0% found this document useful (0 votes)
102 views16 pages

Gasket Ansys Report

IC ENGINE GASKET ANALYSIS
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
102 views16 pages

Gasket Ansys Report

IC ENGINE GASKET ANALYSIS
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

Project* Page 1 of 16

Project*
First Saved Friday, May 17, 2024
Last Saved Friday, May 17, 2024
Product Version 2024 R1
Save Project Before Solution No
Save Project After Solution No

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 2 of 16

Contents
l Units

l Model (A4)
¡ Geometry Imports
n Geometry Import (A3)
¡ Geometry
n Gasket Part-FreeParts|Cut-Extrude1
¡ Materials
¡ Coordinate Systems
¡ Mesh
¡ Steady-State Thermal (A5)
n Initial Temperature
n Analysis Settings
n Loads
n Solution (A6)
n Solution Information
n Results

l Material Data
¡ Structural Steel

Units
TABLE 1
Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius

Model (A4)
TABLE 2
Model (A4) > Geometry Imports
Object Name Geometry Imports
State Solved

TABLE 3
Model (A4) > Geometry Imports > Geometry Import (A3)
Object Name Geometry Import (A3)
State Solved
Definition
Source C:\Users\ragha\Downloads\Gasket Part.STEP
Type Step
Basic Geometry Options
Solid Bodies Yes
Surface Bodies Yes
Line Bodies No
Parameters Independent

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 3 of 16

Parameter Key ANS;DS


Attributes No
Named Selections No
Material Properties No
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems No
Reader Mode Saves Updated File No
Use Instances Yes
Smart CAD Update Yes
Compare Parts On Update No
Analysis Type 3-D
Mixed Import Resolution None
Import Facet Quality Source
Clean Bodies On Import No
Stitch Surfaces On Import None
Decompose Disjoint Geometry Yes
Enclosure and Symmetry Processing Yes

Geometry
TABLE 4
Model (A4) > Geometry
Object Name Geometry
State Fully Defined
Definition
Source C:\Users\ragha\Downloads\Gasket Part.STEP
Type Step
Length Unit Millimeters
Element Control Program Controlled
Display Style Body Color
Bounding Box
Length X 800. mm
Length Y 250. mm
Length Z 3. mm
Properties
Volume 3.9175e+005 mm³
Mass 3.0752 kg
Scale Factor Value 1.
Statistics
Bodies 1
Active Bodies 1
Nodes 17233
Elements 7228
Mesh Metric None
Update Options
Assign Default Material No
Basic Geometry Options
Solid Bodies Yes
Surface Bodies Yes
Line Bodies No
Parameters Independent

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 4 of 16

Parameter Key ANS;DS


Attributes No
Named Selections No
Material Properties No
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems No
Reader Mode Saves Updated File No
Use Instances Yes
Smart CAD Update Yes
Compare Parts On Update No
Analysis Type 3-D
Mixed Import Resolution None
Import Facet Quality Source
Clean Bodies On Import No
Stitch Surfaces On Import None
Decompose Disjoint Geometry Yes
Enclosure and Symmetry Processing Yes

TABLE 5
Model (A4) > Geometry > Parts
Object Name Gasket Part-FreeParts|Cut-Extrude1
State Meshed
Graphics Properties
Visible Yes
Transparency 1
Definition
Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Treatment None
Material
Assignment Structural Steel
Nonlinear Effects Yes
Thermal Strain Effects Yes
Bounding Box
Length X 800. mm
Length Y 250. mm
Length Z 3. mm
Properties
Volume 3.9175e+005 mm³
Mass 3.0752 kg
Centroid X -96.345 mm
Centroid Y 123.74 mm
Centroid Z 1.5 mm
Moment of Inertia Ip1 18708 kg·mm²
Moment of Inertia Ip2 1.7232e+005 kg·mm²
Moment of Inertia Ip3 1.9103e+005 kg·mm²
Statistics
Nodes 17233
Elements 7228
Mesh Metric None

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 5 of 16

TABLE 6
Model (A4) > Materials
Object Name Materials
State Fully Defined
Statistics
Materials 1
Material Assignments 0

Coordinate Systems
TABLE 7
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. mm
Origin Y 0. mm
Origin Z 0. mm
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]
Transfer Properties
Source
Read Only No

Mesh
TABLE 8
Model (A4) > Mesh
Object Name Mesh
State Solved
Display
Display Style Use Geometry Setting
Defaults
Physics Preference Mechanical
Element Order Program Controlled
Element Size 50.0 mm
Sizing
Use Adaptive Sizing Yes
Resolution Default (2)
Mesh Defeaturing Yes
Defeature Size Default
Transition Fast
Span Angle Center Coarse
Initial Size Seed Assembly
Bounding Box Diagonal 838.16 mm
Average Surface Area 1949.1 mm²
Minimum Edge Length 0.52687 mm

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 6 of 16

Quality
Check Mesh Quality Yes, Errors
Error Limits Aggressive Mechanical
Target Element Quality Default (5.e-002)
Smoothing Medium
Mesh Metric None
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
Inflation Element Type Wedges
View Advanced Options No
Advanced
Number of CPUs for Parallel Part Meshing Program Controlled
Straight Sided Elements No
Rigid Body Behavior Dimensionally Reduced
Triangle Surface Mesher Program Controlled
Topology Checking Yes
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Statistics
Nodes 17233
Elements 7228
Show Detailed Statistics No

FIGURE 1
Model (A4) > Mesh > Figure

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 7 of 16

Steady-State Thermal (A5)


TABLE 9
Model (A4) > Analysis
Object Name Steady-State Thermal (A5)
State Solved
Definition
Physics Type Thermal
Analysis Type Steady-State
Solver Target Mechanical APDL
Options
Generate Input Only No

TABLE 10
Model (A4) > Steady-State Thermal (A5) > Initial Condition
Object Name Initial Temperature
State Fully Defined
Definition
Initial Temperature Uniform Temperature
Initial Temperature Value 22. °C

TABLE 11

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 8 of 16

Model (A4) > Steady-State Thermal (A5) > Analysis Settings


Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 1.
Current Step Number 1.
Step End Time 1. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled
Solver Pivot Checking Program Controlled
Radiosity Controls
Radiosity Solver Program Controlled
Flux Convergence 1.e-004
Maximum Iteration 1000.
Solver Tolerance 1.e-007 W/mm²
Over Relaxation 0.1
Hemicube Resolution 10.
Nonlinear Controls
Heat Convergence Program Controlled
Temperature Convergence Program Controlled
Line Search Program Controlled
Advanced
Contact Split (DMP) Program Controlled
Output Controls
Calculate Thermal Flux Yes
Contact Data Yes
Nodal Forces No
Volume and Energy Yes
Euler Angles Yes
General Miscellaneous No
Contact Miscellaneous No
Store Results At All Time Points
Result File Compression Program Controlled
Analysis Data Management
Solver Files Directory C:\Users\ragha\Gasket analysis_files\dp0\SYS\MECH\
Future Analysis None
Scratch Solver Files Directory
Save MAPDL db No
Contact Summary Program Controlled
Delete Unneeded Files Yes
Nonlinear Solution No
Solver Units Active System
Solver Unit System nmm

TABLE 12
Model (A4) > Steady-State Thermal (A5) > Loads
Object Name Temperature Convection
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 8 Faces
Definition

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 9 of 16

Type Temperature Convection


Magnitude 220. °C (ramped)
Suppressed No
Film Coefficient 0.1 W/mm²·°C (step applied)
Ambient Temperature 50. °C (ramped)
Convection Matrix Program Controlled

FIGURE 2
Model (A4) > Steady-State Thermal (A5) > Temperature

FIGURE 3
Model (A4) > Steady-State Thermal (A5) > Convection

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 10 of 16

TABLE 13
Model (A4) > Steady-State Thermal (A5) > Convection
Steps Time [s] Convection Coefficient [W/mm²·°C] Temperature [°C]
0. = 0.1 = 22.
1
1. 0.1 50.

Solution (A6)
TABLE 14
Model (A4) > Steady-State Thermal (A5) > Solution
Object Name Solution (A6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
MAPDL Elapsed Time 4. s
MAPDL Memory Used 558. MB
MAPDL Result File Size 3.4375 MB
Post Processing
Beam Section Results Yes
On Demand Stress/Strain No

TABLE 15
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Solution Information
Object Name Solution Information
State Solved

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 11 of 16

Solution Information
Solution Output Solver Output
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines

TABLE 16
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Results
Object Name Temperature Total Heat Flux
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Temperature Total Heat Flux
By Time
Display Time Last
Separate Data by Entity No
Calculate Time History Yes
Identifier
Suppressed No
Results
Minimum 50.004 °C 1.4202e-006 W/mm²
Maximum 220. °C 0.30334 W/mm²
Average 140.77 °C 7.9576e-002 W/mm²
Minimum Occurs On Gasket Part-FreeParts|Cut-Extrude1
Maximum Occurs On Gasket Part-FreeParts|Cut-Extrude1
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1
Integration Point Results
Display Option Averaged
Average Across Bodies No

FIGURE 4
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Temperature

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 12 of 16

TABLE 17
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Temperature
Time [s] Minimum [°C] Maximum [°C] Average [°C]
1. 50.004 220. 140.77

FIGURE 5
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Temperature > Figure

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 13 of 16

FIGURE 6
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Total Heat Flux

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 14 of 16

TABLE 18
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Total Heat Flux
Time [s] Minimum [W/mm²] Maximum [W/mm²] Average [W/mm²]
1. 1.4202e-006 0.30334 7.9576e-002

FIGURE 7
Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Total Heat Flux > Figure

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 15 of 16

Material Data
Structural Steel
TABLE 19
Structural Steel > Constants
Density 7.85e-006 kg mm^-3
Coefficient of Thermal Expansion 1.2e-005 C^-1
Specific Heat 4.34e+005 mJ kg^-1 C^-1
Thermal Conductivity 6.05e-002 W mm^-1 C^-1
Resistivity 1.7e-004 ohm mm

TABLE 20
Structural Steel > Color
Red Green Blue
132 139 179

TABLE 21
Structural Steel > Compressive Ultimate Strength
Compressive Ultimate Strength MPa
0

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024
Project* Page 16 of 16

TABLE 22
Structural Steel > Compressive Yield Strength
Compressive Yield Strength MPa
250

TABLE 23
Structural Steel > Tensile Yield Strength
Tensile Yield Strength MPa
250

TABLE 24
Structural Steel > Tensile Ultimate Strength
Tensile Ultimate Strength MPa
460

TABLE 25
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature C
22

TABLE 26
Structural Steel > S-N Curve
Alternating Stress MPa Cycles Mean Stress MPa
3999 10 0
2827 20 0
1896 50 0
1413 100 0
1069 200 0
441 2000 0
262 10000 0
214 20000 0
138 1.e+005 0
114 2.e+005 0
86.2 1.e+006 0

TABLE 27
Structural Steel > Strain-Life Parameters
Strength Strength Ductility Ductility Cyclic Strength Cyclic Strain
Coefficient MPa Exponent Coefficient Exponent Coefficient MPa Hardening Exponent
920 -0.106 0.213 -0.47 1000 0.2

TABLE 28
Structural Steel > Isotropic Elasticity
Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa Temperature C
2.e+005 0.3 1.6667e+005 76923

TABLE 29
Structural Steel > Isotropic Relative Permeability
Relative Permeability
10000

file:///C:/Users/ragha/AppData/Roaming/Ansys/v241/Mechanical_Report/Mechanical_R... 17-05-2024

You might also like