Client: Project: R12-S00C01–8200- Site-wide External Work and Infrastructure for a Central Logistics-

Hub
Document Title: R12-S00C01– MAT For Bonding Agent for concrete (Nitobond SBR)
Aconex Doc. No. R12-S00C01-TIE-MAT-CI-0012
Revision No. C1

Document Title: R12-S00C01 – MAT FOR

Bonding Agent for concrete (Nitobond SBR)

Rev. Date Purpose of Issue Prepared By Checked By Approved By

C0 24-Feb-2024 Issue For Approval M.Ikram Israr Ahmad Shang Jianzhu
C1 06-Mar-2024 Re-Issued for Approval M.Ikram Israr Ahmed Shang Jianzhu
Material Submittal Form
RSG-CN-FRM-0011

RED SEA PROJECT

General Information
Project
Program Name R12 S00C01 Project Name Central Logistics Hub
Code
Site-wide External Work
Contract ref. R12-S00C01-8200 Package and Infrastructure

R12-S00C01-
Ref. No. Version C1 Date 06-Mar-2024
TIE-MAT-Cl-0012
Approved
To the Engineer RSG Subcontractor NA
(as applicable)

Material Information
Material Description (One
MATERIAL APPROVAL FOR Bonding Agent for concrete (Nitobond SBR)
item only per Form)
As per Specification R12-S00D04-KAA-SPC-AR-0004 Alternative NA
Drawing Reference Project Drawings BOQ Ref. No.

Specification Reference 03 30 00 Standards, BS, DIN NA

Manufacturer/Supplier

Company Name Fosroc Constructive Solutions Locally Manufactured Yes

Address Jeddah, Saudi Arabia
Local Agent Fosam Company Limited Other Details
Program Date
As per Requirment Expected Arrival Date (on Site) As per Requirment
(Material Required on Site)

Contractor’s

06-Mar-2024
Shang Jianzhu
Name Signature Date

Design Consultant - Comments

Comments:

Name Signature Date

Engineer’s - Comments
Comments:

Name Signature Date

Status Code

☐ Acce pte d ☐ Acce pte d with Comme nts ☐ Re vise a nd Re s ubmit

☐ Re je cte d ☐ Re vie w not Re quire d

RSG-CN-FRM-0011
Rev. 00, 16 Nov 2022 Page 1 of 1
Comments Resolution Sheet - CRS
RSG-DC-FRM-0008

RED_SEA_PROJECT
General Information

Doc or Dwg Title MAT FOR BONDING AGENT OCS Date

Program Civil Engineer in Charge 6-Mar-24
FOR CONCRETE (Nitobond
Project/Asset R12-S00C01 –8200 Project Stage OCS Rev. C1 OCS Ref. No. R12-S00C01-TIE-MAT-CI-0012

Identification of
Reviewer's Reference No. of Doc. or Sign-Off
S/N Comment's Source: Observations|Comments Discipline Assessment Code Response
Name/Oragnization Drwg. (Include Revision) (Open/Closed)
(Title|Page|Clause)

1 Contractor shall specify location of use of

NITOBOND SBR material. - Attached
1 S Ali compressive strength test reports are very old. Page No 38 - 44 Noted & Attached
Contractor to attach latest test reports in the
submittal.

1) Bonding Agent for concrete (Nitobond SBR)

from Fosam Company Limited accepted subject
2 T Elgendy Noted
to follow the below comments: 1. Manufacturer
recommendations to be followed strictly.

3 T Elgendy 2. Method statement to be followed strictly. Noted

3. Sample always can be taken from site for

4 T Elgendy Noted
testing.

Refer to RSG comments. Any approval granted

by the Employer will not relieve the contractor
5 S AyazulHaq Noted
from his contractual obligations and
responsibility.

TRS-DC-FRM-0008Rev. 00, 16 Nov 2022 Page 1 of 2 CLASSIFICATION: INTERNAL SENSITIVE

#
 1- Contractor to comply with all comments and
6 C ElJemayel Noted.
resubmit for final approval.

2- The contractor shall remain the sole

responsible for any consequences resulting of
Noted.All Approvals Will be Taken
7 C ElJemayel any deviation from the project’s documents,
through official manner
international codes & standards as well as the
local regulations and rules.

3- Any approval granted by the Employer will

8 C ElJemayel not relieve the contractor from his contractual Noted
obligations and responsibility.

TRS-DC-FRM-0008Rev. 00, 16 Nov 2022 Page 2 of 2 CLASSIFICATION: INTERNAL SENSITIVE

#
Material Submittal
RSG-CN-TMP-0007

Material Submittal
Prgram: R12
Project: Central Logistics Hub
Project Code: S00C01
Package: Sitewide External Work & Infrastructure
Bonding Agent for Concrete (Nitobond)
Material

Document Number R12-S00C01-TIE-MAT-CI-0012

Revision C11
Revision Date 06-03-2024
Discipline CIVIL
Submitting Contractor TIEJUN

RSG-CN-TMP-0007

RSG-CN-TMP-0007 FOR INTERNAL USE ONLY

Rev. 00, Oct. 01, 2022 Page | 1
Material Submittal
RSG-CN-TMP-0007

Revision History
Details of
Rev. Date Prepared By Reviewed By Approved By
Revision
C1 06-Mar-24 For Approval M.Ikram Israr Ahmad Shang Jianzhu

RSG-CN-TMP-0007 FOR INTERNAL USE ONLY

Rev. 00, Oct. 01, 2022 Page | 2
Material Submittal
RSG-CN-TMP-0007

Table of Contents
1 Product Information ................................................................................................................................ 7
2 Statement of Compliance ....................................................................................................................... 8
3 Scope of Works ......................................................................................................................................... 9
4 Specification Compliance Check List ................................................................................................... 10
5 Technical Data Sheet ............................................................................................................................. 11
6 Sample (List / Photos) ............................................................................................................................ 12
7 Test Reports............................................................................................................................................ 12
8 LEED Compliance & Certificates ........................................................................................................... 14
9 Country of Origin – Confirmation Letter ............................................................................................. 15
10 Product Authority Approval ................................................................................................................. 16
11 Draft Warranty ....................................................................................................................................... 17
12 Manufacturer Recommended Spare Parts .......................................................................................... 18
13 Previous Project Approvals ................................................................................................................... 19
14 Trade License.......................................................................................................................................... 20
15 Manufacturer Confirmation of the local Agent .................................................................................. 21
16 Project Reference List ........................................................................................................................... 22
17 Company Profile ..................................................................................................................................... 23

RSG-CN-TMP-0007 FOR INTERNAL USE ONLY

Rev. 00, Oct. 01, 2022 Page | 4
CLASSIFICATION: INTERNAL & SENSITIVE
Material Submittal
RSG-CN-TMP-0007

PREVIOUS REVISION COMMENTS AND CONTRACTOR

RESPONSE
Program:N/A
XX
Project: XXXX
Package:
Material
Document Number
Revision
Revision Date
Discipline
Submitting
Contractor

Appendices

RSG-CN-TMP-0007 FOR INTERNAL USE ONLY

Rev. 00, Oct. 01, 2022 Page | 6
CLASSIFICATION: INTERNAL & SENSITIVE
Material Submittal Template
RSG-CN-TMP-0007

Compalince
Sl
Description Not Not Remarks
No Provided
Provided Applicable

1 Statement of Complaince ☐
☒ ☐ ☐

2 Scope of Works ☒ ☐ ☐
3 Specification Complaince Check List ☒ ☐ ☐
4 Technical Data Sheet ☒ ☐ ☐
5 Test Reports ☒ ☐ ☐
6 LEED Complaince ☒ ☐ ☐

7 Country of Origin ☒ ☐ ☐
8 Authority Appovals ☒ ☐ ☐

☐ ☒
9 Draft Warranty ☐
10 Recommended Spare Parts ☐ ☐ ☒
11 Trade Licence ☒ ☐ ☐

12 Project Refrences ☒ ☐ ☐
13 Previous revision comment tracker ☒ ☐ ☐
Above checklist is the minimum requirement, subject to review by the Employer and or Assitants.

Prepared By Reviwed By Approved By

Name M.Ikram Israr Ahmad Shang Jianzhu

Designation Civil QC Engineer QM PM

Sign

Date 06-Mar-2024 06-Mar-2024 06-Mar-2024

Stamp

RSG-CN-TMP-0007 FOR INTERNAL USE ONLY

Rev. 00, 01 Oct 2022 Page | 4
1 Product Information
[ Following table to be populated as minimum}
Sl
Description Value Remarks
No
01 Material Description Bonding Agent for concrete by Fosroc (Nitobond
SBR)
Specification Drawing BOQ
02 Reference Section As per
NA
03 30 00 BOQ
Name: Fosroc Constructive solutions
04 Manufacturer
Address: Jeddah
Name: Fosroc Constructive solutions
05 Supplier
Address: Jeddah

06 Country of Origin Saudi Arabia

TRSDC vendor List

07 Yes
Compliance

08 Project location to be used Central Logistics Hub

09 Required Date on Site As Per Schedule

Manufacturing duration
10 NA
(Ex- Factory)
Shipment duration
11 As Per Schedule
(Ex-factory to Site)

12 Expected Arrival on Site As Per Schedule

RSG-CN-TMP-0007 FOR INTERNAL USE ONLY

Rev. 01, 16 Nov 2022 Page | 7
Material Submittal
RSG-CN-TMP-0007

Cover Sheet of Nitobond

Attached Below.

RSG-CN-TMP-0007
Rev. 01, Oct. 01, 2022 Page 12 of 23
CLASSIFICATION: INTERNAL & SENSITIVE
 constructive solutions

Technical Submittal

NITOBOND SBR
(Polymer bonding aid and mortar additive)

Fosam Company Limited

Head Office
telephone: fax: email:
PO Box 11081
Jeddah – 21453 +966 (12) 637 5345 +966 (12) 637 5891 [email protected]
Saudi Arabia
C.R. No. 31273
Paid up Capital: SR3,000,000
www.fosroc.com Registered Office: Industrial Area, Phase 4, Road No. 102, Street No. 82
Material Submittal
RSG-CN-TMP-0007

Specification Compliance Check List

[ Following shall be part of this section

1. Line by line compliance with specification requirements

2. Append the relevant specification sections

3. Justification by the Manufacturer for any variance

RSG-CN-TMP-0007
Rev. 01, Oct. 01, 2022 Page 10 of 23
CLASSIFICATION: INTERNAL & SENSITIVE
Project Title: Central Logistics Hub Project Specification Comparison Sheet Date: 29-Jan-2024

Subject: NITOBOND SBR Specification Section: 03 30 00

Sr No IFC DWG Specification Proposed Material Status Remarks

Bonding Agent: ASTM C 1059, Type II, non-redispersible, acrylic

1 emulsion or styrene styrene butadiene Comply
butadiene.
Specifications Central Logistics Hub

objectionable material to a sufficient depth to expose sound concrete. To avoid

visible points as far as possible upon exposed faces, the top surface of the
concrete adjacent to the forms shall be smoothed with a trowel.
5. Immediately following an approved discontinuance of placing concrete all
accumulations of mortar splashed upon the reinforcement bars and the surfaces
of forms shall be removed. Dried mortar chips and dust shall not be puddled into
the unset concrete. If the accumulations are removed prior to the concrete
becoming set, care shall be exercised not to injure or break the concrete-steel
bond at and near the surface of the concrete, while cleaning the reinforcement
bars.
6. All placing of concrete shall be carried out according to the provisions of ACI
304.
3.2 CONSTRUCTION JOINTS
A. General
1. Construction joints shall be made only where located on the Drawings. If not
detailed on the Drawings, or in the case of an emergency, construction joints
shall be placed as directed by the Engineer. Shear keys or inclined reinforcement
shall be used where necessary to transmit shear or bond the two sections
together.
2. All construction joints shall conform to the requirements of ACI 224.3R.
B. Bonding
1.
Before depositing new concrete on, or against, concrete which has hardened, the
forms shall be retightened.
2. The surface of the hardened concrete shall be roughened as required by the
Engineer, in a manner that will not leave loosened particles of aggregate or
damaged concrete at the surface. It shall be thoroughly cleaned of foreign matter
and laitance, and saturated with water.
To insure an excess of mortar at the juncture of the hardened and the newly
deposited concrete, the cleaned and saturated surfaces including vertical and
inclined surfaces, shall first be thoroughly covered with a coating of mortar, or
neat cement grout, against which the new concrete shall be placed before the
grout has attained its initial set.
3. The placing of concrete shall be carried continuously from joint to joint. The
face edges of all joints which are exposed to view shall be carefully finished true
to line and elevation.
3.3 FORMWORK
A. General
1. Introduction
a. This clause presents recommended materials for formwork and suggests
criteria for assuring proper performance.
b. Only some requirements are stated as to allow the contractor's discretion
where quality of finished concrete work would not be impaired by the use of
alternative materials.
c. The Engineer of the project documents may exclude, call special attention to,

Khatib & Alami Cast-in-Place Concrete

03 30 00 - 25
Material Submittal
RSG-CN-TMP-0007

Technical Data Sheet

Attached Below.

RSG-CN-TMP-0007
Rev. 01, Oct. 01, 2022 Page 10 of 21
Nitobond SBR constructive solutions

Polymer bonding aid and mortar additive

Uses Test method Typical Control

result
For improving and bonding concrete repair mortars, floor Compressive strength *
toppings and screeds, waterproof renders and cementitious (BS 6319, Part 2:1983): 50 N/mm2 32 N/mm2
slurries. Cementitious mortars are alkaline in nature and will Tensile strength *
protect embedded steel reinforcement. Mortars produced (ASTM C-190:85): 5 N/mm2 3.2 N/mm2
with Nitobond SBR may be used for horizontal, vertical and Slant shear bond
overhead repair work. Nitobond SBR may be used to form a 2 2
(BS 6319, Part 4:1984) 20.0 N/mm 2.6 N/mm
bonding agent for slip bricks, ceramic tiles, etc. Chemical resistance: Cementitious materials have
limited chemical resistance.
Advantages The addition of Nitobond
SBR to cement mortars
 Single component liquid can be easily gauged as reduces permeability and
required. therefore helps reduce the
 Improves cohesion and workability. rate of attack by aggressive
chemicals, acid gases and
 Improves mortars to provide waterproof repairs, renders water.
and toppings which are highly resistant to freeze/thaw
* results may vary due to cement variations & w/c ratio
cycling.
 Improved tensile and flexural properties allow thin
applications. Design criteria
 Excellent bond to concrete, masonry, stonework, plaster
and block-board. The application parameters for mortars modified by the use
of Nitobond SBR will differ depending on the actual mix
 Contains no chloride admixtures. design used. Generally, however, Nitobond SBR mortars
can be applied in sections up to 40 mm thickness in
Description horizontal locations and up to 15 mm in vertical locations.
The thickness achievable in over-head locations without the
Nitobond SBR is a modified styrene butadiene rubber use of formwork is largely dependent on the profile of the
emulsion which is supplied as a ready to use white liquid. It substrate. Vertical and overhead sections greater than
is designed to improve the quality of site-batched those stated above may be built up in layers but may
cementitious mortars and slurries. Being resistant to sometimes be possible in a single application dependent on
hydrolysis, it is ideal for internal and external applications in the actual size and configuration of the repair area, and the
conjunction with cement. volume of any exposed reinforcing steel. Nitobond SBR
mortars should not be applied at less than 6 mm thickness.
Technical support Thicknesses up to 40 mm in a single application can be
achieved by the use of formwork. Consult the local Fosroc
Fosroc offers a comprehensive range of high performance, office for further information.
high quality repair, maintenance and construction products.
In addition, Fosroc offers a technical support package to Application instructions
specifiers, end-users and contractors as well as on-site
technical assistance in locations all over the world. Preparation

Specification clauses Saw cut the extremities of the repair locations to a depth of
at least 10 mm to avoid feather edging and to provide a
Polymer bonding aid and mortar additive square edge. Break out the complete repair area to a
minimum depth of 6 mm up to the sawn edge.
The polymer bonding aid and site-batched mortar shall be
modified by the use of Nitobond SBR, a single component Clean the surface and remove any dust, unsound or
styrene butadiene rubber emulsion. contaminated material, plaster, oil, paint, grease, corrosion
deposits or algae. Where breaking out is not required,
Properties roughen the surface and remove any laitance by light
scabbling or grit blasting.
The results listed below were achieved by assessing the
mechanical properties of a 3:1 sand:cement mortar Oil and grease deposits should be removed by steam
containing Nitobond SBR in the proportions 10 litres per 50 cleaning, detergent scrubbing or the use of a proprietary
kg cement against a 3:1 sand:cement control mortar. The degreaser. The effectiveness of decontamination should
test methods used were in full accordance with BS 6319 at then be assessed by a pull-off test.
28 days – air cured.

Page 1
Nitobond SBR
Expose fully any corroded steel in the repair area and 2. Heavy-duty floor screed
remove all loose scale and corrosion deposits. Steel should
be cleaned to a bright condition paying particular attention to 50 kgs Ordinary Portland Cement
the back of exposed steel bars. Grit blasting is 75 kgs 3 mm to 6 mm granite chips
recommended for this process. 75 kgs grade C/M sharp sand
10 litres Nitobond SBR
Where corrosion has occurred due to the presence of 6 litres (approximately) clean water
chlorides, the steel should be high-pressure washed with The screed should be of a semi-dry cohesive
clean water immediately after grit blasting to remove consistency. Recommended thickness 10 mm to 40
corrosion products from pits and imperfections within its mm.
surface.
3. Render
Reinforcing steel priming
50 kgs Ordinary Portland Cement
Apply one full coat of Nitoprime Zincrich to any exposed steel 150 kgs grade C/M sharp sand
reinforcement and allow to dry before continuing. If any 10 litres Nitobond SBR
doubt exists about having achieved an unbroken coating, a 6 litres (approximately) clean water
second application should be made and, again, allowed to The render should be of a semi-dry cohesive
dry before continuing. consistency. Recommended thickness 6 mm to 9 mm.

Substrate priming 4. Bonding mortar for slip bricks, tiles, etc:

The substrate should be thoroughly soaked with clean water 50 kgs Ordinary Portland Cement
and any excess removed prior to commencement. A slurry 125 kgs grade C/M sharp sand
primer should be prepared consisting of 1 volume Nitobond 10 litres Nitobond SBR
SBR to 1 volume clean water to 3 volume fresh cement. To 7 litres (approximately) clean water
obtain a smooth consistency, the cement should be blended Water is adjusted to give a firm mortar. For fine joints,
slowly into the premixed liquids. The slurry primer should be use grade M/F sand. Support where necessary until the
stirred frequently during use to offset settlement. mortar is set. Recommended thickness 6 mm to 40
mm.
The slurry primer should be scrubbed well into the surface of
the concrete. Avoid applying too thickly and avoid 'puddling'. Note: The mix designs are based on the use of dry sand
The repair mortar, topping or render must be applied on to and aggregate. Adjustments must be made to the
the wet slurry primer. If the slurry primer dries before water demand relative to the moisture content of the
application of the mortar, it must be removed and the area re- sand and aggregate used. It should also be noted
primed before continuing. that, due to the frequent inconsistencies of site-
stored materials and variable conditions, actual
In exceptional circumstances, e.g. where a substrate/repair results may differ from those published above.
barrier is required or where the substrate is likely to remain
permanently damp, Nitobond EP bonding aid should be used. Weigh the cement, sand and, where required, aggregate
Contract the local Fosroc office for further information. into the mixer and dry blend together for one minutes. With
the machine in operation, add the pre-mixed Nitobond SBR
Mixing and clean water. Continue mixing for 3 minutes to ensure
complete dispersal into the sand and cement. Make any
Care should be taken to ensure that Nitobond SBR mortars small adjustment to the quantity of clean water but do not
are thoroughly mixed. A forced-action mixer is essential. significantly exceed the literage shown above. Additional
Mixing in a suitably sized drum using an approved spiral water should be kept to a minimum. Continue mixing up to
paddle in a slow speed (400/500 rpm) heavy-duty drill is a maximum of 5 minutes until a smooth and fully
acceptable for occasional use. homogeneous consistency is achieved with the required
workability and application properties. It is critical that
A wide range of mix designs is achievable using Nitobond allowance is made for the moisture content of the sand and
SBR. Typical designs are detailed below: aggregate, particularly where they are stored on site.

1. Patching and repair mortar Application

50 kgs Ordinary Portland Cement For application to all surfaces, Nitobond SBR mortars,
150 kgs grade C/M sharp sand toppings and renders must be well compacted on to the
10 litres Nitobond SBR primed substrate by trowel. It is frequently beneficial to
8 litres (approximately) clean water work a thin layer of the mortar into the slurry primer and
Recommenced thickness 6 mm to 40 mm then build the mortar on to this layer. Exposed steel
reinforcement should be completely encapsulated by the
mortar.

constructive solutions Page 2

Nitobond SBR
Nitobond SBR mortars can be applied at a minimum the environment. Dekguard products may be applied over
thickness of 6 mm and up to 40 mm thickness, dependent on the repair area without prior removal of the Nitobond AR
the location and configuration of the repair zone. The curing membrane. Concure 90 Clear curing membrane
thickness achievable in overhead locations without the use of must be removed prior to the application of Dekguard
formwork is largely dependent on the profile of the substrate. products. This is best achieved by light grit or sandblasting.
Refer to the recommended thicknesses shown in the 'Mix
design' section above. If the recommended thickness is Cleaning
exceeded and sagging occurs, the affected section must be
completely removed and reapplied in accordance with the Nitobond SBR and Nitobond AR should be removed from
procedure described above. The use of formwork may tools, equipment and mixers with clean water immediately
facilitate achieving the required build. If formwork is used, it after use. Cured material can only be removed
should have properly sealed faces to ensure that no water is mechanically.
absorbed form the repair material.
Equipment used with Nitoprime Zincrich and Nitobond EP
Where thicker sections up to a total thickness of 40 mm are should be cleaned with Fosroc Solvent 102. Equipment
to be built up by hand or trowel application, the surface of the used with Concure 90 Clear should be cleaned with Fosroc
intermediate layers should be scratch-keyed and cured with Solvent 103.
Nitobond AR. Application of the slurry primer and a further
application of Nitobond SBR mortar may proceed as soon as Limitations
this layer has set.
Nitobond SBR mortars, toppings and renders should not be
Finishing applied when the temperature is below 5oC and falling.
Neither should they be exposed to moving water curing
Nitobond SBR mortars can be finished with a steel, plastic or application. Exposure to heavy rainfall prior to the final set
wood float, or by a damp sponge technique, to achieve the may result in surface scour. If any doubts arise concerning
desired surface texture. The completed surface should not temperature or substrate conditions, consult the local
be overworked. Fosroc office.

Low temperature working Additional information

o
In cold conditions down to 5 C, the use of warm water (up to
Fosroc manufactures a wide range of products specifically
30oC) is advisable to accelerate strength development.
designed for the repair and refurbishment of damaged
Normal precautions for winter working with cementitious
reinforced concrete. This includes hand-placed and spray
materials should then be adopted.
grade repair mortars, fluid micro-concrete, chemical
resistant epoxy mortars and a comprehensive package of
High temperature working
protective coatings. In addition, a wide range of
complementary products is available.
At ambient temperatures above 35oC, the material should be
stored in the shade and cool water used for mixing.
Estimating
Curing
Supply
Nitobond SBR mortar, toppings and renders are cement
based. In common with all cementitious materials, they must Nitobond SBR: 5, 25 and 200 litre drums. Other
be cured immediately after finishing in accordance with good pack sizes on request
concrete practice. The use of Nitobond AR or Concure 90 Nitoprime Zincrich: 1 litre cams
Clear, sprayed on to the surface of the finished mortar in a Nitobond EP: 4.5 kg packs
continuous film, is recommended. In harsh drying conditions, Nitobond AR: 4 litre drums
supplementary curing with polythene sheeting must be used. Concure 90 Clear: 25 and 200 litre drums
Fosroc Solvent 102: 4 litre cans
Over-coating with protective decorative finishes Fosroc Solvent 103: 25 litre drums

Nitobond SBR mortar repairs are extremely durable and will Coverage and yield
provide excellent protection to the embedded steel
reinforcement within the repaired locations. The surrounding Nitobond SBR: Refer to mix designs
parts of the structure will generally benefit from the Nitobond SBR Approximately 2 to 3 m3 per litre
application of a barrier/decorative coating to limit the advance (as slurry primer):
2
of chlorides and carbon dioxide, thus bringing them up to the Nitoprime Zincrich: 7.4 m per litre
same protective standard as the repair itself. Fosroc Nitobond EP: 10 to 11.5 m2 per pack
recommend the use of the Dekguard range of protective, 2
Nitobond AR: 6 to 8 m per litre
anti-carbonation coatings. These products provide a Concure 90 Clear: 4 to 5 m2 per litre
decorative and uniform appearance as well as protecting
areas of the structure which might otherwise be at risk from

constructive solutions Page 3

Nitobond SBR
Note: The actual usage per drum of Nitobond SBR will Nitoprime Zincrich, Nitobond products, Concure 90 Clear
depend on the mix design used. The coverage figures for and Fosroc Solvent 102 and 103 should not come in contact
liquid products including the Nitobond SBR Slurry primer are with the skin and eyes, or be swallowed. Ensure adequate
theoretical – due to wastage factors and the variety and ventilation and avoid inhalation of vapours. Some people
nature of possible substrates, practical coverage figures will are sensitive to resins, hardeners and solvents. Wear
be reduced. suitable protective clothing, gloves and eye protection. If
working in confined areas, suitable respiratory protective
UN packaging regulations: To comply with current equipment must be used. The use of barrier creams
regulations, all products of a hazardous nature which are provide additional skin protection. In case of contact with
subjected to a sea crossing as part of their delivery skin, rinse with plenty of clean water, then cleanse with
requirements, must be packed in UN approved receptacles. soap and water. In case of skin contact with Nitoprime
When a known sea crossing is involved, whether locally or Zincrihc, Nitobond EP and Concure 90 Clear, remove
for export, Fosroc will supply in the correct UN packaging. immediately with resin removing cream followed by washing
Where Fosroc are requested to deliver within a mainland with soap and water. Do not use Solvent. In case of
boundary but the Purchaser intends to onward ship, it is contact with eyes, rinse immediately with plenty of clean
incumbent upon the Purchaser to specify that UN packaging water and seek medical advice. If swallowed, seek medical
is required at the time of placing the order. Otherwise, once advice. If swallowed, seek medical attention immediately –
received, responsibility rests with the Purchaser. The use of do not induce vomiting.
UN packaging may affect the selling price of products.
Please consult the local Fosroc Area Manager or office. Fire

Storage Nitobond SBR and Nitobond AR non-flammable. Nitoprime

Zincrich, Concure 90 Clear and Fosroc Solvent 102 are
Shelf life flammable. Keep away from sources of ignition. No
smoking. In the event of fire, extinguish with CO 2 or foam.
All products have a shelf life of 12 months if kept in a dry Do not use a water jet.
store in the original unopened bags or packs. Flash points
Storage conditions
Nitoprime Zincrich: 16oC
Store in dry conditions in the original packs. If stored at Concure 90 Clear: 40oC
high temperature and/or high humidity conditions the shelf Fosroc Solvent 102: 33oC
life may be reduced. Nitobond SBR and Nitobond AR Fosroc Solvent 103: 40oC
should be protected from frost.
For further information, refer to the Product Material Safety
Precautions Data Sheet.

Health and safety

Cementitious mortars and slurries modified with Nitobond

SBR contain cement powders which, when mixed or
become damp, release alkalis which can be harmful to skin.
During use, avoid inhalation of dust and contact with skin
and eyes. Wear suitable protective clothing, gloves, eye
protection and respiratory protective equipment. The use of
barrier creams provide additional skin protection. In case of
contact with skin, rinse with plenty of clean water, then
cleanse with soap and water. In case of contact with eye,
rinse immediately with plenty of clean water and seek
medical advice. If swallowed, seek medical attention
immediately – do not induce vomiting.

Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosam Company Limited

Head Office Telephone: +966 12 637 5345 Fax: +966 12 637 5891 email: [email protected]
Post Box 11081 Regional Offices
Jeddah Sales Office Tel: (012) 6080999 Fax: (012) 635 3330 Yanbu Tel: (014) 322 4280 Fax: (014) 391 2980
Jeddah – 21453
Jeddah Showroom Tel: (012) 665 0787 Fax: (02) 667 4884 Makkah Tel: (012) 542 0869 Fax: (012) 542 0869
Saudi Arabia Riyadh Tel: (011) 482 9303 Fax: (01) 482 7562 Medinah Tel: (014) 845 1767 Fax: (014) 846 3195
Dammam Tel: (013) 814 1282 Fax: (013) 814 1581 Jubail Tel: (013) 362 3904 Fax: (013) 362 3875

www.fosroc.com Khamis Mushayt Tel: (017) 250 0469 Fax: (017) 250 0469 NJS Tel: (012) 691 7532 Fax: (012) 682 3625
Registered Office: Industrial Area, Phase 4, Road No. 102, Street No. 82
Page 4 FO SA/NITOBOND SBR/0210/16
Material Submittal
RSG-CN-TMP-0007

LEED Compliance & Certificates

Attached Below.

RSG-CN-TMP-0007
Rev. 01, Oct. 01, 2022 Page 13 of 21
 constructive solutions

LEED Compliance Report

Date : 7th January 2024
Ref. : TA/LEED/RHSX/0322/02
Product : NITOBOND SBR ( Bonding agent )

To Whom It May Concern:

Nitobond SBR is a Bonding agent for construction joint

NITOBOND SBR satisfies the LEED requirement for SCAQMD VOC limitations and can contribute to earn Indoor
Air Quality Credit 4.2: Low Emitting Materials, which is intended to reduce quantity of indoor air contaminates that
are odorous, potentially irritating and/or harmful to the comfort and well-being of installers and occupants.

For credit, the following information is advised:

Product Name Volatile Organic Compound (VOC)

NITOBOND SBR 10 g/L

Please refer to the MSDS of the above-mentioned product for more details about health and safety.

For more information, please don’t hesitate to contact the undersigned.

Best Regards,
For Fosam Company Ltd. (Saudi Fosroc),

________________
Tarek Alwani
Product Segment Manager – Concrete Repair & Grouts
Mobile No.: +966 50 001 2962

“USGBC® and related logo is a trademark owned by the U.S. Green Building Council ® and is used with permission”
Fosam Company Limited
Head Office
telephone: em ail:
PO Box 11081
Jeddah – 21453 +966 (2) 637 5345 [email protected]
Saudi Arabia
C.R. No. 31273 Certificate number IND 93024

Paid up Capital: SR3,000,000

www.fosroc.com Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
Material Submittal
RSG-CN-TMP-0007

Material Safety Data Sheet (MSDS)

Attached Below.

RSG-CN-TMP-0007
Rev. 01, Oct. 01, 2022 Page 18 of 21
 SAFETY DATA SHEET
NITOBOND SBR

SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1. Product identifier

Product name NITOBOND SBR

Product number M1727000

1.2. Relevant identified uses of the substance or mixture and uses advised against
Identified uses Polymer bonding aid and mortar additive

1.3. Details of the supplier of the safety data sheet

Supplier FOSAM COMPANY LTD
Phase 4,Road 414 , Street 82
Post Box 11081 Jeddah 21453
K.S.A
+966126375345
+966126080999
+966126375891

1.4. Emergency telephone number

Emergency telephone +966 126375345 , +966216080999

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture

Classification
Physical hazards Not Classified

Health hazards Skin Sens. 1 - H317

Environmental hazards Not Classified

2.2. Label elements

Pictogram

Signal word Warning

Hazard statements H317 May cause an allergic skin reaction.

Precautionary statements P280 Wear protective gloves/protective clothing/eye protection/face protection.

P302+P352 IF ON SKIN: Wash with plenty of water.
P333+P313 If skin irritation or rash occurs: Get medical advice/attention.
P501 Dispose of contents/container in accordance with national regulations.

1/7
 NITOBOND SBR

Supplementary precautionary P261 Avoid breathing vapour/spray.

statements P272 Contaminated work clothing should not be allowed out of the workplace.
P321 Specific treatment (see medical advice on this label).
P362+P364 Take off contaminated clothing and wash it before reuse.

2.3. Other hazards

Not considered hazardous at ambient temperature.

SECTION 3: Composition/information on ingredients

3.2. Mixtures
Composition comments Aqueous dispersion of Copolymer of Styrene and 1, 3 Butadiene

SECTION 4: First aid measures

4.1. Description of first aid measures

Inhalation Remove from exposure. If feeling unwell obtain medical attention.

Ingestion If swallowed, drink plenty of water, do NOT induce vomiting. Get immediate medical attention.

Skin contact Wash skin thoroughly with soap and water or use an approved skin cleanser.

Eye contact Flush eyes with clean water for at least 15 minutes keeping eyelids open. If discomfort
persists, consult a physicain.

4.2. Most important symptoms and effects, both acute and delayed
General information No specific symptoms noted.

4.3. Indication of any immediate medical attention and special treatment needed
Notes for the doctor No specific recommendations.

SECTION 5: Firefighting measures

5.1. Extinguishing media

Suitable extinguishing media Use extinguishing agents appropriate for surrounding fire.

5.2. Special hazards arising from the substance or mixture

Hazardous combustion Thermal decomposition or combustion may liberate carbon oxides and other toxic gases or
products vapours.

5.3. Advice for firefighters

Protective actions during Containers close to fire should be removed or cooled with water.
firefighting

Special protective equipment In the event of fire, wear self-contained breathing apparatus.
for firefighters Use personal protective equipment.

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures

Personal precautions Wear suitable protective equipment, including gloves, goggles/face shield, respirator, boots,
clothing or apron, as appropriate.

6.2. Environmental precautions

Environmental precautions Prevent entry into drains, sewers and water courses.

6.3. Methods and material for containment and cleaning up

2/7
 Revision: 03

NITOBOND SBR

Methods for cleaning up Soak up with inert absorbent or contain and remove by best available means. Gather into
containers.

6.4. Reference to other sections

Reference to other sections For disposal see section 13.

SECTION 7: Handling and storage

7.1. Precautions for safe handling

Usage precautions avoid skin and eyes contact

Advice on general Good personal hygiene procedures should be implemented.

occupational hygiene

7.2. Conditions for safe storage, including any incompatibilities

Storage precautions Store in cool, dry area.

Storage class Store in Cool dry area.

7.3. Specific end use(s)

Specific end use(s) The identified uses for this product are detailed in Section 1.2.

SECTION 8: Exposure Controls/personal protection

8.1. Control parameters

Ingredient comments No exposure limits known for ingredient(s).

8.2. Exposure controls

Protective equipment

Appropriate engineering No specific ventilation requirement noted.

controls

Personal protection Use of barrier cream before work will assist subsequent cleansing.

Eye/face protection Wear safety glasses.

Hand protection Wear impervious gloves

Other skin and body Wear appropriate chemical resistant clothing.

protection

Hygiene measures Good personal hygiene procedures should be implemented.

Respiratory protection No specific recommendations.

SECTION 9: Physical and Chemical Properties

9.1. Information on basic physical and chemical properties

Appearance Liquid.

Colour Milky.

Odour Acrylic

Odour threshold Not determined.

pH pH (concentrated solution): 4.5 - 5.5

3/7
 Revision: 03

NITOBOND SBR

Melting point Not applicable.

Initial boiling point and range >100 ̊C

Flash point Not applicable.

Evaporation rate Not available.

Evaporation factor Not available.

Flammability (solid, gas) Not applicable.

Upper/lower flammability or Not applicable.

explosive limits

Vapour pressure 2.3 kPa

Relative density 1.08 @ °C

Solubility(ies) Miscible with water.

Oxidising properties Not applicable.

9.2. Other information

Other information No information available.

SECTION 10: Stability and reactivity

10.1. Reactivity
Reactivity There are no known reactivity hazards associated with this product.

10.2. Chemical stability

Stability Stable.

10.3. Possibility of hazardous reactions

Possibility of hazardous Under normal conditions of storage and use, no hazardous reactions will occur.
reactions

10.4. Conditions to avoid

Conditions to avoid Temperatures below 2°C.

10.5. Incompatible materials

Materials to avoid None known.

10.6. Hazardous decomposition products

Hazardous decomposition Thermal decomposition may yield acrylic monomers.
products

SECTION 11: Toxicological information

11.1. Information on toxicological effects

General information No specific health hazards known.

Inhalation Gas or vapour may irritate the respiratory system.

Ingestion May cause discomfort.

Skin contact Liquid may irritate skin.

Eye contact Vapour or spray in the eyes may cause irritation and smarting.

4/7
 Revision: 03

NITOBOND SBR

SECTION 12: Ecological Information

Ecotoxicity Not regarded as dangerous for the environment.

12.1. Toxicity
Toxicity Not expected to be ecotoxic to fish/daphnia/algae Not expected to be ecotoxic to
fish/daphnia/algae

12.2. Persistence and degradability

Persistence and degradability Inherently biodegradable.

12.3. Bioaccumulative potential

Bioaccumulative potential Not expected to be bioaccumulative.

12.4. Mobility in soil

Mobility Mobile liquid.

12.5. Results of PBT and vPvB assessment

Results of PBT and vPvB This substance is not classified as PBT or vPvB according to current EU criteria.
assessment

12.6. Other adverse effects

Other adverse effects Not available.

SECTION 13: Disposal considerations

13.1. Waste treatment methods

Disposal methods Disposal must be in accordance with local and national legislation.
Unused Product: Dispose of in an approved manner. Do not empty into drains, sewers or
water
courses.
Used/Contaminated Product: As for Unused product.
Packaging: May be steam cleaned and recycled.

SECTION 14: Transport information

General The product is not covered by international regulations on the transport of dangerous goods
(IMDG, IATA, ADR/RID).

14.1. UN number
Not applicable.

14.2. UN proper shipping name

Not applicable.

14.3. Transport hazard class(es)

No transport warning sign required.

14.4. Packing group

Not applicable.

14.5. Environmental hazards

Environmentally hazardous substance/marine pollutant

No.

5/7
 Revision: 03

NITOBOND SBR

14.6. Special precautions for user

Not applicable.

14.7. Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code
Transport in bulk according to Not applicable.
Annex II of MARPOL 73/78
and the IBC Code

SECTION 15: Regulatory information

15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
Guidance Hazard Label Data:-
This product is NOT classified as dangerous for supply
Safety Phrases: Avoid contact with skin and eyes.
In case of contact with eyes, rinse immediately with plenty of water and seek medical
advice.
EC Directives: Dangerous Substances Directive, 67/548/EEC and adaptations.
Dangerous Preparations Directive, 88/379/EEC.
Safety Data Sheets Directive, 91/155/EEC.
Statutory Instruments: Chemicals (Hazard Information and Packaging for Supply)
(Amendment) Regs. 1996 (SI
1092).
Control of Substances Hazardous to Health Regs. 1994 (SI 3246).
Environmental Protection (Duty of Care) Regs. 1991 (SI 2839).
Codes of Practice: Waste Management. The Duty of Care.
The above publications are available from HMSO

15.2. Chemical safety assessment

No chemical safety assessment has been carried out.

SECTION 16: Other information

General information The data and advice given apply when the product is used for the stated application or
applications. The product is not sold as suitable for any other application. Use of the product
for applications other than as stated in this sheet may give rise to risks not mentioned in this
sheet. The product should not be used other than for the stated application or applications
without seeking advice from Fosam Company ( Fosroc).
If this product has been purchased for supply to a third party for use at work, it is the
purchaser's duty to take all necessary steps to secure that any person handling or using the
product is provided with the information in this sheet.
It is the responsibility and duty of the employer to inform employees and others who may be
affected of any hazards described in this sheet and of any precautions which should be taken.
This sheet does not constitute or substitute for the users own assessment of workplace risk,
as required by other health and safety legislation.
Further copies of this Safety Data Sheet may be obtained from Fosroc Fosam Compamy.

Revision date 30/06/2024

Revision 03

Supersedes date 03/09/2023

SDS number SDS M1727000 KSA

Risk phrases in full NC Not classified.

Hazard statements in full H317 May cause an allergic skin reaction.

6/7
 Revision: 03

NITOBOND SBR

The information on this data sheet represents our current data and is reliable provided that the product is used under the
prescribed conditions and in accordance with the application specified on the packaging and/or in the technical guidance
literature. Any other use of the product which involves using the product in combination with any other product or any other
process is the responsibility of the user.

7/7
 constructive solutions

Method Statement
method statement constructive solutions

Nitobond SBR Repair Mortar

Section A : General Comments

High temperature working

It is suggested that, for temperatures above 35°C, the following guidelines are adopted as
good working practice:

(i) Store unmixed materials in a cool (preferably temperature controlled) environment, avoiding
exposure to direct sunlight.
(ii) Keep equipment cool, arranging shade protection if necessary. It is especially important to
keep cool those surfaces of the equipment, which will come into direct contact with the material
itself.
(iii) Try to avoid application during the hottest times of the day, arrange temporary shading as
necessary.
(iv) Make sufficient material, plant and labour available to ensure that application is a continuous
process.
(v) Where mixing water is required in the application of a product, it is advised to maintain such
water at a maximum of 20°C
Equipment
It is suggested that the following list of equipment is adopted as a minimum requirement
Protective clothing : Protective overalls
: Good quality gloves, goggles and face mask
Preparation equipment : Marker chalk or pen
: Disc cutter
: Electric/pneumatic breaker or hammer and chisel
: Wire brush
: Proprietary blasting equipment
Mixing equipment : Measuring jug
: Proprietary forced-action mixer
Application equipment : Hand application trowel
: Wooden float
: Steel or plastic finishing float
: Finishing sponge

Application - points of note

Fosroc operates a policy to encourage the use, where possible, of registered applicators, since the
long term performance of the materials is dependent upon proper application. For contractors who
wish to apply the materials themselves Fosroc is also able to offer technical assistance and training,
either on-site or at its Training Centre in Jeddah.

Fosam Company Limited

Head Office telephone: 00 966 2 637 5345 fax: 00 966 2 637 5891 email: [email protected]
Post Box 11081
Jeddah – 21453 Regional Offices
Saudi Arabia Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
www.fosroc.com Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
 constructive solutions

Section B : Application Method

1.0 Surface preparation

Attention to full and proper preparation of the substrate is essential for complete repair
adhesion.

1.1 Mark out the defective area, then saw cut the edge of the repair to a minimum depth of 10 mm,
angling the blade to create an undercut.

1.2 Break out the repair area to remove all contaminated or damaged concrete to a minimum
depth of 10 mm, up to the pre-cut perimeter of the repair.

1.3 Fully expose any corroded reinforcement in the repair area and continue until non corroding
steel is reached - it may be necessary to break out the concrete beyond the original repair area
in order to achieve this. Ensure that a clear gap of at least 20 mm is created behind the rear
face of the steel reinforcement, such that a gloved hand can comfortably reach behind the
bars.

1.4 Oil and grease deposits are best removed by steam cleaning, detergent scrubbing or the use
of a proprietary degreaser. The effectiveness of decontamination should be assessed by a
pull-off test.

1.5 Fully clean the concrete and steel surfaces to remove laitence, the by-products of corrosion
and other contaminants. This is most effectively achieved by the use of proprietary blast media;
with particular attention required to both the rear face of the bars and the edge of the repair.
The steel bars should be cleaned to a uniform bright condition; and the saw cut edge of the
repair should be ‘roughened’ to provide a good mechanical key at the substrate interface.

1.6 Chloride induced corrosion will further require high pressure washing with clean water, after
blasting, to ensure complete removal of the corrosive elements.

2.0 Reinforcement priming

2.1 Exposed steel reinforcement, including any replacement reinforcement, should be securely
held in place to avoid movement during application, as this will affect the compaction, build and
bond of the mortar.

2.2 Apply one full, unbroken coat of Nitoprime Zincrich to the steel within 3 hours of cleaning, and
allow drying before continuing. If unsure about continuity of the coating, apply a second coat
and allow drying.

Page 2 of 5
 constructive solutions

3.0 Substrate Priming

This can be broadly classified as : (i) standard priming conditions where a standard priming mix
of 1:1:3 of Nitobond SBR : clean fresh water : cement by volume can be used, or (ii) non
standard priming conditions (i.e. where the substrate is contaminated with chlorides or is
immersed) where an epoxy based bonding agent/isolator is required. If in any doubt regarding
the most appropriate primer, contact the local Fosroc office

3.1 Standard priming conditions

a) Thoroughly soak with clean water and remove excess, leaving the substrate in “saturated
surface dry” condition.

b) Apply SBR slurry described above by scrubbing into the surface and allow to become tacky
(typically 5 to 10 minutes after application).

c) If the primer is too wet, or has dried, repair mortar will not adhere properly.

3.2 Non-standard priming conditions

a) Thoroughly clean the substrate to remove all traces of contamination.

b) Mix Nitobond EP in accordance with its current data sheet instructions.

c) An unbroken coating of primer must be achieved - apply two coats. Each coat should be
well ‘scrubbed’ into the prepared substrate, the first coat being allowed to gel before
application of the second coat.

d) The primed substrate should then be left for one hour before proceeding with further
application of the repair material.

4.0 Mixing

4.1 Prepare the following measures of the primary mixing materials:

a) 50 kg Cement
b) 150 kg clean sharp sand C/M
c) 8-10 liters Nitobond SBR
d) 6 Liters clean fresh water (Approximately)

4.2 Use forced action mixer to mix the previous measures, always start with water and 2/3rd of the
required SBR quantity, and add the final 3rd after adding mortar. Always add powder to water
to avoid lumps.

Page 3 of 5
 constructive solutions

4.3 It is essential that repair mix is thoroughly mixed and that the temperature of the mixed
material should not be allowed to exceed 300C.

NOTE : Free-fall mixers must not be used for mixing.

5.0 Application
5.1 Apply the mix to the substrate by trowel or gloved hand, thoroughly compacting onto the
primed substrate, whilst the primer is still tacky. Ensure that mortar is applied around the
exposed steel reinforcement, compacting fully at the rear face.
5.2 Thickness of application should be in accordance with that laid down in the ‘Application
criteria’ section of the current product data sheet.
5.3 If sagging occurs on vertical or overhead faces, the mix must be completely removed. The
substrate must be reprimed and prepared repair mortar then reapplied in layers of reduced
thickness.

6.0 Build-up
6.1 Build-up of the repair mortar is best achieved using a ‘wet on wet’ technique.
6.2 Multiple layers can also be used to achieve the desired thickness and profile; but care must be
taken to ensure consistency of inter-coat bond strength.
6.3 Where multiple layers are to be applied, the surface of intermediate layers should be ‘scratch-
keyed’ and cured with wet hessian. Further applications of fresh prepared repair mortar may
be applied once the intermediate layer has reached its initial set.

7.0 Finishing
7.1 SBR repair mortar is finished by striking off with a straight edge and closing with a steel or
plastic float. Note that water can be drawn to the surface if ‘overworking’ with the float occurs,
and an unsightly finish may result.
7.2 Damp sponges or plastic floats may be used to achieve a desired surface texture, but care
should again be taken not to overwork the surface.

8.0 Curing
8.1 Curing of repaired areas should be carried out as soon as possible after the surface has been
‘closed’, using Concure WB.
8.2 Concure WB should be brush or spray applied as per its current method statement.

Page 4 of 5
 constructive solutions

8.3 In adverse conditions (e.g. windy conditions or ambient temperatures greater than 300C),
supplementary curing in the form of polythene sheeting, taped down at the edges, should be
used.

9.0 Cleaning
9.1 SBR Slurry, Concure WB, SBR repair mortar should be removed from tools, equipment and
mixers with clean water immediately after use. Cured material can only be removed by
mechanical means.
9.2 Nitoprime Zincrich and Nitobond EP can only be removed from tools and equipment using
Fosroc Solvent 102.

Section C : Approval and variations

This method statement is offered by Fosroc as a ‘standard proposal’ for the application of Nitobond
SBR Repair Mortar. It remains the responsibility of the Customer to determine the correct method
for any given application. Where alternative methods are to be used, these must be submitted to
Fosroc for comment, in writing, prior to the commencement of any work.

Page 5 of 5
Material Submittal
RSG-CN-TMP-0007

Test Reports

Attached Below.

RSG-CN-TMP-0007
Rev. 01, Oct. 01, 2022 Page 12 of 21
 MTl
Modern Technology laboratory
Construction Materials Laboratory and Engineering Services

REPORT OF TESTING BOND STRENGTH BY SLANT SHEAR BOND

CLIENT FOSROC WORK ORDER NO. 3155

PROJECT NG REPORT NO. 3155-003

LOCATION JEDDAH REPORT DATE 05-08-23

TEST METHOD ASTM C882 DATE SAMPLED 07-07-23

LAB NO. OT -01-02 SAMPLED BY MTL

CONTROL AND NITOBOND SBR

SAMPLE INFO. DATE TESTED 04-08-23
COATED
BRAND FOSROC AGE OF SPECIMEN 28 DAYS
SUPPLIER CLIENT TESTING MACHINE MTS (0-5000kN)

SPECIMEN MEASUREMENT

ELLIPTICAL SURFACE AREA

ELLIPTICAL AXIS [A) ELLIPTICAL AXIS (BJ 2
SAMPLE WEIGHT(kg) AREA {mm )
(mm) (mm]
(= 0.7854 X Ax B]
CONTROL 75 103 1.23 6067.22
NITOBOND
75 105 1.25 6185.03
SBR

BOND STRENGTH RESULTS (ASTM C882)

DATE AGE
ID SPECIMEN INFO LOAD{KN) BOND STRENGTH(MPa)
TESTED (DAYS)

CONTROL MORTAR SAMPLE 04-08-23 28 75.84 12.5

BONDING SURFACE
NITOBOND
COATED WITH 04-08-23 28 157.10 25.4
SBR
NITOBOND SBR

PERCENTAGE OF NITOBOND SBR TO CONTROL{%) 203%

MODE OF FAILURE IN CONTROL SAMPLE: IN THE SHEAR BONDING PLANE

REMARKS
MODE OF FAILURE IN NITOBOND SBR SAMPLE: IN THE MORTAR

TESTED BY CHECKED B
SIGNATURE SIGNATURE

0 Sample done by MTL

□ Results relate only to the sample as received
MTL Management is not responsible about customer sam
The test report shall NOT be reproduced without approval from

MoCforn lochnology Lat.>orntorcos ��lei, ,AQoll�I 1 X,o

P.0.Bo>e:� 4869 Joddoh 21412 r1E.,r �e...:....:;,. EA,q ''"""·-.....,,,o

Toi: +DSG , 2 6774340. Fox: +966 1 2 6776253 + q,, 1r "'lvv,rot"" .�� - ..- �,, ,r "lVVE.t""E. • ....A:.JlJ;a
 MTl
Modern Technology laboratory
Construction Materials Laboratory and Engineering Services

REPORT ON DETERMINING THE ACTIVITY INDEX OF CEMENT MORTAR BY TESTING THE

COMPRESSIVE STRENGTH OF SO mm CUBE SPECIMEN

CLIENT FOSROC WORK ORDER NO. 3155

PROJECT N/G REPORT NO. 3155-001

LOCATION JEDDAH REPORT DATE 30-05-23

TEST METHOD ASTM C109 DATE CASTED 24-05-23

LAB NO. CE-001 SAMPLED BY CLIENT

SAMPLE DESCRIPTION NITOBOND SBR DATE TESTED 27-05-23

BRAND FOSROC AIR TEMPERATURE {°C 24

CONTROL MIX (kg) OPC: 50, SAND: 150, WATER: 18 RELATIVE HUMIDITY(') 51
OPC: 50, SAND: 150, WATER: 8,
NITOBOND SBR MIX(kg) TESTING MACHINE ELE COMPRESSION
NITOBOND SBR: 10

COMPRESSIVE STRENGTH TESTING RESULTS (ASTM C109)

DATE AGE DENSITY LOAD COMPRESSIVE AVERGAGE

ID DESCRIPTION
TESTED (DAYS) (kg/m3) (kN) STRENGTH {MPa) (MPa)
2168 69.4 27.8

01 CONTROL 27-05-23 3 2184 74.8 29.9 28.6

2144 70.4 28.2

2216 84.7 33.9

02 NITOBOND SBR 27-05-23 3 2248 88.6 35.4 35.3

2192 91.1 36.4

I PERCENTAGE OF NITOBOND SBR TO CONTROL MIX(%)

I 123.2%
I
I REMARKS
I .,.... ,,
TESTED BY I
SIGNATURE I
J
�
CHECKED BY
SIGNATURE �
I
I
VERIFIED BY
SIGNATURE �,
·-r,;rr_,, r Ld,_ G,
1 �
D I�
1/?r;� �-
SAMPLE PREPARED BY MTL
--. ;_;:.
0 �• ' 1
.I/ -
RESULTS RELATE ONLY TO THE SAMPLE AS RECEIVED \ 0

/4�
MTL MANAGEMENT IS NOT RESPONSIBLE OF CUSTOMER SAMPLE 15 DAYS AFTER THE TEST DA\E � � -'
THE TEST REPORT SHALL NOT BE REPRODUCED WITHOUT APPROVAL FROM THE MTL MANAGEM\NT < ->-.:i&..:a"ili
..-:'---.
,",

Modern Technology Laboratories iL-....t,,->-----.:>.11 �I al)-+--UO

P.O.Box: 4869 Jeddah 21412

ACCREDITED
Tel: +966 12 6774340. Fax: +966 12 6776253 ISO 17025
• CO,'"t[·•••'••··••
 MTl.
Modern Technology laboratory
Construction Materials Laboratory and Engineering Services

REPORT ON DETERMINING THE ACTIVITY INDEX OF CEMENT MORTAR BY TESTING THE

COMPRESSIVE STRENGTH OF 50 mm CUBE SPECIMEN

CLIENT FOSROC WORK ORDER NO. 3155

PROJECT N/G REPORT NO. 3155-002

LOCATION JEDDAH REPORT DATE 31-05-23

TEST METHOD ASTM C109 DATE CASTED 24-05-23

LAB NO. CE-001 SAMPLED BY CLIENT

SAMPLE DESCRIPTION NITOBOND SBR DATE TESTED 31-05-23

BRAND FOSROC AIR TEMPERATURE ( °C 24

CONTROL MIX (kg) OPC: 50, SAND: 150, WATER: 18 RELATIVE HUMIDITY('} 51

NITOBOND SBR MIX(kg) TESTING MACHINE

OPC: 50, SAND: 150, WATER: 8,
ELE COMPRESSION
NITOBOND SBR: 10

COMPRESSIVE STRENGTH TESTING RESULTS (ASTM C109)

DATE AGE DENSITY LOAD COMPRESSIVE AVERGAGE

ID DESCRIPTION
TESTED (DAYS) (kg/m3) (kN) STRENGTH (MPa) (MPa)
2152 81.3 32.5

01 CONTROL 31-05-23 7 2144 78.7 31.5 31.3

2120 75.1 30.0

2200 101.1 40.4

02 NITOBOND SBR 31-05-23 7 2184 99.1 39.6 39.8

2232 98.3 39.3

I PERCENTAGE OF NITOBOND SBR TO CONTROL MIX(%)

I 127.0%
I
I REMARKS
I -
TESTED BY I
SIGNATURE I
J
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Modem Technology Laboratories

P.O.Box: 4869 Jeddah 21412 flflr ,o.>..;> fh1q 'Y·Uo

ACCREDITED
Tel: +966 12 6774340, Fax: +966 12 6776253 + q111r wv,roi- ,�t!l - + q111r WVfl"f, ,u,;t..a. ISO 17025
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 Modern Technology laboratory
Construction Materials Laboratory and Engineering Services

REPORT ON DETERMINING THE ACTIVITY INDEX OF CEMENT MORTAR BY TESTING THE

COMPRESSIVE STRENGTH OF SO mm CUBE SPECIMEN

CLIENT FOSROC WORK ORDER NO. 3155

PROJECT N/G REPORT NO. 3155-003

LOCATION JEDDAH REPORT DATE 21-06-23

TEST METHOD ASTM C109 DATE CASTED 24-05-23

LAB NO. CE-001 SAMPLED BY CLIENT

SAMPLE DESCRIPTION NITOBOND SBR DATE TESTED 21-06-23

BRAND FOSROC AIR TEMPERATURE (°C' 24

CONTROL MIX (kg) OPC: 50, SAND: 150, WATER: 18 RELATIVE HUMIDITY (')I 51
OPC: 50, SAND: 150, WATER: 8,
NITOBOND SBR MIX(kg) TESTING MACHINE Elf COMPRESSION
NITOBOND SBR: 10

COMPRESSIVE STRENGTH TESTING RESULTS (ASTM C109)

DATE AGE DENSITY LOAD COMPRESSIVE AVERGAGE

ID DESCRIPTION
TESTED (DAYS) (kg/m3 ) (kN) STRENGTH (MPa) (MPa)
2104 82 32.8

01 CONTROL 21-06-23 28 2144 80.8 32.3 32.S

2152 81.3 32.5

2208 129.8 51.9

02 NITOBOND SBR 21-06-23 28 2248 125.2 50.1 49.8

2264 118.6 47.4

PERCENTAGE OF NITOBOND SBR TO CONTROL MIX(%) 153.1%

REMARKS

TESTED BY CHECKED BY VERIFIED BY

SIGNATURE SIGNATURE SIGNATURE

□0 SAMPLE PREPARED BY MTL

c,- (
RESULTS RELATE ONLY TO THE SAMPLE AS RECEIVED _,
MTL MANAGEMENT JS NOT RESPONSIBLE OF CUSTOMER SAMPLE 15 DAYS AFTER THE TEST DATE
THE TEST REPORT SHALL NOT BE REPRODUCED WITHOUT APPROVAL FROM THE MTL MANAGEMENT
,

Modem Technology Laboratories

P.O.Box: 4869 Jeddah 21412 flflr ,o .>.:;, fA1q 'Y·V"

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Tel: +966 12 6774340, Fax: +966 12 6776253 + q111r wv1ro1" ,v,ul9 - + q111r WVfl"f. ,Jut... ISO 17025
• ,.� ...,, o•u•n,
 MTl.
Modern Technology laboratory
Construction Materials Laboratory and Engineering Services

REPORT ON DETERMINING THE ACTIVITY INDEX OF CEMENT MORTAR BY TESTING

THE TENSILE STRENGTH OF BRIQUETTE SPECIMEN

CLIENT FOSROC WORK ORDER NO. 3155

PROJECT N/G REPORT NO. 3155-003

LOCATION JEDDAH REPORT DATE 30-05-23

TEST METHOD BS 6319-PART 7 DATE CASTED 24-05-23

LAB NO. CE-001 SAMPLED BY CLIENT

SAMPLE DESCRIPTION NITOBOND SBR DATE TESTED 27-05-23

BRAND FOSROC AIR TEMPERATURE (0C) 24

CONTROL MIX (kg) OPC: 50, SAND: 150, WATER: 18 RELATIVE HUMIDITY(% 51
OPC: 50, SAND: 150, WATER: 8,
NITOBOND SBR MIX(kg) TESTING MACHINE WALTER+ BAI
NITOBOND SBR: 10

TENSILE STRENGTH TESTING RESULTS

DATE AGE STRESS AREA LOAD TENSILE STRENGTH AVERGAGE

ID DESCRIPTION
TESTED (DAYS) (mm2) (kN) (MPa) (MPa)

625 1.28 2.0

01 CONTROL 27-05-23 3 2.5
625 1.86 3.0

625 2.11 3.4

02 NITOBOND SBR 27-05-23 3 3.3
625 1.96 3.1

I PERCENTAGE OF NITOBOND SBR TO CONTROL MIX(%)

I 129.6%
I
I REMARKS
I - /
I
;vf
TESTED BY I ,J CHECKED BY I VERIFIED BY U.-,1
SIGNATURE I SIGNATURE I SIGNATURVX�/.

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0 RESULTS RELATE ONLY TO THE SAMPLE AS RECEIVED
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MTL MANAGEMENT IS NOT RESPONSIBLE OF CUSTOMER SAMPLE 15 DAYS AFTER c::'\ ,:-,,'";I i....:,;: \/
Ti T Qil.TEI'
THE TEST REPORT SHALL NOT BE REPRODUCED WITHOUT APPROVAL FROM THE MTL � ���ENT-!;..;:;Ji i�n J

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Modem Technology Laboratories iL.....1,,_,_______,._JI ii........,Jjl:I .:.I�

P.O.Box: 4869 Jeddah 21412

ACCREDITED
Tel: +966 12 6774340, Fax: +966 12 6776253 ISO 17025
 MTl.
Modern Technology laboratory
Construction Materials Laboratory and Engineering Services

REPORT ON DETERMINING THE ACTIVITY INDEX OF CEMENT MORTAR BY TESTING

THE TENSILE STRENGTH OF BRIQUETTE SPECIMEN

CLIENT FOSROC WORK ORDER NO. 3155

PROJECT N/G REPORT NO. 3155-004

LOCATION JEDDAH REPORT DATE 01-06-23

TEST METHOD BS 6319-PART 7 DATE CASTED 24-05-23

LAB NO. CE-001 SAMPLED BY CLIENT

SAMPLE DESCRIPTION NITOBOND SBR DATE TESTED 31-05-23

BRAND FOSROC AIR TEMPERATURE (0C) 24

CONTROL MIX(kg) OPC: 50, SAND: 150, WATER: 18 RELATIVE HUMIDITY('¾ 51

OPC: 50, SAND: 150, WATER: 8,
NITOBOND SBR MIX(kg) TESTING MACHINE WALTER+ BAI
NITOBOND SBR: 10

TENSILE STRENGTH TESTING RESULTS

DATE AGE STRESS AREA LOAD TENSILE STRENGTH AVERGAGE

ID DESCRIPTION
TESTED (DAYS) (mm2) (kN} (MPa) (MPa)

625 1.80 2.9

01 CONTROL 31-05-23 7 3.0
625 1.91 3.1

625 2.77 4.4

02 NITOBOND SBR 31-05-23 7 3.9
625 2.15 3.4

PERCENTAGE OF NITOBOND SBR TO CONTROL MIX(%) 132.6%

REMARKS

TESTED BY CHECKED BY VERIFIED BY

SIGNATURE SIGNATURE SIGNATURE t'.:lG)· £ , '\,

□ SAMPLE PREPARED BY MTL

. ., .., it'f !
0 RESULTS RELATE ONLY TO THE SAMPLE AS RECEIVED \.
9 l • I tJ \
MTL MANAGEMENT IS NOT RESPONSIBLE OF CUSTOMER SAMPLE 15 DAYS AFTER THE TES
THE TEST REPORT SHALL NOT BE REPRODUCED WITHOUT APPROVAL FROM THE MTL MANA _,_..i_;...:;.:J
t:!:

Modem Technology Laboratories ��I �I ol�

P.O.Box: 4869 Jeddah 21412 rlflr ,o .>..;> EA1q •Y•v>
ACCREDITED
Tel: +966 12 6774340. Fax: +96612 6776253 + qi, 1r wv1rol" -�� - + q111r WVfl"f- ,u:uln ISO 17025
·•·
..,. '( ��...... ,,.
 MTl
Modern Technology laboratory
Construction Materials Laboratory and Engineering Services

REPORT ON DETERMINING THE ACTIVITY INDEX OF CEMENT MORTAR BY TESTING

THE TENSILE STRENGTH OF BRIQUETTE SPECIMEN

CLIENT FOSROC WORK ORDER NO. 3155

PROJECT N/G REPORT NO. 3155-005

LOCATION JEDDAH REPORT DATE 21-06-23

TEST METHOD BS 6319-PART 7 DATE CASTED 24-05-23

LAB NO. CE-001 SAMPLED BY CLIENT

SAMPLE DESCRIPTION NITOBOND SBR DATE TESTED 21-06-23

BRAND FOSROC AIR TEMPERATURE (0C) 24

CONTROL MIX(kg) OPC: 50, SAND: 150, WATER: 18 RELATIVE HUMIDITY (9-c 51
OPC: 50, SAND: 150, WATER: 8,
NITOBOND SBR MIX (kg) TESTING MACHINE WALTER+ BAI
NITOBOND SBR: 10

TENSILE STRENGTH TESTING RESULTS

DATE AGE STRESS AREA LOAD TENSILE STRENGTH AVERGAGE

ID DESCRIPTION
TESTED (DAYS) (mm2) (kN) (MPa) (MPa)

625 1.96 3.1

01 CONTROL 21-06-23 28 3.2
625 2.03 3.2

625 3.08 4.9

02 NITOBOND SBR 21-06-23 28 4.9
625 3.1 5.0

PERCENTAGE OF NITOBOND SBR TO CONTROL MIX(%) 154.9%

REMARKS

TESTED BY CHECKED BY VERIFIED BY

SIGNATURE SIGNATURE SIGNATURE
□ SAMPLE PREPARED BY MTL

0 RESULTS RELATE ONLY TO THE SAMPLE AS RECEIVED

MTL MANAGEMENT IS NOT RESPONSIBLE OF CUSTOMER SAMPLE lS DAYS AFTER
THE TEST REPORT SHALL NOT BE REPRODUCED WITHOUT APPROVAL FROM THE MTL

Modern Technology Laboratories i(__y.,.____,JI �I .:.I�

,._,, ., ,(

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•
P.O.Box: 4869 Jeddah 21412 rttlr ,o= EAH ,y.v, �
ACCREDITED
Tel: +966 12 6774340, Fax: +966 12 6776253 ISO 17025
;.;* 'If •rr�•·w�•
 constructive solutions

Job References
 Job References for Nitobond SBR
Sorted by ascending Project Category and ascending Project Date

Project Title Sector Segment Main Contructor Country Quantity Units Date
JIZAN REFINERY Industrial Oil & Gas Various Saudi Arabia 22,000 Litres 2016
Institutional & HOUSE OF SKILL EST. -
NATIONAL GUARD - TABOUK Buildings Saudi Arabia 9,000 Litres 2016
Public Buildings TABOUK
Institutional & SAUDI BINLADIN GROUP
MAKKAH HARAM EXPANTION Buildings Saudi Arabia 13,000 Litres 2015
Public Buildings ABCD -
Institutional & HOUSE OF SKILL EST. -
NATIONAL GUARD - TABOUK Buildings Saudi Arabia 12,000 Litres 2015
Public Buildings TABOUK
SAUDI ARCHIRODON
JSTPP - JEDDAH Utilities Power Saudi Arabia 12,500 Litres 2014
LIMITED -
Public &
BANKERS Buildings Institutional 0 Jordan 11,500 m2 2014
Buildings
DISI PROJECT Utilities Water 0 Jordan 62,000 m2 2014
AL MARAIE HO Buildings Commerical Hashem Saudi Arabia 30 drum 2014
ARAFAT-MINA(AL MASHAER) RAIL WAY Transport Rail CHINA RAIL WAY CO. Saudi Arabia 3,700 Litre(s) 2010
ARAFAT-MINA RAIL WAY Transport Rail CHINA RAIL WAY CO. Saudi Arabia 3,750 Litre(s) 2010
1 - 7 HIGH STREET Buildings Commerical Robertson Construction Scotland 300 Litres 2010
Public &
CLACKMANNANSHIRE SCHOOLS - ALVA
Buildings Institutional Ogilvie Construction Scotland 25 Litres 2009
ACADEMY
Buildings
AL TARF PUMP STATION Utilities Water Civil Works Company Saudi Arabia 1 Units 2009
CENTRAL CONTAINER TERMINAL Transport Marine Al futtaim Carallion UAE 50 Units 2008
SWC Saudi Arabia 24 Pails 2008
AL-BASHIER HOSPITAL REHABILITATION Institutional
Buildings M.A Abu Aishe Jordan 5 25 Ltr
PHASE 2&3 Public & 2008
Buildings
AL ITTIHAD MALL Buildings Commerical Al Sahel Contracting UAE 20 drum 2008
 Public & 2007
AL Naboodah Cont -
CANAL POINT HOSPITAL Buildings Institutional UAE 4,000 Litre(s)
Building Division
Buildings
CONTAINER CENTRAL TERMINAL Transport Marine Al Futtaim UAE 6 200 L Drum 2007
Public & 2007
CITY OF ARABIA INFRASTRUCTURE &
Buildings Institutional Kier UAE 4 25ltr
ROADS
Buildings
Public & 2006
United Engineers
COLLEGE OF TECHNOLOGY Buildings Institutional Qatar 2,500 Litre(s)
Malaysia-Berhard
Buildings
DAMMAM STP Utilities Water C.W.C. Saudi Arabia 24 Pails 2006
Power Oil, Gas, Thai Nishimatsu 2006
BLCP POWER PLANT Utilities Thailand 20 Pails
Coal Construction Co., Ltd.
CLUSTER BUILDINGS, ASAB Buildings Residential Al Geemi & Ptnrs UAE 1,400 Litre(s) 2006
National Transport and 2006
5 NO. RES/COMM BUILDINGS Buildings Commerical Contracting Company UAE 600 Litre(s)
(NTCC)
Nael & Bin Harmal 2006
ADSS CONTRACT 308/1, LIWA PROJECT Utilities Water UAE 500 Litre(s)
Hydroexport Est
Public & 2005
Chongqing Kindly
CHONGQING BA SHU HIGH SCHOOL Buildings Institutional China 6 drum
Waterproofing Co.
Buildings
Public & 2005
Chongqing Kindly
CHONGQING NAN KAI HIGH SCHOOL Buildings Institutional China 18 drum
Waterproofing Co.
Buildings
Public & 2005
United Engineers
COLLEGE OF TECHNOLOGY-QATAR PH.2 Buildings Institutional Qatar 2,500 Litre(s)
Malaysia-Berhard
Buildings
ALAB MARINE - CALCINING & BLENDING Cement & 2005
Industrial Global Bahrain Bahrain 4,500 Litre(s)
SILOS EXTERNAL COATING Concrete
Square 2004
AMBEDKAR BRIDGE Transport Road -- India 2,500
Metre(s)
Vaishnavi Waterproofing Square 2004
AIRFORCE STATION Transport Airports India 570
and Construction Metre(s)
 India Guniting 2004
CHENNAI AIRPORT Transport Airports India 1,000 Litre(s)
Corporation
DIRAH AL-JAZIRA Buildings Residential Al-Mabani Saudi Arabia 625 Litre(s) 2003
Amec-Hong Kong 2002
CC202, YUEN LONG & LONG PING STATION Transport Rail Hong Kong 33,400 Kg
Construction
DAMASCUS GATE RESORT Buildings Commerical Eng. Fayz Adhami Syria 8,000 Litre(s) 2002
Public & 2002
CASTELÃO STADIUM Buildings Institutional Cinzel Brazil 940 Litre(s)
Buildings
BANDERANIAKE INTERNATIONAL AIRPORT Transport Airports K.D.A. Weerasinghe Sri Lanka 300 Litre(s) 2002
Public & 2002
AL MASSOOD TOWER Buildings Institutional al hamad contr. co UAE 25 25 Litre
Buildings
COPENHAGEN METRO Transport Rail COMET Denmark 245 Litre(s) 2001
CARREFOUR AL AIN Buildings Commerical DIPLOMAT UAE 14,000 Ltr 2001
ARAB BANK - NEW HEADQUARTERS Buildings Commerical Medgulf Construction Qatar 400 Litre(s) 2001
Public & 2001
AL AHLI HOSPITAL Buildings Institutional Contraco Qatar 275 Litre(s)
Buildings
DONG HU HAO TING Buildings Residential Unknown China 6,225 Kilogram(s) 2001
COMM. BLDG FOR H.H.CROWN PRINCE W- Group 3 Engineers 2001
Buildings Commerical UAE 2,400 Litre(s)
10/C-62 Contractors
BASELINE ROAD IMPROVEMENT Transport Road Kumagi - Gumi Sri Lanka 150 Litre(s) 2000
BOLE INTERNATIONAL AIRPORT Transport Airports M.A.Al-Kharafi & Sons Ethiopia 1,450 Litre(s) 2000
AL-RAJHI TOWERS Buildings Commerical Al-Zaidi Contracting Saudi Arabia 7,500 Litre(s) 2000
The No.2 Subsidiary 2000
DA-YA GULF NUCLEAR POWER STATION Utilities Power Nuclear Department of China China 399 oL
Construction Co
6 TOWER BLOCKS Buildings Residential McAlpine UK 12,000 Litres 1999
Public & 1999
CROFT WARD Buildings Institutional Unknown UK 0 Unknown
Buildings
EASTON STREET CARPARK Transport Road Concrete Repairs Ltd UK 2,000 Litres 1999
Material Submittal
RSG-CN-TMP-0007

Previous Project Approval

Attached Below.

RSG-CN-TMP-0007
Rev. 01, Oct. 01, 2022 Page 20 of 21
 constructive solutions

Case Histories
 CASE STUDY

Constructive solutions
Project Name
Developing rainwater
Micro-Tunnels
Qassim - Saudi Arabia
CLIENT
Ministry of Water and Electricity
CONTRACTOR
Thrustboring Construction Company
SECTOR
UGC – “Micro – tunneling”
DATE
March 2016

PRODUCTS
 Conbextra AGB
 Supercast PVC
 Nitobond SBR
BACKGROUND  Nitocote ET550
Saudi Arabia had witnessed heavy rainfall which caused problems to the current under-  Nitoproof 10
designed rainwater channels across its cities. Qassim region is especially prone to
flooding since the average annual rainfall is calculated to exceed other regions, as
illustrated in figure 1. As a mitigation action the ministry of water and electricity began
developing new rainwater culverts and micro-tunnels around the region including
Buraydah and Unaizah.
THE PROJECT
Rainwater tunnels stretching across different parts of Qassim to accommodate the
rainfall and prevent future floods. Thrustboring Construction Company, a trenchless
technology company, had been given the job to build underground tunnels using tunnel
boring machines – TBMs. This method will limit the disturbance of the surrounding
environment and present high advance rates.
FOSROC’S SOLUTION
TCC - Thrustboring Construction Compnay (the contractor) needed a company which
could provide them with materials that can be durable, trusted and available with the
required technical and site support at all times. Map of Saudi Arabia showing the
Fosroc has introduced the right solutions throughout the project execution which distribution of annual rainfall for a 50
included sodium bentonite (Conbextra AGB), a product that provides annulus grouting for year period (1950-2000) based on rain
the TBM ,lubrication and stabilizes the soil. Fosroc’s construction materials were also used gauge observations. The circulations
indicate the location radar observations.
for the construction of the launching and receiving shafts as shown in figure 2, like
“Supercast PVC Waterstops”. The waterstops were designed to provide an integral sealing
system for the construction joints of the cast in-situ shafts. Another critical part of
construction is to protect the concrete from chlorides and sulphate ions, this was
accomplished by coating the shafts with “Nitoproof 10”, a bitumen emulsion which acts as
a damp-proof membrane and vapour seal for concrete and masonry.
THE BENEFITS
The availability and quality of the products both with the continuous service provided,
allowed the project to stay on schedule and proved the extent of Fosroc’s involvement.

Launching shaft painted with bituminous

damp-proofing membrane before
recessed into the ground.
T: +966 12 6080999 F: +966 12 6380693 E: [email protected]
Address: Jeddah Industrial Area Phase 4, Road 414, Street 407, Jeddah – Saudi Arabia
 Constructive solutions

Fosroc’s Follow up throughout the TBM operation and construction process

1.1 MT of Conbextra AGB prepared to be pumped down to the TBM

Lowering the launching shaft into the ground Building a supporting wall for the Pressure jacks of the TBM

Assembling the pressure jacks Pressure jacks pushing the concrete segments while
the TBM is advancing through the ground

T: +966 12 6080999 F: +966 12 6380693 E: [email protected]

Address: Jeddah Industrial Area Phase 4, Road 414, Street 407, Jeddah – Saudi Arabia www.fosroc.com
 CASE STUDY

Constructive solutions
Project Name
King Khalid Military College
Podium at National Guard

CUSTOMER
Al Khayyam International
Contracting Co.

SECTOR
Infra-Structure
DATE
May – September 2015

PRODUCTS
 Renderoc HS Xtra
 Nitobond SBR
 Renderoc FC
 Nitocote EPU

THE PROJECT
Project calls for the construction King Khalid Military College Podium, will be an attractive
land mark composite structure of concrete and steel with wooden external decoration,
and to be used for military shows, training and other official events. The project located at
Khashm Al Aan area east of Riyadh with a total build up area of 3,000 SM, and a contract
value of US 12million dollars. Main contractor is M/s Al Khayyam International Contracting
Company was awarded this project in early of May 2014.

Fosroc Products
THE SOLUTION
During the concrete works, poor workmanship led to major problems in concrete in both
Structural & Non-Structural problems, challenges were to provide a solution that
assuring the monolithic concrete repair system and to provide the required structural
repair along with the cosmetic one, with long lasting solution that is matching the
expected serviceability period of the structure. Our Solution was to provide the Renderoc
HS Xtra along with the polymer based bonding agent Nitobond SBR, which gives high
strength with very low permeability that provides proper protection for reinforcement
steel. On the other hand Renderoc FC was used for cosmetic and non-structural repair.
Application Works

THE BENEFITS
Project was executed and the required service was delivered to both of the client and the
contractor in addition to meet the required job quality and surface finishing as per KSA
and international standards

After Completing Works

T: +966 12 6080999 F: +966 12 6380693 E: [email protected]

www.fosroc.com
Address: Jeddah Industrial Area Phase 4, Road 414, Street 407, Jeddah – Saudi Arabia
 CASE STUDY

constructive solutions
Wadi Hali Water
Treatment Plant
Qunfuda - Saudi Arabia

CUSTOMER
Ministry of Water & Electricity

SECTOR
Water Utilities

DATE
2009 - 2015

PRODUCTS
 Fosroc Polyurea WPE
 Nitocote EPSW
 Supercast PVC waterstop
 Nitomortar TC2000
 Nitobond SBR
 Thioflex 600
 Renderoc FC , TG
THE PROJECT
Wadi Hali Water Treatment Plant is designed to serve western region of Saudi Arabia. Its main
objective is to treat and waste water, hence, producing a treated to water to be used for other
purposes. The plant is considered one of the biggest waste water treatment plants in Saudi Arabia.
The Dam is 384 mLength, 71m width at the base & 8m width at the top crest.

The construction process is in the final stage, handled by Al-Ruwaite Contracting Company. And the
owner is Saudi ministry of water and electricity.

Construction stage

THE SOLUTION
Fosroc team approached the contractor from the project start and provided full assistant to
achieve the required specifications. Fosroc products contributed efficiently and performed
satisfactory from the early stage till the finishing, starting with the waterproofing using Supercast
waterstop, rendering using more 50 tons Renderoc range and Nitomortar TC2000, and finishing
with more than 65 tons of high quality coating products FOSROC Polyurea & Nitocote EPSW. During
the project Fosroc team provided full technical assistant in educating and training contractor’s
team to apply products properly and satisfactory.

Plant facilities view

THE BENEFITS
FOSROC Constructive Solutions has delivered some key advantages as follows;

- The client was satisfied for FOSROC team’s continuous support during products’
application
- The client was satisfied from having the same source providing all construction chemical
solutions.
- Contractors required was fulfilled through a cost-effective and up to standard solutions

Application Area of Fosroc Polyurea

T: +966 126080999 F: +966 12 6380693 E: [email protected]

Address: Jeddah Industrial Area Phase 4, Road 414, Street 407. Jeddah – Saudi Arabia www.fosroc.com
 CASE STUDY

constructive solutions
RAHEJA IT SEZ
HYDERABAD
CUSTOMER
Raheja IT SEZ

SECTOR
Commercial

DATE
October 2015

PRODUCTS
 Nitoproof 600
 BrushBond
 Nitobond SBR

THE PROJECT
Mind space is all about creating a new age philosophy to live & work in INDIA. It is the
perfect confluence of intelligent work spaces, state-of-the-art infrastructure, 360 degrees
support facilities and life style amenities. All seamlessly integrated within one complex to
create a single business environment for hi-technology companies. The project is
designed with the podium slab which is completely used for landscaping which enhances
the aesthetics, Green building concept & Eco friendly. Here the challenge is the podium
slab with landscaping stays uninterruptedly contact with water for 24Hrs a day, 7 days in
a week & 365 days in a year, under the podium, provision for car parking has been Ariel view of Podium after
provided. In order to protect their podium slab from leaks & other snags they need to application of Nitoproof 600
have a robustic water proofing solution for the protection of their podium.

THE SOLUTION
Fosroc has met the client with the tailor made solution against their requirement which is
very helpful for the client to distinguish & judge the solution and to proceed further.
Fosroc proposed Nitoproof 600 for podium waterproofing which is having exceptional
product features and advantages of its own in terms of elongation, crack bridging,
flexibility and permeability. Fosroc has supported and clarified the doubts of the client in
terms of product usage and application and maintained a good rapport with the client.
Application of Nitoproof 600
Client has gratified with Fosroc product technically even though Fosroc proposal is
commercially greater at comparison with the competitors, Fosroc has bagged the order
& proved once again its gigantic presence in terms of technicality in the market.

THE BENEFITS
Nitoproof 600, single component cold applied hence it is seamless & made application
very easy, escaping the risk of torching in case of APP membrane. Fully bonded to the
substrate where lateral movement of water is not possible which most important benefit
Front view of the Project
for the client. The system is having 620% of elongation and flexibility and having excellent
crack bridging properties and made his podium slab complete leak proof & water tight.

T: +91 995 948 8843 F: 000 000 000 E: [email protected]

Nagendra Varma K – Sales Engineer Region: Hyderabad- Andhra Pradesh- INDIA www.fosroc.com
 CASE STUDY

constructive solutions
Victory Valley
Gurgaon
Haryana
Client – IREO
Contractor – Larsen &
Toubro Ltd, Construction
DATE- YEAR 2012 -2014

PRODUCTS
 CONPLAST SP430
 CONCURE LP90(M)
 REEBOL
 NITOBOND EP
 NITOBOND SBR
 CEBEX 100
 COLPOR 200

THE PROJECT

IREO is the first and the largest private equity fund dedicated to the Indian real estate
sector with a fund size of US $2 billion.IREO has a diversified portfolio of high quality
projects spread across approximately 3,000 acres of owned land.

IREO Victory Valley is an iconic high rise housing project in Gurgaon. With the tallest of
it’s three high-rise towers being a stunning 51 floors tall.

Night view of tower

THE SOLUTION A&B
Fosroc’s approach started discussion and understand their requirements. Fosroc’s
offered Conplast SP430 QCDA493 admixture for M25 – M50 grade of concrete and
conducted successful trials and achieved target strength, As per client requirement
concrete compressive strength in 28 days should be more than 32N/mm2 for grade of
M25 and 48N/mm2 for grade of M40. For curing compound Fosroc offerd Concure
LP90(M), achieved 90% curing efficiency when tested at the site trials. We also supplied
Colpor 200 for treating the control/construction joints.

We supplied good quantity of admixture 490MT Conplast SP430, 150MT Concure

LP90(M) and 160MT Reebol. 51 floor tower

THE BENEFITS

Fosroc’s prompt response, technical support and material availability on time helped the
customer to stay on his schedule without any delay, as the schedule was very tight.
Moreover, the customer is fully assured that after Fosroc’s solution. Fosroc solution and
technical services also gave customer great satisfaction and confidence.

Project view
T:+91 80 42521900 F: +91 80 23551510 E: [email protected]
Address: Sapthagiri Place, No.38, Floor 12 Cross, CBI Road, Ganganagar North Bangalore 560024, India
www.fosroc.com