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Revotech Presentation 3

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0% found this document useful (0 votes)
91 views22 pages

Revotech Presentation 3

rovo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 22

ROTATING

EQUIPMENT
SERVICES
what is Revotech Group?

Revotech Group represents European SMEs in South East Asia & Middle East.
A careful selection of non competitive, independent companies in rotating equipment services work with Revotech.
Our role is to provide the sales and marketing service for these companies to secure opportunities without them having
to pay upfront for business development in the region.

• Sales and marketing


• Technical review, data gathering, site visits
• Project management
• Sourcing
• Contract negotiation
• Logistics
• After market support
about us

INDEPENDENT (NON OEM)


We are flexible to provide solutions that are not standard replacement or service options. We can work to solve problems,
putting the interests of the client first. Our business model is about being an alternative to the OEM.

UPGRADES
We improve reliability and/or performance by using material upgrades or design improvements. These are verified by FEA,
CFD, Gear Design, Bearing Design or Rotordynamic modelling software.

PORTABLE 3D SCANNING TECHNOLOGY


We use portable 3D scanning systems and state of the art blue light scanning technology for aero-components and
blading.

SPECIALISED ENGINEERS FOR EACH APPLICATION


Our engineers are specialists in each area of pumps, gearboxes, turbines, turbo-machinery and bearings.
applications

PUMPS TURBOMACHINERY

TURBINES
GEARBOXES
services

RE-ENGINEERED ONSITE INSPECTION, BEARING


SPARE PARTS OVERHAULS REPAIR
TECHNICAL SUPPORT

IN-SITU TURBINE RELOCATION


MACHINING <50MW
pumps

RE-ENGINEERING SERVICES

Impellers Troubleshooting
Shafts Overhauling
Wear Rings Inspection
Labyrinth Seals Balancing
Casings Laser Alignment
Bearings Coatings
NDT Inspection
re-engineering - examples

LIQUID RING VACCUM PUMP


• Nuclear power plant application with corrosion problem on impellers
• Upgraded from cast iron grade 250 to aluminium bronze AB2
• 8 week delivery from scanning parts to delivery
re-engineering - examples

STEAM CONTROL VALVES

• Re-engineered from samples


• Material and hardness
checks
• Manufactured from stainless
steels and vacuum hardened
• 10 day delivery from samples
re-engineering - examples

SUCTION INLET

• Urgent breakdown with snapped flange


• Item is 1000kg and needed to be replaced
• Engineering, casting, machining in 6 weeks
• NDT testing
re-engineering - examples

VALVE BLADE

• UK Nuclear Power Plant Valve


• 15 week delivery for 4 units
• Casting Produced in Dubai with UT, MPI, Radiography
• Chemical, Mechanical Testing by 3rd Party UKAS test house
• Machining and assembly in the UK
re-engineering

VALVE BLADE
turbo-machinery

SERVICES SOFTWARE ANALYSIS RE-ENGINEERING


Overhauls Aerodynamic (CFD) Impellers
Supervisors/Engineers Thermodynamic Shafts
High Speed Balancing Rotor-dynamic Labyrinth Seals
Casings
Bearings
Gearing/Pinions
steam turbines

ONSITE SCOPE/TOOLS: WORKSHOP SERVICES: SPARE PARTS:

Minor / Major Overhauls Turbine rotor re-blading Blades


General Inspection Turbo Compressor de/re-stacking Diaphragms
Borescope Inspection Strip seal replacement Seals
Laser Alignment Balancing Casings
Boralignment Control and stop value overhauling Bearings
Levelalignment Couples
Endoscope Shafts
NDT Inspection All auxiliaries
Hydraulic Bolt Handling
Thermal Bolt Handling
Welding/Drilling/Grinding
Pressing/Lifting/Hoisting
experience
STEAM TURBINES
• Siemens G250 1.7 MW
• Siemens G200 1.85 MW
• Siemens SST060 2.5 MW
COMPRESSORS GAS TURBINES • Siemens SST100
• Demag VK32 • Siemens SST110 4MW
• Rolls Royce Allison 501 KB5 • Siemens SST300, 28MW
• Nuovo Pignone BCL304
• M.A.N. 5280 GTG 6/80 • Siemens SST600 25MW, 36MW
• Deleval Stork C2C26
• Solar Taurus 7301 • Siemens SST800 89.7MW
• Brown Boveri VWR 565 3.4MW
• Solar Taurus 60 Gas Turbine • Peterbrotherhood 5.2MW
• Elliot K601
• Allison 501 KB • Peterbrotherhood Frame 20, 10.75MW
• Elliott 38M9I 10652HP
• Mitsubishi gas turbine • AEG GE20 2MW
• Dresser Rand 1M4 428kW
MF111B • AEG 3.5MW / 10 MW
• Siemens Demag VK10
• GTA Alsthom TM2 4 MW • AEG GE50A 9MW
• Sulzer C2001
• Atlas Copco HLR 8 – 3.8 • AEG Type G, 11.2MW
• Atlas Copco GT032T2K1 GEARBOXES • AEG VAX 24MW
• Atlas Copco GT032 L6K1 • KKK AF 3.5G
• Atlas Copco GT-032 L6K1 • Dresser Rang RWT 2MW • KKK AF6 3MW
• KKK SFO9 • Gearbox RR Allison 501KB5 • KKK AFA 6 G6A 3MW
• KKK SFO7.1/9.0 GHH TD • Blohm&Voss Marc 4 H-04 15 Mw • KKK BF4/50
• Siemens Demag VK32 • Gearbox ST Siemens ABB Twin Stal • Blohm & Voss 9MW
• Sulzer AC-14 3.1MW • Elliot 2EPG4
• Sulzer GHH TKdb 5/5-L • Dresser Rand Nadrowski B5S-5 3.4MW
• ABB Twin Stal LP/HP 16 VAX
• ABB G32 12MW
• Sinko DNG 62B-65 3.65MW
• Esscher Wyss NG50 1.07MW
3D ATOS GOM scanning
BLUE LIGHT SCANNING

High speed capture


Non-contact
0.005mm accuracy

Tri-top Large scale


Coordinate measuring

Siemens NX CAD
in-situ machining

• Orbital machining for rapid deployment from UK for any size journal
• Roundness +/- 0.01mm, Surface finish 0.8Ra
• Portable lathe and balancing machine in South East Asia brought to site
turbine relocation <50 MW

Gas turbines, steam turbines and compressors reconditioned with


REVAMPS
performance guarantees and warranty.

PROCESS: TURBINE CONTROL

1. Identify match to clients needs in second hand market PROTECTION


2. Purchase Machine
3. Overhaul an Re-Engineer Spares DIAGNOSTICS
4. Installation and commissioning
5. Performance guaranteed MODERNISATION
6. Lease and purchase contracts possible

BUDGET GUARANTEED PROVEN OPTIONS FOR


TIME SAVING
FRIENDLY PERFORMANCE & TECHNOLOGY LEASE, SPARES
AVAILABILTY AND SERVICE
CONTRACTS
gearbox services

COMPONENT SUPPLY ENGINEERING SERVICES

Spur Design On-site technical support/RCA


Helical Analysis & Upgrades Service, overhauls, inspections
Spiral bevel Re-Engineering
Balanced Pinion Shafts
Shafts
Casings
gearbox services

EXPERIENCE:

Gas compressors

Sea water injection drives

Drawworks Gearboxes, Jacking Gears

High speed gears, epicyclic gears and aux gearboxes

Propulsion and dredging gearboxes

Power Generation Reduction/Load Gearboxes

Winch and Slew Gears

Girth gears for ball mills, mill drive, stacker reclaimer

Coveyor drives, vertical mill drives, mixer, shaker screen drives


bearings

SERVICES ENGINEERING PRODUCTS

Repair Upgrades Journal Bearings


Manufacturing FEA of oil film performance Tilt Pad Journal Bearings
Re-Engineering Failure Investigation Thrust Bearings
Technical Support Tilt Pad Thrust Bearings
Trunnion/Mill Bearings
Floating Seals
Vertical Bearing
Assemblies
on site support

POWER GENERATION INDUSTRIAL TURBINES


GAS AND STEAM TURBINES >50 MW TYPICAL PUMPS & GEARBOXES

Materials Controller Technical Advisor Pump expert


Electrical Commissioning Supervisor Mechanical Supervisor Gearbox expert
Mechanical Supervisor Controls and Instrument Engineer
I&C Supervisor Document Controller Complete Overhaul Teams
QA/QC Commissioning Manager Inspection Services
Site Manager
Technical Advisor
locations
EUROPE
Headquarters
Engineering
Production Units
Turbine services
Turbomachinery services
Bearing Manufacturing

MIDDLE EAST
Pump Service Centre (UAE)
Electric Motors and Drives

ASIA
Sales Office (Thailand)

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