MENG 547

Energy Management &

Utilization
Chapter 3
Energy Audit

Prof. Dr. Ugur Atikol, cea

Director of EMU Energy Research Centre
 What is an Energy Audit?
 The energy audit is one of the first tasks to be
performed in accomplishing an effective energy
management program designed to improve the
energy efficiency and reduce the energy
operating costs of a facility.
 An energy audit consists of a detailed
examination of how a facility uses energy, what
the facility pays for that energy, and finally, a
recommended program for changes in operating
practices or energy consuming equipment that
will cost effectively save dollars on energy bills.
 What is an Energy Audit?

 The energy audit is sometimes called an

energy survey or an energy analysis, so that
it is not confused with a financial audit.
 The energy audit is a positive experience with
significant benefits to the facility.
 The term “audit” should be avoided if it clearly
produces a negative image in the mind of a
particular business, organization, or individual.
 Basic Components of
an Energy Audit

 The audit process starts by collecting

information about a facility’s operation and
about its past record of utility bills.
 This data is then analyzed to get a
picture of how the facility uses – and
possibly wastes – energy, as well as to
help the auditor learn what areas to
examine to reduce energy costs.
 Basic Components of
an Energy Audit
 Specific changes – called Energy
Conservation Measures (ECM’s) –
are identified and evaluated to
determine their benefits and their
cost effectiveness.
 These ECM’s are assessed in terms of their
costs and benefits, and an economic
comparison is made to rank the various ECM’s.
 Finally, an Energy Action Plan is created where
certain ECM’s are selected for implementation,
and the actual process of saving energy and
money begins.
Goals of the Energy Audit
 Clearly identify types and costs of energy use
 Understand how energy is being used – and
possibly wasted
 Identify and analyze more cost-effective ways of
using energy
- improved operational techniques
- new equipment, new processes or new
technology
 Perform an economic analysis on those alternatives
and determine which ones are cost-effective for
your business or industry.
Types of Energy Audits
 Type I - also called walk-thru or checklist
 Type II - also called Mini-audit
 Type III - also called Maxi-audit
 Investment grade audit
 Master Audit
Type I Audit
 This audit consists of a walk-through inspection of
a facility to identify maintenance, operational, or
deficient equipment issues and to also identify
areas which need further evaluation.
Type II Audit
 This audit includes performing economic
calculations and may include performing
monitoring/metering/testing to identify actual
energy consumption and losses.
Type III Audit
 This audit includes the performance of computer
modeling to determine the actual year round
energy consumption.
Investment Grade Audit
 This audit includes weighing risk into the
economic calculations of a type II or III energy
audit. This audit can be utilized to obtain funding
for the projects identified.
Master Audit

 This energy audit also contains information such

as code compliance, maintenance schedule
development, equipment inventories, etc.
How Do You Know Which Type of Audit
to Select?
 Depends on the funding available for the audit, the
cost and potential of the Energy Management
Opportunity, and the required accuracy for the
audit information.
 Depends on the type of facility, function of the
facility, and processes within a facility.
Analysis of Bills
 The audit must begin with a detailed analysis of the energy bills for
the previous twelve months.
 This is important because:
The bills show the proportionate use of each
different energy source when compared to the
total energy bill.
 An examination of where energy is used can point out previously
unknown energy wastes.
 The total amount spent on energy puts an upper limit on the
amount of money that can be saved.
 Example of Monthly Electric
Consumption in kWh

160,000

140,000

120,000
KWH

100,000

80,000

60,000

40,000

20,000

0
Aug-99 Sep-99 Oct-99 Nov-99 Dec-99 Jan-00 Feb-00 Mar-00 Apr-00 May-00 Jun-00 Jul-00
 Monthly Electric Peak Demand in kW

400

350

300

250
KW

200

150

100

50

0
Aug-99 Sep-99 Oct-99 Nov-99 Dec-99 Jan-00 Feb-00 Mar-00 Apr-00 May-00 Jun-00 Jul-00
Heavy Oil Light Oil
Analysis of Energy Bills
 A complete analysis of a facility’s energy bills
requires a detailed knowledge of the rate structures
in effect for the facility.
 To determine accurate costs of operating individual
pieces of equipment, separate energy bills into their
components.
(e.g. demand charge and energy charges for the electric bill.)
 This breakdown also allows more accurate savings
calculations for Energy Conservation Measures
(ECMs) such as high-efficiency equipment,
rescheduling of some on-peak electrical uses, etc.
Load Factor
 The ratio of average demand and peak demand
kW

Demand, MW
Dmax
kWh
LF 
Dmax  hours
monthly kWh
Load Factor 
kW  monthly hours
Area under the curve = kWh

Time

 Load factor is a general indicator for potential

of demand savings
 Load factor > 90% have very little potential
for demand savings
Facility Electric Load Factor
Example

 Monthly data for a facility

 Peak demand 1250 kW
 Energy use 500,000 kWh
 Time of operations 720 hours
 Compute LF
LF = 500,000 kWh
1250 kW X 720 H
= 55.6%
Steps in the On-site Energy Audit

1. Obtain the facility layout or plan; review it to

determine:
 Facility size
 Floor plan
 Construction features
 wall and roof material
 insulation levels
 door and window sizes and construction
If no facility plan is available, make a plan or sketch
of the building(s) which shows building
sizes, window areas, and wall and roof composition
and insulation.
Steps in the On-site Energy Audit
2. Obtain operating hours for facility
 How many shifts does the facility run?
 Is there only a single shift?
 Two? Three?
Knowing the operating hours in advance gives
some indication as to whether any loads could
be shifted to off-peak times.
3. Determine the pattern of building use to show
annual needs for heating, cooling and lighting
Steps in the On-site Energy Audit

4. Compile an equipment inventory.

Get equipment list for facility and review it before
conducting audit.
5. Conduct a room-by-room lighting inventory
 Light fixtures
 Lamp types, size and numbers
 Levels of illumination
 Uses of task lighting
Equipment List
1. Get equipment list for facility and review it before
conducting audit.
2. Identify all large pieces of energy-consuming
equipment such as: heaters, A/C units, water
heaters, and specific process-related equipment.
3. List all major energy consuming equipment, with
annual hours of use and energy ratings or
efficiencies.
4. The equipment list and data on operational uses
of equipment provide an understanding of major
energy-consuming tasks or equipment at facility.
Nine major systems to consider
1. Building Envelope
2. HVAC System – people comfort
3. Electrical Supply System
4. Lighting
5. Boiler and Steam System
6. Hot Water System - domestic
7. Compressed Air System
8. Motors – that I can see
9. Special Purpose Process Equipment
As you examine each system, you
should ask:

1. What function(s) does this system serve

2. How does this system serve its function(s)?
3. What is the energy consumption of this system?
4. What are the indications that this system is
probably working ?
5. If this system is not working, how can it be
restored to good working condition?

6. How can the energy cost of this system be

reduced?

7. How should this system be maintained?

8. Who has direct responsibility for maintaining

and improving the operation and energy
efficiency of this system?
Preliminary Identification of Energy
Conservation Measures (ECMs)
 During the on-site audit, take notes on potential
ECMs that are evident.
 In general, devote the greatest effort to analyzing
and implementing the ECMs which show the
greatest savings, and the least effort to those with
the smallest savings potential.
 Identifying ECMs requires a good knowledge of
energy efficiency technologies available to do the
same job with less energy and cost.
Develop an Energy Action Plan
 The final step in an energy audit is to
develop an Energy Action Plan for
selecting and implementing the
Energy Conservation Measures
that were identified.

 This Energy Action Plan should contain a

recommendation to establish an energy
accounting system to maintain
a data base of energy costs for the facility.
 Recording energy use and cost data
on a graph provides an easy visual
reference and will help you spot
trends and potential problems.

 It is also critical for the energy manager to set up

an energy monitoring and reporting system to
verify the original savings, and to make sure the
savings continues over time.