRIP FORM
/LOOSE PIECE 42B A 1 24
WHBK# BK 1 A 124B
S OPTION
23
29B A 2 24 BK#
RECEPTACLE AMP 183035-1-1 SWITCH FOR
J BURD
33
1 A 117B
26 RECEPTACLE AMP 170384-2 /STRIP FORM BATTERY INTERLOCK GNBK
BK 1 A 118B

1.FUSE AND RELAY ARE TIED AROUND POINT C.(FIG.1)


2 1 WATERPROOF TYPE 1 A 119B

2.STRAND PART AT THE PITCH OF 25 MM AND BELOW. PLUG 2P


L1+50

L5 B
3.REFER TO MNS D0035 FOR WIRE TREATMENT. BK#
24 1 POINT 40B B WATERPROOF TYPE
4.REFER to MNS P0030 FOR DRAWING INSTRUCTION.
D ENCORDER FOR TRV MOTER AMP 174352-2 GNWH#
24 2 B POINT 74B
5.All PIN LAYOUT SHOWS OF CONNECTOR THE VIEW RDYE#
24 3 POINT 41B
PLUG 3P
FROM TERMINAL INSERT SIDE. (NOTE.6)
6.DISPLAY THE ALPHABET WITH DESCRIPTION OR STAMPING
OR THE SEAL (ONLY THE FUSE) IN IMMORTAL INK.
CSENSOR FOR EPS
8.SOLDER THE INSTALLATION OF THE CAPACITOR OF THE SPEED SENSOR Capacitor
125V,0.22μF
O VALVE FOR SUSPENSION LOCK B B
3 2 1
AS SHOWN IN FIG.2. NOTE THE PIN ARRAY.
AND FILL THE SILICON ADHESIVE IN THE VINYL TUBE
2 1
(Note.8)
RDGN I1 CHARGER PANEL AMP 174357-2
9.SOLDER THE INSTALLATION OF THE DIODE AND THE REGISTER. WATERPROOF TYPE RDYE# 1 A 7B
4 3 31B A 1 24 BU
AND COVER WITH THE VINYL TUBE FOR INSULATION.
AND COVER BY VINYL TUBE. THE VINYL TUBE BOTH ENDS
PLUG 4P 30B A 3 24
BK#
WH#
1 A 12B
46B A 2 24 B B
SHOULD BE TIED UP BY TIE-WRAP. 47B A 4 24
BU#
AMP 174257-2
50

10.TWIST A WIRING OF SIX POINT FOR THE AS SPEC ONLY.


AND IT IS THE ONLY DIFFERENCE WITH STD.
0 RDYE

RDYE
11.THE POINT IS ONLY POP SPEC.
15 POINT D H SWITCH FOR BRAKE
WH

WH

WH
AND IT IS THE ONLY DIFFERENCE WITH STD.
RD

RD

RD
BK

BK

BK

BK

BK
WATERPROOF TYPE WHRD#
2 1 59B A 1 24
BK#
PLUG 2P 2 24
104BA
L6

9 9 9 9 9 9 9 9 9 9 9 9 9

AMP 174352-2 1 2 3 4 5 6 7 8 9 101112131415


B A A D D D
POINT POINT POINT A,I1 A
POINT B WHRD# B
POTENTIOMETER FOR 2 1 WATERPROOF TYPE 73B POINT 1 24 RDYE# L7 75B 77B 90B 88B 89B 92B 94B
M DRIVE TIRE ANGLE 4 3 PLUG 4P 121B
B
POINT
122B
B
2 24
POINT 3 24
BK#
BURD# A D D D
A I1
E BUZZER FOR FWD & RVS
POINT POINT POINT

POINT B C K FUSE (NOTE.6) 72B 4 24


B B 76B 88C 89C 91B 93B 92C
RD
POINT AMP 174257-2
WH▲
8 81C 78B A 1 5 RDBK P 15P
1 80D
BKWH TERMINAL FOR G EPS MOTOR 2P-X
Tab
79B A 2 5
BK▲
B
L7 RDBK
BN 1 E 80G E
N2 350784-1(AMP)
8 A
P 57B 1 P
30 Q GROUND AMP 1-353046-2 BNBK
1 A 17B
18C

13 10 7 4 1
RDGN
BNWH 3 1 A 2B
PLUG
2P 1 t CONTACTOR 14 11 8 5 2
3 2 A 1B WHITE 2 15 12 9 6 3
AMP 172130-1
P ACCESSORY
BN 1
A 18B
RDBK 1
N1 80C E
RDWH E
51E
*CASE OF STD OR AS

1
BKWH 1
Q
57C
WH▲

B POINT D.B
BK▲

*FOR POP ONLY


WH

RD
BK

*CASE OF POP

CONNECT AND DELIVER IT.


BK
5 5 17 17 17 1 A 87B
GNWH#

WHRD#
WHBU#

BUWH#
BUWH#
WHBU#

2 1
GNWH#

GNWH#
WHGN#

4321
WHBK#
WHRD#

WHRD#

WHRD#

BURD#
RDGN#

WH
RDYE#
BNYE#

RDYE#
RDYE#

RDYE#

RDYE#

RDYE#

YERD#
BURD#

GNYE#

BNYE#
RDWH
BUWH
WHBU

BKWH

GNBK

BURD
RDGN
BNBK

BUYE

BUBK
RDBU

YEBK
RDYE

YERD
BUYE

BNYE

1 A 86B
WH#

WH#
WH#

WH#

BU#

BU#

BK#
BK#

BK#

BK#

BK#
BK#

BK#
BK#
BK#

BK#

BK#

79A
WH

WH

WH
RD

RD

RD

76A
BK

BK

BK

BK
BN

BK

BK
BK

BK

B HARNESS, MAST(1)
BK#
BN
BNBK
WHBK
RDYE#
BUBK

BK#
BK#

RDGN

RDYE
BUYE
WHGN

78A
77A 75A
WHRD# 24 1 A 60B
2P-X 23 23 2323
22 23 23 23 23 23 21 22 22 22 22 22 23 (CAVITY PLUG) 2
YEBU
BN

RECE. 21 21 22 22 22 22 22 23 23 23 23 23 23 23 22 22 23 22 22 22 2223 22 2223 22 22 22 23 23 23 23 23 21 21 21 21 21 21 21 3 2 1


RDGN
RDGN

22 22 22 22 22 22 22 22 23 23 21 21 21 21 21 20 20
RDGN#
RDGN
BNWH

4 3 24 3 A 66B
CN8(2P) 148 146 144 142 140 138 136 134 132 131 129 122 121 125 110 124 108 127 107 115 113 109 105 103 101 999897969594918988878492868582
199 197 192 190 188 186 195 184 193 182 180 179 178 176 174 172 170 168 166 161 154 165 164 163 159 152 150 149148 149
81 78 76 74 72 70 68 BK# 24 4 58B
6 5 4
2 1 198 196 191 189 187 185 194 200 183 181 177 175 173 171 169 167 162 160 158 157 156 155 153 151 147 145 143 141 139 137 135 133 130 123 112 126 120 119 118 128 117 116 114 111 106 104 102 100
79 77 75 73 71 69 67 RDWH 24 5
A

MOLEX/Mini-Fit Jr. S a a S S BKWH 24 6 P 51F


D POINT I1 I2 I1 S P B POINT
A Z Y D POINT B I2 Y B B Y L2 L1 J B POINT
A POINT
A POINT R R D D W1 X W1 W1 117A 108A109A
22 22222222 222222 23 23 23 23 23 21 21 21 21 21 P 57D AMP 174262-2
39-01-2040 B POINT
124A 116A
(5557-04R) 90A 92A 63A 93A 85A 87A 74A 72A 71A 69A 67A 88A 66A 64A 62A 60A 58A 56A 54A 52A 42A 40A 45A 37A 43A 32A 46A 30A 26A 24A 22A 20A S 31 29 27 25 23 21 17 15 13 11 7 5 3 1 WATERPROOF TYPE
a a S S 30 28 26 24 22 20 16 14 12 10
NOTE THE PIN ARRAY.
P I1 NOTE.11 6 4 2 Plug 6P
CN7(4P) S 118A 110A 107A

f
NOTE.11 A B POINT Z Y D POINT D POINT Z I2 I2 Y H Q Y L2 D POINT
B POINT A POINT
R D D J Z B POINT Y W1 W1 W1 119A 115A
B POINT A POINT I2 P V W H W N1 t C
86A 94A 84A
71B 73A
59A 57A 55A 53A 51A
70A 68A 89A 91A 65A 63A 64A 61A 41A 122A 44A 36A 33A 47A 31A 29A 27A 121A 9A 23A 21A 19A Fan RDBK POINT
25A 18A 16A 13A 104A 8A 4A 2A
BUYE
3 1 P 80B PLUG
NOTE.10 NOTE.11 3 2 A 4B
E X f O X f O N2 N1 t
PLUG
3 1 2 4P
105A 2P1 GNWH A WHITE
17A 15A 106A 12A 10A 7A 5A 3A 1A
3 4 3 4
2
WHITE N2 3B
173 172 171 170 169 168 167 138 137 136 135 134 133 132 72 71 70 69 68 67
106 105 104 103 102 101 100 AMP 172130-1 AMP 172134-1
183 182 181 180 179178 177 176175 174 150 149 148 147 146 145 144 143 142 141 140 139 116 115 114 113 112 111 110 109108107 82 81 80 79 78 77 76 75 74 73 OVERHEAD
RDGN
193 192 191 190 189188 187 186185 184 158 157 156 155 154 153 152 151 92 91 90 89 88 87 86 85 84 83 105B A 1 3 BUBK GUARD (LEFT)
126125124123122 121120 119 118 117 7 6 5 4 3 2 1 106B A 2 3
200199 198 197 196195 194 166 165 164 163 162 161 160 159 131130 129 128127 99 98 97 96 95 94 93 17 161514 13 12 11 10 9 8
AMP .025(.064)SERIES CONNECTOR AMP .025(.064)SERIES CONNECTOR 25 24 23 22 21 20 19 18
AMP .025(.064)SERIES CONNECTOR AMP .025(.064)SERIES CONNECTOR
1473651-1(33 POSITIONS) 3130 29 28 27 26

Harness, body 7- 3.
1123337-1(34 POSITIONS) 1123338-1(35 POSITIONS A) 1123339-1(32 POSITIONS)

A MPU BOARD
AMP .025(.064)SERIES CONNECTOR
CN6(34P) CN5(35P A) CN4(32P) CN3(33P) 1123341-1(31 POSITIONS)

(NOTE.6) CN1(31P)

RBS-CB/CB1 (Market countermeasure car) Body harness (121E04861-05117/124E02660-02797/131E21608-22971/141E02453-02602/171E00300-00312) 7-3-2.


X0000564-02E,X0052668-01E
143
7 Wiring (Diagrams)

CAP 1
2 1 2
4P 3 3 RDWH 1 2
4 3 RED 4 3 4
A. HARNESS,BODY 1 3 RDBU RDBU 3
B. X3 RELAY
CAP PLUG
2 1 2 3 RDGN RDGN 3
4P 3 RDWH 3 4P
4 3 WHITE 4 3 BNYE BNYE 3 RED

<NOTE>
1.REFER TO MNS D0035 FOR WIRING TREATMENT.
2.REFER TO MNS P0030 FOR DRAWING INSTRUCTION.
3.ALL PIN LAYOUT SHOWS THE VIEW FROM TERMINAL INSERT SIDE.

Harness, body 7- 3.
RBS-CB/CB1 Relay harness 7-3-3.
X0052668-01E

144
Wiring (Diagrams) 7
SWITCH FOR VALVE MICRO L4 Y CONTROL PANEL X SWITCH FOR OIS
VINYL TUBE CAPACITOR
A-A B-B C-C D-D RDGN C
CAPAVITOR 23B A BUWH# RDBU
3 1 POINT 81B PLUG
(NO POLARITY)
1 24 3 2 L 52C 6P 1 2 3 BUWH#
(NO POLARITY)
3 2 1 22B A 2 WHBU# WHGN# 24 24B WATERPROOF TYPE 3 2 1
VINYL TUBE Heat contraction tube WATERPROOF TYPE 24
BNYE# GNWH#
26 3 A 67B 4 5 6 BK#
(Colorless) VINYL TUBE
6 5 4 21B A 3 24 26 4 A 68B BLACK RDYE#
24 10B PLUG 3P
UPWARD DIRECTION UPWARD DIRECTION UPWARD DIRECTION UPWARD DIRECTION PLUG 6P YERD# RD AMP 171898-2 15B
FILL THE SILICON ADHESIVE ES1000-2(Raychem)
or equivalent
OF PAPER SURFACE OF PAPER SURFACE OF PAPER SURFACE OF PAPER SURFACE 20B A 4 24
GNWH# BK
3 5 A 55B 24
IN VINYL TUBE.
19B A 5 24 3 6 A 56B AMP 174357-2
BK#
26B A 6
FILL THE SILICON ADHESIVE
24
IN VINYL TUBE.
AMP 174262-2 ENCORDER FOR
a FRONT WHEEL(RIGHT)
Sleep P1.25
TY-RAP SOLDERING TY-RAP 70000-79960 BUYE 3 1 A 62B PLUG
YERD 2 A 61B 1 2
3 4P
A 9B BLACK
BK 3 3 3 4
FIG.2 BK#
4 AMP 172134-2 24 107B
A BURD#
DETAILED CHART FOR USE
A POINT C RDYE#
24 109B
WATERPROOF TYPE 2 1
24 108B
PART OF PRESS SLEEVE (NOTE.1) WHRD# 24 110B PLUG 4P 4 3
(NOTE.9)
(NOTE.6) UNLESS OTHERWISE SPECIFIED, DIRECTION IS NOT DECIDED.
to L2 RDWH RDWH
to L1 RELAY FOR AMP 174257-2
F5 to U to I1 to POINT D 2W,10Ω RDWH
N1
to K CONTROL SOURCE

85
AC125V 10A
U ACCELERATOR
80A

Y
F4 RDBU (NOTE.1)
A
81A AC125V 10A to C to M RDGN 3 1
Y 52B PLUG
RDYE#

RDYE#

RD

RDYE#

RDYE#
3 2 A A
RDWH 51D
4P 1 2 RDYE#
WH#

POINT 37B

WH#
A
BU#

BK#

BK#

BU# 3 3 24 1 A

BK#

BK#
BNYE 51B WH#
P RED 24 2 POINT 44B A
3 4A 54C 3 4 BK# 24 3 A POINT 36B 3 2 1
RDYE# 24 4 POINT 37C A 6 5 4
POINT C AMP 172134-9 BU# 24 5 A POINT 45B
18 18 18 18 BK# 24 6 POINT 36C
AMP 174262-2

200
FIG.1
NOTE
RDYE#

WATERPROOF TYPE
GNWH#

WHRD#
BURD#
RDYE#

RDYE#

RDYE#

1. TERMINA MARKING
PLUG 6P
BK#

1 PLUG(WITH PLATING. AMP 170020-2 WHBK


BK#

BK#

BK#

SLEEVE(FOR ONE AMP 170887-1 7


1 RECEPTACLE(WITH PLATING. AMP 170021-2
HARNESS COLOR RDBK
SLEEVE(FOR ONE AMP 170899-1 GROUND + 7
SLEEVE(FOR TWO AMP 170890-1
STRIPE
3 RECEPTACLE AMP 170032-5
AMP 179461-5
/STRIP FORM
/LOOSE PIECE BK BLACK YE YELLOW BN BROWN
to A to A
POINT A
100V
22μ V HORN
24 RECEPTACLE AMP 171630-1 /STRIP FORM
AMP 171699-1 /LOOSE PIECE to A to A
AMP 172746-1 /RUBBER PLUG WH WHITE GN GREEN BU BLUE

50
AMP 172748-2 /CAVITY PLUG Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE DETAILED CHART FOR POINT A DETAILED CHART FOR POINT B DETAILED CHART FOR POINT D WATERPROOF TYPE
5 TAB AMP 917805-2 /STRIP FORM
RD RED 2 1 W LIFT LOCK VALVE
AMP 917803-2 /LOOSE PIECE PLUG 2P
(NOTE.6)
5 RECEPTACLE AMP 316041-2
AMP 179956-2
/STRIP FORM
/LOOSE PIECE
8B A BKWH
Z Connector for OBD7
6 RECEPTACLE AMP 173716-2 /STRIP FORM A AMP 174352-2 1 24
YEBU
AMP 175061-2 /LOOSE PIECE 13B A 2 24 WHBU Plug
RECEPTACLE(WITH SLEEVE AMP 41729 SENSOR FOR PRESSURE BUWH
3
3
1
2 A 70B
A 69B
1 2
7
(opt) BN 3 3 A 65B
4P
9 SOCKET AMP 350536-1 /STRIP FORM 30 BK 3 4 A 27B Black 3 4
AMP 350550-1 /LOOSE PIECE L1 A L2
AMP 106529-2 /STRIP FORM L3 AMP 172134-2
Sumitomo 6189-0131
17 RECEPTACLE AMP 1-106529-2 /LOOSE PIECE RDBK E
PRESS SLEEVE JST FNC-1.25 RDYE# 1
Waterproof type
Plug 3P
RDYE 3
3
1
2
V
80F
A 5B PLUG OVERHEAD
N2 GUARD (RIGHT)
18
WHBU#
4P 1 2
I2
2 3
BK# GNWH
20 RECEPTACLE AMP 316837-2
AMP 1376701-1
/STRIP FORM 3 KEY SWITCH 3 4 N1 3C WHITE 3 4
/LOOSE PIECE 3 1
1 26 BK#
PLUG 25B A WH# AMP 172134-1
21 RECEPTACLE AMP 316836-1 /STRIP FORM 2 12 2 26 BUYE
AMP 1376700-1 /LOOSE PIECE
3 4 4P 63B A
64B A
3 26 BNYE# BNBK 1
1
A 84B
A 85B
22 RECEPTACLE AMP 1123343-2 /STRIP FORM RED 4 BUBK 1 A 115B
YEBK
AMP 1318143-2 /LOOSE PIECE AMP 172134-9 1 A 116B

RECEPTACLE
AMP 1123343-1
AMP 1318143-1
/STRIP FORM
/LOOSE PIECE 42B A 1 24
WHBK# BK 1 A 124B
S OPTION
23
29B A 2 24 BK#
RECEPTACLE AMP 183035-1-1 SWITCH FOR
J BURD
33
1 A 117B
26 RECEPTACLE AMP 170384-2 /STRIP FORM BATTERY INTERLOCK GNBK
BK 1 A 118B

1.FUSE AND RELAY ARE TIED AROUND POINT C.(FIG.1)


2 1 WATERPROOF TYPE 1 A 119B

2.STRAND PART AT THE PITCH OF 25 MM AND BELOW. PLUG 2P


L1+50

L5 B
3.REFER TO MNS D0035 FOR WIRE TREATMENT. BK#
24 1 POINT 40B B WATERPROOF TYPE
4.REFER to MNS P0030 FOR DRAWING INSTRUCTION.
D ENCORDER FOR TRV MOTER AMP 174352-2 GNWH#
24 2 B POINT 74B
5.All PIN LAYOUT SHOWS OF CONNECTOR THE VIEW RDYE#
24 3 POINT 41B
PLUG 3P
FROM TERMINAL INSERT SIDE. (NOTE.6)
6.DISPLAY THE ALPHABET WITH DESCRIPTION OR STAMPING
OR THE SEAL (ONLY THE FUSE) IN IMMORTAL INK.
CSENSOR FOR EPS
8.SOLDER THE INSTALLATION OF THE CAPACITOR OF THE SPEED SENSOR Capacitor
125V,0.22μF
O VALVE FOR SUSPENSION LOCK B B
3 2 1
AS SHOWN IN FIG.2. NOTE THE PIN ARRAY.
AND FILL THE SILICON ADHESIVE IN THE VINYL TUBE
2 1
(Note.8)
RDGN I1 CHARGER PANEL AMP 174357-2
10.TWIST A WIRING OF SIX POINT FOR THE AS SPEC ONLY. WATERPROOF TYPE RDYE# 1 A 7B
4 3 31B A 1 24 BU
AND IT IS THE ONLY DIFFERENCE WITH STD.
11.THE POINT IS ONLY POP SPEC.
PLUG 4P 30B A 3 24
BK#
WH#
1 A 12B
46B A 2 24 B B
AND IT IS THE ONLY DIFFERENCE WITH STD. 47B A 4 24
BU#
AMP 174257-2
50

0 RDYE

RDYE
15 POINT D H SWITCH FOR BRAKE
WH

WH

WH
RD

RD

RD
BK

BK

BK

BK

BK
WATERPROOF TYPE WHRD#
2 1 59B A 1 24
BK#
PLUG 2P 2 24
104BA
L6

9 9 9 9 9 9 9 9 9 9 9 9 9

AMP 174352-2 1 2 3 4 5 6 7 8 9 101112131415


B A A D D D
POINT POINT POINT A,I1 A
POINT B WHRD# B
POTENTIOMETER FOR 2 1 WATERPROOF TYPE 73B POINT 1 24 RDYE# L7 75B 77B 90B 88B 89B 92B 94B
M DRIVE TIRE ANGLE 4 3 PLUG 4P 121B
B
POINT
122B
B
2 24
POINT 3 24
BK#
BURD# A D D D
A I1
E BUZZER FOR FWD & RVS
POINT POINT POINT

POINT B C K FUSE (NOTE.6) 72B 4 24


B B 76B 88C 89C 91B 93B 92C
RD
POINT AMP 174257-2
WH▲
8 81C 78B A 1 5 RDBK P 15P
1 80D
BKWH TERMINAL FOR G EPS MOTOR 2P-X
Tab
79B A 2 5
BK▲
B
L7 RDBK
BN 1 E 80G E
N2 350784-1(AMP)
8 A
P 57B 1 P
30 Q GROUND AMP 1-353046-2 BNBK
1 A 17B
18C

13 10 7 4 1
RDGN
BNWH 3 1 A 2B
PLUG
2P 1 t CONTACTOR 14 11 8 5 2
3 2 A 1B WHITE 2 15 12 9 6 3
AMP 172130-1
P ACCESSORY
BN 1
A 18B
RDBK 1
N1 80C E
RDWH E L
51C
*CASE OF STD OR AS

1
BKWH 1
Q
57C
B
WH▲

B
BK▲

*FOR POP ONLY


WH

RD
BK

*CASE OF POP

CONNECT AND DELIVER IT.


BK
5 5 17 17 17 1 A 87B
GNWH#

WHRD#
WHBU#

BUWH#
BUWH#
WHBU#

2 1
GNWH#

GNWH#
WHGN#

4321
WHBK#
WHRD#

WHRD#

WHRD#

BURD#
RDGN#

WH
RDYE#
BNYE#

RDYE#
RDYE#

RDYE#

RDYE#

RDYE#

YERD#
BURD#

GNYE#

BNYE#
RDWH
BUWH
WHBU

BKWH

GNBK

BURD
RDGN
BNBK

BUYE

BUBK
RDBU

YEBK
RDYE

YERD
BUYE

BNYE

1 A 86B
WH#

WH#
WH#

WH#

BU#

BU#

BK#
BK#

BK#

BK#

BK#
BK#

BK#
BK#
BK#

BK#

BK#

79A
WH

WH

WH
RD

RD

RD

76A
BK

BK

BK

BK
BN

BK

BK
BK

BK

B HARNESS, MAST(1)
BK#
BN
BNBK
WHBK
RDYE#
BUBK

BK#
BK#

RDGN

RDYE
BUYE
WHGN

78A
77A 75A
WHRD# 24 1 A 60B
2P-X 23 23 2323
22 23 23 23 23 23 21 22 22 22 22 22 23 (CAVITY PLUG) 2
YEBU
BN

RECE. 21 21 22 22 22 22 22 23 23 23 23 23 23 23 22 22 23 22 22 22 2223 22 2223 22 22 22 23 23 23 23 23 21 21 21 21 21 21 21 3 2 1


RDGN
RDGN

22 22 22 22 22 22 22 22 23 23 21 21 21 21 21 20 20
RDGN#
RDGN
BNWH

4 3 24 3 A 66B
CN8(2P) 148 146 144 142 140 138 136 134 132 131 129 122 121 125 110 124 108 127 107 115 113 109 105 103 101 999897969594918988878492868582
199 197 192 190 188 186 195 184 193 182 180 179 178 176 174 172 170 168 166 161 154 165 164 163 159 152 150 149148 149
81 78 76 74 72 70 68 BK# 24 4 58B
6 5 4
2 1 198 196 191 189 187 185 194 200 183 181 177 175 173 171 169 167 162 160 158 157 156 155 153 151 147 145 143 141 139 137 135 133 130 123 112 126 120 119 118 128 117 116 114 111 106 104 102 100
79 77 75 73 71 69 67 RDWH 24 5
A

MOLEX/Mini-Fit Jr. S a a S S BKWH 24 6 P 51D


D POINT I1 I2 I1 S P B POINT
A Z Y D POINT B I2 Y B B Y L L J B POINT
A POINT
A POINT R R D D W1 X W1 W1 117A 108A109A
22 22222222 222222 23 23 23 23 23 21 21 21 21 21 P 57D AMP 174262-2
39-01-2040 B POINT
124A 116A
(5557-04R) 90A 92A 63A 93A 85A 87A 74A 72A 71A 69A 67A 88A 66A 64A 62A 60A 58A 56A 54A 52A 42A 40A 45A 37A 43A 32A 46A 30A 26A 24A 22A 20A S 31 29 27 25 23 21 17 15 13 11 7 5 3 1 WATERPROOF TYPE
a a S S 30 28 26 24 22 20 16 14 12 10
NOTE THE PIN ARRAY.
P I1 NOTE.11 6 4 2 Plug 6P
CN7(4P) S 118A 110A 107A

f
NOTE.11 A B POINT Z Y D POINT D POINT Z I2 I2 Y H Q Y L L
B POINT A POINT
R D D J Z B POINT Y W1 W1 W1 119A 115A
B POINT A POINT I2 P V W H W N1 t C
86A 94A 84A
71B 73A
59A 57A 55A 53A 51A
70A 68A 89A 91A 65A 63A 64A 61A 41A 122A 44A 36A 33A 47A 31A 29A 27A 121A 9A 23A 21A 19A Fan RDBK POINT
25A 18A 16A 13A 104A 8A 4A 2A
BUYE
3 1 P 80B PLUG
NOTE.10 NOTE.11 3 2 A 4B
E X f O X f O N2 N1 t
PLUG
3 1 2 4P
105A 2P1 GNWH A WHITE
17A 15A 106A 12A 10A 7A 5A 3A 1A
3 4 3 4
2
WHITE N2 3B
173 172 171 170 169 168 167 138 137 136 135 134 133 132 72 71 70 69 68 67
106 105 104 103 102 101 100 AMP 172130-1 AMP 172134-1
183 182 181 180 179178 177 176175 174 150 149 148 147 146 145 144 143 142 141 140 139 116 115 114 113 112 111 110 109108107 82 81 80 79 78 77 76 75 74 73 OVERHEAD
RDGN
193 192 191 190 189188 187 186185 184 158 157 156 155 154 153 152 151 92 91 90 89 88 87 86 85 84 83 105B A 1 3 BUBK GUARD (LEFT)
126125124123122 121120 119 118 117 7 6 5 4 3 2 1 106B A 2 3
200199 198 197 196195 194 166 165 164 163 162 161 160 159 131130 129 128127 99 98 97 96 95 94 93 17 161514 13 12 11 10 9 8
AMP .025(.064)SERIES CONNECTOR AMP .025(.064)SERIES CONNECTOR 25 24 23 22 21 20 19 18
AMP .025(.064)SERIES CONNECTOR AMP .025(.064)SERIES CONNECTOR
1123337-1(34 POSITIONS) 1473651-1(33 POSITIONS) 3130 29 28 27 26

Harness, body 7- 3.
1123338-1(35 POSITIONS A) 1123339-1(32 POSITIONS)

A MPU BOARD
AMP .025(.064)SERIES CONNECTOR
CN6(34P) CN5(35P A) CN4(32P) CN3(33P) 1123341-1(31 POSITIONS)

(NOTE.6) CN1(31P)

RBS-CB1 Body harness (121E05118-124E02798-/131E22972-/141E02603-/171E00313-) 7-3-4.


X0000564-03E
145
7 Wiring (Diagrams)

WIRE NUMBER FROM TO WIRE COLOR LENGTH REMARKS

1A 1B A 3 24 C RED YELLOW# 450


2A 2B A 3 24 C BLACK# 450
3A 3B A 3 24 C BLUE# 450
A SPEED SENSOR FOR FRONT WHEEL 4A 4B A 3 24 C WHITE# 450
7A 7B B 3 24 C GREEN RED 450

2 1 B BRAKE FOR FRONT WHEEL 8A 8B B 3 24 C WHITE 450


4 3 9A 9B B 3 24 D GREEN RED L1+200
10A 10B B 3 24 D WHITE L1+200
CAP 2 1
4P RED
4 3
C C
4A 1A CAP
NOTE THE PIN ARRAY. C C 4P BLACK PART NUMBER 54002-59790-1 54002-59800-1
3A 2A
D D MODEL RBS9-18 RBS20-30
4 2 3 1
9A 10A
3 3 3 3 C C
7A 8A

1 2 3 4 NOTE
RDYE#
WH#

1.TERMINA MARKING
BU#

BK#

3 3 3 3
3 RECEPTACLE AMP 170032-5/STRIP FORM
AMP 179461-5/LOOSE PIECE
24 RECEPTACLE AMP 171630-1/STRIP FORM
NOTE.7
RDGN
RDGN

AMP 171699-1/LOOSE PIECE


WH
WH

AMP 172746-1/RUBBER PLUG


2.STRAND PART AT THE PITCH OF 25 MM AND BELOW.
5.All PIN LAYOUT SHOWS OF CONNECTOR THE VIEW FROM TERMINAL INSERT SIDE.
6.LEAD WIRE
#:AVSS 0.3mm 2
2
OTHERS AVSS 0.5mm.
7.TWIST BY FOUR LINES OF A BLACK LINE / RED YELLOW LINE / BLUE LINE / WHITE LINE.

HARNESS COLOR GROUND


STRIPE
BK BLACK YE YELLOW BN BROWN

WH WHITE GN GREEN BU BLUE


Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED
RDYE#

RDGN

RDGN
WH#
BU#
BK#

WH

WH

NOTE THE PIN ARRAY. 24 24 24 24 24 24 24 24

3 1 4 2 1 2 1 2
A A B B
1B 4B 7B 9B
A A B B
2B 3B 8B 10B

WATERPROOF TYPE WATERPROOF TYPE WATERPROOF TYPE


PLUG 4P PLUG 2P PLUG 2P

ENCORDER FOR
C FRONT WHEEL(LEFT) 2 1
4 3
2 1 2 1 BRAKE FOR
D FRONT WHEEL(RIGHT) Harness, body 7- 3.
RBS-HCB/CB1 Body harness (2)(-121E01367/-124E00693/-131E05731/-141E00690/-171E00064) 7-3-5.
E0000-46500-1E-R1

146
Wiring (Diagrams) 7

WIRE NUMBER FROM TO WIRE COLOR LENGTH REMARKS

1A 1B A 22 24 C RED YELLOW# 560

B BRAKE FOR FRONT WHEEL 2A 2B A 23 24 C BLACK# 560


3A 3B A 22 24 C BLUE# 560
4A 4B A 22 24 C WHITE# 560
7A 7B B 23 24 C GREEN RED 500

A ENCORDER FOR FRONT WHEEL 8A 8B B C 500


22 24 WHITE
9A 9B B 22 24 D BLUE RED L1+360
10A 10B B 23 24 D WHITE BLUE L1+360
WHBU
RDGN
BURD
WH

PART NUMBER 54002-59791-0 54002-59801-0


MODEL RBS9-18 RBS20-30
RDYE#
WH#
BU#

BK#

NOTE
2.STRAND PART AT THE PITCH OF 25 MM AND BELOW.
5.All PIN LAYOUT SHOWS OF CONNECTOR THE VIEW FROM TERMINAL INSERT SIDE.
6.LEAD WIRE
#:AVSS 0.3mm 2
2
OTHERS AVSS 0.5mm.
7.TWIST BY FOUR LINES OF A BLACK LINE / RED YELLOW LINE / BLUE LINE / WHITE LINE.
WHBU
BURD

HARNESS COLOR GROUND


STRIPE
BK BLACK YE YELLOW BN BROWN

WH WHITE GN GREEN BU BLUE


Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED
RDYE#

RDGN
WH#
BU#
BK#

WH

NOTE THE PIN ARRAY.

BRAKE FOR
D FRONT WHEEL(RIGHT)

ENCORDER FOR
C FRONT WHEEL(LEFT)

Harness, body 7- 3.
RBS-HCB/CB1 Body harness (2)(121E01368-/124E00694-/131E05732-/141E00691-/171E00065-) 7-3-6.
E0000-46501-0E

147
7 Wiring (Diagrams)

WIRE NUMBER FROM TO WIRE COLOR LENGTH REMARKS

1A 1B A 24 24 B RED 200+A
2A 2B A 24 24 B BLACK 200+A
3A 3B A 24 24 B WHITE 200+A
4A 4B A 24 24 B BLUE 200+A

B ENCORDER FOR FRONT WHEEL A HARNESS, BODY

WATERPROOF TYPE
WATERPROOF TYPE CAP 4P
PLUG 4P
WH BK
3B A 1 24 24 1 B 2A AMP 174259-2
AMP 174257-2 RD BU
1B A 2 24 24 2 B 4A
BU RD
4B A 3 24 24 3 B 1A
BK WH
2B A 4 24 24 4 B 3A
2 1 1 2
4 3
A 3 4
NOTE.4

PART NUMBER SPECIFIC

54002-47891-0 RBS9N/10N/9/10

54002-47901-0 RBS12N/12(L)/14

54002-47911-0 RBS14L/15/16

54002-47921-0 RBS15L/16L/18(L)/20

54002-47931-0 RBS20L/25(L)/30

54002-47941-0 RBS30L

<NOTE>
3.THE PIN LAYOUT OF THE CONNECTORS IS HARNESS COLOR GROUND

THE VIEW FROM TERMINAL INSERT SIDE. BK BLACK YE YELLOW BN BROWN


STRIPE

4.SECURE THE BOTH ENDS AND POINT A


WH WHITE GN GREEN BU BLUE
OF THE VINYL TUBE WITH CABLE TIES. Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED
5.STRAND PART AT THE PITCH OF 25 mm AND LESS.

Harness, body 7- 3.
RBS-CB/CB1 Body harness (3) 7-3-7.
E0000-42911-0E

148
Wiring (Diagrams) 7

WIRE NUMBER FROM TO WIRE COLOR LENGTH REMARKS

1A 1B A 24 24 B RED# 200+A
2A 2B A 24 24 B BLACK# 200+A
3A 3B A 24 24 B WHITE# 200+A
4A 4B A 24 24 B BLUE# 200+A
5A
6A
5B
6B
A
A
24

24
1

1
C
C
RED GREEN
WHITE
200+A
200+A
B ENCORDER FOR FRONT WHEEL
A HARNESS, BODY

WATERPROOF TYPE
WATERPROOF TYPE
CAP 4P
PLUG 4P
WH#
3B A 1 24 AMP 174259-2
AMP 174257-2 RD#
1B A 2 24
BU#
4B A 3 24
BK#
2B A 4 24
2 1 BK#
24 1 B 2A 1 2
4 3 BU#
2
RD#
24
24 3 B 1A
B 4A 3 4
WH#
24 4 B 3A
RDGN
24 1 B 5A
WH
24 2 B 6A 1 2
A
RDGN NOTE.4 WATERPROOF TYPE
5B A 1
CAP 2P
WH
6B A 1 AMP 174352-2

CELECTROMAGNETIC BRAKE
PART NUMBER SPECIFIC

54002-48001-0 RBS9/10

54002-48011-0 RBS12(L)/14

54002-48021-0 RBS14L/15/16

54002-48031-0 RBS15L/16L/18(L)/20

54002-48041-0 RBS20L/25(L)/30

54002-48051-0 RBS30L

<NOTE>
3.THE PIN LAYOUT OF THE CONNECTORS IS
THE VIEW FROM TERMINAL INSERT SIDE.
4.SECURE THE BOTH ENDS AND POINT A
OF THE VINYL TUBE WITH CABLE TIES. HARNESS COLOR GROUND

5.STRAND PART AT THE PITCH OF 25 mm AND LESS. BK BLACK YE YELLOW BN BROWN


STRIPE

6.LEAD WIRE WH WHITE GN GREEN BU BLUE


# : AVSS 0.3mm2 Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED
THE OTHERS AVSS 0.5mm 2

Harness, body 7- 3.
RBS-HCB/CB1 Body harness (3) 7-3-8.
E0000-42921-0E

149
7 Wiring (Diagrams)

TO HORN
/ ACCELERATOR

TO CONTROL PANEL
BRAKE FOR 4P ENCODER FOR 4P
FRONT WHEEL FRONT WHEEL WHITE HARNESS,BODY(2)
BLACK

2P
BRAKE FOR FRONT WHEEL(RIGHT)

(WATER PROOF)
(WATER PROOF)
BRAKE FOR
2P

3P
FRONT WHEEL (LEFT) SWITCH FOR OIS

(WATER PROOF) (WATER PROOF)

4P
CLAMP POINT ENCODER FOR
ENCORDER FOR FRONT WHEEL(RIGHT)
4P

FRONT WHEEL (LEFT)


(WATER PROOF)

TO CONNECTOR FOR OBD7


TO HARNESS,MAST / HEAD GUARD (RIGHT)
/ HEAD GUARD(LIFT) / OPT.
/ ACCESSORY

TO DRIVE ROOM
THIS DRAWING SHOWS INCLUDES HARNESS,(E) IN HARNESS,BODY.

HARNESS,BODY WORK POINT


1.THIS DRAWING SHOWS CLAMPING IN BANDING BAND AT THE TURNOFF
OF HARNESS,BODY AND HARNESS,BODY(2).

CN1(31P) CN3(33P) CN4(32P) CN5(35P) CN6(34P) CN7(4P) CN8(2P)

MPU BOARD

Harness, body 7- 3.
RBS-HCB/CB1 Harness Comp.,body (-121E01367/-124E00693/-131E05731/-141E00690/-171E00064) 7-3-9.
E0000-46490-1E

150
Wiring (Diagrams) 7

TO HORN
/ ACCELERATOR

TO CONTROL PANEL
HARNESS,BODY(2)

2P
BRAKE FOR FRONT WHEEL(RIGHT)
(WATER PROOF)
(WATER PROOF)
BRAKE FOR
2P

3P
FRONT WHEEL (LEFT) SWITCH FOR OIS

(WATER PROOF) (WATER PROOF)

4P
CLAMPING POINT ENCODER FOR
4P

ENCORDER FOR FRONT WHEEL(RIGHT)


FRONT WHEEL (LEFT)
(WATER PROOF)

TO CONNECTOR FOR OBD7


/ HEAD GUARD (RIGHT)
TO HARNESS,MAST / OPT.
/ HEAD GUARD(LIFT)
/ ACCESSORY
TO DRIVE ROOM
THI DRAWING SHOWS INCLUDES HARNESS,BODY(2) IN HARNESS,BODY.
<NOTE>
HARNESS,BODY
1.TERMINAL MARKING
22 RECEPTACLE
23 RECEPTACLE
RDYE

2.ALL PIN LAYOUT SHOWS OF CONNECTOR THE VIEW


WH
WHBU

BU
RDGN

BK
BURD

CN4(32P) CN5(35P) CN6(34P) CN7(4P) CN8(2P)


FROM TERMINAL INSERT SIDE.
WH

23 23 22 22 23 23 23 23

MPU BOARD WORK POINT


… 8 9 …18 19 … …80 …83 …90 …93 …
1 3 1.THIS DRAWING SHOWS CLAMPING IN BANDING BAND AT THE TURNOFF
7 6 5 4 3 2 1 72 71 70 69 68 67
OF HARNESS,BODY AND HARNESS,BODY(2).
17 16 15 14 13 12 11 10 9 8 82 81 80 79 78 77 76 75 74 73
25 24 23 22 21 20 19 18 92 91 90 89 88 87 86 85 84 83
31 30 29 28 27 26 99 98 97 96 95 94 93

Harness, body 7- 3.
RBS-HCB/CB1 Harness Comp.,body (121E01368-04406/124E00694-02385/131E05732-19335/141E00691-02178/171E00065-00258) 7-3-10.
E0000-46490-2E

151
7 Wiring (Diagrams)

BRAKE FOR FRONT WHEEL (RIGHT)

2P
TO SWITCH FOR TO CONTORL PANEL
ENCODER FOR FRONT WHEEL (LEFT) VALVE MICRO (WATER PROOF)

SWITCH FOR OIS

3P
4P (WATER PROOF)
BRAKE FOR FRONT WHEEL (LEFT)
(WATER PROOF)
(WATER PROOF) 2P
ENCORDER FOR FRONT WHEEL (RIGHT)

4P
HARNESS,MAST RELAY FOR (WATER PROOF)
CONTROL SOURCE
CLAMPING POINT 4P
(WATER PROOF) 6P RED
HEAD GUARD (RIGHT)

4P 4P
HEAD GUARD (LEFT) WHITE WHITE

4P (WATER PROOF)
WHBU
RDGN

BURD
RDYE

WHITE
WH

WH
BU
BK

BK

PUMP

3P
2P
RDWH
BKWH

BKWH
RDBK

WHITE
BN

23 23 23 23 23 23 23 23
21
RELAY
171 6 … 80 …83…90… 93 … … 8 9 … 18 19 …
3 1
1 1 1 1 173 172 171 170 169 168 167 72 71 70 69 68 67 7 6 5 4 3 2 1
1
183 182 181 180 179 178 177 176 175 174 82 81 80 79 78 77 76 75 74 73 17 16 15 14 13 12 11 10 9 8
193 192 191 190 189 188 187 186 185 184 92 91 90 89 88 87 86 85 84 83 25 24 23 22 21 20 19 18
200 199 198 197 196 195 194 99 98 97 96 95 94 93 31 30 29 28 27 26
1
TO DRIVE ROOM
ACCESSORY

CN6(34P) CN3(33P) CN1(31P)


MPU BOARD

THIS DRAWING INDICATE ATTACHING THE ADDING HARNESS TO THE HARNESS BODY.
<NOTE>1.TERMINAL MARKING
1 PLUG 170020-2(WITH PLATING)
1 RECEPTACLE 170021-2(WITH PLATING)
21 RECEPTACLE 1376700-1(LOOSE PIECE) 316836-1(STRIP FORM)
WORK POINT
1.THIS DRAWING SHOWS CLAMPING IN BANDING BAND AT THE TURNOFF
OF HARNESS,BODY , HARNESS,BODY(2) AND HARNESS,BTWJ.
2.THIS DRAWING SHOWS CONNECTING HARNESS OF ACCESSORIES.
3.ALL PIN LAYOUT SHOWS THE VIEW FROM TERMINAL INSERT SIDE.

Harness, body 7- 3.
RBS-HCB/CB1 Harness Comp.,body (121E04407-/124E02386-/131E19336-/141E02179-/171E00259-) 7-3-11.
E0000-46490-3E

152
Wiring (Diagrams) 7

MAIN BOARD

HARNESS COLOR GROUND


STRIPE
BK BLACK YE YELLOW BN BROWN

WH WHITE GN GREEN BU BLUE


Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED

CN7
CN8
CN6 CN5 CN4 CN3 CN2 CN1

RD YERD

MAIN CONTROLLER
8 8
N

<3>
4P
U 6

H
16P
<4> <HYD.>
V 6
4P

<5>
W 6
P

4P

RDBK

8 <6>
N

U 6

T <7>
16P V 6 <TRV.>
4P

<8>
W 6
P

CU111-**

BATTERY(+) BATTERY(-)
(BU)

WIRE, LEAD

HARNESS, CONTROLLER(1)

Wiring, controller 7- 4.
RBS-CB/CB1 7-4-1.
54001-91390-0E

153
7 Wiring (Diagrams)
NOTE. WIRE END NAME FROM TO WIRE COLOR LENGTH

All PIN LAYOUT SHOWS THE VIEW FROM TERMINAL INSERT SIDE. 1A 1B A 21 8 I RED BLACK1 650
2A 2B A 21 8 G YELLOW RED1 530
3A 3B A 21 22 J BLACK1 210
4A 4B A 21 22 H BLACK2 330

I
5A 5B A 21 22 J RED1 210
RDBK1 6A 6B A H
8 A 1B CONTACTOR
21 22 RED2 330
HARNESS COLOR GROUND 7A 7B A 23 22 J YELLOW RED2 210

F SENSOR FOR CURRENT


STRIPE 8A 8B A 23 22 H YELLOW WHITE 330
BK BLACK YE YELLOW BN BROWN
(HYD.U-PHASE)
WH WHITE GN GREEN BU BLUE 9A 9B A 23 10 E BLACK6 360
Ex. 'BKWH' = GROUND:BLACK, 13A 13B A 23 10 E RED BLACK5 360
HU RD RED
STRIPE:WHITE
30A 30B A 22 10 E BLUE3 360
1 2 3 4 RDBK4
14B A 1

G
10 RD▲
8 B 35B 10A 10B A F BLACK5
2 YERD1 FUSE
23 10 400

22B A 3 10
WHBU3 8 A 2B 14A 14B A 23 10 F RED BLACK4 400
4P 10B A 4 10
BK5 22A 22B A 22 10 F WHITE BLUE3 400

11A 11B A 23 10 C BLACK4 240


15A 15B A 23 10 C RED BLACK3 240

E
BKYE
1 A 18B
H FET-IPM(HYD.)
SENSOR FOR CURRENT 22 34A 34B A 22 10 C BLUE RED3 240
BURD2
(HYD.W-PHASE) 22 2 A 27B
BUWH2
22 3 A 29B 12A 12B A 23 10 D BLACK3 280

H
BU2
22 4 A 19B 16A 16B A D
HW
23 10 RED BLACK2 280
BK2
22 5 A 4B 26A 26B A 22 10 D WHITE RED3 280
1 2 3 4
13B A 1 10
RDBK5 6
8 7 6 5 4 3 2 1
2 7 17A 17B A 22 22 J BROWN YELLOW 210
16 15 14 13 12 11 10 9
30B A 3 10
BU3 8 18A 18B A 22 22 H BLACK YELLOW 330
YEWH
4P 9B A 4 10
BK6 22 9 A 8B AMP .025(.064)SERIES CONNECTOR 19A 19B A 22 22 H BLUE2 330
WHRD2 22 10 A 28B 1318386-1 20A 20B A 22 22 H WHITE2 330
WH2
22 11 A 20B
WHBU2 16P
22 12 A 21B 21A 21B A 22 22 H WHITE BLUE2 330
RD2
22 13 A 6B
14 23A 23B A 22 22 J BLUE RED1 210
15 24A 24B A 22 22 J BLUE WHITE1 210
16 25A 25B A 22 22 J WHITE1 210

27A 27B A 22 22 H BLUE RED2 330


NOTE THE PIN ARRAY 28A 28B A 22 22 H WHITE RED2 330

D
29A 29B A 22 22 H BLUE WHITE2 330
SENSOR FOR CURRENT BNYE
1 A 17B
J FET-IPM(TRV.)
22
(TRV.U-PHASE) BURD1
22 2 A 23B 31A 31B A 22 22 J WHITE RED1 210
BUWH1 RDBK1
22 3 A 24B 21 32 I 1A 32A 32B A 22 22 J BLUE1 210

1 2 3 4
TU BU1
BK1
22 4
A 3B
A 32B T YERD1
BK1
21 33 G 2A 33A 33B A 22 22 J WHITE BLUE1 210
RDBK2
22 5 21 34 J 3A
16B A 1 10
6
BK2
21 35 H 4A
8 7 6 5 4 3 2 1 35A 35B B 5 8 G RED▲ 630
2 7
RD1
21 36 J 5A
WHRD3 16 15 14 13 12 11 10 9 36A 36B B 5 8 K BLUE▲ 420
26B A 3 10
8
RD2
21 37 H 6A
4P 12B A 4 10
BK3 YERD YERD
22 9 A 7B AMP .025(.064)SERIES CONNECTOR 23 38 J 7A
WHRD1 1318386-1 YEWH
22 10 A 31B 23 39 H 8A

A
WH1 BK6
22 11 A 25B 23 40 E 9A
WHBU1 16P RDBK5
22 12 A 33B 23 44 E 13A MAIN BOARD(1)

C SENSOR FOR CURRET RD1 BU3


22 13 A 5B 22 62 E 30A
(TRV.W-PHASE)
14
BK5
23 41 F 10A CN2
RDBK4
15 23 45 F 14A
TW 16 WHBU3
BK4
22 54 F 22A 37 36 35 34 33 32
1 2 3 4 23 42 C 11A
15B A 1 10
RDBK3 RDBK3 47 46 45 44 43 42 41 40 39 38
23 46 C 15A 58 57 56 55 54 53 52 51 50 49 48
2 BURD3
22 66 C 34A
BURD3 66 65 64 63 62 61 60 59
34B A 3 10 BK3
23 43 D 12A
4P 11B A 4 10
BK4 RDBK2
23 47 D 16A AMP .025(.064)SERIES CONNECTOR
WHRD3
58 D 26A 1123340-1(35 POSITIONS B)
B
22

48
MAIN BOARD(2) BNYE 35P
22 49 J 17A
BKYE
22 50 H 18A
RD▲ BU2
5 1 G 35A 2P-Y 22 51 H 19A
WH2
BU▲
5 2 K 36A RECE. 22 52 H 20A
BU▲ WHBU2
36B B
8
22 53 H 21A
BURD1
22 55 J 23A
BUWH1
22 56 J 24A
WH1
57 J
K
22 25A
BURD2
TERMINAL FOR GROUND
22 59 H 27A
WHRD2
22 60 H 28A
BUWH2
22 61 H 29A
WHRD1
22 63 J 31A
BU1
22 64 J 32A
WHBU1
22 65 J 33A

Harness, controller 7- 5.
RBS-CB/CB1 7-5-1.
54001-91380-2E

154
Wiring (Diagrams) 7

DETAIL OF AFFIXTURE OF BASE, MOUNT (SCALE 1:2)


PANEL, CONTROL
(VIEW FROM THE BACK OF PANEL) PANEL,CONTROL
VIEW FROM THE BACK OF PANEL

<SWITCH FOR EMERGENCY>


LOCK LEVER

NOTE.7 A GLOVE COMPARTMENT


ABOUT 10 BASE,MOUNT
<SWITCH FOR HEADLAMP> RDGN
NOTE.4 BK3 4 NOTE.8
1 18
BUYE
1b 18
RDBU
4

HARNESS,PANEL

ABOUT 25
HARNESS,PANEL
NOTE.3

WHRD
<SWITCH FOR TURN SIGNAL>
NOTE.5 / BK1
ONLY SGL SPECIFICATON WHBU

KEY WAY

YERD
BODY,HARNESS DISPLAY OR HARNESS,DISPLAY
<SWITCH FOR HORN>
NOTE.6
BK3

4P
BLACK
<HARNESS,BODY> RBS9~30

6P 12P <DISPLAY (TOP COVER)>


BLACK

RBS9N~12N
8P
WATERPROOF
TYPE <HARNESS,DISPLAY (TOP COVER)>

NOTE.
3.DON'T TOUCH THE HARNESS TO THE MOVING PART, THE EDGE, AND THE HEAT SOURCE.
4.INSTALL THE HEADLAMP SW THAT HAVE THE MODEL NAME TO RIGHT SIDE FROM VIEW OF THE BACK OF PANEL. HARNESS COLOR GROUND

5.INSTALL THE TURN SIGNAL SW THAT HAVE THE KEY WAY TO LEFT SIDE FROM VIEW OF THE BACK OF PANEL. STRIPE
BK BLACK YE YELLOW BN BROWN
6.INSTALL THE HORN SW THAT HAVE THE TERMINAL TO UPPER SIDE FROM VIEW OF THE BACK OF PANEL.
7.WIRE“REDGREEN”TO THE LOCK LEVER SIDE OF EMERGENCY SW. WH WHITE GN GREEN BU BLUE
8.AFFIX BASE,MOUNT TO PANEL,CONTROL AND FIX HARNESS,PANEL WITH BANDING BAND. Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED

Wiring, panel 7- 6.
RBS-CB/CB1 7-6-1.
54001-92011-0E

155
7 Wiring (Diagrams)

A
WIRE END NAME FROM TO WIRE COLOR LENGTH

LCD DISPLAY 1A 1B A 23 D WHITE RED


500
FOR 'WITHOUT SGL' 2A 2B A 23 D WHITE BLUE
500
NOTE THE PIN ARRAY. 3A 3B A 23 D BLACK1
500
4A 4B A 23 3 F WHITE GREEN
470
5A 5B A 23 3 F GREEN WHITE
470
A1 6A 6B A 23 3 F RED
470
A2
7A 7B A 23 3 F BLACK2
470
A3
A4 8A 8B B 4 3 F RED GREEN 415
A6 A5 A4 A3 A2 A1
B6 B5 B4 B3 B2 B1

A5 9A 9B B 4 3 F RED BLUE 355


A6 10A 10B C 18 3 F BLUE YELLOW 520
12P WHGN
4A F B1 23
GNWH 11A 11B C 18 E BLACK3 230
5A F B4 23

C 450
WHGN
13A A B2 23

13B A B3 23
WHGN SWITCH FOR HEADLAMP 11C F 3

B
RD
AMP 1-1827864-6 6A F B5 23 12A 12B E 3 F YELLOW RED 450
BK2
7A F B6 23 SWITCH FOR EMERGENCY 13A 13B A 23 23 A WHITE GREEN 100

WIRE END NAME 1,2,3 ARE FOR 'WITH SGL'.


9A 8A COVER WITH THE SLEEVE.

F F
FOR 'WITH SGL' BUYE
4 4 18 F 10A
NOTE THE PIN ARRAY.
BK3
18 E 11A

WHRD
1A D A1 ONLY FOR 'WITH SGINAL LAMP'
(RDGN)

23
(RDBU)

D
WHBU
2A D A2 23

A3 50 SWITCH FOR TURN SIGNAL


A4
A6 A5 A4 A3 A2 A1
B6 B5 B4 B3 B2 B1

A5 WHRD A 1B 1
BK1
3A D A6 23 BK1 2
12P WHGN
4A F B1 23
WHBU A 3B 3
GNWH
5A F B4 23
A 2B
WHGN
13A A B2 23
WHGN
13B A B3 23

6A F B5 23
RD KEY WAY SIDE
AMP 1-1827864-6
BK2
7A F B6 23

CONNECT BY SOLDERING
F 12A
YERD

BK3 E SWITCH FOR HORN

CF 11B
BUYE
4P 10B C 1 3
2 1 BLACK 12B E 2 3
YERD
4 3 11C E 3 3
BK3
CAP
AMP 172133-2

F BODY HARNESS 8B B 1 3
RDGN
RDBU
NOTE.
3.ALL PIN LAYOUT SHOWS THE VIEW FROM TERMINAL
9B B 2 3
6P
3 2 1
BLACK
4B A 3 3
WHGN
INSERT SIDE. HARNESS COLOR
GNWH
4.STRAND PART AT THE PITCH OF 25mm AND
GROUND
6 5 4 CAP
5B A 4 3
STRIPE
RD
AMP 171897-2
6B A 5 3
BELOW. BK BLACK YE YELLOW BN BROWN
BK2
7B A 6 3
5.THE MARK BAND IN FIGURE IS UNNECESSARY FOR WH WHITE GN GREEN BU BLUE
Ex. 'BKWH' = GROUND:BLACK,
THE PRODUCT. RD RED
STRIPE:WHITE

Harness, panel 7- 7.
RBS9 - 30 - CB/CB1 7-7-1.
E0000-45591-0E

156
Wiring (Diagrams) 7

WIRE END NAME FROM TO WIRE COLOR LENGTH

A
1A 1B A 24 D WHITE RED 370
CONNECT WITH LCD DISPLAY 2A 2B A 24 D WHITE BLUE 370
3A 3B A 24 D BLACK 370
FOR 'WITHOUT SGL' 4A 4B A 24 F
3 WHITE GREEN 280
5A 5B A 24 3 F GREEN WHITE 280
6A 6B A 24 3 F RED 280
NOTE THE PIN ARRAY.
7A 7B A 24 3 F BLACK2 280
8A 8B B 4 3 F RED GREEN 355
9A 9B B 4 3 F RED BLUE 295
1 CAVITY PLUG
10A 10B C 18 3 F BLUE YELLOW 460
2 CAVITY PLUG
11A 11B C 18 E BLACK3 230
3
C
CAVITY PLUG

4 3 2 1
WATERPROOF
4 CAVITY PLUG 390
TYPE WHGN SWITCH FOR HEADLAMP 11C F 3
8 7 6 5
8P 4A F 5 24
GNWH

B
5A F 6 24 12A 12B E 3 F YELLOW RED 390
RD
AMP 174982-2 6A F 7 24 SWITCH FOR EMERGENCY
BK2
7A F 8 24 WIRE END NAME 1,2,3 ARE FOR 'WITH SGL'.
9A 8A COVER WITH THE SLEEVE.
FOR 'WITH SGL' F F
BUYE
4 4 18 F 10A
BK3
NOTE THE PIN ARRAY. 18 E 11A
RDGN
RDBU

ONLY FOR 'WITH SGL'

1A D1 24
WHRD
WHBU
D SWITCH FOR TURN SIGNAL
2A D 2 24

3A D3 24
BK1
WHRD A 1B 1
WATERPROOF
4 3 2 1
TYPE
4 CAVITY PLUG BK1 2
WHGN
8 7 6 5
8P 4A F 5 24
WHBU A 3B 3
GNWH
5A F 6 24
A 2B
RD
AMP 174982-2 6A F 7 24
BK2
7A F 8 24
KEY WAY SIDE

CONNECT BY SOLDERING
F 12A
YERD

E
BUYE
4P 1
10B C 3
2 1 BLACK 12B E 2 3
YERD
SWITCH FOR HORN
BK3
4 3 11C E 3 3
BK3
CAP
AMP 172133-2 CF 11B

F BODY HARNESS
8B B 1 3
RDGN
RDBU
9B B 2 3
6P WHGN
3 2 1 4B A 3 3
BLACK GNWH
6 5 4 CAP
5B A 4 3
RD
AMP 171897-2
6B A 5 3
BK2
7B A 6 3

HARNESS COLOR GROUND

NOTE.
STRIPE
BK BLACK YE YELLOW BN BROWN
3.All PIN LAYOUT SHOWS THE VIEW FROM TERMINAL INSERT SIDE.
WH WHITE GN GREEN BU BLUE
4.STRAND PART AT THE PITCH OF 25 mm AND BELOW. Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
5.THE MARK BAND IN FIGURE IS UNNECESSARY FOR THE PRODUCT. RD RED

Harness, panel 7- 7.
RBS9N - 12N - CB/CB1 7-7-2.
E0000-32335-1E

157
7 Wiring (Diagrams)

ONLY FOR
CHARGE MONITORING SYSTEM (CMS)(OPT.)
WH METER (OPT)

SWITCH ASS'Y,KEY

SCREW,PAN HEAD
MAGNETIC CONTACTOR (WITH THERMAL)
BRACKET,CHARGER
GREEN
RECEPTACLE
ST
IG
4
CLAMPING POINT (NOTE.3) RD NUT
WASHER,LOCK
B 4 WASHER,PLAIN
4
WH FASTEN IT BY TOOTHED LOCK WASHER AND NUT.
TERMINAL DO NOT USE WASHER,LOCK OR WASHER,PRAIN.
WH
RD

BK

RD1 <FIG.1>
BNYE

WH

BK
BK

RD2

RD RD
4 4 4 A1 3 SCREW,W/WASHERS
1/R 3/S 5/T
WH WH THERMISTOR

BU HARNESS,BC BK
A2 3 TIGHTENING TORQUE OF
TERMINAL STOPPER
TERMINAL:0.98 - 1.18 Nm
BU
95 3 WIRE,LEAD
PART OF NAKED WIRE:20±1 mm
GROUND TERMINAL FOLD THE BARE PART OF THE WIRE IN TWO,
THEN INSERT THE WIRE IN THE SLEEVE.
(GN) APPLY LOCTITE 242 TO THE SCREW PART TERMINAL OF WIRE,LEAD
WH FOR PREVENTION OF SLACK. RECEPTACLE
2 4 4 4 6 4 96 3
NOTE.1 FOLD WIRE IN TWO
RECEPTACLE(OUTLET) 4
(REFER TO FIG.2)
DETAIL TO ATTACH THERMISTOR
4P FASTEN WIRE, LEAD BY TERMINAL, AND
CONNECT THERMISTER TO TERMINAL
RED BASE,MOUNT (NOTE.4)
WH
RD

BK

ONLY FOR CHARGE MONITORING SYSTEM (CMS)(OPT.) BY SCREW, W/WASHERS(M3 L=8)


CAP PANEL,CHARGER
(VIEW FROM THE BACK OF PANEL)

TO HARNESS,BODY <WITH CHARGE MONITORING SYSTEM (CMS)>


80
80

TIGHTENING TORQUE OF PAN HEAD SCREW


BRACKET,CHARGER
(VIEW FROM THE BACK OF BRACKET) PAN HEAD SCREW:0.98 - 1.18 Nm STOPPER
FIT TO THE BOTTOM EDGES 3P-X 15P PART OF NAKED WIRE:20±1 mm
OF THE BRACKET,CHARGER FOLD THE BARE PART OF THE WIRE IN TWO,
WITH THE BASE,MOUNT.
THEN INSERT THE WIRE IN THE SLEEVE.
TO TRANSFORMER TO HARNESS,BODY APPLY LOCTITE 242 TO THE SCREW PART
FOR PREVENTION OF SLACK. TERMINAL OF WIRE,LEAD
RECEPTACLE

FOLD WIRE IN TWO

<OTHER>

FIG.2

HARNESS COLOR GROUND


NOTE.
STRIPE
1.INSTALL GROUND TERMINAL OF RECEPTACLE IN BRACKET,CHARGER.
BK BLACK YE YELLOW BN BROWN
(REFER TO FIG.1)
AND,CONFIRM GROUND TERMINAL AND BRACKET ARE CONDUCTING.
WH WHITE GN GREEN BU BLUE 2.REFER TO WIRING,SYSTEM FOR DRAWING OF SYSTEM.
Ex. 'BKWH' = GROUND:BLACK, 3.THIS DRAWING SHOWS CLAMPING IN BANDING BAND.
RD RED
STRIPE:WHITE 4.AFFIX BASE,MOUNT TO BRACKET,CHARGER, AND FIX HARNESS,BC
AND HARNESS,CHARGERPANEL WITH BANDING BAND. Wiring, charger panel 7- 8.
RBS - CB/CB1 (3Ø, 200V) (3Ø, 400V) 3.0 - 5.2 kVA 7-8-1.
54002-66841-0E

158
Wiring (Diagrams) 7

ONLY FOR
CHARGE MONITORING SYSTEM (CMS)(OPT.)
WH METER (OPT)

SWITCH ASS'Y,KEY SCREW,PAN HEAD

BRACKET,CHARGER
GREEN
RECEPTACLE
MAGNETIC CONTACTOR (WITH THERMAL)
NUT
WASHER,LOCK
WASHER,PLAIN

ST
IG CLAMPING POINT (NOTE.3) FASTEN IT BY TOOTHED LOCK WASHER AND NUT.
4 TERMINAL DO NOT USE WASHER,LOCK OR WASHER,PRAIN.
B 4 RD
4
RD(1) RD(2) <FIG.1>
RD

WH
BNYE

WH
BK

BK
WH

BK
RDBK

SCREW,W/WASHERS
THERMISTOR
RD

BU

RD RD
13 3 1 4 3 4 5 4 3 3
A1 A2 TIGHTENING TORQUE OF
WH WH TERMINAL
TERMINAL:0.98 - 1.18 Nm STOPPER
PART OF NAKED WIRE:20±1 mm
HARNESS,BC BK
14 3 FOLD THE BARE PART OF THE WIRE IN TWO,
YERD
THEN INSERT THE WIRE IN THE SLEEVE.
BU APPLY LOCTITE 242 TO THE SCREW PART
95 3 WIRE,LEAD
TERMINAL OF WIRE,LEAD
GROUND TERMINAL FOR PREVENTION OF SLACK. RECEPTACLE

FOLD WIRE IN TWO


GN
REFER TO FIG.2
WH DETAIL TO ATTACH THERMISTOR
2 4 4 4 6 4 96 3
NOTE.1 FASTEN WIRE, LEAD BY TERMINAL, AND
4
RECEPTACLE(OUTLET) CONNECT THERMISTER TO TERMINAL
BY SCREW, W/WASHERS(M3 L=8)
WH
RD

BK

4P
RED BASE,MOUNT (NOTE.4)
ONLY FOR CHARGE MONITORING SYSTEM (CMS)(OPT.) <WITH CHARGE MONITORING SYSTEM (CMS)>
CAP PANEL,CHARGER
(VIEW FROM THE BACK OF PANEL)

TO HARNESS,BODY
TIGHTENING TORQUE OF PAN HEAD SCREW
80 PAN HEAD SCREW:0.98 - 1.18 Nm STOPPER
80

PART OF NAKED WIRE:20±1 mm


FOLD THE BARE PART OF THE WIRE IN TWO,
BRACKET,CHARGER THEN INSERT THE WIRE IN THE SLEEVE.
(VIEW FROM THE BACK OF BRACKET)
APPLY LOCTITE 242 TO THE SCREW PART
FIT TO THE BOTTOM EDGES 3P-X 15P FOR PREVENTION OF SLACK. TERMINAL OF WIRE,LEAD
OF THE BRACKET,CHARGER RECEPTACLE
WITH THE BASE,MOUNT.

TO TRANSFORMER TO HARNESS,BODY FOLD WIRE IN TWO

<OTHER>

FIG.2

HARNESS COLOR GROUND


NOTE.
STRIPE
1.INSTALL GROUND TERMINAL OF RECEPTACLE IN BRACKET,CHARGER.
BK BLACK YE YELLOW BN BROWN
(REFER TO FIG.1)
AND,CONFIRM GROUND TERMINAL AND BRACKET ARE CONDUCTING.
WH WHITE GN GREEN BU BLUE 2.REFER TO WIRING,SYSTEM FOR DRAWING OF SYSTEM.
Ex. 'BKWH' = GROUND:BLACK, 3.THIS DRAWING SHOWS CLAMPING IN BANDING BAND.
RD RED
STRIPE:WHITE 4.AFFIX BASE,MOUNT TO BRACKET,CHARGER, AND FIX HARNESS,BC
AND HARNESS,CHARGERPANEL WITH BANDING BAND.

Wiring, charger panel 7- 8.


RBS - CB/CB1 (3Ø, 200V) 6.4kVA 7-8-2.
54002-75512-0E

159
7 Wiring (Diagrams)

Harness, BC 7- 9.
RBS - CB/CB1 STD (3Ø, 200V) (3Ø, 400V) 3.0 - 5.2 kVA 7-9-1.
54002-59112-0E

160
Wiring (Diagrams) 7

Harness, BC 7- 9.
RBS - CB w/charging monitoring system (CMS) (3Ø, 200V) (3Ø, 400V) 3.0 - 5.2 kVA 7-9-2.
54002-52252-0E

161
7 Wiring (Diagrams)

NOTE.
THERMAL CONTRACTION 1.STRAND PART AT THE PITCH OF 25mm AND BELOW. HARNESS COLOR GROUND WIRE END NAME FROM TO WIRE COLOR LENGTH
10 OR LESS TUBE 10 OR LESS 4.ALL PIN LAYOUT SHOWS THE VIEW FROM TERMINAL
INSERT SIDE. BK BLACK YE YELLOW BN BROWN
STRIPE
1A 1B A 39 4 C RED1 260
(RD1 ) 5.DISPLAY THE ALPHABET WITH DESCRIPTION OR STAMPING
THERMAL CONTRACTION IN IMMARTAL INK. WH WHITE GN GREEN BU BLUE
TUBE (RD2 ) Ex. 'BKWH' = GROUND:BLACK, 2A 2B A 39 4 C BLACK 240
STRIPE:WHITE
7.WHEN USE TERMINAL THAT NOT COARTING PRESS DOWN, RD RED 3A 3B ▲
A 39 3 B WHITE 190
FIG.1 FIG.2 COVER TERMINAL IN THE THERMAL CONTRACTION TUBE
AS SHOW IN FIG.1. 4A 4B A 39 10 D RED YELLOW 250
8.HOWEVER,WHEN USE THE THERMAL CONTRACTION TUBE IN PART, 5A 5B A 39 10 D RED 250
COVER TWO WIRING IN THE THERMAL CONTRACTION TUBE
AS SHOW IN FIG.2. 6A 6B A 39 10 D BLACK 250
7A 7B A 39 10 D RED YELLOW 240
8A 8B A 39 10 D WHITE 240
9A 9B A 39 10 D BLACK 240
1B A 4
RD1
10A 10B B 3 3 ▲ B BLUE 210
NOTE.8
RD2 11A 11B C 4 3 C RED2 70
11A C 4

11B C 3
RD2
D CURRENT SENSOR FOR CHARGE
(NOTE.5)

BK
2B A 4

RDYE 10 1 4B 1 2 3 4

C
A
THE UPPER PART OF RD
2
10 3 5B
MAGNETIC CONTACTOR BK A
10 4
A 6B 4P
RD
RDYE 10 1 1 2 3 4
A 7B
2
WH 10 3
A 8B
BK 10 4
A 9B 4P WH

RD1
AMP 350736-1
A BODY HARNESS
BK
39 1 C 1A
WH
39 2 C 2A
BU
RDYE
39 3 B 3A
10A B 3
39 4 D 4A
RD
BK
39 5 D 5A
39 6 D 6A 1 4 7 10 13
RDYE
39 7 D 7A PLUG
BU WH 2 5 8 11 14
10B B ▲3 BK
39 8 D 8A 15P
39 9 D 9A 3 6 9 12 15
10
11
WH 12
3B A ▲3 13
14
15

B THE LOWER PART OF


MAGNETIC CONTACTOR

Harness, BC 7- 9.
RBS - CB/CB1 w/electric power usage meter (3Ø, 200V) (3Ø, 400V) - 5.2 kVA 7-9-3.
54002-61682-0E

162
Wiring (Diagrams) 7

WIRE END NAME FROM TO WIRE COLOR LENGTH

1A 1B A 39 4 C RED1 280
2A 2B A 39 4 C BLACK 260
THERMAL CONTRACTION TUBE 10 OR LESS 3A 3B A 3 ▲ B WHITE 210
10A 10B C ▲ 3 3 ▲ B BLUE 330
11A 11B A 3 ▲ C RDBK 320
12A 12B A 3 ▲ B YERD 270
FIG.1
13A 13B A 4 3 ▲ B RED2 70
RDBK
11B A ▲ 3
THERMAL CONTRACTION TUBE
RD1
1B A 4
NOTE.6
RD2 10 OR LESS
13A C 4

13B C 3
RD2 RD1

10A B ▲ 3
BU RD2

FIG.2

BK
2B A 4

C THE UPPER PART OF


MAGNETIC CONTACTOR

NOTE.
3.ALL PIN LAYOUT SHOWS THE VIEW FROM TERMINAL

RD1
AMP 350736-1
A BODY HARNESS
INSERT SIDE.
5.WHEN USE TERMINAL THAT NOT COARTING PRESS DOWN,
COVER TERMINAL IN THE THERMAL CONTRACTION TUBE AS SHOW IN FIG.1.
39 1 C 1A 6.HOWEVER, WHEN USE THE THERMAL CONTRACTION TUBE IN PART,
BK 39 2 C 2A
YERD
WH 39 3 B 3A
COVER TWO WIRING IN THE THERMAL CONTRACTION TUBE AS SHOW IN FIG.2.
12B A ▲ 3
4
5 HARNESS COLOR GROUND

6 1 4 7 10 13 STRIPE
7 PLUG BK BLACK YE YELLOW BN BROWN
BU 2 5 8 11 14
10B C ▲3 8 15P
9 WH WHITE GN GREEN BU BLUE
RDBK 3 6 9 12 15
39 12 C 11A Ex. 'BKWH' = GROUND:BLACK,
YERD STRIPE:WHITE
39 15 B 12A RD RED
WH 10
3B A ▲3 11
13
14

NOTE THE PIN ARRAY.

B THE LOWER PART OF


MAGNETIC CONTACTOR

Harness, BC 7- 9.
RBS - CB/CB1 STD (3Ø, 200V) 6.4 kVA 7-9-4.
54002-75481-0E

163
7 Wiring (Diagrams)

WIRE END NAME FROM TO WIRE COLOR LENGTH

1A 1B A 39 4 C RED1 280
2A 2B A 39 4 C BLACK 260
THERMAL CONTRACTION TUBE 10 OR LESS
3A 3B A 3 ▲ B WHITE 210
4A 4B 39 10 D RED YELLOW 250
5A 5B A 39 10 D RED 250
FIG.1 6A 6B A 39 10 D BLACK 250
7A 7B A 39 10 D RED YELLOW 240
RDBK THERMAL CONTRACTION TUBE 8A 8B A 39 10 D WHITE 240
11B A ▲ 3
9A 9B A 39 10 D BLACK 240
RD1
1B A 4 10 OR LESS 10A 10B C ▲ 3 3 ▲ B BLUE 330
NOTE.9
RD2
13A C 4
RD1 11A 11B A 3 ▲ C RDBK 320
RD2 12A 12B A 3 ▲ B YERD 270
13B C 3
RD2
D CURRENT SENSOR FOR CHARGE
13A 13B A 4 3 B RED2 70
BU
10A B ▲ 3
FIG.2
(NOTE.5)
NOTE.
1.STRAND PART AT THE PITCH OF 25mm AND BELOW.
BK 4.ALL PIN LAYOUT SHOWS THE VIEW FROM TERMINAL
2B A 4
INSERT SIDE.
RDYE 5.DISPLAY THE ALPHABET WITH DESCRIPTION OR STAMPING
10 1 4B 1 2 3 4

C THE
A IN IMMARTAL INK.
2
UPPER PART OF RD
10 3 5B 6.LEAD WIRE
MAGNETIC CONTACTOR BK A
10 4
A 6B 4P
RD : F-KIV/KIV/LV 0.75 mm2
OTHERS AVSS 0.5 mm2
RDYE 7.DISPLAY THE ALPHABET OR COLOR TO TAPE OR BAND MARKING.
10 1 7B 1 2 3 4
A 8.WHEN USE TERMINAL THAT NOT COARTING PRESS DOWN,
WH
2
BK
10 3
A 8B COVER TERMINAL IN THE THERMAL CONTRACTION TUBE AS SHOW IN FIG.1.
10 4
A 9B 4P WH 9.HOWEVER, WHEN USE THE THERMAL CONTRACTION TUBE IN PART,
COVER TWO WIRING IN THE THERMAL CONTRACTION TUBE AS SHOW IN FIG.2.

RD1
AMP 350736-1
A BODY HARNESS
BK BLACK
HARNESS COLOR

YE YELLOW BN BROWN
GROUND
STRIPE

BK
39 1 C 1A
39 2 C 2A
WH WH WHITE GN GREEN BU BLUE
YERD 39 3 B 3A
12B A ▲ 3 RDYE
39 4 D 4A
Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RD RED
BK
39 5 D 5A
39 6 D 6A 1 4 7 10 13
RDYE
WH
39 7 D 7A PLUG
BU 2 5 8 11 14
10B C ▲3 BK
39 8 D 8A 15P
39 9 D 9A
RDBK 3 6 9 12 15
YERD
39 12 C 11A
39 15 B 12A
WH
3B A ▲3 CLAMP
BK1
56 10
BK1
56 11
BK2
56 13
BK2
56 14

B THE LOWER PART OF ATTACH A PIN TO THE THERMISTOR WIRING. NOTE THE PIN ARRAY.
MAGNETIC CONTACTOR (BK1) RD INSERT THE PIN INTO THE PLUG.

(BK1)

NO POLARITY

(BK2) WH
(BK2)

E THERMISTER (NOTE.7)

Harness, BC 7- 9.
RBS - CB/CB1 w/charging monitoring system (CMS)(3Ø, 200V) 6.4 kVA 7-9-5.
54002-75491-0E

164
Wiring (Diagrams) 7

WIRE END NAME FROM TO WIRE COLOR LENGTH

1A 1B A 39 4 C RED1 280
THERMAL CONTRACTION TUBE 10 OR LESS 2A 2B A 39 4 C BLACK 260
3A 3B A 3 ▲ B WHITE 210
4A 4B 39 10 D RED YELLOW 250
FIG.1 5A 5B A 39 10 D RED 250
6A 6B A 39 10 D BLACK 250
THERMAL CONTRACTION TUBE 7A 7B A 39 10 D RED YELLOW 240
RDBK 8A 8B A 39 10 D WHITE 240
11B A ▲ 3
10 OR LESS 9A 9B A 39 10 D BLACK 240
RD1
1B A 4
10A 10B ▲
NOTE.8 C ▲ 3 3 B BLUE 330
RD2 RD1
13A C 4 11A 11B A 3 ▲ C RDBK 320
RD2 RD2 12A 12B A 3 ▲ B YERD 270
13B C 3

D CURRENT SENSOR FOR CHARGE


13A 13B A 4 3 B RED2 70
10A B ▲ 3
BU
FIG.2
(NOTE.5)

BK NOTE.
2B A 4 1.STRAND PART AT THE PITCH OF 25mm AND BELOW.
RDYE 4.ALL PIN LAYOUT SHOWS THE VIEW FROM TERMINAL
10 1 4B 1 2 3 4 INSERT SIDE.
A

C MAGNETIC
THE UPPER PART OF RD
2
10 3 5.DISPLAY THE ALPHABET WITH DESCRIPTION OR STAMPING
5B
CONTACTOR BK A IN IMMARTAL INK.
10 4
A 6B 4P
RD 6.LEAD WIRE
RDYE : F-KIV/KIV/LV 0.75 mm2
10 1 7B 1 2 3 4
A OTHERS AVSS 0.5 mm2
WH
2
10 3 8B
7.DISPLAY THE ALPHABET OR COLOR TO TAPE OR BAND MARKING.
BK A
10 4
A 9B 4P WH 8.WHEN USE TERMINAL THAT NOT COARTING PRESS DOWN,
COVER TERMINAL IN THE THERMAL CONTRACTION TUBE AS SHOW IN FIG.1.
9.HOWEVER, WHEN USE THE THERMAL CONTRACTION TUBE IN PART,

A BODY HARNESS
COVER TWO WIRING IN THE THERMAL CONTRACTION TUBE AS SHOW IN FIG.2.

AMP 350736-1
RD1
BK
39 1 C 1A HARNESS COLOR GROUND
WH
39 2 C 2A
STRIPE
YERD 39 3 B 3A
12B A ▲ 3 RDYE
39 4 D 4A BK BLACK YE YELLOW BN BROWN
RD
39 5 D 5A
BK
39 6 D 6A 1 4 7 10 13 WH WHITE GN GREEN BU BLUE
RDYE Ex. 'BKWH' = GROUND:BLACK,
39 7 D 7A PLUG
BU WH 2 5 8 11 14 RD RED
STRIPE:WHITE
10B C ▲3 BK
39 8 D 8A 15P
RDBK
39 9 D 9A 3 6 9 12 15
YERD
39 12 C 11A
39 15 B 12A
WH 10
3B A ▲3 11
13
14

NOTE THE PIN ARRAY.

B MAGNETIC
THE LOWER PART OF
CONTACTOR

Harness, BC 7- 9.
RBS - CB/CB1 w/electric power usage meter (3Ø, 200V) 6.4 kVA 7-9-6.
54002-75501-0E

165
7 Wiring (Diagrams)

Harness Color Ground


Stripe
BK Black YE Yellow BN Brown

WH White GN Green BU Blue


Ex. 'BKWH' = Ground:Black,
Stripe:White
RD Red

WIRING,SYSTEM
Battery voltage output after

RDWH

BKWH
turning on a key switch

WH BK

Wire for Strobelight

Note:
3.Terminal
1 :Shur Plug(plating) 170020-2 2P WH To Strobelight
1 :Shur Receptacle(plating) 170021-2
4.HARNESS COMP.,LAMP is drawn out from the edge of PROTECTOR,HEAD GUARD. Note.4
HARNESS COMP.,LAMP is collectively fixed to the HEAD GUARD like circle.

PROTECTOR,HEAD GUARD
HEAD GUARD for Driver's seat side

HARNESS COMP.,LAMP

The inside of top cover


WH
BK

1 1
Accessory
1 1
RDWH
BKWH

HARNESS,BODY

Wiring, accessory 7- 10.


Wiring for strobe light (-121E04277/-124E02325/-131E18768/-141E02105/-171E00248) 7-10-1.
54000-30330-1E

166
Wiring (Diagrams) 7

Harness Color Ground


Stripe
BK Black YE Yellow BN Brown

WH White GN Green BU Blue


Ex. 'BKWH' = Ground:Black,
Stripe:White
RD Red

WIRING,SYSTEM
Battery voltage output after

RDWH

BKWH
turning on a key switch

WH BK

Wire for Strobelight

Note:
3.Terminal
1 :Shur Plug(plating) 170020-2 2P WH To Strobelight
1 :Shur Receptacle(plating) 170021-2
4.HARNESS COMP.,LAMP is drawn out from the edge of PROTECTOR,HEAD GUARD. Note.4
HARNESS COMP.,LAMP is collectively fixed to the HEAD GUARD like circle.

PROTECTOR,HEAD GUARD
HEAD GUARD for Driver's seat side

HARNESS COMP.,LAMP

The inside of top cover


WH

BK
RDWH

RDWH

BKWH

BKWH

Accessory
RDWH

BKWH

HARNESS,BODY

Wiring, accessory 7- 10.


Wiring for strobe light (121E04278-/124E02326-/131E18769-/141E02106-/171E00249-) 7-10-2.
X0041223-00E

167
7 Wiring (Diagrams)

Harness Color Ground


Stripe REVOLVING LAMP
BK Black YE Yellow BN Brown

WH White GN Green BU Blue


Ex. 'BKWH' = Ground:Black,
Stripe:White
RD Red

WH
BK
WIRING,SYSTEM 2 2
RDWH

BKWH

2 2
Battery voltage output after
turning on a key switch

WH
BK
WH
BK
HARNESS,ACCESORY
1 1

1 1 TUBE
REVOLVING LAMP
YERD
BNYE

Insert

Note: PROTECTOR,HEAD GUARD


1.Terminal
1 :Shur Plug 170020-2
2 :Shur Plug 170020-3(Loose Piece)
170002-5(Strip Form) HARNESS,HEAD GUARD
1 :Shur Receptacle 170021-2
2 :Shur Receptacle 170021-3(Loose Piece)
170003-5(Strip Form)
4.It covers the HARNESS,ACCESORY from the PROTECTOR,HEAD GUARD
to the REAR LAMP with the TUBE. The inside of front hood

RDWH 1 1
YERD
BKWH 1 1
BNYE
Accessory

HARNESS,BODY

Wiring, lamp 7- 11.


Revolving lamp 7-11-1.
168 24801-35171-1E
Wiring (Diagrams) 7

WIRING,SYSTEM
REVOLVING LAMP
BATTERY VOLTAGE OUTPUT
RDBK

MAIN BOARD

WH
YERD WH BK BNYE BN

BK
CN1-28
(OUTPUT FOR REVERSE)
REVOLVING LAMP 2 2

2 2

WH
BK
WH
1 BK 1
HARNESS, ACCESSORY
1 1
TUBE
YERD
BNYE

NOTE: INSERT
1.TERMINAL
1 :SHUR PLUG 170020-2
2 :SHUR PLUG 170020-3(LOOSE PIECE)
170002-5(STRIP FORM)
1 :SHUR RECEPTACLE 170021-2
2 :SHUR RECEPTACLE 170021-3(LOOSE PIECE)
170003-5(STRIP FORM)
4.IT COVERS THE HARNESS,HEAD GUARD FROM PROTECTOR,HEADGUARD
THE PROTECTOR,HEAD GUARD TO THE REVOLVING LAMP
WITH THE TUBE.
HARNESS,HEAD GUARD

HARNESS COLOR GROUND


STRIPE
BK BLACK YE YELLOW BN BROWN

WH WHITE GN GREEN BU BLUE THE INSIDE OF FRONT HOOD


Ex. 'BKWH' = GROUND:BLACK, HARNESS, BODY
STRIPE:WHITE
RD RED

RDBK 1 1
YERD

BN 1 1
BNYE

ACCESSORY

Wiring, lamp 7- 11.


Revolving lamp interlocking reverse travelling (-121E04277/-124E022325/-131E18768/-141E02105/-171E00248) 7-11-2.
54002-68100-1E
169
7 Wiring (Diagrams)
(BATTERY VOLTAGE OUTPUT)

WIRING,SYSTEM REVOLVING LAMP


BKWH

MPU BOARD
RDBK

BN TO CN1-28

WH
BK
(OUTPUT FOR RVS)
X

WH BK
2 2
YERD BNYE
2 2

WH
BK
REVOLVIBG LAMP

WH
BK
NOTE: 1 1
HARNESS, ACCESSORY
1.TERMINAL
1 1
1 :SHUR PLUG 170020-2 TUBE
2 :SHUR PLUG 170020-3(LOOSE PIECE)
YERD
BNYE

170002-5(STRIP FORM)
1 :SHUR RECEPTACLE 170021-2
2 :SHUR RECEPTACLE 170021-3(LOOSE PIECE) INSERT
170003-5(STRIP FORM)

HARNESS COLOR GROUND


STRIPE PROTECTOR,HEADAGUARD
BK BLACK YE YELLOW BN BROWN

WH WHITE GN GREEN BU BLUE HARNESS,HEAD GUARD


Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED CA
RELAY
HARNESS,BODY 4P
BLACK
HARNESS,RELAY THE INSIDE OF FRONT HOOD
1
RDBK

RDBK 1 1
RDBK

BN 1 1
BN YERD 1 1
YERD

BKWH 1 1
BNYE

ACCESSORY

Wiring, lamp 7- 11.


Revolving lamp interlocking reverse travelling (121E04278-04635/124E022326-02543/131E18769-20635/141E02106-02348/171E00249-00289) 7-11-3.
170 X0002887-00E
Wiring (Diagrams) 7
(BATTERY VOLTAGE OUTPUT)

WIRING,SYSTEM
BKWH

REVOLVING LAMP
MPU BOARD
RDBK

BN TO CN1-28
(OUTPUT FOR RVS) GRAY 2 ORANGE
X

2
WH BK
YERD BNYE WHEN REVOLVING LAMP MADE BY NIKKEI ONLY

WH
BK
WHEN REVOLVING LAMP
MADE BY NIKKEI ONLY GRAY ORANGE
2 2

REVOLVING LAMP 2 2

WH
BK
NOTE:
WH
BK

1.TERMINAL
1 :SHUR PLUG 170020-2
2 :SHUR PLUG 170020-3(LOOSE PIECE) 1 1
170002-5(STRIP FORM) HARNESS,ACCESSORY
1 :SHUR RECEPTACLE 170021-2 1 1
2 :SHUR RECEPTACLE 170021-3(LOOSE PIECE) TUBE
170003-5(STRIP FORM)
YERD
BNYE

HARNESS COLOR GROUND


INSERT
STRIPE
CLAMP TO THE BODY HARNESS
BK BLACK YE YELLOW BN BROWN OF THE TRUCK CENTER.
WH WHITE GN GREEN BU BLUE
Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED

CA
PROTECTOR,HEAD GUARD
RELAY
HARNESS,BODY 4P
BLACK
HARNESS,HEAD GUARD

1
RDBK
HEAD GUARD LEFT
RDBK 1 1
RDBK
HARNESS,RELAY THE INSIDE OF
BN FRONT FOOD
1

BN 1 1
BN YERD 1 1
YERD
BKWH 1 1
BKWH BKWH 1 1
BNYE
BKWH 1
ACCESSORY
ACCESSORY Wiring, lamp 7- 11.
Revolving lamp interlocking reverse travelling (121E04636-/124E02544-/131E20636-/141E02349-/171E00290-) 7-11-4.
X0002888-00E
171
7 Wiring (Diagrams)

HARNESS COLOR GROUND


STRIPE
BK BLACK YE YELLOW BN BROWN
WORKING LAMP
WH WHITE GN GREEN BU BLUE
Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED

2 2

WIRING,SYSTEM 2 2
WORKING LAMP SW
NOTE.4
BATTERY VOLTAGE OUTPUT

WH
BKWH

BK
RDBK

1 1b
18 18

WH
WORKING LAMP
RDBK

TUBE
WH

INSERT

THE INSIDE OF FRONT HOOD

NOTE:
1.TERMINAL
1 :SHUR PLUG 170020-2
2 :SHUR PLUG 170020-3(LOOSE PIECE) THE INSIDE OF CONTROL PANEL
170002-5(STRIP FORM) HARNESS,ACCESORY
1 :SHUR RECEPTACLE 170021-2
2 :SHUR RECEPTACLE 170021-3(LOOSE PIECE)
170003-5(STRIP FORM)
18 :RECEPTACLE(#110) 170043-2 WH WH
4.INSTALL THE WORKINGLAMP SW THAT HAVE THE MODEL NAME 1 1
TO RIGHT SIDE FROM VIEW OF THE BACK OF PANEL.

ACCESSORY
HARNESS,SWITCH
HARNESS,BODY

RDBK 1
RDBK 1 1
RDBK
BK 1 1
BKWH

Wiring, lamp 7- 11.


Working lamp 7-11-5.
54002-67810-0E

172
Wiring (Diagrams) 7

WIRING,SYSTEM
BATTERY VOLTAGE OUTPUT
RDBK

BACK UP LAMP

BN MAIN BOARD
TO CN1-28
(OUTPUT FOR RVS)

BACK UP LAMP
2 2

2 2

WH
BK
NOTE:
1.TERMINAL
1 :SHUR PLUG 170020-2
2 :SHUR PLUG 170020-3(LOOSE PIECE)
170002-5(STRIP FORM) TUBE
1 :SHUR RECEPTACLE 170021-2
2 :SHUR RECEPTACLE 170021-3(LOOSE PIECE)
170003-5(STRIP FORM) INSERT

THE INSIDE OF
HARNESS COLOR GROUND FRONT HOOD
STRIPE
BK BLACK YE YELLOW BN BROWN

WH WHITE GN GREEN BU BLUE


Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED
HARNESS,ACCESORY

HARNESS,BODY

RDBK 1 1
WH
BN 1 1
BK

Accessory

Wiring, lamp 7- 11.


Back-up lamp (reversing lamp) (-121E02288/-124E01195/-131E09851/-141E01171/-171E00114) 7-11-6.
54002-67840-0E

173
7 Wiring (Diagrams)

HARNESS COLOR GROUND


STRIPE
BK BLACK YE YELLOW BN BROWN

WH WHITE GN GREEN BU BLUE


Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE BACK UP LAMP
RD RED
(BATTERY VOLTAGE OUTPUT)

WIRING,SYSTEM 2 2

2 2

WH
BKWH

BK
MPU BOARD
RDBK

BN TO CN1-28
X

(OUTPUT FOR RVS)

YERD WH BK
HARNESS,ACCESSORY
BACK UP LAMP 48V:35820-00000
24V:35820-01370

TUBE

CA
RELAY INSERT
NOTE:
1.TERMINAL HARNESS,BODY 4P
BLACK
1 :SHUR PLUG 170020-2
2 :SHUR PLUG 170020-3(LOOSE PIECE) RDBK HARNESS,RELAY THE INSIDE OF
1
170002-5(STRIP FORM) FRONT FOOD
1 :SHUR RECEPTACLE 170021-2 RDBK 1 1
RDBK
2 :SHUR RECEPTACLE 170021-3(LOOSE PIECE)
170003-5(STRIP FORM) BN 1 1
BN YERD 1 1
WH
BKWH 1 1
BK
ACCESSORY

Wiring, lamp 7- 11.


Back-up lamp (reversing lamp) (121E02289-04635/124E01196-02543/131E09852-20635/141E01172-02348/171E00115-00289) 7-11-7.
X0002054-00E

174
Wiring (Diagrams) 7

HARNESS COLOR GROUND


STRIPE
BK BLACK YE YELLOW BN BROWN REAR LAMP

WH WHITE GN GREEN BU BLUE


Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED

2 2

2 2
WIRING,SYSTEM REAR LAMP SW
BATTERY VOLTAGE OUTPUT

NOTE.4
BKWH
RDBK

WH
BK

WH
BK
1 1

1 1

YERD
BNYE
1 1b
18 18
INSERT
WH REAR LAMP
RDBK

TUBE
WH

PROTECTOR,HEAD GUARD

NOTE:
1.TERMINAL
1 :SHUR PLUG 170020-2
2 :SHUR PLUG 170020-3(LOOSE PIECE) THE INSIDE OF CONTROL
170002-5(STRIP FORM) PANEL THE INSIDE OF FRONT HOOD
1:SHUR RECEPTACLE 170021-2
2:SHUR RECEPTACLE 170021-3(LOOSE PIECE)
170003-5(STRIP FORM)
18 :RECEPTACLE(#110) 170043-2 WH YERD
4.INSTALL THE REARLAMP SW THAT HAVE THE MODEL NAME 1 1 HARNESS,HEAD GUARD
TO RIGHT SIDE FROM VIEW OF THE BACK OF PANEL.

ACCESSORY
HARNESS,SWITCH
HARNESS,BODY

RDBK 1
RDBK 1 1
RDBK
BNYE 1 1
BKWH

Wiring, lamp 7- 11.


Rear lamp 7-11-8.
54002-68280-0E

175
7 Wiring (Diagrams)

WIRING,SYSTEM REAR LAMP


BATTERY VOLTAGE OUTPUT
RDBK

MAIN BOARD 2 2
BN TO CN1-28
(OUTPUT FOR RVS) 2 2

REAR LAMP

HARNESS,ACCESSORY
NOTE:
1.TERMINAL
1 1
1 SHUR PLUG 170020-2
2 SHUR PLUG 170020-3(LOOSE PIECE)
1 1
TUBE
170002-5(STRIP FORM)
1 SHUR RECEPTACLE 170021-2
2 SHUR RECEPTACLE 170021-3(LOOSE PIECE)
170003-5(STRIP FORM) INSERT

HARNESS COLOR GROUND


STRIPE
BK BLACK YE YELLOW BN BROWN
PROTECTOR,HEAD GUARD
WH WHITE GN GREEN BU BLUE HARNESS,HEAD GUARD
. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED

THE INSIDE OF FRONT HOOD


HARNESS,BODY

RDBK 1 1
YERD
BN 1 1
BNYE

ACCESSORY
Wiring, lamp 7- 11.
Rear lamp interlocking reverse travelling (-121E02288/-124E01195/-131E09851/-141E01171/-171E00114) 7-11-9.
54002-68290-0E

176
Wiring (Diagrams) 7
(BATTERY VOLTEGE OUTPUT)

REAR LAMP
WIRING,SYSTEM
BKWH

2 2
RDBK

2 2

BN MPU BOARD
TO CN1-28

WH
X

BK
(OUTPUT FOR RVS)

YERD WH BK BNYE

REAR LAMP
HARNESS,ACCESSORY
WH
BK

HARNESS COLOR GROUND


STRIPE
1 1
BK BLACK YE YELLOW BN BROWN
1 1
TUBE
WH WHITE GN GREEN BU BLUE
YERD
BNYE

Ex. 'BKWH' = GROUND:BLACK,


STRIPE:WHITE
RD RED
INSERT

NOTE:
1.TERMINAL
1 :SHUR PLUG 170020-2
2 :SHUR PLUG 170020-3(LOOSE PIECE)
170002-5(STRIP FORM)
1 :SHUR RECEPTACLE 170021-2 PROTECTOR,HEAD GUARD
2 :SHUR RECEPTACLE 170021-3(LOOSE PIECE)
170003-5(STRIP FORM)
HARNESS,HEAD GUARD

CA
RELAY
4P
HARNESS,BODY BLACK
RDBK HARNESS,RELAY
1 THE INSIDE OF
RDBK 1 1 RDBK FRONT FOOD

BN 1 1
BN YERD 1 1
YERD
BKWH 1 1
BNYE
ACCESSORY
Wiring, lamp 7- 11.
Rear lamp interlocking reverse travelling (121E02289-04635/124E01196-02543/131E09852-20635/141E01172-02348/171E00115-00289) 7-11-10.
X0002886-00E

177
7 Wiring (Diagrams)
(BATTERY VOLTAGE OUTPUT)

REAR LAMP
WIRING,SYSTEM
BKWH

2 2
RDBK

2 2

BN MPU BOARD
TO CN1-28
WH
X

BK
(OUTPUT FOR RVS)

YERD WH BK BNYE

REAR LAMP
STD HARNESS,ACCESSORY
HARNESS EXTENSION
FOR PLURAL
HARNESS COLOR GROUND BACKWARD ACCESSORIES
STRIPE
BK BLACK YE YELLOW BN BROWN
WH

TUBE
BK

HARNESS,ACCESSORY
WH WHITE GN GREEN BU BLUE 1 1
TUBE
Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED 1 1 INSERT INSERT
YERD
BNYE

NOTE:
1.TERMINAL
1 :SHUR PLUG 170020-2 CLAMP TO THE
2 :SHUR PLUG 170020-3(LOOSE PIECE)
170002-5(STRIP FORM) BODY HARNESS
1 :SHUR RECEPTACLE 170021-2 OF THE TRUCK CENTER. PROTECTOR,HEAD GUARD PROTECTOR,HEAD GUARD
2 :SHUR RECEPTACLE 170021-3(LOOSE PIECE) HARNESS,HEAD GUARD
170003-5(STRIP FORM)
HARNESS,HEAD GUARD

CA
RELAY
HEAD GUARD LEFT
4P HEAD GUARD LEFT
HARNESS,BODY BLACK
RDBK HARNESS,RELAY
1 THE INSIDE OF THE INSIDE OF
RDBK 1 1 RDBK FRONT FOOD FRONT FOOD
BN 1
BN 1 1
BN YERD 1 1
YERD 1 1
WH
BKWH 1 1
BKWH BKWH 1 1
BNYE 1 1
BK
BKWH 1

ACCESSORY ACCESSORY

Wiring, lamp 7- 11.


Rear lamp interlocking reverse travelling (121E04636-/124E02544-/131E20636-/141E02349-/171E00290-) 7-11-11.
X0005436-03E

178
Wiring (Diagrams) 7

WIRING,SYSTEM HARNESS COLOR GROUND


REAR LAMP
STRIPE
BK BLACK YE YELLOW BN BROWN
BATTERY VOLTAGE OUTPUT

BKWH
RDBK

WH WHITE GN GREEN BU BLUE


Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED
2 2
BN MAIN BOARD
TO CN1-28
X

2 2
(OUTPUT FOR RVS)

WH
BK
YERD

REAR LAMP

HARNESS, ACCESSORY
NOTE:
WH

BK
1.TERMINAL
1 1
1 :SHUR PLUG 170020-2
2 :SHUR PLUG 170020-3(LOOSE PIECE)
1 1
TUBE
170002-5(STRIP FORM)
:SHUR RECEPTACLE 170021-2
YERD

BNYE

1
2 :SHUR RECEPTACLE 170021-3(LOOSE PIECE)
170003-5(STRIP FORM) INSERT

PROTECTOR, HEAD GUARD


HARNESS,HEAD GUARD

CA
RERAY

4P THE INSIDE OF
HARNESS,BODY BK FRONT HOOD
RDBK HARNESS,RELAY
1
RDBK 1 1
RDBK
BN 1 1
BN YERD 1 1
YERD
BKWH 1 1
BKWH BNYE

ACCESSORY

Wiring, lamp 7- 11.


Rear lamp 24V + separately interlocking reverse travelling 7-11-12.
54002-68300-0E

179
7 Wiring (Diagrams)

HARNESS COLOR GROUND


10A
RDBK
STRIPE
BK BLACK YE YELLOW BN BROWN SPOT LAMP
WH WHITE GN GREEN BU BLUE
. 'BKWH' = GROUND:BLACK,
SPOT LAMP SW
STRIPE:WHITE
RD RED

2 2

2 2
WH
BK
(WH)

WH
BK
NOTE: 2 1 1
3.LEAD WIRE:AVSS 0.5mm
4.TERMINAL SPOT LAMP 1 1
2 SHUR PLUG 170020-3(LOOSE PIECE) TUBE
170002-5(STRIP FORM)

YERD
BNYE
1 SHUR PLUG 170020-2
2 SHUR RECEPTACLE 170021-3(LOOSE PIECE) INSERT
170003-5(STRIP FORM)
1 SHUR RECEPTACLE 170021-2
18 RECEPTACLE(#110) 170043-2 BKWH
5.CLAMP IT AT A SUITABLE POSITION, AND FIX
THE HARNESS,SWITCH TO HARNESS,BODY.
6.IT COVERS THE HARNESS,ACCESORY FROM
THE PROTECTOR,HEAD GUARD TO THE SPOT LAMP WIRING,SYSTEM PROTECTOR,HEAD GUARD
WITH THE TUBE.
7.INSTALL THE SPOTLAMP SW THAT HAVE THE MODEL NAME HARNESS,ACCESORY
TO RIGHT SIDE FROM VIEW OF THE BACK OF PANEL.

THE INSIDE OF FRONT HOOD

ACCESSORY
CONTROL PANEL
YERD

BNYE
NOTE.7
1 1

RDBK
1 1

1 1

18 1
1

WH 18 1b
BKWH
RDBK

RDBK

RDBK
WH

HARNESS,SWITCH

HARNESS,BODY

Wiring, lamp 7- 11.


Spot lamp 7-11-13.
54002-68110-0E

180
Wiring (Diagrams) 7

NOTE:
3. Teminal
:SHUR PLUG 170020-2
BATTERY VOLTAGE OUTPUT

1
1 :SHUR RECEPTACLE 170021-2
BKWH
RDBK

4. Don’t touch the harness to the moving part, the edge, and the register part (heat source plate).
5. To switch the lamp ON and OFF, turn the rotary switch located near the head of the lamp.
6. Since the black wire for the Flexible Lamp is the body ground, when attaching the lamp, clamp it between an Oiles washer or
flange bushing (Truck G parts arrangement ), and then attach it.
SPOT LAMP After attaching the Flexible Lamp, be sure to thoroughly check truck insulation.
24V
100Ω,40W
BK RD/BU BU

(Attach to 48V truck only)


(Unnecessary for 24V truck)
ON/OFF SW

WIRING, SYSTEM
(Attach to 48V truck only)
(Unnecessary for 24V truck) REGISTER SPOT LAMP
COMP. (FLEXIBLE LAMP)
(100Ω,40W)
NOTE6

(48V SPEC.) (24V SPEC.)

RD

RD
BK

BK
BU
BU

1 1 1 1 1 1
Pay attention to wire color
1 1 Attach to terminal 1 1 1 1

BKWH
BU
BKWH
BU

RDBK

RDBK
ACCESSORY

RDBK 1 1
RDBK
BKWH 1 1
BKWH HARNESS, ACCESSORY

1
RDBK
HARNESS, BODY BKWH
1

HARNESS COLOR GROUND


STRIPE
BK BLACK YE YELLOW BN BROWN

WH WHITE GN GREEN BU BLUE


Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED

Wiring, lamp 7- 11.


Spot lamp 7-11-14.
54002-81340-1E

181
7 Wiring (Diagrams)

MAIN
<NOTE>
LINE CONNECTOR 1.TERMINAL
2PIN CPU
No. CN □ 1 :SHUR PLUG AMP 170020-2
No.
1 :SHUR RECEPTACLE AMP 170887-1
GNBK INPUT FOR BATTERY
BW 3 97 M ELECTROLYTE LEVEL 52 :PLUG SATO-PARTS TJ-2-P
52 :SUHR RECEPTACLE SATO-PARTS TJ-2-J
4.HARNESS,SIGNAL IS CLAMP WITH WIRE COMP.,BATTERY.

HARNESS COLOR GROUND


STRIPE
BK BLACK YE YELLOW BN BROWN
SENSOR FOR
BATTERY ELECTROLYTE LEVEL WH WHITE GN GREEN BU BLUE
WIRING,SYSTEM Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED

HARNESS,SIGNAL(NOTE.4)
PLUG,BATTERY

WIRE COMP.,BATTERY
52 52
CLAMPING(CLAMP IN THE SAME PLACE
<1> WITH WIRE COMP.,BATTERY)

-
<2> +
-

CLAMPING(WITH "+"LINE) BANDING BAND(WITH "+"LINE)


50 50 50 50

CLAMP IS UNNECESARRY

BATTERY

GNBK GNBK
1 1

HARNESS,MAIN
HARNESS,BODY

Wiring, lamp 7- 11.


Signal, display replenish water message 7-11-15.
54002-70320-0E

182
Wiring (Diagrams) 7

WITH ON/OFF SW
WITHOUT ON/OFF SW

RD
BK
NOTE.4
RD
BK

RDBK
WIRING,SYSTEM

BK
RDBK

BK

RDBK
RD
RD
RDBK

RDBK

RDBK
RDBK

RDBK
ON/OFF SW
BN

BN
RDBK RD RD BK BN

WITHOUT ON/OFF SW WITH ON/OFF SW

RD
BK
NOTE.4
RD
BK

WIRING,SYSTEM

RDBK
RDBK

BK
BK

RDBK
RDBK

RD

RD
RDBK RDBK
ON/OFF SW
RDBK
BNBK

RDBK RD RD BK BNBK

BNBK
RDBK
WITHOUT ON/OFF SW WITH ON/OFF SW

RD
BK
RD
BK

NOTE.4
RDBK

WIRING,SYSTEM
RD

BK
BK

BN
RDBK

BK
RD
RDBK

RD
RDBK
RDBK
RDBK

BNBK

ON/OFF SW
BN

RD
RDBK

RDBK RD BK BNBK
BNBK
BN

Harness Color Ground


Stripe
BK

WH
Black

White
YE

GN
Yellow

Green
BN

BU
Brown

Blue
Wiring, chime 7- 12.
Ex. 'BKWH' = Ground:Black,
RD Red Stripe:White
Wiring, chime 7-12-1.
X0002908-01E

183
7 Wiring (Diagrams)

BACKWARD BUZZER NOTE:


1.TERMINAL BUZZER
YE
YE
1 :SHUR PLUG 170020-2 YE
1 :SHUR RECEPTACLE 170021-2 Wiring for ON/OFF SW BUZZER YE
18 :RECEPTACLE(#110) 170043-2 volume control NOTE.4
4.INSTALL THE ON/OFF SW THAT HAVE THE MODEL NAME (Volume becomes Wiring for
TO RIGHT SIDE FROM VIEW OF THE BACK OF PANEL. large at the volume control

THE INSIDE OF DRIVE ROOM


RD time of connection.) HARNESS,ACCESSORY(2) (Volume becomes
BK large at the

RD
time of connection.)

BK
1 1b
1 1 18 18

THE INSIDE OF DRIVE ROOM


1 1 RD
WIRING,SYSTEM 1 1 1
RDBK
BATTERY VOLTAGE OUTPUT
RDBK

1
1 1

RDBK
WH
THE INSIDE OF CONTROL PANEL
RDBK

ONLY ON/OFF SW TYPE


BN

RDBK
ON/OFF SW
MAIN BOARD

BN
RDBK RD RD BK BN HARNESS,BODY
TO CN1-28
(RVS OUTPUT) OUTPUT FOR RVS HARNESS,BODY
BUZZER
OUTPUT FOR RVS

YE
FORWARD BUZZER BUZZER YE
Wiring for YE
volume control ON/OFF SW BUZZER YE
(Volume becomes NOTE.4
large at the Wiring for
THE INSIDE OF DRIVE ROOM

time of connection.) volume control


RD
BK

HARNESS,ACCESSORY(2) (Volume becomes


large at the

RD
BK
1 1b
time of connection.)
1 1
1 1 18 18
WIRING,SYSTEM RD

THE INSIDE OF DRIVE ROOM


1 1
BATTERY VOLTAGE OUTPUT

1
RDBK

RDBK 1 1
1
RDBK
WH

THE INSIDE OF CONTROL PANEL


RDBK
BNBK

ONLY ON/OFF SW TYPE

ON/OFF SW

RDBK
BNBK
MAIN BOARD
RDBK RD RD BK BNBK TO CN1-27 HARNESS,BODY
(FWD OUTPUT)
BUZZER OUTPUT FOR FWD
HARNESS,BODY
OUTPUT FOR FWD

YE
FORWARD/BACKWARD BUZZER BUZZER YE
YE
Wiring for BUZZER YE
volume control
(Volume becomes Wiring for
RD

volume control
BK

large at the
time of connection.) ON/OFF SW (Volume becomes
RD
BK
1 NOTE.4 large at the
THE INSIDE OF DRIVE ROOM

1
time of connection.)
1
WIRING,SYSTEM HARNESS,ACCESSORY(2) 1
HARNESS,ACCESSORY HARNESS,ACCESSORY

THE INSIDE OF DRIVE ROOM


BU

BU

1 1b
BATTERY VOLTAGE OUTPUT
RDBK

18 18
BU BN MAIN BOARD RD 1 1
TO CN1-28(RVS OUTPUT) RDBK 1 1
1 1 1
RDBK

ONLY ON/OFF SW TYPE 1 1 1


1 1
WH
RDBK

BNBK

1 1
ON/OFF SW THE INSIDE OF CONTROL PANEL
BN

RDBK RD RD BK BU BU BNBK MAIN BOARD


RDBK

BNBK

TO CN1-27(FWD OUTPUT)
BN

BUZZER HARNESS,BODY
OUTPUT FOR RVS/FWD HARNESS,BODY
OUTPUT FOR RVS/FWD
Harness Color Ground
Stripe
BK Black YE Yellow BN Brown

WH White GN Green BU Blue

RD Red
Ex. 'BKWH' = Ground:Black,
Stripe:White Wiring, buzzer 7- 13.
Wiring, buzzer 7-13-1.
X0024428-00E

184
Wiring (Diagrams) 7

MAIN
Note) 1.OPEN THE WHITE WIRE-BLACK WIRE OF ACCESSORY,
LINE CONNECTOR AND CONNECT THE HARNESS,MAST(1).
CPU
No. CN □ PIN No.
Harness Color Ground
Stripe
WH
GND 6 182 GND BK Black YE Yellow BN Brown
BK
S23 6 170 T INPUT FOR SWITCH OF HIGH-MAST WH White GN Green BU Blue
Ex. 'BKWH' = Ground:Black,
Stripe:White
RD Red

WIRING,SYSTEM

Harness,Accessory Switch Comp., micro

HARNESS,BODY

BK BK
1 1
Waterproof
type
2P

WH WH
1 1

OPEN
HARNESS,MAST(1)

BK WH
1 1

ACCESSORY

Wiring, lift limit 7- 14.


2 stage mast (High lift height detection: only when the lift height is 4500 mm or more) 7-14-1.
54002-59701-0E

185
7 Wiring (Diagrams)

HEIGHT SENSOR
MAIN
INSTALL THE SENSOR SO THAT IF MAY Note 1.OPEN THE WHITE WIRE-BLACK WIRE OF ACCESSORY, AND CONNECT THE HARNESS,MAST(1).
RDWH

DETECT LESS THAN THE SET HEIGHT. LINE CONNECTOR


CPU
No. CN □ Pin No.

BN
HARNESS COLOR
BK BU WH WH GND 6 182 GND
GROUND
STRIPE
BK BLACK YE YELLOW BN BROWN

BK BK WH WHITE GN GREEN BU BLUE


S23 6 170 T INPUT FOR SWITCH OF HIGH-MAST Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED

WIRING,SYSTEM
HARNESS,ACCESSORY Sensor Comp., magnetic
HARNESS, BODY

BK 1 1
BK
WH WH
1 1
Waterproof

Waterproof
type

type
3P

3P
OPEN IN THE CASE OF MAST
HEIGHT AT 4501 6000.

BK WH
1 1 HARNESS,MAST(1) WH 1 1
WH
BK BK
Waterproof
type
3P

1 1
RD 1 1
RD

IN THE CASE OF MAST


RDWH 1 1
RD HEIGHT AT 6000 .
1
RDWH

ACCESSORY

Wiring, lift limit 7- 14.


2 stage / 3 stage full free mast (High lift height detection: only when the lift height is 4500 mm or more) 7-14-2.
54002-59451-2E

186
Wiring (Diagrams) 7

NOTE.
HARNESS COLOR GROUND 1.TERMINAL
STRIPE 1 :SHUR PLAG AMP 170020-2
BK BLACK YE YELLOW BN BROWN 1 :SHUR RECEPTACLE AMP 170021-2
18 :RECEPTACLE(#110) 170043-2
WH WHITE GN GREEN BU BLUE 4.INSTALL THE SW THAT HAVE THE MODEL NAME
Ex. 'BKWH' = GROUND:BLACK, TO RIGHT SIDE FROM VIEW OF THE BACK OF PANEL.
STRIPE:WHITE
RD RED

HEIGHT SENSOR
BATTERY VOLTAGE OUTPUT AFTER

REAR LAMP SW
RDWH

INSTALL THE SENSOR SO THAT IF MAY


DETECT MORE THAN THE SET HEIGHT.
NOTE.4
TURNING ON A KEY SWITCH

RD BN
1 1b BK BU WH WHBK MPU BOARD TO CN3-79(GND)
18 18

BK BURD BURD
MPU BOARD TO CN3-89(LIFT LOCK)
BUBK
BU

WIRING,SYSTEM
HARNESS,SWITCH

HARNESS,LIFT LIMIT

2P
BK

STD
HARNESS,MAST
BURD1 BK
1 1
WHBK WH RD BN
1 1 1 1
RDWH BK BK
1 1
1
WH BU
RDWH RD 1 1
HARNESS,BODY 1 1
CONNECT WITH ATTENTION
CONNECT WITH ATTENTION TO WIRE COLOR. HEIGHT SENSOR
TO WIRE COLOR.

BETWEEN THE
HARNESS,MAST(1) HARNESS,MAST
CS INSTALL THE SENSOR SO THAT IF MAY
DETECT MORE THAN THE SET HEIGHT.
RDWH RDWH
1 1
BODY AND MAST
RD RD RD BN
1 1 1 1
ACCESSORY(L) BK BK BK BK
1 1 1 1
WH WH WH BU
1 1 1 1

BK CONNECT WITH ATTENTION


1
TO WIRE COLOR.
BK WHBK
1 1
BURD BURD2
1 1

CONNECT WITH ATTENTION


ACCESSORY(R) TO WIRE COLOR.

Wiring, lift limit 7- 14.


Lift limit (w/release switch) 7-14-3.
X0022055-00E

187
7 Wiring (Diagrams)

NOTE.
HARNESS COLOR GROUND 1.TERMINAL
STRIPE 1 :SHUR PLAG AMP 170020-2
BK BLACK YE YELLOW BN BROWN 1 :SHUR RECEPTACLE AMP 170021-2
18 :RECEPTACLE(#110) 170043-2
WH WHITE GN GREEN BU BLUE 4.INSTALL THE SW THAT HAVE THE MODEL NAME
Ex. 'BKWH' = GROUND:BLACK, TO RIGHT SIDE FROM VIEW OF THE BACK OF PANEL.
STRIPE:WHITE
RD RED

HEIGHT SENSOR
BATTERY VOLTAGE OUTPUT AFTER

RDWH

INSTALL THE SENSOR SO THAT IF MAY


DETECT MORE THAN THE SET HEIGHT.
TURNING ON A KEY SWITCH

RD BN
BK BU WH WHBK MPU BOARD TO CN3-79(GND)

BK BURD BURD
MPU BOARD TO CN3-89(LIFT LOCK)

WIRING,SYSTEM

HARNESS,LIFT LIMIT

2P
BK

STD
HARNESS,MAST
BURD1 BK
1 1
WHBK WH RD BN
1 1 1 1
RDWH BK BK
1 1
1
WH BU
RDWH RD 1 1
HARNESS,BODY 1 1
CONNECT WITH ATTENTION
CONNECT WITH ATTENTION TO WIRE COLOR. HEIGHT SENSOR
TO WIRE COLOR.

BETWEEN THE
HARNESS,MAST(1) HARNESS,MAST
CS INSTALL THE SENSOR SO THAT IF MAY
DETECT MORE THAN THE SET HEIGHT.
RDWH RDWH
1 1
BODY AND MAST
RD RD RD BN
1 1 1 1
ACCESSORY(L) BK BK BK BK
1 1 1 1
WH WH WH BU
1 1 1 1

BK CONNECT WITH ATTENTION


1
TO WIRE COLOR.
BK WHBK
1 1
BURD BURD2
1 1

CONNECT WITH ATTENTION


ACCESSORY(R) TO WIRE COLOR.

Wiring, lift limit 7- 14.


Lift limit (w.o./release switch) 7-14-4.
X0022056-00E

188
Wiring (Diagrams) 7

NOTE
1) TERMINA MARKING AMP 170020-2
1 PLUG(WITH PLATING.) AMP 170887-1
SLEEVE(FOR ONE)
HARNESS COLOR GROUND
48V AMP 170021-2
STRIPE
1 RECEPTACLE(WITH PLATING.) AMP 170899-1
SLEEVE(FOR ONE) BK BLACK YE YELLOW BN BROWN
AMP 170890-1
SLEEVE(FOR TWO) AMP 350536-1 STRIP FORM
WH WHITE GN GREEN BU BLUE
9 SOCKET AMP 350550-1 LOOSE PIECE Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
4) ALL PIN LAYOUT SHOWS OF THE VIEW FROM TERMINAL INSERT SIDE. RD RED
5) BAND HARNESS,FAN TO HARNESS,BODY AT THE PLACE WHERE HARNESS,
FAN IS PARALLEL TO HARNESS,BODY.
RD

1 1

F5 F4 MAIN
10A 10A
LINE CONNECTOR
CPU
No. CN □ FAN

BKWH

RDBK
PIN No.
ACCESSORY TERMINAL
TO TRANSFORMER
WH
MC MC 7 4 M (OUTPUT FOR MAGNETIC CONTACTOR)
COIL VOLTAGE:AC200V/AC400V RD
R 7 1 M (INPUT FOR DETECTION OF
RDGN

BK
S 7 2 M
AC POWER SUPPLY)
CHARGER PANEL

BKWH

RDBK
YELLOW RED 350784-1(AMP)
5W 180Ω FAN FOR COOLING TRANCE
EMERGECY SWITCH

13 10 7 4 1
14 11 8 5 2 2P 1 1 1
INSERT THE TERMINAL OF YELLOW RED TO 15 PIN.
INSERT THE TERMINAL OF RED BLACK TO 12 PIN. WHITE 1 1 1 1 1
15 12 9 6 3

15 12
9 9 9 9 9 9
RDBU

RDWH
BKWH

RDBK

WH
BN

BK
YERD

RDBK

X1
RDBK

5W 180Ω
RDWH

BKWH

HARNESS,FAN
2 3 NOTE.5
HARNESS,BODY
SYSTEM DRAWING
4P
RED

THIS DRAWING ONLY SHOWS PARTS OF THE COOLING FAN FOR TRANS(6.4kVA).

KEY SWITCH

Wiring, fan 7- 15.


RBS - CB/CB1 6.4kVA 7-15-1.
54002-76470-0E

189

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