1.

CONTENTS

1. Contents ........................................................................................................................ 1
2. Control location .............................................................................................................. 3
3. Before riding .................................................................................................................. 4
4. Driving ........................................................................................................................... 5
5. Use genuine spare parts ............................................................................................... 5
6. Use of each component ................................................................................................. 6
Gauges .......................................................................................................................... 6
Operation of Ignition switch ........................................................................................... 8
Operation of steering handle lock switch ....................................................................... 8
Use of buttons ............................................................................................................... 8
Fuel tank cap .................................................................................................................. 9
Rear shock absorber adjustment ................................................................................. 10
Brake ............................................................................................................................. 10
7. Important points and cautions for starting engine ........................................................ 11
8. Riding the motorcycle .................................................................................................. 12
Set up riding ................................................................................................................ 12
Driving in grade ........................................................................................................... 13
Transmission operation ................................................................................................ 13
Correct riding ............................................................................................................... 13
The control of throttle valve handle ............................................................................. 14
Parking method ........................................................................................................... 15
9.Inspection and maintenance before riding ..................................................................... 16
Routine inspection ....................................................................................................... 16
Fuel inspection ............................................................................................................ 16
Engine oil inspection and change ................................................................................ 17
Inspection and adjustment of brake free play .............................................................. 18
Clutch lever .................................................................................................................. 19
Throttle grip free play adjustment ................................................................................ 19
Drive chain ................................................................................................................... 20
Tire inspection ............................................................................................................. 21
Steering handle front shock absorbers inspection ....................................................... 21
Checking the lubrication of body’s various mechanisms ............................................. 22
Inspection and maintenance of battery ........................................................................ 22

1
1. CONTENTS

Checking and changing fuses ..................................................................................... 23

Checking the turn signal lights and horn ..................................................................... 24
Checking the headlight and tail light ........................................................................... 24
Checking the brake light ............................................................................................. 24
Checking the spark plug ............................................................................................. 25
Checking the air cleaner .............................................................................................. 25
Wiring rubber cap .......................................................................................................... 26
Back mirror ................................................................................................................. 26
License plate ............................................................................................................... 26
10. When there is an abnormal condition or a trouble ...................................................... 27
Diagnosis when engine does not start ........................................................................ 27
11. Suggestions on engine fuel ........................................................................................ 27
12. Cautions for riding motorcycle .................................................................................... 28
13. Periodical maintenance schedule ................................................................................... 29
14. Specification ............................................................................................................... 31

2
2. CONTROL LOCATION

MODE: MG20BW-ZA/(ZAC/CO/COC)

ENG Stop/
starter switch Oil inspection window

Front turn signal

light
High & low beam/turn
signal/horn switch Ignition switch

Fuel tank cap Fuses &battery

Headlight
Tall light

Side stand

Front brake
lever

Clutch lever

Air cleaner

Brake pedal
Shift pedal Exhaust muffler

3
 3.BEFORE RIDING
This manual describes the correct usage of this motorcycle including safety riding, simple inspection
methods and so on.
For a more comfortable and safety riding, please read this manual carefully.
For your benefit, please ask your SANYANG dealer the operating manual and carefully read the
following:
 Correct use of the motorcycle.
 Pre-delivery inspection and maintenance.

Thank you very much for your patronage

In order to maximize your motorcycle’s performance, a periodical inspection and maintenance
should be completely carried out.
We recommend that after riding your new motorcycle for the first 300 kilometers, you should take
your motorcycle to the original dealer for an initial inspection, and to have your motorcycle
inspected periodically every 1000 kilometers thereafter.

 In case the motorcycle’s specifications and construction are modified and different from the
photos and diagrams on the owner’s manual / catalogues, the specifications and construction of
the actual motorcycle shall prevail.

SAFE RIDING
It is very important to be relax and clothe properly when driving, observe traffic regulations, do not rush,
always drive carefully and relaxed.
Usually, most people would ride their newly bought motorcycle very carefully, but after they became
familiar with their motorcycles, they tended to become reckless which may result in an accident.

 To remind you:
 Please wear a safety helmet, and properly tighten the chin belt when riding a motorcycle.
 Clothes with open or loose cuffs may be blown by wind and cause the cuffs to get caught on the
steering handle and thus affects riding safety.
 So, put on clothes with tight sleeves.
 Hold the steering handle by both hands when riding. Never ride with only one hand.
 Observe the speed limit.
 Wear suitable low-heel shoes.
 Perform periodical maintenance and inspection in accordance with the schedule.

WARNING!!
 To avoid getting burned by exhaust pipe when taking a passenger. Make sure your passenger
has put his/her feet on the pedals.
 After running, the exhaust pipe is very hot, be careful not to get burned when conducting an
inspection or maintenance.
 After running, the exhaust pipe is very hot, select a suitable location to park your motorcycle to
avoid others getting burned by the exhaust pipe.

CAUTION:
Modified motorcycle will affect its structure or performance, and cause poor engine operation or
exhaust noise, which will result in shortening the motorcycle’s service life.
Besides, modification is illegal and does not conform to the original design and specifications.
A modified motorcycle will not be covered by warranty, therefore, do not modify your motorcycle
at will.

4
4.DRIVING

 Keep the related parts of your body such as arms, palms, lumbar, and toes relax and ride
with the most comfortable posture in order to be able to react quickly whenever it is
necessary.
 Rider’s posture will greatly affect riding safety. Always keep your body’s gravity in the center of
the saddle, if your body’s gravity is on the rear part of saddle, the front wheel load will be reduced,
and this will cause the steering handle shaking. It is dangerous to ride a motorcycle with an
unstable handle.
 It will be much easier to make a turn if rider inclines his body inward when turning. On the other
hand, the rider will feel unstable if his body and the motorcycle do not incline.
 The motorcycle is hard to control on a bumpy, unleveled, unpaved road, try to know the road
conditions in advance, slow down and use your shoulder’s force to control the handle.
 Suggestion: Do not load objects on the front pedals unnecessarily, to avoid affecting the riding
safety and the operation of steering handle.

CAUTION:
The rider’s feeling on the handle is slightly different with a load or without a load.
Overload may cause the handle to swing and affects the riding safety.
Therefore, do not overload your motorcycle.

CAUTION:
 Do not place flammable materials such as rags between the body side cover and engine to
avoid components damaging by fire.
 Do not load objects on areas not specified for loading to avoid damage.

SUGGESTION
To maximize the motorcycle’s performance and prolong its service life:
The first month or first 1000km is the wear- in period for the engine and components.
Avoid rapid acceleration, and keep the speed below 60km/hr.

5.USE GENUINE SPARE PARTS

In order to maintain the motorcycle’s best performance, each part’s quality, material, and machined
precision must conform with the design requirements. “Genuine Spare Parts” were made from the
same high quality materials used for the original motorcycle. No parts would be sold to the market until
they could meet the designed specifications through sophisticated engineering and stringent quality
control. Therefore, it is necessary to purchase “Genuine Spare Parts” from “Authorized Dealers or
Franchised Dealers” when replacing spare parts. If you buy cheap, or fake substitute parts from the
market, no guarantee can be provided either for the quality or durability. Also, it may result in
unexpected troubles and lower the motorcycle’s performance.
 Always use Genuine Spare Parts to keep your motorcycles pure blood and to ensure its long
service life.

5
6.USE OF EACH COMPONENT

(The following is 4 stroke air cooling bike’s basic operation, and they could vary from
different individual models. Please consult the end of this manual.)
§GAUGES §

The panel figure for speedometer may vary from model to model, but the location usually are the
same.

Gear position indicator

Speedometer
Tachometer
Voltmeter/time meter
Odometer/ Trip
kilometer Fuel Meter

Turn left Signal

Turn Right
Indicator
Signal Indicator
Engine oil replacement High Beam Indicator
warning lamp
Low fuel load warning light
Transmission neutral
Indicator Fault indicator light Cooling temperature
Indicator

CAUTION:
Do not wipe plastic components, e.g. instrument panel, headlight, with organic solvents such as
gasoline…etc to avoid damaging these components.

 Speedometer： If there is something wrong with the ECU,

Indicates driving speed（km/h）. the warning light will light all the time.
 Odometer：  Fuel Meter:
Indicates total accumulated distance traveled. The pointer in this meter shows how much
 Trip Kilometer: fuel remains in the tank.
The rider can measure the trip kilometers.  Voltmeter/time meter:
 Tachometer: Display average voltage of battery or time.
Indicates engine rpm. Under the normal display status, press
"SET" button 0.5 second, it can switch
 High Beam Indicator： “VOLTAGE” display mode or “CLOCK”
This indicator comes on with high beam display mode. In time display mode, when
headlight is turned on. the scooter is stationary , long press the
 Turn (left/right) Signal Indicator： "MODE" button. more than 2 seconds,
The left or right Indicator will be flashing then it enter the time setting MODE, at this
time press “MODE” button 1second, it can
according to the operated directions of turn switching over setting mode(Hour→
signal light switch when it is turned on. minutes tens digit→minute single digits).
 Transmission Neutral Indicator： Short press "SET" button once, figure add
This indicator shows transmission neutral. 1. In setting display mode, long press the
"MODE" button for more than 2 seconds, it
 Gear Position Indicator： can leave the setting mode.
This indicator comes on with gear position.
 Fault indicator light

6
Engine Oil Replacement Indicator
Engine oil replacement indicator light will illuminate when the vehicle is ridden for approx. 1,000 km,
which means the engine oil should be checked or replaced.
IN ODO mode Key on and press the “S” button for at least two seconds after replacing the engine oil,
engine oil replacement indicator light will extinguish.
Long press “S” button
Mileage Setting:

Short Press “M” button

Total mileage Switch the mileage

Short press “M”

Long press “S” button
Single mileage mileage value is removed

Short press “S”

Clock Setting: Hour

Short press “M”

Short press “S”
Minute (tens digit)
Short press “M”
Short press “S”
Minute (units digit)

Short press “M”

Return to normal mode

Low fuel load warning light:

When there is a little fuel inside the tank, the warning light will be on.
Cooling temperature Indicator:
Indicates the engine cooling water temperature, engine cooling water temperature indicator if light,
should check the cooling water is sufficient and the fan motor is running

7
§OPERATION OF IGNITION SWITCH §
“ON” position: IGNITION SWITCH
 Engine started and lights can be operated this position.
 Ignition switch key can not be removed.
“OFF” position:
 Engine and lights are shut off and can not be started
in this position .
 Ignition switch key can be removed.

§OPERATION OF STEERING HANDLE LOCK SWITCH§

“Steering handle lock” position

 Turn the steering handle to left and insert the key CAUTION:
into, press ignition switch key clockwise and then  Make sure to take the
lightly turn it to left to the “lock” position. key away with you
 The steering handle is locked in this position. before you lock your
 Ignition switch key can be removed. seat.
 When unlocking, simply turn the key from the
“LOCK” position to the “OFF” position.

CAUTION:
 Never operate the ignition switch key when the motorcycle is running. To turn the ignition
switch to the “OFF” position, will shut off the electrical system and that may result in a
dangerous accident. Therefore, the ignition switch can only be turned off after the motorcycle
has been completely stopped.
 To prevent the motorcycle from be stolen, lock the steering when parking.
 Always remove the key and be sure to take the key away with you after locking the steering
handle before leaving your motorcycle.
 If ignition switch remains in the “ON” position for a prolonged period after the engine has been
stopped, the battery’s capacity will be reduced and this may affect the engine’s start ability.

§USE OF BUTTONS
Turn Signal Engine Stop Switch
High/Low Beam Switch Switch

Electrical
starter button
Horn Switch

 Engine Stop Switch

Switch to this position to turn off the engine when a state of emergency.

Switch to this position and the engine can be started.

8
 Electrical Starter Button
This is a starting motor button (switch) for engine starting.
With the main switch “ON”,press this button slightly to start the engine.

CAUTION:
 Release this button immediately after engine has been started, and never press the button
again to avoid damaging the engine.
 This mechanism is a safety design. The engine can only be started except squeezing the clutch
lever or the gear must be at neutral.

 High/Low Beam Switch

This is the high and low beam of headlight switching switch. Press this switch to switch between
high and low beams.
This is for high beam.
This is for low beam. (Please turn to low beam when riding in city)
 Horn Switch

Press this button down when ignition switch is in the “ON” position, the horn will sound.

CAUTION:
Do not press this button when you are in “No Horn” area.
 Turn Signal Switch
Turn signal lights are used when turning left/right or changing lane.
Turn ignition switch to the “ON” position, and slide the turn signal switch to left or right. Then, the
turn signal lights will flash.
To release, simply return the turn signal light button to the original position.
Right-side turn signal light flashing means you intend to make a right turn.

Left-side turn signal light flashing means you intend to make a left turn.

§FUEL TANK CAP §

1. Insert ignition switch key into the lock on the fuel tank cap, and turn the key clockwise, so the
cap can be removed.
2. Do not fill above the fuel upper limit when refueling.
3. Align the “△” mark on the cap with the front, turn the key of the fuel tank counter-clockwise to
lock the fuel cap. To remove the ignition key after lock the fuel tank cap.

CAUTION:
 Main stand should be put down on the ground,
engine should be shut off and flames should be
strictly prohibited to ensure safety when refueling.
 Do not fill above fuel upper limit when refueling.
Otherwise, fuel will flow out of the fuel tank that may
damage the fuel tank’s painting, in serious cases, it
may cause a fire to burn down the motorcycle.
 Make sure the cap has been tighten properly.

9
§BRAKE §
 Avoid unnecessary sudden braking.
 Use front and rear wheel brakes simultaneously when braking.
 Avoid brake continuously for a long period of time because that may overheat the brakes and
reduce its braking efficiency.
 Slow down and brake early when riding in rainy days on slippery roads. Never apply the brakes
suddenly to prevent skidding and falling.
 Using only the front brake or the rear brake increases the risk of falling because the motorcycle
is tend to pulled to one side.
 Using the brake pedal to operate the front and rear brake simultaneously (CBS mode).

《Engine Brake》

Return the throttle valve handle back to its original position, and apply engine brake.
It is necessary to apply brake both for front wheel and for rear wheel intermittently when riding on a
long or stiff slope. For Front Wheel For Rear wheel/Front wheel and rear wheel(CBS mode)

10
7.IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE
Method of Starting the Engine

CAUTION:
 Please check the oil and fuel volume before starting the engine. Start the engine in a ventilative
area.

1. Turn the ignition switch to the “ON” position with 2. Shift the transmission into neutral. The neutral
ignition key. indicator (green) lights.

3. Is there enough fuel in the fuel tank? 4. Don’t turn the throttle grip, press the starter button.
. CAUTION:
 Release the starter button immediately after starting the engine.
 Don’t press the starter button when the engine is running.
.  If the engine fails to start after 3~4 attempts with the starter button, open the throttle.
 Allow the engine to warm up 2~3 minutes after started, then push the choke lever close
(Apposition).

CAUTION:
 If engine can not be started after starter motor running for 3~5 seconds, turn the throttle valve
handle 1/8~1/4 turns, and then press starter button again for an ease start.
 In order to avoid damaging the starter motor, please do not press the starter button continuously
over 15 seconds.
 If engine still can not be started after pressing starter button over 15 seconds, stop and wait for
10 seconds before start it again.
 It is harder to get the engine started after the motorcycle has been left idle for a long time or
after refueling only after the fuel has been depleted. Then, it is necessary to press starting
lever or starter button several times, and keep the throttle valve handle at the close position to
start the engine.
 It may need several minutes to warm up engine if it is a cold start.
 Exhaust contains harmful gases (CO), therefore please start the engine at a well ventilated
place.

11
8.RIDING THE MOTORCYCLE

§SET UP RIDING §
 Check the brakes and tire pressure before riding.
 Ride the motorcycle from left side, put the foot on the
ground to prevent it from falling over.
 Start and warm up the engine.
1. Squeeze the clutch lever fully, then push shift pedal
down to engage the 1st gear.

2. Then release the clutch lever slowly, and at the

same time, open the throttle gradually, the
motorcycle will move.

CAUTION:
 After the engine was started and before
riding, don’t operate the throttle grip rapidly to
rise up the engine speed.

 Change the gear position according to the driving 20 40 60 80 100 120 140
speed. Speed
 The relationship between speed and gear
position is on the right table. 1st gear
 Change the gear position according with the
table can get the good performance and fuel 2nd gear
economy of the motorcycle.
3rd gear

4th gear
CAUTION: 5th gear
 Do not operate the transmission when the
engine is not running.
 Do not push the shift pedal rudely to
prevent the transmission from be
damaged.
 Control the driving speed for passing other
vehicles.

CAUTION:
During the first 1000km, it is better to drive in low speed for running the engine in good condition and
long life.
 Change the engine oil and clean the oil filter screen after first 300km.
 It is better to drive in low speed after have just replaced the engine oil.
 Warm up the engine before start riding.

12
§DRIVING IN GRADE §
Up Grade
Driving up a slightly grade can drive with high position gear.
Under heavy loading or steep grade driving condition, It
must drive with low gear.

Down Grade
Close the throttle and operate the brakes when driving
down a slight grade. Shift the gear to low gear in case of
heavy loading or driving down steep grade condition.

CAUTION:
 Braking must apply both the front and rear brakes.

§TRANSMISSION OPERATION §
3
 The change pedal is located on the left side of the 2 4
engine. Shift transmission to the lower gear when
driving hard or down grade. 1
N 5
 Squeeze the clutch lever fully, operate change pedal
to the proper position, then release the clutch lever to 6
1 4
make a gear change.
 Don’t operate the transmission when the engine is not
running. 3
 Don’t operate change pedal rudely, or the 2 4
transmission will be damaged.
 Shift the gear to the next lower position for overtaking N
other vehicles.
1 5
This limit speed for shift to lower gear.

th th
5 → 4 Below 80km/h
th rd
4 → 3 Below 70km/h
rd nd
3 → 2 Below 50km/h
nd st
2 → 1 Below 25km/h

§CORRECT RIDING §
Optimum Start Riding
 Turn on the turn signal and make sure of no vehicle
coming behind before start riding.

13
§THE CONTROL OF THROTTLE VALVE HANDLE §

Acceleration : To increase speed. When Deceleration

riding on an inclined road, turn
the throttle valve handle slowly to Acceleration
allow the engine to output its
power.
Deceleration : To decrease speed.

Maintenance Performance-During The

Initial Period, It Is Better To Drive In Low
Speed For Running The Engine In good
condition and long life.
During the first month or first 1000 km, never
excess 60km/h.
Avoid abrupt acceleration.
Avoid engine running in RPM (over 8000RPM) while
under no load.
Do not operate throttle full open from idle running of
engine.

Never Making Abrupt Braking Or Making A

Full Turn.
Extreme braking or making a full turn may cause
wheel slip.
When riding in wet or rainy conditions, making
abrupt braking or making a turn may cause wheel
slip, may lose control of the motorcycle.

Extreme Caution When Riding In Rainy

Condition.
When riding in wet or rainy. Conditions needs
longer distance to stopping the motorcycle. Slow the
motorcycle down early to brake.
When descending a grade, close the throttle fully
and use both brakes to slow the motorcycle.

14
§PARKING METHOD §
Brake-Apply both The Front And Rear Brakes.
 Close the throttle then squeeze the brake control lever.
 “Brake slightly in beginning, then squeeze tightly”, it is the best way to brake.

CAUTION:
 Use of only the front brake or rear brake may cause wheel slip.

 When approaching the parking lot:

1. Turn on the turn signal light early, and pay
attention to the vehicles in front, from rear, left
and right, then take the inner lane and
approach slowly.
2. Return the throttle valve handle back to its
original position, and apply brakes in advance.
(Brake light comes on when braking to warn
drivers of vehicles behind.)
 When stop completely:
3. Press the turn signal switch back to its original
position, and turn the ignition switch key to the
“OFF” position to shut off the engine.
4. Get off the motorcycle from left side after the
engine has been stopped, and select a parking
place where the motorcycle will not interfere
with traffic and the ground is level, then put
down motorcycle’s main parking stand.
5. Hold the steering handle with your left hand,
and hold down the front end of saddle or hold
the parking handle on the lower-left side of
saddle with your right hand.
6. Press the main parking stand with your right
foot, put down the main parking stand firmly on
the ground.
To remind you: Lock the steering handle and
remove the key after parking to
prevent the motorcycle from
being stolen.

CAUTION:
 Park your motorcycle at a safe place where it will not interfere with traffic.

15
9.INSPECTION AND MAINTENANCE BEFORE RIDING

(Please refer to the components location diagram for the following components.)
§ROUTINE INSPECTION §
Check Items Check Key Points

Engine Oil Is there enough engine oil?

Fuel Is it enough? Is it Octane 90 or above

Braking condition?
Front
(Brake lever free play: 10~20mm)
Brake
Braking condition?
Rear
(Brake pedal free play: 20~30mm)
Is tire pressure normal?
Front
(Standard: 1.75kgf/cm2)
Tires
Is tire pressure normal?
Rear
(Standard: 2. 25 kgf/cm2)

Steering Handle Does the handle vibrate abnormally or is difficult to turn?

Speedometer, lights, and Is it operated properly?

rearview mirror Do lights come on? Can it be seen clearly from behind?

Tightness of Main Components Are screws, nuts loosen?

Abnormal Points Do the previous troubles still exist?

CAUTION:
 If any problem founded during routine inspection, correct the problem before using the motorcycle
again, have your motorcycle checked and repaired by the “Dealer or Authorized service
personnel” if necessary.

§FUEL INSPECTION §
Check fuel quantity, see if it is enough for your destination
 This motorcycle’s engine is designed for using the unleaded fuel
of Octane 90 or above. Refill the gasoline
 Firmly secure the main stand on the ground, shut off the engine
and keep flames away from the and keep flames away from the Fuel tank cap
motorcycle when refueling.
 Turn and open the fuel tank cap, then refill the gasoline.
 Do not fill above fuel upper limit level when refueling
 Turn the fuel cock to the ”ON” position after refilling the gasoline..

CAUTION:
 Stop the engine and keep away from spark and flames when refilling the fuel.
 Make sure that the fuel tank cap has been locked tightly after refilled.

Leakage
Check fuel cup, tank, tube and carburetor for leaks.

16
§ENGINE OIL INSPECTION AND CHANGE § Oil cover Oil in
 INSPECTION:
1. Use the main parking stand to support the
motorcycle on a level ground, remove the oil
cover after engine stopped for 3~5 minutes.
2. Check whether oil level is in between the upper
and lower marks through oil level window.
 Add oil to upper limit if oil is under the lower limit. Upper limit
(Check cylinder, crankcase…etc for leakage.
Lower limit

OIL CHANGE:
 Change period: First 300km for new motorcycle, and
the engine oil has been just renewed every 1000km
thereafter.
 Service more frequently when riding in dusty or cold
area.
 In order to maintain the engine’s maximum
performance, check whether the engine oil is
enough every 500km. Add oil to upper limit if the
engine oil has been found to be inadequate.
 Engine Oil : Use (API) SAE 10W-30 grade or better Drain bolt
engine oil. Otherwise, damage will not be covered
by warranty.（especially suggest USE SM 10W-50）.
 Oil Capacity : 1.2 Liter (1 liters for routine change)
 （See the manual page
 specification for further details.）
 Use SAE 5W-40 when outside temperature is below 0℃
【Oil Filter Cleaning】
The oil filter in engine left side, near change pedal.
Open the filter nut assembly of the filter, and remove the Oil filter
filter. Remove the foreign materials from the filter by
using a gasoline or air spraying gun.

WARNING: Filter nut

 Oil level will not be correct when checking the oil level
with the motorcycle parked on an unleveled ground or
immediately after the engine stopped.
 Engine and exhaust pipe are hot right after engine
stopped. Pay special attention not to get burned when
checking or replacing engine oil.
 If the oil lever approach lower limit again after refilled,
check the engine for leaks and refill it again.
 Keep away from spark and flames when refilling the oil.
 Screw in the drain bolt and the oil gauge tightly after
refilled.

17
§INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY §
INSPECTION: (Brake lever and pedal free play must be checked with the engine shut off.)
 Brake lever and pedal free play for front and rear wheels.
When checking the hand-braking lever for front wheels, its free play (the stroke of hand-braking
lever from no braking to initial braking) should be 10~20mm. It is abnormal if the feel is spongy
when holding the hand-braking lever forcefully.
When checking the foot-braking pedal for rear wheels, its free play (the stroke of foot-braking pedal
from no braking to initial braking) should be 10~20mm. It is abnormal if the feel is spongy when
press the foot-braking pedal forcefully.

10~20 mm

10~20 mm

Adjustment:﹙ Drum type﹚

 The indentation of brake adjustment nut must be aligned with the pin. (see below figure)

Adjustment nut

Adjustment nut

Pin

To increase free play To decrease free

play

 Turn the adjustment nut on brake arm of front and rear wheels to adjust the free play of
hand-brake lever.
 Hold the hand-brake levers after adjusting with both hands until there is effective brake feeling.
 Measure the free play with a ruler.

CAUTION:
When free play is between 10~20 mm, check brake
indicators of front and rear wheels. If the arrow on
the brake arm aligned with the “△ ” marked on the
brake disk, that means the brake lining has been
excessively worn, and must be replaced immediately.

18
§CLUTCH LEVER §
The clutch lever free play should be 10~20mm.
Check the free play and turn the adjusting nut for
adjustment if necessary.

CAUTION:
 The function of the clutch is translating the
engine power to the rear wheel, if the clutch
adjustment is incorrect, it will be hard to shift
or make the clutch plates slip.
 Make sure the shift is easy to be done after
adjustment.
 If the clutch lever free play is too large or too
small, It’s easy to damage the clutch plates.

§THROTTLE GRIP FREE PLAY ADJUSTMENT §

 Correct free play allows throttle grip to rotate
2~6 mm
2~6mm.
 Loosen the lock nut first, then turn the adjust
nut to adjust. Tighten the lock nut securely
when finished.

Check Items:
1. Check throttle grip cable to see if it can be
moved smoothly from a closed position to a
wide open position.
2. Rotate steering handle from side to side to
check if the throttle grip cable is interfered.
3. Check to see if the throttle grip cable is
obstructed by other cables preventing it from
being operated smoothly. Lock nut

Adjust nut

19
§DRIVE CHAIN §
The drive chain will be elongated and slackened as the
using time passed. So it is necessary to be inspected
and adjusted periodically.
<Drive Chain Inspection>
 The drive chain check lie under drive chain center,
the slack of the chain should be 10~20mm.
 Stand the motorcycle with main stand upright.
Turning the rear wheel, check the drive chain for
free operation and noise.
 Adjust the drive chain if there is any abnormality.

<Drive Chain Adjustment>

1. Loose the rear wheel axle nut.
2. Turn the adjusting nut for adjustment. Tighten the Adjuster
axle nut after adjusted.
3. Check the rear brake pedal free play and adjust if
necessary.
Axle nut

CAUTION:
 The right and left adjuster must be adjusted
to the same scale.
Scale
 Clean and lubricate the drive chain
frequently.

20
§TIRE INSPECTION §
 Tires should be checked and inflated with the engine shut off.
 If a tire’s ground contacting curve is abnormal, check it with an air pressure gauge and inflate it
to the specified pressure.
 Tires pressure must be checked with an air pressure gauge when cold.

PLEASE REFER TO SPECIFICATIONS FOR STANDARD TIRE PRESSURE

Foreign materials Crack and  Visual check tires for frontal and lateral side walls
(nails or small damage for crack or damage.
stones)  Visual check tires for any nails or small stones
wedged in the tread.
 Check the “tread wear indicator” condition to see if
tread groove depth is insufficient.
 A tire with a wear bar showing is worn out and
Tread wear should be replaced immediately.
indicator

CAUTION:
 Abnormal tire pressure, wear, or crack is the most important cause that results in the loss
control of the steering handle and a punctured tire(s).

§STEERING HANDLE FRONT SHOCK

ABSORBERS INSPECTION §
 Perform this check with engine shut off and ignition
switch key removed.
 Visual check front shock absorbers for damage.
 Operate steering handle up and down, and check front
shock absorbers for noises due to bends.
 Check the bolts and nuts of front shock absorbers with
wrenches for tightness.
 Shake steering handle up & down, left & right, and front
& rear to check if it is loosen, has too much resistance
and pulls to one side.
 Check steering handle if it is being pulled too tight by
the brake cables.
 Take your motorcycle to Authorized Dealer or
Franchised Dealer for a check or adjustment if any
abnormal conditions are found.
21
§CHECING THE LUBRICATION OF BODY’S VARIOUS MECHANISMS §
 Check the body’s pivot points if they have enough lubrication.
(For example, the pivot points on the main stand, the side stand, and the brake lever…etc.)
Assembly position for
Assembly position for brake control lever
clutch control lever

§INSPECTION AND MAINTENANCE OF BATTERY §

The electrolyte will vaporize so it is necessary to
inspect and refill periodically. Have your Distilled water
motorcycle checked by Authorized Dealer or
Franchised Dealer should any abnormality is found.
 Remove the rear seat, the electrolyte level
should be between the upper and lower limit.
 If the electrolyte level is lower than the lower limit,
remove the battery, then remove the cap from
each cell and refill the distilled water to the upper Upper
limit.
﹙ Cleaning of battery terminals﹚
Remove the battery terminals and clean if there are Lower
dirt and corrosion on them.
Battery removal procedures are as follows:
Turn ignition switch to the “OFF” position, then
remove negative cable screw firstly and disconnect
the negative cable. Then, remove positive cable
Breather tube
screw and positive cable.

CAUTION:
 Clean the battery posts with warm water if the
posts are eroded and have some white
powders on them.
 If there is an obvious erosion on the terminals,
disconnect the cables, then clean the erosion
off with a steel brush or a piece of sandpaper.
Negative
 Install battery cable after cleaning and apply a
thin coat of grease on the terminals.
 Install battery in reverse order of removal. Positive

22
 CAUTION:
 In order to prevent electric leakage and self-discharge when the battery sits idle for long
periods. Remove battery from motorcycle, store it in a well- ventilated and dimly lighted place
after the battery has been fully charged. Disconnect battery’s negative cable if the battery is still
kept on the motorcycle.
 If the battery needs to be replaced, replace with a same type battery.
 The electrolyte level is incorrect if the motorcycle is not standee on level ground.
 Don’t over fill the distilled water other wise the over flay acid fluid will corrode parts.
 Keep away from sparks and flames when dealing with the battery.
 Don’t clog the breather tube.
 The breather tube clogged will break the battery because the inner pressure will be up.
 Keep your eyes and skin away from the electrolyte, if touched by the electrolyte, clean with
water immediately or see the doctor.
 Notice the polarity of the cables when removing and assembling.

§CHECKING AND CHANGING FUSES §

Turn the main switch off and check if the fuse blows. Replace the blown fuse with the specified
fuse. Do not use a fuse of a different capacity. Do not use copper wire or any other substitute for
the fuse.
 Remove the left side cover, and you’ll find the fuse holder near battery.
 Open the fuse holder, and pull out the fuse. Check it for damage or broken.
Fuses must be firmly secured with wire connectors when replacing. Loose connections will result
in overhead and damage.
Use only parts having the specified specification to replace electrical components such as light
bulbs. Using parts not having the specified specifications for replacement may cause the fuse to
blow and over-discharge the battery.
 Avoid spraying water directly on or around fuse box when washing the motorcycle.
 If the new fuse burn out quickly again, please check the faulty reason before replace it again.
Take your motorcycle to your dealer for an inspection if a fuse is blown by unknown causes.

23
§CHECKING THE TURN SIGNAL LIGHTS AND HORN §
 Turn the ignition switch key to the “ON” position.
 Turn on the turn signal light switch, and make sure that
the front & rear and left & right signal lights flashes and
also check if the warning buzzer sounds.
 Check turn signal light covers if they are dirty, crack, or
loosen.
 Press horn button to check if it sound.

CAUTION:
 Specified specification bulbs should be used for
turn signal lights. Otherwise, the normal
operation of turn signal lights will be affected.
 Turn on the turn signal light before turning or
switching lane to warn driver of vehicles behind.
 Turn off the turn signal light immediately by
pressing its button down after using. Otherwise,
the flashing of twin signal lights may confuse the
drivers of vehicles behind.

§CHECKING THE HEADLIGHT AND TAIL LIGHT §

 Turn the ignition switch to “on” position. Turn on the
headlight and taillight switch. Check if the headlight
and taillight come on.
 Check the brightness and light angle of the front light
by wall to see if it is correct.
 Check the light cover if it is dirty, crack, or loosen.
§CHECKING THE BRAKE LIGHT §
 Turn the ignition switch key to the “ON” position, hold
the hand-braking levers for front and rear wheels.
Check if the brake lights come on.
 Check the brake light cover if it is dirty, crack, or
loosen.

CAUTION:
 Use only specified specification bulbs, do not use bulbs with different specifications to avoid
damaging electrical system, burning out bulbs, and discharging the battery.
 Do not modify or add other electrical components to prevent over load or short circuit which
may result in a fire and burn down the motorcycle in serious cases.

24
§CHECKING THE SPARK PLUG §
 The electrodes too dirty or excessive air gap will cause hard or fail
starting, so it will be inspect and adjusted periodically.
 Remove the cap of spark plug cable (remove the spark plug using the
spark plug wrench in the tool kit.
 Check the electrode if it is dirty or fouled by carbon deposits.
 Remove the carbon deposits on the electrode with steel wire, and clean
the spark plug with gasoline, then, wipe dry with a rag.
 Check the electrode, and adjust its gap to 0.6~0.7 mm. (Check it with a
feeler gauge)
 Hand tight the spark plug as far as it can go and then tighten it another 0.6~0.7 mm
1/2~3/4 turns with a wrench.

WARNING:
The engine is very hot after running. Pay attention not to get burned.
※Use only spark plugs suitable for the engine specifications of this motorcycle recommended by
the manufacturer. (Refer to specifications.)
§CHECKING THE AIR CLEANER §
If air cleaner is clogged by dust, engine performance and fuel
economy will be affected, so, it’s important to do periodic
maintenance.
1. Remove the front seat.
2. Remove the air cleaner cover by removing the four screws.
3. Remove the air cleaner filter element. Use air gun to blow
off dirty thoroughly.

CAUTION:
 Dust deposit is one of the major causes of reducing output horsepower and increasing fuel
consumption.
 Change the air cleaner element or clean it more frequently to prolong the engine’s service life if
the motorcycle is driven on dusty roads very often.
 If air cleaner is installed improperly, dust will be absorbed into cylinders, which may cause a
premature wear and reducing output power and engine life.
 Be careful not to soak the air cleaner when washing the motorcycle. Otherwise, it will cause
engine hard to start.
 Water enters the air cleaner will cause the engine fails to start ,so do not allow water to enter the
air cleaner when washing the motorcycle.

25
§WIRING RUBBER CAP § Rubber cap
The rubber caps are used for protecting the wires of
the wiring. Check the caps frequently for settling at
right position.
Do not direct water under pressure against the wiring
or use brush when washing motorcycle. If the wiring
is very dirty，use cloth to scrape it. Check points

Rubber cap
§BACK MIRROR §
Sit on seat, check and make sure the image of the back mirrors is suitable.

§LICENSE PLATE §
Check the license plate for dirt ,injury and damage. Make sure it is secure.

Check The Exhaust for unusual.

Make Sure All The Previous Abnormalities Have Been Solved.

26
10.WHEN THERE IS AN ABNORMAL CONDITION OR A TROUBLE

§DIAGNOSIS WHEN ENGINE DOES NOT START §

(1). Has the ignition switch key (2). Is there enough fuel in the fuel (3). Is the rear or front wheel
tank? brakes applied when
been turned to the “ON”
pressing starting button?
position?

1/8 Turn Signal Switch

1/4

Horn Switch

(4). Do you rotate the throttle valve handle while (5). Turn the ignition switch key to the “ON”
pressing starting the button? position, and press horn button down, if the
horn does not sound, the fuse may have been
blown.
【Have your motorcycle checked by authorized dealer or franchised dealer immediately if there are no
problems with the above items and engine still can not be started.】

11.SUGGESTIONS ON ENGINE FUEL

 This motorcycle is designed to use UNLEADED gasoline of Octane No. 90 or higher.
 If the motorcycle is operated in high attitude (where the atmosphere pressure is lower), it is
suggested that the air/fuel ratio should be readjusted to maximize the engine performance.

27
12..CAUTIONS FOR RIDING MOTORCYCLE

1. Raise the motorcycle with the main stand, and to stand on the saddle left side.
Push the motorcycle forwarding to raise the main stand.

CAUTION:
 Never started engine before raise the main stand.

2. Get on the motorcycle from the left side, and sit on the saddle properly, keep your right foot firmly
on the ground to prevent the motorcycle from falling.

CAUTION:
 Apply foot brake on the rear wheel before driving off.

3. Start engine, squeeze the clutch lever fully, push shift pedal down to engage the 1st gear, release the
clutch lever slowly, rotate the throttle valve handle slowly, and then the motorcycle will begin to move.

CAUTION:
 Rapidly rotate the throttle valve handle or release the clutch lever may cause the motorcycle
moving forward suddenly and it is very dangerous.
 Make sure the side parking stand is spring back completely before driving off.

【Do not use the brake suddenly and make a sharp turn】
 Rapid braking and sharp turning will cause slip and fall.
 Rapid braking or sharp turning will cause slipping, lateral slipping, or fall especially in rainy days
when the road is wet and slippery.
【Drive with extreme caution during rainy days】
 The brake distance in rain day or on wet road will longer than that on a dry road. Therefore,
slow down and prepare to apply the brake earlier.
 The throttle valve handle should be released, and the brakes should be properly applied as it is
needed while reducing the speed when going down a slope.

VEHICLE ABNORMAL OR BREAKDOWN

Fails to start the engine.
The engine shutting off when riding.
If those conditions happen, first, check the following items by
yourself
1. Is there any gasoline in the tank?
2. Have you operated the starting essential points correctly?
NOTE:
If there is any abnormal or breakdown of the motorcycle, go to
your dealer for inspection as soon as possible.

28
 13.PERIODICAL MAINTENANCE SCHEDULE
Maintenance Every Every Every Every
300KM
kilometer 1000KM 3000KM 6000KM 12000KM
Remarks
Item Maintenance
NEW 1 Month 3 Months 6 Months 1 Year
Check Items Interval
1 Air cleaner element (Remark) I C R
2 Oil filter (Screen) C C
3 Fuel l of pump filter Replacement for every 10000KM
4
4 Engine oil R Replacement for every 1000KM
5 Tire, pressure I I
6 Battery I I
7 Spark plug I I R
8 Carburetor (idle speed) I I
9 Cooling system Check every 10000 km
10 Coolant level Check every 10000 km
11 Coolant, water hoses and o-rings Replacement for every 3 years
12 Steering bearing and handles I I
13 Check fuel for leakage I I
14 Check crankcase for leakage I I
15 Drive chain I R
16 Fuel tank switch and lines I I
17 Throttle grip operation and cable I I
18 Engine bolts and nuts I I
19 Cylinder head, cylinder, and piston I
20 Exhaust system/cleaning carbon I
21 Valve clearance I I
22 Shock absorbers I I
23 Front/rear suspension I I
24 Main/side stands I I/L
25 Crankcase Blow-by system I I
26 Clutch disk I
27 Clutch free play I I
28 Brake cable/brake lining (pad) I I
29 Bolts/nuts for each components I I

☆ The above maintenance schedule is established by taking the monthly 1000 kilometers as a
reference which ever comes first.
※Have your motorcycle checked and adjusted periodically by your Authorized Dealer or Franchised
Dealer to maintain the motorcycle at the optimum condition.
Code: I ~ Inspection, cleaning, and adjustment R ~ Replacement
C ~ Cleaning (replaced if necessary) L ~ Lubrication

Remark: 1.Clean or replace the air cleaner element more often when the motorcycle is operated on

29
 dusty roads or in the Heavily- polluted environment.
2. Maintenance should be performed more often if the motorcycle is frequently operated in high
speed and after the motorcycle has accumulated a higher mileage.
【Notes in the remarks are used to indicate the applicable models.】

30
14.SPECIFICATION
Model
MG20BW-ZA/(ZAC)
Item Specification
Length 2068 ±20mm
Width 860±20mm
Height 1180±20mm
Wheel base 1405±10mm
Net Weight 152±6kg
Type 4-Stroke engine
Fuel Unleaded gasoline
Compression ratio 11.2±0.2:1
Max. HP 13.5kw/8500 rpm
Max. torque 15.7 N.m/7500 rpm
Starting methods Electrical starter
Clutch type Wet Multi Disc Clutch
Transmission 6-speed gear change
Gear ratio I:2.643 II：1.650 Ⅲ：1.318 Ⅳ：1.040 Ⅴ：0.889 Ⅵ:0.786
Front tire 100/90-19
Rear tire 130/80-17
Front: STD 1.75kgf/cm2,
Tire pressure
Rear: STD 2.25kgf/cm2
Front brake Disk type (Ø 288 mm)
Rear brake Disk type (Ø 222mm)
License Light 12V 0.257W
Headlight deep/main beam 13.5V 25W /14W
Position lamps 12V 1.5W
Taillight/Stoplight 13.5V 2.5W/5.5W
Turn signal light front/rear 13.5V 1.8W*2/13.5V 1.8W*2
Engine oil capacity 1.2L (1 L for change)
Fuel tank capacity 11±0.2L
Fuse 15AX3&20AX1
Spark plug CPR8EA-9
Battery capacity 12V 6Ah

CAUTION: specifications or equipment are subject to change without notice.

31
 SPECIFICATION

Model
MG20BW-COC/MG20BW-CO
Item Specification
Length 2068±20 mm
Width 860 ±10mm
Height 1195±20mm
Wheel base 1405±20mm
Type 4-stroke engine, single cylinder
Fuel Unleaded gasoline
Compression ratio 11.2±0.2:1
Max. HP 13.5kw/8500 rpm
Max. torque 15.7N.m/7500 rpm
Starting methods Electrical starter
Clutch type Wet Multi Disc Clutch
Transmission gear
Gear ratio I:2.643 II：1.650 Ⅲ：1.318 Ⅳ:1.040 Ⅴ：0.889 Ⅵ:0.786
Front tire 100/90-19
Rear tire 130/80-17
Front: STD1.75kgf/cm2,
Tire pressure
Rear: STD 2.25kgf/cm2
Front brake Disk type (Ø 288 mm)
Rear brake Disk type (Ø 222mm)
Headlight deep/main beam 13.5V 25W 14W
Position lamps 12V 1.5W
Taillight/Stoplight 13.5V 2.5W /5.5W
Turn signal light front/rear 13.5V 1.8W*2/13.5V 1.8W*2
Engine oil capacity 1.2L (1 L for change)
Fuel tank capacity 11±0.5L
Fuse 15A*3*20AX1
Spark plug CPR8EA-9
Battery capacity 12V 7Ah

CAUTION: specifications or equipment are subject to change without notice.

32