Job Description
NAME OF PERSON- Sandesh Sharma POSITION HELD-Fixture Maintenance
SHIFT -General REPORTING TO -Mr.Sandip Kamble
Sr No WORK Description Format Used For The Work YES/NO
DAILY
1 Attending daily morning meeting No
2 Mails checking and follow up's and reply No
3 Compliance monitoring for 1S, 2S of cell No
4 Feedback from inspector for defect generation stage and actions. No
5 Attending Fixture B/d, analysis and action with sustainance. Yes
6 Daily monitoring abnormilities of machines as a PM pillar head Yes
Removals of Red tag found if any and educating to operators for
7 Yes
white tag removal
8 Quotation follow up of required materials No
9 Follow up with PPC for the given PR creation of PO No
10 Actions on PM Abnormility Yes
11 Monitoring and compliance of PM Tool Kit Yes
12 Monitoring and compliance of Engineer level JH of Fixture & Tool Yes
13 Compliance of Fixture setting and Monitoring Yes
Fixture Setting if any deviation recieved from customer end
14 Yes
regarding part fitment
15 New development fixture settings No
Weekly
1 PM planing of Fixtures Yes
2 1s 2s Zone audit and its compliance Yes
3 Attending PM pillar chairman review meeting Yes
4 PM Pillar activity progress status Yes
5 Monitoring V7 checksheet of Fixture and Tool Yes
6 Monitoring of Fixture spare management Yes
MONTHLY
Fixture/SPM auditor Internal and its compliance/Leading BAL audit
1 Yes
Quarterly
2 SPM JH/PM External audit taken at vendor end Yes
3 Fixture audit report uploading in Opex system cloud No
4 IPO audit Compliance related to Fixture and Tool Yes
5 Tubular Bending Audit Compliance Yes
6 Fixtur & Tool Maintenance Cost Monitoring No
7 Monitoring of Fixture spare management in opex cloud No
8 Kaizens Yes
Senior Executive
TIMING 8.30 Am To 6.00 Pm
NAME OF FORMAT No of Signatures on format
Meeting register
On Mail
Physically
Physically
Breakdown checksheet/Physically 2
FUGAI format
FUGAI format
Mail / Call
Mail / Call
Why Why Analysis
Checksheet 3
Checksheet 3
Checksheet 3
Physically / Checksheet 3
Physically
Checksheet & Physically
Checksheet 2
MOM 5
Assignment sheet
Checksheet 3
Checksheet 3
Audit checksheet 5
Audit checksheet 4
On Opex cloud
Audit checksheet 5
Audit checksheet 5
Cost Monitoring Register
On Opex cloud
Kaizen eye sheet
Job Description
NAME OF PERSON- Dhanaji Kadam POSITION HELD-Fixture Maintenance
SHIFT - Shift Rotation REPORTING TO -Mr.Sandesh Sharma
Sr No WORK Description Format Used For The Work YES/NO
DAILY
1 Attending daily morning meeting No
2 Monitoring for 1S, 2S of cell No
3 Feedback from inspector & Operator for defect generation stage and actions. No
4 Attending Fixture B/d, analysis and action with sustainance. Yes
5 Red Tag Removals Yes
6 Receiving the material from supplier Yes
7 Actions on PM Abnormility Yes
8 Fixture Pins & block checking with the help of Go and NoGo gauge. Yes
9 Doing the Engineer level JH & updating the checksheet Yes
10 Fixture Setting to be done as per QA requirement & update in checksheet Yes
11 New development fixture settings No
Weekly
1 PM planing of Fixtures Yes
2 Attending PM pillar IATF/TPM Excellence review meeting Yes
3 Check the fixture & tool as per checksheet Yes
4 Check the Fixture available spare as per minimum & maximum stock Yes
MONTHLY
1 Internal/External Fixture & SPM audit lead Yes
Fixture JH/PM Sutenace Audit nc's Compliance
SPM JH/PM Audit nc's Compliance
2 IPO audit nc's Compliance related to Fixture and Tool Yes
3 Tubular Bending Audit nc's Compliance (Related to tooling of bending) Yes
4 Kaizens two nos/month Yes
Officer
TIMING Shift Wise
NAME OF FORMAT No of Signatures on format
Meeting register
Physically
Physically
Why Why analysis/BD Summery /Physically 2
FUGAI format
Invoice/Purchase Order 2
Why Why Analysis/PM Check sheet
PM Checksheet & Physically 3
Eng.JH Checksheet & Physically 3
Log book & Physically 3
Physically
PM plan & Physically
MOM/Attendance 5
PM Plan /PM Check sheet & Physically 3
Critical Spare Checksheet 3
Audit checksheet 5
Action plan
Action Plan
Audit checksheet/Action Plan 5
Audit checksheet/Action Plan 5
Kaizen sheet
Job Description
NAME OF PERSON- Nittin Kale POSITION HELD-Fixture Maintenance
SHIFT - Shift Rotation REPORTING TO -Mr.Sandesh Sharma
Sr No WORK Description Format Used For The Work YES/NO
DAILY
1 Attending daily morning meeting No
2 Monitoring for 1S, 2S of cell No
3 Feedback from inspector & Operator for defect generation stage and actions. No
4 Attending Fixture B/d, analysis and action with sustainance. Yes
5 Red Tag Removals Yes
6 Receiving the material from supplier Yes
7 Actions on PM Abnormility Yes
8 Fixture Pins & block checking with the help of Go and NoGo gauge. Yes
9 Doing the Engineer level JH & updating the checksheet Yes
10 Fixture Setting to be done as per QA requirement & update in checksheet Yes
11 New development fixture settings No
Weekly
1 PM planing of Fixtures Yes
2 Attending PM pillar IATF/TPM Excellence review meeting Yes
3 Check the fixture & tool as per checksheet Yes
4 Check the Fixture available spare as per minimum & maximum stock Yes
MONTHLY
1 Internal/External Fixture & SPM audit lead Yes
Fixture JH/PM Sutenace Audit nc's Compliance
SPM JH/PM Audit nc's Compliance
2 IPO audit nc's Compliance related to Fixture and Tool Yes
3 Tubular Bending Audit nc's Compliance (Related to tooling of bending) Yes
4 Kaizens two nos/month Yes
Officer
TIMING Shift Wise
NAME OF FORMAT No of Signatures on format
Meeting register
Physically
Physically
Why Why analysis/BD Summery /Physically 2
FUGAI format
Invoice/Purchase Order 2
Why Why Analysis/PM Check sheet
PM Checksheet & Physically 3
Eng.JH Checksheet & Physically 3
Log book & Physically 3
Physically
PM plan & Physically
MOM/Attendance 5
PM Plan /PM Check sheet & Physically 3
Critical Spare Checksheet 3
Audit checksheet 5
Action plan
Action Plan
Audit checksheet/Action Plan 5
Audit checksheet/Action Plan 5
Kaizen sheet
Problem Solving Skill
Check The Weather Engg. JH
Done OR Not
Check Input Child Part Ok As per
Master Sample NOT OK
OK If Part Not Ok Call To
Inward Person
If Part Ok Then Check The All
Possibility Of Problem Creation
Brainstorming
Among Solution Choose
Think Of Solution The Best & Less Time
Solution
Implement Solution & Solve The
Problem
Fixture Spare Upload In Riyo Opex Cloud
Login The Portal Of Riyo Opex System
Click On Planned Maintenance Button
Click To The Spare Button
There Are Two Options Shown
1) Maintenance Store Items
2) Equipment Wise Spare
1) Maintenance Item Store- In these folder
you can save the overall items of
maintenance that is required to PM
2) Equipment wise spare- In these folder you
can save item in which equipments wise.
Fixture PM Tool Kit Checking Process
Every Day Morning Before Shift Start All
Fixture Pins & U-Block Required To Check
With The Help Of PM Gauges
PM Tool Kit Trolley Taken Online & Connect
To The Robo Cell Input Cable Port
Then Select A Line Name From HMI Display
Of Tool Kit Trolley
Take One Gauge From Trolley Drawer And
Check The Pins Or Block With Go & NoGo
Gauge
Found Not Ok Note Down The
After Checking Pins Or Block Found Ok Or
Stage Name In PM Checksheet &
Not Ok
Replace The Pin
Found Ok Then Keep That Gauge In Trolley
And Take Another Gauge For Checking
DAILY
1 Attending daily morning meeting
2 Monitoring for 1S, 2S of cell
Feedback from inspector & Operator for defect
3
generation stage and actions.
Attending Fixture B/d, analysis and action with
4
sustainance.
5 Red Tag Removals
6 Receiving the material from supplier
7 Actions on PM Abnormility
Fixture Pins & block checking with the help of Go and
8
NoGo gauge.
9 Doing the Engineer level JH & updating the checksheet
Fixture Setting to be done as per QA requirement &
10
update in checksheet
11 New development fixture settings
Weekly
1 PM planing of Fixtures
2 Attending PM pillar IATF/TPM Excellence review meetin
3 Check the fixture & tool as per checksheet
Check the Fixture available spare as per minimum &
4
maximum stock
MONTHLY
1 Internal/External Fixture & SPM audit lead
Fixture JH/PM Sutenace Audit nc's Compliance
SPM JH/PM Audit nc's Compliance
2 IPO audit nc's Compliance related to Fixture and Tool
3 Tubular Bending Audit nc's Compliance (Related to toolin
4 Kaizens two nos/month
No Meeting register
No Physically
No Physically
Yes Why Why analysis/BD Summery /Physically
Yes FUGAI format
Yes Invoice/Purchase Order
Yes Why Why Analysis/PM Check sheet
Yes PM Checksheet & Physically
Yes Eng.JH Checksheet & Physically
Yes Log book & Physically
No Physically
Yes PM plan & Physically
Yes MOM/Attendance
Yes PM Plan /PM Check sheet & Physically
Yes Critical Spare Checksheet
Yes Audit checksheet
Action plan
Action Plan
Yes Audit checksheet/Action Plan
Yes Audit checksheet/Action Plan
Yes Kaizen sheet
